Sand Vik

Maintenance Manual MT720
9 Hydraulic system
Copyright © Sandvik 343 (560)

ID: BS00072822 en-US A.001.1 2015-03-25
9.1 Hydraulic system description

9.1.1 Hydraulic system overview
The following description is based on the hydraulic diagram with the
drawing number 656.49727.768.
The machine‘s hydraulic system is an open circuit system. The system
consists of independent hydraulic circuits.
Used in the system is a pump combination which is mounted outside of the
hydraulic tank. The pumps are driven by an electric-motor. The suction
lines for these pumps can be individually shut off by butterfly valves to
provide a change of a pump without draining the hydraulic oil in the tank.
6
7
5
4
1
2
3
8 9
Bilder schon ok
1 Hydraulic drive (E-motor)
2 Hydraulic tank
3 Hydraulic pumps of hydraulic power pack
4 Filling pump
5 Hydraulic drive of cable drum
6 Control panels for hydraulic functions
7 Hydraulic drive of heat exchanger
8 Hydraulic drive of lubrication pump rhs
9 Hydraulic drive of lubrication pump lhs
344 (560) Copyright © Sandvik

ID: BS00072822 en-US A.001.1 2015-03-25
9.1.2 Hydraulic diagram

For the printed version refer to "Diagrams and Drawings ", for the pdf
version refer to "Diagrams" on the MANUAL CD.
NLY
AMO
G R
DI A
L E
MP
SA
Diagram - legend
For the printed version refer to "Diagrams and Drawings ", for the pdf
version refer to "Diagrams" on the MANUAL CD.
NLY
DO
GEN
L E
E
M PL
SA

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9.1.3 Hydraulic power pack

The hydraulic power back comprises the hydraulic tank, the hydraulic
pumps, the electric motor for the pumps, hydraulic filters and monitoring
devices.
15
6
10 13 5
9b 9a
14 12 11
4 3 2 1
1 Oil tank 10 Return line filter

2 Axial piston pump (circuit 1) 11 Oil level and temperature
switch
3 Axial piston pump (circuit 2) 12 Visual level indicator
4 Gear pump (circuit 3-5) 13 Oil drain ball valve
5 Electric motor 14 Visual temperature gauge
6 Drain oil collector 15 Heat exchanger
9a Visual clogging indicator
9b Electric clogging indicator

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9.1.4 Flow rates hydraulic pumps
Flow rates hydraulic pumps

Revolutions Nominal size Flow rate
[rpm] [l/rev] [l/min]*
Hydraulic Circuit 1 1485 0.250 350
* (at 50 Hz and taking the efficiency into consideration)

Information: The pump output capacity depends on a number of factors as:
• Operating pressure,
• Oil temperature,
• Fluid viscosity,
• Pump condition etc.

ID: BS00072822 en-US A.001.1 2015-03-25
9.1.5 Hydraulic tank

The hydraulic tank is of welded design which considered the special
characteristics of fluid power technical. The hydraulic tank has to
accomplish the following numerous tasks.
• Holding the hydraulic fluid
• Cooling (heat radiation)
• Separation of air
• Settling of impurities
2
3
4 5 1
1 Hydraulic tank
2 Oil drain (ball valve)
3 Visual level indicator
4 Oil level and temperature switch
5 Oil filling point (at the return line filter)
The machine is equipped with an electrical driven hydraulic oil filing pump
as shown in the following illustration.

ID: BS00072822 en-US A.001.1 2015-03-25
3 2 1
1 Hydraulic oil filling pump (electrical driven)

2 Connection to hydraulic tank (return line filter)
3 Clogging indicator
4 Connection hydraulic tank (return line filter) to pump
Suction line for filling (not displayed) behind the filling pump
9.1.6 Hydraulic fluid

Operate the machine with mineral oil of type HLP, according to DIN 51524,
part 2 or type HLVP, according to DIN 51524, part 3.
Note! When operating the machine in an environment that could pose a fire
hazard, it is necessary to consider using a flame resistant hydraulic
fluid.
Whether or not a fire hazard exists must be determined by the
operator (for example, in the course of a risk analysis) or is specified
by national regulations.
It is possible to have different limitations regarding medium temperature

and operating pressure based on the medium type. Some medium types
are specified by national regulations. Contact Sandvik if you are unsure
which medium type to use.
For the correct hydraulic fluid refer to "Chapter - Lubricants and capacities"
Note! The quality, purity and operating viscosity of the hydraulic medium is
of vital importance for the working reliability, performance and life
span of the machine.

ID: BS00072822 en-US A.001.1 2015-03-25
9.1.7 Filtering
Filtering of the hydraulic fluid takes place in full stream and collects all
return quantities coming from the control valves. All return flow is collected
by a return manifold and directed via the heat exchanger and the return line
filter before entering the hydraulic tank.
Additional to the return line filtration a bypass filtration system for additional
fine filtration of the hydraulic fluid is mounted.
The venting of the hydraulic reservoir is achieved by a breather filter.
1 Return line filter

2 Breather filter
3 Bypass filter
Note! Regular maintenance of all hydraulic filters is required for the proper
function of the machine hydraulics.

ID: BS00072822 en-US A.001.1 2015-03-25
9.1.8 Monitoring of pressure, temperature and oil level
Pressure gauges
For monitoring the hydraulic system, pressure gauges are mounted on the
machine. The pressure gauges monitor the pressures in the main circuits
(pump pressure).
The checking points for the individual main circuits are arranged as shown
in the hydraulic circuit. One pressure gauge for each pump (hydraulic
circuit).
By means of these checking points eventual defects in the hydraulic system
can be detected more easily and quickly.
1 2 3 4 5 6 7
1 Pressure gauge pilot pressure

2-6 Pressure gauges hydraulic circuit 1-5
7 Temperature gauge
8 Level indicator hydraulic fluid
9 Oil level and temperature switch
Level - and temperature control

The hydraulic system is fitted with an oil / level temperature switch in the
hydraulic tank, this switch monitors the temperature of the hydraulic oil and
the oil level in the tank.

ID: BS00072822 en-US A.001.1 2015-03-25
If the temperature of the oil reaches 80°Celsius the machine will shut down
and the machine screen will display a warning message. At 65° Celsius a
prewarning signal will displayed. The machine cannot be restarted until the
oil temperature has dropped below the trip temperature.
Additional a temperature gauge is installed at the hydraulic tank.
The following illustration shows the electrical temperature sensor. The
sensor is mounted at the hydraulic tank. The machine display inside the
operators cabin shows the hydraulic oil temperature measured by this
sensor. This sensor is only for measuring the temperature for the
visualisation.
5 4 3 2 1

ID: BS00072822 en-US A.001.1 2015-03-25
9.1.9 Hydraulic circuits

The hydraulic system consists of 5 hydraulic circuits:
5 4 3 2 1
1 Circuit 1 (axial piston pump EA 4VSO-type)

2 Circuit 2 (axial piston pump EA 4VSO-type)
3 Circuit 3 (gear pump PGH4-type)
Circuit 1
Hydraulic system for:
• Track drives LH/RH
• Chain conveyor drive
Circuit 2
• Loading device – lift/lower
• Stabilizer LH/RH
• Sump cylinder
• Belt conveyor – swivel
• Belt conveyor – lift/lower
• Cutter boom – swivel
• Cutter boom – lift/lower
• Cable drum drive
• Grease pumps drives

ID: BS00072822 en-US A.001.1 2015-03-25
Circuit 1 and 2 are fed with hydraulic energy by means of variable axial
piston pumps.
The axial piston pumps are automatically pressure- and flow controlled, i.e.
it only produces the amount of hydraulic energy as actually being used by a
consumer. The hydraulic – control valves are operated through directly
mounted electrical pilot valves and are from their structure proportional
control valves with load pressure feedback to the variable displacement
pump (LOAD - SENSING).
Flow control and pressure control of axial piston pumps

The cross-section of the opening of each valve corresponds to a certain oil
flow rate through the valve. The difference of pressure results from the fed
back to the variable displacement pump, which delivers automatically the
required flow rate.
When reaching the maximum system pressure adjusted at the pressure
controller, the pump swivels automatically towards to minimum volume by
maintaining the system pressure.
Circuit 3
• Belt conveyor drive
• Bypass filtration system
Circuit 4
• High pressure pump for cleaner
Circuit 5
• High pressure pump for sprays
• Fan hydraulic oil cooler
Circuit 3, 4 and 5 are supplied with hydraulic energy by gear pumps with
steady displacement.

ID: BS00072822 en-US A.001.1 2015-03-25
Machine functions
The machine functions are operated by control elements in the operators

cabin.
2
4
Control elements in the operators cabin

1 Joystick
For operating the track drives (lhs & rhs)
2 Joystick
For operating the cutter boom
3, 4 Control buttons
For operating the main machine functions. A detailed description to
each function - refer to the operation section of the manual.

ID: BS00072822 en-US A.001.1 2015-03-25
Track drive motor

Each track drive motor consists of the following main components:
Track drive motor

1 Axial piston variable displacement motors (Nominal size 0.160
l/rev).
The track drive motors (left and right) are equipped with a two point
control device for speed change.
2 Multiple disk brake
Both track drives are equipped with multiple disk brakes, which are
released at the same time during start-up of the track drives. The
disk brakes are mounted inside the track drives.
3 Track drive gear box
Speed control for track drives

Slow speed
The flow volume of the variable pump is led over the valve elements of the
control block for the track drive to the drive motors of the tracks. The drive
motors are thereby set to maximum displacement (0.160 l/rev), i.e. they can
deliver their maximum torque.
Fast speed
Similar to „slow“ speed, for the fast speed the flow volume of the variable
pump is led over the valve elements of the control block for the track drive
to the drive motors of the tracks. But the drive motors are set towards to
reduced displacement volume (~ 0.080 l/rev) through actuation of the pilot
directional control valve in the operators cabin. Their number of revolutions
is thereby increased; the delivered torque however, is proportionally
reduced.

ID: BS00072822 en-US A.001.1 2015-03-25
Lubrication (grease) pump drive

In standard design the machine is equipped with two lubrication pumps
mounted on the left and right side of the turret. Each lubrication pump drive
consists of the following main components:
1
3
6
4
5
6
3
Lubrication (grease) pump drive

1 Flow control valve
The number of revolutions for the lubrication pump drive is set by
means of the flow control valve. Standard setting is 3 l/min.
2 Hydraulic drive motor
The lubricating pump is driven by a hydraulic geromotor. With the
standard setting of the flow control valve (3 l/min), the motor
reaches approx. 52 rpm. This number of revolutions results in
approx. 2 supplying strokes per minute of each grease pump
element.
3 Lubrication pump
4 Grease pump element
5 Revolution indicator
6 Grease reservoir filler point (grease nipple)

ID: BS00072822 en-US A.001.1 2015-03-25
9.2 Hydraulic system components

9.2.1 General hydraulic system components
Generally each hydraulic circuit consists of the following components:

• Hydraulic pump(s)
• Primary - pressure relief valve(s)
• Control block(s) for the supply of the respective consumer unit(s)
• Actuator units (hydraulic motor(s), cylinders etc.)
• According to their function, the following components are arranged at the
consumer:
- Non return valves
- Secondary pressure relief valves
- Counterbalance (brake) valves
• Required supply and drain lines
• Required instruments (pressure and temperature indicators, level
monitoring system)

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1 1
1
2
General hydraulic system components

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9.2.2 General hydraulic system components troubleshooting

Any failure or abnormal events which personnel observe/identify during
operation must be rectified immediately. The causes must be clarified
clearly and rectified prior to re-commissioning. Temporary rectification of a
failure, e.g. decommissioning of safety devices (thermostats, level
monitoring system, filter, etc.) is not permitted.
Failures in the hydraulic system are often caused by unjustified and
unnecessary readjustment of the pressure relief and throttle valves.
Generally, more damage is caused due to this and troubleshooting is often
noticeably more complicated.
Specific and rapid localization of a failure essentially requires a systematic
procedure. Pre-requisite for systematic troubleshooting is the detailed
knowledge of the defective hydraulic circuit (the applicable circuit diagram
must be available) as well as its implementation as part of the entire
hydraulic system.
Failures of the components (consumer) manifest themselves as
follows:
• Component does not react at all
• Component reacts with insufficient speed
• Component reacts with insufficient power
Note! Always have the hydraulic schematic drawing to hand when
troubleshooting. Systematic troubleshooting must always be carried
out from the pump through all components to the consumer unit, or
vice versa from the consumer unit to the pump.
For detailed description refer to: "Operator's Manual, Chapter -

Troubleshooting".

ID: BS00072822 en-US A.001.1 2015-03-25
9.2.3 Commissioning of variable pumps

All components, especially pumps and motors need a certain starting up
procedure before being charged with maximum pressure. It is therefore
very important during commissioning or after a pump failure and a
subsequent pump exchange to proceed according to the following
instructions, otherwise the pump will again fail to operate after a short
period of time.
2 1
Example of variable displacement pumps mounted on a Roadheader,

Hardrock Miner or Tunneling Roadheader.
1 Pump I with drive through
2 Pump II with drive through
3 Hydraulic tank

ID: BS00072822 en-US A.001.1 2015-03-25
Start-up and running-in

STARTING UP WITHOUT FILLING UP THE PUMP HOUSING WITH OIL
CAN DAMAGE OR EVEN DESTROY THE PUMP.
NOTICE Fill pump housing via drain port until the case is completely filled
with hydraulic fluid. Reconnect the drain line after filling.
• Make sure the pumps are mounted without tension to the carrier flange of
the hydraulic tank.
• Open all butterfly valves in the suction lines and fill hydraulic tank to the
prescribed level by using the filler port.
• Check the suction lines / connections for leaks to prevent damage to the
pumps during start-up.
• Check for proper attachment of the pressure, drain and control hoses/
pipes.
• Check the oil level during the start-up period to make sure the level does
not drop below minimum.
• Observe the oil temperature during start-up period.
• Observe specific instructions for components.
• Check for the right direction of rotation during start-up.
Running-in the hydraulic components in idle

HIGH TEMPERATURE DIFFERENCE CAN DAMAGE THE PUMP.
Before starting the pumps, special attention has to be paid to the oil
NOTICE temperature. It must not exceed the temperature of the pump itself
by more than 25°C. Until reaching the respective temperature the
pump must only be activated for short periods (1 to 2 sec).
When the pump runs smooth, operate the system only with partial load for
about 0.5 hrs. Afterwards the system can be used with full load. The flow-
and pressure controller must be set as shown in the hydraulic diagram.
For detailed description refer to the component description of the pump.

ID: BS00072822 en-US A.001.1 2015-03-25
Check pump direction of rotation

DAMAGE TO THE HYDRAULIC PUMPS DUE TO WRONG DIRECTION
OF ROTATION.
Running the hydraulic pumps at nominal speed in the wrong
NOTICE direction for only a few seconds, can already cause severe damage
or even destroy it. Check direction of rotation during start-up as
described below.
For commissioning of the equipment and every time the electric power
supply had to be disconnected, make sure that the electric motor of the
hydraulic power pack rotates in the correct direction – to the right. “To the
right” means that the hydraulic pump, seen from the side of the pump drive
shaft, must rotate clockwise.
The correct direction can be checked by looking at rotating components
within the line of vision (coupling - inspection hole, fan, etc.) while switching
on the system. For this the machine is equipped with inspection holes.
Make sure to start pump motor for a short time only and check direction of
rotation with a light, while the pump motor runs out.
When direction of rotation is correct, repeatedly switch on pump motor for
short intervals to facilitate the de-aeration of the system.
Checking direction of rotation (example of air cooled motor)

ID: BS00072822 en-US A.001.1 2015-03-25

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Maintenance Manual MT720

Copyright © Sandvik 343 (560)

9.1 Hydraulic system description

344 (560) Copyright © Sandvik

9.1.2 Hydraulic diagram

Copyright © Sandvik 345 (560)

9.1.3 Hydraulic power pack

1 Oil tank 10 Return line filter

346 (560) Copyright © Sandvik

9.1.4 Flow rates hydraulic pumps

Flow rates hydraulic pumps

* (at 50 Hz and taking the efficiency into consideration)

Copyright © Sandvik 347 (560)

9.1.5 Hydraulic tank

348 (560) Copyright © Sandvik

1 Hydraulic oil filling pump (electrical driven)

9.1.6 Hydraulic fluid

It is possible to have different limitations regarding medium temperature

Copyright © Sandvik 349 (560)

1 Return line filter

350 (560) Copyright © Sandvik

9.1.8 Monitoring of pressure, temperature and oil level

1 Pressure gauge pilot pressure

Level - and temperature control

Copyright © Sandvik 351 (560)

352 (560) Copyright © Sandvik

9.1.9 Hydraulic circuits

1 Circuit 1 (axial piston pump EA 4VSO-type)

Copyright © Sandvik 353 (560)

Flow control and pressure control of axial piston pumps

354 (560) Copyright © Sandvik

The machine functions are operated by control elements in the operators

Control elements in the operators cabin

Copyright © Sandvik 355 (560)

Track drive motor

Track drive motor

Speed control for track drives

356 (560) Copyright © Sandvik

Lubrication (grease) pump drive

Lubrication (grease) pump drive

Copyright © Sandvik 357 (560)

9.2 Hydraulic system components

Generally each hydraulic circuit consists of the following components:

358 (560) Copyright © Sandvik

General hydraulic system components

Copyright © Sandvik 359 (560)

9.2.2 General hydraulic system components troubleshooting

For detailed description refer to: "Operator's Manual, Chapter -

360 (560) Copyright © Sandvik

9.2.3 Commissioning of variable pumps

Example of variable displacement pumps mounted on a Roadheader,

Copyright © Sandvik 361 (560)

Start-up and running-in

Running-in the hydraulic components in idle

362 (560) Copyright © Sandvik

Check pump direction of rotation

Checking direction of rotation (example of air cooled motor)

Copyright © Sandvik 363 (560)

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