Method of Statement - Grounding and Lightning AG: BP West Nile Delta Gas Development Project

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BP West Nile Delta

Gas Development Project


Security Classification:
WND Project Internal

Method of Statement – Grounding and Lightning AG

REASON
REV DATE BY CHK Appr
FOR ISSUE

A01 17-Oct-2017 Issued for Review AZ AS CN

Sub Contract No Originator Document


Agreement No: Document Number Rev
Number
26008-RRO-HC2-E00Z-
GPO-WND-EPCC-15-031
00001
N/A EG001-EL-MET-11Z-9002 A01

WND Project Internal (Bechtel Confidential)


©2014/15/16 BP EXPLORATION (DELTA) LTD (“BP”). THIS DOCUMENT, PREPARED UNDER CONTRACT GPO-WND-EPCC-15-031 (THE “CONTRACT”) BETWEEN BECHTEL OVERSEAS CORPORATION (“BECHTEL”) AND BP, CONTAINS INFORMATION CONFIDENTIAL
AND/OR PROPRIETARY TO BP THAT IS NOT TO BE USED, DISCLOSED, OR REPRODUCED IN ANY FORM BY ANY PERSON OR ENTITY OTHER THAN BP WITHOUT BP’S PRIOR WRITTEN PERMISSION. ALL RIGHTS RESERVED. NOTICE: THESE MATERIALS ARE THE
WORK PRODUCT OF BECHTEL. BECHTEL ACCEPTS NO LIABILITY FOR ANY RELIANCE BY ANY PERSON OTHER THAN ITS CLIENT, BP, ON THE CONTENT OF THIS WORK PRODUCT. BP HAS EXPRESSLY AUTHORIZED BECHTEL TO ISSUE THIS DISCLAIMER.

ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED
BP West Nile Delta
Gas Development Project
Security Classification:
WND Project Internal

REASON
REV DATE BY CHK Appr
FOR ISSUE

A01 17-Oct-2017 Issued for Review AZ AS CN

Sub Contract No Originator Document


Agreement No: Document Number Rev
Number
26008-RRO-HC2-E00Z-
GPO-WND-EPCC-15-031
00001
N/A EG001-EL-MET-11Z-9002 A01

WND Project Internal (Bechtel Confidential)


©2014/15/16 BP EXPLORATION (DELTA) LTD (“BP”). THIS DOCUMENT, PREPARED UNDER CONTRACT GPO-WND-EPCC-15-031 (THE “CONTRACT”) BETWEEN BECHTEL OVERSEAS CORPORATION (“BECHTEL”) AND BP, CONTAINS INFORMATION CONFIDENTIAL
AND/OR PROPRIETARY TO BP THAT IS NOT TO BE USED, DISCLOSED, OR REPRODUCED IN ANY FORM BY ANY PERSON OR ENTITY OTHER THAN BP WITHOUT BP’S PRIOR WRITTEN PERMISSION. ALL RIGHTS RESERVED. NOTICE: THESE MATERIALS ARE THE
WORK PRODUCT OF BECHTEL. BECHTEL ACCEPTS NO LIABILITY FOR ANY RELIANCE BY ANY PERSON OTHER THAN ITS CLIENT, BP, ON THE CONTENT OF THIS WORK PRODUCT. BP HAS EXPRESSLY AUTHORIZED BECHTEL TO ISSUE THIS DISCLAIMER.

ELECTRONIC DOCUMENTS ARE CONTROLLED. ANY PRINTED COPY WILL BE UNCONTROLLED AND MAY BECOME OUTDATED
Method of Statement – Grounding and Lightning AG

Table of Contents

1. Introduction..........................................................................................................................................................4
2. Scope of works.....................................................................................................................................................4
3. Definition.............................................................................................................................................................4
4. Responsible Personnel on site..............................................................................................................................4
5. Tools and Equipment's.........................................................................................................................................4
6. Inspection and Test Record..................................................................................................................................5
7. Installation Procedures.........................................................................................................................................5
8. Handling...............................................................................................................................................................6
8. Progress Reporting...............................................................................................................................................6
9. Appendices / Attachments....................................................................................................................................6

Document No. EG001-EL-MET-11Z-9002 Page 2of 8 Rev: A01


© BP Exploration (Delta) Ltd. WND Project Internal (Bechtel Confidential)
Method of Statement – Grounding and Lightning AG

Revision History

Revision Amender
Amendment Date Amendment
Number Initials
17-Oct-2017 A01 AS Issued for Review

All previous issues are hereby superseded and are to be destroyed.


NOTES:
Revisions after Rev. A01 are denoted as follows:
By a vertical line in the right-hand margin adjacent to the revised text.
OR
By a triangle symbol for graphics, the revision number being denoted within the symbol positioned
adjacent to the revision.

Related Documents and References

Document Number Document Name Description of Content

EG001-EN-SOW- Scope of Work Scope of Work


11E-0004

EG-0001-EL-SPE- Electrical Specification Electrical Specification


11E-0016

EG001-QA-PLN- ITP Inspection and Test Plan


11Z-9006

Holds

Hold Number Section Description

Document No. EG001-EL-MET-11Z-9002 Page 3of 8 Rev: A01


© BP Exploration (Delta) Ltd. WND Project Internal (Bechtel Confidential)
Method of Statement – Grounding and Lightning AG

1. Introduction
This method of statement covers the on-site installation of Grounding and Lighting Protection as defined in the
Scope of work for Raven Electrical and Instrumentation Works Doc No: EG001-EN-SOW-11E-0004 and in
electrical specification Doc No:EG001-EL-SPE-0016 part. 8.8.

2. Scope of works
This procedure will define the method to be used to ensure that the Earthing and Lightning acceptable and shall
conform to the Contract Documents and Electrical Specification and scope of work of Raven Electrical and
Instrumentation Works. Subcontractor shall install the lightning protection/surge protection system for the
project as shown on the Layout and method of installation will be as show on standard installation drawing,
Contract Documents, IEC Recommendations and applicable Local and National Specifications. Except for the
Central Control Building and Substation Building which shall be installed by others. Temporary lightning
protection of equipment and structures shall be installed by others at the time of erection, and removed by
SUBCONTRACTOR after the permanent lightning protection has been installed as per Exhibit D at Part 3.6.7.

3. Definition
Definition Description of Definition
CONTRACTOR Bechtel
SUBCONTRACTOR Carlo Gavazzi Egypt (CGE)
RFE Responsible Field Engineer
JHA Job Hazard Analysis
MWR Material Withdrawal Request
QA/QC Quality Assurance/Quality Control
IEC International Electrotechnical Commission
ITP Inspection test plan

4. Responsible Personnel on site


 CGE Construction Manager
 CGE Field Engineers
 CGE QA/QC Engineer
 CGE Supervisors

5. Tools and Equipment's


 Approved Cutting Tools
 Hydraulic Crimping Tools
 Measuring Equipments
 Meggers
 Fluke 1630 earthing clamps
 Multimeters
 Plastic coated stainless steel cable tie –different measures.

Document No. EG001-EL-MET-11Z-9002 Page 4of 8 Rev: A01


© BP Exploration (Delta) Ltd. WND Project Internal (Bechtel Confidential)
Method of Statement – Grounding and Lightning AG

 Hand tools for tightness


 Portable Drill Machin

6. Inspection and Test Record


The CGE QC Inspector should verify the approved procedures are followed and the inspections and testing
records are completed as per the ITP Document No. EG001-QA-PLN-11Z-9006.

7. Installation Procedures
1. Ensure that the work area is ready and safe to start installation of Earthing and Lightning.
2. Ensure the installation of Earthing System and Lightning System are carried out in accordance with the
layout, standard installation drawings, Contract Documents, IEC Recommendations and applicable Local
and National Specifications.
3. Prior to start installation, refer to the layout and installation drawing related to the area of installation and
ensure that required materials are available at site as per approved material submittal.
4. Ensure the materials are stored properly and there is no mark of damage or deformity of any kind before
issuing the material from site store. All material and accessories should also free of dust, or oil.
5. Cable or conduit terminations at equipment shall be bonded to the equipment by means of an appropriate
Earthing tag or clip and suitable section of copper wire, strip or braid. When plastic enclosures are used
care must be taken to ensure that internal equipment is properly earthed to a suitable earth terminal in the
enclosure and that earth continuity is maintained between incoming and outgoing cables and/or conduits.
6. Protective conductor sizes installed shall not be less than those indicated in the contract drawings, relevant
Regulations, Codes of Practice.
7. Earthing electrodes shall be installed in accordance with the contract drawings so as not to exceed the
permitted maximum earth resistance when allowing for dry conditions, due to seasonal changes, fall in
water table levels, or corrosion.
8. Before start installation above Ground Earth Resistance shall be measured and recorded to conform that
it’s achieved the Earth Resistance Value as per project specifications.
9. Ladders, structures, platforms, vessels and associated pipe work shall be earthed for static electricity.
10. The network and branches, running above ground, shall be PVC covered cable as detailed, cables
terminated in a lug compressed to the conductor and secured to the boss provided.
11. Precautions shall be taken to prevent corrosion between any dissimilar metal joints (e.g. copper/
aluminium) due to electrolytic action in the presence of moisture.
12. All Earthing connection shall be made after cleaning the surface thoroughly and tightness checks for each
connection shall be peformed.
13. Test earth continuity from each item of equipment to the main earth system.
14. All cables, when glanded into clearance holes shall have their metal sheaths, or armouring effectively
earthed at both ends. The cable screen on H.V. multi-core cables shall also be earthed at both ends.
Earthing of the metallic layers (e.g. screen and armour) in HV single core cables shall be made with due
consideration of the bonding method (e.g. solid, single-point or cross-bonded) employed for the circuit.
15. Every earthing connection shall be liberally smeared, after completion, with “Chemodex” or equivalent
anti-corrosion grease supplied by the SUBCONTRACTOR. The grease selected shall be subject to the
CONTRACTOR’s approval before use.
16. Spare cores of glanded multi-core cables shall be collectively earthed via spare terminals within the
termination enclosure to prevent harmful induced voltages.
17. Instrumentation (i.e. “clean”) earthing systems (e.g. for control systems equipment, computer earth
ground, master reference earth ground, etc.) shall be insulated and connected to the plant earthgrounding
system at one point only as indicated on the drawings.

Document No. EG001-EL-MET-11Z-9002 Page 5of 8 Rev: A01


© BP Exploration (Delta) Ltd. WND Project Internal (Bechtel Confidential)
Method of Statement – Grounding and Lightning AG

18. Where earth cables rise above grade (e.g. to reach equipment or earthing bars) cable shall be installed
within a “stub-up” of heavy gauge PVC conduit for mechanical protection at “kick” level, e.g. within
150mm from grade.
19. Earth wire installed through concrete shall be protected by a PVC sleeve.
20. Copper earth tape joints shall be made using compression type connectors for underground and above-
ground connections.

8. Handling
1. Cable handling shall be as per manufactor recommendation and to be matched with the Document
No. EG001-EL-MET-11Z-9008
2. All Accessories shall be handled and stored as per manufacture recommendation.

8. Progress Reporting
Subcontractor will submit daily with time sheets construction progress per the rules of credit. Set-route cards
will be utilized for tracking progress of commodities in Set-route (schedule raceway). For raceway not in Set-
route (unscheduled) Subcontractor to report on Contractor supplied template progress at the drawing level.
Progress to be entered by Subcontractor administrative staff into Contractor database daily and reported weekly.

9. Appendices / Attachments

Appendix 1 Division of Responsibility


P = Primary Responsibility
S = Support
M = Monitor

SUBCONTRACTO
Responsibility CONTRACTOR R
Permanent Plant Material P S
Material Take Offs P S
Material Handling from Laydown to
M P
work front
Design P M
Tools and Equipment M P
Work Front Planning S P

Resolve design conflicts P S


Craft Training S P
Quality Inspections M P
Provide preservation consumable
Document No. EG001-EL-MET-11Z-9002
material Page 6of 8 M P Rev: A01
Manage(Delta)
© BP Exploration the project
Ltd. Set-route data base S WND Project InternalP (Bechtel Confidential)
to pre-plan and control the work
Verify Progress P S
Prepare as-built drawings S P

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