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    Screw Design Questionnaire

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    Des-madre Zúñiga
    The document is a questionnaire for customers seeking recommendations on extrusion screw design. It collects information on the customer, their machine and process, the material being processed, and details on the current screw configuration. The questionnaire aims to gather all relevant information needed to analyze the customer's needs and requirements to design a new screw or recommend modifications.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Screw Design Questionnaire

    Uploaded by

    Des-madre Zúñiga
    21 views3 pages
    The document is a questionnaire for customers seeking recommendations on extrusion screw design. It collects information on the customer, their machine and process, the material being processed, and details on the current screw configuration. The questionnaire aims to gather all relevant information needed to analyze the customer's needs and requirements to design a new screw or recommend modifications.

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    © © All Rights Reserved

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    The document is a questionnaire for customers seeking recommendations on extrusion screw design. It collects information on the customer, their machine and process, the material being processed, and details on the current screw configuration. The questionnaire aims to gather all relevant information needed to analyze the customer's needs and requirements to design a new screw or recommend modifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    21 views3 pages

    Screw Design Questionnaire

    Uploaded by

    Des-madre Zúñiga
    The document is a questionnaire for customers seeking recommendations on extrusion screw design. It collects information on the customer, their machine and process, the material being processed, and details on the current screw configuration. The questionnaire aims to gather all relevant information needed to analyze the customer's needs and requirements to design a new screw or recommend modifications.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 3

    EXTRUSION SCREW DESIGN QUESTIONNAIRE

    Date:
    CUSTOMER INFORMATION
    Name: Title: E-mail:
    Company: PH: Fax:
    Address:
    City: State: Zip Code: Country:
    MACHINE INFORMATION
    OEM: Screw Diameter: L/D: Model:
    Serial: Max Motor Amps.: Max Screw RPM:
    Max. Motor Load (H.P.): Single/Twin:
    POLYMER INFORMATION
    Material (i.e. PVC, PE, Nylon, FEP): Resin Type (i.e. Pellets, Powder, Regrind):
    Specific Gravity (G/CC): Melt Index No.:
    Regrind %: Durometer: Bulk Density of Regrind (LBS/ft 3 ):
    Specific Melt Temperature (Mt) (Crystalline Type Glass Transition Temperature (Tg) (Amorphous Type
    Resins)(°C or ° F): Resins)(°C or °F):
    Are you adding Color Concentrate: What percentage:
    Are you adding fillers: What percentage: SEND A COPY OF YOUR RESIN SUPPLIERS
    “PROCESSING” SPECIFICATION DATA SHEET!
    PROCESS INFORMATION
    Type of process (i.e. Wire & Cable, Medical Tubing, Sheet, Blown Film, Cast Film, Pelletizing (Recycling or
    Compounding), Hose, Pipe, Profile, Rubber, Blow Molding or other:
    Product Information (Please be specific):
    PRESENT PERFORMANCE
    Motor Amps @ current Present Screw Output (LBS/HR): @ RPM:
    conditions:

    @ Barrel exit Pressure (PSI): Desired Screw Output (LBS/HR): @ RPM:

    @ Barrel Exit Pressure (PSI): Current Barrel Zone Zone Zone Zone Zone Zone Zone Zone
    1 2 3 4 5 6 7 8
    Temperature
    Profile (ºC or ºF)
    If you are processing REGRIND, do you have current f eeding issues of your material:

    Do you have any feeding assistance such as an AUGER FEED SCREW or CRAMMER :

    Are You Venting: Is the vent flooding: Do You Have a Diverter Plug:
    Do you have a screen changer: Do you have a melt pump:
    Do you have screw cooling (full or partial): Do you have grooved feed section:
    Describe any problems that you are currently having (i.e. bridging, unstable pressure, burning):

    ISO9000\Forms\Customer Screw and Barrel Questionnaire Rev.00 1


    CURRENT SCREW INFORMATION
    Nominal OD Size: OAL (refer to drawing) (A): Flighted Length (refer to drawing) (B):

    Feed length (refer to drawing) (C): Transition Length (refer to drawing) (D):

    Metering Section (refer to drawing) (E): Flighted Width (refer to drawing) (F):

    Feed Depth (refer to drawing) (G): Feed Root Diameter (refer to drawing) (H):

    Keyway Length (refer to drawing) (I): Metering Depth (refer to drawing) (J):

    Meter Root Diameter (refer to drawing) (K): Pitch (refer to drawing) (L):

    Nose Angle (refer to drawing) (M): Screw Base Material (i.e. 4140, SS-420, 17-4 PH):

    Type of Screw (Single Flight, Barrier Flight, Double Type of Mixer:


    Flight, Varying Lead):

    Screw Hard Facing on OD of the flights : Screw Coating Treatment (i.e. Nitride,
    Carbide, Dynablue, Other):

    Shank Drive Type ( Keyway, Spline): If Spline (Involute or Straight Key Type), please
    indicate the number of splines, teeth, or
    keyways:
    Is Screw New or Worn: Barrel Liner Type:

    Has Screw & Barrel been measured for wear (if yes, please attached ID & OD measurements):

    ISO9000\Forms\Customer Screw and Barrel Questionnaire Rev.00 2


    DRAWING FOR THE TECHNICAL INFORMATION REQUESTED ABOVE (SEE LETTERS IN “RED”)

    Please indicate if you would like Genca to recommend a screw design based on your
    current application or if you would like to duplicate your existing screw.
    If yes (Genca to recommended a design, please attached your material data sheet)
    If no (Genca will duplicate your existing screw, please indicate the Genca or Canterbury screw part
    number)
    ADDITIONAL COMMENTS

    ISO9000\Forms\Customer Screw and Barrel Questionnaire Rev.00 3

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