Manual Equipo Smartor

Contents
Contents
Preface… ............................................................................................................................ VII
Operation Cautions and Safety Guide ............................................................................. IX
Chapter 1 Basic Information ...................................................................................... 1
1.1 Appearance............................................................................................................ 1-1
1.2 Keys ....................................................................................................................... 1-3
1.3 Power Supply......................................................................................................... 1-4
1.3.2 Using the Battery ........................................................................................ 1-5
1.3.3 Charging the Battery................................................................................... 1-5
1.3.4 Battery Maintenance and Safety ................................................................ 1-6
1.3.5 Adapter for Power Supply ........................................................................... 1-7
1.3.6 Power Supply Mark .................................................................................... 1-8
1.4 Power On/ Off ........................................................................................................ 1-8
1.4.1 Power On.................................................................................................... 1-8
1.4.2 Power Off .................................................................................................... 1-8
1.5 Status Symbol ........................................................................................................ 1-9
1.6 Display Layout ....................................................................................................... 1-9
1.7 How to Assemble and Use System Straps .......................................................... 1-12
1.8 How to Use Back Strap........................................................................................ 1-16
Chapter 2 Conventional Ultrasound (UT)............................................................... 2-1
2.1 Menu Structure ...................................................................................................... 2-1
2.2 Menu Operation ..................................................................................................... 2-6
2.2.1 Main Menu Operation ................................................................................. 2-6
2.2.2 Submenu Operation ................................................................................... 2-6
2.2.3 Page Operation........................................................................................... 2-8
2.2.4 Menu adjustment ........................................................................................ 2-8
2.2.5 Custom function keys ................................................................................. 2-9
2.3 Functional Description ........................................................................................... 2-9
2.3.1 Detect ......................................................................................................... 2-9
2.3.2 Weld Wizard ............................................................................................. 2-17
2.3.3 Forging Wizard. ........................................................................................ 2-17
2.3.4 Plate Wizard ............................................................................................. 2-17
2.3.5 CrackMeas................................................................................................ 2-17
2.3.6 FFT ........................................................................................................... 2-17
2.3.7 B-Scan ...................................................................................................... 2-18
2.3.8 AWS .......................................................................................................... 2-20
2.3.9 CSC (Curved Surface Correction) ............................................................ 2-21
2.3.10 API 5UE .................................................................................................. 2-21
2.3.11 Manage ................................................................................................... 2-21
2.3.12 Setup ...................................................................................................... 2-23
2.4 Fast Adjustment ................................................................................................... 2-23
I
Contents
2.4.1 Gain ........................................................................................................ 2-23

2.4.2 Gate ........................................................................................................ 2-23
2.5 Meas .................................................................................................................... 2-24
2.5.1 Reading .................................................................................................. 2-24
2.5.2 MeasPnt.................................................................................................. 2-25
2.5.3 Alarm ...................................................................................................... 2-26
2.6 WaveSet .............................................................................................................. 2-26
2.6.1 PeakEnv ................................................................................................. 2-26
2.6.2 PeakEcho ............................................................................................... 2-27
2.7 B-Scan ................................................................................................................. 2-27
2.7.1 Scan ........................................................................................................ 2-27
2.7.2 Analyse ................................................................................................... 2-28
2.8 AutoC (Auto Calibration) ...................................................................................... 2-28
2.9 AngleC (Angle Calibration) .................................................................................. 2-33
2.10 Curve _DAC....................................................................................................... 2-36
2.11 CurveCtrl_DAC .................................................................................................. 2-39
2.11.1 TCG......................................................................................................... 2-40
2.11.2 ParamLock .............................................................................................. 2-40
2.11.3 DACData ................................................................................................. 2-41
2.11.4 Crit. ......................................................................................................... 2-42
2.12 Curve_AVG........................................................................................................ 2-44
2.13 CurveCtrl_AVG .................................................................................................. 2-47
2.13.1 Comp ...................................................................................................... 2-47
2.13.2 Unit dB .................................................................................................... 2-48
2.14 Weld/Forging/Plate Wizard ................................................................................ 2-48
2.15 AWS ................................................................................................................... 2-48
2.16 CSC ................................................................................................................... 2-49
2.17 API 5UE ............................................................................................................. 2-50
2.18 WeldSimu .......................................................................................................... 2-50
2.19 CrackMeas......................................................................................................... 2-52
2.20 FFT (FFT spectrum analysis) ............................................................................ 2-53
Chapter 3 Thickness Gauge (TG) (Option) ............................................................ 3-1
3.1 Menu Structure ...................................................................................................... 3-1
3.2 Functional Description ........................................................................................... 3-9
3.2.1 StdMode ..................................................................................................... 3-9
3.2.2 CoatMode ................................................................................................. 3-16
3.2.3 ECHOMode .............................................................................................. 3-19
3.2.4 VelMeas .................................................................................................... 3-21
3.2.5 MultiMode ................................................................................................. 3-23
3.2.6 B-Scan ...................................................................................................... 3-25
3.3 Image Information column and Coupling Symbol................................................ 3-27
3.3.1 Reading .................................................................................................... 3-28
II
Contents
3.4 Description of WorkMode .................................................................................... 3-29

3.4.1 StdMode ................................................................................................... 3-29
3.4.2 CoatMode ................................................................................................. 3-30
3.4.3 ECHOMode .............................................................................................. 3-32
3.4.4 Issues Related to WorkMode ................................................................... 3-33
3.5 VelMeas ............................................................................................................... 3-34
3.6 MultiMode ............................................................................................................ 3-35
3.7 B-Scan ................................................................................................................. 3-36
3.8 Calibration ............................................................................................................ 3-38
3.8.1 PrbDly Calibration ..................................................................................... 3-38
3.8.2 Vel+PrbDly Calibration.............................................................................. 3-39
3.8.3 Fast Calibration ........................................................................................ 3-39
3.9 TG Probe ............................................................................................................. 3-40
3.10 V-PATH .............................................................................................................. 3-40
3.11 Auto Search and Auto Gain Control ................................................................... 3-41
3.11.1 AutoSearch (AutoSrch) ........................................................................... 3-41
3.11.2 Auto Gain Control (AGC) ........................................................................ 3-42
3.12 TDG ................................................................................................................... 3-43
3.13 Data Operation. ................................................................................................. 3-44
3.13.1 Save........................................................................................................ 3-44
3.13.2 DataRcl ................................................................................................... 3-45
3.13.3 Other ....................................................................................................... 3-45
3.14 Application of Thickness Gauge ........................................................................ 3-46
3.14.1 General Flow Chart ................................................................................ 3-46
3.14.2 Application Notes .................................................................................... 3-47
Chapter 4 Management Operation .......................................................................... 4-1
4.1 Storage Management ............................................................................................ 4-1
4.1.1 File Type ..................................................................................................... 4-2
4.1.2 Save............................................................................................................ 4-2
4.1.3 Open ........................................................................................................... 4-2
4.1.4 Preview ....................................................................................................... 4-3
4.1.5 Delete ......................................................................................................... 4-3
4.1.6 Rename ...................................................................................................... 4-4
4.1.7 StoreSet ...................................................................................................... 4-4
4.2 Encoder Management ........................................................................................... 4-6
4.2.1 Edit.............................................................................................................. 4-7
4.2.2 New............................................................................................................. 4-7
4.2.3 Delete ......................................................................................................... 4-8
4.2.4 Rename ...................................................................................................... 4-8
4.2.5 Test ............................................................................................................. 4-8
4.3 VPATH Management ............................................................................................. 4-9
4.3.1 Edit............................................................................................................ 4-10
III
Contents
4.3.2 New........................................................................................................... 4-10

4.3.3 Delete ....................................................................................................... 4-11
4.3.4 Rename .................................................................................................... 4-11
4.4 Workpiece Management ...................................................................................... 4-11
4.5 Probe Management ............................................................................................. 4-12
Chapter 5 System Setup .......................................................................................... 5-1
5.1 System ................................................................................................................... 5-1
5.2 Reading ................................................................................................................. 5-4
5.3 Activate .................................................................................................................. 5-4
Chapter 6 Operator Training and System Maintenance ....................................... 6-1
6.1 Operator Training................................................................................................... 6-1
6.2 System Maintenance ............................................................................................. 6-1
6.2.1 Accessories and options ............................................................................. 6-1
6.2.2 Cleaning...................................................................................................... 6-1
6.3 Service ................................................................................................................... 6-1
Chapter 7 Common Failures and Troubleshooting .............................................. 7-1
7.1 Software Update .................................................................................................... 7-1
7.2 Cannot Power on the System ................................................................................ 7-1
7.3 Cannot Power off the System ................................................................................ 7-2
7.4 Cannot Identify the SD Card .................................................................................. 7-3
7.5 No Echo ................................................................................................................. 7-3
7.6 Cannot make DAC curves ..................................................................................... 7-3
7.7 Cannot make AVG curves ..................................................................................... 7-4
7.8 Incorrect depth reading when using an angle probe ............................................. 7-4
7.9 Incorrect horizontal reading when using an angle probe....................................... 7-4
7.10 Cannot Charge the Battery .................................................................................. 7-5
Appendix A System Technical Specifications ............................................................A-1
Appendix B Compatible TG Probe Specifications......................................................B-1
DCY2.781.Smartor/V1.0/F-E
IV
Preface
Preface
The Smartor digital ultrasonic flaw detector is designed for ultrasound testing of surface
and internal defects of metal and non-metallic materials in industrial areas, as well as and
material thickness measurement. The system features in conventional ultrasound and
ultrasonic thickness measurement.
Main features of the system:
a) Compact size: 198mm(W)* 128mm(H) *52.5mm (D)
b) Big Screen: 5.7" TFT high brightness LCD, with resolution 640×480 pixels, display
refreshed with hardware.
c) Easy operation: only a few buttons, well-defined intuitive interface, support
right-hand and left-hand operation, outdoor mode.
d) Light weight: 0.85kg only including battery
e) T/R front end - adjustable pulse width negative square emission, amplitude up to
350V; operating frequency range 0.5~20MHz, with multiple steps of wide
broadband and narrow-band for selection.
f) UT functions: weld, plate and forging wizards; AGC (auto gain control), Peak memory,
DAC, AVG and video recording; Optional functions such as B-scan, TCG,
probe spectral analysis, CSC (curved surface correction), weld simulation, crack
height measurement, AWS and API codes available.
g) TG functions: Standard A-scan thickness measurement; Auto-search, velocity
measurement, over-limit alarm and dataset management; Optional functions such
as through coating measurement, echo to echo mode, B-scan thickness
measurement, multi-layer measurement, UserVpath, TDG and temperature
compensation available.
VII
Preface
h) Standard compliance: GB/T 27664.1-2012, JB/T 10061-1999, EN 12668-1:2010,
JJF 1126-2004 and EN 15317-2007 compliant
i) Peripheral interface; encoder, VGA, standard SD slot, USB slave device.
Tips:
a) The system screenshots in this manual are generated by effective software version,
which may be different from your software version.
b) Some of the features described in the manual are optional, and your system may not
have these features. If you have any questions, please contact the distributor.
c) To know system features and operation, as well as how to perform ultrasonic testing
with the system, please read this Operation Manual carefully before using the system.
Contact Information:
Shantou Institute of Ultrasonic Instruments Co., Ltd. (SIUI)
Address: 77 Jinsha Road, Shantou, Guangdong 515041, China
Tel: 86-754-88250150 Fax: 86-754-88251499
Website: http://www.siui.com
E-mail: [email protected]
VIII
Operation Cautions and Safety Guide
Operation Cautions and Safety Guide
a) Please keep this Operation Manual and always operate the system by
following the steps and methods described in the Operation Manual.
b) Before operating the system, the operator shall have received formal training
on ultrasonic testing.
c) Do not try to dismantle and repair the system unless specifically described in
the Operation Manual.
d) Do not place the system in the place of moisture or near radiator, strong
magnetic field or heat source.
e) When the system is not in use for a long time, it should be powered up at
least once every month.
f) Avoid colliding any hard object against the display screen.
g) Do not use a damaged or worn-out power cable.
h) For cautions on using the battery, see 1.3.4 Battery Maintenance and Safety.
i) For cautions on using the adapter, see 1.3.5 Adapter Power Supply.
IX
Basic Information
Chapter 1Basic Information
1.1 Appearance
Fig. 1-1 Front View
See Table 1-1 for functions of each part in Fig. 1-1.
Table 1-1 Parts of system front
No. Name Functional Description
1 Logo SIUI brand
2 Model System model
3 Key Function key area
4 Indicator Power / charging Indicator
5 Key Power key
6 Display Screen Color LCD display
1-1
Basic Information
Fig. 1-2 Top View
Table 1-2 Parts at System Top
1 DC power in port System DC power input port
2 SD card interface Standard SD card socket
3 MiniUSB interface MiniUSB interface
4 Video out port VGA video signal out interface
5 Thickness zero-test Thickness fast zero-test bock (4mm, steel
bock longitudinal wave)
Fig. 1-3 Side View
1-2
Basic Information
Table 1-3 Parts on the side of the system
1 (R) Receive probe port (R) Ultrasound Receive probe port (R)
2 Probe ID pins ID pins of dialog dual TG probe
3 Transmit probe port (T) Ultrasound transmit probe port (T)
4 Encoder port Single-axis encoder signal port (4-pin)
1.2 Keys
For the key functional description, please see Table 1-4.
Table 1-4 Key Functional Description
Key Symbol Functional Description
HOME /Back /Cancel key (HOME). To achieve
cancellation of selection and adjustment, going back of
menu levels till to the desktop menu.
Storage key (Store). To activate the store function,
and achieve fast storage with the option of store file
type.
Gain adjust key Gain. To activate gain function and
use with the cursor to quickly adjust gain.
Gate key (Gate). To activate gate function, and
achieve fast adjustment of start, thresh, width for
GateA/B in combination with the cursor key.
1-3
Basic Information
Key Symbol Functional Description
User-defined keys F1, F2. To run user-defined
functions.
Cursor move key sets: (Up, Down, Left, Right) for
selecting and adjusting parameters.
Confirm key Enter. To work with the cursor for
selection and adjust confirmation.
Power key Power. To power on/ off the system.
1.3 Power Supply
The power of this system can be either supplied by the battery or the adapter.
1.3.1 Battery Installation and Removal
When installing or removing the battery, loosen the screw for the battery compartment at
the system back, as shown in Fig. 1-4. Open the battery compartment, and then you may
install or remove the battery.
1-4
Basic Information
Fig. 1-4 Battery Installation and Removal
1.3.2 Using the Battery
If the battery is connected to the system, in power-on state, the upper left corner of the
screen displays the current status of the battery.
【Note 1】: When battery power is very low, to avoid battery over-discharge, the
system is turned off automatically.
【Note 2】: When the battery is connected with the system, even if the system is
powered off, there is also a little current consumption. It is suggested to take out
the battery when the system is not in use for a long time.
1.3.3 Charging the Battery
Charging the battery should be in a dry and ventilated place under normal temperature.
Operation:
1) Install the battery in the system properly.
2) Connect the adapter to the power supply. Now the adapter indicator is green
with no-load (or it is red when the battery is charged).
1-5
Basic Information
3) Insert the adapter plug into the DC power socket on the system. The system
power indicator indicates the current power / charging status: Red for
charging (power-off state), Off for full charge (power-off state), or Green for
power-on operation (power-on state).
【Tip】: Battery recharge can be done either when the system is powered on or off.
If the system is powered on, the recharge time might be longer. Charging the
battery while operating the system for a long time may result in system temperature
rise and battery life shortened. Try to avoid this situation.
1.3.4 Battery Maintenance and Safety
a) The capacity and service life of the rechargeable battery depend on whether the
battery is used properly. Please recharge the battery with the configured adapter.
In the following case, the battery shall be recharged:
1) Before using the battery for the first time.
2) If the battery is stored for or over 2 months.
3) After battery power is exhausted.
b) Cautions on using the battery:
1) When charging the battery through the adapter, use stable and reliable mains
power supply (AC 100V~240V, 50Hz/60Hz).
2) The system battery can only be recharged with the configured adapter and the
method specified in this Operation Manual.
3) Please recharge the system battery in a cool and ventilated room, otherwise the
battery charging effect might be affected.
4) If the system is not in use for a long time, the battery should be discharged and
recharged at least once every 2 months.
1-6
Basic Information
5) During storage or transportation, the battery should maintain about half of its
capacity.
6) When system battery comes to the end of its service life, in order to avoid
environmental pollution, do not discard, break or crush the battery at will. Please
dispose of it properly according to applicable laws and regulations or national
standards.
7) It is prohibited to throw the battery into fire, so as to avoid explosion or producing
toxic chemicals.
8) Do not charge the battery near fire source or in extremely hot environment.
9) It is prohibited to make electric conductor contact battery pole plate, so as to
avoid short circuit.
10) Keep the battery from moisture and never throw it into water.
11) Do not store the battery at the temperature higher than 60℃ or lower than -20℃.
12) Do not use the battery if it has peculiar smelling, heat, distortion, changed color
or any other abnormity.
1.3.5 Adapter for Power Supply
The adapter may supply power for the system or recharge the battery. After connecting
the adapter to AC power supply, if the adapter indicator is green with no load (not
connected to the main unit for power supply or when recharged). Connect the adapter
output plug to the system adapter input socket for proper use. The adapter indicator turns
red if it is loaded.
【Note 1】: Do not use the adapter on a loosen-plug AC socket. Be noted that the
total load of adapter plugging into the socket shall not exceed the rated load.
【Note 2】:Do not try to open the adapter if the adapter makes abnormal sound, or
the indicator is in abnormal state. Contact the distributor in time.

1-7
Basic Information
1.3.6 Power Supply Mark
In power up state, the Power Supply mark is displayed at the upper left of the screen. For
the description of each power supply mark, see Table 1-5.
Table 1-5 Power Supply Mark Description
No. Mark Description
1 Power supplied by the battery (with battery power
indication)
Indicates that the adapter is powered and is charged
while the battery is being charged
2 Power supplied by the adapter.
3 Power supplied by the adapter, and the battery is
recharged at the same time.
1.4 Power On/ Off
1.4.1 Power On
Operation:
1) Connect the battery or adapter to the system properly.
2) Long press Power key to boot up the system. The power/charging indicator
on the system panel is green, and the system enters work mode after
self-test.
【Note】If any problem occurs during system initialization, see Chapter 7.
1.4.2 Power Off
Long press Power for about 1 second, and the system will enter the shutdown state and
turn off.
【Note】If any problem occurs during system power down, see Chapter 7.
1-8
Basic Information
1.5 Status Symbol
In addition to the power supply symbol, the status identification information bar at the top
of the screen also includes the following items.
No. Mark Description
1 SD card connected to the system
2 Valid VGA out
Date and time

3 17-01-01 00:01
Format: YY-MM-DD hh: mm
4 Cine recording if it flashes.
5 / Probe single /dual mode mark
6 The Reject function is enabled.
7 The system is in the frozen state.
The red solid circle flashing is for alarm output;

8
The the static hollow circle is for no alarm output
1.6 Display Layout
For the select buttons on the top-level desktop of UT (Ultrasonic Testing) and TG
(Thickness Gauge), See Fig. 1-5.
1-9
Basic Information
Fig. 1-5 top-level desktop of UT and TG
Take the conventional ultrasound mode as an example, and the screen layouts of
thickness measurement mode are basically the same.
The main menu screen display of conventional ultrasound (UT) is as shown in Fig. 1-6.
Fig. 1-6 Desktop Main Menu of Ultrasound Testing (UT)
The menu screen display of Ultrasound Testing (UT) in the system is as shown in Fig.1-7.
See Table 1-6 for the functional description.

1-10
Basic Information
Fig. 1-7 Screen layout of Ultrasound Testing (UT)
Table 1-6 Screen Layout
No. Functional Description
1 The 1st level menu at the screen bottom.
2 The 2nd or 3rd level sub menu on the screen left.
3 System info: For displaying info such as battery, adapter status or system
time, and some working status marks.
4 Data info: For displaying system measurement data.
5 Image area and scale: For displaying ultrasound image data and the
corresponding scales. (The x-axis is the A-scan sound path scale, and y-axis
is the A-scan amplitude scale)
1-11
Basic Information
1.7 How to Assemble and Use System Straps
1.7.1 How to assemble system straps (example for left- handed operation)
(1) Preparation: Place the straps on the left of the system, see Fig. 1-10. The targets
are two braided straps tied to the stainless-steel cylinders of the system corners.
Fig. 1-10 How to assemble the straps
(2) Reverse the two straps (relative position unchanged) 180 degrees, and keep the
braided straps through the stainless-steel cylinders, see Fig. 1-11.
1-12
Basic Information
(3) Pass the upper braided strap through the buckle, tighten it; do it in the same way
for the lower strap. See Fig. 1-12.
(4) The assembly is finished. See Fig. 1-13
1-13
Basic Information
1.7.2 How to use system straps (example for left- handed operation)
(1) Hold the left of the system with your hand going through the straps. See Fig. 1-14
Fig. 1-14How to use the straps
(2) Pass the belt through the buckle, see Fig. 1-15
Fig. 1-15 How to use the straps
1-14
Basic Information
(3) Tighten the belt and fasten it backward (Velcro), see Fig. 1-16
(4) The assembly is finished. See Fig. 1-17
1-15
Basic Information
1.8 How to Use Back Strap
See Fig 1-18 for the use of back strap.
Fig. 1-18 Use of back strap.
1-16
Conventional Ultrasound (UT)
Chapter 2Conventional Ultrasound (UT)
2.1 Menu Structure
The menu structure in UT mode is shown in Table 2-1.
【Note】: For the menus with the mark * in the menu structure, press Enter key
repeatedly to toggle between coarse / fine adjustment (- / ^).
Table 2-1 Menu Structure
Main Detect
Menu
1st Basic TR WpPrb WaveSet AutoC
Submenu
Gain Voltage Wp Coor Calib
Step PulseW Thk* WaveFill Ref1*
FineGain Damping Mtrl PeakEnv Ref2*
Range* PRF Vel* PeakEcho Gain
DspDly* Dual Probe WaveComp Start
2nd Gate Range* Type SecColor Record

Submenu
Logic DspDly* Angle* Freeze Reset
Start* Freq ValK* AutoFrz Clear
Width* Rectify ValX* FastScan ValX*
Thresh Reject PrbDly* FullScreen --
MeasPnt -- EchoType -- --
Alarm -- -- -- --
2-1
Main Detect
Menu
Magnify -- -- -- --
MeasLine -- -- -- --
Main Detect
Menu
1st AngleC Curve CurveCtrl
Submenu DAC AVG DAC AVG
ReflDep* MakeType AboutAVG>> Display Display
ReflApe* Gain Gain Comp Comp
Gain Range Range Kind Select
Range Start Start Type Unit dB
Start Record Record Select Line1
Calib Reset Reset ParamLock Line2
Reset Clear Clear DACData Line3

2nd
Clear AdjPnt -- Crit. K1K2Corr
Submenu
-- DelPnt -- Num --
-- -- -- Line1 --
-- -- -- Line2 --
-- -- -- Line3 --
-- -- -- Line4 --
-- -- -- Line5 --
-- -- -- Line6 --
Main Detect
Menu
1st
AboutAVG >> WeldSimu BEA -- --
Submenu
2-2
Main Detect
Menu
AboutAVG<< WeldSimu BEA -- --
Probe DisE* Atten. -- --
Type WaveTimes Start -- --
Freq -- End -- --
Shape -- LineInd -- --
CrysLA -- -- -- --
2nd
CrysLB -- -- -- --
Submenu
BaseType -- -- -- --
BaseAper -- -- -- --
Atten. -- -- -- --
Mode -- -- -- --
NFL -- -- -- --
K1K2Corr -- -- -- --
Main Menu Weld/ Forging/Plate Wizard
-- Weld/ Forging/Plate Test Wizard
Main Menu Manage
1st Storage Wp Probe Encoder --
Submenu
Type Edit Edit Edit --
Save New New New --
2nd Open Delete Delete Delete --
Submenu Preview Rename Rename Rename --
Delete -- -- Test --
Rename -- -- -- --
2-3
Main Menu Manage
Export -- -- -- --
StoreSet -- -- -- --
Main Menu Setup
1st
System Reading Activate -- --
Submenu
-- Read1 Export -- --
-- Read2 Import -- --
2nd
-- Read3 -- -- --
Submenu
-- Read4 -- -- --
-- LargeR -- -- --
Main Menu CrackMeas/FFT/ AWS/CSC/API 5UE
-- CrackMeas FFT AWS CSC API 5UE
Start* Range* Start* Correct Start*
Width* DspDly * Width* O.D.* Width*
Thresh FBand Thresh Thickness* Thresh
H1 MeasFrq Record Type Dr*

2nd
H2 Peak B_ref Angle* K
Submenu
Result C.Freq A_Ind ValK* Di
Clear L.Edge C_Att ValX* ResetEnv.
-- H.Edge D_Rating -- Clear
-- RefBW -- -- --
Main Menu B-Scan
1st Ctrl Setup Basic TR
Submenu TimeBase Encoder
2-4
Main Menu B-Scan
Scan Mode Mode Gain Voltage
Save Step Encoder Step PulseW
Analyse>> TimeL* Step FineGain Damping
Curr -- Dis* Range* PRF
Less -- StPos* DspDly* Dual
Total -- -- Gate Range*

2nd -- -- -- Logic DspDly*
Submenu -- -- -- Start* FBand
-- -- -- Width* Rectify
-- -- -- Thresh Reject
-- -- -- MeasPnt EchoType
-- -- -- Alarm --
-- -- -- Magnify --
-- -- -- MeasLine --
Main Menu B-Scan(Analyse>>)
1st Play/Pause Stop Forward Backward Setup
Submenu
Frame Step
Gain Param>>
Range --
2nd DspDly --
Submenu AStart --
AWidth --
AThresh --
AMeasP. --
2-5
Main Menu B-Scan
BSta --
BWidth --
BThresh --
BMeasP. --
Main Menu B-Scan(Analyse>>)
1st Meas Finish
Submenu
Gate --
Logic --
2nd Start --
Submenu Width --
Thresh --
MeasLine --
2.2 Menu Operation
2.2.1 Main Menu Operation
The system main menus are displayed in desktop menus vertically at the center of the
screen.
Operation:
(1) Up, Down, Left, Right for switching the cursor selected main menu
(2) Enter for entering the corresponding function.
2.2.2 Submenu Operation
There are two levels of submenus: 1st submenu (horizontal), 2nd submenu (vertical).
When controlling a submenu, the cursor is on the selected 1st submenu, as shown in
2-6
Fig.1-8.. Now the key operations are as follows:
(1) Up, Down, Left, Right: turn pages of 1st submenu, and refresh the 2nd submenu
list.
(2) Enter: Enter the control of 2nd submenu.
(3) HOME: Exit the 1st submenu control and return to the desktop main menu
control.
Fig. 2-1 1st menu control
When the 2nd submenu is controlled, the cursor is on the selected 2nd submenu, with the
corresponding 1st submenu marked □, as shown in Fig. 2-2. Now the keys are operated
as follows:
(1) Up, Down: Switch, turn pages of the 2nd submenu.
(2) Left, Right: Adjust the menu values.
(3) Enter: Subject to menu types.
a) Option type: to toggle to the next option, such as "step".
2-7
b) Value type: to toggle the adjust state, such as "Range" when and only when
the menu value has a ^ or - flag (for fine /coarse adjust state).
c) Key type: Go to the next level menu list, for example, "Curve" -> "Adjust".
d) "Gain": Quickly switch the step of menu value.
(4) HOME: Exit the 2nd submenu control and return to the 1st submenu control.
Fig. 2-3 2nd menu control
2.2.3 Page Operation
For the main menu that contains multiple pages of submenus, turning pages as follows.
Operation:
Select the "Page" submenu, press Left/ Right or Up/ Down key to turn pages.
2.2.4 Menu adjustment
If not specified, the submenu values or options are adjusted as follows.
Operation:
1) Select the submenu to be adjusted. See 2.2.2 Submenu operation.
2-8
2) Press Left/ Right to adjust the value of the 2nd submenu or the options for
the 1st menu.
【Note1】: When adjusting the value-type submenu, hold the adjust key to
increase the adjust speed.
【Note2】: For the submenus with coarse / fine adjustment, press Enter key
repeatedly to toggle between coarse / fine adjustment.
2.2.5 Custom function keys
There are two custom function keys: F1 and F2, whose functions can be selected in the
Setup menu according to user needs.
The selectable functions for F1 and F2 keys in UT mode are: Freeze, PeakEnv, PeakEcho,
PrintScreen, ParamFile, CineRec, WaveFill, WaveComp, SecColor, FullScreen, StoreSet
and AGC; the selectable functions in TG mode are: CalibZero, SingleSrch, CntinueSrch,
Freeze, PrintScreen, ParamFile and StoreSet.
2.3 Functional Description
2.3.1 Detect
a) Basic
◆ Gain: For setting receiving gain.
◆ Step: For setting the adjust step of "Gain" menu.
◆ FineGain: For fine adjustment of gain. The 4dB fine adjustment range has
40 steps. When the gain is fine tuned, the displayed gain value does not
change.
◆ Range: For setting display range of ultrasonic testing.
◆ Delay: For setting the ultrasonic pulse shift (display delay) on screen display.
2-9
◆ Gate: for setting the adjusted gate, i.e. GateA , GateB or GateC.
◆ Logic: For turning on/off of the adjusted gate.
◆ Start: For setting gate start position.
◆ Width: For setting gate width.
◆ Thresh: For setting gate thresh position.
◆ MeasPnt: For setting gate measurement point.
◆ Alarm: For setting gate alarm.
◆ Magnify: For magnifying echo in the gate to the full wave image range.
◆ MeasLine: For turning on / off the indicating line of gate measure result.
b) TR
◆ Voltage: For setting the voltage amplitude of transmit pulse.
◆ PulseW: For setting the pulse width of transmit pulse.
◆ Damping: For setting damping value.
◆ PRF: For setting transmit pulse repetition frequency.
◆ Dual: For setting probe operating mode.
◆ Freq: For setting bandwidth of the receiving digital filter.
◆ Rectify: For setting receiving rectification mode.
◆ Reject: For setting digital reject value.
c) WpPrb
2-10
◆ Wp: For selecting the tested work piece.
◆ Thickness: For setting thickness of the work piece.
◆ Mtrl: For setting material type of the work piece.
◆ Vel: For setting velocity of the work piece.
◆ Probe: For selecting the probe to use.
◆ Type: For setting the probe type.
◆ Angle: For setting probe angle.
◆ ValK: For setting probe K value.
◆ ValX: For setting probe flank.
◆ PrbDly: For setting probe delay.
◆ EchoType: For setting echo type of ultrasound testing.
★Tip: "Angle" and "ValK" are associated; ValK =tan (probe angle).
d) WaveSet
◆ Coor: For setting coordinate type of horizontal axis in the image area (A
scan echo).
◆ WaveFill: enable/ disable WaveFill function.
◆ PeakEnv: enable/ disable the display of PeakEnv function.
◆ PeakEcho: enable/ disable the display of PeakEcho function.
◆ WaveComp: enable/ disable WaveComp function. If enabled, the current
echo will serve as the background to compare with the dynamic wave.
◆ SecColor: enable/ disable the secondary wave marking function. If enabled,
the secondary wave area will be marked in the image area (A-scan echo).
2-11
◆ Freeze: enable/ disable echo freeze function.
◆ AutoFrz: Set the gate auto freeze mode.
◆ FastScan: enable/ disable FastScan function.
◆ FullScreen: enable/ disable the function to enlarge the image area to full
screen.
e) AutoC
◆ Calib: Select the calibration options, including Vel, PrbDly and Vel+PrbDly.
◆ Ref1: The reference position of the 1st record point when calibrating.
◆ Ref2: The reference position of the 2nd record point when calibrating, which
is not valid if the calibration option=PrbDly.
◆ Start: Set up the start position of GateA.
◆ Record: To record the echo situation of the current reference point.
◆ Reset: To reset the peak recording point within GateA.
◆ Clear: To clear the calibration information, and restore to the default value
according to the calibration item.
◆ ValX: To set up probe flank after calibration is finished.
f) AngleC
◆ ReflDep: To set up the depth of the center point for the calibration reference
hole.
◆ ReflApe: To set up the diameter of the calibration reference hole.
2-12
◆ Start: To set up the start position of GateA.
◆ Calib: To calibrate the angle (ValK) based on the peak record point.
◆ Clear: To clear the calibration information and set up the default value.
g) Curve (DAC)
◆ MakeType: To select the curve type as DAC.
◆ Record: To record the peak record point as the curve record point.
◆ Clear: To clear all the curve record points.
◆ AdjPnt: To enable the function of adjusting curve record point.
◆ DelPnt: To enable the function of deleting the specified curve record point.
◆ Adjust: Go to the menu list of CurveCtrl.
h) CurveCtrl (DAC)
◆ Display: To set up whether to display or hide the curve.
◆ Comp: To adjust the compensation gain of the relative curve. The receiver
gain changes when adjusting, but the curve remains unchanged.
◆ Kind: To switch the curve type to DAC or TCG.
◆ Type: To set up the curve display as a line or a curve.
◆ Select: To set up the curve for highlighted display.

2-13
◆ ParamLock: If enabled, the adjustment of system setup parameters that
affect DAC / TCG curve is disabled, such as TR parameters, Vel and PrbDly.
◆ DACData: If enabled, the table displays the curve record point information.
◆ Crit.: To select the criterion to set up DAC dB value, or use a custom DAC.
◆ Grade: The menu is adjustable when a DAC criterion is selected. You may
select the criterion grade for application.
◆ Num: To set up the number of curves.
◆ Line1: The menu is adjustable when a custom DAC curve is selected, and
you may set up the dB value of Line1.
◆ Line2: The menu is adjustable when a custom DAC curve is selected and
the curve No. ≥2, and you may set up the dB value of Line2.
◆ ThkBlock: The menu is adjustable if GB/T 11345, GB/T 29712 or NB/T
47013 is selected as DAC criterion. You may select the proper block level for
testing the thickness.
◆ FlawBlock: The menu is adjustable if GB/T 11345 or GB/T 29712 is selected
as DAC criterion. You may select the level for testing the thickness of the
2-14
flaw.
i) Curve (AVG)
◆ MakeType: To select the curve type as AVG.
◆ AboutAVG: To go to the next level of menu list.
◆ Record: To record the peak record point as the curve record point.
◆ Clear: To clear the recorded curve record point.
◆ Adjust: Quickly go to the menu list of CurveCtrl.
j) AboutAVG
◆ AboutAVG: To return to the last level of menu list.
◆ Probe: To select the probe model.
◆ Type: To set up probe type.
◆ Freq: To set up probe frequency.
◆ PrbShape: To set up probe shape.
◆ CrysLA: To set up the he probe crystal size A. It refers to the valid diameter
of the crystal if PrbShape is Round.
◆ CrysLB: To set up the he probe crystal size B. The menu is invalid if
PrbShape is Round.
◆ BaseType: To set up the reference object type for making AVG.
2-15
◆ BaseAper: The menu is valid when BaseType is "FBH" or "SDH".
◆ Attenuate: To set up the attenuation value of the curve.
◆ Mode: To calculate the AVG curve from the position of 3 or 0.1 times near
field position according to the theoretical formula.
◆ NFL: To set up Near-Field Length (NFL), which is adjustable only for dual
probes.
k) AVG CurveCtrl
◆ Display: To set up whether to display or hide the curve.
◆ Comp: To adjust the compensation gain of the relative curve. The receiver
gain changes when adjusting, but the curve remains unchanged.
◆ Select: To set up the curve for highlighted display.
◆ Unit dB: To set up curve unit.
◆ Line1: To set up Line1 position.
◆ K1K2Corr: To compensate the deference between the arc echo and BW
echo on the V1 and V2 test blocks. Input the value of the probe AVG curve
directly.
l) WeldSimu
◆ WeldSimu: To set up turning on/ off the function.
◆ DisE: To set up the distance from probe flank to the weld center.
◆ WaveTimes: The simulation number of beam echoes.
m) BEA
2-16
◆ BEA: To turn on/ off BEA.
◆ Atten.: To set up the attenuation value of the curve.
◆ Start: the start position of BEA.
◆ End: The end position of BEA.
◆ LineInd: To turn on/ off the indication line
2.3.2 Weld Wizard
Enter the weld test wizard screen, and finish weld test settings step by step.
2.3.3 Forging Wizard
Enter the forging test wizard screen, and finish forging test settings step by step.
2.3.4 Plate Wizard
Enter the plate test wizard screen, and finish plate test settings step by step.
2.3.5 CrackMeas
◆ Start: To set up the start position of GateA,
◆ Width: To set up GateA width.
◆ Thresh: To set up the thresh position of GateA.
◆ H1: The reflected echo height of the 1st endpoint recorded by the system.
◆ H2: The reflected echo height of the 2nd endpoint recorded by the system.
◆ Result: The crack height is automatically calculated from H1 and H2.
◆ Clear: To clear all calculation values.
2.3.6 FFT
◆ Range: To select a file and open it according to the type.
2-17
◆ DspDly: For setting the ultrasonic pulse shift (display delay) on screen
display.
◆ FBand: For setting bandwidth of the receiving digital filter.
◆ MeasFrq: To turn on/ off frequency measure function.
◆ Peak: To display peak frequency measure value.
◆ C.Freq: To display center frequency measure value.
◆ L.Edge: To display frequency measure value of lower limit.
◆ H.Edge: To display frequency measure value of higher limit.
◆ RefBW: To display reference band width measure value.
2.3.7 B-Scan
a) Ctrl
◆ Scan: To start /stop scan function.
◆ Save: With the memory connected, to save scan files to the memory, with
the suffix .urec.
◆ Analyse: (Button) to enter B-Scan analysis mode.
◆ Curr: In TimeBase mode, " Curr " refers to the scan time that the probe is
coupled to the workpiece; In Encoder mode, " Curr " refers to the scan
position that the probe is coupled to the workpiece
◆ Loss: To calculate the total missed time or distance due to excessive scan
speed or other operation.
◆ Total: The total scan time or distance.
b) Setup
◆ Mode: Select B-Scan trigger mode as TimeBase or Encoder.

2-18
◆ Encoder: To select the encoder model when Encoder mode is selected and
the menu is adjustable.
◆ Step: To set up trigger time for scan when TimeBase is selected; To set up
trigger distance precision when Encoder is selected.
◆ TimeL: The menu is adjustable when TimeBase is selected. It is for setting
the max. time of scan, which is mutual restricted by “Step”.
◆ Dis: The menu is adjustable when Encoder is selected. It is for setting the
max. length of scan, which is mutual restricted by “Step”.
◆ StPos: The menu is adjustable when Encoder is selected. It is for setting the
start value of scan.
c) Basic
The same as 2.2.1 a).
d) TR
The same as 2.2.1 b).
e) (Analyse) Setup
◆ Step: To set up the frame number for each move of scan line.
◆ Param: To view the details of the current scan line.
f) (Analyse) Meas
◆ Gate: for setting the adjusted gate, i.e. GateA , GateB or GateC.
◆ Logic: For setting on/off of the adjusted gate.
◆ Start: For setting start position of the adjusted gate.
◆ Width: For setting width of the adjusted gate..
◆ Thresh: For setting thresh position.of the adjusted gate.

2-19
◆ MeasLine: For turning on / off the measure function of B-Scan image.
◆ HL1: When "MeasLine" function is enabled, to adjust the horizontal
MeasLine1 position, with the menu shows its measure value.
◆ VL1: When "MeasLine" function is enabled, to adjust the vertical MeasLine1
position, with the menu shows its measure value.
◆ HL2: When "MeasLine" function is enabled, to adjust the horizontal
MeasLine2 position, with the menu shows its measure value.
◆ VL2: When "MeasLine" function is enabled, to adjust the vertical MeasLine2
position, with the menu shows its measure value.
2.3.8 AWS
◆ Width: To set up the width of GateA.
◆ Record: To record AWS curves.
◆ B_Ref: The menu cannot be adjusted. To display B Reference Level, that is
the gain when the standard block echo is recorded.
◆ A_Ind: The menu cannot be adjusted. To display A Indication Level measure
value.
◆ C_Att: The menu cannot be adjusted. To display C Attenuation Factor
measure value.
◆ D_Rating: The menu cannot be adjusted. To display D Indication Rating
measure value.
2-20
2.3.9 CSC (Curved Surface Correction)
◆ Correct: To select the correction type.
◆ O.D.: To set up the outer diameter of the test object.
◆ Thickness: For setting thickness of the work piece.
◆ Type: To set up the probe type.
◆ Angle: For setting probe angle.
◆ ValK: For setting probe K value.
◆ ValX: For setting probe flank.
2.3.10 API 5UE
◆ Start: To set up the start position of GateA, which can only be coarse
adjusted according to the screen position.
◆ Width: To set up GateA width.
◆ Dr: For setting the reference indicator for calibration (the depth of a groove
or a through-hole with known depth).
◆ K: Correction factor.
◆ Di: Depth indication of actual defect.
◆ ResetEnv.: To reset the current PeakEnv.
◆ Clear: To clear all calculation values.
2.3.11 Manage
a) Storage
◆ Type: To select the storage type as Image, Param or Record.
2-21
◆ Save: To save the current file according to the Type selected.
◆ Open: To open the file according to the Type.
◆ Preview: To preview the file according to the Type.
◆ Delete: To delete the selected file.
◆ Rename: To rename the selected file.
◆ Export: To export the file(s) saved in the internal memory to an external

storage.
◆ StoreSet: To set the store file name, store path, etc.
b) Wp
◆ Edit: To edit the selected file.
◆ New: To create a new work piece.
c) Probe
◆ New: To create a new probe.
d) Encoder
◆ New: To create a new encoder.

2-22
◆ Test: To test the selected encoder.
2.3.12 Setup
a) System
To view and set up the system basic information, such as system S/N, time and
date.
b) Reading
To set up the display content of reading areas such as the Test screen.
c) Activate
To view and activate the optional features in the system.
2.4 Fast Adjustment
2.4.1 Gain
Operation:
(1) Gain To enter the gain fast adjustment state, now the screen bottom displays
the operation prompt information.
(2) Up/ Down To adjust the value of the selected item, where the gain highlighted
in red in the reading column is the selected one.
(3) Left/ Right To toggle the selection.
(4) Enter To turn on AGC function.
(5) Gain or HOME To exit the state.
2.4.2 Gate
Operation:
2-23
(1) Gate To enter the GAStart/Width fast adjustment state, now the screen bottom
displays the operation prompt information.
(2) Up/ Down To adjust GAThresh.
(3) Left/ Right To adjust GAStart/Width.
(4) Enter To turn on AGC function and exit the state.
(5) Gate or HOME To exit the state.
2.5 Meas
2.5.1 Reading
The reading column below the information column shows 5 readings. See Fig. 2-4.
Fig. 2-4 Reading column
The first reading is for gain, in the format: the upper one is total gain (with the unit in the
bracket) and the lower one is (base) gain + Comp.
In addition, the 4 readings can be selected by the user, where the last reading is a big
reading, which is highlighted in larger font size. See Table 2-2 for the options of reading.
Table 2-2 Options of reading
Symbol Meaning
Hx Amplitude percentage of echo measurement point within gate x.
HxdB dB difference between echo measurement point amplitude and gate height
within gate x.
DAC curve state: dB difference between echo measurement point
amplitude in the gate and curve point height of the same position on the
2-24
Symbol Meaning
selected DAC curve.
AVG curve state: dB difference between echo measurement point
amplitude in the gate and curve point height of the same position on the
minimal equivalent AVG curve.
Sx Sound path of echo measurement point within gate x.
Dx Depth of echo measurement point within gate x.
Rx Horizontal distance from the probe (wedge) flank to the echo measurement
point within gate x.
A Ind (Auxiliary AWS computing) the gain value of the amplitude when recording
B Ref
C Att (Auxiliary AWS computing) the attenuation value of flaw echo
D Rating (Auxiliary AWS computing) the rating value of flaw echo
Sab The sound path distance between measurement points in gate A and B
ERS The FBH equivalent of measuring point echo in gate A in AVG curve state.
2.5.2 MeasPnt
There are 3 methods for gate MeasPoint: Peak, Flank and JFlank, which are for sound
path and amplitude measurement for different modes. See Fig. 2-5.
2-25
Fig. 2-5 MeasPnt Figure
a) Peak: To calculate sound path (S3) and amplitude (H2) based on the echo peak
in the gate range.
b) Flank: To calculate sound path (S1) based on the first intersection between the
echo and the gate, and to calculate amplitude (H2) based on the peak in the
gate range.
c) JFlank: To calculate sound path (S1) according to the first intersection between
the echo and the gate, and based on which calculate the amplitude (H1) by
searching for the echo peak where the intersection locates in the gate range.
2.5.3 Alarm
Alarm mode includes: off, Pos (the echo amplitude within the gate is higher than gate
thresh) and Neg (the echo amplitude within the gate is lower than gate thresh).
When giving alarm, the alarm symbol at the top of the screen is red and flashes, otherwise
it is hollow and unchanged.
When the system "Buzzer" is on, it supports sound alarm, and the Buzzer sounds when
giving alarm.
2.6 WaveSet
2.6.1 PeakEnv
If enabled, the echo amplitude peak values for all points in sound path direction are
recorded and displayed. When higher echo for one point appears, the recorded value for
that position will be refreshed, otherwise it will remain unchanged.
Description: It is mainly used in the situations of angle probe testing positioning and
displaying echo envelope.
2-26
2.6.2 PeakEcho
If enabled, the screen will record the peak echoes for all echoes (except for initial wave)
within the display range, and display these echoes in different colors. When higher echoes
appear, all echoes recorded will be refreshed, otherwise they remain unchanged.
2.7 B-Scan
B-Scan is to display A-scan echo in imaging mode, so as to achieve more intuitive test
result for easy observation and analysis.
2.7.1 Scan
Operation:
(1) Set up the system TR parameters according to the probe connected to the
system.
(2) Adjust the scan mode and parameters in Setup according to the scan.
(3) Turn on "Scan" function in “ScanSetup”.
(4) During the scanning process, the "Curr" menu is updated to the time /position of
the scan.
(5) When the scan is finished, enable "Save" function (which is disabled before
finishing scan), and save the scan situation to the memory.
(6) Press Right or Enter to go to “Analyse”, and to browse the scan file just finished.
【Note 】
(1) Due to the limited storage space, B-Scan supports only 1000 frames of data,
that is the maximum scan distance / TimeL = 1000 * Step.
(2) The system will automatically compress/ stretch the scan image to full
screen according to the setup scan distance or TimeL.
2-27
2.7.2 Analyse
Entering Analyse mode and the scan file will be played automatically. Now:
(1) The scan lines (marked in red on the B-Scan image) scroll to show the frame
position.
(2) The waveform image area shows the waveform data information for the frames.
(3) The 2nd menu area displays the information such as "Gain", "Range", "Delay"
and gate for the frames.
In the 1st menu area, there are button menus of "Play / Pause", "Stop" "Forward",
"Backward" and "Finish". Select one and press Enter to perform the operation.
【Note】For operation of "Gate" and "Meas", see 2.2.7e) and f).
2.8 AutoC (Auto Calibration)
AutoC is for calibrating material velocity and probe delay (probe zero, the acoustic time
from the probe crystal to the incident point) for the system, so as to eliminate the impact of
Vel and PrbDly on the measurement values of sound path, horizontal distance and vertical
distance.
The user may select either material velocity calibration or probe zero calibration, or both
at the same time.
a) VelC: Calculate material velocity by using echo propagation time difference of the
two reflectors with known sound path.
b) DelayC: Calculate probe delay by using the difference between the echo
propagation time of one reflector with known sound path, and the echo time
measured by the system.
Example condition:
2-28
(1) The calibration block is as shown in Fig. 2-6, the sound path of the first reflector
50mm, the sound path of the second reflector 100mm.
Fig. 2-6 Auto calibration block
(2) The probe frequency 2.5MHz, 60°angle probe.
(3) Perform “Vel+PrbDly” auto calibration.
Operation:
1) In “TR”, set up system TR parameters according to the probe connected, as
shown in Fig. 2-7.
Fig. 2-7 Setting TR parameters
2-29
2) In “WpPrb”, set up probe “Type” as Angle, “Angle “ is 60.0, now the system will
automatically set “ValK” to 1.73, as shown in Fig. 2-8.
Fig. 2-8 set up probe parameters
3) In “AutoC”, set up “Calib” to Vel+PrbDly, and set up Ref1 and Ref2 sound path of
the calibration block according to test block parameters setup (set to 50mm and
100mm here).
4) Place the probe on the calibration block, as shown in Fig. 2-6, and get the echo
of Ref1 as shown in Fig. 2-9.
When the "Ref1" value is adjusted, the gate center position is automatically adjusted to its
set value. If the parameter setup and probe placement are correct, the gate may record
the desired echo. If the gate position is different from the echo position, adjust "Start"
menu, or press Gate key to quickly adjust (see 2.3.2) and enable recording the echo.
Move the probe to get peak position of the reference point, press Right or Enter in
“Record” menu to finish recording Ref1.
2-30
Fig. 2-9 Ref1 record
【Note】The red circle on the echo indicates the echo peak position, which can be
searched again through "Reset".
5) Move the probe to get Ref2 echo, as shown in Fig. 2-10. Refer to step 4) for the
operation, and the system gets Ref2 peak position, press Right or Enter in
“Record” menu to finish recording Ref2.
2-31
Fig. 2-10 Ref2 record
6) The system updates the values of "Vel" and "PrbDly", and displays them in the
upper right corner of the waveform area. √ Indicates calibration for the item is
finished.
7) At the screen bottom, it prompts to input the actual probe flank value according to
the placement of the probe when calibrating, as shown in Fig. 2-11.
2-32
Fig. 2-11 Input probe flank
2.9 AngleC (Angle Calibration)
AngleC is for measuring the angle of an angle probe with a reflector (e.g. side drilled hole)
with known size and depth.
【Note】
(1) To ensure measurement accuracy, auto calibration is required before angle
measurement. See 2.7.
(2) When performing angle measurement, the sound path between the probe
and the reflection hole shall be greater than 2 times of NFL, so as to avoid
measure result error due to the impact of near field area.
Example condition:
(1) The calibration block is as shown in Fig. 2-12, ReflDep 30mm, ReflApe 50mm.
2-33
Fig. 2-12 Angle calibration block
(2) The probe frequency 2.5MHz, 60°angle probe.
Operation:
1) Finish Vel+PrbDly calibration. See 2.7, or set up the parameters according to the
test block material and probe setup.
2) in”AngleC”, set up ReflApe and ReflDep of calibration block according to test
block parameter (the setup is30mm and 50mm in the example).
3) Place the probe on the test block, as shown in Fig. 2-12. The system gets the
hole echo, as shown in Fig. 2-13.
When adjusting "ReflDep" value, the gate center position is automatically adjusted to its
set value. If the parameter setting and the probe are placed properly, the gate may record
the desired echo. If the gate position is different from the echo position, adjust "Start"
menu, or use Gate key to quickly adjust (see 2.3.2), enabling the gate to record the echo.
Move the probe to get the peak of the reference point, press Right or Enter in “Calib”
menu to finish recording.
2-34
Fig. 2-13 Echo record
Note: The red circle on the echo indicates the echo peak position, which can be
searched again through "Reset".
4) The system updates the values of "Angle" and "ValK ", and displays them in the
upper right corner of the waveform area as shown in Fig. 2-14 Finish angle
correction. √ indicates c angle correction is finished.
2-35
Fig. 2-14 Finish angle correction
If you are not satisfied with the calibration result, turn on "Clear" and return to step 1) to
calibrate again.
2.10 Curve _DAC
The Distance Amplitude Correction (DAC) curve is used to indicate the amplitude variation
of the reflector signal with the same size but different distance from the probe. The
purpose of the DAC curve is to compensate material attenuation, near field effect, beam
propagation and surface roughness in image format.
DAC Curve is for guiding the user to make DAC curves based on the detection
requirement.
Operation:
1) In ”Curve”, set up “MakeType” to DAC.
2-36
2) Adjust “Start” menu, or press Gate key to adjust quickly (see 2.3.2), enabling the
gate to record the echo.
3) Adjust “Gain” menu, or press Gain key to adjust quickly (see 2.3.1), to make the
echo amplitude to about 80%.
4) Press Right or Enter key in “Record” menu (or press Enter key in “Start” menu
to record quickly), to finish the setup of one DAC curve record point, “Record”
menu value display increases by 1, as shown in Fig. 2-15.
Fig. 2-15 Create a DAC record point
5) Repeat steps 2)~4) to continuously increase DAC curve record points till the
record point numbers meet the requirement.
In this process, if any wrong record point is selected, enable “DelPnt” to delete the
specified record point. See the operation steps of DelPnt below. You can also enable
"Clear" to delete the entire DAC curve.
2-37
If the record point position is correct, but the amplitude is deviated, you can enable
"AdjPnt" function to adjust the recorded record amplitude. See the AdjPnt operation
below.
DelPnt Operation:
(1) Press Right or Enter key in “DelPnt“ menu.
(2) The operating tips are shown at the screen. See Fig. 2-16.
Fig. 2-16 DAC DelPnt
【Note】The green circle on the curve (with the numbers above to indicate the
points) indicates the point to be deleted.
(3) If “DelPnt” is enabled, press Left/ Right key to select the point to be deleted.
Press Enter key to remove the selected point from the DAC curve.
(4) After the deletion is finished, press HOME key to disable "DelPnt" function.
2-38
AdjPnt Operation:
(1) Press Right or Enter key in “AdjPnt“ menu.
(2) The operating tips are shown at the screen. See Fig. 2-17.
Fig. 2-17 DAC AdjPnt
【Note】The green circle on the curve (with the numbers above to indicate the
points) indicates the point to be adjusted.
(3) If ”AdjPnt” is enabled, press Left/ Right key to select the point to be adjusted.
Press Up/ Down key to adjust the amplitude of the selected point.
(4) After the adjustment is finished, press HOME key to disable "AdjPnt" function.
2.11 CurveCtrl_DAC
After making the baseline of DAC curves, you may adjust the curves according to the
standard.
2-39
2.11.1 TCG
After making the curves, the default is DAC. You may adjust "Kind" menu and switch to
TCG.
Time-Changed Gain (TCG) is to compensate the same factor as DAC, but with different
representation. DAC is drawn with reference to the reflector peak position when beams
attenuate, and TCG is to set up a function based on time (distance) amplified gain,
enabling the reference reflector peak reaches the same screen height (the amplitude of
the first DAC point), where the curve is displayed as a straight line through the screen, as
shown in Fig. 2-18.
Fig. 2-18 TCG
2.11.2 ParamLock
When the DAC Curve is finished, "ParamLock" function is turned on by default. In this
case, the adjustment of the parameter menu (see note (1)) which may cause the
reference echo state to change is not allowed.
2-40
However, taking into account of probe wear or other situations, and the inspectors may
need to fine tune the restricted parameters, you can turn off the "ParamLock" function and
open the adjustment of parameter menu, so as to avoid remaking the curves.
【Note】
1) The restricted parameter menus include: “Voltage”, “PulseW” , “Damping” ,
“PRF” “Dual”, “Freq”, “Rectify”, “Reject”, “EchoType”, “Mtrl”, “Vel”,
“Angle“, “ValK”, “ValX”, “PrbDly”.
2) To turn off the "ParamLock" function, the inspector should understand the
impact of the adjusted parameters and verify the adjusted curves.
2.11.3 DACData
When the "DACData" function is turned on, the gain value and the attenuation value of the
recorded points in the DAC curves (BaseL, Line1, Line2 and Line3) at 80% amplitude are
displayed in a tabular form. See Fig. 2-19.
Fig. 2-19 DACData
2-41
【Note】
(1) The first 6 (max.) curve record points are displayed.
(2) When the DAC criterion is applied, the table will display the selected
criterion and the reflection hole size of the standard test block for the DAC
curve as required by the criterion grade.
2.11.4 Crit.
The DAC criterion supports the following:
(1) Custom: The built-in criterion is not used. It is up to the user to adjust the number
of DAC curves (1~6) and the curve positions.
(2) GB/T 11345: In the standard, the DAC curve requirements the same as GB/T
29712.
(3) GB/T 29712 standard: See Table 2-3.
Table 2-3 DAC defined in GB/T 29712
Grade2
Thickness T
8≤T＜15 15≤T＜100
(mm)
Flaw Length
L≤T L＞T L≤0.5T 0.5T＜L≤T L＞T
L
Line1 (dB) -4 -10 0 -6 -10
Line2 (dB) -8 -14 -4 -10 -14
Line3 (dB) -14 -14 -14 -14 -14
Grade3
Workpiece
Thickness T 8≤T＜15 15≤T＜100
(mm)
2-42
Flaw Length
L≤T L＞T L≤0.5T 0.5T＜L≤T L＞T
L
Line1 (dB) 0 -6 4 -2 -6
Line2 (dB) -4 -10 0 -6 -10
Line3 (dB) -10 -10 -10 -10 -10
Adjust the "ThkBlock" menu value based on the tested thickness.
When the "FlawBlock" menu value is off, this time, the most stringent curve criterion for
the grade and ThkBlock is created (ie, the curve when L> T). When the FlawBlock" menu
value is not off, the curve is created according to the “Grade”, "ThkBlock" and “FlawBlock”.
(4) NB/T 47013 standard: See Table 2-4.
Table 2-4 DAC defined in NB/T 47013

Pressure equipment type I_IIA
Thickness T(mm) 6≤T≤40 40＜T≤100 100＜T≤200
Line1 (dB) -4 2 6
Line2 (dB) -12 -8 -4
Line3 (dB) -18 -14 -10
Pressure equipment type I_IIIA
Thickness T(mm) 8≤T≤15 15＜T≤40 40＜T≤120
Line1 (dB) 2 5 10
Line2 (dB) -6 -3 0
Line3 (dB) -12 -9 -6
Pressure equipment type I_IVA
Thickness T(mm) 200＜T≤300 300＜T≤500 --
Line1 (dB) 3 5 --
Line2 (dB) -7 -5 --
Line3 (dB) -13 -11 --
Pressure equipment type II
2-43
Thickness T(mm) 4≤T≤8 8＜T≤15 T＞15
Line1 (dB) -12 -8 -4
Line2 (dB) -18 -14 -10
Line3 (dB) -24 -20 -16
Al-Ti butt joint Austenitic butt joint
Thickness T(mm) -- 10≤T≤50 50＜T≤80
Line1 (dB) -4 3 6
Line2 (dB) -12 -2 0
Line3 (dB) -18 -8 -6
Select the "ThkBlock" menu value according to the tested thickness. The curve is created
for the grade and thickness.
2.12 Curve_AVG
In the actual ultrasonic testing, due to different shapes and nature of defects, it is difficult
to determine the real size of the defect. Therefore using "equivalent method" may quantify
the defects.
The equivalent method is a method of determining the size of the defect, as compared
with the artificial defect of regular shapes, that is, when the perceived defect wave height
is equal to the artificial defect wave height under the same testing condition, the size of the
artificial defect is called the equivalent size of the defect.
The artificial defect usually used to represent the equivalent size is FBH (flat bottom hole).
For the regular reflector (including artificial defects), under certain assumptions, the
relationship between the echo sound path, the amplitude (dB) and the defect equivalent
can be expressed in a regular way that is called the AVG (DGS) curve, which is typically
used for the area equivalent calculation of the defect for forging.
Where A represents the distance in the unit of NFL; V represents the amplitude in the unit
2-44
of dB, with the initial wave height 0 dB, and G is the defect equivalent, in the unit of probe
size.
AVG Curve is to guide the user to make AVG curves according to the test requirements.
Example condition:
(1) The test block is a 100-Φ2 forging block, i.e. Thickness 100mm, FBH Φ2.
(2) The probe is a normal (straight-beam) probe with frequency 2.5MHz, diameter
20.0mm.
Operation:
(1) To ensure the accuracy of curve making, auto calibration is required before
making the curve. See 2.7. .
(2) In “Curve”, set up “MakeType” as AVG.
(3) Press Right key to enter the “AboutAVG” menu list, and set AboutAVG
parameters according to the probe and test block. In this example, "Type" is
Normal, "Freq" 2.5MHz, "Shape" Round, “CrysLA” 20.0mm, “BaseType” FBH ,
“BaseAper” 2.0mm, “Mode” ＞3N, as shown in Fig. 2-20.
2-45
Fig. 2-20 set up AboutAVG parameter
(4) Place the probe on the calibration block and get the FBH echo. Adjust “Start”
menu, or Gate key to adjust quickly (see 2.5.2), enabling the gate to record the
echo. Move the probe to get the peak of FBH, then press Right or Enter key in
“Record” menu to finish AVGCurve, as shown in the figure.
2-46
Fig. 2-21 AVG
2.13 CurveCtrl_AVG
2.13.1 Comp
If the echo amplitude of the test block in use or the workpiece does not comply with the
theoretical value, Adjust “Comp” menu to compensate the difference, which is commonly
used in case that BW echo serves as the base.
Since BW echo amplitude usually cannot reach the theoretical difference with the FBH
echo amplitude of the same distance, taking the BW amplitude as the base will result in
incorrect FBH equivalent calculated in practical testing. Therefore, in the situation that BW
echo is used as the base, to make the calculation more accurate, it is suggested to use
the error between the actual difference [of base BW echo amplitude and the echo
amplitude of FBH test block of the same distance (different distance theory)] and the
theoretical difference as a compensation value input.
2-47
2.13.2 Unit dB
When the "Unit dB" function is turned off, the AVG curve position is set according to the
equivalent value (mm/ inch); when the "Unit dB" function is turned on, the base line is 0dB.
Set up ±dB value of AVG curve relative to the baseline.
2.14 Weld/Forging/Plate Wizard
The personal setup wizard will help users configure the professional operation process,
enabling more professional testing. Each wizard includes 2 modes: Basic and
Profession. Basic mode is for primary users, with experience parameter presets based
on field testing; Profession mode is for users of certain test experience, with rich
parameter settings available.
2.15 AWS
Welding grade is calculated as per AWS (American Welding Society) steel structural
welding code (D1.1) and bridge welding code (D1.5). Before operation, select the
appropriate probe and standard test block according to AWS D1.1 / D1.5.
Operation:
(1) Select "AWS" from the desktop and press Enter to enter the function.
(2) Place the probe on the test point of the standard test block, and ensure good
coupling.
Move the probe back and forth to get the highest echo to make the echo amplitude to
about 80%. Adjust “Start” menu, or Gate key to adjust quickly (see 2.5.2), enabling the
gate to record the echo.
(3) Press Right or Enter key in “Record” menu, and “B_Ref” menu (B
Reference Level) is updated to current gain value.
2-48
(4) Place the probe on the tested work piece and ensure good coupling. The
same as step (2), obtain the highest echo of the flow in the workpiece.
The system will automatically refresh “AInd.”, “CAtt.” and “DRating” measure values.
“AInd.”, A Indication Level, which indicates the gain value of the amplitude when the
current echo amplitude reaches the recorded B Reference Level.
“CAtt.”, C Attenuation Factor, and its calculation formula is
“DRating”, D Indication Rating, and its calculation formula is .
【Note】
(1) All calculations are based on AWS D1.1-2006 and AWS D1.5-2002.
(2) When recording B Reference Level in step 3), the values of A, C, D are reset
to 0.
2.16 CSC
CSC (Curved Surface Correction) is for depth and horizontal distance correction when
testing circumference with an angle probe.
Operation:
(1) To ensure the accuracy of the curve, Vel and auto calibration are required
before angle measurement. See 2.7.
(2) Select CSC from the desktop and enter the function.
(3) According to the tested workpiece, input "O.D." and "Thickness" values.
(4) Depending on the probe in use, set up the probe parameter menu values.
2-49
(5) If the inner surface of the workpiece is tested, set “Correct “ to “I.D.”; If the
outer surface of the workpiece is tested, set “Correct “ to “O.D.” Now Depth
and Hor measure values will be corrected according to the surface settings
before display.
2.17 API 5UE
A quantitative method for flaw depth according to API (American Petroleum Institute).
Operation:
(1) In the desktop, select “API 5UE”to enter the function.
(2) “Dr” menu is set up as a reference indicator for calibration, i.e. the depth of
a groove or a through-hole with known depth
(3) Place the probe on the standard test block and ensure good coupling.
Move the probe to bring on screen a dynamic echo envelope required by
API 5UE.
(4) Adjust “Start” menu to record the echo envelope peak.
(5) Enter “K” menu, and the system will calculate and refresh “K” value.
(6) Place the probe on the tested work piece and ensure good coupling. Move
the probe to bring on screen a dynamic echo envelope required by API 5UE.
(7) Adjust “Start” menu to record the echo envelope peak.
(8) Enter “Di” menu, and the system will calculate and refresh “Di” value.
2.18 WeldSimu
WeldSimu is to simulate the weld shape and use the dynamic beam tracking function to
assist the user to quickly determine the location of flaws in the weld.
2-50
Operation:
(1) Set up "WpPrb" parameter based on the tested workpiece and the
connected probe.
(2) In “Detect”, enter “WeldSimu”.
(3) Turn on "WeldSimu" function, and the waveform image area is displayed
vertically in compression, while the WeldSimu figure is displayed at the
same time. See Fig. 2-22.
Fig. 2-22 WeldSimu
(4) Place the probe on the workpiece and move the probe back and forth to find
the waveform with high amplitude. Now do not move the probe, and use a
ruler to measure the distance between the probe flank and the weld center,
and input to the "DisE" Menu.
2-51
(5) Finish settings for "WeldSimu", and enter "Basic" for testing.
Adjust “Gate”to record the echo. Now the end of the beams indicates the flaw in the
workpiece.
Adjust "Gate", trap echo, then the end of the line that defects in the workpiece position.
【Note】The color of beams is the same as the waveform, where the section with
color coincides with the gate is the gate test range.
2.19 CrackMeas
To measure crack height with endpoint peak echo method of angle probe.
When incident waves enter the crack tip, some of them are reflected along their original
path, which is called endpoint reflected echoes. The endpoint reflected echo method is to
calculate crack height by measuring the sound path of endpoint peak echo produced
when the main beam is incident on the crack endpoint.
Operation:
1) Perform Vel and PrbDly calibration. See 2.7.
2) Perform angle correction. See 2.8.
3) In the desktop, select “CrackMeas” to enter the function.
4) Adjust “Gate” to record the first endpoint reflection echo.
5) Enter “H1” menu to record the depth of the echo.
6) Adjust “Gate” to record the second endpoint reflection echo.
7) Enter “H2” menu to record the depth of the echo
8) Now the system will automatically calculate the recorded depth difference
between “H1” and “H2” items, with the result displayed in “Result” menu.
2-52
2.20 FFT (FFT spectrum analysis)
FFT is to obtain the spectrum based on received signals, and further acquire the measure
values related to frequency by measuring the spectrum.
Operation:
(1) In “Detect”, adjust “Gate” to record the analysis echo.
(2) In the desktop, select “FFT” to enter the function.
(3) Now "Range" and "Delay" are automatically magnified according to the gate,
and Rectify is automatically set to RF.
(4) Set up "Freq" menu value according to the probe.
(5) Turn on “MeasFrq” function, and you may select “-6dB” “-12dB” or “-20dB”.
Now the measure values of “Peak (Freq)”, “C.Freq (Freq)”, “L.Edge (Freq)”,
“H.Edge (Freq)” and “RefBW” are refreshed real time. See the figure.
Fig. 2-23 FFT
2-53
Thickness Gauge (TG)
Chapter 3 Thickness Gauge (TG) (Option)
Note: The Thickness Gauge (TG) feature is optional. Please contact the supplier for
purchase if necessary.
3.1 Menu Structure
The menu structure in TG mode is shown in Table 3-1.
【Note】: For the menus with the mark * in the menu structure, press Enter key
repeatedly to toggle between coarse / fine adjustment (- / ^).
Table 3-1 Menu structure
Main StdMode
Menu
1st Probe Gate Meas Data Calib
Submenu
PrbSel GAStart* Rectify Format Calib
VpathSel GAWidth* AutoSrch RecOrder Ref1*
PrbDly* GAThresh MaxSGain CurRow Ref2*
Mtrl Range* AGC CurCol Gain
Vel* DspDly* Gain CurPnt GAStart*

2nd
CalibZero LowAlarm Step Delete Record
Submenu
-- UpAlarm MeasPnt Clear Clear
-- LowLimit* -- Save Range*
-- UpLimit* -- ApplyParam DspDly*
-- Buzzer -- Freeze PrbDly*
-- -- -- ShowWave Vel*
3-1
Main StdMode
Menu
1st Display TDG TempComp -- --
Submenu
Mode TDG TempComp -- --
MainVal StGain* Unit -- --
LstRead CmpGain* BaseTmp* -- --
SavedData StTime* CurTmp* -- --

2nd
LostCoupT Slope* CompVal* -- --
Submenu
DiffRef* -- -- -- --
AvgNum -- -- --
MeasFreq -- -- --
Freeze -- -- --
Main CoatMode
Menu
Submenu
PrbSel GAStart* Rectify Format Ref1*
VpathSel GAWidth* AutoSrch RecOrder Gain
2nd PrbDly* GAThresh MaxSGain CurRow GAStart*
Submenu
Mtrl GBStart* AGC CurCol Record
Vel* GBWidth* Gain CurPnt Clear
3-2
CalibZero GBThresh Step Delete Range*
-- Range* CoatThk Clear DspDly*
-- DspDly* CoatVel* Save PrbDly*
-- LowAlarm MeasPnt ApplyParam Vel*
-- UpAlarm Coat Freeze --
Status
-- LowLimit* -- ShowWave --
-- UpLimit* -- -- --
-- Buzzer -- -- --
Main Menu CoatMode
1st Display TDG TempComp -- --
Submenu
Mode TDG TempComp -- --
MainVal StGain* Unit -- --
LstRead CmpGain* BaseTmp* -- --
SavedData StTime* CurTmp* -- --

2nd
LostCoupT Slope* CompVal* -- --
Submenu
DiffRef* -- -- -- --
AvgNum -- -- -- --
MeasFreq -- -- -- --
Freeze -- -- -- --
3-3
Main ECHOMode
Menu
Submenu
PrbSel GAStart* Rectify Format Ref1
VpathSel GAWidth* AutoSrch RecOrder Gain
PrbDly* GAThresh MaxSGain CurRow GAStart
Mtrl GBStart* AGC CurCol Record
Vel* GBWidth* Gain CurPnt Clear
CalibZero GBThresh Step Delete Range
-- GBTrack MeasPnt Clear DspDly

2nd
Submenu -- Range* CoatSTS Save PrbDly
-- DspDly* -- ApplyParam Vel
-- LowAlarm -- Freeze --
-- UpAlarm -- ShowWave --
-- LowLimit -- -- --
-- UpLimit -- -- --
-- Buzzer -- -- --
Main ECHOMode
Menu
1st Display TDG TempComp --
Submenu
3-4
Mode TDG TempComp --
MainVal StGain* Unit --
LstRead CmpGain* BaseTmp* --
SavedData StTime* CurTmp* --
2nd LostCoupT Slope* CompVal* --

Submenu
DiffRef -- -- --
AvgNum -- -- --
MeasFreq -- -- --
Freeze -- -- --
Main VelMeas
Menu
1st Probe Gate Meas Data Alarm
Submenu
WorkMode GAStart* Rectify Format LowAlarm
PrbSel GAWidth* AutoSrch RecOrder UpAlarm
VpathSel GAThresh MaxSGain CurRow VelMin*
PrbDly* GBStart* AGC CurCol VelMax*
2nd Thickness* GBWidth* Gain CurPnt Buzzer
Submenu CalibZero GBThresh Step Delete --
-- Range* MeasPnt Clear --
-- DspDly* CoatSTS Save --
-- -- -- ApplyParam --
-- -- -- Freeze --
3-5
-- -- -- ShowWave --
Main VelMeas
Menu
1st Calib Display TDG TempComp --
Submenu
Ref1* Mode TDG TempComp --
Gain MainVal StGain* Unit --
GAStart* LstRead CmpGain* BaseTmp* --
Record SavedData StTime* CurTmp* --

2nd
Clear LostCoupT Slope* CompVal* --
Submenu
Range* DiffRef* -- -- --
DspDly* AvgNum -- -- --
PrbDly* MeasFrq -- -- --
Vel* Freeze -- -- --
Main MultiMode
Menu
1st Probe MeasParam LMeas Data Alarm
Submenu
PrbSel LayerNum CurArea Format LowAlarm

2nd
VpathSel MeasObj AreaSw RecOrder UpAlarm
Submenu
PrbDly* LThk1* LStart* CurRow LowLimit
Mtrl LThk2* LWidth* CurCol UpLimit
Vel* LThk3* LThresh CurPnt Buzzer

2nd
CalibZero LThk4* Range* Delete MultiALM
Submenu
-- -- DspDiy* Clear --
-- -- Rectify Save --
3-6
Main MultiMode
Menu
1st Probe MeasParam LMeas Data Alarm
Submenu
-- -- AutoSrch ApplyParam --
-- -- MaxSGain* Freeze --
-- -- AGC ShowWave --
-- -- Gain -- --
-- -- Step -- --
-- -- MeasPnt -- --
Main MultiMode
Menu
1st Calib Display TDG TempComp --
Submenu
Ref1* Mode TDG TempComp --
Gain MainVal StGain* Unit --
GAStart* LstRead CmpGain* BaseTmp* --
Record LostCoupT StTime* CurTmp* --

2nd
Clear DiffRef* Slope* CompVal* --
Submenu
Range* AvgNum -- -- --
DspDly* MeasFrq -- -- --
PrbDly* Freeze -- -- --
Vel* -- -- -- --
Main Menu B-Scan
1st Ctrl Setup Basic --
Submenu TimeBase Encoder
3-7
Main Menu B-Scan
Scan Mode Mode Gain --
Save Step Encoder Step --
Analyse>> TimeL* Step FineGain --
Curr -- Dis* Range* --
Loss -- StPos* DspDly* --
Total -- -- Gate --
2nd -- -- -- Logic --
Submenu -- -- -- Start* --
-- -- -- Width* --
-- -- -- Thresh --
-- -- -- MeasPnt --
-- -- -- Alarm --
-- -- -- Magnify --
-- -- -- MeasLine --
Main Menu B-Scan
1st Play/Pause Stop Forward Backward Setup
Submenu
Frame Step
Gain
Range* --
Delay* --
2nd
GAStart* --
Submenu
GAWidth* --
GAThresh --
GBStart* --
GBWidth* --
3-8
Main Menu B-Scan
GBThresh --
Main Menu B-Scan
1st Meas Finish
Submenu
2nd MeasLine --
Submenu
3.2 Functional Description
3.2.1 StdMode
a) Probe
◆ PrbSel: For selecting the TG probe connected to the system.
◆ VpathSel: Select Dual, and then select a V-PATH curve from the curve
option for that probe. It can be a default curve, or a UserVpath curve. In
StdMode, the default curve suffix is “* _sys"; in CoatMode or ECHOMode,
the default curve suffix is "* _echo". For Single probe, the VpathSel is fixed
to "None”.
◆ PrbDly: To set up probe delay.
◆ Mtrl: To set up material type of the tested object.
◆ Vel: To set up ultrasound propagation velocity of the tested object.
◆ CalibZero: A hot key button. “Ref1” and “Vel” in calibration function are used
for probe delay calibration. That is to perform fast calibration of probe delay
according to the valid echo signals in GateA based on the known material
thickness and velocity. After calibration is finished, the original value of
PrbDly is refreshed.
3-9
b) Gate
◆ GAStart: To set up the start position of GateA.
◆ GAWidth: To set up the width of GateA.
◆ GAThresh: To set up the thresh position of GateA.
◆ LowAlarm: To set up turning on/ off LowAlarm.
◆ UpAlarm: To set up turning on/ off UpAlarm.
【Note 1】When UpAlarm is on, and the measurement value exceeds the
H.Edge, The alarm symbol on the right side of system information column
is a red solid circle that keeps flashing.
【Note 2】 When LowAlarm is on, and the measurement value exceeds the
L.Edge, The alarm symbol on the right side of system information column
【Note 3】If the Alarm function is not turned on or does not meet the alarm
requirement, the alarm symbol on the right side of system information
column is a hollow circle.
◆ LowLimit: For setting the minimum thickness value for alarm.
◆ UpLimit: For setting the maximum thickness value for alarm.
◆ Buzzer: For setting on/off of buzzer alarm.
c) Meas
◆ Rectify: To set up rectification mode of receiving echo. There are four
detection modes for selection: RF, Full, Pos and Neg.
3-10
◆ AutoSrch: For turning on/ off AutoSrch function.
◆ MaxSGain: For setting the max search gain value when AutoSrch or AGC is
on. It is to limit the max gain value of auto adjustment.
◆ AGC: to enable/ disable AGC function. This function can not be enabled with
AutoSrch at the same time (ie, mutual restricted).
◆ Gain: For setting receiving amplifier gain. The higher the gain, the more
powerful the echo signals.
◆ Step: To set up gain adjust step
◆ MeasPnt: To set up the measure point value position of the GateA, which
supports two modes: JFlank (the first intersection between the echo and the
gate in gate range) and Peak (the intersection between the peak wave
exceeding the gate and the gate in gate range).
d) Data
◆ Format: To set up data attribute of DNum; RowNum; ColNum; PntNum.
(press Right to enter the detailed attribute setup screen, press Left to return
to the previous menu)
◆ RecOrder: The measured data is recorded and stored in
increment/decrement.
◆ CurRow: To set up the row location of data Record, Delete, DataRcl for the
measure value, available for 2D/3D file format.
◆ CurCol: To set up the column location of data Record, Delete, DataRcl for
the measure value, available for 2D/3D file format.
◆ CurPnt: To set up the point location of data Record, Delete, DataRcl for the
measure value, only available for 3D file format.
3-11
◆ To save the current MeasPnt to Data CurRow, CurCol, CurPnt location. The
save information of each measure point includes: measure value, A-Scan
and main parameters. Press F2 (defined F2 as “QuickSv” in non B-Scan
state to save in CurRow/ CurCol / CurPnt position of Data.
◆ Delete: Delete the MeasPnt data at the CurRow, CurCol, CurPnt position.
◆ Clear: To clear all data in the current Data.
◆ Save: In Storage menu of Manage, select the file type as "Data", and you
may set up the "Storage mode". If it is "Auto", click Save. If the file matches
the save condition, it will be named and saved to the SD card based on the
current system time year / month / day / hour / minute / second)
automatically; If it is "Manual", click Save, and it will pop up the name edit
screen for the user to custom the save name.
◆ DataRcl: To recall the saved MeasPnt data from the current data (specific
location by CurRow/ CurCol/ CurPnt), and display the saved measure value
and A-Scan waveforms, and enter the freeze display state.
◆ Preview: For turning On/Off Preview. After recalling MeasPnt, whether to
apply the saved MeasPnt parameter to the curren use after unfrozen.
Off: Apply the saved point parameter state to the current use after unfrozen.
On: After unfrozen, return to the parameter state before recall operation (that
means the DataRcl operation is only for preview).
◆ Freeze: The Freeze operation on-screen.
【Note】 The maximum points (all rows, columns and points of each Data) that can
be saved as MeasPnt is 1000.
e) Calib
◆ Calib: Select the items for calibration, which includes Vel, PrbDly and
3-12
Vel+PrbDly.
◆ Ref1: The reference position of the 1st record point when calibrating.
◆ Ref2: The reference position of the 2nd record point when calibrating, which
is invalid when Calib option = "DelayC".
◆ GAStart: Set up the start position of GateA.
◆ Record: Record the current reference point corresponding to the echo
situation.
◆ Clear: To clear the calibration information, and restore to the default value
according to the calibration item.
◆ PrbDly: For setting probe delay
◆ Vel: For setting velocity of the work piece.
f) Display
◆ Mode: For setting the display layout and combination on the screen, with
A/BVa, A/Ba/ BVa, Ba/ BVa as options. "A" refers to the A-scan display;
“BVa” refers to the reading display screen at the central area; “Ba” refers to
the data.
When switching to “BVa+Ba”, there is no A-scan display.
This mode is a special display mode:
1) For dual probes only;
2) “Rectify” is fixed at RF;
3-13
3) The calibration default is “DelayC”;
4) “CntinueSrch” is fixed at on;
5) The system parameters such as Range, Delay and Gate can not be
adjusted.
Here is the general StdMode TG operation without A-scan image (for
operators):
1) Set the “Display” 1st menu in “Display” to “BVa/Ba”;
2) Couple to the system test block (4mm, Vel 5920m/s), and perform
CalibZero;
3) Set up workpiece velocity;
4) Set up the data storage format;
5) Start thickness measurement and recording.
◆ MainVal: To set up the display content for measuring MainVal, with the
options available: Std, MinVal, MaxVal, Avg, Diff (See 3.12 for the
description on reading items).
◆ LstRead: To set up whether to keep the last reading or display blank when
no coupling signal in measuring MainVal.
If in “Blank” mode, the reading is "---" after the coupling is lost.
If in “Hold” mode, the reading is the measure value for the last valid coupling
(with no coupling flag) after lost coupling.
◆ SavedData: For turning on/off the display of SavedData. It is an on/off
control of the latest reading cache display on the right of MainVal, which is
invalid in MultiMode and B Scan mode.
◆ LostCoupT: When performing MinVal/ MaxVal measurement, it allows a new

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calculation restarted if the probe lost coupling time (LostCoupT) reaches the
setup value. For example, when the measurement mode is "MinVal” and the
last valid measure value is 50mm, if the measured value is 100mm this time,
the displayed measure value should still be 50mm. But if the time interval
between the two measurements exceeds the time of "LostCoupT", then the
display value is 100mm.
◆ DiffRef: For Diff measurement, the thickness value is the measured value
minus the DiffRef value.
◆ AvgNum: For Avg measurement, the thickness value is the average value of
multiple valid measurements for this AvgNum.
◆ MeasFrq: For setting the refresh frequency of measurement readings.
g) TDG
◆ TDG: For turning on/off TDG function. TDG-Time Distance Gain curve. Gain
is compensated based on the change of time and distance, which may
compensate the loss of echo amplitude due to propagation of sound path.
When TDG is turned on, the screen displays a TDG curve, which
corresponds to the actual signal position of gain compensation in the time
axis direction; while in the amplitude direction, the start gain and the target
gain are compressed in the screen for display, which does not represent the
actual signal amplitude.
◆ StGain: For setting the start dB value of TDG curve.
◆ CmpGain: To set up gain compensation value, max. 40dB.
StGain+CmpGain ≤ 110dB.
◆ StTime: The valid start time of TDG curve (the sound time counting from
zero)
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◆ Slope: The dB increment per μs on TDG curve.
h) TempComp
◆ TempComp: For turning on/off TempComp (temperature compensation).
Generally velocity of solid material decreases as its temperature rises. It is
demonstrated from experimental data that for every increase of 100°C in
thermal material, the velocity decreases by 1%. If the temperature of the
calibration test block is different from that of the test part, you may turn on
TempComp function. Set up TempComp coefficient, and the velocity will be
compensated for temperature change.
◆ Unit: For selecting the temperature unit, Fahrenheit or Celsius.
◆ BaseTmp: The workpiece temperature when calibrating the system.
Adjustable Celsius range: -10~200; Fahrenheit: 14~392.
◆ CurTmp: The temperature of the tested workpiece. Adjustable Celsius range:
-10~200; Fahrenheit: 14~392.
◆ CompVal: Coefficient of temperature compensation. Adjustable range:
-1.0~1.0.
3.2.2 CoatMode
a) Probe
The same as 3.2.1a) Probe.
b) Gate
◆ GAStart: To set up GateA start position.
◆ GAWidth: To set up GateA width.
◆ GAThresh: To set up Gate AThresh position.
◆ GBStart: To set up GateB start position.

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◆ GBWidth: To set up GateB width.
◆ GBThresh: To set up Gate BThresh position.
c) Meas
◆ Rectify: To set up rectification mode of receiving echo. There are four Rectify
modes for selection: RF, Full, Pos and Neg.
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◆ AGC: to enable/ disable AGC function. This function cannot be enabled with
◆ Step: To set up gain adjust step.
◆ CoatThk: For turning on/off coat thickness measurement. If turned on, when
the thickness under the coat is measured in CoatMode, CoatVel should be
known for measuring the thickness of the coat itself. The measure value is
the distance between the first wave and the peak wave in the gate A range.
◆ CoatVel: For setting the coat velocity.
◆ MeasPnt: value mode of gate calculation: JFlank (first wave intersection) /
Peak (the highest wave intersection). This adjustment of this item may be
used to set up the gate value mode of GateA and GateB at the same time.
The MeasPnt distance between GateA and GateB is thickness.
◆ Coat Status: Thin / Thick. Based on “Coat Status” setting during AutoSrch,
the GateB positioning algorithm is automatically adjusted to comply with
GateB accurate positioning. Thin is for the coat smaller than or equal to
0.5mm, otherwise it is Thick.
d) Alarm
The same as 3.2.1d) Alarm..
e) Data Save
The same as 3.2.1e) Data. .
f) Calib
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The same as 3.2.1e) Calib.
g) Display
The same as 3.2.1e) Display.
h) TDG
The same as 3.2.1e) TDG.
i) TempComp
The same as 3.2.1e) TempComp.
3.2.3 ECHOMode
a) Probe
b) Gate
◆ GBStart: To set up GateB start position.
◆ GBWidth: To set up GateB width.
◆ GBThresh: To set up Gate B thresh position.
◆ GBTrack: If turned on, GBStart will be automatically adjusted according to
the measure value of GateA. The target is the positioning of the next echo
after GateA.
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c) Meas
The same as 3.2.1c) Meas.
d) Alarm
The same as 3.2.1d) Alarm.
e) Data Save
The same as 3.2.1e) Data.
f) Calib
g) Display
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h) TDG
i) TempComp
3.2.4 VelMeas
a) Probe
◆ WorkMode: For selecting the work mode. Three modes are available:
StdMode, CoatMode and ECHOMode. In non-multi VelMeas, the velocity
value is measured and displayed according to the known “Thickness” and
the selected WorkMode.
◆ PrbSel: For selecting the TG probe connected to the system, Std and
Custom are optional. The TG probe model series manufactured by SIUI are
available for selection. The Custom TG probes are non-standard model or
user’s custom probe model. The probe specification series include:
DualDelay, SingleDly, and SingleTch.
【Note】When using a dual probe for measurement in CoatMode or
ECHOMode, it is recommended to use the broadband-frequency
narrow-pulse probe TGM5-10L, so as to achieve high precision and
stable measurement reading.
◆ VpathSel: Select DualProbe, and then select a V-PATH curve from the curve
option. It can be a default curve, or a UserVpath curve. In StdMode, the
default curve suffix is “* _sys"; in CoatMode or ECHOMode, the default
curve suffix is "* _echo". For SingleProbe, the VpathSel is "None”.
◆ PrbDly: For setting probe delay.

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◆ Thickness: For setting the known thickness of the velocity measurement
object.
◆ CalibZero: A hot key button. “Ref1” and “Vel” in custom calibration are used
for probe delay calibration. That is to perform fast calibration of probe delay
according to the valid echo signals in GateA based on the known material
thickness and velocity. After calibration is finished, the original value of
PrbDly is refreshed.
b) Gate
The same as 3.2.2 b) Gate.
c) Meas
The same as 3.2.1 c) Meas.
d) Alarm
The same as 3.2.2d) Alarm.
e) Data Save
The same as 3.2.1e) Data.
f) Calib
g) Display
h) TDG
i) TempComp

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3.2.5 MultiMode
a) Probe
b) MeasParam
◆ LayerNum: For setting the layer number of MultiMode.
◆ MeasObj: For setting the object of MultiMode, i.e. for selecting multi-layer
thickness measurement or multi-layer velocity measurement.
◆ LVel1: For setting MtVel of the 1st layer. When MultiMode object is Vel, this
menu is changed to “LThk1”.
◆ LVel2: For setting MtVel of the 2nd layer. When MultiMode object is Vel, this
◆ LVel3: For setting MtVel of the 3rd layer. When MultiMode object is Vel, this
◆ LVel4: For setting MtVel of the 4th layer. When MultiMode object is Vel, this
c) LMeas
◆ CurArea: to select the current measure area, 1~4 for option.
◆ AreaSw: For turning on/off CurArea and the measurement gate for the area.
If CurArea is turned off, no measurement and statistics is performed.
◆ LStart: To set up gate start position of the current area.
◆ LWidth: To set up gate width of the current area.
◆ LThresh: To set up gate thresh position of the current area.
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◆ Rectify: For setting rectification mode of receiving echo. To set up
rectification mode of receiving echo. There are four Rectify modes for
selection: RF, Full, Pos and Neg.
◆ AGC: to enable/ disable AGC function. This function cannot be enabled with
◆ Step: To set up gain adjust step
◆ MeasPnt: value mode of gate calculation: JFlank (first wave intersection) /
Peak (the highest wave intersection). This adjustment of this item may be
used to set up the gate value mode for each layer at the same time.
d) Data
The same as StdMode d)Data.
e) Alarm
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f) Data Save
The same as 3.2.1 e) Data.
g) Calib
The same as 3.2.1 e) Calib.
h) Display
The same as 3.2.1 e)Display.
i) TDG
The same as 3.2.1 e)TDG.
j) TempComp
The same as 3.2.1 e)TempComp.
3.2.6 B-Scan
a) Ctrl
◆ Scan: To start /stop scan function.
◆ Save: With the memory connected, to save scan files to the memory, with
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the suffix .urec.
◆ Analyse: (Button) to enter B-Scan analysis mode.
◆ Curr: In TimeBase mode, " Curr " refers to the scan time that the probe is
coupled to the workpiece; In Encoder mode, " Curr " refers to the scan
position that the probe is coupled to the workpiece
◆ Loss: To calculate the total missed time or distance due to excessive scan
speed or other operation.
◆ Total: The total scan time or distance.
b) Setup
◆ Mode: Select B-Scan trigger mode as TimeBase, EncPos or EncNeg.
◆ Encoder: To select the encoder model when Encoder mode is selected and
the menu is adjustable.
◆ Step: To set up trigger time for scan when TimeBase is selected; To set up
trigger distance precision when Encoder is selected.
◆ TimeL: The menu is adjustable when TimeBase is selected. It is for setting

the max. time of scan, which is mutual restricted by “Step”.
◆ Dis: The menu is adjustable when Encoder is selected. It is for setting the
max. length of scan, which is mutual restricted by “Step”.
◆ StPos: The menu is adjustable when Encoder is selected. It is for setting the
start position of scan.
c) Basic
◆ ThkRange: For setting the display range of B scan thickness direction.
◆ LosMode: To set up the scan stops or continues if the probe loses coupling,
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◆ FrzMode: For setting the position of cursor line stays in the scanned image
when pressing the Freeze button. CurVal/ MinVal/ MaxVal for option.
◆ Step: gain adjust step.
◆ DspDly: For setting the ultrasonic pulse shift (display delay) on screen
display.
3.3 Image Information column and Coupling Symbol
In the reading column there is a coupling symbol with an inverted arrow. In StdMode, a
solid coupling symbol appears when gate A is coupled; In CoatMode or ECHOMode, a
solid coupling symbol appears when gate A and B are coupled at the same time, or a
hollow coupling symbol appears when one of gate A/B is coupled; In MultiMode, a solid
coupling symbol appears when any gate is coupled. There is no such symbol in other
situation.
The image information column of ultrasound images is as shown in Table 3-2, which is for
parameter setup information. See Table 3-2 for the definition.
Table 3-2 Definition of TG Image Information column
Symbol Meaning
ASC AutoSrch enabled.
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Symbol Meaning
AGC AGC for Gate A/B enabled.
The gate is in valid coupling with the echo. (One gate in good
coupling in MultiMode)
Coupling signal display in AutoSrch; One gate in good coupling in
CoatMode/ ECHOMode.
Others See 1.5.
3.3.1 Reading
The reading column below the information column shows 5 readings. See Fig. 3-1.
Fig. 3-1 Reading Column
The first reading is for gain, in the format: the upper one is total gain (with the unit in the
bracket) and the lower one is (base) gain + Comp.
In addition, 3 readings can be selected by the user, where the last reading is a big value
(BVa), which is highlighted in larger font size. See Table 2-2 for the options of reading.
Table 3-3 Options of reading
Symbol Meaning
Hx Amplitude percentage of echo measurement point within gate x.
HxdB dB difference between echo measurement point amplitude and gate height
within gate x.
Std Standard thickness/ VelMeas value.
MaxVal The Max thickness/ VelMeas in the valid measure time in non B-Scan;
The maximum thickness of the scanned image in B-Scan;
Not available for MultiMode.
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Symbol Meaning
MinVal The minimum thickness/ VelMeas in the valid measure time in non B-Scan;
The minimum thickness of the scanned image in B-Scan;
Diff The thickness measurement difference with respect to DiffRef.
Not available for VelMeas and MultiMode.
Avg The average thickness/ Vel measurement based on AVGNum in non
B-Scan;
The average thickness of the scanned image in B-Scan;
3.4 Description of WorkMode
3.4.1 StdMode
If WorkMode is StdMode, the thickness reading is the measure value between the
calibration zero and the GateA meas point (JFlank: the zero-crossing point of the first peak
exceeding gate thresh. Peak: the zero-crossing point of the peak exceeding gate thresh).
The small inverted triangle identifier automatically tracks gate measurement position.
For measurement in StdMode, see Fig. 3-2.
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Fig. 3-2 StdMode
Operation:
(1) In Probe menu, set up PrbSel, ProbeDly and MtVel. If required, perform
CalibZero, and enter the measurement state.
(2) In Gate menu, adjust the gate position, set up measurement parameters and turn
on the over-limit alarm function.
(3) In Meas menu, set up Rectify and AutoSrch.
(4) To enable over limit alarm, set up in Alarm menu.
(5) To save the measurement data file, set up in DataSave menu.
3.4.2 CoatMode
If WorkMode is CoatMode, the thickness reading is the measure value between the gate
A MeasPnt and gate B MeasPnt. (MeasPnt can be selected. JFlank: the zero-crossing
point of the first peak exceeding gate thresh. Peak: the zero-crossing point of the peak
exceeding gate thresh). The small inverted triangle identifier on the gate automatically
tracks the position.
For measurement in CoatMode, see Fig. 3-3.
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Fig. 3-3 CoatMode (measure CoatThk at the same time)
If CoatThk is enabled, the coating thickness is measured when the base below the
coating is measured by CoatMode. While performing CoatMode, the zero-crossing point
of the first peak exceeding aThresh is measured by the software, and the coating
thickness is acquired from calculation.
【Note】When using a dual probe for CoatMode or measurement in ECHOMode, it is
recommended to use the broad-frequency narrow-pulse probe TGM5-10L to
achieve high measurement precision and stable measurement reading.
Operation:
(1) In Probe menu, set up PrbSel, PrbDly and MtVel. Generally, perform CalibZero
for the known material velocity in Probe menu of StdMode. If required, perform
CalibZero in this menu again, and then enter the measurement state.
(3) In Meas menu, set up Rectify and AutoSrch. If CoatThk measurement is enabled,
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set up the known CoatVel, and the coating thickness can be measured at the
same time.
3.4.3 ECHOMode
If WorkMode is ECHOMode, the thickness reading is the measure value between gate A
MeasPnt and gate B MeasPnt. (MeasPnt can be selected. JFlank: the zero-crossing point
of the first peak exceeding gate thresh. Peak: the zero-crossing point of the peak
exceeding gate thresh). See Fig. 3-4.
The following is an example of "Peak" set in "MeasPnt".
In ECHOMode, Gate A is the trigger gate. Adjust Gate A to record the first bottom wave
(by ensuring the measurement position in the gate is the peak position of the correct first
bottom wave, which can be determined by adjusting aStart and aWidth, and the position of
the inverted triangle in the gate line), According to the peak position in gate A, bStart is
shifted automatically in proportion to record the second bottom wave. The difference of the
peak in gate B and the peak in gate A is the thickness value of Echo to Echo (also by
ensuring the measurement position in gate B is the peak position of the correct second
bottom wave, which can be determined by adjusting bStart and bWidth, and the position of
the inverted triangle in the gate line).
ECHOMode is suitable for fast measurement of B1-B2 with different thickness. When
adjusting the position 2 gates for manual measurement is required, use CoatMode. By
adjusting the Start and Width of the two gates, the Bm-Bn value (such as B2-B3, or B3-B4)
is measured.
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Fig. 3-4 ECHOMode
Operation:
(1) In Probe menu, set up PrbSel, PrbDly and MtVel. Generally, perform CalibZero
for the known material velocity in Probe menu of StdMode. If required, perform
CalibZero in this menu again, and then enter the measurement state.
3.4.4 Issues Related to WorkMode
(1) The measured waveform amplitude or gate should be adjusted according to the
measurement requirements for each mode, enabling the signal at the measured
position exceeding gate thresh and ensuring measurement accuracy. If
AutoSrch or AGC cannot be achieved, please cancel the automatic function and
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use manual adjustment.
(2) For CoatMode or ECHOMode, it is recommended to use a
broadband-frequency narrow-pulse probe (i.e. less signal pulse cycles, for
example the dual probe 5M10FG-HL00 or 7.5M6FG-HL00, the delay series of
single probes) for testing, so as to achieve the optimal measurement accuracy
and stable measurement reading. For the general wide-pulse dual probe,
ensure the cursor position in the 2 gates corresponds to signal in the 2 gates
and better measurement accuracy. You may manually adjust the gate start,
width and thresh of the 2 gates to properly locate the measurement position.
(3) If Rectify is RF, and GateThresh is default to negative, it measures the negative
waveform signal (below the baseline). The StdMode measurements correspond
to the first peak of negative signal in the gate exceeding gate thresh. The
zero-crossing after the peak is stable, which is conducive to stable display of
measurements. If GateThresh is set Positive, i.e. it measures the positive
waveform signal (above the baseline). The measurements correspond to the
first peak of positive signal in the gate exceeding gate thresh. Due to the weak
peak signal, the zero-crossing after the peak is not stable, which is not
conducive to stable display of measurements. Generally it is suggested to set
RF (GateThresh is set Neg) or Neg for Rectify, so as to get the most stable
measurements displayed.
3.5 VelMeas
Subject to the selected WorkMode, the material velocity is calculated and displayed based
on the known Thickness. This function is for velocity measurement of a single-layer
workpiece. For the velocity measurement of a multi-layer workpiece, use MultiMode.
Before exiting VelMeas, choose whether to apply the velocity measurement to the current
material.
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Operation:
(1) In Probe menu, set up WorkMode, PrbSel, PrbDly and the known thickness. If
required, perform CalibZero, and enter the measurement state.
(2) In Gate menu, adjust the gate position and set up the measurement parameters.
3.6 MultiMode
If the workpiece has multilayer materials which are linked closely, you can use MultMode
to measure, provided that the material velocity for each layer is known. The actual
measurement effect is dependent on the multi-layer material. If the thickness for each
layer is known, the velocity for each layer can also be measured. For MultMode
measurement, choose whether to apply the velocity measurement of the measurement to
the current material.
For MultMode measurement, up to 4 layers can be measured at the same time. There are
4 measurement gates L1, L2, L3, L4 in total. The measurement for the 1 st layer is the
sound path difference between the first wave peak in gate L1 to zero; The measurement
for the 2nd layer is the sound path difference between the first wave peak in gate L2 and L1;
The measurement for the 3rd layer is the sound path difference between the first wave
peak in gate L3 and L2; and the measurement for the 4th layer is the sound path difference
between the first wave peak in gate L4 and L3.
(The description example above takes Peak as "MeasPnt". In the practice, you may also
set it as JFlank, the measure value at the intersection of the gate and the first wave. )
The main reading display for MultMode is the sum of layer measurements, with the
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measurement for each layer displayed on the right of main reading.
For the measurement screen in MultiMode, see Fig. 3-5 .
Fig. 3-5 MultiMode
Operation:
(1) In Probe menu, set up PrbSel and PrbDly.
(2) In MeasParam menu, set up LayerNum, MeasObj (Thickness/ Velocity) LayerVel
(for thickness measurement) or Thickness (for velocity measurement)
(3) In LMeas, adjust the gate position for the measurement area, and set up the
parameters for measurement, that is to enter the MultiMode.
3.7 B-Scan
B-Scan function is to perform thickness measurement based on the set time interval or the
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encoder, and display the measurement reading of scan process in B-mode images, which
is for thickness measurement image analysis and recording for the scanned workpiece.
The scanning record files can be recalled or previewed in Manage module.
For the measurement screen in B-Scan, see Fig. 3-6.
Fig. 3-6 B-Scan Measurement
Operation:
(1) First select the WorkMode (StdMode, CoatMode or ECHOMode) to set up
regular parameters and calibrate zero. Return to the desktop and enters B-Scan
screen. B-Scan uses the current work mode for measurement. It does not
support VelMeas and MultiMode.
(2) Set up ScanMode, Step, TimeL in Setup menu. Select the encoder, scan
distance, and so on.
(3) In “Basic”, set up Basic parameters, thickness display range, the mode for lost
coupling and freezing, gate position and so on.
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(4) In “Ctrl”, you can start or finish B-Scan. After scanning, save the record or
preview the current image.
Calibration wizard is for MtVel and PrbDly calibration. The user may choose to calibrate
PrbDly (1-point calibration), or PrbDly and MtVel (2-point calibration) at the same time.
3.8 Calibration
3.8.1 PrbDly Calibration
1- point Calibration is to calibrate ProbeDly only with known velocity. Before calibration,
couple the probe on the test block to be calibrated.
Operation:
(1) Select the probe and the curve to enter the calibration menu (the "Calib" 1 st
menu is included in menus such as StdMode, CoatMode and ECHOMode). Set
up Basic parameters. Select “PrbDly” as the calibration mode, and set up the test
block thickness for Ref1. Adjust to the appropriate Range and DspDly.
【Note】 When performing CalibZero or 1-point custom calibration, use the
thickness of "Ref1" test block only for 1-point PrbDly calibration.
(2) Couple the probe on the test block 1 to be calibrated. Adjust “GAStart”,
“GAWidth” and “GAThresh” to bring Gate A to record the first wave. Set up the
velocity of the tested object.
(3) Tap “Record” to finish calibration. For 1-point Calibration, only 1 point is recorded
for PrbDly calibration. If not satisfied with the result, use “Clear” to restore to the
default velocity and PrbDly.
【Note】 After the 1-point Calibration, the ProbeDly value is refreshed by the
calibrated value.
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3.8.2 Vel+PrbDly Calibration
2- point Calibration is to calibrate PrbDly and Vel at the same time. Before calibration,
couple the probe on the test block 1 to be calibrated.
Operation:
(1) Select the probe and the curve to enter the calibration menu (the "Calib" 1 st
menu is included in menus such as StdMode, CoatMode and ECHOMode). Set up
Basic parameters. Select “PrbDly” as the calibration mode, and set up the the test
block thickness for Ref1 and Ref2. Adjust to the appropriate Range and DspDly.
【Note】 When performing 2-point custom calibration, use the thickness of
"Ref1" and "Ref2" test blocks at the same time for PrbDly and Vel calibration.
(2) Couple the probe on the test block 1 to be calibrated. Adjust “GAStart”,
“GAWidth” and “GAThresh” to bring Gate A to record the first wave. Set up the
velocity of the tested object.
(3) Tap “Record”. If the coupling is good, it prompts “Please record echo for Ref2”.
(4) Couple the probe on the test block 2 to be calibrated. Tap “Record”, and it
prompts “Calibration finished”. If not satisfied with the result, use “Clear” to
restore to the default velocity and PrbDly.
【Note】 After the 1-point and 2-point Calibration, the PrbDly and Vel values are
refreshed by the calibrated values.
3.8.3 Fast Calibration
In addition to the "Calib" menu, "Probe" in "StdMode", "CoatMode", "ECHOMode",
"VelMeas" and "MultiMode" corresponding to the 2nd menu hot key button “CalibZero”, and
after setting the hotkeys F1and F2 to "CalibZero", you may perform 1-point calibration to
calibrate PrbDly quickly.
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3.9 TG Probe
TG probes include standard /custom. The standard TG probes are made by SIUI, with the
TG probe series as options. The NotStd TG probes are non-standard model or user
defined probe types. The probe specification series include: DualDelay, SingleDly, and
SingleTch. The TG probe selection screen is as shown in Fig. 3-7.
【Note】For the compatible probe specifications, see Appendix B.
Operation:
The probe list is on the left, and the probe attributes on the right. Select one and press
Enter key to confirm.
Fig. 3-7 Probe Selection
3.10 V-PATH
All the original dual probes have a set of default V-PATH calibration curves. Users can
make a set of UserVpath curves for a specific probe. Generally you need to identify
whether it is StdMode, CoatModeor or ECHOMode, and then make the UserVpath for that
3-40
WorkMode. CoatMode and ECHOModee may share the same V-PATH curve.
Select "VpathSel" in the menu to bring up the select screen.
The VPATH curve for the current WorkMode of the probe in use is displayed on the left,
and the Basic information such as Type; PntNum; point attributes of the selected curve is
displayed on the right.
Follow the tip to operate.
3.11 Auto Search and Auto Gain Control
3.11.1 AutoSearch (AutoSrch)
AutoSrch function may search and adjust waves quickly based on the received wave
signals. According to the wave signals of the tested thickness, AutoSrch quickly adjusts
the system automatically, including the adjustment of DspDly, Range, Gain and the
measurement gate. It provides a shortcut for operation. However, AutoSrch cannot
completely replace manual adjustment, which is subject to probe selection, workpiece
material, thickness and surface condition. If AutoSrch cannot capture and measure
properly, please turn off AutoSrch and use manual adjustment for measurement.
If the probe type is Dual, in StdMode, CoatMode or WorkMode, AutoSrch shall include
auto adjustment of searching waves, range, gain and gates. If WorkMode is StdMode, the
software search will bring gate A to record the first wave and adjust AGC of the first peak
to 80%. If the workmode is CoatMode or ECHOMode, the software search will bring gate
A to record the first wave and adjust AGC of the first peak to 80%, and gate B
automatically records the second wave. AutoSrch in MultiMode and B-Scan is equivalent
to auto gain A only.
If the probe type is Single, AutoSrch in all work modes is equivalent to auto gain A only.
AutoSrch can be set Single auto search, i.e. to auto search once if enabled once, or
Continue (continuous) monitoring and search.

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The maximum gain auto adjustment of AutoSrch is bound by the set value of “MaxSGain“.
If “MaxSGain“ is set too high, it may result in searching abnormal noise signals; If
“MaxSGain“ is set too low, it may result in the desired signals not measured. The specific
setup value shall be adjusted subject to the probe and workpiece.
If in CoatMode or ECHOMode, the AutoSrch algorithm is also restricted by the impact of
“Coat Status” parameter in “Meas” menu. “Coat Status” includes “Thin” and “Thick”. When
the system is in calculating GateB position, it will refer to this parameter to adjust the
algorithm, so as to better demonstrate and position gate B to the secondary beam
position.
【Note】" Coat Status " is suggested to set as below: set to “Thin” if the coat
thickness is less than or equal to 0.5mm, otherwise set to "thick".
Operation:
Select “Continue” or “Single” or “Off” in "AutoSrch" of Meas menu, or press the hot
key F1or F2 (when the hot key is defined as AutoSrch), to enable or disable this
function.
3.11.2 Auto Gain Control (AGC)
If AGC is enabled, select to perform auto gain control for gate A or gate B (for CoatMode
and ECHOMode only). For StdMode, the first peak amplitude in gate A is automatically
adjusted to 80% height; For CoatMode and ECHOMode, the maximum peak amplitude in
the selected gate is automatically adjusted to 80% height.
AGC and AutoSrch functions cannot be enabled at the same time. The maximum gain
auto adjustment of AGC is bound by the set value of MaxSGain.
Operation:
Select “GateA”, “GateB” or “Off” in “AGC “of Meas menu to enable or disable this
function.
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3.12 TDG
TDG- Time Distance Gain curve. Gain compensation based on time and distance, which
may compensate the loss of echo amplitude due to propagation of sound path.
When TDG function is turned on, the screen displays a TDG curve, which corresponds to
the actual signal position of gain compensation in the time axis direction; while in the
amplitude direction, the start gain and the target gain are compressed in the screen for
display, which does not represent the actual signal amplitude.
Set up the attributes:
◆ StGain: For setting the start dB value of TDG curve.
◆ CmpGain: To set up gain compensation value, max. 40dB.
StGain+CmpGain ≤ 110dB.
◆ StTime: The valid start time of TDG curve (the acoustic time counting from
PrbDly)
◆ Slope: The dB increment per μs on TDG curve.
The TDG effect is as shown in Fig. 3-.8
Fig. 3-8 TDG Effect

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3.13 Data Operation
Take the 2D data (4 rows, 5 columns) as an example for the operation. The figure when
the display mode is A/Ba is as shown in Fig. 3-9.
Fig. 3-9 A/Ba Display
The upper part of the center is the Ba of the data, and the lower part of the center is the
A-scan figure. In this mode, the small data column of the upper part displays an enlarged
reading, i.e. the current measure value. "Std" means the reading is set to Standard (which
is set up in "Reading"), that is the measure value of gate A.
3.13.1 Save
Operation:
(1) Set up DNum, RowNum, ColNum and PntNum in "Format" (total point
number exceeding 1000.) If the storage file has been saved with data, you
cannot modify the content in "Format”, but only set up again after "Clear"
operation.
(2) Exit the "Format" set up screen and return to the "Data" operation screen.
Select the desired "CurRow", "CurCol" and "CurPnt." Couple the probe
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properly on the workpiece till a stable measure value acquired.
(3) Press Record key to save, or set up the Store key in “System” as the hotkey
“QuickSv”, then you may press Store key to save.
(4) After saving properly, the measure value will be displayed on the
corresponding position on the Ba (grid) of the screen, and "CurRow / CurCol
/ CurPnt" will automatically move one bit backward.
3.13.2 DataRcl
Operation:
(1) Adjust the "CurRow / CurCol / CurPnt" to the position to recall the data, and
run "DataRcl".
(2) If data is correct, the stored measure value is displayed in the reading
column. The A-scan figure is restored to the case where the data is saved,
and the freeze operation is performed at the same time.
(3) The DataRcl function is also associated with “Preview” function.
If "Preview" is disabled: After unfreezing, apply the parameter status saved at
that point to the current.
If "Preview" is enabled: After unfreezing, return to the parameter state before
the recall operation (ie, the DataRcl operation is for preview only).
3.13.3 Other
Clear: To clear all data in the current Data.
Delete: To delete the data at the specific position of “CurRow／CurCol／CurPnt”.
Save: after running the save function, the data is automatically named in the named
format and saved (set up the storage path in "Storage" of “Manage").
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3.14 Application of Thickness Gauge
3.14.1 General Flow Chart
If the workmode is StdMode, see Fig. 3- for the flow chart of general thickness gauge
application.
Fig. 3-10 General Flow Chart
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3.14.2 Application Notes
For most materials, such as carbon steel, the general flow chart above is practical and
effective. On how to use the system, especially on calibration and auto search, see 3.11.
When testing a thickness close to the critical measurement range, sometimes AutoSrch
may need manual adjustment and judgment of the operator to ensure the measurement
accuracy. For coarse grain, high-attenuation material (such as ductile iron), special
composite materials and multilayer materials, please choose manual adjustment to
measure. Now it is very important that the operator be acquainted with certain ultrasound
theories and testing basic knowledge.
3-47
Management Operation
Chapter 4 Management Operation
This chapter describes the operation and technique for storage, work piece, probe,
encoder and VPATH management in the Manage menu.
4.1 Storage Management
The screen layout of storage management is shown in Fig. 4-1. For functional description,
see Table 4-1.
Fig. 4-1 Storage Management
Table 4-1 Functional Description of Storage Interface
1 Functional menu
2 Path of current list display
3 Remaining capacity of memory / total capacity
4 List of stored files
4-1
4.1.1 File Type
The Smartor has the ability to store thickness values measured during inspection or
thickness measurement tasks. The user has the option to create a type of file depending on
their needs (No. of rows and columns needed, type of component, etc.), Smartor has 8
types of file format, these files are structured according to the number of readings that the
user is going to obtain, and a file name defined by the user is assigned.
Before taking the step to create a file, it is important to take into account the characteristics
of each one and thus select the most appropriate one.
When you are going to create a data file in the DR menu, the following 8 options will be
available:
1.- Linear
2.- Sequential
3.- Linear with Custom Point
4.- 2-D Matrix Grid
5.- Matrix Grid with Custom Point
6.- 3-D Micro Matrix Grid
7.- Boiler
8.- 3-D Custom
In the file list, it displays the selected file type only. Select "Type" menu, press Enter to
toggle between different options, including "Image", "Param", "Record" and "Data" (for TG
only).
◆ Image: For saving the system PrintScreen in the Format “*.png”.
◆ Param file: For saving system setup parameters. The formats include: UT
ParamFile “*.udat”, TG ParamFile “*.tgpar”.
◆ Record file: Refers to UT cine recording, B-Scan or TG B-Scan. The Format
includes: UT CineRec, "*.urec" for B-scan file, and "*.tgrec" for TG B-Scan file.
4-2
◆ Data file: For TG mode ohly, which is for saving TG measure date, in the format
“*.tgdat”.
4.1.2 Save
In the storage management mode, only "Save" of "Param" file type is valid (for the storage
of other file types, use the save operation if F1 or F2 is set for related function).
Operation:
(1) Switch “Type” to Param.
(2) Turn on “Save“.
(3) Save the current ParamFile under the specified path (see 4.1.7.2).
4.1.3 Open
In storage management mode, there are two methods to open a file.
Method 1:
(1) Select "Open" menu. Press Right or Enter to enter the file list control;
(2) Press Up or Down to select the desired file to open, and press Enter to open it.
4-3
Note: If the type is Image, the file cannot be opened with this method.
Method 2:
(1) Select "Type" menu. Press Enter to select the type. When the selection is
finished, press Right to enter the file list control.
(2) Select a file and press Enter, Follow the screen prompt to select the responsive
operation to open the file.
How to handle the opening and processing of different file types:
◆ Image: Does not support the open function.
◆ Param: Apply the saved parameter information to the system, and exit the
Storage Management to Detect mode.
◆ Record: Enter Preview mode and it supports measurement.
◆ Data: Open and display the saved measurement data.
4.1.4 Preview
Turn on "Preview" and enter the preview mode. You may view part of the information for
the file. See 4.1.3 for the operation steps.
4.1.5 Delete
Turn on “Delete”, and you may delete one, multiple or all files.
Operation:
(1) Select "Delete" menu. Press Right or Enter to enter the file list control.
(2) Select one or all files, press Enter, and follow the screen prompt to delete the
selected file(s).
Note:
(1) F1 + Enter to select all files.

4-4
(2) F2 + Enter to de-select all files.
4.1.6 Rename
To rename the stored file.
Operation:
(1) Select "Rename" menu. Press Right or Enter to enter the file list control.
(2) Select one file, press Enter, and you may rename the file in the pop-up file
naming window.
4.1.7 StoreSet
4.1.7.1 File naming
When saving a file (not including image type), it requires to input the file name, Now the
system will provide a default file name to improve the user's operating efficiency. There
are 2 types of file name and naming method: Default and Incr.
◆ Default: It is determined by the current date and time, in the format
YYMMDD_hhmmss.
◆ Incr: To set up the format, you may specify the incremental start bit, and the
subsequent files to save will be automatically named in that format and
increase.
4.1.7.2 StorePath
To set up the path for file storage. The user may choose "Default" or "Custom" for
StorePath.
a) If "StorePath" is set default, the system automatically creates a default store path
for various types of files.
◆ Image: Memory /XXXXXXXXXXXX/pic/.
4-5
◆ Param: Memory /XXXXXXXXXXXX/param/.
◆ Record: Memory /XXXXXXXXXXXX/rec/.
◆ Data: Memory /XXXXXXXXXXXX/data/.
【Note】 XXXXXXXXXXXX above refers to the manufacture SN of the system.
b) If "StorePath" is set to "Custom", the user may customize the file store path. How
to “Custom” StorePath:
(1) Set "StorePath" menu to "Custom" and select the StorePath information below
the menu. Press Right or Enter to enter the file list control.
(2) Press Up, Down or Enter to switch the directory, and set up StorePath by
following the screen prompt.
4.1.7.3 StoreName
To set up whether to bring up the file name input screen when saving the file.
a) If "StoreName set "Off", the file will be saved directly according to the naming rule
for the set stored file and StorePath when saving a file.
b) If "StoreName" is set "On", the user can modify the file name in the pop-up file
naming window when saving a file.
Note: If the storage type is "Image", no file naming window is popped up when
storing.
4.1.7.4 NewFLR
Operation:
(1) Select "NewFLR" menu, press Right or Enter to to enter file list control.
(2) Press Up or Down to switch the current directory to the specified one.
(3) Press Enter and finish NewFLR operation by following the on-screen prompt.
4-6
4.2 Encoder Management
Encoder management is for naming, calibrating and deleting the crawler encoders
connected with the system. The screen interface is shown in Fig. 4-2. See Table 4-2 for
functional description.
Fig. 4-2 Encoder Management Interface
Table 4-2 Functional Description of Encoder Management
1 Submenu
2 Encoder in use
3 Encoder name list
4 The Encoder information selected in the list
4-7
4.2.1 Edit
This function supports the edit of user-created encoder information.
【Note】 The default encoder name cannot be modified.
4.2.2 New
Operation:
(1) Enable “New” function and it displays a new menu list.
(2) Adjust “Precisn” menu and input the known precision of the encoder.
(3) Or acquire the encoder precision through calibration.
a) Adjust "CalibD." menu to set up the moving distance for encoder calibration.
b) Enable "Calib". At the bottom of the screen it shows the operation tip.
c) Place the encoder behind the start position and press Enter.
d) Move the encoder to the finish position, i.e. the actual calibrated distance,
then press Enter. If the encoder moves forward during this process, the
"Move" menu will refresh the current moving distance in real time (based on
the vale calculated from encoder precision), otherwise, the prompt is invalid.
e) The new encoder precision is acquired based on the calibration distance
and the number of travelling pulses.
f) After moving the encoder from the finish position backward to the start
position, press Enter. In this process, the “CurrMov” will refresh its moving
distance (the value calculated from the new encoder precision) in real time.
g) By observing the display value of “CurrMov” menu, you may determine
whether the calibration is normal (under normal situation, after calibration
the "CurrMov” menu display should≈ the input moving distance in "CalibD."
menu), if it is normal, follow the tip and press Enter, and the calibrated new
4-8
encoder precision will be set to the current setting, otherwise press HOME to
cancel.
(4) After finishing the step, press Right or Enter, input the encoder name and save it
to finish creating the new encoder.
4.2.3 Delete
This function enables the user to delete the created encoder. After the "Delete" function is
enabled, operate by following the operation tip at the bottom of the screen.
【Note】The default encoder cannot be deleted.
4.2.4 Rename
This function enables the user to rename the created encoder. After the "Rename"
function is enabled, operate by following the operation tip at the bottom of the screen.
【Note】 The default encoder cannot be renamed.
4.2.5 Test
This feature is for precision test of the existing encoder.
Operation:
(1) Select "Test" menu, press Right or Enter.
(2) Press Up/ Down to select the encoder to be tested.
(3) Press Enter to start the test. Now the "move" menu is cleared at the same time.
(4) While the user moves the encoder, observe if the "move" menu value complies
with the moving distance.
(5) When the moving is finished, return to step (2) to continue testing, or press
HOME to turn off the function.
4-9
4.3 VPATH Management
【Note】 For TG module only.
The VPATH management interface is as shown in Fig. 4-3. The user may create a new
VPATH curve or edit the VPATH curve created.
Fig. 4-3 VPATH Management
The middle list shows all the VPATH curves (including the built-in and user defined curves)
contained in the system.
【Note】 VPATH can be a default curve, or a UserVpath curve. In StdMode, the
default curve suffix is “* _sys"; in CoatMode and ECHOMode, the default curve
suffix is "* _echo". For SingleProbe, the Vpath selection is fixed at "None".
4-10
4.3.1 Edit
Operation:
(1) Turn on the "Edit" function.
(2) Press Up/ Down to select the curve to be edited, then press Enter.
【Note】 The default VPATH cannot be modified.
(3) Adjust "CurPnt" menu to specify the point on the curve to be modified. Then
"BlkThk" and "MeasRes" are updated to the stored value of the CurPnt.
(4) To adjust the CurPnt data, adjust "BlkThk" and "MeasRes" menus.
【Note】The adjustable range of "BlkThk" is automatically restricted to the range of
the "BlkThk" values between two points before and after the current points. Such
restriction is not available for "MeasRes".
(5) To insert a point, you can turn on "InsertUp" or "InsertDn" function. One point is
automatically created before or after the current point. "BlkThk" and "MeasRes"
are consistent with the current point by default.
(6) To delete the current point, turn on "DelPnt" function.
(7) Repeat steps (3) to (6) if necessary.
(8) If you are not satisfied with most of the point data in the current curve, turn on
"Clear" to delete all the point data.
(9) Turn on "Finish" to confirm whether to save the modified curve information.
4.3.2 New
Operation:
(1) Enable the “New” function
4-11
(2) Press Up / Down key to select a curve as a reference for the new curve, that is to
create a new curve exactly the same as the specified curve for modification, and
press Enter key after the selection is finished.
(3) Refer to 4.3.1 to input the curve information.
(4) Turn on "Finish" to enter the input state. Input the curve name and confirm
whether to save it.
4.3.3 Delete
See 4.2.3.
4.3.4 Rename
See 4.2.4.
【Note】 The default V-PATH curve is for browsing the record points only, while
edit and management functions can be performed on the custom curve. The
V-PATH curve has up to 32 measurement location points, and the selection of the
32 points shall focus on an actual measure range that requires smaller measure
error, such as the range lower than 10mm (steel longitudinal wave), or 20-40mm
(steel longitudinal wave) range, but not a random measure point between the
minimum to the maximum range (generally the default V-PATH is fine). For high
precision application of different test ranges, you may create a number of
UserVpath curves.
4.4 Workpiece Management
【Note】 For UT module only.
The Wp management screen is as shown in Fig. 4-4. The user may create a new work
piece or edit the created work piece.
4-12
The user-defined workpiece can be called from "Wp", and the information such as
thickness and velocity of the workpiece after being called up will be applied to the current
parameter settings.
Fig. 4-4 Workpiece Management
4.5 Probe Management
The probe management interface is as shown in Fig. 4-5. The user may create a new
probe or edit the probe that has been created.
The user-defined probe can be called from “Probe”, and the information such as probe
angle (ValK) and PrbDly after being called up will be applied to the current parameter
settings.
4-13
Fig. 4-5 Probe Management
4-14
System Setup
Chapter 5 System Setup
In "Setup" menu, you can view and set up the basic information of the system, set up the
display content of Reading column in the test interface and view the activated optional
functions.
5.1 System
Operation:
See Fig. 5-1for the “System” screen.
Fig. 5-1 System Setup
The system setup consists of "System" and "UT/ TG", wherein "System" is for setting
system parameters, shared by UT and TG modules and consistent; UT and TG are valid
for the corresponding modes.
For the operation, you may refer to the prompts at the bottom of the screen.
Enter key is for quickly toggling the option menu value; Gate and Gain keys are for
increasing/ decreasing menu values.
5-1
System Setup
◆ Default: Most of the system parameters are restored to factory default
settings, while some parameters that affect the operation (e.g. language,
date and time) remain unchanged.
◆ Update: Connect the memory card containing the update package to the
system. After properly recognizing, this function will be enabled. It will
automatically enter the update process, and shut down when finished.
◆ Language: for setting the language of system display.
◆ Date: For adjusting system year / month / day.
Operation:
(1) Select "Date" menu.
(2) The display after pressing Enter key is subject to the adjust object. 17-01-01
for example, the adjust object is month.
(3) Left/ Right key: Switch the adjust object.
(4) Up/ Down key: Adjust values.
(5) Enter key: Finish the adjustment.
◆ Time: Adjust system hours/ minutes. Refer to "Date" for the operation.
◆ DispDate: Turn on/off the date displayed at the upper right of the screen.
◆ Unit: Set up the units used in the system, including "mm" and "inch".
◆ Brightness: Set up the system display brightness, divided into 1 ~ 10 levels
from dark to bright.
【Note】 Lower screen brightness can extend the life of the display, and
extend the system's operating time when the system is battery-powered. If
the ambient brightness is high, the higher screen brightness may improve
the visual effect of the screen.

5-2
System Setup
◆ Outdoor: When the user operates the system outdoors, turn on "Outdoor" to
help the user to view the system menu interface and operate more clearly.
◆ VGA: Set up VGA video output. When the user connects VGA video out port
of the system to an external monitor, turn on "VGA" to output the system
display screen to the external display. Now the "VGA" symbol will be
displayed at the top of the screen.
◆ Buzzer: used with "Alarm" function. If the alarm requirements are met and
the function is enabled, the buzzer in the system will give sound alarm.
◆ L/R Op: As the system function keys are all on one side, to facilitate the use
of either left or right hand easily, turning on and off this function to rotate the
screen display 180 °, and all the display will be rotated 180 °.
◆ LogExport: Enable this function, and the key operation logs during the use of
the system will be saved to the connected memory.
【Note】 The logs are saved in the SMARTORLOG folder of the root
directory in the memory by time range.
◆ StorePos: Select to save all data and screenshots inside/outside the system.
◆ F1: Set up the F1 shortcut functions, separate use by UT and TG modules.
UT: AGC; Freeze; (Storage) PrintScreen; (Storage)ParamFile; (Storage)
StoreSet; (start/finish) CineRec; (enable/ disable) WaveFill; (enable/ disable)
PeakEnv; (enable/ disable) PeakEcho; (enable/ disable) WaveComp; (enable/
disable) SecColor; (enable/ disable) FullScreen.
TG: SingleSrch; CntinueSrch; CalibZero; Freeze; PrintScreen;
(Storage)ParamFile. TG: single search; continuous search; fast zero; freeze /
thaw; PrintScreen; (storage) parameter file.
◆ F2: the same as "F1".
5-3
System Setup
◆ AGC mode: set up automatic gain mode, Single or Continue.
◆ AGC value (UT only): Set up the target amplitude of auto gain.
◆ Storage key (TG only): For selecting the storage method, including QuickSv
and Choose (the same as Store function in UT).
➢ QuickSv: Quickly save the point date of dataset. Now the valid coupling
measurement data is saved in the dataset position specified by the
"current row / column / point", and the current line / column / point is
automatically moved backward one space.
➢ Choose: For the user to select the storage type, including: PrintScreen,
ParamFile, DataRecord.
◆ Precisn (TG only): set up the display precision of the measurement data.
➢ mm: 0.1 / 0.01 / 0.001.
➢ inch: 0.01 / 0.001 / 0.0001.
5.2 Reading
Enter the "Reading" function, and you can select the display object of the reading column.
【Note】 The readings for UT and TG modes are independently controlled.
5.3 Activate
Activate function is to activate the system optional software.
Operation:
(1) Connect the memory to the system till the system prompts the detection of
the memory.
(2) Enter "Activate", as shown in the figure.
5-4
System Setup
Fig. 5-2 Activate System
(3) Enable "Export" function, and save the file to the memory.
【Note】 The file storage path defaults to the directory with the SN as the
directory.
(4) Send the exported file to the vendor.
(5) Copy the license file obtained from the vendor into the memory.
(6) Connect the memory to the system till the system prompts the detection of
the memory.
(7) Enter "Activate", and enable "Import" function.
(8) The screen displays the list identified as a directory or ini file in the memory.
Through the need and prompt to switch the directory, find the target license
and press Enter.
(9) If the function is activated successfully, the software function status, the
enabled or remaining days for use are displayed in “Activate Status“.
5-5
Operator Training and System Maintenance
Chapter 6 Operator Training and System Maintenance
6.1 Operator Training
To ensure a safe and proper operation, the operator shall receive appropriate training on
ultrasound testing, especially training on phased-array ultrasound testing, and read this
Operation Manual before operating this system. The lack of relevant knowledge on
ultrasound testing may lead to unpredictable wrong testing results. Therefore, to acquire
information on ultrasonic testing training and qualification, please contact relevant NDT
societies, organizations or SIUI.
6.2 System Maintenance
6.2.1 Accessories and options
Please use the factory configured accessories and options, such as probe cable and
communication cable. Incompatible cables may result in system internal circuit failure or
external connector damage.
6.2.2 Cleaning
DO NOT drop any liquid into the system. The system enclosure, glass panel and other
parts may be cleaned with a piece of cloth soaked with a little water or neutral household
cleanser.
【Note】: DO NOT use any solvent to clean the system. The plastic parts may be
damaged or become fragile if cleaned with solvent.
6.3 Service
The system adopts the latest technologies and is made of high quality components. The
process inspection, the in-process testing and the quality management system are all
certified by ISO9001, ensuring that the system performance is optimized.

6-1
Operator Training and System Maintenance
In case any failure is found in the system, please shut off the system and take out the
battery. Contact SIUI service representative whenever it is necessary to repair or
re-calibrate the system. The contact information is listed in the Preface of the Operation
Manual. The warranty does not cover any unauthorized repair or disassembly.
Under the following situations, the safe operation of the system is not ensured:
a) The system is obviously damaged (with abnormal display or internal noise).
b) The system is stored in adverse environment for a long time (eg. abnormal
temperature or high humidity, or erosive condition).
c) Severe fall-down or pressure during transportation. Before transportation,
the system shall be packed to meet the requirements of shockproof, waterproof
and humidity-proof.
6-2
Common Failures and Troubleshooting
Chapter 7 Common Failures and Troubleshooting
7.1 Software Update
【 Note】 During the update, interruption of power supply is not allowed. It is
suggested to power the system with the adapter or use the battery with ≥30% power
left for software update.
The operation steps for software update are as follow:
1) Copy the software update package to the root directory of the SD card.
2) In system power-off state, connect the SD card to the system SD card
port.
3) Turn on the system. In the desktop button screen, enter the "Setup" menu
screen, select System" 1st menu, press Enter in the "Update" menu, and
the systems enters software update. No user intervention is required. The
system will automatically shut down when update is finished.
4) After system auto shutdown, the system update is completed.
7.2 Cannot Power on the System
a) If the power supply is from the battery, press Power and the system has no
response:
1) Replace with a full-charge battery if the capacity is low.
2) Remove the battery from the system, and wait for about 10 seconds before
installing the battery again in the system. Try to turn on the system.
3) Remove the battery from the system, and try to use the adapter for power
supply.
7-1
b) If the power supply is from the adapter, press Power and the system has no
response:
1) Check if the system is installed with battery. If yes, remove the battery, and
use the adapter for power supply separately. Try to turn on the system.
2) Check if the adapter plug is connected to the system, or comes loose.
3) Check if the adapter indicator shows the system works properly.
4) Disconnect the adapter from the main unit. Wait for about 10 seconds before
reconnecting the adapter to the system. Try to turn on the system.
5) If the battery is not used on the system, try to use the system with a full-charge
battery and turn on the system.
c) The system can be turned on, but cannot enter the application properly.
1) Turn off the system, and disconnect all the peripherals connected to the
system, including USB device, crawler and network cable. Try to turn on the
system.
2) If step 1) does not work, try to update the system with the update package.
See 9.1 Software Update.
d) If the failure still exists after trying the solution above, please contact the
distributor or SIUI.
7.3 Cannot Power off the System
If normal shutdown cannot power off the system, long press Power for about 10 seconds
to force the system off, or unplug the adapter and/ or remove the battery to cut off power
supply. Restart the system to see whether it is in normal operation. If not, try to contact the
distributor or SIUI for service as soon as possible.
7-2
7.4 Cannot Identify the SD Card
a) Restart the system while the SD card is inserted.
b) Try to replace another memory card.
【Note】For updating software, it would be better to restart the system with the
SD card inserted, and then perform system update.
7.5 No Echo
a) Check if the S/DPrb setting is correct, whether it is set Dual, but with a single
probe connected only.
b) Check if the probe cable is in bad contact. Try to replace another probe cable.
c) Check if the setup of Gain, Range, DspDly, PrbDly and Reject are correct.
d) Set the system to Default, use a new probe cable to connect a good probe and
scan on a test block. If echoes appear, the failure is due to improper setting.
e) If the failure still exists after trying the solutions above, please contact the
distributor or SIUI.
7.6 Cannot make DAC curves
a) Check if AVG curves are made. DAC curves cannot be created if AVG curves are
made.
b) Check if Record is not selected in the DAC menu.
c) Check if the echo amplitude recorded by the gate is not within the range of 20%
~100%.
d) Check if Rectify is set RF. DAC curves cannot be created in RF mode.
7-3
7.7 Cannot make AVG curves
a) Check if DAC curves are made. AVG curves cannot be created if DAC curves are
made.
b) Check if Record is not selected in the AVG menu.
c) Check if the echo amplitude recorded by the gate is not within the range of 20%
~100%.
d) Check if Rectify is set RF. AVG curves cannot be created in RF mode.
7.8 Incorrect depth reading when using an angle probe
a) Check if Vel or PrbDly is not corrected.
b) Check if Angle or ValK is not inputted or incorrect.
c) Check whether the gate records the echo to be tested or there are clutters with
higher echo amplitude. By measuring PeakEcho within gate, only when the
echo being recorded by the gate properly, can accurate calculation result comes
out.
7.9 Incorrect horizontal reading when using an angle probe
a) Check if Vel is not corrected.
b) Check if Angle or ValK is not inputted or incorrect.
c) Check if PrbDly is not inputted or incorrect.
d) Check if ValX is inputted correctly. When ValX is 0, the measurement reading
refers to the horizontal distance between the incident point of probe and the flaw,
otherwise, it refers to the horizontal distance between the probe flank and the
flaw.
e) Check whether the gate records the echo to be tested or there are clutters with
7-4
higher echo amplitude. By measuring PeakEcho within gate, only when the
echo being hitched by the gate properly, can accurate calculation result comes
out.
f) When measuring a round-hole flaw, the horizontal distance to be measured is
between the flaw (beam reflection point) and the probe, rather than between the
round-hole center and the probe. Otherwise, the bigger the round-hole diameter
is, the bigger the error will be.
7.10 Cannot Charge the Battery
a) Check if the adapter AC power input plug is connected properly or comes loose.
b) Check if the adapter indicates normal operation. The adapter indicator is green
with no-load, or it is red when loaded (in power supply or recharged).
If the failure still exists after trying the solution above, please contact the distributor or
SIUI.
7-5
System Technical Specifications
Appendix A System Technical Specifications
General Technical Specifications
Display Screen 5.7''TFT high brightness LCD screen, resolution 640 × 480
Panel Graphic panel membrane
Operation
Keys
Method
Language English/ Russian / Portuguese/ German
Unit mm/inch
Model DC-A010
Type Lithium-ion Battery
Capacity 5.0Ah
Battery
Voltage 7.4V
Quantity 1pc
Operation
≥8 hours
Time
Model CD-92A
Input AC 100~240V 50Hz/60Hz

Adapter
Output DC12V
Power 36W
A-1
General Technical Specifications
System Power ≤6VA
Data Storage Standard SD Card (16G)
USB Port 1 pc (miniUSB, reserved)
Network Port ——
1 pc (VGA signal, miniHDMI socket multiplexed with I/O signal

Video Out
interface)
Encoder
1 pc (4-core)
Connector
Alarm 1 pc (Built-in buzzer)
TG calibration
1 pc
block
Operation Temperature -10℃~45℃

Operating
Conditions
Relative humidity 30%~85% (without condensation)
Storage and Storage Temperature -20℃~60℃

Transport
Conditions Relative humidity 10%~95% (without condensation)
IP Rating ≥IP66
System size 19.8×12.8×5.2 (unit: cm)
System weight 0.9kg (1 battery included, battery weight 0.24kg)
A-2
With UT software package
No. of Channel 1pc
Probe connector type LEMO 00
No. of probe connector 2 pcs
Max. supporting
2 pcs
elements
Pulse type Negative square, negative spike
Transmit Voltage 50~350V, step 50V
Negative square: 50~500ns, step 10ns

Pulse Width
Negative spike: ≤40ns
Negative square: 10~1000Hz adjustable, step 10Hz

PRF
Negative spike: 10~2000Hz adjustable, step 10Hz
Damping 50Ω / 1000Ω, 2 levels
A /D sampling frequency Max. 240MHz /10bit
Number of sampling
1024 points, 16bit/point
points
Gain 0~110dB, step: 0.5/2/6/12dB
Fine gain -4~+4dB
Surface compensation Full gain range
Bandwidth 0.5~20MHz (-3dB)
11 levels:
Operating Frequency 1~4MHz/0.5~10MHz/2~20MHz/1MHz/2.5MHz/4MHz/
5MHz/10MHz/13MHz/15MHz/20MHz
Rectify Pos/ Neg/ Full/ RF/ Filter
A-3
Reject 0~80%, step 1%
Range 0~15000mm, min. display range 2.5mm
Material Velocity 100~20000m/s, min. step: 1m/s
Display Delay -10~1000mm, min. step: 0.1mm
Probe Delay 0~200us, min. step: 0.01us
Probe Flank 0~100mm, step 0.1mm
Wizard For weld, plate and forging testing
Test Point Peak/ Flank/ JFlank
Gate: amplitude, amplitude dB difference, sound path, horizontal
distance, vertical distance, sound path difference between GateA
and B
Measurement
Cursor: 2 cross cursors, for measuring horizontal and vertical
positions on B images, and distance between cursors (activated for
optional B-Scan)
Gate mode: General
Number of gates: 2
Gate Gate Start: Full range
Gate Width: Full range
Gate Thresh: 10-90%, step: 1%
Up to 6 DAC curves, with maximal 10 reference points for each
Curve Function curve, compliant with NB/T47013, GB/T 11345 and GB/T29712.
AVG (including triple near field)
FullScreen, coordinates switch (sound path/depth/horizontal),

single/ continuous auto gain (10~100%, step:10%), SecColor,
Auxiliary Function
WaveComp, WaveFill, PeakEnv, PeakEcho, FastScan, Outdoor,
Gate Magnify, CineRec and PrintScreen
A-4
AutoFrz (Gate: A, B, A and B, A or B)
Alarm Audible and visual alarm: Pos/ Neg
Detection sensitivity
≥65dB (P2.5-20 probe)
surplus
Time Base Linearity ≤0.5%
Vertical Linearity ≤3%
Amplitude Linearity ≤±2%
Attenuator Precision 20dB±1dB
Dynamic Range ≥32dB (tested to JB/T 10061)
Sheet resolution ≤3mm
Far field resolution ≥26dB
Equivalent Input Noise ＜40×10-9 V/ Hz
Max. sensitivity in use ≤400μV
With TG software package
StdMode (R-B1, measurement from transmit pulse to the 1st bottom wave);
by adopting zero-crossing measurement
Work Mode TG ECHO mode: ECHO to ECHO TG mode (B1 - B2, which is measured
by automatically tracking the 2nd bottom wave according to the 1st bottom
wave); CoatThk measurement can also be achieved.
Measurement 0.5~600mm (subject to probes, materials, temperature and the selected

Range configuration)
Indication
0.001/0.01/0.1 mm (0.0001/0.001/0.01 inch)
resolution
A-5
0.80~9.99mm ± 0.05mm
Equipped with TGM5-10L
Indication
10.00~99.99mm ± (1‰H + 0.04)mm probe; H is the measured
accuracy error
thickness value
100.0~400.0mm ± 3‰H mm
Pipe wall
Equipped with TGM5-10L probe, it can measure the wall thickness of steel
thickness
pipe with diameter ≥Φ20mm and wall thickness ≥2.0mm.
measurement
Probe Delay 0~200 us
Material Velocity 100~20000 m/s
Range 5~1000mm
Display Delay -10~500mm
Measurement gate A for Std Mode
GAStart: -10~1000mm, min. step 0.1mm

Gate
GAWidth: 1~1000mm, min. step 0.1mm
GAThresh: 10~90% or -10~-90% (for RF), step 1%
Pulse Type Negative square, negative spike (auto-match according to probe type)
PRF 200Hz
Transmit Voltage 50~350V (auto match to the probe type)
Negative square: 50~500ns auto match to the

Pulse Width
Negative spike: ≤40ns probe type
Operating
0.5~20MHz (auto match to the probe type)
Frequency
0~110dB
Gain Manually adjustable, step: 0.5/2/6/12dB
Auto adjustable (for AutoSrch or AGC)
Rectify RF/ Full/ Pos/ Neg
A-6
off/on; If this function is activated, the display range, gain and gate position
AutoSrch can be automatically adjusted properly according to the measured
waveform signals, so as to improve measurement efficiency.
Velocity Velocity dynamic measurement

measurement
Measure the known reference block for fast zero calibration

Calibration
Custom calibration (zero / zero + velocity calibration)
Measurement
Std, MinVal, MaxVal, Avg, Diff
reading mode
Alarm UpAlarm/ LowAlarm (by sound and indicator)
Display
A/BVa, A/Ba/SVa, Ba/BVa
Combination
Refresh rate of
4/8/16/32Hz
measurements
Freeze, AGC, history reading, last reading maintained, mm/inch

Other features
conversion, Outdoor
Save, recall and delete parameters, data sets, screen shots

Storage
The storage capacity is determined by the SD card capacity.
1D/2D/3D file format;
Measurements recorded and displayed in grids; record length

Dataset file customizable
Each record point data includes measured values, basic parameter

settings and A-scan waveform data.
Data post Parameters, data sets, printscreen files can be played back and analyzed
processing with SuporUp software, and a report can be generated.
A-7
Compatible TG Probe Specifications
Appendix B Compatible TG Probe Specifications
Measurement
Range
(Having
Freque Application Element Contact measurement
Probe Type Remark
ncy Type Diameter Diameter on 45# steel in
Normal mode
without special
instruction)
Dual-element delay type
TGM5-10L 5MHz Dual-element 10mm 11.8mm Standard: With probe
delay type, 0.8～200mm cable
Thru-coating Thru-coating
or (Bm-Bn)：
EchoToEcho 3～100mm
Mode
TG5-10L 5MHz Dual-element 10mm 11.8mm 0.8～400mm With probe
delay type, cable
standard,
commonly
use
TG7.5-6L 7.5MHz Dual-element 6mm 9mm 0.8～100mm With probe
delay type, cable
standard, thin
plate
TG2-12L 2MHz Dual-element 12mm 16mm Steel: 3～ With probe
delay type, 600mm cable
high Nodular cast
penetration
Iron:
3～40mm
TG5-10HL 5MHz Dual-element 10mm 12mm 3～300mm With probe
delay type cable
High
temperature:
200°C
TG5-6L 5MHz Dual-element 6mm 10mm 0.8～200mm With probe
delay type, cable
standard
B-1
TG5-8L 5MHz Dual-element 8mm 11.8mm 0.8～300mm With probe

delay type, cable
standard
Single-element delay type
TGM5-6DL 5MHz Single-eleme 6mm 8.2mm Standard: Delay line

nt delay type, 1～20mm probe
thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.5～10mm
TGM7.5-6DL 7.5MHz Single-eleme 6mm 8.2mm Standard: Delay line

thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.5～8mm
TGM10-6DL 10MHz Single-eleme 6mm 8.2mm Standard: Delay line

nt delay type, 0.8～15mm probe
thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.5～8mm
TGM7.5-3DMD 7.5MHz Single-eleme 3mm 4mm Standard: Delay line

thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.5～5mm
B-2
TGM10-3DMD 10MHz Single-eleme 3mm 4mm Standard: Delay line

thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.5～5mm
TGM15-3DMD 15MHz Single-eleme 3mm 4mm Standard: Delay line

thin plate without
Thru-Coating probe
(Bm-Bn): cable
0.4～6mm
Single-element contact type
TGM1-20N 1MHz Single-eleme 20mm 24mm Steel: 10～ Without

nt contact 600mm probe
type, cable
Low Nodular cast
frequency iron: 10～
application 80mm
TGM2.5-20N 2.5MHz Single-eleme 20mm 24mm Steel: 5～ Without
nt contact 600mm probe
type, cable
High Nodular cast
penetration iron: 5～
80mm
【Note 1】The table above applies to the thickness measurement (TG) module.
【Note 2】When using a dual probe for measurement in CoatMode or ECHO mode, it
is recommended to use a TGM5-10L wideband narrow-pulse probe for high
accuracy and stable measurement readings.
【Note 3】If a low frequency (less than 2.5MHz) or high temperature probe is
adopted, it is recommended to select precision as 0.1mm or 0.01 in.
【Note 4】For measuring coarse or high attenuation materials such as cast iron, it is
recommended to select precision as 0.1mm or 0.01 in.
B-3
【Note 5】Using other probes (including the user-defined probes) except the
thickness probe supported by SIUI, the measurement range and precision cannot
be predictable and guaranteed.
B-4

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Contents

2.4.1 Gain ........................................................................................................ 2-23

3.4 Description of WorkMode .................................................................................... 3-29

4.3.2 New........................................................................................................... 4-10

material thickness measurement. The system features in conventional ultrasound and

ultrasonic thickness measurement.

Main features of the system:

a) Compact size: 198mm(W)* 128mm(H) *52.5mm (D)

refreshed with hardware.

c) Easy operation: only a few buttons, well-defined intuitive interface, support

right-hand and left-hand operation, outdoor mode.

d) Light weight: 0.85kg only including battery

350V; operating frequency range 0.5~20MHz, with multiple steps of wide

broadband and narrow-band for selection.

height measurement, AWS and API codes available.

g) TG functions: Standard A-scan thickness measurement; Auto-search, velocity

measurement, over-limit alarm and dataset management; Optional functions such

as through coating measurement, echo to echo mode, B-scan thickness

measurement, multi-layer measurement, UserVpath, TDG and temperature

h) Standard compliance: GB/T 27664.1-2012, JB/T 10061-1999, EN 12668-1:2010,

JJF 1126-2004 and EN 15317-2007 compliant

i) Peripheral interface; encoder, VGA, standard SD slot, USB slave device.

which may be different from your software version.

Shantou Institute of Ultrasonic Instruments Co., Ltd. (SIUI)

Address: 77 Jinsha Road, Shantou, Guangdong 515041, China

Tel: 86-754-88250150 Fax: 86-754-88251499

Operation Cautions and Safety Guide

following the steps and methods described in the Operation Manual.

the Operation Manual.

magnetic field or heat source.

least once every month.

f) Avoid colliding any hard object against the display screen.

g) Do not use a damaged or worn-out power cable.

Chapter 1Basic Information

Fig. 1-1 Front View

See Table 1-1 for functions of each part in Fig. 1-1.

Table 1-1 Parts of system front

No. Name Functional Description

1 Logo SIUI brand

2 Model System model

3 Key Function key area

4 Indicator Power / charging Indicator

5 Key Power key

6 Display Screen Color LCD display

Fig. 1-2 Top View

See Table 1-2 for functions of each part in Fig. 1-2.

Table 1-2 Parts at System Top

No. Name Functional Description

1 DC power in port System DC power input port

2 SD card interface Standard SD card socket

3 MiniUSB interface MiniUSB interface

4 Video out port VGA video signal out interface

5 Thickness zero-test Thickness fast zero-test bock (4mm, steel

bock longitudinal wave)

Fig. 1-3 Side View

See Table 1-3 for functions of each part in Fig. 1-3.

Table 1-3 Parts on the side of the system

No. Name Functional Description

2 Probe ID pins ID pins of dialog dual TG probe

3 Transmit probe port (T) Ultrasound transmit probe port (T)