Bubble Packing Paper

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KVIC- PMEGP-(Gramodyog Rojgar Yojana)"

BUBBLE PACKING PAPER

Introduction :
Bubblepacking papers arespecially moulded industrail papers used as packaging and transportation
media for food consumables andfruits like eggs, oranges, apples, grapes and leechies. This highly
versatile packing is tailor made to suit any product and is used extensively in export packing. It is also
required as essential packaging and transportation media for domesticconsumption items like eggs and
grapes.
Manufacturing Process & Sources of Technology
The scrap corrugated papers are fed to a hydro pulper to obtain required consistancy of pulp which is
then further mixed, homogenised with long fibre pulp procured directly from large scale paper
manufacturers. The high consistancy pulp thus obtained is fed to a bubble paper moulding press. The
moulded paper is then dried ina drier.

1 Name of the Product : BUBBLE PACKING PAPER

2 Project Cost :
a Capital Expenditure
Land : Own
Workshed in sq.ft 800 Rs. 160,000.00
Equipment : Rs. 645,000.00
Hydro pulper 110000
Conical refiner & Pulp thickner 90000
Moulding press 425000
Trimming machine 20000
Total Capital Expenditure Rs. 805,000.00
b Working Capital Rs. 700,000.00
TOTAL PROJECT COST : Rs. 1,505,000.00

3 Estimated Annual Production Capacity: (Rs. in 000)


Sr.No. Particulars Capcity inQuintals Rate Total Value
1 Bubble Packing Paper 1280000.00 4685.70

TOTAL 1280000.00 0.00 4685.70

4 Raw Material : Rs. 3,300,000.00

5 Lables and Packing Material : Rs.

6 Wages (Skilled & Unskilled) : Rs. 831,000.00

7 Salaries : Rs. 277,000.00


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8 Administrative Expenses : Rs. 30,000.00

9 Overheads : Rs. 20,000.00

10 Miscellaneous Expenses : Rs. 24,000.00

11 Depreciation : Rs. 72,500.00

12 Insurance : Rs. 8,050.00

13 Interest (As per the PLR)


a. C.E.Loan : Rs. 104,650.00

b. W.C.Loan : Rs. 91,000.00

Total Interest Rs. 195,650.00

14 Woring Capital Requirement :


Fixed Cost Rs. 443,700.00

Variable Cost Rs. 4,242,000.00

Requirement of WC per Cycle Rs. 780,950.00

15 Cost Analysis
Sr.No. Particulars Capacity Utilization(Rs in '000)
100% 60% 70% 80%
1 Fixed Cost 443.70 266.22 310.59 354.96
2 Variable Cost 4242.00 2545.20 2969.40 3393.60
3 Cost of Production 4685.70 2811.42 3279.99 3324.36
4 Projected Sales 5900.00 3540.00 4130.00 4720.00
5 Gross Surplus 1214.30 728.58 850.01 971.44
6 Expected Net Surplus 1142.00 656.00 778.00 899.00
Note : 1. All figures mentioned above are only indicative.
2. If the investment on Building is replaced by Rental then
a. Total Cost of Project will be reduced.
b. Profitability will be increased.
c. Interest on C.E.will be reduced.

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