PS0602 CM2670: Main AVR MX321
PS0602 CM2670: Main AVR MX321
PS0602 CM2670: Main AVR MX321
D BATTERY D
STARTER BATTERY BATTERY
BATTERY
SERVICE CHARGING STARTER BATTERY
CHARGER
TOOL RELAY ALTERNATOR
SERVICE TOOL
ENGINE
TEMPERATURE
SCANNER
MAIN ALTERNATOR
AVR MX321 ALTERNATOR
C C
PS0602
EXCITATION WITH SHUNT
MAIN CONTROLLER
WATER IN FUEL
HEATED HEATED
EATS
ARCHITECTURE
WATER IN
B FUEL B
FUEL LEVEL
FUEL LEVEL
SENSOR
EXHAUST
AFTERTREATMENT SYSTEM
A A
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
START/CRANK RELAY
TB15
TELEMATICS
K7 P1 K7 O1
BATT -VE
(-)
K7 +1 K7 -1 1
BATT +VE
(+)
2
SWITCH (RUN) CONTROL RELAY TB17
RS485 A
K8 P1 K8 O1
3
BATT +VE
SPLICE K8 -1 RS485 B GROUND
D K8 +1
4
1
D
CUSTOMER O/P-7
AFTERTREATMENT RELAY 2
5
K9 P1 K9 O1
EATS INLINE CONN PIN-8 CUSTOMER O/P-8
(REF SH-3) 3
K9 +1 K9 -1
EATS INLINE CONN PIN-17
J16
(REF SH-3) CUSTOMER I/P-4
COOLANT TEMPERATURE_SENSE 4
1
KEY SWITCH RELAY MAGNETIC PICKUP - CUSTOMER I/P-5
7 5
K11 P1 K11 O1 KEY SWITCH ECM J2-28
(REF SH-3)
MAGNETIC PICKUP + 8
PSO 602 CUSTOMER I/P-6
K11 +1 K11 -1 6
SYNC READY 9
FUEL_SHUTOFF 4
UTIL_V1
1
CHARGING ALTERNATOR 2
UTIL_V2
FUSE CONNECTIONS 2
20 A FUSE STARTER O/P 3 1
UTIL_V3 ALTERNATOR
3
30 A FUSE 1 STARTER_DISCONNECT_ I/P 10
4
UTIL_N ETH
C C
L1 (U)
10 A FUSE 1 GND 5
L2 (V)
L3 (W)
(N)
BATT +VE
SPLICE
10 A FUSE 2 COM GND 11
FUSED BATT+
J12
SPLICE BATT +VE
30 A FUSE 2 12
CT1 US1 CT1
FUSED BATT+
5 A FUSE SPLICE EM1 EM2 1 1
(REF SH-3) 1NC1 1NC2 1NC1 1NC2
CT1 US2
2
SERVICE TOOL BATT +VE CUSTOMER TERMINAL BLOCKS 4
FUSED BATT+ (REF SH-3)
SPLICE CTB- 12 J35 CT2 VS1 CT2
(REF SH-5) 2
FUEL LEVEL CTB-1 CAN HIGH CT2 VS2
6
SENSOR CTB-13 P2-A 2
5
(REF SH-5) (REF SH-3)
(-) CTB-2 CAN LOW 3 CT3 WS1 CT3
P2-B
SIG 3
(+) 2
CT3 WS2
CTB-3 SHD 6
2
(WL SIG)
3
2
(-) (+) CUSTOMER_O/P 3 OIL PRESS SENSOR
A SM 3
4 A
(REF SH-8)
(IMS RELAY)
TO BATTERY CHARGER
ON CONNECTION 4 & 5 12
(-) (+)
(-) (+)
BATTERY
CHARGER
Cummins Inc.
BATTERY
AC SUPPLY CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
BATTERY SUPPLY
DOSING INJECTOR LOW
1 1
SHD 2
SAE J1939 DATA LINK (+)
33
TERMINATING SAE J1939 DATA LINK (-)
RESISTOR 120 OHM
34
TERMINATING
CAN HIGH CAN HIGH RESISTOR 120 OHM
A A
P2 P1 A
CAN LOW CAN LOW BATT -VE
SPLICE ECM J2
B B
FUSED BATT+ B
SHD SHD
SPLICE
C SHD C (REF SH-2) 21
J35-6
J35-3
J35-2
SERVICE
TOOL
A A
(REF SH-2) SHD E OEM SENSOR SIGNAL
B
CAN LOW D ENGINE COOLANT LEVEL SUPPLY
A
LCWL
SENSOR
CAN HIGH C COOLANT LEVEL RETURN
C
Cummins Inc.
D CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
RS Designer 8 7 6 5 4 3 2 1
GENSET CB STATUS-CLOSE
UTIL CB STATUS-OPEN
UTIL CB STATUS-CLOSE
ECM J2-18 HEATER DIAGNOSTIC 1
UTIL CB STATUS
K3 P1 K3 O1
FEEDBACK
K3 -1
(REF SH-3) (REF SH-2)
K3 +1
K2 K1
HOSE HEATING 3 SUCTION LINE RELAY ECM J2-19 HEATER DIAGNOSTIC 3
(REF SH-3)
K5 P1 K5 O1
- + - +
EATS INLINE CONN PIN 14
(REF SH-3)
K5 +1 K5 -1
C C
ALTERNATOR U UTILITY U
CONNECTIONS FOR EXTERNAL/NON INTEGRATED MAGNETIC SWITCH STARTER MOTOR FROM ALTERNATOR
FROM UTILITY
POTENTIAL
CONTACTOR 2
CONTACTOR 1
FREE CONTACT
POTENTIAL
FREE CONTACT
GENSET
GENSET N U V W
N U V W BATT (-VE)
BATT (-VE)
K4 +1 K4 -1
K7 +1 K7 -1 N U V W N U V W
J16
B 20 A FUSE B
12
PS0 GENSET UTILITY
5
5 A FUSE
BREAKER BREAKER
3
TO LOAD TO LOAD
(+)
BATTERY
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
(REF SH-2)
ON CTB 1 & 2
CONNECTIONS OF AUDIO HOOTER FOR INDUCEMENT WARNING & SHUTDOWN ALARMS
CTB-12
+
CTB-13 -
D CTB-14 RELAY K1 RELAY K2 RELAY K3 D
CTB-15
C1 O1C2 O2
C1 O1C2 O2
P2
C1 O1 C2 O2
P2
P2
P1
P1
P1
-3
6
+3
+1
-1
-2
+2
5
C C
4
TB17
Hooter Mute
Push Button
3 2
1
B B
A2- A2-
16 18 26 28 16 18 26 28
A2- 16 18 26 28
C1
CTB
HOOTER
P+ CTB
C CTB T2 2S 2S
A T3 2S 10 Hrs A
CTB
NO
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
TO LOAD
D10 D70
S2
D11
S1
CT1 3NOS
D30
S2
D11
D31 M1 L1
S1
KWH
D31 M2 L2
D50
S2 D51 M3 L3
D51 P1 P2 P3 P0
S1
D90
E
E11
C E31 C
E51
ON ACOUSTIC
E70 ENCLOSURE
NL1
1 H1 E72
PB1A
Q1-IP-6A
TB1 TB1
E91 H31
NL1 (6) (7)
H3
K5
CFTB1/2A NC NO
PB1
FAULT
H5
RESET
RL1
NC NO
B H4 B
H7
RL2
NC
NO
H9
P2 TO SL2
S11 / 2B
P
S2 C70 N
K51
S2 C
A A
N R Y B
Cummins Inc.
FROM DG ALT. CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
S2
SAE J1939 DATA LINK 2 (+)
A DL2A1
SAE J1939 DATA LINK 2 (-) B CAN CONN
S1
C
10
9
D A DL3E1 D
12
SAE J1939 DATA LINK 3 (+)
B CAN CONN
C
11
SAE J1939 DATA LINK 3 (-)
17 SIGNAL
A DL3A
55
RETURN B
CAN CONN
68 C
RETURN (6)
33 SIGNAL 1
A LC2A
43 SUPPLY (6) ENGINE COOLANT
B
TEMP
92 SIGNAL
39 SIGNAL FS2G
1
C FUEL RAIL PRESSURE C
2
42 SIGNAL SENSOR
3
J1 ECM 59
SIGNAL
57
SIGNAL 1 AH2B
2
90
SUPPLY (1) COMPRESSOR INLET
3 PRESSURE
40
RETURN (1) 4
SENSOR
41 SIGNAL
AH4C
51 1
INJECTOR 1 (+)
ENGINE INTAKE
2
75
MANIFOLD ABSOLUTE
INJECTOR 1 (+)
3 PRESSURE SENSOR
3 4
INJECTOR 2 (+)
B B
27
INJECTOR 2 (-)
1
FS1G
2
INJECTOR 3 (+)
ENGINE SENSOR
2
26 3
INJECTOR 3 (-)
49 INJECTOR 4 (+)
LC3A
1
73 INJECTOR 4 (-) S3
ENGINE SENSOR
2
S4
20 3
SUPPLY
18
RETURN
PT3A1
2
19
SIGNAL INJECTOR
3
7 1
LO
HI
A 4
A
2
77
INLET METERING
ENGINE SPEED
VALVE INJECTOR
SENSOR
PT3A2
FS4E
FS3G
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
A
D
B
Q3-IP-6A(MCB)
1 POLE, 6A, 6/10KA
L
FUSE-TB1(6.3A)
TB1
P
KAV
2H1 2H3 2H5
8
8
(8)
N
N
2H2
2
FUSE-TB2
(9)
NEUTRAL LINK 3 10A
E90
3
E
J3
7
7
+VE
4
J4
SURGE SUPPRESSOR
FUSE-TB3(6.3A)
P1
N1
COM
TB1
6
(11)
(10)
BATTERY CHARGER UNIT
6
6
F1-10A
2
FAIL
7
J1 B+VE
J2 B-VE
ON
BATTERY CHARGER ON
2H9
8
TO ACOUSTIC LIGHT
5
5
ON CTB 3 &4
(REF SH-2)
CHARGER BOX)
TO ENGINE HARNESS
MOUNTED ON BATTERY
SL3(INDICATION LAMP SHOULD BE
4
4
TEMPERATURE SCANNER (8208)
CH-1 CH-2 CH-3 CH-4 CH-5 CH-6 CH-7 CH-8 RL1 RL2 RL3 RL4 POWER
C C C C C C C C NO C NC NO C NC NO C NC NO C NC 4
+ - + - + - + - + - + - + - + - + -
3
3
Q2/6A(MCB)
R61
R13
R12
R23
R62
R11
R21
R71
J1
R41
R43
R51
R72
R81
R22
R32
R82
R31
R42
R52
R63
R33
R73
R53
R83
1 K51
E
PB1
FAULT
RESET
TB2
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20)(21) (22) (23) (24) (25)
C C
RL1 RL2
2
NC NO
NC NO
S11 / 2C
FROM EFR
K71 K73
TB
K75
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17) (18) (19) (20) (21) (22) (23) (24)
RL2
24V DC FROM ENGINE BATTERY
RL1
CAD SYSTEM
PTC R CreoR Schematic
A52
A81
A62
A71
A72
A82
A41
A42
A51
A61
A22
A32
A31
A12
A21
A11
SL2
J2
SIZE:
NL2
WINDING TEMP BEARING TEMP EFR TRIP
R PHASE WINDING Y PHASE WINDING B PHASE WINDING BEARING
HIGH
HIGH
1
1
B
D
8 7 6 5 4 3 2 1
D D
SERIES STAR CONNECTION STATOR FIELD
STATOR FIELD SERIES STAR CONNECTION
U
U
U1
ALTERNATOR ALTERNATOR U1
311 WINDING 312 WINDING
U2 8
U5
U6 U2
U1 U2 V1 V2 W1 W2 N
U1 U2 U5 U6 V1 V2 V5 V6 W1 W2 W5 W6
W6 N
W2
7
V2
C V6 C
W5 U V W N
W2
V5
W1
V1
V2 U2 U5 V2 V5 W2 W5
W V
W1 6
U V W N
V1
W V 8 7 6
B U B
HAND TRIMMER TO TRIM POT IF CONNECTED
F2
F1
CW
INLINE CONNECTORS
F2
F1
8
8
Z2
7
2
2
2 VOLTAGE ADJUSTMENT
Lb STABILITY
AS440 ADJUSTMENT
LOW VOLTAGE La
OPERATION UFRO ADJUSTMENT
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
U1
U1
D D
ALTERNATOR
ALTERNATOR
311 WINDING
312 WINDING
U2 8
U5
MX321 X MX321 XX U2
U6 N
W6 U1 U2 U5 U6 V1 V2 V5 V6 W1 W2 W5 W6
N U1 U2 V1 V2 W1 W2
W2
V2
7
V6
W5
W2 U V W N
V5
W1
V1
W V
V2
W1 6 U2 U5 V2 V5 W2 W5
C C
W V1 V U V W N
8 7 6
P.M. STATOR
P.M. ROTOR
8
N
7
S
6
EXCITATION
SWITCH
NOTE 1:
(WHEN FITTED)
REMOVE LINK HAND TRIMMER (WHEN REQUIRED)
ACROSS K1 & K2 REMOVE LINK 1-1 BEFORE CONNECTING
F2 F1
USE TWO-CORE TWISTED-PAIR SCREENED CABLE (RATED 250V AC/1A)
CONNECT CABLE SCREEN TO GENERATOR FRAME/EARTH
CLOCKWISE (CW) ROTATION INCREASES GENERATOR VOLTAGE
ON K2 K1 P2 P3 P4 XX X 6 7 8 1 2
Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
ABBREVATIONS
RTN RETURN
CT CURRENT TRANSFORMER
SHD SHIELD
C C
GND GROUND
DEF DEFERENTIAL
SH SHEET
REF REFERENCE
CB CIRCUIT BREAKER
B B
ALT ALTERNATOR
WL WARNING LAMP
ETH EARTH
O/P OUTPUT
I/P INPUT
UTIL UTILITY
COM COMMON
PRESS PRESSURE
A GOV GOVERNOR A
MILLI AMPERE
mA
NEUTRAL
N Cummins Inc.
CAD SYSTEM
PTC R CreoR Schematic
SIZE:
D R
8 7 6 5 4 3 2 1