SA Series Eng

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Headquaters

Hanwha Power Systems


Pangyo-ro 319beon-gil, Bundang-gu, Present State of Hanwha Power Systems
Seongnam-si, Gyeonggi-do, 13488, Korea Turbo Compressor Authentication
Tel +82.70.7147.5451
• ISO9001

AIR-COOLED
Fax +82.31.8018.3727
• ISO14001
Changwon Plant • ISO8573-1 Class0
1204, Changwon-daero, Seongsan-gu, • OHSAS18001

TURBO AIR COMPRESSOR


Changwon-si, Gyeongsangnam-do, • CE
51542, Korea • ASME
Tel +82.55.260.2100 • A Member of CAGI
Fax +82.55.260.2113

SA SERIES
The information in this publication is
Global Network subject to change without a notice.
■Americas
Hanwha Power Systems Americas
11700 Katy Freeway, Suite 650, Houston,
TX 77079, USA
Tel +1.281.599.3377 ext.204 Fax +1.281.599.7734

■Asia-Pacific
Hanwha Power Systems (Shanghai)
200233 20/F, New Caohejing International
Business Center A, No391, Guiping Road,
Shanghai, China
Tel +86.21.5427.1155 Fax +86.21.5423.5122

Tianjin Office
300385, 801 Room, Tianwuhuaqing Building B,
Jinganggonglu, Xiqing District, Tianjin City, China
Tel +86.22.2388.7788

Hanwha Power Systems Vietnam


6F, Star Tower, Cau Giay new urban area, Duong
Dinh Nghe Street, Yen Hoa Ward, Cau Giay District,
Hanoi, Vietnam
Tel +84.24.3201.2450

■Europe
Hanwha Power Systems - Milan
Via de Vizzi 93/95, Cinisello Balsamo 20092, Milan, Italy
Tel +39.02.8410.2196

■CIS
Moscow Office
5 floor, Bolshaya Serpukhovskaya Str., 7.,
Moscow, Russia 115191
Tel +7.499.750.1733

■Middle East
Hanwha Power Systems Service
Middle East (Abu Dhabi)
PO BOX 33586, Plot #35-WR43, ICAD 3 Musaffah
South, Abu Dhabi, UAE
Tel +971.2.627.0151 Fax +971.2.627.0152

Website : www.hanwhapowersystems.com
E-mail : [email protected]
Introduction to Hanwha Power Systems New Air-Cooled Turbo Air Compressor
AIR-COOLED • 03
TURBO AIR COMPRESSOR

History Hanwha Power Systems is proud to introduce the SA Series, air-cooled turbo air compressor, designed
with proven technology. SA Series does not need cooling water supply so customers can achieve savings in
Based on over 40 years of accumulated experience in Hanwha Power Systems is one of the fastest growing
water consumption, water treatment, and cooling water tower installation. SA Series provides an improved
precision machine industry from Gas Turbine to Compressor solution providers in its industry since 1997.
performance map for customers in various industries especially in areas with water scarcity or bad water
Business, Hanwha Power Systems has been chosen by During the last two decades Hanwha Power Systems
quality,severe coldness area and high mountain region.
more than 1,000 customers worldwide. delivered over 5,500 units of turbo compressors worldwide.
•1977 Company Established (Samsung Techwin) in Samsung Group
•1979 Overhaul and Repair of Aircraft Gas Turbine Engines
•1996 Industrial Gas Turbine Developed
•1997 First model of Turbo Compressor Introduced
•2011 Penetrated into Gas Compressor Market Benefits Applications
•2013 SA3100, the World’s Largest Capacity of Air Cooled
Compressor Introduced ISO8573-1 (Class 0) Certified
No Cooling Water Tower Needed
•2014 Contract to Supply the World 1st Integrally Geared
Centrifugal Compressor for Offshore VRU Application With air cooling fan, customer does not need to make •Steel, Minerals and Mining, Power plants
•2015 New Beginning in Hanwha group as an investment for a cooling water tower and water •Food and Beverage processing plants
“Hanwha Techwin”
supply •Oil Refinery, Petrochemical/Chemical
Penetrated into the Offshore Market with Turbo Air & Gas Compressors
Launched Long-term Aftermarket Service Program •Electronics, Textile, Automotive, Aerospace and Aviation
Expanding Portfolio by Cooperation with
High efficiency •Small and medium sized Air Separation
Screw Compressor Manufacturers
•Water shortage area and high mountain region
•2016 Saudi Aramco Approved Vendor registered 5-axis machined impellers and optimized pinion speeds
(API617 Process Compressor & Blower) using industry proven bearing and seal technologies
Reciprocating compressor packager agreement with GE Oil&Gas
-API 672 standard applicable
•2017 MOU signed with KEPCO to jointly develop 1998 2005 2007 2012 2015 2018
Oxy-Fuel Gas Turbine technology 1st 500th 1,000th 3,000th 4,000th 5,000th
New beginning as “Hanwha Power Systems” Precise Control
•2018 Launched Turbo Expander Generator (TEG), Turbo Compressor Delivered
an Environment-friendly Energy Solution Full PLC controller and total control monitoring
Hydrogen Compressor Packager Agreement with PDC system available

Low Operation Costs


Industries & Applications Easy maintenance structure and components designed
for extended life are applied
Upstream & Offshore Air Separation
•Flash Gas, LP, MP •Main Air / Booster Air or N2
“SYSTEM” package solutions available
•Vapor Recovery / Instrument Air •Cryogenic Expansion
Easy and quick installation with all standard or optional

Refinery Fertilizer / Gas Processing accessories pre-mounted (plug & play)

•Make-up, Recycle, Booster (H2, Wet) •Process Air / Process Gas (NG, NH3, CO2)

•Sulfur Recovery / Process Air / Instrument Air •N2 Booster / Instrument Air / NGL Optimized Design
Each frame has optimized pressure and flow cuts for
Petro-chemical
LNG actual system air requirements
•High Pressure (Terminal)
•Boil off gas (Terminal, LNG Plant)
•Refrigeration (Propane, Propylene)
•High Pressure (Terminal) Proven technology
•PTA / Boil off gas / Process Air / Instrument Air
•Low / High duty (LNGC, LNG FPSO) Based on over 5,000 installed plant air, system air,
Environment & Energy Saving process air and engineered air compressor units
Power Generation
•Aeration for wastewater treatment
•Fuel Gas Booster / N2 booster (IGCC)
•Pneumatic conveying materials
•Syngas / Instrument Air
•Mechanical vapor recompression
Hanwha Power Systems Hanwha Power Systems
A Package Full of Customer Value Designed to Modern Engineered
04 AIR-COOLED • 05
TURBO AIR COMPRESSOR

Standards

Inlet Guide Vanes Gear Box Bull & Pinion Gears


Highly efficient variable inlet guide vanes Horizontally split gearbox for easy access and maintenance High precision AGMA 12 & 13 gearing system
Bull Gears
•Optimizes the control of the air flow through •Horizontally split structure allows fast inspection and easy •Optimized gear design reduces noise
the efficient regulation of inlet air access to major components •Long life time and minimal mechanical loss
•Improves the performance of compressor with part load •Inspection and maintenance checks at minimum costs Pinions •Individually replaceable pinion and bull gear
control and reduces power consumption for easy maintenance
Lubrication System
Cooling System Complete lubrication system package Impellers
Efficient cooler module •Oil reservoir, auxiliary oil pump, oil heater, oil demister State of the art master impeller in 17-4 PH stainless steel
•Easy maintenance •Compact design for minimal foot print •High efficiency 5-axis machined backward swept impellers
•VFD cooler motor to minimize power according •High grade 10㎛ filter prevents impurities to gearbox •High turndown capability
to the site climate •Air-cooled oil cooler •Parts balanced in accordance with API672
•Flexible Noise Control
– SA2100 : Standard 85dB, Option 80dB Control System Bearings
– SA3100 : Standard 90dB, Option 85dB User-friendly control and monitoring system Reliable split bearing systems
•Easy-to-use HMI and high resolution LCD panel •Tilting pad journal bearings applied on pinion gears provide
Main Drive Motor •Various hardwired connections and serial stable operation
Saving energy costs with high efficiency packaged motor communications available Impeller
•Low friction loss sleeve journal and taper landed bearings
•Custom motors available for different environments(Optional) and thrust collars
•RTD incorporated into the bearings (SA3100 option)

Bearings
Oil and Gas Seals
Sealing system satisfies API specification
•No need for extra compressed air for sealing
Oil and Gas Seals
•Perfect prevention of air and oil leakage

SA3100 •Split type for ease of maintenance

Life Cycle costs


Maximum Energy Saving
Hanwha Power Systems compressors provide customers
lower life-cycle costs with high efficiency oriented components
and low maintenance design. Wear resistance materials as
stainless steel minimizes abrasion and corrosion, and simple and
no wearing structure saves maintenance time and costs. Flexible
IGV adjusting the flow rate in accordance with the fluctuation of
SA2100 air consumption reduces energy consumption.
SA3100 Hanwha Power Systems Other Screw
Centrifugal Centrifugal

■Energy Costs ■Maintenance Costs ■Initial Investment

Hanwha Power Systems Hanwha Power Systems


Technical Data Introduction to Hanwha Group
06

Specification Product Range Hanwha Businesses

a FORTUNE Global 500 Company


Model SA2100 SA3100
(bar A)
m3/hr 1,200-2,890 3,750-5,500
Capacity
13
67 years of business
CFM 700-1,680 2,200-3,250
kW 150-260 400-580 experience with
Motor 11
HP 200-350 540-780 351 global networks
9
Discharge bar A 3.5-11.4 3.5-11
Pressure psi A 50-165 50-160 7 SA2100 SA3100
Compressor 3,000x2,500x1,900 4,650 x 2,050 x 1,990
2018 Total assets of $179billion
mm 5
Dimension Cooler - 4,420 x 2,110 x 2,290 and total sales of $62billion
(L×W×H) 3
Compressor 118x98x75 183 x 81 x 78
inch
Cooler - 174 x 83 x 90
(m3/hr)
Compressor 5 6
Weigth ton 1000 1500 2000 2500 3000 4000 5000 6000
Cooler - 5.3

* Flexible cooler options are available(SA3100).

Manufacturing & Construction Finance Services & Leisure


Hanwha Corporation Hanwha General Chemical Hanwha Life Insurance Hanwha Hotels & Resorts

Hanwha Aerospace Hanwha Total Petrochemical Hanwha General Insurance Hanwha Galleria

Hanwha Systems Hanwha Advanced Materials Hanwha Investment & Securities Hanwha Galleria Timeworld

Hanwha Defense YEOCHUN NCC Hanwha Asset Management Hanwha Estate

Hanwha Techwin Hanwha Q CELLS Hanwha Savings Bank Hanwha Station Development

Hanwha Precision Machinery Hanwha Energy Hanwha Eagles

Hanwha Power Systems Hanwha Engineering & Construction

SA2100 SA3100 Hanwha Chemical Hanwha City Development

Scope of Supply
SA2100 SA3100 SA2100 SA3100 Global Network
Air intake filter Air cooled oil cooler 351 Global Networks (December 2018) 76 Affiliates all over the world
Inlet guide vanes Sound-proof enclosure Bakersfield Aix-en-Provence Johannesburg Beijing Seoul
Bremen Athens Nairobi Chongqing Nagasaki
Blow off valve and silencer Companion flange Cerritos Berlin Dongguan Tokyo
Chicago Bitterfeld-Wolfen Cyberjaya Guangzhou
Forest Bolzano Ho Chi Minh Hangzhou Perth
Check valve and expansion joint Motor winding/bearing protection Franklin Budapest Jakarta Hong Kong Sydney
Hawaii Chertsey Kuala Lumpur Lianyungang
Irvine Dietfurt Manila Ningbo
Complete lubrication system Block valve Monroe Eschborn Muara Teweh Quidong
New York Frýdek-Místek Mumbai Shanghai
Opelika Istanbul New Delhi Shenzhen
Aftercooler Auto trap Pontiac London Samut Prakan Tianjin
Saipan Singapore Zhangjiagang
Drain valves on all coolers MODbUS/PROFibUS interfac Shelby
Teaneck
Moscow
Stuttgart
Taipei
Tehran
London Warsaw Yangon
Main motor Vancouver
Al Khobar
Bangkok

Monterrey Almaty
PLC control system Santiago Baghdad
São Paulo Bismayah City
Doha
Base frame Dubai
Kuwait City
Standard Options Modi'in-
Maccabim-Re’ut

Hanwha Power Systems Hanwha Power Systems

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