RWTP-GB-CNS-MST-000015-01 (Raw Water Pipe Laying)

No.
Submission Checksheet (MST) Status Comments
1 Scope definition /
2 Objective /
3 References (incl. relevant Contract Specification) /
4 Codes and standards /
5 Manpower and Responsibility /
6 Tools and equipment /
7 Pre-requisite approvals/permits N/A
8 Work phases (if applicable) N/A
9 Preparation N/A
10 Construction work methodology and sequence /
11 QA/QC control procedure /
12 Health and Safety procedures / instruction /
13 Emergency response protocol, team and communication /
14 Risk assessment register and prevention action /
15 Testing/inspection plan /
16 Management of as-built data N/A
17 Other enclosure (if any) N/A
Checked by : Reviewed by :
Nor Diana Samsuri Syerifaizal Hj. Mustapha

Sr.QAQC Engineer QAQC Manager
QAQC Engineer
RWTP
RASAU WATER TREATMENT PLANT
PENGURUSAN AIR SELANGOR

SDN BHD
METHOD STATEMENT
METHOD STATEMENT FOR
Raw Water Pipe Line

Laying and Installation work
Reference No : RWTP-GB-CNS-MST- 000015
Revision : 01
Date : 27 April 2024
Action Name Designation Signature
Approved by Khor Thiam Chay Project Director
Consultant
Ir. Leong Khoon
Reviewed by (Sepakat Setia
Heng
Perunding)
Construction
Reviewed by Joshua Entol
Manager
Reviewed by Syerifaizal QAQC Manager
Prepared by Fazli Assistant Manager
REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 1

RWTP

SDN BHD
METHOD STATEMENT
AMENDMENT HISTORY
REVISION NO. ISSUE DATE DETAIL OF AMENDMENT
00 13 February 2023 For Approval
Amendments:
1. Item 1.3 – material with bitumen & cement

concrete
01 25 July 2023 2. Item 1.6.7 on pipe wrapping activity
3. Updated Appendix 5.4 - Inspection & Test
Plan
4. Additional Appendix 5.5 - Checklist

RWTP

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METHOD STATEMENT
Contents
1.0 SCOPE OF WORKS ......................................................................................................................... 4
1.1 General Description .................................................................................................................... 4
1.2 Reference ..................................................................................................................................... 4
1.3 Materials ....................................................................................................................................... 5
1.4 Plant and Equipment ................................................................................................................... 5
1.5 Manpower ..................................................................................................................................... 6
1.6 Work Procedure ........................................................................................................................... 7
1.6.1 Preliminary Work ..................................................................................................................... 7
1.6.2 Method of Construction ........................................................................................................... 8
1.6.3 Traffic Control System ............................................................................................................. 8
1.6.4 Site Material Transportation .................................................................................................... 8
1.6.5 Piloting Excavation .................................................................................................................. 9
1.6.6 Pipe Trench Excavation ........................................................................................................ 10
1.6.7 Laying and Jointing of Pipes and Specials ........................................................................... 10
1.6.8 Backfilling and Reinstatement Works ................................................................................... 17
1.6.9 Cleaning of Pipeline.................................................................................................................. 18
1.6.10 Test of Pipeline ....................................................................................................................... 18
1.6.11 Sterilization of Pipeline ........................................................................................................... 21
1.6.12 Completion of work ................................................................................................................. 22
2.0 SAFETY AND HEALTH REQUIREMENTS ................................................................................... 23
2.1 Job Safety & Health Analysis ................................................................................................... 23
2.2 Information to Personnel .......................................................................................................... 23
2.3 Emergency Arrangements ........................................................................................................ 23
2.4 Permit Requirements ................................................................................................................ 24
2.5 Housekeeping ............................................................................................................................ 25
3.0 ENVIRONMENTAL ISSUES ........................................................................................................... 26
4.0 QUALITY ASSURANCE & QUALITY CONTROL ......................................................................... 28
4.1 Contractual Requirements ....................................................................................................... 28
4.2 Inspection and Testing ............................................................................................................. 28
5.0 APPENDICES ................................................................................................................................. 29
5.1 Job Safety Analysis ................................................................................................................... 30
5.2 Emergency Response Flow Chart ............................................................................................ 31
5.3 Environmental Aspect & Impact Register............................................................................... 32
5.4 Inspection & Test Plan .............................................................................................................. 33
5.5 Checklist ..................................................................................................................................... 34

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METHOD STATEMENT
1.0 SCOPE OF WORKS
1.1 General Description
This Method of Statement (MST) is prepared to outline the construction procedures

and resources used for the work commencement of the installation raw water pipe from intake
area to water treatment plan.
In this document also included with site clearing activity procedure. This applied to all
activities along the raw water pipe line installation for the scope of the project to the extent of
clearing, up to the adjoining to boundaries. Clearing works shall include general site clearance
including filling, removal and of obstructing trees, bushes, shrubs and unwanted ground
covers.
1.2 Reference
The relevant references are as follows:
Bil Document Reference no.
Quality Assurance / Quality Control

1. RWTP-GB-QSHE-PQP-000001
Plan
2. Safety & Health Management Plan RWTP-GB-QSHE-SHP-000001
3. Environmental Management Plan RWTP-GB-QSHE-EMP-000001
Emergency Preparedness and
4. RWTP-GB-QSHE-ERP-000001
Response Plan
Water Supply (Plan & Profile) RWTP-SSP-W-RWP-GEN-CWS-RWP PNP-
5.
Drawing (2001–2015)
RWTP-SSP-W-OVPR-GEN-CWS-WSU-
STD-(000500-000529)
6. Standard Drawing
RWTP-SSP-W-OVPR-GEN-CWS-WSU-
STD-(000800-000801)

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METHOD STATEMENT
1.3 Materials
Materials for pipe laying works include the following:
Item Materials Usage
1 2400mm diameter x 4 meters Raw water pipe
5 Sand Backfilling
6 Earth Backfilling
7 Concrete mix Cement Lining

Bitumen Instantseal Alu & Nitroproof 30
8 Bitumen wrapping
(FOSROC)
1.3.2 The material shall have approval from Air Selangor. Source and all major
materials such as pipes and fittings, joints, valves, saddles, chamber covers etc
will be submitted for approval.
1.3.3 Material deliver to the site will be inspected. Only materials that have been
inspected and approved will be used for the works.Type of materials shall be
accordance to BS and/or JKR specification & standards (based on existing
materials used at site).
1.4 Plant and Equipment
The following machineries will be deployed for each pipe laying and site clearing activities:
Item Description Usage purposes
1 Mobile Crane Lifting of machine or pipes

2 Crawler Crane Lifting of machine or pipes
3 Backhoe For minor excavation
4 Excavator For excavation and trenching

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METHOD STATEMENT
Item Description Usage purposes
Webbing sling, spreader beam, To transfer the materials

5 shackles, steel wire ropes, hooks,
chain, links & accessories.
6 Lorries (10 tonnes) To transport the materials
7 Generator Set To provide power supply
8 Welding Set General welding works
9 Water Pump Dewatering
10 Steel Plates For crane stationing
Communication between lifting
11 Walkie Talkie
supervisor and driver crane.
12 First Aid Box For injury treatment
1.5 Manpower
Typical manpower that involved in relocation of existing electrical activities:
Item Designation Responsibilities
Project Manager Responsible for overall commercial, contractual, and

1. technical performances associated with specific
projects.
Construction Ensure overall works implementation is in order.
2. Manager/
Construction
Foreman
Site Engineer/ Planning, coordinating and supervising site
3.
Supervisor activities.
HSE Personnel To control and ensure the Safety, Health and
4.
Environmental is adhere at site.
QAQC Personnel To control and ensure the quality of works is
5.
adhere at site.
Traffic Controller To control the ingress and egress of construction
6.
traffic at site.
7. Surveyor/chainman Setting out of work.

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METHOD STATEMENT
Item Designation Responsibilities
Welder To carry out welding works (competency

8. certificates required)
Fitter To carry out installation of fittings

9.
(Competency certificates required)
10. General workers To carry out physical work
Machineries To Operate the machineries
11.
Operator
1.6 Work Procedure
1.6.1 Preliminary Work
1.6.1.1 Prior to commencement the excavation and pipe laying works shall be
carrying out:
i) Ensure that the pipe route for the trench shall be pegged out accurately
to obtain an approval.
ii) To apply work permit from local authorities MPS, MPKL, JKR, LLM,
ELITE, SKVE, TNB and AIR SELANGOR before start work.
iii) Detection and piloting excavation shall be conducted, to locate existing
services where necessary.
iv) Details of proposed materials to be submitted for approval prior to
usage.
v) Preparation of shop drawing for approval from AIR SELANGOR prior to
start work.
vi) Potentially affected stakeholders who are using the said/affected utilities
are to be notified via Notice Mail Drops at least 5 days in advance done
by Contractor.
vii) Content of the notice must contain information on the works duration,
hours, affected area and contact details (person, company and contact
number) for public to contact for information or to complaint.

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METHOD STATEMENT
1.6.2 Method of Construction

i) Establishing stockpile area
ii) Provide the traffic control system
iii) To apply work permit from local authorities (MPS/MPKL/JKR/AIR
SELANGOR/LLM/ELITE/SKVE)
iv) To obtain Permit to Excavate for excavation work
v) Pilot excavation
vi) Pipe trench excavation and pipe laying works
vii) Backfilling with suitable material, sand and crusher run as satisfactory
viii) Reinstatement works and cleans up of work area
1.6.3 Traffic Control System

1.6.3.1 This traffic control shall be conducted before the pilot excavation and
trench excavation for pipe laying works is carried out.
1.6.3.2 All the signboard and safety equipment shall be ready and compliance
the requirement and approved by authorities.
1.6.3.3 Flagman will be provided to control the traffic flow during pipe laying
works to ensure that the traffic flow during pipe laying works is smoothly.
1.6.3.4 Should a lane or road closure be required as part of the TMP, a Traffic
Announcement is needed.
1.6.4 Site Material Transportation

1.6.4.1 Data from the site measurement will be referred for material delivery in
accordance with the need and availability. A number of pipes will be
unloaded at stockpile area for reasonable intervals along the proposed
pipe alignment by obtain the approval from local authority. The location
where pipes will be unloaded must be carefully selected to avoid users
around that area.
1.6.4.2 All the materials shall be approved by Air Selangor prior delivery to site.
1.6.4.3 All materials should be carefully inspected at the time delivery and any
defective material set-aside before accepting the delivery. All Pipe with
minor defect needs to being rectified and inspected before installation of
pipe being done. The major defective materials should be returned to the
suppliers immediately

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METHOD STATEMENT
1.6.4.4 All pipe stacks should be made on sand bags or earth berm. A clearance
of 300mm from ground is required and necessary lifting equipment. Pipe
can only be stack maximum of 1 layer to avoid any external coating
damaged.
1.6.5 Piloting Excavation

1.6.5.1 Prior to excavation of each route, the following are checked again for any
underground utility within the alignment.
i) Pilot trenching record.
ii) Underground utility survey.
iii) Local knowledge of the area from MPKL/MPS/LLM/TNB, occupants
etc.
1.6.5.2 If there should be any underground utility, it shall peg/marked on the
ground.
1.6.5.3 The following equipment/materials shall be made available and ready for
use at all times during excavation.
i) Water pump, to dewater flooded trench.
ii) Any other equipment deemed necessary.
iii) Suitable back-filling material (sand, crusher run, earth) stocked pile
within the excavation area.
1.6.5.4 All property owners/occupants shall be reminded of the forthcoming works
(excavation). All movable properties/potted plants shall be relocated prior
to excavation and replaced after backfill.
1.6.5.5 The excavation shall be carried out using excavator/backhoe with suitable
bucket width to allow sufficient working space. The bottom of the trench
shall be scrap level ready to receive the pipe. Any hard material shall be
level manually. Soft ground which does not form a firm base shall be
excavated sufficiently. Suitable imported earth/sand shall be backfilled into
the trench to bring it back to the formation level.
1.6.5.6 At the position of each joint, the trench is excavated/formation level shall
be deeper by about 100mm to allow for jointing and protection of joints.
1.6.5.7 All excavations shall be carried out to the required length. At any time, it
shall not be more than 3 pipe length.

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METHOD STATEMENT
1.6.5.8 Piloting excavation will be conducted before commencement of pipe laying

works to locate pipeline and any services that may interfere with works.
The location and width of the pilot trenches shall be agreed and not be
more than 6700mm.
1.6.6 Pipe Trench Excavation

1.6.6.1 Pipe laying works shall only be commenced upon approval of alignment.
1.6.6.2 Before excavation work start, water from earth drain will be discharge
using pump.
1.6.6.3 Water pump will always standby as precaution during working in high
water table pipe trench. The water that discharges from drain will be
properly convey to nearest drain to make sure there is not flood at working
area.
1.6.7 Laying and Jointing of Pipes and Specials

1.6.7.1 Unloading of Pipes
i) A crane will be used for unloading the pipe shall comply with the safety
requirement.
ii) The date and time of delivery shall agree upon with the
supplier/transporters. Crane or any lifting machinery shall be arranged
on the agreed schedule.
iii) The site engineer/supervisor shall confirm the delivery with the order
together with verification the conformity of the materials with the
appropriate specifications prior to unloading. Any materials which do
not comply to the specification shall be rejected and return back to
supplier.
iv) All pipes and specials shall be lifted smoothly by means of reinforced
canvas slings at or any other suitable slings. Special precaution shall
be emphasized such that is does not damage the external coating.
v) Slinging works shall be handled by authorized personnel and
supervised by authorized lifting supervisor.
vi) The pipes shall be unloaded on to the side table/space available along
the pipe laying route at regular interval. On no occasion that these pipes
shall obstruct/block public/private access/pathway.

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METHOD STATEMENT
vii) Once the pipes shall be stacked on site, checks will be carried out for
any damaged to the cement lining and bitumen wrapping. A necessary
repair needed to be carried out immediately and inspect before
installation.
viii) The pipes shall then be string along the route. If the space is a
constrained then it will be sling on the side table on the other side of the
road/or nearby. At no time shall any pipe be allowed to block any
passenger/entrance to any property.
1.6.7.2 Final Checking of Pipes and Specials

i. All pipes and specials shall be cleaned and inspected very closely
before lowering into trench.
a) Each end shall brush and cleaned thoroughly to examine for cracks
and other abnormality.
b) The pipe body shall be inspected for any defects, cracks etc.
c) Carry out defect repair to any damaged of external coating and
cement lining of the pipes and specials.
ii. Should there be any potential cause of failure (leak) then the pipe and
specials shall be rejected and marked.
iii. If the damage is substantial and on-site repair is not practicable then
the pipe and specials shall be marked, rejected and removed from site.
1.6.7.3 Lifting of Pipes

i) All pipes and specials shall be lifted smoothly by means of reinforced
canvas slings or any other suitable slings.
ii) The pipes will be unloaded using crane stationed on steel plate if
undesired ground condition, along with a 50 tonnes spreader beam and
certified webbing sling belt, two lengths of 13 tonnes steel wire ropes &
25 tonne shackles & accessories, with instruction from the site
supervisor using walkie talkie
iii) No workers shall be allowed to be in the trench or underneath the
suspended pipe while receiving the pipe for laying.

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METHOD STATEMENT
Figure 1 : Typical Sling Arrangement
Figure 2 : Typical Shipment by Truck
1.6.7.4 Pipe laying & and Specials

i) All pipe shall be checked free from crack and flaw both internally and
externally before installation.
ii) Preparation of the safety equipment is ready to be deploy at site such as
ladder, water pump, sheet pile and steel plates.
iii) Excavation is done with the dimension of 7m width x 12m length trench at
3.75m to 4m depth.
iv) After that the install steel plates on both side is done with the support of 6m
sheet piles at both side of the trench.
v) Safety Officer shall ensure no workers inside the trench during the lifting and
placing of pipe
vi) 150mm sand bedding shall be spread and level and compacted before
placement of pipe in the trench.

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METHOD STATEMENT
Figure 3 : Cross Section Pipe Trench
Figure 4 : Layout plan for welding working platform
vii) Pipes are hoisted with the use of crane and canvas slings and lowered into
the trench. The canvas sling shall be positioned at approximate 1/5 of the
pipe length measured from pipe end.
viii) The ends of pipes are wire-brushed, washed with non-toxic solvent or soap
and cleaned thoroughly with water.
ix) The pipes are laid into position and the crown levels of pipes checked
against the proposed levels. Trench and pipe details are recorded on pipe
laying logs to be confirmed by representatives on site.

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METHOD STATEMENT
x) Excavators are used to push pipes into the spigot / socket joints. Suitably
sized timber shall be used to cushion between excavator bucket and the
pipe ends. The S/S joints are checked to ensure that they are tightly fitted
before welding is carried out.
xi) No person shall be allowed to be in the trench or underneath the suspended
pipe to receive the pipe for laying.
1.6.7.5 Jointing of Flanged M.S Pipe to M.S Pipe

i) Flanged adapter shall be use to join the pipe.
ii) Clean the socket and the plain end to ensure the faces of the flanges are
clean from dirt/particles etc. Ensure that the stainless-steel bolts and nuts
are clean.
iii) Apply lubricant to the plain end, socket and rubber gasket. Place the
gland on the plain end with the lip extension towards the plain end. Then
followed by the rubber gasket with the rounded edge of the rubber gasket
also towards the plain end.
iv) Push the adapter socket around the pipe spigot and press the rubber
gasket firmly into the staffing box for gasket. The joint shall be kept
straight during assembly.
v) Push the gland towards the socket and centre it on the pipe with gland lip
against the rubber gasket.
vi) Push the gland towards the socket and centre it on the pipe with gland
lip against the rubber gasket.
vii) Insert the remaining bolts and tighten diametrically opposite bolts.
Check all bolts are filled and tighten sufficiently.
1.6.7.6 Slip and Collar Jointing MS Specials with MS pipe (Welding)

i) The collar shall a single split collar with temporary bolts and lugs. The
collar shall be 1.5mm thicker than the thickness of the pipe. Ensure the
correct size collar is selected for the jointing. The collar inner surface
shall be in close contact with the outer surface of the pipe/specials to
be welded.

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METHOD STATEMENT
ii) Brush away and clean any dirt, rust, earth from the outer surface of both
pipe end as well as the specials. The same is carried out on to the inner
surface of the collar.
iii) Slide the collar into the waiting MS pipe.
iv) Using a crane or any lifting machinery with the proper slings to lift the
specials and aligned it into position. Slide the collar out to hold the
special in its position and steadily tighten the bolts and nuts. Ensure
that the gap between the split ends of the collar is at minimum when the
bolts and nuts are tightened and the special is in-line with the pipeline
alignment.
v) Ensure sufficient lap between the collar and the end of the pipe and
special. Minimum lap is 75mm.
vi) Carry out intermittent butt welding of the collar to the pipe and specials
while the crane or any lifting machinery still supporting the special. The
crane or any lifting machinery shall be removed once the weld is
sufficiently rigid to hold the special in its position. Complete the
circumference welding of both sides.
vii) All pipes on straight runs shall be line up with facilities for pipe to be
rotated for the process of welding joints to avoid welding from the
bottom as far as possible.
viii) During installation, all open ends of pipes shall be blanked off with
blanks flanges or pipe caps. These shall be removed only immediately
prior to connecting to adjacent sections. As soon as pipes have been
installed, all open ends shall be covered to prevent ingress of materials
that would obstruct the pipes. Covers shall be left in place until removal
is necessary for completion of the installation.
ix) Ensure that there shall be no defects such as cracks, leaks, lack of
penetration, and lack of complete fusion of the welded joint.
x) The exposed welded joint (end of pipe, collar and specials) shall be
wrapped with a coat of bitumen.

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METHOD STATEMENT
1.6.2.5 Testing
I. Upon completion of the welding work, air test shall be conducted on these
welded joints. Nitrogen air is used to fill up to pressure the internal air space
of the welds to 15bar and maintained for a period of ten minutes.
II. Soap water shall be applied onto the internal and external welds to detect
location of leak should the air pressure within the air space drop.
III. The leaking areas shall be rectified and the air test procedure repeated.
Upon completion of the test, the tap holes for the air tests shall be welded.
IV. Results of the tests are to be recorded on pipe laying logs to be verified by
representatives on site.
1.6.2.7 Joint Protection

I. Upon acceptance of welding quality by consultant, the external surfaces
are scraped or wire brushed thoroughly to remove and debris stuck to the
surfaces. Joint surface is then cleaned and dried.
II. Welded joint is protected by bituminous sheathing at external joint and
cement concrete lining at internal joint.
III. Application procedure for the adhesive tape sheathing starts with one
circumferential turn around the collar / slip joint overlapping the existing
bitumen coating by at least 75mm. The tape was applied in a spiral fashion
with 55% tape overlap across the joint area until it overlaps the existing
coating at the other joint end by 75mm. Sufficient tension is maintained
during the wrapping process to ensure that the tape conforms to the surface
without gaps. To achieve a 6mm thickness for the outer sheathing, the tape
with thickness 1.5mm will be wrap 4 times. For jointing of tape, start the
new roll by overlapping the ends by one tape width.
IV. The internal joint shall be protected by cement concrete. The cement
concrete shall be applied from the bottom of the joint and work upwards
towards the top of the joint. The thickness of the cement lining will be based
on the pipe’s manufacturers cement lining thickness on-site.
V. The mixture above will be mixed in a mini concrete mixer to ensure
completeness of the cementitious mixture with the desired consistency.

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METHOD STATEMENT
VI. The cube test will be done with a total of 9 cube samples, whereby 3 cubes
per specified day will undergo crushing test of 7, 14 and 28 days of ageing
to ensure consistency.
VII. Upon completion of these protection works, the representatives on site are
required to inspect the quality of work
1.6.8 Backfilling and Reinstatement Works

1.6.8.1 Prior to backfilling, several conditions must be checked:
• When the pipe is not resting on the trench bottom after the joint/welds has
been completed, it shall be backfilled with sand or suitable excavated
material compacted in layers to ensure adequate filling and support under
the pipe.
i. All required survey works for as-built has been taken.
ii. All valves, fittings and pipe joints has been checked and accepted.
iii. Thrust blocks have been constructed (where required).
iv. Protective slabs have been installed (where required).
1.6.8.2 Upon completion of joint protection, the trench shall be backfilled with sand
to the required cover immediately after pipe joints have been properly
protected. Sand surround shall be compacted in layers of 150mm.
1.6.8.3 Plate compactors shall be used to ensure a proper and uniform compaction
of the sand surrounding the pipe. The top portion of the trench is then
backfilled with suitable excavated material and compacted in layers as
specified.
1.6.8.4 The backfilling works should follow closely upon the progress of the trench
excavation.
1.6.8.9 Contractor must ensure all the reinstatement / finishing works to be
completed and comply with local authorities requirements. The site may be
cleared, tidied up, and readied for handing over upon completion of all
reinstatement/defect works.

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METHOD STATEMENT
1.6.9 Cleaning of Pipeline

1.6.9.1 Precaution shall be taken to avoid foreign matter such as welding beads, slag
or dirt inside the new lay pipe. Completed welds shall be hammered to loosen
the debris. Prior to assembly, all piping, valves and fittings shall be internally
cleaned of oil, grease and dirt by wire brush and swabs.
1.6.9.2 For piping of 200mm and above shall be cleaned by pulling through a steel
brush for the entire length of each pipe size, followed by fibre brush or swabs.
Brushes and swabs shall be slightly larger than the inside diameter of pipe
being cleaned.
1.6.10 Test of Pipeline

1.6.10.1 Three category of testing shall be carried on the newly laid pipeline before it
is commission. The tests are Pressure Test, Leakage Test and air test. These
tests are carried consecutively.
1.6.10.2 Pressure Test

i) Decide on the test section
a) The test section shall be decided by condition of the pipeline
condition (up and down), site condition, position of valves, air
valves etc. The position of valves can be considered as terminal
points for the test section.
b) Where possible the test section shall have air valves in between
the two terminals. If there is none then temporary provision to
discharge air while testing shall be provided.
c) Test section shall not exceed 300m long in build-up urban areas
and in or adjacent to roads or 600m long in open ground.
ii) Preparation work on the test section

a) The trench in the test section shall be backfilled and compacted.
However certain joints and fittings shall be left accessible for
subsequent inspection during the tests.
b) All thrust and anchor blocks shall be casted and cured
sufficiently before the testing.

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METHOD STATEMENT
c) Both ends of the test section shall be end-capped using blank

flanges or blank socket to seal the pipeline. Both flanges shall
be properly secured and fastened to prevent any movement or
mishaps. Slightest movement or loosen up of the end-caps shall
affect the test result.
d) At no time shall the test be carried out against an in-line valve.
e) The exact length of the test section shall be measured.
iii) Filling the pipeline with water

a) Clean and ensure that the inside of the pipeline is clear of sand,
earth, debris, stones and others by flush out all the water from
the pipe by pressuring the existing water level.
b) Ensure that all fittings and specials are carefully tightened.
c) Fill the pipeline with water from an approved source. Engine
driven pump shall be used to reduce the time taken to fill the
pipeline.
d) Ensure that the air valve is functioning and air is continuously
release during the process.
e) Allowance shall be allowed to let the slow absorption of water by
the concrete lining. Couple of days shall be sufficient.
iv) Installation of testing equipment

• The following equipment shall be tested and ensure the
reliability during testing;
a) Pressure pump (engine driven)
b) Pressure gauge
c) Suction hose
d) Connection hose
e) Overflow hose
f) Calibrated water tank
g) Connection pieces (blank flanges with tapping nipple, timbers,
stop cock etc)
h) Stop clock or watch to note the time

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METHOD STATEMENT
v) Testing the pipeline

a) The contractor shall carry out testing of the pipeline on their
own. This is to avoid unnecessary time wastage and the
uncertainty of the pipeline reliability.
b) More water shall be pumped slowly into the pipeline to raise
the pressure to the specified test pressure.
c) Special care must be taken when the specified test pressure is
reached.
d) The pump shall be stopped once it has attained the specified
test level and stop cock shall be shut off.
e) The test pressure is retained and 10 minutes countdown shall
start from the moment the stop cock is shut off.
f) Should there be any drop in the test pressure noted during the
time then the test is abandoned. The cause of the failure
(pressure drop) shall be investigated and rectified.
g) The test shall be repeated on a different date.
h) The test shall be considered to have passed when there is no
reduction in pressure during the 10 minutes observation time.
1.6.10.3 Leakage Test

i) Leakage shall be defined as the quantity of water that must be pumped
into the newly laid pipeline to maintain to the specified test pressure.
ii) The pressure in the pipeline shall be reduced to the specified leakage
test pressure.
a) Ensure that all hoses connected to pipeline are removed and stop
cocks are completely shut off. All nipples and stop cocks are
plugged to avoid any tempering of the ongoing test.
b) The test pressure in the pipeline is left for 24 hours by itself.
c) The pressure is once again noted after the lapsed of 24 hours.
d) Water from a calibrated container is again pumped into the
pipeline tested to raise the pressure back to leakage test pressure.
e) The volume of water being pump is carefully measured and noted.
• The permissible volume of water being pumped into the
pipeline to raise it’s pressure shall be calculated as follow:

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METHOD STATEMENT
o Permissible volume = 0.34 litres per cm of pipe

diameter per km of pipe length per 24 hours per
1.0 bar of water pressure.
o The test shall be considered to have passed when
volume of water pumped into the pipeline does not
exceed the permissible volume as above.
1.6.11 Sterilization of Pipeline

1.6.11.1 The method of pipeline sterilization can be referred as followed:
i) Clean and ensure that the inside of the pipeline is clear of sand, earth,
debris, stones and others by flush out all the water from the pipe by
pressuring the existing water level.
iii) Determine the volume of water (V1) required to fill up the pipe.
iv) Determine the quantity of chloride of lime to obtain a solution with
concentration of about 40 milligrams per m³. The concentration of chloride
of lime specified by the supplier is 35%. The quantity is determined as
follows:
W = 40 mg / m³ x V1 (kg) 35%
v) Mix the chloride of lime (W) with the required volume of water (V1) in a
container.
vi) Pump the chlorine solution into the pipe through an opening (air valve
opening) and ensure that the solution reaches the extreme end of the line.
vii) The solution is left in the pipeline for 24 hours.
viii)A number samples are selected and tested random along the pipeline
ix) The line shall be considered to have been sterilized and attained the
required standard when the minimum residual chlorine of the samples
measured is 0.2 part per million (ppm).
1.6.11.2 The chlorine solution shall be drained away and the pipeline shall be flushed
with clean water.

RWTP

SDN BHD
METHOD STATEMENT
1.6.12 Completion of work

Once job completed, the system will be handover and as-built drawing to be prepare,
to get approval.

RWTP

SDN BHD
METHOD STATEMENT
2.0 SAFETY AND HEALTH REQUIREMENTS

2.1 Job Safety & Health Analysis
Job Safety & Health Analysis shall be carried on the project site. Cautions and hazards signs
shall be established at location of works. The hazards in a particular activity and the control
measures implemented shall be briefed to the workers during SHE induction, tool box talk and
JSA Briefing. Please refer to the attached Appendix 5.1
2.2 Information to Personnel
2.2.1 All workers employed in the project site must have CIDB green card.
2.2.2 All new workers and staff to attend the SHE Training or SHE Induction Course
before commencing works at site and attendances shall be recorded in an
induction checklist.
2.2.3 All site personnel are mandatory wear proper Personnel Protective Equipment
(PPE):
2.2.4 Safety helmets, Safety vest, Safety boots, Hand gloves and any other additional
PPE required in JSA or advised by SHE Department.
2.2.5 Monthly SHE Committee meeting shall be held with all the contractors related to
the works.
2.2.6 All workers are compulsory to attend the daily pre-task briefing and weekly toolbox
meeting conducted by the SHE Department/Representative and attendances shall
be recorded.
2.3 Emergency Arrangements
2.3.1 Project Emergency Response Plan and Procedure shall be established.

2.3.2 The potential hazards during Defect Rectification Works are as below:
i. Accident due to machinery/equipment failure and movement
ii. Fall from height, contact with sharp edges/protruding rebar and
etc.
iii. Fire

RWTP

SDN BHD
METHOD STATEMENT
2.3.3 An Emergency Response Team shall be formed at the site.

2.3.4 Please refer to the Appendix 5.2 for Safety, Health & Environmental Emergency
Response Flow Chart.
2.3.5 The organization chart, list of emergency contact person and relevant authorities
with their contact numbers shall be showed in the Notice Board.
2.3.6 In the event of emergency, the site management staffs must evaluate the situation
and commence the necessary procedures as follow:
• Raise the alarm
• Stop works
• Remain composed.
• Make sure notifications of emergency or evacuation are in place for
all workers surrounding the vicinity.
• Make sure all workers are assembled at designated assembly
point.
• Make sure first aid kits are prepared at assembly point.
• All workers are told not to leave the assembly point until clear sign
is issued.
• Headcount shall be conducted
• First aiders shall attend to the injured workers
• Prepare assessment reports for the losses.
2.4 Permit Requirements
No Description Person or Authorities in- Remarks

charge
1 SHE permit to work such as SHE Department
Crane and Lifting Operation
permit, Excavation permit, Night
work permit, Hot work permit
and etc.

RWTP

SDN BHD
METHOD STATEMENT
2.5 Housekeeping
Housekeeping is an essential part of SHE for the daily routine. Housekeeping would include
the following items:
• Maintain the access way to all working area.
• Proper material arrangement.
• Park the machineries in orderly manner.
• No littering around the site.

RWTP

SDN BHD
METHOD STATEMENT
3.0 ENVIRONMENTAL ISSUES
3.1 Environmental Aspects, Impacts & Control Measures
All activities at work site shall comply with requirements stated in Environmental
Management Plan. Work site shall observe potential environmental impacts that
will be generated from activities stated in this method of statement, proposed
control measures, responsible parties’ in-charge and relevant legal applicability.
The significant environmental impacts associated with the Raw Water Pipe Laying
and Installation Works have been identified and listed in the Appendix 5.3.
3.1.1 Air Quality and Noise Level

Machineries shall be in well maintain and in good working condition to
reduce emission of soot, smoke and noise.
The following measures shall be implemented if the above mentioned

(soot, smoke and noise) is deteriorating:
• Increase maintenance frequency.

• Replace to better equipment if necessary.
• Switched-off equipment if not in used
• Supply workers on-site with proper PPE (i.e. ear plugs and mask).
3.1.2 Water Quality

All surface runoff and contaminated water generated from activities
stated in this method of statement, must be channel to temporary earth
drain and shall be channel into sediment basin/ silt trap for further
treatment.
3.1.3 Soil Erosion and Sediment Control

Precaution measures of erosion and sediment transport during the
surface preparation, construction, operation and closure phase of
project shall comply with Erosion and Sediment Control Plan (ESCP).

RWTP

SDN BHD
METHOD STATEMENT
Erosion control such as phasing of works, vegetation buffers, turfing,

protection of slopes and stockpiles to be implemented. Sediment control
such as construction of sediment basin/ silt traps, sump, silt fence,
sandbag and wash trough shall be provided and maintained regularly.
3.1.4 Waste Management

All type of waste must be segregated, stored and disposed of in
accordance with the Construction Waste Management Plan and shall
be removed from site regularly.
Scheduled waste from maintenance works of machineries, vehicles and

tools will be placed in designated areas. Proper oil tray or drum shall be
placed to prevent the oil spillage all over the place. Subsequent waste
shall be collected and transfer to area as assigned.

RWTP

SDN BHD
METHOD STATEMENT
4.0 QUALITY ASSURANCE & QUALITY CONTROL

4.1 Contractual Requirements
4.1.1 Shall be implemented in accordance with submitted comprehensive IMS plan.
4.2 Inspection and Testing
4.2.1 All inspection shall follow the inspection and testing plan.

RWTP

SDN BHD
METHOD STATEMENT
5.0 APPENDICES
5.1 Job Safety Analysis
5.2 Emergency Response Flow Chart
5.3 Environmental Aspect & Impact Register
5.4 Inspection & Test Plan
5.5 Checklist

RWTP

SDN BHD
METHOD STATEMENT
5.1 Job Safety Analysis

Appendix A to RWTP-GB-CNS-MST- 000015-01
RWTP
SDN BHD JOB SAFETY & HEALTH ANALYSIS (JSA)
PREPARD BY:
DESCRIPTION OF JOB: Method Statement for Raw Water
PROJECT/DIV/DEPT: RWTP Nurul Hazwani
Pipe Line Laying and Installation Work
LOCATION: RASAU INTAKE, RAW WATER PUMPING MAINS, REVIEWED BY:
JSA NO: 15 REV NO: 00 Siti Khairiah
WATER TREATMENT PLANT
APPROVED BY:
TYPE OF ACTIVITIES: ROUTINE / NON-ROUTINE / EMERGENCY DATE: 29/11/2022 PAGE: 1 - 10
Chin Sau Lun
NO. JOB HAZARD CURRENT CONTROL RISK ASSESSMENT HIERAR ADDITIONAL LEGAL & REVISED RESIDUAL RISK RESPONSIB
SEQUENCE / IDENTIFICATION MEASURES CHY OF CONTROL OTHER RATING LE PERSON
STEPS CONTR MEASURES/ REQ
Proba Seve Risk Rating OL OPPORTUNITIES (O)
Hazard & Risk P S Risk Rating
bility rity PXS
PxS
(P) (S)
Score Level Score Level
1. Traffic Control i. Struck by i. Provide proper traffic 2 4 8 M - PTT to stress on traffic OSHA ‘94 1 4 4 L Manager /
vehicle –Traffic management. activity FMA Engineer /
incident Flagman. Clear (BOWEC) Traffic
access. Setup 1986 Officer /
exclusion zone. Supervisor /
Provide warning Operator
signs and barriers.
Mandatory PPE to
be worn at all times
(safety boots,
helmets and safety
vest). Close
supervision.
2. Site Materials i. Traffic i. Implementation of 2 2 4 L - - OSHA ‘94 - - - - Manager /

Transportation/ obstruction traffic management FMA Engineer /
Mobilization / (BOWEC) Traffic
Demobilization ii. Fall / topple of ii. Competent machine 2 2 4 L - - 1986 - - - - Officer /
/ Material machine operator Supervisor /
Handling and Operator
Storage iii. Lost control of iii. Extra care during 2 2 4 L - - - - - -
machine loading / unloading.
Close Supervision.
Page 1 of 13
Rev. No:00 / Date: 29 Nov 2022
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bility rity PXS
PxS
(P) (S)
iv. Poor iv. Conduct daily 2 2 4 L - - - - - -

housekeeping housekeeping and
and material arrange the material
arrangement accordingly.
v. Pinch point v. Mandatory PPE to be 1 3 3 L - - - - - -

hazard worn at all times
(safety boots,
helmets and safety
vest). To wear hand
gloves. Works to be
conducted by trained
/ competent workers.
3. Machinery i. Hit / Injured by i. Check reverse 2 2 4 L - - OSHA ‘94 - - - - Manager /

Movement moving sensor is working. FMA Engineer /
machine (BOWEC) Traffic
1986 Officer /
ii. Machine ii. Ensure ground is 2 2 4 L - - - - - - Supervisor /
overturn stable. Good Operator
compaction. Use of
steel plate.
iii. Machine iii. Experience operator 1 2 2 L - - - - - -

collision with standing
supervision and
signages.
Page 2 of 13
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bility rity PXS
PxS
(P) (S)
4. Work i. Poor i. Conduct daily 2 2 4 L - - OSHA ‘94 - - - - Manager /

Preparation housekeeping housekeeping and FMA Engineer /
activity and material arrange the material (BOWEC) Supervisor
arrangement accordingly. 1986
ii. Poor manual ii. Works to be 2 2 4 L - - - - - -

handling conducted by
trained/competent
workers. Correct
method of manual
handling.
5. Detection and i. Damage to i. Refer to piloting/ 2 3 6 M - i. A supervisor with latest OSHA ‘94 1 3 3 L Manager /
Piloting the utility detection utility mapping info to do FMA Engineer /
Excavation underground record and standing supervision (BOWEC) Supervisor
services. mapping prior to during the excavation 1986
work. process.
6. Pipe Trench i. Material falling i. Install barricade, 2 2 4 L - - OSHA ‘94 - - - - Manager /

Excavation onto the delineator and FMA Engineer /
using excavator people working signage. (BOWEC) Supervisor
in the 1986
excavation.
ii. Damage to the ii. To conduct utility 2 4 8 M - Conduct Pre-Task talk 1 4 4 L

underground detection and Maintain good
services mapping prior to communication with
work. flagman
1 4 4 L
iii. People and iii. Proper TMP and 2 4 8 M - Conduct Pre-Task talk
vehicle falling install barriers Maintain good
into the whenever required. communication with
Page 3 of 13
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bility rity PXS
PxS
(P) (S)
excavated flagman
trench
iv. Flooding of iv. Standby water pump 2 2 4 L - - - - - -

trench
7. Laying and iv. Falling object. i. Prepare lifting plan 2 2 4 L - - OSHA ‘94 - - - - Manager/
Jointing of FMA Engineer/Su
Pipes and (BOWEC) pervisor/Ban
Specials v. Uncontrolled ii. To use single tag 1986 ksman
motion or line to control 2 2 4 L - - - - - -
unexpected object movement.
movement of
materials.
vi. Crane iii. Prepare proper

topple/overturn access and working 2 3 6 M - Use steel plate for soft 1 3 3 L
platform. ground. Crane outrigger
to fully extended.
iv. Machine to
vii. Failure of operate by 1 3 3 L - - - - - -
machinery. competent
operator and do
daily inspection.
v. Two-way
viii.Failure of communication 2 2 4 L - - - - - -
communication - walkie talkie
- whistle
- hand signal
vi. To follow approved

ix. Exposed to TMP drawing 2 3 6 M - vi. Provide traffic 1 3 3 L
live traffic area whenever signage and flagman
applicable
Page 4 of 13
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bility rity PXS
PxS
(P) (S)
vii. Ensure lifting area

x. Hitting is cleared from 2 3 6 M - vii. Provide delineator 1 3 3 L
overhead obstruction string to indicate the
electrical overhead cables
cables clearance.
viii. Proper PPE for hot
Exposed to work (i.e., glove, 2 2 4 L - - - - - -
hazardous dust/ face shield)
chemical (i.e.,
cement)
Electrocution
hazard
8. Jointing of i. Defective power i. Conduct tool 1 3 3 L - - OSHA ‘94 - - - - Engineer/Su
Flanged M.S tool/hand tools inspection prior to use FMA pervisor/
Pipe to M.S and issue inspection (BOWEC) Safety
Pipe sticker. 1986 Personnel
ii. Improper / ii. Sufficient access

Unsecure access and egress shall be 1 3 3 L - - - - - -
established for the
excavation area
iii. Slip, trip and iii. Conduct daily 1 3 3 L - - - - - -

fall hazard housekeeping and
arrange the material
accordingly
9. Slip and Collar i. Fire and i. To check cylinder 2 2 4 L - - OSHA ‘94 - - - - Engineer/Su
Jointing MS explosion of gas valve for leakages. FMA pervisor/Ban
Specials with cylinder Hoses are equipped (BOWEC) ksman
MS pipe with flashback 1986
(Welding) arrestors. Cylinder shall
be kept away from the
actual hot work
operation area. Hot
Page 5 of 13
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bility rity PXS
PxS
(P) (S)
work permit. Toolbox

meeting. Monitoring
and supervision.
ii. Hit by welding ii. Trained welder. Use 3 1 3 L - - - - - -

spark / slag from welding shield, hand
welding / cutting glove and clothing that
activity fully cover body (e.g.,
long sleeve jacket and
long pants). Hot work
permit.
iii. Arc flashes i. Trained welder. Use 2 2 4 L - - - - - -

from welding welding shield, hand
activity glove and apron
while performing
welding works. Hot
work permit
iv. Slip, trip and ii. Use trained

fall hazard personnel. 2 2 4 L - - - - - -
Mandatory PPE to
(safety boots,
helmets and safety
vest). Conduct daily
housekeeping and
accordingly.
10. Backfilling and i. Hit by reversing i. Banksman to guide 2 2 4 L - - OSHA ‘94 - - - Engineer/Su
Reinstatement lorry to backfill lorry movement. FMA pervisor/Ban
Works trench (BOWEC) ksman
1986
ii. Unsafe access ii. Sufficient access 2 2 4 L - - - - -
Page 6 of 13
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bility rity PXS
PxS
(P) (S)
and egress shall be

established for the
excavation area
11. Test of Pipeline i. Failure of i. Tools to inspect 2 2 4 L - - OSHA ‘94 - - - - Manager /

testing tools. daily by PIC. FMA Engineer /
(BOWEC) Supervisor
ii. Failure of ii. Close supervision 1 2 2 L - - 1986 - - - -
supervision. by supervisor
iii. Failure of iii. Two-way 2 3 6 M - PTT to stress on

communication communication hazards of works. 1 3 3 L
- walkie talkie
- whistle
- hand signal
iv. Leakage of iv. Test to be 2 3 6 M - PTT to stress on

High-Pressure conducted by hazards of works. Use 1 3 3 L
Water competent whiplash for the air-
personnel. Valid compressor hose
PMT for air- connector.
compressor.
General Operation
1. Lifting i. Collapse of i. Proper ground 2 4 8 M - i..PTT to stress on lifting OSHA ‘94 1 4 4 L Manager /
Operation machinery. conditions by hazards. FMA Engineer /
Machinery stuck compaction and placing 2.Supervisor to check on (BOWEC) Supervisor /
into the ground. steel plates. ground condition. 1986 Operator /
Lifting Crew /
ii. Moving loads - ii. Lifting operation to be 2 5 10 M - ii. PTT to stress on lifting 1 5 5 L Safety
Contact with load carried out by activity. Lifting area to Personnel
experienced / clear from any workers.
competent crew. Valid
PMA and operator
certificate (Crane
Page 7 of 13
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bility rity PXS
PxS
(P) (S)
Operator). Appointment
of signalman. Use of
tag line. Set up
exclusion zone.
iiii. Mechanical iii. Valid PMA and 2 5 10 M - PTT to stress on lifting 1 5 5 L

failure - Collapse operator certificate activity. Follow Lift Plan.
of cranes boom (Crane Operator).
or structure Periodic inspection by
damage of boom competent person.
Maintenance done by
qualified person. No
overload. Follow load
chart / SWL. PTW
system implementation.
Follow Safe Working
Procedure.
iv. Crane iv. Valid PMA and

overturning / operator certificate 2 5 10 M - PTT to stress on lifting 1 5 5 L
toppling (Crane Operator). activity. Follow Lift Plan
Periodic inspection by
competent person.
Maintenance done by
qualified person. No
overload. Follow load
chart / SWL. PTW
system implementation.
v. Failure of lifting v. Lifting gears

gears – Dropping inspection and color
Load coding. No overload.
Follow load chart/SWL. 2 5 10 M - PTT to stress on lifting 1 5 5 L
PTW system activity. Follow Lift Plan
implementation. Follow
Safe Working
Page 8 of 13
RWTP
bility rity PXS
PxS
(P) (S)
Procedure. Set up
exclusion zone.
vi. Slip, trip and vi. Use trained

fall hazard personnel. Mandatory - - - -
PPE to be worn at all 2 2 4 L - -
times (safety boots,
helmets and safety
housekeeping and
accordingly.
2. Hot Works i. Fire and iii. To check 2 2 4 L - - OSHA ‘94 - - - - Manager /

explosion of cylinder valve for FMA Engineer /
gas cylinder leakages. Hoses are (BOWEC) Supervisor /
equipped with 1986 Welder /
flashback arrestors. Safety
Cylinder shall be kept Personnel
away from the actual
hot work operation
area. Hot work
permit. Toolbox
meeting. Monitoring
and supervision.
ii. Hit by welding iv. Competent 3 1 3 L - - - - - -

spark / slag welder. Use welding
from welding / shield, hand glove
cutting activity and clothing that fully
cover body (e.g.,
long sleeve jacket
and long pants). Hot
work permit
iii. . Arc flashes v. Competent welder. 2 2 4 L - - - - - -
from welding Use welding shield,
Page 9 of 13
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bility rity PXS
PxS
(P) (S)
activity hand glove and

apron while
performing welding
works. Hot work
permit
iv. Slip, trip and vi.Use trained 2 2 4 L - - - - - -

fall hazard personnel.
Mandatory PPE to
(safety boots,
helmets and safety
housekeeping and
accordingly.
3. Use of Power i. Defective i. Mandatory PPE to 2 2 4 L - - OSHA ‘94 - - - - Manager /

Tools, Genset, equipment be worn at all times FMA Engineer /
and Air (safety boots, (BOWEC) Supervisor /
compressor helmets and safety 1986 Safety
vest). Check all Personnel
equipment are in
good condition.
Check all hoses /
connectors are in
good condition.
4. Use / Handling i. Hazardous i. Mandatory PPE to 2 2 4 L - - OSHA ‘94 - - - - Manager /

of Chemical chemical be worn at all times FMA Engineer /
(safety boots, (BOWEC) Supervisor /
helmets and safety 1986 Safety
Page 10 of 13
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bility rity PXS
PxS
(P) (S)
vest). SDS to be Personnel

available. Use Safety
Glasses / goggles
and gloves when
using any hazardous
materials /
chemicals. Standby
water for cleaning
purposes. Monitoring
and supervision
5. Electrical i. Electric shock i. Use industrial plugs / 2 2 4 L - - OSHA ‘94 - - - - Manager /

Works cable. Electrical FMA Engineer /
equipment / wiring to (BOWEC) Supervisor /
be inspected / 1986 Electrician /
connected by Safety
electrician. Display Personnel
signages. Work
briefing prior to work
start. Check all
cables before
connection. Cable
hangs / not trailing
on ground / in water
6. Working at i. Improper / i. Use of safety 2 2 4 L - - OSHA ‘94 - - - - Manager /

height/Access/ Unsecure harness for all work FMA Engineer /
Egress platform & with fall of 3 meters (BOWEC) Engineer /
ladder/Fall from or more. Use of 1986 Supervisor
height industrial type
ladder. Installation of
edge protection.
Monitoring and
supervision
Page 11 of 13
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bility rity PXS
PxS
(P) (S)
6. Hacking and i. Flying chip / i. Works to be carried 3 1 3 L - - OSHA ‘94 - - - - Manager /

cutting particles / Dust out by competent FMA Engineer /
worker, spray of (BOWEC) Supervisor
water to control dust. 1986
Wear safety goggles
and dust mask.
ii. Noise/Vibration ii. Wear hearing 3 1 3 L - - - - - -

protection. Toolbox
briefing. Works
rotation / shift.
7. Night Works i. Insufficient i. Provide adequate 2 2 4 L - - OSHA ‘94 - - - - Manager /
lighting lighting. PTW system FMA Engineer /
implementation. (BOWEC) Supervisor /
Monitoring and 1986 Safety
supervision Personnel
PROBABILITY SEVERITY PRIORITY OF ACTION

Probability Description Rating Severity Description Rating Risk Rating Action Urgency
Very Is practically impossible and 1 Insignificant Minor ill health or first aid type 1 1-4 Risk is considered as acceptable and If required
Unlikely has never occurred /negligible injury further reduction may not be necessary.
Page 12 of 13
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Unlikely Has not been known to occur 2 Minor Injury involving temporary 2 LOW Continuous monitoring needs to be in
after many years disability place
Likely Might be occurred at some 3 Moderate Injury involving Permanent 3 5-12 Identified control measures shall be 1 week
time in future disability implemented to minimize the risk level.
Very Likely Has a good chance of 4 Major Single fatality or major 4 MEDIUM Continuous monitoring shall be in place.
occurring and is not unusual property damage
Almost The most likely result of the 5 Catastrophic Numerous fatalities or 5 15-25 Requires immediate action to control Immediate
Certain hazard/event being realized irrecoverable property damage and minimize the hazards. Work should
HIGH not commence until proposed control
measured have been implemented.
** Note: The description and level of severity and probability may vary, subjected to project, legal and other requirements. Loss on property damage can be incorporated and
shall be in accordance to project requirements.
Group Hierarchy of Control

1 Elimination
2 Substitution
3 Engineering controls, reorganization of work, or both:
4 Administrative Control
5 PPE
Page 13 of 13
RWTP

SDN BHD
METHOD STATEMENT
5.2 Emergency Response Flow Chart

EMERGENCY PREPAREDNESS AND RESPONSE
Responsibility
Start
Identify potential incidents or emergency situations HOD/ SHE Manager
Establish an Emergency response Team (ERT) HOD/

structure. Emergency Commander
Gather emergency contact names and numbers for SHE Manager/

use during an emergency Assigned Staff
Emergency Commander/
Determine the necessary emergency equipment
SHE Manager
Determine a designated assembly area for personnel Emergency Commander/

and workers to gather during an emergency SHE Manager
SHE Manager/
Prepare an Emergency Response Plan Assigned Staff
Review and approve the Emergency Response Plan Emergency Commander

(ERP)
Revise ERP SHE Manager/

Assigned Staff
Is
No Emergency Commander
ERP acceptable ?
Yes
Issue ERP Emergency Commander
Brief ERP to ERT members, personnel & workers, Emergency Commander

subcontractors, etc and maintain attendance.
Provide the necessary emergency equipment as HOD

defined in ERP.
Provide training to ERT members and other selected SHE Personnel

personnel.
Plan and conduct emergency response drill test ERT Members
Review the effectiveness and appropriateness of the ERT Members

Emergency Response Plan No
Implement the Emergency Response Plan in an

ERT Members
incident or emergency
Identify potential causes and preventive action and ERT Members

implement action
Review the effectiveness of ERP implementation ERT members
ERP effective?
Yes
Maintain records SHE personnel/

Assigned Staff
End

EMERGENCY RESPONSE TEAM ORGANISATION CHART - RWPL
Date: 31st May 2023
EMERGENCY COMMANDER Rev. No.: 01
WONG CHEE KEONG

012-3913608 Prepared by: _____________________
Siti Khairiah
(Manager – SHE)
DEPUTY EMERGENCY COMMANDER

Reviewed by: _____________________
MOHD NOOR ZAIRI Lim Vin Hong
ERT HISTORIAN 013-6783172
(Project Manager)
SITI KHAIRIAH Approved by: _____________________

012-6950777 TEAM MEMBERS Wong Chee Keong
(Senior Project Manager)
WARDEN/EVACUATION FIRE FIGHTING SEARCH & RESCUE FIRST AIDER

MUHD AZHIIM TAN HENG BOON MOHAMAD AMIN ZAINAL
012-3626376 012-2502692 012-7132867 012-4965198
SECURITY & LOGISTIC SPILLAGE RESPONSE TRAFFIC

SARK CHOON YOONG SITI NORLISSA ABDUL AZIZ
012-3813862 012-4691422 011-63592447
RWTP

SDN BHD
METHOD STATEMENT
5.3 Environmental Aspect & Impact Register

APPENDIX 5.3
ENVIRONMENTAL ASPECTS AND IMPACT REGISTER

Reference No.: RWTP-GB-SHE-EAI-000015
Package/ Location: RWTP Rasau Water Treatment Plant
Revision No.: 00
Type of Work: Raw Water Pipe line Laying and Installation Work Date: 1/12/2022
Condition Risk Rating Significant R&O that need to be addressed

PROJECT ACTIVITY ASPECTS IMPACTS MITIGATION MEASURES TO BE IMPLEMENTED
N* A* E* L* S* Rate Yes No
(LxS)
Risk: 1. Recommend to conduct work at night or during off peak hours to minimize traffic
- Public complaint disruption.
- Heavy traffic congestion 2. Maintain most number of lanes wherever possible.
3. Reduce number of lanes (only when unavoidable and when all other alternatives
Road closure, lane diversion and
Traffic congestion N 3 3 9 YES Opportunities: have been exhausted) to be design to facillitate contra flow options.
reduction
- NA 4. Provide sufficient warning signs and flagmen at all work areas to facillitate better
traffic flow.
5. Maintain traffic management devices and temporary/ warning signs to ensure
maximum effectiveness in terms of traffic management.
Risk:
Legal action by authorities
1. Inspection by weekly and maintenance of machinery to be conducted regularly to
ensure machines are in good working condition with no leakage.
Opportunities:
Oil spillage/ leakage Land contamination E 2 2 4 YES 2. Manually excavate the contaminated area and put into a suitable container and
- NA
must be stored at scheduled waste storage for proper disposal.
Risk:
- Legal action by authorities
Generation of scheduled waste Opportunities: Immediately clear any spillage on the ground. Scheduled waste will be stored at
Land contamination N 2 2 4 YES
(including disposal of waste) - NA scheduled waste storage area and disposed by licensed contractor.
1.Mobilisation / Risk:
Demobilization (loading/ Public complaint
unloading of machinery)
Opportunities:
1. The machinery will be maintained in good working order to ensure that exhaust
- Regular maintenance of
Generation of black smoke Air pollution N 2 2 4 YES emission is controlled.
machinery
2. Allow only machinery that is in good condition to enter the site.
- Increase life span of machinery
Risk: 1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
- Public complaint implemented to reduce the dust dispersion.
2. Dampen all access. Water bowser need to standby for watering all the time.
Generation of dust Air pollution N 2 2 4 YES
3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Opportunities: 4. To wash the construction vehicles wheels at a wash trough facility before leaving
- NA from construction site.
Risk:
Inspection by weekly and maintenance of machinery to be conducted regularly.
- Public complaint
Installation of hoarding or temporary noise barrier. All noise generating equipment
Generation of noise/ vibration noise/ vibration nuisance N 3 3 9 YES
and machinery will be shut down when not in use and work will be conducted within
Opportunities:
approved working hour.
- NA
Risk:
- Public complaint 1. Wash trough to be provided at the site exit with water jet and operator.
Dirtying of public road Public nuissance/ public complaint N 3 3 9 YES 2. Temporary drainage will be constructed to channel surface runoff to silt trap.
Opportunities: 3. Water bowser need to be standy for watering purposes.
- NA
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
Generation of non-scheduled waste Timber waste will be stored and disposed in accordance with the Construction
(including disposal of waste) (use Land contamination N 2 3 6 YES Opportunities: Waste Management Plan. Open burning is strictly prohibited. Waste will be
of timber) - NA disposed at the approved disposal site.
Risk:
2. Setting Out (Survey)
Used spray paint container will be stored at scheduled waste storage area and
Land contamination N 3 2 6 YES Opportunities:
disposed by licensed contractor.
- NA
Generation of scheduled waste

(including disposal of waste) (use
of marking spray paint) Risk:
Immediately clear any spillage from surface water, stream, pond by using spill kit
Water pollution N 3 2 6 YES Opportunities: manually and put into a suitable container and will be stored at scheduled waste
- NA storage prior to disposal.
Risk: 1. Erosion Control such as phasing of works, vegetation, buffers, turfing, protection
- Public complaint of slopes and stockpiles to be implemented.
- Legal action by authorities 2. Sediment control such as construction of silt trap/ sedimentation basin, silt fence
and wash trough to be provided and maintained regularly. Waste discharge from silt
Generation of loose soil and silt Water pollution N 3 3 9 YES
Opportunities: trap/ sediment basin will be tested periodically.
- Proposed new technology for soil 3. Sand bag protection to filter mud from flowing into drainage/ stream.
erosion and sedimentation control 4. Excavated material will not be stockpile nearby watercourses.
(e.g. VE Gro-Matt) 5. To maintain temporary drainage regularly.
1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
Risk:
implemented to reduce the dust dispersion.
Air pollution N 3 3 9 YES
Opportunities:
4. To wash the construction vehicles wheels at a wash trough facility before leaving
- Enhancement of SHEI
from construction site.
Generation of dust
Risk:
Public nuisance/ complaint N 3 3 9 YES Water bowser to be provided for access washing.
Opportunities:
- Enhancement of Construction
Waste Management Plan/ SHEI.
Temporary earth stockpile Water pollution

Risk: 1.Temporary earth stockpiles shall be protected with protective sheeting (geotextile)
- Legal action by authorities that shall be securely anchored.
2.Bunds and drains shall be constructed surrounding the earth stockpile areas to
N 3 3 9 YES
Opportunities: channel surface runoff to the silt trap
- Enhancement of Construction 3.Earth stockpile areas shall be located away from the surface run-off channels and
Waste Management Plan/ SHEI. watercourses.
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
Public nuisance/ complaint N 3 3 9 YES Provide maintenance on time for fuel burning equipment, vehicle & machineries.
Opportunities:
- Nil.
Noise generation
Risk:
3. Excavation activity - Nil
(piloting and pipe trenching)
1. To turn off machineries when not in use.
Noise pollution N 2 3 6 YES Opportunities:
2. Limit working hours.
-Nil
Risk:
- Nil
Depletion of non-renewable 1. Do not leave machineries unattended while machine in running condition.
Fuel consumption N 3 3 9 YES Opportunities:
resources 2. Turn off machine while not in use to avoid diesel wastage.
-Nil
Risk:
- Public complaint
1. Spent oil and grease from machines, generators will be collected in drums,
Water pollution E 3 2 6 YES transported and disposed off site by licensed contractor.
Opportunities:
2. To provide drip tray to contain spillage.
Enhancement of Construction
Oil spillage/ leakage

Risk:
- Public complaint
1. To provide spill kits to contain and spillage.
Land contamination E 3 3 9 YES 2. To provide adequate training to site off on schedule waste management.
Opportunities:
Risk:
Immediately clear any spillage on the ground. Scheduled waste will be stored at
Land contamination N 3 2 6 YES Opportunities: scheduled waste storage area and disposed by licensed contractor.
- NA
(including disposal of waste) Risk:
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
scheduled waste storage area and disposed by licensed contractor.
- NA

(including disposal of waste)
Risk:
Risk:
All type of waste will be segregated, stored and disposed in accordance with the
Generation of non-scheduled waste
Land contamination N 2 3 6 YES Opportunities: Construction Waste Management Plan. Open burning is strictly prohibited. Waste
- NA will be disposed at the approved disposal site.
- Legal action by authorities implemented to reduce the dust dispersion.
Opportunities: 3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Enhancement of Construction 4. To wash the construction vehicles wheels at a wash trough facility before leaving
Waste Management Plan/ SHEI. from construction site.
Generation of dust
Risk:
Opportunities:
4. Pipe Laying activity Risk:

Opportunities:
- Nil.
Noise generation Risk:

- Nil
-Nil
Risk:
- Nil
Fuel Consumption N 3 3 9 YES Opportunities:
-Nil
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
- Public complaint
Opportunities:
Oil spillage/ leakage

Risk:
- Public complaint
Opportunities:
Risk: 1. Erosion Control such as phasing of works, vegetation, buffers, turfing, protection
- Public complaint of slopes and stockpiles to be implemented.
- Legal action by authorities 2. Sediment control such as construction of silt trap/ sedimentation basin, silt fence
and wash trough to be provided and maintained regularly. Waste discharge from silt
Generation of loose soil and silt Water pollution N 3 3 9 YES
Opportunities: trap/ sediment basin will be tested periodically.
- Proposed new technology for soil 3. Sand bag protection to filter mud from flowing into drainage/ stream.
erosion and sedimentation control 4. Excavated material will not be stockpile nearby watercourses.
(e.g. VE Gro-Matt) 5. To maintain temporary drainage regularly.
Risk:
1. Speed limits (15km/ hr) and traffic volume restriction within the site area will be
implemented to reduce the dust dispersion.
Air pollution N 3 3 9 YES Opportunities:
4. To wash the construction vehicles wheels at a wash trough facility before leaving
from construction site.
Generation of dust
Risk:
Opportunities:
Risk:
Opportunities:
- Nil.
Noise generation
Risk:
- Nil
5. Backfilling Activity 2. Limit working hours.
-Nil
APPENDIX 5.3

Revision No.: 00
5. Backfilling Activity Condition Risk Rating Significant R&O that need to be addressed
(LxS)
Risk:
- Nil
Fuel consumption N 3 3 9 YES Opportunities:
-Nil
Risk:
- Public complaint
- Legal action by authorities 1. Spent oil and grease from machines, generators will be collected in drums,
Opportunities: 2. To provide drip tray to contain spillage.
Oil spillage/ leakage Risk:

- Public complaint
Opportunities:
Risk:
- Legal action by authorities implemented to reduce the dust dispersion.
Opportunities: 3. Vehicles transporting earth to be installed with tailgate and covered with tarpaulin.
Enhancement of Construction 4. To wash the construction vehicles wheels at a wash trough facility before leaving
Waste Management Plan/ SHEI. from construction site.
Generation of dust
Risk:
Public nuisance/ complaint N 3 3 9 YES Opportunities: Water bowser to be provided for access washing.
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
Opportunities:
- Nil.
Noise generation
Risk:
- Nil
-Nil
Risk:
1. The machinery will be maintained in good working order to ensure that exhaust
Generation of black smoke from
Air pollution N 3 3 9 YES Opportunities: emission is controlled.
machinery and equipments
Enhancement of Construction 2. Turn off machinery/ equipment when not in use.
6. Construction of valve Risk:

chamber - Public complaint
Opportunities:
Oil spillage/ leakage Risk:

- Public complaint
Opportunities:
Risk:
scheduled waste storage area and disposed by licensed contractor.
- NA

Risk:
APPENDIX 5.3

Revision No.: 00

(LxS)
Risk:
All type of waste will be segregated, stored and disposed in accordance with
1. Erosion Control such as phasing of works, vegetation, buffers, turfing, protection

Risk:
of slopes and stockpiles to be implemented.
2. Sediment control such as construction of silt trap/ sedimentation basin, silt fence
7. Pressure and leakage General of soil erosion (if high and wash trough to be provided and maintained regularly. Waste discharge from silt
test pressure leaking) trap/ sediment basin will be tested periodically.
- NA
3. Sand bag protection to filter mud from flowing into drainage/ stream.
4. Excavated material will not be stockpile nearby watercourses.
5. To maintain temporary drainage regularly.
Risk:
1. A petroleum based machines or equipment be placed on the secondary
Land contamination N 3 2 6 YES Opportunities: containment/ tray.
- NA 2. Any spillage to be collected and treated as scheduled waste.

(including disposal of waste) Risk:
1. Immediately clean any spillage.
8.Housekeeping Water pollution N 3 2 6 YES Opportunities: 2. Scheduled waste shall be stores as designated scheduled waste storage area
- NA and disposed by licensed contractor.
Risk:
Prepared by Reviewed By Approved By N* = Normal

Name Siti Norlissa Bt Ishak Shamsudin Yussof Chin Sau Lun A* = Abnormal
E* = Emergency
L* = Likelihood (refer to Appendix B)
Signature
S* = Severity (refer to Appendix B)
# Risk Rating calculation shown in Appendix B
Date 1/12/2022 1/12/2022 1/12/2022
RWTP

SDN BHD
METHOD STATEMENT
5.4 Inspection & Test Plan

ITP FOR RAW WATER PIPE LINE LAYING AND INSTALLATION WORK
Document No. RWTP-GB-CNS-ITP-000015
Revision No. 01 Rev. Date 18/07/2023

Project: ITP for: Raw Water Pipe Line Laying and Installation work Rev: 01
(RWTP)
Discipline: C&S Ref. No: RWTP-GB-CNS-ITP-000015
Discipline code: REFER TO PROCEDURE Date: 18/07/2023 No of Pages: 1 of 2
Inspection Point
No. Activity Description Controlling Document Acceptance Criteria Frequency Record
CR SC CA
Submission of Method Technical Approved Method of
Method Statement and
1.0 Statement, ITP & drawing Specification/Construction Before start Statement; Approved H R R
Inspection Test Plan (ITP)
for approval Drawing ITP
Technical
Submission of Material for
2.0 Specification/Construction Approved Material Before start Approved Material H R R
Approval
Drawing
Issued for construction As-built survey data /
3.0 Survey and setting out Before start Survey Records S S S
drawing record
Volume 2 Need
Preparation and approval Issued for construction Approved
4.0 Statement & Before start H R R
shop drawing drawing Construction Drawing
Specification: Part 3
Technical Approved Method of
Permit Application for Method Statement and
5.0 Specification/Construction Before start Statement; Approved S S R
Excavation Inspection Test Plan (ITP)
Drawing ITP
Technical Approved Method of
6.0 Trench Excavation Specification/Construction Before start Statement; Approved S S R
Drawing ITP
Remarks: Inspection Authority:

H : Hold Point Points where no further works shall proceed without the written approval of the Supervising CR Contractor Representative
Consultant representative SC Supervising Consultant
W : Witness Point Points where Supervising Consultant can opt to observe/ or visually examine or participate in the
work operation. CA Contract Administrator
S : Surveillance Points where the SC representative monitor the contractor activities to the degree necessary for
confidences that work process/ method is complying with the established criteria
R: Review Review of the contractor’s ITP records for correctness and completeness
GAMUDA BERHAD
REF. NO: RWTP-GB-CNS-ITP-000015 Page 1

Project: ITP for: Raw Water Pipe Line Laying and Installation work Rev: 01
(RWTP)
Discipline: C&S Ref. No: RWTP-GB-CNS-ITP-000015
Discipline code: REFER TO PROCEDURE Date: 18/07/2023 No of Pages: 1 of 2
Inspection Point
No. Activity Description Controlling Document Acceptance Criteria Frequency Record
CR SC CA
7.0 Laying & Jointing of Pipe Technical Approved Method of S S R
Specification/Construction Before start Statement; Approved
Drawing ITP
8.0 Testing & Sterilization of Technical Approved Method of S S R
pipeline Specification/Construction Before start Statement; Approved
Drawing ITP
9.0 As built drawing Technical H R R
After completion
Specification/Construction Joint survey data As-built drawing
work
Drawing
Remarks: Inspection Authority:

H : Hold Point Points where no further works shall proceed without the written approval of the Supervising CR Contractor Representative
Consultant representative SC Supervising Consultant
W : Witness Point Points where Supervising Consultant can opt to observe/ or visually examine or participate in the work
CA Contract Administrator
operation.
S : Surveillance Points where the SC representative monitor the contractor activities to the degree necessary for
confidences that work process/ method is complying with the established criteria
R: Review Review of the contractor’s ITP records for correctness and completeness
GAMUDA BERHAD
Prepared Reviewed Approved
Nurul Hazwani Syerifaizal Joshua Entol

Name (Project Engineer) (QAQC Manager) (Project Director)
Signature
Date 18 July 2023 25 July 2023
GAMUDA BERHAD
RWTP

SDN BHD
METHOD STATEMENT
5.5 Checklist

PROPOSED DEVELOPMENT OF SG. RASAU WATER SUPPLY SCHEME (STAGE 1), SELANGOR DARUL EHSAN
PROJECT: PIPE LOG RECORD
PACKAGE 1 DESIGN AND BUILD OF PROPOSED RASAU INTAKE, RAW WATER PUMPING MAINS, WATER TREATMENT PLANT AND ASSOCIATED WORKS
Contractor: Team / Gang: Pipe Log No:
Sub Contractor: Chainage: Date:
Contract No. : Pipe Size: OD (mm) Type of Pipe : Pipe Supplier:
Total Quantity /
Description
Summary Page
Standard Pipe/ Special No. / ID
Jointing Time
Length of Pipe or Special (m)
Effective Length (m)
Chainage (m)
Original Ground Level (OGL)/ Road
Level (m) & Type of Surface
Invert Level (m)
Width of Trench (m)
Depth of Trench (m)
Coordinate (X,Y,Z)
Sluice Valve (SV) SV :

Valve/ Size Air Valve (AV) AV :
Butterfly Valve (BV) BV :
Spigot Socket
Collar
Type of Joint Flange
Flange Adaptor
Mechanical Coupling
Imported Earth (m)

Sand (m)
Thickness
(depth) of Geotextile Layer
Backfill Crusher Run (m)
Material
Binder Course (m)
Wearing Course (m)
Concrete Anchor/Thrust Block (m 3)
Welder ID
SMAW / FCAW / MIG
Welding at Joint, Date
Date of Air Test ( 1.5 Mpa )
Int. Concrete Lining at Joint, Date
Ext. Bitum. Sheathing at Joint, Date
Balance Cut Pipe
Remarks
Sketch of Pipeline On Plan with Reference to Existing Permanent Structure/ROW:

Legend:
S/S = Spigot socket
C = Collar
F = Flange
F/A = Flange adaptor
Submitted By: Inspected By: Verified By:
Name: Date: Name: Date: Name: Date:

Designation: Designation: Designation:

RWTP-GB-CNS-MST-000015-01 (Raw Water Pipe Laying)

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No.

Submission Checksheet (MST) Status Comments

3 References (incl. relevant Contract Specification) /

4 Codes and standards /

5 Manpower and Responsibility /

6 Tools and equipment /

7 Pre-requisite approvals/permits N/A

8 Work phases (if applicable) N/A

10 Construction work methodology and sequence /

11 QA/QC control procedure /

12 Health and Safety procedures / instruction /

13 Emergency response protocol, team and communication /

14 Risk assessment register and prevention action /

16 Management of as-built data N/A

17 Other enclosure (if any) N/A

Nor Diana Samsuri Syerifaizal Hj. Mustapha

PENGURUSAN AIR SELANGOR

METHOD STATEMENT FOR

Raw Water Pipe Line

Reference No : RWTP-GB-CNS-MST- 000015

Date : 27 April 2024

Action Name Designation Signature

Approved by Khor Thiam Chay Project Director

Reviewed by Syerifaizal QAQC Manager

Prepared by Fazli Assistant Manager

REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 1

PENGURUSAN AIR SELANGOR

REVISION NO. ISSUE DATE DETAIL OF AMENDMENT

00 13 February 2023 For Approval

1. Item 1.3 – material with bitumen & cement

REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 2

PENGURUSAN AIR SELANGOR

REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 3

PENGURUSAN AIR SELANGOR

1.0 SCOPE OF WORKS

1.1 General Description

This Method of Statement (MST) is prepared to outline the construction procedures

The relevant references are as follows:

Bil Document Reference no.

Quality Assurance / Quality Control

REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 4

PENGURUSAN AIR SELANGOR

Materials for pipe laying works include the following:

Item Materials Usage

1 2400mm diameter x 4 meters Raw water pipe

2 2400mm diameter x 8 meters Raw water pipe

3 2400mm diameter x 10 meters Raw water pipe

4 2100mm diameter x 10 meters Raw water pipe

7 Concrete mix Cement Lining

1.4 Plant and Equipment

Item Description Usage purposes

1 Mobile Crane Lifting of machine or pipes

REF. NO : RWTP-GB-CNS-MST- 000015-01 Page 5

PENGURUSAN AIR SELANGOR

Item Description Usage purposes

Webbing sling, spreader beam, To transfer the materials

Typical manpower that involved in relocation of existing electrical activities:

Item Designation Responsibilities

Project Manager Responsible for overall commercial, contractual, and