Attachment #1

THAI BINH SBFP/MBFP/BFBP OVERHAUL SCHEDULE

WORKING DAYS

○ #1 START UP BFP 1 2 3 4 5 6 7 8 9 10 ○ #1 MBFP B 11 12 13 14 15 16 17 18 19

- PIPE & INSTRUMENT DISMANTLE - PIPE & INSTRUMENT DISMANTLE

- COUPLING DISMANTLE - COUPLING DISMANTLE

- BEARING HOUSING (DE, NDE) DISMANTLE - BEARING HOUSING (DE, NDE) DISMANTLE

- BEARING HOUSING BRACKET DISMANTLE - BEARING HOUSING BRACKET DISMANTLE

- CASING COVER DISMANTLE - CASING COVER DISMANTLE

- INTER CASING(ROTOR) DISMANTLE - INTER CASING(ROTOR) DISMANTLE

- BLINDING COVER ASSEMBLY - BLINDING COVER ASSEMBLY

○ #1 MBFP A ○ #1 BFBP A

- PIPE & INSTRUMENT DISMANTLE & COUPLING

- PIPE & INSTRUMENT DISMANTLE
DISMANTLE
- BEARING HOUSING (DE, NDE) DISMANTLE & BEARING
- COUPLING DISMANTLE
HOUSING BRACKET DISMANTLE
- CASING COVER DISMANTLE & BLINDING COVER
- BEARING HOUSING (DE, NDE) DISMANTLE
ASSEMBLY

- BEARING HOUSING BRACKET DISMANTLE ○ #1 BFBP B

- PIPE & INSTRUMENT DISMANTLE & COUPLING

- CASING COVER DISMANTLE
DISMANTLE
- BEARING HOUSING (DE, NDE) DISMANTLE & BEARING
- INTER CASING(ROTOR) DISMANTLE
HOUSING BRACKET DISMANTLE
- CASING COVER DISMANTLE & BLINDING COVER
- BLINDING COVER ASSEMBLY
ASSEMBLY
HHI TMC 1 1 1 1 1 1 1 1 1 1 HHI TMC 1 1 1 1 1 1 1 1 1
Worker Worker
LOCAL 5 5 5 5 5 5 5 5 5 5 LOCAL 5 5 5 5 5 5 5 5 5

1. HHI-TMC -> 1-TA for BFP/BFBP/SBFP

-> Technical Assist, Overhauling Supervision, Comunication with Customer
REMARK
2. Local Laborers -> 5-Laborers -> Pump & Parts Dismantling Support, Cleaning, Carry & Handing
( However, safety managers and fire monitors are excluded from the laborers. )
 Attachment #2

For reference

[Thai Binh2 PP]

Procedure of BFP&BFBP dismantle work
Customer Service Team

# Noted #
This document is reference for dismantle work of BFP&BFBP.
Summary of dismantle work

3. REMOVING THE BEARING AND MECHANICAL SEALS 4. REMOVING THE CASING COVER
1. REMOVING THE AUX. PIPING & INSTRUMENTS 1) REMOVE THE BEARING HOUSING-DE SIDE. 1) REMOVE THE HEX. NUT AND SET THE LIFTING TOOL.
1) OPEN DRAIN VALVE AND DRAIN WATER IN - REMOVE THE BEARING HOUSING-UPPER HALF. 2) HOOK-UP THE CASING COVER WITH WIRE ROPE(or SLING BELT).
THE OUTER CASING. - REMOVE THE RADIAL BEARING AND BEARING HOUSING-LOWER HALF. 3) REMOVE THE CASING COVER BY THE JACK BOLT FROM THE OUTER CASING.
2) REMOVE THE AUX. PIPING AND - REMOVE THE DEFLECTOR. 4) MAKE THE CASING COVER MOVE ALONG THE SHAFT CAREFULLY NOT SO AS
INSTRUMENTS AROUND PUMP. 2) REMOVE THE BEARING HOUSING-NDE SIDE. TO GIVE ANY DAMAGE TO THE SHAFT.
- REMOVE THE BEARING HOUSING COVER, BEARING HOUSING-UPPER 5) PUT THE CASING COVER ON THE WOODEN BOARD.
2. REMOVING THE COUPLING HALF AND THRUST BEARING.
1) REMOVE THE COUPLING GUARD, COUPLING - REMOVE THE INNER PARTS IN THE BEARING HOUSING SUCH AS
SPACER. COUPLING NUT AND COUPLING HUB. THRUST COLLAR NUT, SET RING, THRUST COLLAR, LOCATING RING,
OIL SEAL RING, OIL SEAL RING RETAINER AND RADIAL BEARING.
- REMOVE THE BEARING HOUSING-LOWER HALF AND THE DEFLECTOR.
3) REMOVE THE MECHANICAL SEAL CARTRIDGE.
4) THE SHAFT SURFACE SHOULD BE PROTECTED NOT SO AS TO GIVE ANY
DAMAGE BY THE ADQUATE RUBBER SHEET.

5. ASSEMBLE THE EXTRACTOR FOR INNER PART 6. PULL-OUT THE INNER CARTRIDGE 7. DISMANTLINIG THE INNER PARTS
1) ASSEMBLE THE EXTRACTOR ON THE SHAFT DE SIDE. 1) PULL OUT THE INNER CARTRIDGE UP TO THE POSITION 1) LAY THE INNER CARTRIDGE ON THE WOODEN BOARD
2) HOOK UP THE INNER CARTRIDGE WITH WIRE ROPE(or WHERE THE WIRE ROPE(or SLING BELT) SHALL BE ABLE TO ON THE FLOOR WITH CARFUL ATTENTION NOT SO AS
SLING BELT) USE. TO GIVE ANY DAMAGE.
2) PULL THE INNER CARTRIDGE UNTIL THE INNER 2) DISMANTLE THE INNER PARTS.
CARTRIDGE IS WITHDRAWN FROM THE OUTER CASING.
3) CAREFULLY ATTENTION SHOULD BE PAID NOT SO AS
TO GIVE ANY DAMAGE TO THE INNER CARTRIDGE BY
LOSING BALANCE.
2
 2.1 BFP – prepare to dismantle

(1)

5.1 Disassembly 5.1.2 Lube Oil Pipe Removal

The disassembly refers to following orders in accordance with overhaul procedure 1) Remove lube oil supply & return piping lines connected to Lube Oil System.
drawing.
Before disassembly, confirm the storage conditions of the spare parts. Store them 5.1.3 Coupling Removal
always without any shortage. If any shortage is found, arrange for it as soon as 1) Disconnect the coupling covers and coupling spacer
possible.
2) Before pulling out the coupling hub, check the alignment condition and record it
because this record can be helpful for an evaluation for the pump operating
5.1.1 Pipe and Wire Removal condition, the next installation condition. etc.
1) Open the drain valve to drain water inside the pump in accordance with “2.2.6 1) 3) Remove coupling hub (pump side)
Warming after Draining Water” The use of special tools(Supplied item) and heat should be required to remove the
2) Block the cooling water in all auxiliary piping connected to pump and remove all coupling hub, which has a shrink fit to the pump shaft.
auxiliary piping, electric wires, instruments, etc.
3
[Background] Reference picture

4
 2.2 BPF NDE side bearing box removal

(2)

Bearing Box Removal (NDE Side) 6) Loosen set ring screws and remove trust collar nut (1282) by using extractor which is
1) Remove bearing box cover (BP:1403, BFP:1404) and O-ring (BP:1731B, BFP:1731G) supplied a special tool. And remove set ring (1284).
2) Loosen upper bearing box (1402) bolting and a reamer pin. 7) Remove trust collar (1281)
Remove the upper bearing box. When thrust collar is dismantled, heat it gradually below 80℃ and use with extractor which is
3) Remove trust bearing (1440) on both side of trust collar. supplied a special tool.
4) Remove sleeve bearing (1450) 8) Remove locating ring (1283)
The sleeve bearing is a split type and can be removed by lifting off the upper half and rotating 9) Remove oil sealing retainer (1426) and oil sealing (1425)
the lower half around the shaft until it is free. In the interest of balancing the shaft, use the 10) Loosen setscrew holding deflector and remove the deflector (BP:1421A, BFP:1421B) and o-
crane and chain blocks. ring (BP:1731A, BFP:1731F) Before removing the deflector, mark, measure, record its
5) Loosen lower bearing box bolting and reamer pin. assembling position.
Remove the lower bearing box 5
 [Background] Reference picture

(2)

6
 2.3 BPF DE side bearing box removal

(3)

Bearing Box Removal (DE Side)

1) Loosen upper bearing box bolting and a reamer pin.
Remove the upper bearing box.
3) Remove radial bearing (1450)
The radial bearing is a split type and can be removed by lifting off the upper half and rotating
the lower half around the shaft until it is free. In the interest of balancing the shaft, using the
crane and chain blocks.
4) Loosen setscrew holding deflector and remove the deflector (1421A/B) and o-ring (BP:
1731A, BFP: 1731F) Before removing the deflector, mark, measure, record its assembling
position.
7
 [Background] Reference picture

(3)

8
 2.4 BPF Mechanical Seal Removal

(4)

Mechanical Seal Removal (1310)

1) Place spacers (Setting Disc) for correct positing of seal before removal of
mechanical seal.
(Refer to Note 5 for BP, Note 4 for BFP on mechanical seal drawings.)
2) Loosen cap-screws of mechanical seal
3) Refer to mechanical seal instruction for detailed information on disassembly and
assembly. 9
 [Background] Reference picture

(4)

10
 2.5 BPF Casing Cover (1180) Removal

(5)

5.1.9 Casing Cover (1180) Removal 4) Remove the balance bush (1272)
1) Loosen nuts and washers holding the casing cover by hydraulic torque wrench. 5) Remove o-ring & back-up ring (1731D) on balance bush
2) Remove after pull the casing cover toward non driving side by using Jack bolt. In
the interest of balancing the shaft, use the crane and chain blocks to support. Close
attention should be paid not to damage on shaft surface. Disassembled casing cover
must be adequately supported by wood blocks to prevent even little movement.
3) Remove the spiral wound gasket (1734B) and adjusting ring (1737)
※ When reassembling, all gasket and o-rings must be replaced with new ones.
11
 [Background] Reference picture

(5)

12
 2.6 BPF Inner Casing and Rotation Parts Removal

(6)

5.1.11 Inner Casing and Rotation Parts Removal 4) Inner casing & rotation parts are removed from the outer casing. Use extreme
CAUTION: Identify all impellers, keys, stage casings and diffusers by marking them as caution not to occur any damage to other parts by handling a chain block, which
they are removed with the appropriate stage number so that they are reassembled in keeps rotation parts in balance.
the same location. 5) Transport the inner casing & rotation parts to the disassembly yard
Inner casing parts: suction casing (1110), inner casing (1142, 1144), guide vane (1191), 6) Place it vertically onto the assembly jig. Suction side has to be located at
Tie bolt/ double nuts (1726), casing ring (1101), inter bush (1107). downward direction. At this time consideration should be taken not to be inclined or
Rotation parts: shaft (1221), impeller (1212), split ring (1254, 1255), inter sleeve (1252, overturned.
1253), balance sleeve (1271), split ring holder (1256) And the suction casing (the bottom side) must be supported rigidly to prevent
1) Set the special tool for removing the inner parts cartridge tottering.
① Set the support & chain block for shaft leveling (DE) 7) Support the shaft with a block or jack from the floor level to prevent it form
② Set the support, H-beam, trolly and chain block for shaft leveling (NDE) dropping.
2) Push shaft to NDE (Non Drive Side) by pushing bolt installed on special tool (DE) 13
3) Pull out the inner parts cartridge from the outer casing assembly by trolly.
 [Background] Reference picture

(6)

14
 2.7 BPF closing by blind flange

(7)

Blind flange

15
 [Background] Reference picture

(7)

16
Attachment #3

AZ-ZOUR NORTH FWP Tool List

NO. Tool Size Qt'y Picture Remark

M6 M8 M10 M12 M14 M16

1 Spanner M20 M17 M19 M22 M24 Each 2ea M6=6mm
M27 M30 M36 M46

Hammer
2 Hammer Rubber Hammer Each 2ea
Bronze Hammer

3 Pipe Wrenches 350mm , 450mm, 600mm Each 1ea

M8 M10 M12 M14

4 Eye-Bolt Each 2ea
M16 M20 M24

5 Hand Socket Set 10 ~ 32mm 1Set

6 Hand Socket Set 21 ~ 55mm 1Set

7 Ratchet Handle 250mm, 500mm Each 1ea

8 Air Impact Wrenches ¾ inch, ½ inch Each 1ea

9 Adjustable Wrench 300mm , 450mm Each 1ea

10 Wrecking Bar - 1ea

1.5~10mm SET 1set

11 Ball end hex L-Key SET
3/18~3/8 inch SET 2set
 M16 M20 M22
12 Ball end hex L-Key Each 1ea
M24 M27 M30

13 Dial Gauge(1/100mm) 1~100mm 4set

14 Filler Gauge(0.1mm ~ 10mm) 0.1~10mm 1est

15 Inside Gauge (50 ~ 1000mm) 50~1000mm 1set

16 Cylinder Gauge(50~150mm) 50~150mm 1set

17 Micro Meter(100~125mm) 100~125mm 1set

18 Rag - 2ea

19 Lubricating Oil Oil applied to pump 2L -

20 Grease Grease applied to pump 1box -

21 Safety Rope - 100m

22 Safety Helmet - 2ea

23 Silicon Grease - 1ea

24 Molykote - 1ea
25 WD-40 - 10ea

Heating Torch
26 - 1ea
Cutting Torch

27 Cutting Torch - 1ea

28 Flashback Arrestor - 2ea

29 Hand Grinder 4 inch 4 inch 1ea

30 Cord Reel 50M 1ea

31 Air Hose 50M 1ea

32 Air Gun - 1ea

33 Spatula - 2ea

34 Driver 600mm 2ea

35 Hydraulic Jockey 3Ton-300mm 1ea

36 Shackles ½ inch, 8½ inch Each 1ea

Oxygen Gas For dismantle

37 - Each 1ea
LPG Gas coupling
38 Loofah - 3ea

2Ton 3ea
39 Chain Black
3Ton 1ea

40 Honing Steel - 1set

4m*100mm 4ea
4m*50mm 4ea
4m*25mm 4ea
41 Siling Belt 3m*50mm 4ea
3m*25mm 2ea
2m*50mm 2ea
2m*25mm 2ea

42 Gasket Bond - 2ea

Attachment #4

DOCUMENT SUBMISSION STATUS: FF

NOTE:

0 04.28.2014 FOR FINAL D.H.LEE J.W.SHIN J.Y.AHN

REV. DATE DESCRIPTION DRAWN CHECKED APPROVED APPROVED

OWNER OWNER’S CONSULTANT

VIETNAM OIL AND GAS GROUP (PVN) FICHTNER PVPOWER PCC

EPC CONTRACTOR EPC CONSTRACTOR’S CONSULTANT

PETROVIETNAM CONSTRUCTION JOINT

WORLEYPARSONS
STOCK CORPORATION (PVC)
POWER ISLAND PACKAGE SUPPLIER

SOJITZ CORPORATION DAELIM INDUSTRIAL CO., LTD.

PROJECT TITLE

THAI BINH 2 THERMAL POWER PLANT 2 x 600MW

DRAWING / DOCUMENT TITLE

SPECIAL TOOL LIST FOR BFP

Vendor's Logo: FUNCTION NAME SIGN DATE
DRWN D.H.LEE 04.28.2014
CHKD J.W.SHIN 04.28.2014
APPD I.S.KOO 04.28.2014

DOCUMENT NO: TB2-SDC.VP103-00LAC-M-M1B-LST-0001 No of page: Scale Rev.0

Cover page 1 / 2
P.O NO. 110180-18-101-001

11LAC10AP001/002/003/004/005,
ITEM NO.
21LAC10AP001/002/003/004/005

ITEM DESCRIPTION BOILER FEEDWATER PUMP

DOCUMENT NO. TB2-SDC.VP103-00LAC-M-M1B-LST-0001

DOCUMENT TITLE SPECIAL TOOL LIST FOR BFP

REV NO. Rev.0

Daelim's Approval Status

Daelim Industrial Co., Ltd.

Job No. 110180

A - APPROVED

B - APPROVED WITH COMMENTS

C - RETURNED FOR CORRECTION

D - REJECTED

N - NOT APPLICABLE(REFERENCE ONLY)

SIGNED BY : DATE :

DIC'S PERMISSION TO PROCEED OR REVIEW TAKEN ON VENDOR

PRINTS SHALL NOT RELIEVE VENDOR FROM ITS RESPONSIBILITIES
OR LIABILITIES UNDER THE PURCHASE ORDER.

VENDOR'S LOGO:

Cover page 2 / 2
 DIC JOB NO. : 110180
SPECIAL TOOL LIST P/O NO. : 110180-18-101-001
ITEM NO. : 11LAC10AP003/004,21LAC10AP003/004
NAME OF EQUIPMENT : MAIN BOOSTER FEEDWATER PUMP VENDOR'S NAME : HYUNDAI HEAVY INDUSTRIES.,CO.LTD

QUANTITY
SL. SPECIFICATION SUPPLY PER SUPPLY PER
NAME OF SPECIAL TOOL SKETCH PURPOSE REMARKS
No. (MATERIAL) ONE TOTAL
EQUIPMENT EQUIPMENT

SPECIAL SPANNER FOR IMPELLER DISMANTLING FOR

1 JIS SS400 1 1
NUT IMPELLER NUT

DISMANTLING FOR
2 EXTRACTOR FOR COUPLING HUB JIS SS400 1 1
COUPLING HUB

THRUST COLLAR

PULLOUT TOOL FOR THRUST DISMANTLING FOR

3 JIS SCM435 1 1
COLLAR THRUST COLLAR
 DISMANTLING FOR
PULLOUT TOOL FOR THRUST
4 JIS SCM435 THRUST COLLAR 1 1
COLLAR NUT
NUT

SETTING FOR
5 TOOL FOR LOCATING RING ALUMINUM 1 1
LOCATING RING

DISMANTLING FOR
6 TOOL FOR SUCTION BRACKET JIS SS400 1 1
SUCTION BRACKET
 DIC JOB NO. : 110180
SPECIAL TOOL LIST P/O NO. : 110180-18-101-001
ITEM NO. : 11LAC10AP001/002,21LAC10AP001/002
NAME OF EQUIPMENT : MAIN BOILER FEEDWATER PUMP VENDOR'S NAME : HYUNDAI HEAVY INDUSTRIES.,CO.LTD

QUANTITY
SL. SPECIFICATION SUPPLY PER SUPPLY PER
NAME OF SPECIAL TOOL SKETCH PURPOSE REMARKS
No. (MATERIAL) ONE TOTAL
EQUIPMENT EQUIPMENT

DISMANTLING FOR
1 EXTACTOR FOR INNER PARTS JIS SUS304 3 3
INNER PARTS

DISMANTLING FOR
2 EXTRACTOR FOR COUPLING HUB JIS SS400 1 1
COUPLING HUB

SETTING FOR
3 TOOL FOR LOCATING RING ALUMINUM 1 1
LOCATING RING
 THRUST COLLAR

PULLOUT TOOL FOR THRUST DISMANTLING FOR

4 JIS SCM435 1 1
COLLAR THRUST COLLAR

DISMANTLING FOR
5 PULLOUT TOOL FOR NUT JIS SCM435 THRUST COLLAR 1 1
NUT

DISMANTLING FOR
6 TOOL FOR CASING COVER JIS SS400 1 1
CASING COVER

FOR MBFP and SBFP

7 TORQUE WRENCH PURCHASE 1 1
OUTER CASING BOLT
8 TOOL BOX JIS SS400 TOOL BOX 1 1
 DIC JOB NO. : 110180
SPECIAL TOOL LIST P/O NO. : 110180-18-101-001
ITEM NO. : 11LAC10AP005,21LAC10AP005
NAME OF EQUIPMENT : START-UP BOILER FEEDWATER PUMP VENDOR'S NAME : HYUNDAI HEAVY INDUSTRIES.,CO.LTD

QUANTITY
SL. SPECIFICATION SUPPLY PER SUPPLY PER
NAME OF SPECIAL TOOL SKETCH PURPOSE REMARKS
No. (MATERIAL) ONE TOTAL
EQUIPMENT EQUIPMENT

SETTING FOR
1 TOOL FOR LOCATING RING ALUMINUM 1 1
LOCATING RING

THRUST COLLAR

PULLOUT TOOL FOR THRUST DISMANTLING FOR

2 JIS SCM435 1 1
COLLAR THRUST COLLAR

DISMANTLING FOR
3 SPECIAL SPANNER FOR NUT JIS SCM435 THRUST COLLAR 1 1
NUT
 DISMANTLING FOR
4 EXTRACTOR FOR COUPLING HUB JIS SS400 1 1
COUPLING HUB

DISMANTLING FOR
5 TOOL FOR CASING COVER JIS SS400 1 1
CASING COVER