Flexco Impact Bed

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EZIB

Flexco Impact Beds

Simple and Effective Protection in the Load Zone


Flexco Impact Beds are designed to offer a simple and effective means of protecting the belt in the load zone.
Specification and installation of the bed is made easier with adjustable trough angles, while still providing the
rugged durability found with all Flexco products. This series features universal components that result in an
effective, yet affordable, solution.
Long-wearing UHMW
Impact Bars for absorbing slider bar ideal for
material impact sealing load zone

Troughs can be lowered


for install and service

Light Duty Shown


Adjustable trough angle
20°, 35°, 45°

Features and Benefits


• Protect the belt. 3” (75mm) rubber and UHMW impact bars effectively absorb the impact from falling
material, while the long-wearing UHMW outer slider bar seals the load zone.
• Ease of service. Simply lower troughing angles to provide easy access to the bars and bolts for quick
and safe maintenance.
• Options and ease of specification. Available in both light duty and medium duty options, with
adjustable trough angles at 20°, 35°, 45°, the Flexco Impact Beds are designed to complement Flexco’s
HD DRX Impact Beds.
• Family of products. Can be paired with the Flexco Slider Beds to create a holistic load zone system.

www.flexco.com
www.flexco.com
Flexco Impact Beds
Specifications and Guidelines
• Maximum Belt Speed • Slider Bar Material • Impact Energy
600 FPM (3M/sec) UHMW Polyethylene and aluminum Max Lump Weight (lb) x Drop Height (ft)
• Max Temperature Rating extrusion
Up to 200 lb-ft (up to 25kg-m) EZIB-L
-40° F to 180° F (-40° C to 82° C) • Impact Bar Material
200 to 750 lb-ft (25 to 100 kg-m) EZIB-M
UHMW Polyethylene, rubber cushion
and aluminum extrusion
• Available for Belt Widths
24” to 72” (600 to 1800mm)

Flexco Impact Bed with Impact Bars EZ Impact Bed with Impact Bars
Light Duty Medium Duty
Belt Width Belt Width
in. mm Ordering Number Item Code in. mm Ordering Number Item Code
24 600 EZIB24-4L 78887 24 600 EZIB24-4M 78903
30 750 EZIB30-4L 78888 30 750 EZIB30-4M 78904
36 900 EZIB36-4L 78889 36 900 EZIB36-4M 78905
42 1050 EZIB42-4L 78890 42 1050 EZIB42-4M 78906
48 1200 EZIB48-4L 78891 48 1200 EZIB48-4M 78907
54 1350 EZIB54-4L 78892 54 1350 EZIB54-4M 78908
60 1500 EZIB60-4L 78893 60 1500 EZIB60-4M 78909
72 1800 EZIB72-4L 78894 72 1800 EZIB72-4M 78910
24 600 EZIB24-5L 78895 24 600 EZIB24-5M 78911
30 750 EZIB30-5L 78896 30 750 EZIB30-5M 78912
36 900 EZIB36-5L 78897 36 900 EZIB36-5M 78913
42 1050 EZIB42-5L 78898 42 1050 EZIB42-5M 78914
48 1200 EZIB48-5L 78899 48 1200 EZIB48-5M 78915
54 1350 EZIB54-5L 78900 54 1350 EZIB54-5M 78916
60 1500 EZIB60-5L 78901 60 1500 EZIB60-5M 78917
72 1800 EZIB72-5L 78902 72 1800 EZIB72-5M 78918

Replacement Bars
Ordering Item
Number Code Description
IB4 76926 Impact Bar 4’ (1.2M)
IB5 76927 Impact Bar 5’ (1.5M)
SB4 78789 Slider Bar 4’ (1.2M)
SB5 78790 Slider Bar 5’ (1.5M)
IB4-1U 76965 Impact Bar-1” (25mm) UHMW 4’ (1.2M)
IB5-1U 76966 Impact Bar-1” (25mm) UHMW 5’ (1.5M)
Belt Conveyor Maintenance

TECHNICAL SOLUTIONS FOR BELT CONVEYOR PRODUCTIVITY

Protecting Your Load Point


The belt sees every ounce of every ton of product. It’s Choosing your protection
amazing they last as long as they do. By the same token, Keeping these issues in mind, you want to make sure the
the load support sees every ton too. Be sure to consider belt is continuously supported. A proper impact bed can
abnormal conditions when choosing a support system, be the solution to all of these challenges, but you’ll need
because the same belt that runs 6” minus coal could have to make sure you have all of your specifications correct.
300-lb. slabs from a roof fall on it too. Just as one large Knowing the largest material lump weight and drop height
pothole can wreck your tire, one large rock can wreck the are essential to choosing the proper bed. When these
load support and belt if it exceeds the design capacity. numbers are multiplied together it will provide the impact
force for your application. Once you have this information,
Challenges in the load point make sure that your solution’s ratings are never lower than
Once in the impact area, there are several challenges that your calculated impact force.
can be addressed to improve the load point. Every load
zone needs consideration given to selecting proper support
of the belt. Sometimes impact idlers are enough, while
others may need a sophisticated impact bed to provide the
required protection for the belt. Sealing the load zone from
escaping dust and spillage will also be a consideration for
selecting a belt support solution.
In many cases, there is not enough support for the belt in
that area. Some common examples of this problem include
not using impact idlers or beds; spacing impact idlers apart,
which creates gaps in the seal that can cause spillage;
catenary idlers that have too much “give,” which can cause
belt damage and spillage; and mistracking caused by off- In some cases impact idlers are enough, while others may need a
center loading at the impact point. true impact bed to provide the required protection for the belt.

Keep in mind, however, that the success of any part of


the conveyor is dependent on several different areas
of the system. It is for this reason that an evaluation of
the entire system can only benefit an operation. A few
simple changes to a system can increase efficiency and
productivity and decrease the amount of time spent
crunching numbers to cut costs, so it’s also important to
evaluate the areas before and after the load point.

Knowing the material lump weight and drop height are essential to
choosing proper impact point protection. If these numbers aren’t
taken into account, the impact bed will fail, as seen here.
Load point solutions from Flexco
Flexco has several solutions for issues occurring at the load point
to suit loads of every shape and size for multiple price ranges.

DRX200, DRX750, DRX1500, and DRX3000 Impact Beds


DRX (Dual Relief Xtra™) Impact Beds are designed with one simple goal:
protect the belt. Superior belt protection is designed into the entire
structure - not just the bars. The Velocity Reduction Technology,
including Impact Bar Supports and the Isolation Mounts, ensure a
level of protection unlike any other. Less belt wear and damage, less
rebounding and material degradation, and two levels of impact
absorbing force reduction. The DRX 3000 takes this theory to the
extreme with Impact Energy Absorbers that react to the most
severe loads.
Sturdy components, robust construction, and convenient maintenance make our
line more durable and efficient. DRX impact beds separate in the middle, allowing the two sides
to slide apart and out. This provides direct access to all the bars and bolts for quick, easy, and
safe maintenance.

Flexco Impact Beds*


Flexco Impact Beds are designed to offer a simple and effective means
of protecting the belt in the load zone. Specification and installation
of the bed is made easier with adjustable trough angles, while still
providing the rugged durability found with all Flexco products. This
series features universal components that result in an effective,
yet affordable, solution. Available in both light duty and medium
duty options, with adjustable trough angles at 20°, 35°, 45°,
Flexco Impact Beds are designed to complement Flexco DRX
Impact Beds.

*Can be paired with the Flexco Slider Beds to create a holistic load zone system.

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