DC Machines
DC Machines
DC Machines
5
I. DC Machines
'
5.1 Introduction
Electrical energy is one fo~ of energy that is most flexible and· can be easily
controlled. It can be converted into other forms of energy and converted back •
from other energy forms. Thus, energy conversion devices are require d both at '
I
the generating end and the receiving end of the electrical power systems. At the
I
I. generating end, energy obtained from a natural source (e.g., heat, water, or nu-
clear energy) is first converted into electrical energy, transmitted to the load cen-
tre, and .then converted into required form of energy (e.g., heat, sound, light,
mechanical, or chemical energy).
In generating stations (such as hydroelectrical and diesel-electric power sta-
tions), mechanical or thermal energy is converted into electrical eriergy with the
help of generators. When electrical energy is available and mechanical work is to
be done by it, a device called electrica.l motor is needed, which convert .
s electri-
cal energy into mechanical energy.
Thus, the electrical machin es-gene rators and motors -are devices that trans-
form mechanical power into electrical power and vice versa. This chapter incor-
porates a discussion of electrical machines. A special emphasis is given on their
basic principles, working, types, and applications.
ii . .
Electrical machines related to electrical energy of direct type ·are call~d de machines.
These machines are classified as de generator and de motor.
A de generator is a machine that converts mechanical energy (or power) into
electrical energy (or power), whereas a de motor is a machine that converts elec-
trical energy (or power) into mechanical energy (or power).' From construction
point of view, there is no basic difference between a de generator and a de motor.
Any de machine can act as a dc·generator or a de motor.·
:I .
DC Mach,ne5
427
DC generator
orking principle
de generator works on the principle of Faraday's law of elect
romagnetic induc-
on that. st~tes that when a conductor cuts the magnetic
flux lines, an emf is
duced tn tt, called dynamically induced emf. The direction
of the induced emf
n be determined by the Fleming's right hand rule and the
duced e1nf is given by magnitude of the
•
e = B l v sine volt
where B = flux density in Wb/m2
l = active· length of the conductor in m
v = relative velocity of the conductor in mis
0 = angle between the direction of motion of the
conductor and the
magnetic field
Accordin•g to Fleming's right hand rule, if three fingers
of right hand, namely
thumb, index finger and middle finger, are outstretched so
that they are.mutually
perpendicular to each other, and if the index finger is made to
point in the direction
of magnetic field, the thumb in the direction of motion of the
conductor, then the
outstretched.middle finger gives the direction of the emf induc
ed.in the conductor.
Consider the arrangement as shown in Fig. 5.l(a). If we move
the conductor
in a magnetic field in a direction at right angle to the field as
shown in Fig. 5.1 (a),
it cuts the flux lines, and emf is induced in it, called dynamica
lly induced emf (as
conductor is in motion). By applying the Fleming's right
hand rule, it is found
that the direction of the induced current (or induced emf) is
out of the plane. This
direction is shown by putting the dot inside the cross secti
on of the conductor.
s s
........
I I I
' ' ' • - - Flux
I I I M .
<=====:::I::
I I
=(8}..: \ I I
Cond uctor
i i i ot1on Motion . , .
' ' of Of J I J
N conductor
I
conductor N
(7\
I
1"
C I
0
I
I
B
I I
I
s
I
I I
I
'
s N
I I
I
I
N I
1
2
h Load
· h Load (b)
(a)
Fig. 5.2 Schematic diagram of a de generator
1
me ans of a pri me mo vei (P~ ). The coil h~
wi~h constant angular velocity by Q are
ntic al con duc tor s AB and CD . Th e two end s of the coil P and
two ide ectively.
nec ted per ma ne. ntly to two com mutator2 segments· R 1 and R2 resp
con commutator is
ll insulated from eac h o!her. Th e
The commutator segments are we on
sam e sha ft and rot ate s alo ng with the coil. Two stationary carb
placed on the ~re further
~ B and B are pre sse d aga ins t the commutator. Th ese brushes
brushe 1 the current
uit. Their fiu~ction is to collect
2
con n~c ted to the ext ern al loa d circ
to the external circuit.
induced in the coil and deliver it
l be rota t~d in an ant iclo ckw ise direction wit h constant angular
Let the coi ording to
ty. So, its con duc tor s AB and CD ·cu~ the liries of flux and acc
veloci them.
induction, an em f get ind uce d in
Faraday's law of electromagnetic
r= BI v sin 0 volt ·
Now, em f induced in one con du cto induce_d in
Fle mi ng' s rig ht han d rul e, it is seen that at any instant, the em f's
By conductors, •
nature. As the coil has two identical
the two conductors are additive in (5.1).
in the coi l, = ~B I v sin 0 vol t
em f induced vPQ
uced emf is
ximum. The ma xim um val ue of ind
When 0 = 90°, em f induced is ma
= 90°, V = vm.
expressed by vm. Thus, when 0
I
t
VpQ
r-~,---1~-~--Le(wt
)
5.2. 2 DC Motor
Working principle
ciple that wh~n a current-carrying
The working of a de motor is based on the prin
ductor exp enen ces a mechanical
conductor. is placed ii) a magnetic field, the con
's left h~nd rule and magnitude is
• force, who se direction is given by Flerping •
given by _
F = B I I sin0 newton
whe re F = mechanical for~e expe rience by the conductor in N
2
B = flux density in Wb/m
l = active length of the conductor in m
I = current through the conductor in A
0 = angle between the direction of the curr
ent and th~ magnetic .field
netic field produced by permanent
Consider a single conductor placed in a mag
passed through the conductor in
magnets as shown in Fig. 5.5(a). If current is
plane, then according to the basic
the direction shown in Fig. 5.5(b), i.e., into the
hanical force. If the force is suffi-
principle, the conductor will experience a mec
ction of the force. By Fleming's
cient, then the conductor will move in the -dire
of motion of the _conductor or the
left hand rule, it is observed that the direction
to right).
force is towards the right direction (from left
s s
..
I I
J. I
I
.. carry
Current-
ing conductor , ,
I
I
I
I
;.--F lux
(curr ent going in) ! i ; Direction
!
I
I 0 - - Conductor I....-- -l - ) I i ~ , of fore~
experienced•·
I I I ! ! ! ! I I
I I
I I I
I I
I I I
I I
I
I I I
I
'
N Mag~et
N
,,
(a) (b)
'
Fig. 5.5 Working principle of a de motor
, . .
Fleming's left hand nile is as follows:
thumb, index finger and mid-
Outstretch the· three fingers of left hand, namely
cular to each other. If the index
dle finger, such that they are mutually perpendi
netic field, middle finger in the
finger is made to point in the direction of mag
s the direction of the force experi-
direction of the current, then the thumb give
enced by the conductor.
of force experienced by· a single
App ly the above rule to verify the direction
n in Figs 5.6 (a), (b), (c), and (d).
conductor plac ed in a magnetic field as show
field is reversed without chang-
It can be seen that if the direction of magnetic
uctor, then· the direction of force
ing the direction of current through the cond
a) and (c)]. Similarly, keeping the
experienced also gets reversed [see Figs 5.6(
n of current through the conductor
direction of magnetic field same, if the directio
experienced by the conduct~r gets
is reversed, then also the direction of force
D C Machines
5 I .. II
s
I I I l .
N
I l
431
1
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I1I~ 1 1
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'/..
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I F F
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'II
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'II
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'I
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N
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I I I
'tI I I F I
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'
I I
I I I I I I I I
I I I
I
I
I I I 1 I I
I
I I
' ' '
I I I I
I
I I
I
I
I I
t I
t F
N I I I
N.
\ ·s
s
(~ (b )
• (c) .
Fig. 5_6 A conduc
tor placed in a magnetic field un ~)
der different situations
(see Figs S.6(a) an
reversed ugh the co d (b)]. B u t if dire
nd uc to r ar e revers ctions o f both mag
thr0
current ductor re m ed , then the direction netic field and
e ai ns un ch an ge d [s o fforce experienced
bY th con ee Figs 5.6(a) and
(d)).
working •
.
5 7 sh ows th e . .
sc he m at ic diagra . .
f,gure iar copper co m o f a simple de mot
il A B C D m ou nt ed or consisting o f a
rec~~~~d by pe rm an on a shaft and plac
en t m~gnets. T h e ed in a magnetic fi
pro T ends o f th e coil ha s two identic eld
co il ar e co nn ec te al co nd uctors AB an
O
d permanently to tw
CD. ; R respective
ly. T h e co m m ut at o commutator segm d
Rihan T;e commut or segments are w ents
ator is p la ce d o n ell insulated from
stationary carbon br th e same shaft al ea ch
us he s B 1 an d B . ong with the coil.
2 ar e pressed agains T w o
t t~e commutator.
0
I
I
I
0 I
I
I
I
N I
I
I
s N
s
de s u p p ly -_ I
I
+ .. a. ., _- 'd c supply
_ _...
+
(a )
(b )
Fig. 5.7 Schematic I
diagram of ade motor
When th
CUtrent fle de supply co nn ec te d across -b
Cond ows th ro ug the rus hes B an
. 1 d B2 is switched on,
h th e co il A B C D • F '
as sh o ~ n in ig. 5 7(a) As a resu lt, each
uctor o f the co il ex
pe ri en ce s a mecha Fieming's left hand
ni~al fo r: :a r~ di
B
e conductor A B ex rection, while the
pe ri
CD ex pe ri en ce s a en ce s a force 1~ d o ~ These forc
i\ torque, an d th e force in upwar~ direction._ (sha es collectively
co il rotates about ft) in anticlockwis
its own axis e
•
h al f a ro ta ti on d segmen R o f th
es in co nt ac t·w it o f th e coil ~s complete ' R with t br 1 e commu-
h b ru sh B and se us h 1 , thereby
gment 2 B
2
••
432 Basic Electrica_/ Engineering
•
.
5.7(b). Since the
rev:r~ing the direction of current in the coil as shown i~ Fig.
d, the dire _
pos1tton of the conductors AB and CD of the coil are also interchange
on rotating :
tion of ~otation of the coil remains unchanged and the coil keeps
• . • . •
the same direction. .
the current in
Thus, function of the commutator is to reverse the direction of
to develop a
0
5.3 Construction of DC
·'I
Mac hine
ruction remains
Whether the de machine is a generator or a motor, the basic const
s parts of a
the same. Figure 5.8(a) shows the cross-sectional yiew showing variou
de machine.
two-pole de machine. Figure 5.8(b) sho~ s the equivalent circuit ofth~
Yoke
Flux Pole shoe
Field . ( ' ,I .. , . --
windin g I A+
l
' 1
I • I
I
I
I
PoIe -. I
I
:I
I
,; I A~ I
F
F+ I
Armat ure
condu ctor
Armat ure core
(b) Equivalent circuit
(a) Cross-sectional view .
Fig. 5.8 DC. machine
• DC Machines 433
• . . . fumes..
as moisture' dust' and ac1d1c
••) It forms a part o f magnetic circuit and ca . he magnet· •
(11 by the poles. It prov1'des the path of low mes t ic fl ux produced
, • •- . 1
re uctance for magnetic flux. -
po/es
An even number of poles are bolted to
the yoke. Each pole is divided into
three parts, namely pole core, pole
shoe, and field winding. This is shown
inFig.5.9.
The poles of the machin e are
electromagnets. A winding is placed
over the poles to excite them. This ""
winding is called exciting winding or~
field winding or magnetizing winding.
~owever, more commonly used name
Pole core
~eld winding. As the poles are
18
\
The •g permeab ility, SQ that it provides the low reluctance_ for the flux.
Fig. 5 t:le faces are shaped to fit the curvature of the armature as shown in
nd
PUrpo~e~.) ~ are known as the s~oes of th~ pole. The po~e shoes serve twq
sectio • (t) they spread out the flux in the atr gap also, being of larger crosi
ing co~iteduce the reluctance of the magnetic path and (ii) they support the excit:
lh (or field coils). .
e field ·1 s, which · • ·
. consist of copper wire or strip, are 1onner-w c. d c.
thec0 co1 oun "
th rrect d • • d ·1. .
ePl 1.tnens1on. Then the former is removed and the woun co1 1s put 1n
· · h fi II
\Ve getace over the core. These field coils are connected 1n senes, so t at tna
ing re t~e field Winding· having two terminals called F+ and F-.The field win
d' ce1ve h b
irC\:tly ac s t e current either from an external de source or may _e c_onnect
Uetic fl ross the annatur Wh urrent flows through the-field w1nd1ng, ma
as Sha\Vnux lines are establ.h e •• ·d. etnhc ke pole pieces' air-gap and armature co
in F. 1s e 1n e yo , ,• ,
•g. 5.8(a). -
434 Basic Electrical Engineering
Armature
and armature windi
It is further divided into two parts, namely armature cor~
the shaft as shown~.
The armature core is cylindrical in shape, mounted on
r sur~ace is slott e::
Fig. 5.lO(a) and rotates in the magnetic field. The oute
core ts made of la 1.
receive the armature conductors (windit;1g).The arm~ture
ness of the laminati: •
nations of sheet steel as shown in Fig. 5.1 O(b). The thick
and t~e c<;>nductors~:
varies from 0.4 to 0.6 mm. The insulatio.n ~etwee~ th~ core
the slots. The armatu
provided by placing thin sheets of sohd 1nsulat1on -In
coils, which are call~
conductors connected in specific manner form the _armature
armature winding. The ends of the armature coils
are brought to the commuta-
er and they fonn a closed
tor segments. The armature windings are made up copp
• • •
circuit.
Commutator
, , segments
Key
\~.. -4-- - Hole for
the shift
- core ~-r- ---A ir holes·
Slot
"\/'\
' ....
' .
' I
'\'
'
',
' • l
/, '
)
'I 'I ' I
I
I
I
I I I I
I I I I
I I
: I I
I
I I I
I I I
I I
I '
I
' \,.
\,.
)
I
' ' ''
;
'
/
Comm utator
segm ents
(b) Wave windin g
Lap windin g '
• S.12
F19. -rypes of armature winding
g
43 6 Basic Electrical Engineerin
.
of a large nu m be r of parallel paths, lap winding
ce
cWTent. Due to the presen cu rreiits. Figure 5. l3 (a ) shows th
e inten/;
rating large
more suitable for gene .
a
lap wind ing
connections in armature of
Wa~e winding co nd uc to rs a~e divided ,into .two
parallel
the ar m atu re
In ·this type of winding, in g th e ne gative brush finds two pa
rallel
cu rre nt en ter
paths. Thus, the armature us h. en ce , each parallel path carri
es a cur-.
po sit iv e br
paths while going to the m atu re cu rrent. In wave winding
the fi rst
is the tot al ar
rent of Ia /2 ' where Ia , which
'
po le)
I
la
la
Lo ad
f
s• ,
I I
1a12 m
+Ve
Brush
1
'B ru sh
Zl2
Load··
(b) Wave winding
ns in annature winding
. Fig. 5.13 lntema! connectio
G, .
5.4 EMF Equation of DC enerator •
. • •
cited To
When field winding is ex
m a~ et 1c field is es tab lished in the de machine,
ra~
use this machine as a gene e an na tu re is rotated with constant
angu}at
pr · or, t
velocity with the help of 1me mover Wh en th e• armature rotates its conductor1-1cs
es a d cord • . '
cut the magnetic flux lin n ac ing tO p araday's law of electromagnel,J •a
•d • f induced in the con.ductors. Th . d em f ~n
in uction, em
· . e equation ,of total in duce -
d ed e:
c generator can be calculat as 1011ows. ,
'
L
DC Machines 437
N rnber of pole s of generato~
f : fl~ prod uced by ~ach pole in webe r (Wb) .
~et _ speed of arma ture 1n rpm . • ,/ I
'
. .
. . 1 •1 . ' 60
rune required to com p ete one revo. utton,·dt = -N sec
E =.Pcf.>N z
-vo lt
g 60 A
This equation is called emf equa tion ~f ~he de generator
.
We can also write E = ct>ZN p volt
g 60 A
Where A_ • . .
- P for lap w1nd1ng
A === 2 for wave wind ing.
~.5 l
YPes of DC Generators ,,
lne 8Ylllb r
~re is O ic repre • is show · p·1 5 14 The arma
sentation of a de generator n in ~· •. • :. -
mover d~noted by a circ.le with two brushes. The arma
ture ts driven by _pnme
lbe fi;1th speed N rpm. The two ends of th~ arm a~e are denoted as A+
~d A-.
andp_/d Winding is show n·ne ar armature and the two ends
are denoted by F+
A I
438 Basic Electrical Engineering
field winding connection with armature as (i) shunt genera~or, (ii) series generator,
and (ii) compound generator. · •
in Fig. 5.15.
,, h
r
PM : prime mover
la
N : speed of armature In rpm
. Eg : emf induced In-armature
+
Ra : armature resistance
DC supply Ra Load V I a : armatu.re current. --
1
/, : field current
V : terminal voltage·
F- A- I
I
IL : load current
I
I
I
I!; .,
2 . ,
which creates more flu~ for a still larger emf and ~o o_n. is process o~ voltage
build-up continues. The effect of magnetic saturation 1n the pole faces hmits the
termi,:ial voltage of the generator to a steady state value (Eg).
Eg ------~
,I
/sh h
F+ ... •.
I
I
I
Induced E2 --1
I
emf I
Rsh Ra Load V
l
I
I
I
,
/ I
lsh1 Ish2
Field curren
(a) (b) I •
Voltage and current rel(!,tions From the circuit shown in Fig. 5.16(a),
write the current equation as
. Ia = IL + /sh. "
Now, voltage across load is V, which is same across field winding as bo
parallel with each other.
V
So, I=-
sh ~h·
drop and armature reaction drop. Thus, we get the voltage equation as
= + Eg + Vb~h + Armature reaction drop
V lfia
Since the shunt field winding has large number of turns of thin copper, i
sectional area is small. Its resistance is high. This is because the loa
Rsh
should not disturb the fi~ld current and remains constant for the o
/sh
range of generato~. •
. .
Load characteristics ofshunt generator The relation between the tennina
V and the load curre!lt IL is called load characteristics or ·performance. ch
istics of the generator.
From the voltage equation, we can see that as load curre~t incre jL
armature current increases to sati_sfy the load demand.· T~us, the anna
Ia
cons"" , bat-
I
Isa Rse
F+ F- h
Load
Ra
..
I,·
w1nding·too.
d · . •• ·1 R - J R 0
V (volt)
Voltage
due to
residual
flux
_ IL= la(amp.) ,
I ~-=t-~-t,,---+,- series
f q--1----~-+--=-- Series field winding
field windln
Ji..
<Dsh •
The compound generator can be either short shunt or long shunt as sbo 0
Figs 5.2l(a) and (b) respectively. So, the cumulative or different_ial coll1P
generator can be either short shunt or long shunt. •
DC Machines
-
IL 443
F+
jeS field + It
-
se r -.......
Rse Series F-
fie ld~ +
/sh F- lsh
Rse
Load F+
V F+ la Load
V
Ra Rsh
Shunt
field
Ra
So, as this emf always opposes the supply voltage, it i~ called back einf ~d
denote~ by Ek. Though it is denoted as ~b, basically it g~~s generated by the
generating action that we have s~en earlier. So, its magnitude can 6e determined
by the emf equation derived earlier. Thus,
'I ,
cf>ZN P
. Eb= - - -volt
A
. I -
, 60
where all symbol.s carry the same meaning as, i~ ~ase 9 r generators. . .
dThe back
. emf 1s shown schematically .in Fig• 5 •24(a)
' . If IS the•supply VOItage
1
v· 1
an Ra _is t~e value of the a°?ature resistance, the eq~ivalent circuit wilf be as·
shown m F1~. 5.24(br In equivalent circuit, hack emf is represented by a battery
of emf Eb with polanty such that it opposes the supply voltage. . •
' . . .. .. .'
:l ~
• , ' ";
r
•
r
•
A+ ' •I
>--..._ I
" ., '
V I
/
\.
, V
·,1 Rat• Supply ,' IEb\
Ji I voltage 'R
\ a ..;::.,.. I
l Supply
\ :::,-, I
voltage·
' ,, - .. -- ,
L
• ' I
L
- j )
I
L
D e Machines 445
o to r, su p p ly v o lt .. e
ag ,, h'·
se o f d e m I , as to o e b ack e m f E b
•n c a d an ce d ro / V er co m
n n a tu re resist
fbus, t p o
in
se
o
s
v e
V
rc
)
o
an
m
_
in
a
g
so
th e
a
b a c k e m fgets co n v rt f. ~ a - In
m
~a
ec
ct,
ha
the electrical
ni cal en ergy,
(Wbjclt o p . , . .e e , in to ~ e
th e ·~ rm a tu re . •
wor~ d o ;; in le ss th a n th e su p p ly v !t a · ·
Je"eloP k e m f 1s a lw a y s ly v 0
ta g e. T he net v o ltag e across
e is th e d if fe re n c e b e tween the supp 1 ck em f, which
'[he bac l~ g e an d ~ e ba
a n n a tu re c u rr e n t. H e nce, frolll the v o
eq u ation' , we can write
the arrnatuhr ge' .
•dest e V - Eb .·
. ,
JeCI = R
re current, la a
'
J\1111atu q. (5 .9 ), by "' we get
o lt a g e eq u at io n , E
• 1 ing b_oE th si d e s1o2fRth e .v . · I
MultlP Y 0 -1 + O O •
(5.10)
•
V/ - Ir a
l p o w e
. •
r in p u t to th e an nature
• VI = Electrica re si st an ce ca lled ar m ature copper
lo ss d u e to the armat u re
where 1 /= P o w e r
2
a a
loss ·
h an ic al p ow er de ve lo ped in the
E le c tr ic a l e q u iv a le nt _of gross mec .
E,Ja =
• . .
a rm a tu re f th e de motor.
o w e r eq u a ti o n o
• (5 1O) is c a ll e d p in / 2R lo ss an d re st is co nv erted into
• o f th e a rm
. a
. tu re in put is waste.d _ ·
EHqu an,on
ence some .
h •c al p o w e r w1th1.n th e arm.ature.
mec am ' • .
446 Basic Electrical Engineering
Similar to the de generators, the de motors are classifie~ d~~e.nding upon the
way of connecting the _field winding with the armature winding as shunt motor
and series motor. , ·,
/sh I
+ V: Supply v9ltage
I: Motor input current
Rsh
r
V
N: Speed of armature in rpm ,
Eb: Bac;:k emf •
R8 : Armature resistance
Rsh: Resistance of shunt field winding
1
I a: Armature current.
_ /sh: Shunt field current
L---~----'-------
r
V: Supply voltage
lse
I: Motor input current
N: Speed of armature.in rpm
Eb:.Back emf .
V Ra: Armatu re resista nce
Rse: Resistance of series field
winding .
la: Armature current
lse: Series field current
EXERCISES
1. ·What is the basic nature of induced emf in a de
•function f generat ?
• a dc gene
o c~mmutator in rator? . . •or. Wbat \
2. What is the difference between a generator and a moto
r? ,
3. Explain with a neat sketch the construction of a de
machine. ·
4. Which parts of a de machine are la~inated and why
?
5. What is the difference between lap-type and wave~typ
e armatur . .
6. What is the basic principle of a de· generator?
ewm
7. Derive ~om first principles, an expression for induced
• ' !
emf in a deg~
8. State different types of de generator and state applicatio
ns of each
9. Sketch and explain_ the load characteristics of the
following typ
generator: '
(i) D~ shunt generator
(ii)· DC series generator
(iii) DC compound generator
10. State various applications of de generators.
11. Explain the principle of working of a de motor. Wha
t is the fun •
coinmutator in a de motor?
12. State voltage .and power equation~ of a de ·motor expla
ining the im
of each term.
13. What is back emf? Explain the significance of back
emf.
14. Derive the expression for the ~lectrom~gnetic torqu
e developed
, motor.
•1s. •Explain why a de s~ries m?tor_ should not be started ·d
on no 1oa •
16. What are applications of de shunt motor? ,.
.17. What are applications of de series motor?
. V
' l
'I
r: