SSP 675 Audi e Tron Type Ge Self Study Manual

Audi e-tron (type GE)
Self-study programme 675

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For internal use only
Audi Service Training

< Back Forward > Ξ Contents
Contents
Introduction
Distinguishing features of the vehicle _____________________________________________________________________________________________________________________ 4
Dimensions ___________________________________________________________________________________________________________________________________________________ 6
Body
Overview ______________________________________________________________________________________________________________________________________________________ 8
Underbody structure ________________________________________________________________________________________________________________________________________ 10
Body assembly _______________________________________________________________________________________________________________________________________________ 12
Audi e-tron driving strategy

Drive __________________________________________________________________________________________________________________________________________________________ 16
quattro with e-tron technology ____________________________________________________________________________________________________________________________ 16
Recuperation (energy recovery) ____________________________________________________________________________________________________________________________ 17
Power units
Electric drive motor for front axle _________________________________________________________________________________________________________________________ 18
Electric drive motor for rear axle __________________________________________________________________________________________________________________________ 19
Electric drive motor _________________________________________________________________________________________________________________________________________ 20
Torque/speed generation ___________________________________________________________________________________________________________________________________ 22
Drive dynamics ______________________________________________________________________________________________________________________________________________ 23
Electric drive cooling system _______________________________________________________________________________________________________________________________ 26
Electric drive control unit _ _________________________________________________________________________________________________________________________________ 32
Power transmission
Overview _____________________________________________________________________________________________________________________________________________________ 34
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Selector mechanism ________________________________________________________________________________________________________________________________________ 36

Park-by-wire parking lock _ _________________________________________________________________________________________________________________________________ 40
Parking lock mechanism ____________________________________________________________________________________________________________________________________ 42
Single-speed transmission – 0MA _________________________________________________________________________________________________________________________ 44
Lightweight planetary gear differential __________________________________________________________________________________________________________________ 46
Single-speed transmission – 0MB _________________________________________________________________________________________________________________________ 48
Service information _________________________________________________________________________________________________________________________________________ 50
Running gear
Overview _____________________________________________________________________________________________________________________________________________________ 52
Axles __________________________________________________________________________________________________________________________________________________________ 53
Adaptive air suspension ____________________________________________________________________________________________________________________________________ 54
Steering system _____________________________________________________________________________________________________________________________________________ 56
Brake system ________________________________________________________________________________________________________________________________________________ 58
Brake regulation system MK C1 _ __________________________________________________________________________________________________________________________ 59
Wheels, tyres and tyre pressure monitoring _____________________________________________________________________________________________________________ 65
Electrics and electronics

Power supply ________________________________________________________________________________________________________________________________________________ 66
Networking __________________________________________________________________________________________________________________________________________________ 70
FlexRay _______________________________________________________________________________________________________________________________________________________ 76
Terminal management _____________________________________________________________________________________________________________________________________ 78
Data bus diagnostic interface J533 _ ______________________________________________________________________________________________________________________ 80
Onboard supply control unit J519 (BCM1) ________________________________________________________________________________________________________________ 81
Convenience electronics ____________________________________________________________________________________________________________________________________ 82
Convenience system central control unit J393 ___________________________________________________________________________________________________________ 83
Virtual exterior mirrors _____________________________________________________________________________________________________________________________________ 84
Control unit in dash panel insert J285 ____________________________________________________________________________________________________________________ 86
Motor control unit J623 ____________________________________________________________________________________________________________________________________ 87
Exterior lighting _____________________________________________________________________________________________________________________________________________ 88
2
High-voltage system
Overview of the high-voltage components _______________________________________________________________________________________________________________ 92
Safety regulations ___________________________________________________________________________________________________________________________________________ 94
Warning labels ______________________________________________________________________________________________________________________________________________ 95
High-voltage battery 1 AX2 ________________________________________________________________________________________________________________________________ 96
Charging sockets on the vehicle _________________________________________________________________________________________________________________________ 108
Vehicle communication with the power source ________________________________________________________________________________________________________ 116
External sound ____________________________________________________________________________________________________________________________________________ 117
Audi e-tron charging system (compact) _ _______________________________________________________________________________________________________________ 121
Air conditioning and thermal management

Thermal management ____________________________________________________________________________________________________________________________________ 123
Refrigerant circuit _________________________________________________________________________________________________________________________________________ 124
Refrigerant circuit and heating circuit __________________________________________________________________________________________________________________ 126
Refrigerant circuit, heating circuit and coolant circuit for high-voltage battery ___________________________________________________________________ 128
Refrigerant circuit, heating circuit, coolant circuit for high-voltage battery and coolant circuit for electric powertrain _ _____________________ 130
Thermal management system scenarios _______________________________________________________________________________________________________________ 132
Thermal management control unit J1024 ______________________________________________________________________________________________________________ 143
Assembly group - heat exchanger for heat pump operation and for high-voltage battery, refrigerant circuit valves __________________________ 144
Coolant expansion tank __________________________________________________________________________________________________________________________________ 145
Overview and position of refrigerant circuit, heating circuit and coolant circuits __________________________________________________________________ 146
Fitting locations of coolant changeover valves and coolant pumps _________________________________________________________________________________ 148
Safety and driver assist systems

Driver assist systems _____________________________________________________________________________________________________________________________________ 149
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Passive safety ______________________________________________________________________________________________________________________________________________ 154

Airbag control unit J234 __________________________________________________________________________________________________________________________________ 158
Sensors _____________________________________________________________________________________________________________________________________________________ 160
Active safety _______________________________________________________________________________________________________________________________________________ 163
Infotainment and Audi connect

Introduction and overview of versions __________________________________________________________________________________________________________________ 164
Sound ______________________________________________________________________________________________________________________________________________________ 166
Aerials ______________________________________________________________________________________________________________________________________________________ 170
Servicing, inspection & roadside/breakdown assistance

Service interval display ___________________________________________________________________________________________________________________________________ 174
Roadside/breakdown assistance ________________________________________________________________________________________________________________________ 174
Self-study programmes _ _________________________________________________________________________________________________________________________________ 175
This self-study programme teaches a basic knowledge of the design and functions of new models, new vehicle Note
components or new technologies.
It is not a Workshop Manual. Any figures given here are for explanatory purposes only and refer to the
data valid at the time of writing. Content is not updated.
It is essential that you refer to the latest technical literature when carrying out maintenance and repair work. Reference
3
Introduction
Distinguishing features of the vehicle
e-tron emblem on cover

of charging socket (right-side)
675_201
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>> Vehicle key with e-tron

emblem
e-tron emblem on cover

of charging socket (left-side)
675_204
675_205
e-tron emblem Brake caliper with e-tron emblem
4
On rear of vehicle
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675_202
e-tron emblem on rear lid
675_151
In interior
e-tron emblem on dash panel
>> Audi virtual cockpit in dash panel insert with
e-tron emblem
MMI system with e-tron displays
Car Range monitor
Range potential: + 43 km
Climate control
Front left seat ventilation
Range mode
675_139
675_203
5
Dimensions
1629
1061
1655 1652
1935 20434)
675_187
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1047 1)
996
880
928 2928 1045

4901
675_188
6
1940
15472)
14893)
15242)
14453)
1053
1080
675_189
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Exterior dimensions and weights Interior dimensions and other specifications
Length in mm 4901 Front cabin width in mm 15472)
Width (not incl. mirrors) in mm 1935 Front shoulder width in mm 14893)
Width (incl. mirrors) in mm 20434) Rear cabin width in mm 15242)
Height in mm 1629 Rear shoulder width in mm 14543)
Front track in mm 1655 Through-loading width in mm 1061
Rear track in mm 1652 Load sill height in mm 800
Wheelbase in mm 2928 Luggage compartment capacity 600

in ltr.
Unladen weight in kg 2565
Front storage compartment in ltr. 60
Max. gross weight in kg 3140
Drag coefficient 0.275)
1)
Maximum headroom
2)
Elbow room width
3)
Shoulder room width
4)
Vehicle width with exterior mirrors +146 mm
5)
0.28 with exterior mirrors
All dimensions are given in millimetres and refer to the unladen weight of the vehicle.
7
Body
Overview
The body of the Audi e-tron (type GE) is a modern composite The bumper carriers with crash boxes, the suspension strut cross
construction using various materials. In addition to various grades member and the reinforcement struts between the two front
of steel, sheet aluminium is used in the rear part of the underbody longitudinal members are manufactured from extruded aluminium
and die-cast aluminium is used for the front suspension turrets. profiles.
Outer skin: Attachments:
>> Side panels >> Bonnet

>> Roof >> Rear lid
>> Doors
are made of steel. >> Wings
are made of aluminium.

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Key:
Sheet aluminium
Die-cast aluminium
Aluminium section
Ultra-high-strength steel (hot-formed)
Modern high-strength steel
High-strength steel
Soft steel
8
Joining techniques
A number of different joining technologies are used for the vehicle spot welding for steel, the following technologies are primarily
body of the Audi e-tron (type GE). In addition to classic resistance used:
>> Laser welding for steel >> Seaming

>> MAG welding >> Bonding
>> Laser soldering/brazing >> Semi-tubular punch riveting
>> MIG soldering/brazing for steel >> Flow-drill screws
>> Friction element welding >> Pop rivets
>> Resistance spot welding for aluminium
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675_192
9
Underbody structure
One of the innovative features of the Audi e-tron is the way in
which the high-voltage battery is fully integrated in the load-
bearing structure of the underbody. This requires considerable
constructive effort and a high level of precision when fitting the
battery. The underbody structure of the Audi e-tron (shown in red)
consists primarily of ultra-high-strength hot-formed sheet steel
parts. It not only provides the body with the necessary rigidity in
the event of a side-on collision but also increases its strength,
particularly in areas that are especially relevant for safety, such as
the high-voltage battery.
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Bolted connection between high-voltage

battery and side member/sill panel
675_194
Battery frame
During the development of the high-voltage battery, great impor-

tance was placed on safe construction of the battery frame. The
aluminium construction with a frame consisting of extruded
profiles and node castings not only provides the highest possible
protection in the event of an accident but also increases the body’s
torsional rigidity.
10
675_193
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Bolted connection for high-voltage

battery in interior
High-voltage battery
The high-voltage battery is secured to the underbody of the

Audi e-tron with a total of 37 bolts. Three bolted connections are
accessible from the interior of the body in the area of the heel
plate.
Underbody guard
An aluminium underbody guard protects the high-voltage battery

against damage from below, such as due to stone chipping. The
attachment points for the underbody guard are set back in dish-
shaped recesses to improve the vehicle’s aerodynamics.
11
Body assembly
Bonnet
Similarly to the Audi Q8 (type 4M), the Audi e-tron (type GE) does The axis of the hinge is formed by a bolt. The nut for this bolt has a
not have a wrap-around bonnet. As a result, it was possible to flange with an outside diameter that is smaller than the inner
install a more simply constructed bonnet hinge on these models. diameter of the mounting in the bottom part of the hinge. This
On the Audi e-tron, the hinge is secured to the side of the wing allows the axis of the hinge to be moved slightly while it is
mounting flange with three bolts. Elongated holes in the bottom installed, enabling further fine adjustments to be made to the
part of the hinge allow the longitudinal positioning (X) and the bonnet in the Z direction while the installed bonnet is closed.
height (Z) to be adjusted so that the bonnet can be aligned with
the door and the wing. The e-tron, unlike the Q8, has an outward To ensure that the bolt cannot be removed when the bonnet is
opening hinge with the pivot point under the wing. As it is hidden closed and to therefore enable access to the motor compartment,
under the water deflector strip, no hinge cover is required. the thread is upset by the manufacturer after installation. The bolt
can therefore only be loosened by a few turns.
The bonnet is secured to the top part of the hinge with two studs.
This part also has elongated holes to enable the longitudinal and
lateral positioning (X and Y) to be adjusted.
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Adjustment range
Adjuster screw Upset thread
675_160
12
Wings
Three-part wings are fitted on the Audi e-tron (type GE). They each The charging flap module is engaged in the space between the
consist of an upper and lower outer part which are joined to an upper and lower outer parts. If the vehicle is not equipped with a
inner part that acts as a carrier. These three aluminium parts are charging flap on one side, the opening between the upper and
seamed, bonded and clinched together. The seal installed at the lower part of the wing is sealed with a carrier part.
front acts as a stop for the headlight and seals the point where it
meets the wing.
Seal for headlight Wing (inner part) Charging flap module

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675_161
Upper wing (outer part) Lower wing (outer part)
Charging flap module
Depending on the vehicle equipment and country, the Audi e-tron charge selector buttons EX40 is pressed briefly to allow access to
(type GE) is either equipped with one (on the driver side) or two (on the charging socket. If the vehicle is equipped with a convenience
both sides) high-voltage battery charging sockets. They are located key, the vehicle does not have to be unlocked if the vehicle key is in
in charging flap modules behind the front wheels in the spaces in the vicinity of the charging unit. The charging flaps move down-
the wings. When the vehicle is unlocked, the cover for the charging wards to save space when they are opened. This ensures that there
flap module moves downwards when the button in the module for is enough space to easily plug in and unplug the charging cable.
battery charge selector buttons EX32 or module 2 for battery
13
Depending on the vehicle equipment, the button in the module for When the charging flap is open, the control unit for high-voltage
selector buttons is also used to unlock the charging connector to battery charging unit J1050 actuates a light in the charging flap
allow the charging cable to be unplugged from the vehicle after module via a discrete wire.
charging is completed.
Light in charging Module for battery

flap module charge selector buttons
EX32
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Drive unit for LED module for

charging socket 1 charging socket 1
cover L263
VX86
675_162
675_163
Charging flap manual release
Reference
For further information on the charging flap, refer to page 107.
14
The charging indicator is integrated into the charging flap module charging unit J1050. In addition, the command for how the LED
as an LED module and shows the charging status. A sticker on the module for charging socket should be actuated is also transmitted
inside of the charging flap module explains how different statuses via LIN. If a second charging flap module is also installed (PR
are indicated. As the LIN slave, the charging flap module receives number: JS1), it is connected to the control unit for high-voltage
the command to open or close the drive unit for charging socket battery charging unit J1050 via the same LIN connection.
cover from its LIN master, the control unit for high-voltage battery
LED module for

charging socket 1
Convenience system Data bus diagnostic L263
central control unit interface
J393 J533
Drive unit for charging
socket 1 cover
VX86
Control unit for high-

voltage battery charg-
ing unit
J1050
Key:
Drive unit for charging
socket 2 cover
Convenience CAN VX87
Hybrid CAN LED module for

charging socket 2
L264
LIN bus
675_074
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The drive unit for charging socket cover is assigned to the side of If the drive unit no longer opens the charging flap module electri-
the vehicle via a ground coding pin. On drive units on the right side cally, such as in the event of a fault, the charging flap can be
of the vehicle, this pin is connected to ground. released manually. To do so, the red loop under the cover in the
The control unit for high-voltage battery charging unit receives motor compartment on the side of the affected charging connec-
feedback on whether the charging flap is closed via a microswitch. tion must be pulled carefully. The charging flap can then be pushed
The electric motor in the drive unit is self-locking. It was therefore downwards manually.
not necessary to include an active locking mechanism for the
charging flap.
Control unit for high-voltage battery charging unit

J1050
LIN bus
Terminal 30
Terminal 31
Light in charging flap module

Module for selector buttons
Limit switch
Coding pin
Drive unit for charging LED module for charging

socket 2 cover socket 2
VX87 L264
675_075
15
Audi e-tron driving strategy
Drive
The Audi e-tron has two electric drive units, one on the front and Simulations of the drive have shown that primarily transmitting
one on the rear axle. The distribution of the drive and recuperation the drive torque to the rear axle is advantageous for the overall
torques between the two drive units is controlled by the motor drive efficiency. The drive torque is therefore mainly transmitted by
control unit J623. For this purpose, the motor control unit receives the electric drive motor on the rear axle. Recuperation is also
torque specifications from other control units so that it can always carried out primarily via the rear axle.
distribute the drive and recuperation torques accurately under For further information refer to page 18 onwards.
consideration of the traction and dynamic conditions or specifica-
tions. Refer to figures 675_174, 175 and 176.
J1234 VX89 J104 J1121 R242 J794

quattro with e-tron technology
The fast responsiveness of the electric motors can be used to excel-
lent effect for the distribution of torque between the front and
rear axles. They can react to changing friction on the wheels within
a fraction of a second.
The electronic differential lock (EDL) and the selective wheel
torque control regulate the distribution of drive power between
the wheels of an axle and thereby improve traction and driving
dynamics.
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The sophisticated Audi four-wheel drive strategy coordinates the

torque distribution within a few milliseconds, bringing quattro
with e-tron technology to a new level.
For further information refer to page 39.
J1122
Key:
J775
J104 ABS control unit J623
J587 Selector lever sensors control unit
J623 Motor control unit
J775 Running gear control unit
J794 Control unit 1 for information electronics
J1121 Driver assist systems control unit Acceleration – power transmission
J1122 Control unit for laser distance control
VX89
J1234 Electric drive control unit for
front axle
J623
J1235 Electric drive control unit for
Accelerator pedal
rear axle
R242 Front camera for driver assist systems
VX89 Front three-phase current drive

VX90 Rear three-phase current drive
Selector J587
position D/S J775 VX90
Refer to page 37
675_174
16
Recuperation (energy recovery)

With its recuperation concept, the Audi e-tron is able to recover a On average, over 90 percent of all braking deceleration is below
considerable amount of kinetic energy under braking (recuperation 0.3 g, depending on the driving style and the driving situation. This
– electric motors in generator mode). Three types of recuperation allows a large amount of the kinetic energy during braking to be
are combined for this purpose: manual overrun recuperation via returned to the battery via brake energy recuperation.
the paddle levers, automatic overrun recuperation via the efficiency
assist and brake energy recuperation. Depending on the battery’s The transition between brake energy recuperation (electrical
charge level and the driving situation, deceleration of approxi- deceleration) and deceleration using the hydraulic brake system is
mately 0.3 g can be generated by brake energy recuperation. seamless and is not felt by the driver. This is made possible by
sophisticated and precise regulation with the new electrohydraulic
brake regulation system MK C1.
For further information refer to page 63 onwards.
J1235 VX90
Manual and automatic overrun recuperation
Paddle levers – see page 57

VX89
J623
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Accelerator pedal
Efficiency assist selected in MMI J775 VX90
675_175
675_173
Brake energy recuperation

J775
VX89
J104
Brake pedal
J623
VX90
Brake for deceleration of > 0.3 g
675_176
17
Power units
Electric drive motor for front axle
Torque/power curve
Motor with code EASA
Power in kW
Torque in Nm
675_035
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Motor speed [rpm] 675_091
Features Technical data
Motor code EASA

Type Parallel-axis asynchronous motor
Type of rotor Internal rotor
Cooling Water cooling
Coolant G12evo
Voltage rating (DC) 360 Volt
Continuous power output (30 min) in kW at 70

7,000 rpm
Peak power output (10 sec) in kW 135
Torque in Nm at continuous power output 95

(30 min)
Torque in Nm at peak power output (10 sec) 309
18
Electric drive motor for rear axle
Torque/power curve
Motor with code EAWA
Power in kW
Torque in Nm
675_036
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Motor speed [rpm] 675_092
Features Technical data
Motor code EAWA

Type Coaxial asynchronous motor
Type of rotor Internal rotor
Cooling Water cooling
Coolant G12evo
Voltage rating (DC) 360 Volt
Continuous power output (30 min) in kW at 95

7,000 rpm
Peak power output (10 sec) in kW 165
Torque in Nm at continuous power output 130

(30 min)
Torque in Nm at peak power output (10 sec) 355
19
Electric drive motor
Design
The electric drive motors in the Audi e-tron are asynchronous. The transmission are combined in a single axle drive unit. There are
main components of each electric drive motor are the stator with two different versions of the axle drive. The difference relates to
its three copper windings (U, V, W), which are 120° apart, and the the axial orientation of the motors. A parallel-axis electric drive
rotor (an aluminium cage rotor). The rotor transmits the rotational motor (APA250) drives the wheels on the front axle. A coaxial
movement to the transmission unit. The air gap between the electric drive motor (AKA320) performs this task on the rear axle.
stationary stator and the rotating rotor is very small in order to Each of the three-phase drives on the front and rear axles is con-
achieve a high power density. The electric drive motor and the nected to the body via a potential equalisation line.
Front three-phase current drive VX89

- Axle drive
Electric drive control unit

for front axle
J1234
- Power electronics
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Electric drive motor for front axle

V662
- Electric motor

for rear axle
J1235
- Power electronics
675_035
Rear three-phase current drive VX90

- Axle drive
Electric drive motor for rear axle

V663
- Electric motor
675_036
20
Function
Three-phase current is fed to the stator from the power electronics the stator. This difference is known as slip1. This causes a current to
unit. The current in the copper windings generates a rotating be induced in the aluminium rotor cage. The resulting magnetic
magnetic flux in the stator (rotating magnetic field) which then field in the rotor generates a force around its circumference and
passes the rotor. The rotor in an asynchronous motor rotates more ultimately causes the rotor to rotate. The torque is produced by the
slowly than (i.e. asynchronously to) the rotating magnetic field of overlapping magnetic fields.
Alternating voltage is Alternating magnetic field Alternating magnetic field

applied to copper windings builds up around copper in stator induces voltage in
causing current to flow windings (U, V, W) rotor
through windings
Induced voltage causes Current flux in rotor Magnetic field in rotor lags
current to flow in rotor produces its own behind magnetic field in
magnetic field stator
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Rotor rotates
675_024
Magnetic field in stator Magnetic field in rotor
Stator Rotor
675_130
1)
The slip describes the difference in rotation speed between the magnetic fields in the rotor and stator.
21
Torque/speed generation
In electric drive mode, the power electronics unit converts the DC while the torque of electric drive motors V662 and V663 is regu-
current from the high-voltage battery into a three-phase current lated by changing the activation times of the individual pulse
(AC current). The conversion is performed by means of pulse width widths.
modulation. The speed is regulated by changing the frequency
The higher the frequency, the higher the speed. The longer the activation time of the PWM signal, the higher the
torque.
Source signal
Voltage
Activation time
Pulse width
Time
675_168
PWM signal
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Time
675_167
Example for illustration purposes:

An alternating current with 33.34 Hz is required to achieve a magnetic field rotation speed of 1000 rpm on an asynchronous motor with
two pole pairs. Due to the slip on the asynchronous motor, the rotor rotates correspondingly slower.
Reference
For more information about torque and speed generation, please refer to self-study programme 650 "Audi Q7 e-tron".
22
Drive dynamics
Start response
There are two types of start response for standing starts in the case, it makes no difference if the ESC is switched on or off. The
Audi e-tron. In the “normal” driving mode, the complete drive drive is then “pre-tensioned” so that the electric drive motor can
control system strives for a balanced set-up. If transmission overcome the breakaway torque even more quickly. A creep
position S is selected and the accelerator and brake pedals are response, as on automatic gearboxes, was not implemented in the
pressed simultaneously, the power meter starts to flash. In this Audi e-tron.
Hill starts
The following applies when the hold assist on the Audi e-tron is moves in the same direction as the gear engaged, the brakes are
switched off: if the vehicle is stopped on a gradient and a gear is not applied.
engaged, the vehicle starts to roll when the brake is released. If The vehicle is held by the ESC system when the hold assist is
the vehicle rolls in the opposite direction to the gear engaged, the switched on.
ESC control unit restricts the rolling speed to 1 km/h. If the vehicle
Reversing
When transmission position R is engaged, the power electronics reverse. The maximum speed is restricted by limiting the drive
unit initiates the rotation of the electric field (see page 32) and torque. This is based on the speed signal from the ESC (ABS control
thus of the magnetic field. The electric drive motors rotate in unit J104).
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Electric drive operating as motor

When the electric drive is operating as a motor, the motor control voltage to the electric motors. The rear three-phase current drive
unit J623 relays traction requests to the power electronics units for VX90 is more efficient and is used as the main axle in both recu-
the front and rear axles. These deliver the required alternating peration and drive modes.
Electric drive as generator

To enable the electric drive to generate a charging current while This causes an alternating voltage to be induced in the stator. The
driving, it is used as a generator in overrun mode and under power electronics unit uses this to generate the charging current
braking. In overrun mode, the power electronics unit lets the rotor for the high-voltage battery.
run faster than the stator’s magnetic field (negative slip).
Electric drive in coasting mode

In order to switch to coasting mode, the front and rear electric
drives are regulated to 0 Nm in order to compensate for drag
losses.
23
Three-phase current connection with environmental seal
Coolant connections
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Cooling jacket for stator Stator with 2 pole pairs
Front drive motor temperature

sender
G1093
24
Rotor Silver bush Rotor position Sender for front three-phase

for sender current drive temperature
earthing ring G159 G1110
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675_134
Resolver cover Service drain plug
25
Electric drive cooling system

The electric drive motors for the front and rear axles are cooled by ous power output and reproducible peak output. The complete
a low-temperature cooling fluid circuit. The coolant stream flows coolant circuit was moved into the electric drive motor to facilitate
through both the stator and the rotor. The additional internal rotor servicing work.
cooling, in particular, has significant benefits in terms of continu-
Front axle
The power electronics and the electric drive motor are connected in front axle to enable the internal rotor cooling. The coolant subse-
series within the coolant circuit. The coolant flows first through quently flows through the stator cooling jacket and back into the
the power electronics and then through the “water lance” on the circuit.
Coolant outlet
Coolant inlet
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Internal rotor cooling
Stator cooling jacket
675_137
Rear axle
The coolant also flows through the power electronics first on the cooling jacket. After this, the coolant flows through the water
rear axle; however the stream then continues around the stator lance into the rotor, and back into the circuit from there.
Coolant inlet
Coolant outlet
Internal rotor cooling
Stator cooling jacket
675_138
26
Temperature sensors
Each electric drive motor has two different temperature sensors. stator temperature fails, the second sensor takes over the tem-
On the front electric drive motor, these are the sender for front perature monitoring function. Only if both sensors no longer work
three-phase current drive temperature G1110 and the front drive does the electric drive motor have to be replaced. If one of the two
motor temperature sender G1093. sensors fails, this does not cause an entry in the event memory.
The sender for front three-phase current drive temperature G1110 Only the front drive motor temperature sender G1093 is shown in
monitors the coolant temperature in the inlet stream. the measured values.
The front drive motor temperature sender G1093 measures the
stator temperature. This sender is permanently integrated in the The configuration on the rear axle is the same. The rear drive
stator winding for accurate measurement, and has a redundant motor temperature sender G1096 is in the stator. The coolant is
design (i.e. two sensors are integrated in the stator winding, measured by the sender for rear three-phase current drive tem-
although only one sensor is required). If the first sensor for the perature G1111.
Sender for front three-phase Front drive motor

current drive temperature temperature sender
G1110 G1093
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675_196
675_186
27
Mechanical seal
Due to their power requirements inside the rotor shafts, the ical seals provide an axial seal and are designed for higher rotation
electric drive motors are cooled by the internal rotor cooling speeds than radial seals. Due to the design, the front electric drive
system using coolant. To prevent coolant from getting into the motor has one mechanical seal and the rear electric drive motor
stator in the electric drive motor, the rotating rotor shaft is sealed has two.
against the stationary housing by mechanical seals. These mechan-
Front axle
Mechanical seal
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675_184
Space for reservoir in resolver cover
28
Mechanical seal
Rear axle
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675_133
Reservoir
Note
The front reservoir must be emptied every 30,000 km or 2 years during a service.
The rear reservoir is replaced at the same intervals.
Always follow the instructions in the current service literature.
29
Cooling and lubrication of the sealing gap between the mechanical IMPORTANT:
seals is required so that the seals can perform their function. To Due to the special manufacturing process, the two parts of the
ensure that this is the case under all operating conditions, the same mechanical seal only fit each other. They cannot be inter-
mechanical seal is structured by laser during manufacture. This changed.
laser structure is also designed to press the coolant back into the
rotor shaft; however a small amount of leakage cannot be pre- To protect the mechanical seal against damage, the vehicle must
vented. The escaping coolant is collected in a reservoir which is only be moved when the coolant circuit has been filled. Dry-
bolted onto the electric drive. A recess to collect the coolant is running the mechanical seal will destroy it.
located in the resolver cover on the front axle. Here, a drain plug is
provided.
Spring
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Laser structure
675_185
30
Rotor position sender G159
The function of the rotor position sender G159 is based on the rotor shaft. From the rotor position signal, the power electronics
resolver principle and allows the detection of the smallest changes unit calculates the speed signal required for the activation of the
in the rotor shaft position. It consists of two parts: a stationary asynchronous motor. The current speed is indicated in the meas-
sensor in the resolver cover and a sender wheel mounted on the ured data.
Sender wheel (metal ring pack) Resolver cover Sensor (coil)

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Electrical connection
675_132
Reference
For further information on rotor position sender G159, refer to self-study programme 615 “Audi A6 hybrid and
Audi A8 hybrid”.
31

General information
The task of the electric drive control unit (power electronics) is to 00CE. The power electronics units are bolted directly onto the
provide the electric drive with the required three-phase current. A electric drive motor. Three-phase contact is made. The coolant
power electronics unit is fitted on each electric drive: the electric flows from the power electronics unit via a coolant connection into
drive control unit for front axle J1234 and the electric drive control the electric drive.
unit for rear axle J1235. These have diagnostic addresses 0051 and
Function
Inside the power electronics unit, the DC current provided by the This is performed by 6 semiconductor switching modules (2 per
high-voltage battery is converted to three-phase AC current. phase). Each of the module pairs switches the positive and nega-
tive sides.
Intermediate circuit capacitor Inverter circuit
HV filter Active discharge
Three-phase connection
to electric drive
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DC connection
675_131
Cooling
The power electronics units on the front and rear axles are con- optimum cooling of the individual components inside the power
nected to the low-temperature cooling circuit. This ensures electronics unit.
Service
In the event of damage, the power electronics units can only be power electronics unit (address word 51 front, address word CE
replaced as complete units. The measured values for each axle, e.g. rear)
temperature, power output, torque, etc., can be read out from the
32
Cover
Control electronics
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Three-phase connection
to stator windings
12 Volt connection
Housing
675_135
Environmental seal
The environmental seal closes
the interface between electric
drive/power electronics and
the environment, and ensures
potential equalisation with
DC connection
the vehicle earth.
from high-voltage battery
33
Power transmission
Overview
At market launch, the Audi e-tron has an electric drive motor on The transmission units have no neutral gear position and so there
the front and rear axles. Each of the electric motors uses a sepa- is a constant power flow between the wheels and the rotor shafts
rate transmission unit to transfer torque to the road. of the electric drive motors.
The electric motors can reach speeds of up to 15,000 rpm when The 0MA transmission on the front axle is equipped with an elec-
the vehicle is driven. The transmission units are required to provide tro-mechanical parking lock (see page 40).
a high torque conversion level (reduction ratio approx. 9:1) with
high-efficiency performance in an extremely compact space. As
there is no background noise from the combustion engine to mask
the sound of the transmission, the gearing has to be particularly
quiet during operation to meet the acoustic requirements for the
vehicle.
The input and output shafts for torque transmission on the front
axle are arranged in a parallel axis configuration. A coaxial design
is implemented on the rear axle.
A single-speed transmission unit with two reduction stages is used

to increase the torque through speed reduction on the front and
rear axles.
In both transmission units, a newly developed lightweight plan-

etary gear differential compensates for differences in rotation
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speed between the wheels on the same axle.
Motor control unit

- Drive control unit – DCU
Front three-phase current drive VX89 J623
Electric drive control unit for

Parking lock actuator front axle
V682 J1234
- Power electronics
Flange shaft
Flange shaft Single-speed transmission Electric drive motor for front axle
– 0MA V662
Electric motor 675_037
34
Rear three-phase current drive VX90
Electric drive control unit for rear axle Flange shaft

V663
- Electric motor
Flange shaft
675_038
675_039
Electric drive control unit for Single-speed transmission

rear axle – 0MB
J1235
- Power electronics
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Selector lever (selector mechanism)

E313
Selector lever sensors control unit
J587
Refer to page 36
675_040
Technical data
Service designation Single-speed transmission – 0MA Single-speed transmission – 0MB
Audi-internal designation / EQ400-1P EQ400-1K

manufacturer’s designation Electric transverse 400 Nm 1-speed Electric transverse 400 Nm 1-speed
parallel axis design coaxial design
Designation in Single-speed transmission – 0MA Single-speed transmission – 0MB
Workshop Manual
Part number (status 08/18) 0MA.300.040.D 0MB.300.040.C
Developed/manufactured by: SCHAEFFLER SCHAEFFLER
Max. input torque 400 Nm 400 Nm
Max. input speed 18,000 rpm 18,000 rpm
Number of gears 1 (fixed) 1 (fixed)
Number of ratio steps 2 2

1st stage: i_planetary_gear_set i1 5.870 1st stage: i_sun – planet (stepped, large)
2nd stage: i_spur_gear_stage i2 1.568 i1 1.917
2nd stage: i_planet (stepped, small) –
annulus
i2 4.217
Total ratio 9.204 – itotal = i1 x i2 9.083 – itotal = (i1 x i2) + 1
Differential Lightweight planetary gear differential Lightweight planetary gear differential
Weight not including oil approx. 31.5 kg approx. 16.2 kg
Gear oil volume See Workshop Manual See Workshop Manual
35
Selector mechanism
As the first purely electrically driven model from Audi, the To protect the components, it is only possible to change the direc-
Audi e-tron (type GE) has an exclusive shift-by-wire selector mecha- tion of travel from forwards to reverse and vice versa up to a
nism in yacht design. defined speed of approx. 10 km/h.
Operation is basically the same as the current selector mechanisms The Audi e-tron has a parking lock, as commonly found on vehicles
for automatic gearboxes. with automatic gearbox. The parking lock normally engages and
disengages automatically via the Auto-P function (see page 39),
The selector lever with parking lock button is placed ergonomically but can also be engaged manually using the P button.
in the rigid hand rest. The selector lever and the parking lock
button can thus be operated intuitively with the thumb and index
finger.
Hand rest
Selector
lever
Button for
parking lock
E816 (P button)
with parking lock
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indicator lamp
K320
Selector mechanism1) / selector lever – E313

Selected range display
Y5
675_041
Displays / illumination
The illumination of the R, N and D/S symbols is based on the The P symbol in the selector lever position display is only illumi-
search/activation principle, which means that when terminal 15 is nated (in red) when the parking lock is on.
active, the symbols are illuminated by a dimmed orientation light, When the parking lock is off, this position is not illuminated and
while the activated transmission position is illuminated with remains virtually invisible since it has no relevance for the activa-
maximum intensity. tion of the selector lever. The gears cannot be changed when the
selector lever is in P; they can only be changed in transmission
positions N, R, D and S.
The illumination of the P symbol in the P button is always dimmed

when terminal 15 is active and is always lit with maximum inten-
The arrow symbol is
sity when the parking lock is on.
always dimmed.
The direction arrows on the selector lever are not illuminated.
675_042
36
Shift schematic
A2
A1
X
B1
B2
675_044
Basic shift schematic Shift schematic

Parking lock button E816 / P button
The P button is for manually activating the parking lock. Activation

is possible only at a speed of < 1 km/h. Parking lock button E816
actuates three selector elements for reliability and diagnostics. Its
selector status is transferred to the selector lever sensors control
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unit J587 via two interfaces. In the event of a fault in E816, a

message appears in the instrument cluster and the parking lock
can only be engaged with the Auto-P function.
675_043
Transmission position S / driving program S
From the basic position – X – there are two forward positions (A1, The boost function is available when transmission position S is
A2) and two rearward positions (B1, B2). The selector lever returns selected. The boost function is activated when the kickdown is
to the basic position – X – after every operation. operated. When this happens, the highest system performance is
made available for up to eight seconds for maximum vehicle
Basic selector lever position & current transmission position acceleration.
The availability of the boost function depends on conditions such
Selectable positions which change the transmission position as the charge level of the high-voltage battery and the tempera-
ture of the electric drive components, etc.
Selectable positions which do not change the transmission The very high electric current causes the system components
position involved to heat up rapidly. The time is limited to a maximum of
ten seconds to protect the system components. If the component
Software lock – deactivation by pressing the brake pedal temperatures exceed defined limits, the boost function is deacti-
vated until the system components have cooled down.
The software lock is activated in transmission position N after
approx. one second. This allows rapid changing of the transmission In transmission position S and in Audi drive select mode dynamic,
position from D to R and vice versa without applying the brake. driving program S is selected in the motor control unit J623. A
This allows a vehicle which has become stuck to be freed by rocking dynamic accelerator pedal map and sporty response are activated
it backwards and forwards, and makes it easier to change gear on the motor control unit.
when manoeuvring the vehicle.
Transmission position S must also be selected in order to use the
Note: launch control function. See Owner's Manual.
A tone will sound when R is selected.
Transmission positions N (parking lock off) and P (parking lock on)
can be engaged when terminal 15 is active.
1)
The selector mechanism can only be replaced as a complete unit; only the hand rest is available separately as a Genuine Part.
37
Selector lever sensors control unit J587
The selector lever sensors control unit J587 Data communication with the motor control unit J623 takes place
via the gateway (data bus diagnostic interface J533). The selector
>> detects driver inputs / positions of the selector lever as shown lever sensors control unit J587 uses the CAN dash panel insert to
in Fig. 675_043 (A2, A1, X, B1, B2) and transmits this informa- communicate with the gateway. See Fig. 675_046 and Fig.
tion to the motor control unit J626. 675_077 on page 41.
>> processes the signal from the parking lock button E816. The sensor lever sensors control unit J587 has the address word
0081 and its own self-diagnostics.
>> handles the activation of the LEDs on the selector lever position
display Y5 and parking lock button E816.
>> is combined as a single function unit with the selector lever

position sender G727 and selector lever position display Y5.
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Magnet for
G727
Selector lever position sender

G727
Selector lever sensors control unit Selected range display
J587 Y5 675_045
Key:
E313 Selector lever (selector mechanism)

E816 Parking lock button
G727 Selector lever position sender
K320 Parking lock indicator lamp
Y5 Selected range display
Dash panel insert CAN 675_046
38
Selector lever - Functions
Auto-P function Activating the P-OFF position (transmission position N)
The parking lock on the Audi e-tron is operated electro-mechani- To be able to move the vehicle for a limited time without the
cally (see page 40). The motor control unit J623 is therefore able parking lock, e.g. in a car wash, automatic activation of the parking
to operate the parking lock automatically, thus enhancing user lock can be suppressed or the parking lock can be deactivated
convenience. (P-OFF position). This requires the correct operation of the shift-by-
wire and park-by-wire functions.
The parking lock is engaged automatically (P position is ON) if the To activate the P-OFF position, transmission position N must be
following conditions are met: selected with terminal 15 active. If terminal 15 is subsequently
deactivated, the activation of the parking lock is suppressed for a
>> The vehicle is stationary – travelling at a speed of less than period of 30 minutes1). After 29 minutes the following message is
1 km/h. displayed in the instrument cluster:
>> Transmission position D or R is active. "Switch on ignition to stay in N" (a warning tone will also sound). If
>> Driving mode is deactivated – terminal 15 is off. this instruction is not followed, the parking lock engages after one
minute (i.e. a total of 30 minutes) and the system shuts down.
The parking lock is deactivated automatically (P position is OFF)
if: If a speed signal (v > 1 km/h) is detected during this time, the
period is extended according to the driving time of the vehicle until
>> Transmission position N is selected when terminal 15 is active. the system detects that the vehicle has been stationary for at least
See "Activating transmission position N". 5 minutes.
or
>> If transmission position D or R is selected when driving mode is

ON.
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1)
The vehicle cannot be locked in the P-OFF position.
Selector lever – System fault
If the transmission positions can no longer be engaged using the

selector mechanism, it is possible to select transmission positions
P, R, N and D by pulling both paddle levers simultaneously with
the vehicle stationary and the brakes applied.
quattro with e-tron technology
On the Audi e-tron, the four-wheel drive control software is inte- Effect of Audi drive select on drive torque distribution
grated in the running gear control unit J775. This open and closed-
loop control software is part of the quattro software kit which is The four-wheel drive control system applies two different strate-
also used for quattro ultra, Audi TT and Audi R8. gies for torque distribution to the front and rear axles.
The torque vectoring software is integrated in the four-wheel drive Strategy 1 – all modes except dynamic
controller (and is thus also contained in the control unit J775). The distribution of drive torque is balanced for the best possible
traction with neutral handling.
The software for the electronic differential lock (EDL) and elec-
tronic stabilisation control (ESC) is integrated in the ABS control Strategy 2 – dynamic
unit J104. Refer to page 59. More drive torque is transmitted to the rear axle for agile perform-
ance and a slight oversteer bias in handling.
The motor control unit J623 handles the efficient distribution of
the drive and recuperation torque to both axles and receives input If a system fault causes one or or both drive units to fail, the
from the running gear control unit J775 according to the vehicle following message appears:
handling and traction requirements. Approx. 400 data sources are
used on the Audi e-tron to calculate the drive and recuperation
torque. This enables the torque to be distributed between the two
drive units in order to meet the torque demand as accurately as
possible. Four-wheel drive: fault. Restricted stability.
Please contact workshop.
39
Park-by-wire parking lock

Parking lock actuator
The Audi e-tron has an electro-mechanically operated parking lock.
V682
The parking lock is integrated in the drive/transmission on the
front axle and is operated via an electric actuator, the parking lock
actuator V682.
The parking lock actuator operates a conventional parking lock

mechanism as commonly used on automatic gearboxes.
An electric motor is used to engage the locking pawl electro-

mechanically. A two-stage gear set provides the required reduction
ratio and is self-locking. The mechanism used to actuate the
locking pawl is also self-locking. This dually stable system ensures
that the parking lock remains in the P-OFF and P-ON positions on
its own.
The parking lock positions are monitored by the parking lock

actuator control unit using the parking lock sensor.
The parking lock comprises three modules:
>> Parking lock actuator

>> Mechanical parking lock operating components
>> Parking lock (locking pawl and parking lock gear)
675_047
Front three-phase current drive VX89

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Parking lock sensor

Protective cap
Control unit electronics
12V DC parking lock motor
Gearbox
reduction ratio (2 stages)
Return spring
Operating mechanism /
roller slide
Locking pawl
Parking lock gear
675_048
40
Parking lock actuator V682 (address word 0742) Selector lever sensors
control unit
J587
The parking lock actuator V682 uses its own control unit to actuate 10 9 8 7 6 5 4 3 2 1
the electric motor and a sensor for accurate detection of the P-ON
and P-OFF positions.
Terminal 31 Terminal 30
The parking lock actuator operates according to the master/slave CAN High CAN Low
principle in conjunction with the motor control unit J623 (drive Dash panel insert CAN
control unit). Communication between the motor control unit and
the actuator V682 takes place via a sub CAN drive. The motor Data bus diagnostic
interface
control unit J623 generates the bus status P-ON or P-OFF and J533
transmits it via the sub CAN drive to the actuator V682. The actua- (gateway)
tor executes the instructions from the motor control unit and
Termination
checks their execution. All diagnostic data are exchanged via the
via J5331)
bus systems and can be read out from the motor control unit.
FlexRay channel A
Motor control unit

J623
Special features / service information
The parking lock actuator V682 can be activated via the motor
control unit using a diagnostic tester for test purposes. CAN Low Sub CAN drive
The parking lock actuator requires neither initialisation nor a basic CAN High
setting procedure.
Terminal 31 Terminal 30
There is no mechanical emergency release mechanism for the

6 5 4 3 2 1
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parking lock. A software function (software emergency release),

which keeps the parking lock in the P-OFF position, is provided in V682
order to prevent the parking lock from being activated while in the
675_077
workshop and to enable the car to be moved while the 12 Volt
on-board supply is disconnected.
Caution! Before disengaging/deactivating the

Danger
parking lock, the vehicle must be secured to
prevent it from rolling away. Please observe the safety precautions
on the diagnostic tester. The software emergency release function
for the parking lock must be deactivated again before the vehicle
is handed over to the customer. Protective cap
The parking lock actuator is a safety-related component to which
special safety standards apply.
If the actuator drops down, this can cause internal mechanical
damage which may not be immediately apparent. In order to
prevent such cases, the actuator has two special features which
indicate a dropped component and protect against mechanical
damage.
A special protective cap is fitted on top of the connector to protect
Knock
the electrical connector against mechanical impacts. An actuator
indicator
must not be used if this protective cap is damaged or missing.
A knock indicator is fitted around the circumference of the housing
675_049
flange. This indicator is damaged if an actuator drops down from a
critical height. Also in this case, an actuator must not be used if View from above
this indicator is damaged.
As a basic rule:
Actuators which have dropped once must be scrapped.
Knock
indicator
675_050
"Termination" refers to the termination of the bus system with a terminating resistor. Data are not
1)
transmitted over this bus connection.
41
Parking lock mechanism

Parking lock actuator Parking lock motor
P-ON position – Locking pawl is on a tooth of the parking lock V682
gear
1. The parking lock motor rotates the selector shaft to the P-ON
position. When the parking lock gear is "tooth on tooth", the
roller slide cannot be pulled with the mechanism due to the
component geometry. The actuating spring now applies
strong tension to the roller slide and the locking pawl is
pressed equally heavily against the tooth of the
parking lock gear.
Operating mechanism / roller slide
Support plate
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Parking lock gear Locking pawl Actuating spring – under strong tension
675_052
2. As soon as the vehicle moves slightly, the parking lock gear

rotates. At the next gap between the teeth, the locking pawl
snaps into the gap, due to the tension applied to the roller
slide, and the parking lock is engaged.
The self-locking geometry of the parking lock mechanism Selector shaft
causes the locking pawl to remain permanently in this roller
slide position and thus securely blocks the system
(mechanical latch).
For safety reasons, the tooth geometry on the

parking lock gear and the locking pawl are
designed to prevent the locking pawl from
engaging at speeds above approx. 3 km/h.
675_053
42
P-OFF position
The parking lock motor rotates the selector shaft to the P-OFF
position. The roller slide is on the far left side, the locking pawl is
pressed into the P-OFF position by the return spring and is held
there.
Return spring
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675_054
Mechanical latch
The positions of the parking lock are held by the self-locking gear
in the actuator and the self-locking parking lock mechanism. The
positions P-ON and P-OFF are monitored by the parking lock
actuator control unit. Refer to page 40. The actuator does not have
to be actively driven in order to hold each position.
Note:
If the parking lock is inadvertently operated at higher speeds, the
locking pawl ratchets across the parking lock gear teeth. If this
situation persists for a long period, the parking lock gear teeth and
the tooth on the lock can become so damaged that the parking
lock may not be able to block the transmission.
Caution! The parking lock gear blocks the

Danger planet carrier for the planetary gearing. If the
vehicle is raised on one side at the front, there is no locking effect
at the opposite wheel because of the compensation by the differ-
ential.
43
Single-speed transmission – 0MA

The single-speed transmission 0MA has a two-stage reduction ratio
and a modern lightweight planetary gear differential. It is
equipped additionally with an electro-mechanical parking lock.
Torque conversion takes place in two stages. The first reduction

stage is achieved via a single planetary gear set from the sun gear
to the planetary gear and planet carrier. In the second reduction
stage, a spur gear drive transmits the torque from the planet
carrier to the differential.
A special feature of the lightweight planetary gear differential is

its extremely compact axial design. Refer to page 47 for further
information.
The planet carrier in the first reduction stage can be blocked by the
parking lock. The parking lock gear wheel interlocks with the
planet carrier for this purpose. Refer to page 45 for further infor-
mation.
Oil guide plate Electric drive motor for front axle

V662
- Electric motor
675_056
ProCarManuals.com

V682
The 0MA transmission has its own oil system. The bath and splash
Oil guide plate
lubrication system utilises the displacement effect of the spur gear
stage. The oil guide plate and an ingenious oil supply system using
various channels and contours ensure that all parts requiring
lubrication are adequately supplied and splashing losses are
minimised. Heat is dissipated by convection to the vehicle’s air- Oil channel
stream and via a water-cooled bearing plate on the electric drive
motor.
The 0MA transmission is a complete unit; however it does not have

a self-contained housing. Only when connected to the housing of
the electric drive motor does it form a closed unit with its own oil
system.
Note:
When the transmission is detached, the side facing the electric
drive motor is open. Only the oil guide plate provides some protec-
tion against foreign bodies. Particular care and attention should
therefore be paid to cleanliness when detaching the transmission.
Note:
A specific adjustment procedure must be followed when
replacing the transmission or electric drive motor. Refer to
page 50 for further information.
Note:
Observe the information in the Workshop Manual for
handling the transmission as a separate part.
675_057
44
Single planetary gear set (i – 5.870)
Planetary gears Parking lock gear
Planet carrier
Sun gear shaft/input shaft

- Drive from electric motor
Spur gear 1 input

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Fixed annulus Spur gear stage (i – 1.568)

- Form-fitted in transmission housing
675_058
Lightweight planetary gear differential
Spur gear 2 output
Planetary gear/compensating gear (wide)

Planetary gear/
differential gear (narrow)
Sun gear 2
- Differential output, left
flange shaft
Sun gear 1
-D
ifferential output,
right flange shaft
Planet carrier/differential case
675_059
45
Lightweight planetary gear differential

For the first time, Audi is using a lightweight planetary gear It is designed as an open spur gear differential which distributes
differential from SCHAEFFLER. The advantages of this design are the input torque equally (50 : 50) to both outputs.
highly beneficial when used together with the electric drives in the
Audi e-tron. The drive torque is transmitted to the differential case via spur
gear 2. The differential case acts as a planet carrier, which in turn
>> High torque transmission in very compact axial space transmits the torque equally to the planetary gears. The wide and
>> Significant weight savings compared with conventional bevel narrow planetary gears engage with each other. These serve as
gear differentials differential gears to distribute the torque to the two sun gears and
ensure the necessary compensation for different wheel speeds
when cornering. The narrow differential gear engages in the
smaller sun gear 1; the wide differential gear engages in sun
gear 2.
Spur gear 2 output
Planetary gear/
differential gear (narrow) Planetary gear/
differential gear (wide)
Sun gear 2 (large)

- Differential output, left
flange shaft
ProCarManuals.com
Sun gear 1 (small)

-D
ifferential output,
right flange shaft
Planet carrier/differential case
675_060 Sun gear 1 Sun gear 2

(small/30 teeth) (large/30 teeth)
An essential feature of the lightweight planetary gear differential

is its very small width. This was achieved by using two sun gears of
different sizes. To ensure that the torque distribution is equal
between both sides, the tooth geometry was designed so that both
sun gears have the same number of teeth. Since this causes the
tooth roots to be comparatively narrow on the small sun gear, this
gear was made slightly wider in order to withstand the loads
placed on it.
675_061
46
Toothing levels
A 1 2 3 B 1 2 Comparison of designs
A – Version with sun gears of equal size

A design with equally large sun gears requires three toothing
planes (1, 2, 3) and adequate axial space.
B – Version with two sun gears of different sizes

(lightweight planetary gear differential from SCHAEFFLER)
In a design with two sun gears of different sizes, the planetary
gear pairs mesh within the small sun gear’s toothing plane. This
means that only two toothing planes (1, 2) are required, which
significantly reduces the axial space.
Sun gear (small)
Sun gear (large)
Wide Narrow
675_063
ProCarManuals.com
Planetary gear/ Planetary gear/

differential gear differential gear (narrow)
(wide)
Planet carrier/
differential case
675_062
Note
The function and design of the lightweight planetary gear differentials in the 0MA and 0MB transmissions are virtually
identical (except for small adjustments for the installation situation).
47
Single-speed transmission – 0MB

The single-speed transmission 0MB has a two-stage reduction ratio The 0MB transmission has its own oil system.
in a coaxial design and a lightweight planetary gear differential. A bath and splash system is used for lubrication. Thanks to the
This differential is largely identical to the differential in the 0MA coaxial design, no special parts are required for oil distribution
transmission described on page 46. (like the oil guide plate on the 0MA transmission, for example).
The two-stage torque conversion (reduction) is achieved using a Heat is dissipated by convection to the vehicle’s airstream and via a
stepped planetary gear set. The first reduction stage is from the water-cooled bearing plate on the electric drive motor.
sun gear to the large spur gears in the stepped planetary gear set
(i – 1.917). The 0MB transmission is a complete unit; however it does not have
a self-contained housing. Only when connected to the housing of
The second reduction stage is from the small spur gears of the the electric drive motor does it form a closed unit with its own oil
stepped planetary gear set, which are supported by the fixed system.
annulus and which drive the planet carrier (i – 4.217). The torque is
transmitted directly to the lightweight planetary gear differential Note:
via the planet carrier. When the transmission is detached, the side facing the electric
drive motor is open. Particular care and attention should therefore
The planet carrier is subdivided into two stages. The first stage be paid to cleanliness when detaching the transmission.
contains the stepped planetary gears of the planetary gear set and
the second contains the planetary gears (narrow and wide) of the Note:
differential, thereby forming its differential cage. A specific adjustment procedure must be followed when replacing
the transmission or electric drive motor. Refer to page 50 for
further information.
Note:
Observe the information in the Workshop Manual for handling the
transmission as a separate part.
ProCarManuals.com
Single-speed transmission Transmission breather and ventilation

– 0MB
675_064
Flange shaft (right-side) Electric drive control unit for rear axle
V663
48
Planetary gear/compensating gear (wide)
Sun gear 1 (small)

- Differential output, right flange shaft
Sun gear 2 (large)

- Differential output, left flange shaft
Stepped planetary gear
(large)
Planet carrier
- f or stepped planetary gear
set and
as differential cage
Rotor shaft with sun gear

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(transmission input)

(large)

(small)
Planetary gear/
differential gear (wide)
Fixed annulus
- Form-fitted in transmission housing
675_065
Stepped planetary gear Stepped planetary gear (large)

(small)
675_066
49
Service information
Single-speed transmission – 0MA
The oil systems of the 0MA and 0MB transmissions do not have
servicing intervals. They are maintenance-free.
Gear oil filler and inspection plug
Gear oil drain plug
675_073
Transmission breather and ventilation

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675_067
Transmission data sticker
675_068
The shims for the transmission mountings must be identified and

calculated when replacing the transmission or electric drive motor.
This requires measurements to be made at the mounting points in
the electric motor housing. It is not currently possible to measure
the dimension on the transmission side using workshop equip-
ment; it must be taken from the transmission data sticker.
The transmission dimension is determined by the manufacturer
under a defined load and printed on the transmission data sticker.
Refer to the legend for the transmission data sticker. The thickness
of the shim can be calculated based on the measurement data
675_069
from the electric motor housing and the data on the transmission
data sticker. For further information, please refer to the Workshop
Manual.
50
Single-speed transmission – 0MB
Gear oil filler and inspection plug
Transmission data sticker

675_072
675_070
Gear oil drain plug Inspection plug for

electric drive motor
Transmission breather
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and ventilation Reservoir

– For servicing purposes,
see page 25
Legend for transmission data sticker (0MA transmission)
675_071
Gearbox part number
Assembly no. / gearbox code
Gearbox serial no. / manufacturer’s code
Date of manufacture /
test symbol
Data for determining shims
675_068
18.35 mm 1835158 1.58 mm
Dimension for calculating shim for Dimension for calculating shim for
differential mounting1) planetary gear set mounting1)
The data sticker for the 0MB transmission has only four digits. A shim
must only be determined for one mounting point.
The dimension for calculating the shim for the planetary gear set/
differential mounting can be calculated from these four digits.1)
1640 16.40 mm
1)
or further information, please refer to
F
Example for 0MB transmission
the current Workshop Manual.
51
Running gear
Overview
The running gear on the Audi e-tron is based on the MLBevo plat- Depending on the country, the Audi e-tron is fitted with an 18” or
form, which was also the basis for development of the A4, A5, Q5, 19” brake system. If the required conditions have been met,
A6, A7, Q7 and A8. Due to the axle loads and vehicle dimensions, recuperation takes place via the electric motor’s generator mode.
the Audi e-tron uses major MLBevo system components from the The total braking power is then obtained from the hydraulic
Audi Q7. braking power and the braking power provided by the electric
The only running gear systems used feature air springs and elec- motor. To regulate these complex processes efficiently, a new
tronic damping control (adaptive air suspension). brake regulation system (MK C1) is being used in an Audi model for
the first time. This integrates the brake master cylinder, brake
servo, ESC and active brake pressure accumulator in one module.
The driver can set the level of recuperation by pulling the paddle
levers on the steering wheel. The range of wheels extends from
19” in the basic specification through to optional 21” wheels.
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675_078
The following versions can be ordered:

Standard running gear with air springs and damping control (adaptive air suspension - 1BK)
This is the standard running gear.
Sport running gear with air springs and adaptive damping (adaptive air suspension sport - 2MB)
This running gear version is optional. The hardware corresponds to the standard running gear 1BK.
As the name suggests, the suspension is configured to suit a dynamic/sporty driving style.
52
Axles
Front axle
The front axle is based on the proven design principle of the
five-link suspension. The main system components are identical
parts to those on the Audi Q7 (type 4M). The subframe is a new
construction made from aluminium.
675_079
Rear axle
The Audi e-tron has a five-link rear axle. Like on the front axle, the
main system components are identical parts to those on the
Audi Q7 (type 4M).
The new subframe construction was necessary to meet the vehi-
cle’s special packaging requirements (integration of high-voltage
battery and electric motor).
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675_080
Reference
For detailed information on the system components and the running gear setup, please refer to self-study programme 633
“Audi Q7 (type 4M) Chassis”.
53
Adaptive air suspension

Adaptive air suspension with electronic damping control is stand- The control unit is from the Audi A8 (type 4N) and the software has
ard equipment on the Audi e-tron. The type of damping control been adapted to the requirements of the Audi e-tron regarding
provided varies between the two running gear versions, adaptive regulating characteristics and electronic damping control. In terms
air suspension and adaptive air suspension sport. The regulating of operation and servicing requirements, the adaptive air suspen-
characteristics (regulation of ride heights depending on vehicle sion system is also identical to that used in the Audi Q7 (type 4M).
speed and mode) are identical on both versions. The system’s
construction corresponds to that of the adaptive air suspension
systems on the Audi Q7 (type 4M). The system components are
carry-over features. The running gear control unit J775 is likewise
fitted as a control centre.
Air spring strut with front Running gear control unit J775 Rear right vehicle level sender Rear right shock absorber
right shock absorber >> incorporating the control software G77 damping adjustment valve
damping adjustment valve for the air suspension and damping N339
N337 systems as well as sensors for
measuring vehicle dynamics
Accumulator
Air supply unit with

compressor V66 and
solenoid valve block
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Front right vehicle level

sender
G289
Accumulator
Rear left shock absorber

damping adjustment valve
N338
Air spring strut with front Front left vehicle level sender Air springs Rear left vehicle level sender
left shock absorber G78 G76
damping adjustment valve 675_081
N336
Reference
For detailed information, please refer to self-study programme 633 “Audi Q7 (type 4M) Chassis.”
54
Regulating characteristics of adaptive air suspension (1BK) and adaptive air suspension sport (2MA)
Control
Driving Ride height parameter
mode [mm]
lift High level 2
allroad/
offroad High level 1
Intermediate
level
comfort Normal level

auto
dynamic Low level 1

efficiency
Low level 2
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Speed [km/h]
675_093
Key:
Selection lock
Hysteresis of selection lock
The illustration shows the control strategy for the air suspension If the speed is subsequently reduced again and the vehicle is driven
systems. By selecting the preferred driving mode in Audi drive at a speed of 110 km/h or lower for a duration of 30 seconds, the
select, the driver determines the vehicle’s ride height and dynamic ride height is raised by 13 mm to the ride height previously set. If
characteristics. At the same time, different ride heights are also the speed is reduced further to 5 km/h, the vehicle is immediately
automatically set within the selected driving mode, depending on raised to the original level (normal level).
the current vehicle speed. An example of this can be seen in the
control strategy when “auto” mode is selected: If the vehicle is
currently set to a different ride height, the normal level is set by
changing the volume of air in the air springs if the mode is selected
when the vehicle is stationary or travelling at a speed below A different regulating strategy is applied in towing mode.
120 km/h. If the vehicle subsequently exceeds a speed of If driving modes “comfort” or “auto” are selected before towing
120 km/h, the ride height will immediately be lowered by 13 mm mode is activated, the system will not regulate under the normal
to low level 1. If the speed then increases further to at least level. Low level 1 is only set if the driving modes “dynamic” or
140 km/h and remains there for 20 seconds, the ride height will be “efficiency” are selected before towing mode is activated. Vehicle
lowered again by a further 13 mm to motorway level. levels above the normal level can be set.
55
Steering system
The steering system of the Audi e-tron implements the same Manual adjustment for the steering column is included in the
electromechanical power steering (EPS) used in the Audi A8 (type standard equipment. An electrically adjustable steering column is
4N). In terms of design, operation and servicing requirements, the available as an optional extra. It can be adjusted approx. 68 mm
EPS on the Audi e-tron corresponds to that used on the Audi A8. horizontally and approx. 40 mm vertically.
The steering ratio has been modified to suit the requirements Both steering columns are taken from the Audi Q5 (type FY). The
specific to the Audi e-tron. Progressive steering is fitted as stand- crash detection has been modified for the Audi e-tron. Because of
ard equipment. the car’s special drive technology, both steering columns are fitted
The characteristic curves for manual torque (power steering) vary with an electronic steering column lock.
depending on the running gear version and the setting in Audi The four-wheel steering available as an option on the Audi A8 is
drive select. Depending on the driving program selected, a not available on the Audi e-tron.
dynamic, balanced or comfortable steering response is achieved.
Electromechanical steering with

power steering control unit
J500
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675_082
56
The steering wheels available for the Audi e-tron are from the
Audi A6/A7.
Leather double-spoke steering wheels, leather sport steering

wheels and a sport contour steering wheel are available.
The double-spoke steering wheel with 12 multi-function buttons is

the standard version.
Basic equipment
Steering wheel heating is available optionally. The optionally
available steering wheels may also have the S diamond on the
centre spoke. This depends on the vehicle equipment (S line).
The sportiest version, the sport contour steering wheel, has a more
contoured rim and is flattened at the bottom.
Leather sport steering wheel

Vehicles equipped with the adaptive cruise assist have a capacitive
steering wheel.
This steering wheel is a new development which allows for even
more precise hands-off detection.
For detailed information on this steering wheel version, refer to
page 152.
675_090
Sport contour steering wheel
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The double-spoke basic steering wheel is equipped with paddle

levers so that the driver can adjust the recuperation function in
overrun mode manually. The operating logic from vehicles with Car Efficiency assist
conventional drive systems has been used:

Predictive messages
When the (-) paddle lever is operated, the vehicle is decelerated by
shifting down in overrun mode. The Audi e-tron decelerates when Recuperation
the electric motor recuperates more energy while it is in generator Automatic Manual
mode. The driver can increase/reduce the level of recuperation in
three stages using the (+) or (-) paddle lever respectively. The
menu option for manual recuperation must be set in the MMI to do
this. The maximum rate of deceleration in overrun mode at level 1
(when the (-) paddle lever is operated once) is 0.5 m/s2. At level 2, 675_143
the maximum rate of deceleration is 1.0 m/s2.
The paddle lever can also be used to select the desired recupera-
tion capacity for a deceleration procedure when the system is set
to automatic.
57
Brake system
The brake system on the Audi e-tron is based on the 18” brake The electromechanical parking brake (EPB) on the Audi e-tron is
system used on the Audi Q7 (type 4M). The front and rear right also from the Audi Q7 (type 4M). Another similarity to this model
brakes are fitted with brake pad wear indicators. is that the control software and the output stages of the power
The components and dimensions of the brake system may vary supply are also located in the ABS control unit J104. The controls
from those shown in the overview in some markets (e.g. North and service requirements relevant to the EPB are therefore identi-
America, China). 19” brakes are used in these markets. cal on both models.
Brake system
Motor Front axle Rear axle
50 e-tron: 230 kW
55 e-tron: 265 kW
Minimum wheel size 18" 18"
Type of brakes ATE fixed caliper brakes TRW floating caliper brakes
PC 44 HE
Number of pistons 6 1
Piston diameter (mm) 30-36-38 44

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Brake disc diameter 375 mm 350 mm
Brake disc thickness 36 mm 28 mm
AKE fixed caliper brake used on the front axle TRW floating caliper brake used on the rear axle
58
Brake regulation system MK C1

Overview
On the Audi e-tron, the brake regulation system MK C1 is being weight reduction (about 30%) compared to conventionally con-
used on an Audi model for the first time. This system represents a structed brake systems. In addition, system availability is improved
further level of development of existing (conventionally con- thanks to the reduced number of individual components. From a
structed) brake regulation systems. functional perspective, the system offers dynamic advantages
The main new feature is the integration of a tandem brake master when building up pressure. It also provides the driver with a brake
cylinder, brake servo (via electromechanical components incl. pedal feeling which remains constant, even when recuperation is
regulation), ESC regulating systems (including ABS, EDL, TCS etc.) taking place.
and brake blending in one module. This achieves a significant
Tandem brake master cylinder
Electric brake servo

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ESC/brake regulation system

(hydraulic unit + control unit J104)
Pressure accumulator
(for brake blending)
675_085
59
Design and function
The image shows a diagram of the layout of the hydraulic unit for the brake regulation system. The ABS control unit J104 is also part of the
module.
Brake pressure sender 1 Brake fluid reservoir Tandem brake master cylinder
G201
(driver’s pressure)
Pedal position sender

G100
Front left
(pedal travel sensor)
brake
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Rear right Brake pedal

brake
Brake pressure sender 2

Front right
G214
brake
(pump pressure)
Pedal force
simulator unit
Rubber cone
Piston
Rear left
brake
Rotor position
sensor
675_086
Piston Spindle drive Electric motor
Piston
Spindle drive
Linear actuator
Electric motor
Rotor position sensor
60
2
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3 5
675_087
Brake pressure build-up phase via electric motor pump unit (linear actuator), driver presses the braking force simulator (normal braking
procedure)
The module includes a “classic” tandem brake master cylinder The force applied by the driver is measured by a pressure sensor
whose piston is operated by the driver via the brake pedal. The (brake pressure sender 1 G201) and the pedal travel by a move-
pedal/plunger travel is registered by the pedal position sender ment sensor. Depending on these measured values, the control
G100. If pedal operation is detected, the control unit J104 actu- unit J104 energises the electric motor, whose rotational movement
ates isolating valves 1 and 4, which then block the relevant wire. is transmitted to the pump piston via a spindle drive. Because the
At the same time, solenoid valve 5 is energised, thereby allowing pressure supply valves 2 and 3 are open, the pressure built up by
energy to pass through. Because the isolating valves have blocked the piston movement reaches the brakes. The pressure built up by
the wires, the “brake pressure” initiated by the driver does not the electric motor/piston unit is measured at a second location
reach the brakes. Instead, the pressure acts on the piston of the (brake pressure sender 2 G214) and reported to the control unit.
pedal force simulator unit due to valve 5 being open. The piston is The synchronous electric motor features electronic commutation
pressed against a rubber cone and a steel spring which take up the and is therefore equipped with a rotor position sender. The control
force progressively. The counter force which the driver feels on the unit uses the the spindle drive ratio to calculate the piston position
pedal corresponds to the force which would be felt with a conven- on the basis of the rotor position and the number of rotations.
tional brake regulation system.
61
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675_088
Brake pressure build-up by the driver in the hydraulic fallback level
Control processes involving building up, holding and dissipating Immediately after the ignition is switched on and after the vehicle
brake pressure on individual wheels via corresponding actuation of “goes to sleep” after terminal 15 is switched off, a self-test is run
the solenoid valves and the electric motor are performed by the in which the valves are actuated and the linear actuator is run. As
ABS control unit J104. this happens when the vehicle is stationary, it can be heard (quiet
If the driver switches off the ignition before the vehicle has come clicking and scraping noises).
to a stop, the brake servo remains available even after the vehicle In the event of total system failure, the brakes work like a conven-
has stopped. Once the vehicle is stationary with the ignition off, tionally constructed brake regulation system when the brake servo
the brake servo remains available for approx. 1 minute (if the brake fails. The non-activated valves establish a direct hydraulic connec-
pedal is not pressed) or 3 minutes (if the brake pedal is pressed). tion from the brake master cylinder to the brakes, thereby allowing
After this time, a warning for the driver appears on the display and brake pressure to be generated at all four brakes solely via the
the brake servo is switched off. driver’s pedal operation.
62
Integration of hydraulic brake regulation system in vehicle’s recuperation system
If an electric motor is operated as an generator in overrun mode, If the recuperation torque potentially available is not sufficient to
the vehicle is braked. The braking power generated depends on the achieve the deceleration required by the driver, the ESC addition-
recuperation level. If the driver or the adaptive cruise assist brakes ally activates the electrically driven pump to generate the neces-
the vehicle, braking is usually partly electrical and partly hydraulic. sary brake pressure. The pressure accumulator function required
The motor control unit J623 permanently transmits information on for brake blending on previous electric or hybrid vehicles is not
the maximum recuperation capacity (braking power) currently required on the MK C1 and is provided by the electric motor pump
available to the ABS control unit J104 of the MK C1 brake regula- unit.
tion system. If the driver presses the brake pedal or the adaptive Dynamic driving control processes, such as ABS, EDL and ESC
cruise assist requests braking, the control unit J104 determines interventions, usually work in the same way as on vehicles with a
whether braking is possible and sufficient if performed solely by conventional brake system.
the electric motor(s) or whether additional hydraulic brake pres- The motor braking torque control (MSR) is also correspondingly
sure needs to be generated. It sends the specified generator implemented by having the electric motor(s) generate drive
torque to the motor control unit. torque. Corresponding interventions are implemented at the
At the same time, J104 sends the required distribution of the wheels using the brake hydraulics as their forces act on the wheels
recuperation torque for both driving axles to the running gear directly and without drive shaft torsion. To do this, the recupera-
control unit J775. J775 coordinates the transition between linear, tion torque is “reflected” onto the brake.
overrun and recuperation distribution and sends this specification
to the motor control unit. This then implements the request at the
electric motors on the axles. The aim is to achieve the optimum
compromise between efficiency and driving stability in all situa-
tions.
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J775
Required
torque distribution
Specified
torque distribution
Specified
generator
torque
Activation of
power electronics
J104 J623
Available
recuperation capacity
675_199
63
Service operations
The diagnosis address is “0003-Brake electronics-J104 (MK C1)”.

If necessary, the entire module must be renewed. However, renew-
ing the brake fluid reservoir separately is possible. It is not pos-
sible to renew control unit J104 separately.
After the control unit has been coded online, various basic settings
must be performed for:
>> Brake pedal position sender G100
>> Brake pressure senders 1 and 2, G201 and G214
>> EPB (control unit for electromechanical parking brake J540)
>> Tyre Pressure Loss Indicator
In addition, the corresponding final control diagnosis must be

performed to ensure that the hydraulic lines are connected cor-
rectly and have not been interchanged.
Further final control diagnoses can be used to check the EPB and
warning/indicator lamp functions.
The information given by the vehicle diagnostic tester must be
noted in particular when the function “Change pad” (replacing
brake pads on the rear axle) is performed.
Special bleeding routines must be performed after brake compo-
nents are renewed or brake fluid is changed (refer to Workshop
Manual). 675_085
The brake must be pressed several times after repairs have been
performed to ensure that the brake pads make contact with the
brake discs.
After doing this, the brake fluid reservoir must always be filled up
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to the MAX marking.
64
Wheels, tyres and tyre pressure

monitoring
The Audi e-tron comes with 19" cast aluminium wheels as stand- The second generation of the Tyre Pressure Loss Indicator is
ard. Wheels with size 19" to 21" are available as optional extras. standard equipment. The third generation of the tyre pressure
The available tyres range from 255/55 R19 to 265/45 R21. monitoring system is available as an option. The system has the
Run-flat tyres are not available. same construction and works in the same way as the system in the
Audi Q7 (type 4M).
Depending on the country, the tyre mobility system or a tempo- The aerial is integrated in the control unit and the unit is fitted on
rary spare wheel are standard equipment. A temporary spare the underbody centrally behind the rear axle.
wheel (5.5Jx19 with 185/70-19 tyre) is available as an option if
the vehicle is equipped with the tyre mobility system.
A jack is available as an option and if the vehicle is equipped with a
temporary spare wheel.
Standard wheels Optional wheels Winter wheels

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Cast aluminium wheel Cast aluminium wheel Forged aluminium wheel Cast aluminium wheel
Flow form Flow form Flow form2)
8.5J x 19 8.5J x 19 9.5J x 21 8.0J x 19
255/55 R19 255/55 R19 265/45 R21 255/55 R19
Cast aluminium wheel Forged aluminium wheel Cast aluminium wheel

Flow form1) Flow form
9.0J x 20 9.5J x 21 9.0J x 20
255/50 R20 265/45 R21 255/50 R20
Cast aluminium wheel Forged aluminium wheel

Flow form
9.0J x 20 9.5J x 21
255/50 R20 265/45 R21
1)
Standard wheel for the North American region
2)
Compatible with snow chains
65
Electrics and electronics
Power supply
12 Volt electrical system
As can be seen in the illustration, the Audi e-tron is equipped with Without an intact 12 Volt power supply, the vehicle cannot be
a 12 Volt battery and the wiring required for the 12 Volt electrical opened using the central locking system, the ignition cannot be
system. All control units work with a 12 Volt power supply. Just switched on, the drive system cannot be activated and no commu-
like all other Audi models, the Audi e-tron is therefore dependent nication between the numerous control units can take place.
on a functioning 12 Volt electrical system, even when its high-
voltage battery is 100% charged.
12 Volt battery in plenum chamber

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66
As the Audi e-tron does not, as a fully electric vehicle, have a The 12 Volt battery is a lead battery and is fitted in the plenum
combustion engine, it is also not fitted with an alternator in the chamber. It is an AGM battery with a capacitance of 68 Ah.
traditional sense. The 12 Volt battery is charged from the high-
voltage battery via the voltage converter while the vehicle is
moving.
ProCarManuals.com
675_116
67
Power supply structure
This schematic diagram gives an overview of the 12 Volt power The installation positions of the fuse and relay carriers are identical
supply structure of the Audi e-tron (type GE). on left-hand drive and right-hand drive vehicles, with one excep-
For precise information on fuse and relay assignment and wiring tion. The fuse and relay carrier at number 6 on the diagram is
routing, please refer to the applicable service literature. always in the front passenger's footwell (on the right in a left-hand
drive vehicle and on the left in a right-hand drive vehicle).
5
4
+ 3
6
J293
J500
2
A19
J367
1
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J104
Key:
A Battery 1 Main fuse carrier 1 on 12 Volt battery

A19 Voltage converter 2 Main fuse carrier 2 in motor compartment (right-side)
3 12 Volt charging terminal (plus) in main fuse carrier 2
J104 ABS control unit 4 Fuse and relay carrier in motor compartment (right-side)
J293 Radiator fan control unit 5 Fuse and relay carrier on lower section of right A-pillar
J367 Battery monitor control unit 6 Fuse and relay carrier in front passenger's footwell
J500 Power steering control unit 7 Fuse and relay carrier in luggage compartment (left-side)
68
Unlike on other Audi vehicles, the 12 Volt charging terminal on the The Audi e-tron cannot be used if the 12 Volt battery is discharged.
Audi e-tron (type GE) is only intended for charging/buffering the Because the 12 Volt battery is supported by the high-voltage
12 Volt battery in the workshop. Under no circumstances must this battery, even when the vehicle is stationary, a discharged 12 Volt
connection be used to jump-start another vehicle or maintain its battery always means that the high-voltage battery is also dis-
battery power. charged (approx. 10% remaining capacity).
ProCarManuals.com
675_117
69
Networking
Fitting locations of control units
Some of the control units shown in this overview are optional and/ Refer to the current service literature for details of the exact
or country-specific equipment. For reasons of clarity, not all control unit fitting locations, as well as instructions for installation
control units fitted in the vehicle can be shown here. and removal.
J1030 J387
J840
J1089
J943
A27 A19
J1121
J519
J521
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J1122 J1239 J1234 J1050 J500 J775 J234 J245
J428
J764
J898 J285 J136
J527
J104
A31
J1024
J1088
J623
J1031
J386
J386
Key:
A19 Voltage converter J393 Convenience system central control unit

A27 Output module 1 for right LED headlight J428 Adaptive cruise control unit
A31 Output module 1 for left LED headlight J500 Power steering control unit
J502 Tyre Pressure Monitoring System control unit
J104 ABS control unit J519 Onboard supply control unit
J136 Seat and steering column adjustment control unit with J521 Front passenger seat adjustment with memory control unit
memory J525 Digital sound package control unit
J234 Airbag control unit J527 Steering column electronics control unit
J245 Sliding sunroof adjustment control unit J533 Data bus diagnostic interface
J285 Control unit in dash panel insert J605 Rear lid control unit
J345 Trailer detector control unit J623 Motor control unit
J386 Driver door control unit J764 Control unit for electronic steering column lock
J387 Front passenger door control unit J769 Lane change assist control unit
70
A left-hand drive vehicle is shown in the illustration. Apart from a This means that J519 is fitted on the right side of a left-hand drive
small number of exceptions, the fitting locations of the control vehicle and the left side of a right-hand drive vehicle. The control
units are identical for left-hand drive and right-hand drive vehicles. units J136, J521, J386 and J387 also change their position accord-
For example, the onboard supply control unit J519 is always fitted ingly.
in the front passenger's footwell.
J927
J345 R78
J769
J853
J949
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J794 J502 J1235 J772
J533
J605
J393
J525 J770
J926
675_118
J770 Lane change assist control unit 2 J1030 Digital exterior mirror control unit 1
J772 Reversing camera system control unit J1031 Digital exterior mirror control unit 2
J775 Running gear control unit J1050 Control unit for high-voltage battery charging unit
J794 Control unit 1 for information electronics J1088 Front left radar sensor control unit for object detection
J840 Battery regulation control unit J1089 Front right radar sensor control unit for object detection
J853 Control unit for night vision system J1121 Driver assist systems control unit
J898 Control unit for head-up display J1122 Control unit for laser distance control
J926 Rear driver side door control unit J1234 Electric drive control unit for front axle
J927 Rear passenger side door control unit J1235 Electric drive control unit for rear axle
J943 Engine sound generator control unit J1239 Control unit for high-voltage battery charging unit 2
J949 Emergency call module control unit and communication
unit R78 TV tuner
J1024 Thermal management control unit
71
Topology
J1238 J1024 J840
J848 J842 Cell controller 1-9
N637 G395 Cell controller 10-15

G826
N632 V544 SX6

N633 V550
N634 N640 J1050

N635 N641 VX86
N642
N643
L263
Diagnostic connector
VX87 J367
L264
J926 J386 J1239 J453
J927 J387 A19 J1158
N209 J136 Data bus diagnostic interface

J533
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N475 R282 J1030
N210 J521 R281 J1031 A27
N477 J393 J345 E265 J519 A31
H12 J605 Front flap control motors 1-15
G578 J764 Rear flap control motors 1-2
J938 J245 Background light modules 1-15 J866
MX3 Background light modules 16-30 V388

V390
MX4 Background light modules 31-45 V389

V391
MX13 J126 E1
J1169 V438 G397

V113 G355
J1170 J897 J400
J1101 J1100
G935
72
Some of the control units shown in this overview are optional and/ relate to the equipment and motor versions available at the time
or country-specific equipment. The control units shown here of publication of this self-study programme.
R7 U41 R204
R293 R78
E67 J1060 J525
J949 J1146 J685 J794 J898
J6231) J285
J587
J1121
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J1121 J1088 J943
R242 J1089 J853
R243 Ultrasonic sensors 1-12 J794 J769 R212
EX22 R244 J770 J772
EX23 R245 J428 J1122 J502
J530 R246 J104 J1234
Y7 J706 J234 J1235
J528 J854 J855 J527
J1097 J1098 J500
J775 J1135
J623 V682
J5331)
675_119
1)
he sub-bus wire to the gateway is not used for data transfer. The
T
gateway, like the motor control unit J623, accommodates a termination
resistance of 120 Ω.
73
Key:
A19 Voltage converter J842 Control unit for air conditioning compressor
A27 Output module 1 for right LED headlight J848 High-voltage heater (PTC) control unit
A31 Output module 1 for left LED headlight J853 Control unit for night vision system
J854 Control unit for front left belt tensioner
E1 Light switch J855 Control unit for front right belt tensioner
E67 Driver side volume regulator J866 Control unit for electrically adjustable steering column
E265 Operating and display unit for rear air conditioning system J897 Control unit for air ionisation system
EX22 Centre switch module in dash panel J898 Control unit for head-up display
EX23 Switch module 1 in centre console
J926 Rear driver side door control unit
G355 Humidity sender J927 Rear passenger side door control unit
G395 Refrigerant pressure and temperature sender 1 J938 Rear lid power opening control unit
G397 Rain and light sensor J943 Engine sound generator control unit
G578 Anti-theft alarm sensor J949 Emergency call module control unit and communication
G826 Refrigerant pressure and temperature sender 2 unit
G935 External air quality and air humidity sensor
J1024 Thermal management control unit
H12 Alarm horn J1030 Digital exterior mirror control unit 1
J1031 Digital exterior mirror control unit 2
J104 ABS control unit J1050 Control unit for high-voltage battery charging unit
J126 Fresh air blower control unit J1060 Lower touch display
J136 Seat and steering column adjustment control unit with J1088 Front left radar sensor control unit for object detection
memory J1089 Front right radar sensor control unit for object detection
J1097 Control unit for rear left belt tensioner
J234 Airbag control unit J1098 Control unit for rear right belt tensioner
J245 Sliding sunroof adjustment control unit
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J285 Control unit in dash panel insert J1100 Windscreen washer pump control unit
J1101 Control unit for fragrance diffuser system
J345 Trailer detector control unit J1121 Driver assist systems control unit
J367 Battery monitor control unit J1122 Control unit for laser distance control
J386 Driver door control unit J1135 Adaptive suspension compressor electronics
J387 Front passenger door control unit J1146 Charging unit 1 for mobile devices
J393 Convenience system central control unit J1158 Control unit for steering wheel contact detection
J1169 Near field communication control unit
J400 Wiper motor control unit J1170 Near field communication control unit 2
J428 Adaptive cruise control unit
J453 Multifunction steering wheel control unit J1234 Electric drive control unit for front axle
J1235 Electric drive control unit for rear axle
J500 Power steering control unit J1238 High-voltage heater 2 (PTC) control unit
J502 Tyre Pressure Monitoring System control unit J1239 Control unit for high-voltage battery charging unit 2
J519 Onboard supply control unit
J521 Front passenger seat adjustment with memory control unit L263 LED module for charging socket 1
J525 Digital sound package control unit L264 LED module for charging socket 2
J527 Steering column electronics control unit
J528 Roof electronics control unit MX3 Left tail light
J530 Garage door operation control unit MX4 Right tail light
J533 Data bus diagnostic interface MX13 Centre tail light
N209 Lumbar support adjustment valve block on driver side
J605 Rear lid control unit N210 Lumbar support adjustment valve block on front passenger
J623 Motor control unit side
J685 MMI display N475 Valve block 1 in driver seat
N477 Valve block 1 in front passenger seat
J706 Seat occupied recognition control unit N632 Coolant changeover valve 1
J764 Control unit for electronic steering column lock N633 Coolant changeover valve 2
J769 Lane change assist control unit N634 Coolant changeover valve 3
J770 Lane change assist control unit 2 N635 Coolant changeover valve 4
J772 Reversing camera system control unit N637 Refrigerant expansion valve 2
J775 Running gear control unit N640 Refrigerant shut-off valve 2
J794 Control unit 1 for information electronics N641 Refrigerant shut-off valve 3
N642 Refrigerant shut-off valve 4
J840 Battery regulation control unit N643 Refrigerant shut-off valve 5
74
R7 DVD player
R78 TV tuner V113 Air recirculation flap control motor
R204 TV card reader V388 Driver seat backrest fan
R212 Camera for night vision system V389 Front passenger seat backrest fan
R242 Front camera for driver assist systems V390 Driver seat cushion fan
R243 Front overhead view camera V391 Front passenger seat cushion fan
R244 Left overhead view camera V438 Fresh air flap control motor
R245 Right overhead view camera V544 Radiator blind control motor
R246 Rear overhead view camera V550 Radiator blind control motor 2
R281 Camera for left digital exterior mirror V682 Parking lock actuator
R282 Camera for right digital exterior mirror
R293 USB hub VX86 Drive unit for charging socket 1 cover
VX87 Drive unit for charging socket 2 cover
SX6 Switching unit for high-voltage battery
Y7 Automatic anti-dazzle interior mirror
U41 USB connection 1
Bus systems
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Bus system Wire Configuration Data transfer rate

colour
Convenience CAN Electrical bus system 500 kbit/s
Convenience CAN 2 Electrical bus system 500 kbit/s
Extended CAN Electrical bus system 500 kbit/s
Infotainment CAN Electrical bus system 500 kbit/s
Modular infotainment matrix Electrical bus system 500 kbit/s

(MIB) CAN
Diagnostics CAN Electrical bus system 500 kbit/s
Dash panel insert CAN Electrical bus system 500 kbit/s
Hybrid CAN Electrical bus system 500 kbit/s
FlexRay Electrical bus system 10 Mbit/s
MOST bus Fibre optic bus system 150 Mbit/s
LIN bus Electric single wire bus system 20 kbit/s
Sub-bus system Electrical bus system 500 kbit/s

1 Mbit/s
LVDS1) Electrical bus system 200 Mbit/s
Ethernet Electrical bus system 100 Mbit/s
1)
LVDS = Low Voltage Differential Signalling
75
FlexRay
As it is not possible to illustrate the allocation of the FlexRay The FlexRay technology provides the opportunity to use two
control units realistically in the topology as a whole, the following channels on one branch. Audi did this for the first time on the Audi
images show the distribution of the control units on the individual A8 (type 4N). The two channels are designated using the letters
FlexRay branches. All the control units of a fully equipped Audi “A” and “B”.
e-tron (type GE) are shown here. As always with FlexRay, the
control units connected at the end of a branch have a resistance of The second channel offers two main options:
94 ohms. The control units fitted in-between have a resistance of >> The data are sent as redundant data, or
2.6 kiloohms. >> The amount of data transmitted is doubled.
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Control units on channel A
Control units on channel B
76
The “B” channel on the Audi e-tron is used to increase the amount As FlexRay is a time-controlled data transfer system, a start-up
of data that can be transmitted. If the same control unit is con- procedure (i.e. starting a network) may only be performed by
nected to both channels, the diagnostic data of this control unit “cold-start” control units.
are transmitted via channel “A”. If one channel of a branch fails, for On the Audi e-tron, these control units are:
example due to a short circuit in the FlexRay wiring, the vehicle >> Data bus diagnostic interface J533
diagnostic tester also shows which channel is affected by the fault. >> ABS control unit J104
This allows the specific control units/wiring to be checked accord- >> Airbag control unit J234
ingly.
Key:
J104 ABS control unit

J234 Airbag control unit
J428 Adaptive cruise control unit
J500 Power steering control unit
J527 Steering column electronics control unit
J533 Data bus diagnostic interface
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J623 Motor control unit

J769 Lane change assist control unit
J770 Lane change assist control unit 2
J775 Running gear control unit
J1088 Front left radar sensor control unit for object detection
J1089 Front right radar sensor control unit for object detection
J1121 Driver assist systems control unit
J1122 Control unit for laser distance control
J1234 Electric drive control unit for front axle
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77
Terminal management
Terminal 15 active
Scenario:
1. Entry and start authorisation button E408 is pressed when 5. J393 activates the terminal 15 voltage supply relay J329. The
terminal 15 is switched off. control units are now supplied with power via J329.
2. The signal from the pressed button E408 is transmitted to the 6. J393 sends a "virtual" terminal 15 signal to the data bus
convenience system central control unit J393 via discrete diagnostic interface J533 via the convenience CAN.
wires. 7. The high-voltage coordinator in J533 sends an activation
3. J393 checks whether there is an authorised car key inside the message for the high-voltage system to the battery regulation
vehicle. Steps 4 and 6 are performed while the key verification control unit J840 via the hybrid CAN. J840 sends a signal via a
check is in progress. sub-bus system instructing the switching unit for high-voltage
4. A command to unlock the steering column is sent from J393 battery SX6 to close the power contactors.
to the control unit for electronic steering column lock J764,
which then releases the steering column lock.
The high-voltage system then becomes active. From this point

onward, the warning lamps in J285 are lit and the high-voltage
battery is discharged.
E408 Control unit for Control unit

electronic steering column in dash panel insert
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lock J285
J764
Convenience system Data bus diagnostic

J393 J533
Term. 30 HVC
J329
Term. 15
Battery regulation
control unit
J840
Switching unit for

high-voltage battery
SX6
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Key:
E408 Entry and start authorisation button Convenience CAN

J329 Terminal 15 voltage supply relay Hybrid CAN
HVC High-voltage coordinator Dash panel insert CAN
Sub-bus systems
Discrete wires
78
Activating the drive system
Scenario:
1. The entry and start authorisation button E408 and the brake 6. J393 sends a "virtual" terminal 15 signal to the data bus
pedal are pressed when terminal 15 is off. diagnostic interface J533 via the convenience CAN. The
2. The signal from the pressed button E408 is transmitted to the high-voltage coordinator in J533 sends an activation message
convenience system central control unit J393 via discrete for the high-voltage system to the battery regulation control
wires. unit J840 via the hybrid CAN. J840 sends a signal via a sub-bus
3. J393 checks whether there is an authorised car key inside the system instructing the switching unit for high-voltage battery
vehicle. Steps 4 and 6 are performed while the key verification SX6 to close the power contactors. At the same time, the
check is in progress. high-voltage coordinator sends an activation message via
4. A command to unlock the steering column is sent from J393 FlexRay.
to the control unit for electronic steering column lock J764, 7. The motor control unit J623 checks whether the following
which then releases the steering column lock. signals are present:
5. J393 activates the terminal 15 voltage supply relay J329. The >> "Brake pedal pressed” from brake light switch F
control units are now supplied with power via J329. The motor >> "Selector lever in position P or N" signal from selector lever
control unit J623 processes the signal from the brake light sensors control unit J587
switch F. >> "No charging cable connected" signal from the control unit
for high-voltage battery charging unit J1050
8. If these signals are present, J623 sends the "activate drive
The drive system is now activated and "READY" appears in the system" command to the electric drive control unit for front
power meter. axle J1234 via FlexRay.
E408 Control unit for Control unit Selector lever sensors

electronic steering in dash panel insert control unit
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column lock J285 J587

J764
Convenience system Data bus diagnostic

J393 J533
Term. 30 HVC
J329
Term. 15
Control unit for Brake light switch

high-voltage F
battery charging unit
J1050
Battery regulation Motor control unit

control unit J623
J840
Switching unit for Electric drive

high-voltage battery control unit for
SX6 front axle
J1234
Key:
675_122
E408 Entry and start authorisation button Convenience CAN
J329 Terminal 15 voltage supply relay Hybrid CAN
HVC High-voltage coordinator Dash panel insert CAN
FlexRay
Sub-bus systems
Discrete wires
79
Data bus diagnostic interface J533

Brief description
The data bus diagnostic interface J533 (gateway) is one of the e-tron (type GE), it is fitted under the left seat. It can be reached
standard control units and is therefore always fitted. On the Audi via diagnosis address 0019 using the vehicle diagnostic tester.
The gateway performs the following functions:
>> Network system gateway >> Diagnostic master

>> High-voltage coordinator >> Energy manager for low-voltage electrical system (12 Volt)
>> Controller for FlexRay bus >> Interface for various connect services
It is a node of the following data bus systems: It is not a node of:
>> Hybrid CAN >> Modular infotainment matrix (MIB) CAN

>> Convenience CAN >> MOST bus
>> Convenience CAN 2
>> Infotainment CAN It is the LIN master for:
>> Dash panel insert CAN
>> Extended CAN >> J367 Battery monitor control unit
>> Connect CAN >> J453 Multifunction steering wheel control unit
>> FlexRay >> J1158 Control unit for steering wheel contact detection
>> Diagnostics CAN
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>> Ethernet Special feature:
>> The gateway manages the diagnostic firewall.
Data bus diagnostic interface J533
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80
Onboard supply control unit J519 (BCM1)

Brief description
As on many other vehicles, the onboard supply control unit J519 is The onboard supply control unit is a node of convenience CAN 2. In
one of the main control units in the Audi e-tron. The tasks of J519 addition, it is connected to the driver assist systems control
include reading in numerous sensors and activating actuators, the unit J1121 and the output modules for the headlights (output
exterior lights and the wipers. Numerous integrated functions, module 1 for headlight) via a private CAN. J519 is also the master
such as the park assist or the activation of the seat heating, are control unit for numerous LIN slaves.
also implemented in the onboard supply control unit.
As on the Audi A8 (type 4N), the onboard supply control unit J519 Special feature:
also activates the air conditioning on the Audi e-tron. J519 is The interior lighting modules of the background lighting and the
accessible using diagnostic address 0009. This also applies to the air conditioner control motors can be connected both as a LIN
diagnosis functions of the air conditioner components. series or parallel on the corresponding LIN branch. This must be
noted when performing fault finding.
The onboard supply control unit performs the following func-

tions:
Integrated functions:
>> Exterior lighting master >> Parking
>> Interior lighting master >> Parking aid
>> Diagnostic gateway for the light control units >> Park assist
>> Background lighting
>> Activating the interior light modules
>> Climate control
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Fitting location:
The onboard supply control unit J519 is always fitted in the front Onboard supply control unit
passenger's footwell directly next to the fuse and relay carrier. It is J519
therefore one of the few control units which are fitted in a different
location on left-hand drive and right-hand drive vehicles.
The same applies to the fuse and relay carrier.
81
Convenience electronics
The vehicle networking system of the Audi e-tron (type GE) for New additions are the optional virtual exterior mirrors on which
convenience electronics is based on the network architecture of the the image from a camera is visualised on a monitor in the relevant
MLBevo generation 2 platform. The vehicle features the two bus door trim.
systems convenience CAN and convenience CAN 2 known from
previous models.
The following convenience equipment/control units are available Further partially optional convenience features are:
for the Audi e-tron and are nodes of the vehicle networking system,
some directly via the convenience system central control unit J393 >> Anti-theft alarm system (may have safelock function depending
and others via the convenience CAN and convenience CAN 2 data on country)
bus systems. >> Background lighting (with the three PR numbers: QQ0, QQ1 and
QQ2 known from previous models)
>> J345 Trailer detector control unit >> Audi connect key
>> J136 Seat and steering column adjustment control unit with >> Head-up display
memory >> Garage door opener
>> J521 Front pass. seat adjustment with memory control unit >> Opening/closing rear lid electrically with foot gesture
>> J605 Rear lid control unit >> Convenience key
>> J245 Sliding sunroof adjustment control unit >> Massage function for front seats
>> J393 Convenience system central control unit >> Seat ventilation
>> J1030 Digital exterior mirror control unit 1
>> J1031 Digital exterior mirror control unit 2
>> J1169 Near field communication control unit
>> J1170 Near field communication control unit 2
>> J938 Rear lid power opening control unit
>> J764 Control unit for electronic steering column lock
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J245
J605 J393
J898
J1169
J1030
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82
Convenience system central control unit J393

The convenience system central control unit J393 is fitted on the On the Audi e-tron, the convenience system central control
left side as seen in the direction of travel. It is behind the luggage unit J393 is integrated in the vehicle in a standing position using a
compartment side trim (left side), as on the various Q models. bracket.
The convenience system central control unit J393 has the following Both near field communication control units are connected to
master functions: J393:
>> Central locking system master >> J1169 Near field communication control unit
>> Immobiliser master >> J1170 Near field communication control unit 2
It is the LIN master for:
>> J505 Heated windscreen control unit

>> G578 Anti-theft alarm sensor
>> H12 Alarm horn
>> J938 Rear lid power opening control unit
>> Tail lights MX3, MX4, MX13
Convenience system central control unit

J393
The J393 hardware is used on all vehicle models with MLBevo
architecture.
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675_219
Reference
For further information about the convenience system central control unit J393, refer to self-study programme 664
“Audi A8 (type 4N) Electrics and electronics”.
83
Virtual exterior mirrors

The Audi e-tron (type GE) can be ordered with virtual exterior The virtual exterior mirrors cannot be switched on/off separately.
mirrors as optional equipment. The PR number is PAF. When the vehicle is unlocked, the digital exterior mirror control
units J1030 and J1031 are started up. As soon as the driver's door
They are significantly smaller than the standard exterior mirrors. or front passenger's door is opened in the next step, the image
Thanks to their new form, they reduce both aerodynamic drag from the camera is shown on the displays for a specified period.
(improve the drag coefficient) and the already low levels of wind The image from the camera is shown permanently when the
noise (improve aerodynamic acoustics). A small camera is inte- ignition is switched on.
grated in each of the flat carriers. The images captured appear on The system continues to display the image from the camera for
OLED displays at the transition between the dash panel and the approximately two minutes after the ignition is switched off. The
door. system shuts down as soon as the vehicle is locked.
The virtual exterior mirrors can be adjusted for different driving Additional settings, e.g. for the brightness of both displays, can be
situations. If a turn signal is activated or a lane change/exit made via an MMI menu.
warning is shown, this can be indicated at the edge of the display. Various view settings are available if desired:
>> The kerb view - the field of vision shown is extended downwards
and enlarged
>> The intersection view - the blind spot is reduced on the side of a
turn-off manoeuvre during the manoeuvre
>> The motorway view - improved view on motorways thanks to
camera zooming
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Exterior mirror housing for Camera for left

OLED display in door trim;
virtual exterior mirror digital exterior mirror
digital exterior mirror control unit 2
R281
J1031
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675_221
Left overhead view camera Turn signal repeater Left overhead view camera Door control unit
R244 (left-side) R244 J386
84
Electric connections of virtual exterior mirrors
The virtual exterior mirrors – digital exterior mirror control unit The virtual exterior mirrors are still equipped with the function to
1 J1030 (right virtual exterior mirror) and digital exterior mirror electrically heat the two cameras R282 and R281. Unlike for the
control unit 2 J1031 (left virtual exterior mirror) – are nodes in the heating function for conventional exterior mirrors, the camera
convenience CAN 2 data bus. heating is activated automatically.
This happens depending on the outside temperature, whether
The two virtual exterior mirror control units form a unit with the the wipers or the rear window heating are on, or if the mirrors
two displays in the door trim. J1030 with R284 and J1031 with detect dirt. The heating works in the same way as on conventional
R283 form one component assembly each. exterior mirrors. According, for example, to the outside tempera-
ture, the heating is initially actuated at 100 %. After a pro-
The two control units can be reached at the following diagnostic grammed heating period, the actuation of the heating output is
addresses: reduced.
>> J1030 Diagnostic address 8111 Both overhead view cameras (left overhead view camera R244 and
>> J1031 Diagnostic address 8112 right overhead view camera R245) are integrated in the housings
of both virtual exterior mirrors.
In addition, both side turn signals (left/right turn signal repeater

bulb M18/M19) are integrated in the mirror housing.
Networking diagram
Data bus diagnostic interface

J533
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Driver door control unit Digital exterior mirror Display unit for right
J386 control unit 1 digital exterior mirror
J1030 R284
Front passenger Camera for right Heated exterior

door control unit digital exterior mirror on passenger
J387 mirror side
R282 Z5
Digital exterior mirror Display unit for left

control unit 2 digital exterior mirror
J1031 R283
Camera for left Heated exterior

digital exterior mirror on driver
mirror side
R281 Z4
Key:
675_027
Convenience CAN
Convenience CAN 2
LVDS
Discrete wires
85
Control unit in dash panel insert J285

The Audi e-tron (type GE) has a virtual cockpit as standard. The The power meter replaces the rev counter.
Audi virtual cockpit (PR number 9S8) is a fully digital 12.3” instru- The driver receives feedback on the load on the drive system via the
ment cluster which displays the relevant information flexibly power meter. Its pointer shows the current load and a coloured
according to the driver’s needs. border shows how much of the drive system capacity can currently
Information is organised in various tabs in the instrument cluster. be utilised.
The contents of the tabs are shown in the central area. Audi virtual The coloured borders may vary depending on the driving program
cockpit settings can be changed using the buttons and thum- selected and the electrical power currently available.
bwheel on the left side of the multi-function steering wheel.
It may be possible to select different additional displays depending
on the vehicle equipment.
The Audi virtual cockpit plus (PR number 9S9) is available as an

option. It is also a fully digital 12.3” instrument cluster and has an
additional more sporty view/presentation of the display content (in
addition to the regular instrument displays).
Current driving status:

Vehicle moving, capacity utilisation
of drive system is shown in percent
Drive system activated

(vehicle ready to be driven)
Vehicle is recuperating electrical

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energy
Drive system switched

off
675_224
Left additional display Boost area:

Vehicle is briefly being
driven at maximum power
Power meter Central area
Range
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Left additional display Right additional display
86
Motor control unit J623

The motor control unit J623 is fitted in the A-pillar (left-side) and If the driver presses the brake pedal, the motor control unit is
is a FlexRay node. The accelerator pedal module GX2 is connected informed of this by J104 via FlexRay.
to the motor control unit and the parking lock actuator V682 is
connected via a sub-CAN. The motor control unit receives informa- According to the recuperation setting, the braking power is split
tion on the transmission position selected from the selector lever between the three-phase current drives and the vehicle’s service
sensors control unit J587 via the dash panel insert CAN. brakes.
The battery regulation control unit J840 uses the hybrid CAN to The recuperation capacity is reduced as the speed drops. It is not
send information to the motor control unit regarding the charge possible to brake the vehicle to a stop without the service brakes.
level of the high-voltage battery and current limitations.
The level of recuperation is shown on the power meter in the
Based on both this information and the position of the accelerator CHARGE section of the dial.
pedal module GX2, the motor control unit J623 transmits the
rotational speed and torque specifications for electric driving and The driver can set the recuperation capacity via the paddle levers
recuperation to the front and rear three-phase current drives via on the steering wheel.
FlexRay.
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Motor control unit J623
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87
Exterior lighting
Headlights
Seen from a technical perspective, the headlights on the Audi According to the traffic situation detected, individual LEDs can be
e-tron (type GE) are matrix LED headlights. These headlights are switched off individually to avoid dazzling vehicles ahead or
sometimes also known as smart matrix LED headlights because oncoming vehicles. A main beam “spotlight”, consisting of two
the LEDs for the dipped beams and the LEDs for the matrix main LEDs per headlight, supports the main beams. The main beam
beams are fitted in one projection module. The one-row matrix “spotlight” also works as a matrix segment (if the vehicle has the
main beam is generated by eight LEDs per headlight. corresponding equipment, e.g. 8G4) and is switched on and off
according to the traffic situation.
Main beam
“spotlight”
XX Dipped beam
7 LEDs
XXXXXXX
XXXXXXXX
2 LEDs
Matrix main beam
8 LEDs
1/7/8
3
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6 4 5
Versions
675_208
Four headlight versions are available:
>> PR number 8G0: LED headlights without light assist >> PR number 8G1: LED headlights with main beam assist
>> PR number 8G9: LED headlights with preparation for >> PR number 8G4: Matrix LED headlights with dynamic lighting
additional lighting functions and dynamic turn signals at front and rear
Lighting functions
Light functions with PR no.: 8G9
>> Daytime running light (1) >> Static turn signal (7)
>> Marker light (1) >> Coming/leaving home (3)
>> Dipped beam (3) >> Manoeuvring light (3 + 6), when reverse gear is selected
>> Main beam (4 + 5) >> All-weather light (6)
>> Side marker light (SAE only1), not illustrated)
>> Daytime running light (1) >> Main beam/main beam assist (4 + 5), function only main beams
>> Marker light (1) on/off
>> Signature light (2), operated together with daytime running >> Static turn signal (7)
light/marker light >> Coming/leaving home (3)
>> Dipped beam (3) >> Manoeuvring light (3 + 6), when reverse gear is selected
>> All-weather light (6)
>> Side marker light (SAE only1), not illustrated)
1)
SAE = for the North American market
88
>> Daytime running light (1) >> Static turn signal (7)
>> Marker light (1) >> Coming/leaving home (3) with dynamic activation/deactivation
>> Signature light (2), operated together with daytime running of marker light and tail light
light/marker light >> Manoeuvring light (3 + 6), when reverse gear is selected
>> Dipped beam (3) >> All-weather light (6)
>> Main beam (4 + 5) >> Side marker light (SAE only1), not illustrated)
>> Daytime running light (1) >> Intersection light (6)

>> Marker light (1) >> Coming/leaving home (3) with dynamic activation/deactivation
>> Signature light (2), operated together with daytime running of marker light and tail light
light/marker light >> Motorway light (3), dipped beam light raised by headlight range
>> Dipped beam (3) control
>> Matrix beam main beam (4 + 5) >> Synthetic cornering light
>> Dynamic turn signal (8) >> Intersection light (6) (in combination with navigation system)
>> All-weather light (6) >> Manoeuvring light (3 + 6), when reverse gear is selected
>> Dipped beam (6) >> Side marker light (SAE only1), not illustrated)
Coming home/leaving home function Coming home/leaving home function with dynamic activation/
deactivation
The dipped beam headlights are switched on for the entry/exit
lights on Audi e-tron vehicles equipped with PR numbers 8G0 or On Audi e-tron vehicles with PR number 8G9 or 8G4, the entry/exit
8G1. lighting involves the dipped beam being switched on as well as
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dynamic activation/deactivation of the marker light and the tail

light, with the marker light and tail light LEDs being activated/
deactivated at different moments.
Adjusting headlights for driving on other side of road
It is not necessary to adjust the headlights. The legal requirements This stops the light level from being raised by the headlight range
are met without additional measures. When driving on motorways, control and thereby prevents you from dazzling oncoming road
the dipped beam headlights setting should be set at the light users.
switch.
Headlight range adjustment Equipment
All headlight versions on the Audi e-tron are equipped with auto- The matrix LED headlights on the Audi e-tron are equipped with a
matic dynamic headlight range adjustment. headlight washer system as standard.
Service/repairs Service/adjustment and calibration
The control units fitted on the headlight housings, the control As on all headlights in Audi vehicles, the dipped beams are
motors for the headlight range control and the LED modules for adjusted using two adjuster screws. However, the matrix beam
the daytime running lights and signature lighting can be renewed main beams on the Audi e-tron are not calibrated by measuring a
in the event of a fault. reference segment. On the headlights of the Audi e-tron, the
In the event of damage to the upper and inner headlight attach- inflection point of the dipped beam is measured. These values are
ments, repair tabs can be attached to the headlight housing. entered in the test program of the diagnostic tester and the
correction value for the matrix beam main beams is calculated.
Note
The headlight versions available vary from market to market. This is not the topic of the descriptions on these pages.
A new light switch and thereby a new operating concept was introduced with the Audi A8 (type 4N). This concept is also used
for the Audi e-tron. The operating concept allows, for example, the dipped beam headlights and the daytime running lights
to be switched off at speeds below 10 km/h. If this speed is exceeded, the light switch changes to the “AUTO” position.
Furthermore, the light switch is always in the “AUTO” position after the ignition has been switched off and on again, regard-
less of what was selected prior to the ignition being switched off.
89
Tail lights
The tail lights on the Audi e-tron (type GE) are in three sections; Only LED lights are used. The tail lights are activated by the con-
one tail light each on the left and right sides and a light unit which venience system central control unit J393.
covers the entire width of the boot lid.
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Rear fog light
The rear fog light function has been moved to the bumper on the
Audi e-tron. The fog light is fitted on one side only; the side
nearest the centre of the road. On left-hand drive vehicles, this
means that the rear fog light is on the left of the bumper cover and
a reflector is on the opposite side. On right-hand drive vehicles, the
opposite is true.
90
High-level brake light
On the Audi e-tron, the high-level brake light is integrated in the

rear spoiler. It is not possible to renew individual LEDs.
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Lighting functions in the tail lights
The tail light, turn signal and brake light functions are split
between the three tail light sections. The reversing light is fitted in
the tail light cluster on the rear lid on both sides.
On Audi e-tron vehicles equipped with PR number 8G4, dynamic
turn signals in addition to dynamic activation of the tail lights are
included in the tail light functions.
91
High-voltage system
Overview of the high-voltage components
Voltage converter High-voltage charge current High-voltage battery charger 1 Switching unit for high-
A19 distributor AX4 voltage battery
SX4 SX6
High-voltage battery charging socket 2

UX5
High-voltage heater (PTC)

Z115
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Front three-phase
current drive
VX89
High-voltage battery charger 2

AX5
Electrical air conditioner

compressor
V470
High-voltage heater 2 (PTC)

Z190
92
Rear three-phase current drive

VX90
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675_003
High-voltage battery charging socket 1 High-voltage battery 1

UX4 AX2
93
Safety regulations
Direct current of up to approx. 450 Volts is present in the high- Please note:
voltage system. The high-voltage system may also be energised when the vehicle is
parked.
For example:
>> When the high-voltage battery is being charged.
>> When auxiliary air conditioning is active.
>> When the 12 Volt battery is being recharged by the high-voltage
battery.
Work on components of the vehicle’s high-voltage system must To achieve this, the high-voltage system must be de-energised and
only be performed when the system is not energised. the mechanic must then check that the system is de-energised.
The de-energisation procedure is performed according to the five

safety rules for electrical technology.
1. De-energise the system

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These three work steps must

be performed. 2. Ensure the system cannot be reactivated
3. Check that no voltage is present
4. Ground and short-circuit vehicle

These two work steps are not
relevant for high-voltage
vehicles. 5. Cover or shield adjacent live
components
Note
Alternating current of 25 Volts and above and direct current of 60 Volts and above are hazardous to human beings. It is
therefore crucial to follow the safety instructions given in the service literature and Guided Fault Finding, as well as the
warnings displayed on the vehicle.
Note
Always de-energise the system according to the test plan in the vehicle diagnostic tester.
The high-voltage system must only be de-energised and worked on by qualified staff.
94
Warning labels
Warning labels are fitted to the vehicle to indicate the danger These must be observed in all circumstances to avoid endangering
caused by electrical current. users, workshop staff and technical & medical emergency response
personnel. The general occupational health and safety regulations
for work on high-voltage vehicles apply.
Warning label in motor compartment The warning labels marked "Danger" identify high-voltage
components or components conducting high-voltage.
Warning of a hazard- Warning against Danger! Warning against hazardous

ous area according to touching live compo- electrical voltage
DIN 4844-2 (BGV A8) nents
675_004
675_005
Warning against haz- Instruction sign:

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ardous electrical Observe instructions

voltage according to for use according to
DIN 4844-2 (BGV A8) DIN 4844-2 (BGV A8)
Special warning label for the high-voltage battery:
Warning: potentially Warning: hazardous Warning: corrosive

explosive substances electrical voltage substances
Wear eye
protection
Fire, naked flame

and smoking are
prohibited
Keep children
away from
batteries
Follow the instruc-
tions on the battery,
in the directions for
use and in the vehicle
Owner's Manual
675_006
Do not open Keep dry Servicing work must

high-voltage only be performed by
battery qualified personnel
Note
Other/additional warning/information labels may be attached to the vehicle, depending on the country.
95
High-voltage battery 1 AX2

High-voltage battery 1 AX2 is bolted on centrally under the vehicle voltage battery SX6 is fitted on the high-voltage battery. The
as a component supporting the body. The 36 battery modules are battery module control units are fitted inside the high-voltage
fitted on two levels. The battery housing is connected to the body battery. The battery regulation control unit J840 is located in the
via a live potential equalisation line. The switching unit for high- A-pillar (right-side).
Switching unit for high-voltage battery

SX6
Housing cover
Cell modules
Housing
Gasket
Gasket
Housing cover
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Modules with
twelve 60 Ah cells
Battery modules
control unit
Lattice structure
battery housing
Housing tray
Battery frame
Cooling system
Underbody guard
675_007
96
Technical data
Designation High-voltage battery 1 AX2
Nominal voltage 396

Capacitance in Ah 240
Number of battery cells 432 in 36 modules
Operating temperature - 28 °C to + 60 °C
Energy content 95 kWh
Usable energy content in kWh1) 83.6 kWh
Charging capacity 150 kW
Weight in kg 699
Approx. size in mm 1630 x 340 x 2280 (W x H x L)
Cooling2) Fluid cooling
1)
At actual charge levels of between 8 % and 96 %. The charge level display shows the driver whether the battery is empty or full.
2)
At low temperatures, the battery can also be heated.
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Note:
If the vehicle is parked for a long period, the charge level of the under -30 °C. Above 60 °C, the power contactors are opened/not
high-voltage battery is reduced because the 12 Volt battery is closed when the ignition is on. The high-voltage battery provides
automatically recharged. If the charge level of the high-voltage full battery power to the three-phase current drives at tempera-
battery goes below approx. 10%, the 12 Volt battery is no longer tures between -8 and 56 °C.
recharged. It is not possible to activate the vehicle’s drive system
Cooling
The battery is cooled in the coolant circuit. The battery modules of the coolant before and after the high-voltage battery. The
release heat to the battery housing via heat conducting material. coolant in the high-voltage battery is circulated by the coolant
The coolant flows through a heat sink bonded to the battery pump for high-voltage battery V590. At low temperatures, the
housing with a heat conducting adhesive. Coolant temperature high-voltage battery can be heated up while charging via the
sender 1 for high-voltage battery G898 and coolant temperature high-voltage heaters (PTC).
sender 2 for high-voltage battery G899 measure the temperature
97
Switching unit for high-voltage battery SX6
The switching unit for high-voltage battery SX6 is bolted to the

high-voltage battery from above and contains the following com-
ponents:
>> Controller for voltage measurement and insulation testing >> Precharge contactor for high-voltage battery J1044 (HV posi-
>> Fuse for high-voltage battery charging unit tive)
>> Fuses for high-voltage system >> DC charge contactor 1 J1052 (DC positive with fuse for charging
>> Current sensor for high-voltage battery G848 current)
>> Protection resistor for high-voltage battery N662 (15 Ω) >> DC charge contactor 2 J1053 (DC negative)
>> High-voltage battery power contactor 1 J1057 (HV positive) >> High-voltage battery isolation igniter N563
>> High-voltage battery power contactor 2 J1058 (HV negative)
Charging unit 1 for high-voltage 12 Volt connection

battery AX4
Rear three-phase current drive
Voltage converter
VX90
A19
Z115

AX5
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High-voltage heater 2 (PTC)

Z190
Electrical air conditioner compressor
V470
DC charging
(negative)
DC charging
(positive)
Front three-phase current 675_008
drive VX89
When the ignition is switched on, high-voltage battery power The power contactors are opened if the following conditions are
contactor 2 J1058 connects HV negative and precharge contactor met:
for high-voltage battery J1044 connects HV positive. After this, a
small amount of current flows to the voltage converter and the >> The ignition is switched off.
power electronics of the three-phase current drives via the protec- >> A crash signal is sent from the airbag control unit J234 via a
tion resistor N662. As soon as the intermediate circuit capacitors data bus.
in these components are charged up, the high-voltage battery >> A crash signal is sent from the airbag control unit J234 to the
power contactor 1 J1057 (HV positive) is closed and the precharge high-voltage battery isolation igniter N563 via a discrete wire.
contactor for high-voltage battery J1044 (HV positive) is opened. >> The maintenance connector TW is opened.
The switching unit for high-voltage battery SX6 communicates >> The fuse for power supply to terminal 30c of the power contac-
with the battery regulation control unit J840 and the battery tors is disconnected or faulty.
module control units via a sub CAN bus. The DC charge contactors
are only closed when the high-voltage battery is being charged at a
DC charging station.
High-voltage battery isolation igniter N563
The switching unit for high-voltage battery SX6 is connected to the ates the crash signal electronically and ensures that the power
airbag control unit J234 by a discrete wire. The high-voltage contactors are opened. The igniter is not a physical component and
battery isolation igniter N563 is a piece of software which evalu- does not have to be replaced after a crash.
Reference
For further information on the power contactors, please refer to self-study programme 615 “Audi A6 hybrid and Audi A8
hybrid”.
98
Battery module
A battery module consists of 12 cells. Groups of four cells are sensors on the top of the cells measure the temperature of the
connected in parallel, which creates a total capacitance of 240 Ah. battery cells. The battery module is connected to the battery
Three of these cell groups are connected in series, which creates a modules control unit with an orange wire.
voltage of 11 Volts for each battery module. Two temperature
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675_009
Module interconnections:
When connected in parallel, the cell capacitances are added

together and when connected in series, the cell voltages are added
together.
Connection in parallel
60 Ah + 60 Ah + 60 Ah + 60 Ah = 240 Ah
Connection in series
3.67 V + 3.67 V + 3.67 V = 11 V
675_010
Battery modules control unit J1208
Three battery modules are connected to one battery modules

control unit.
The battery modules control unit has the following functions:
>> Voltage measurement of the three battery modules

>> Temperature measurement of the battery cells
>> Cell group balancing
The battery modules control unit communicates with the battery

regulation control unit J840 and the switching unit for high-
675_011
voltage battery SX6 via a sub CAN.
99
Battery regulation control unit J840
The battery regulation control unit J840 is fitted in the A-pillar

(right-side) in the interior and has the following functions:
>> Determining the charge level of the high-voltage battery

>> Specifying and monitoring the permissible charging and dis-
charging currents in electric driving mode, in generator mode
and when recuperating, and the voltage and power when the
high-voltage battery is being charged.
>> Evaluating the isolation resistance in the high-voltage system
measured by the switching unit for high-voltage battery SX6
>> Monitoring safety circuit 1
>> Evaluating cell voltage and balancing
>> High-voltage battery heating request to thermal management
control unit J1024
>> Activating coolant pump for high-voltage battery V590 accord-
ing to specifications from thermal management control
unit J1024
>> Triggering opening of power contacts in the event of a crash
The control unit communicates with the switching unit for high-
voltage battery SX6 and the battery modules control unit J1208 via
a sub CAN. It is a hybrid CAN node.
675_012
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Cell balancing
In this example, a cell is 100% charged and the charging proce- 92.5 %
dure is complete. However, the high-voltage battery charge level is

only 92.5 %. Balancing means that this cell is now discharged via a
resistor and can thereby continue to be charged until all cells have
reached the same charge level. This allows the high-voltage
battery to achieve its maximum capacitance.
To do this, the battery regulation control unit J840 compares the
voltages of the cell groups. If cell groups have a high cell voltage,
the battery modules control unit responsible receives the balanc-
100 %
90 %
90 %
90 %
ing information. Balancing is performed when voltage differences R R R R
of greater than approx. 1% occur when the high-voltage battery is
being charged. After the ignition has been switched off, the battery
regulation control unit J840 checks whether balancing is necessary
and triggers it if necessary. Only the control units on the sub CAN
are active when this is done. Balancing is performed at charge
levels greater than 30%.
675_013
Isolation monitoring
When the high-voltage system is active, the switching unit for unit J840 for evaluation. If a low isolation resistance is detected,
high-voltage battery SX6 runs an isolation test every 30 seconds. the control unit sends a message to the data bus diagnostic inter-
The isolation resistance between the high-voltage conductors and face J533 via the hybrid CAN. The diagnostic interface directs, via
the housing of the high-voltage battery 1 AX2 is measured with the dash panel insert CAN, the control unit in dash panel
the current battery voltage. The system detects insufficient isola- insert J285 to show a message to the driver in the display in the
tion resistances in the components and wiring of the high-voltage dash panel insert. If the warning is yellow, the driver can continue
system. The AC connections in the high-voltage battery charging driving and the drive system can be reactivated. If the isolation
sockets and the AC/DC converter in the high-voltage battery resistance is too low, a red warning is given. The journey can be
charging units are not checked due to the electrical isolation of the completed, but it will not be possible to reactivate the drive
charging socket to the high-voltage system. The switching unit system.
sends the isolation value to the battery regulation control
100
Voltage converter A19

Connection for switching unit 12 Volt connection
SX6
The voltage converter A19 is fitted at the front right of the vehicle
and is cooled in the coolant circuit.
It converts the DC voltage (396 Volt) of the high-voltage

battery 1 AX2 into the 12 Volt DC voltage of the vehicle’s electrical
system. The transmission is achieved using induction coils (electri-
cal isolation). As a result, there is no conducting connection
between the high-voltage system and the 12 Volt electrical
system.
The voltage converter A19 is connected to the high-voltage battery

via a fuse in the switching unit SX6.
It has a power of up to 3 kW. If the vehicle is stationary for a

longer period and the high-voltage battery is sufficiently charged,
the high-voltage battery will charge the 12 Volt battery.
Note:
This charging procedure starts automatically. When it is running,
the high-voltage system is active and the high-voltage components
are energised.
The voltage converter A19 is connected to the body via a live
potential equalisation line.
The intermediate circuit capacitor is discharged actively and 675_015
passively.
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High-voltage charge current distributor SX4
On vehicles with a second AC charging socket or a second charging

unit for high-voltage battery, the charging sockets and charging
units are connected via the high-voltage charge current distribu-
tor SX4.
Charging unit 2 for high-voltage battery Charging unit 1 for high-voltage battery
AX5 AX4
675_014
Charging socket Charging socket

UX5 UX4
101
Charging unit 1 for high-voltage battery AX4
Charging unit 2 for high-voltage battery AX5
The charging units are fitted at the front of the vehicle in front of/ Components connected
above the electric drive motor on the front axle. Charging unit 2 is
available as optional equipment to charge at 22 kW. >> High-voltage battery charging socket 1 UX4
>> High-voltage battery charging socket 2 UX5
Three rectifiers convert the AC voltage of the operating unit/ >> LED module for charging socket 1 L263
charging station to DC voltage so that it can charge the high- >> LED module for charging socket 2 L264
voltage battery 1 AX2. Each rectifier has a maximum performance >> Actuator for high-voltage charging socket lock 1 F498
of 16 A. The charging currents are allocated depending on the >> Actuator for high-voltage charging socket lock 2 F499
actual charging current availability. The transmission into the >> Drive unit for charging socket 1 cover VX86
high-voltage system is achieved using induction coils (electrical >> Drive unit for charging socket 2 cover VX87
isolation). As a result, there is no conducting connection between >> Temperature sender for charging socket 1 G853
the AC power supply and the vehicle’s high-voltage system. The >> Temperature sender for charging socket 2 G854
charging units are connected at the switching unit for high-voltage
battery SX6. The charging current is supplied to the high-voltage
battery via a fuse in the switching unit. Cooling takes place in the
coolant circuit.
The charging units are connected to the body via a live potential
equalisation line. The intermediate circuit capacitor is discharged
passively.
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Switching unit for high-voltage

battery
SX6
Charging
socket
12 Volt connection
675_016
Communication
The integrated control unit for high-voltage battery charging signal or power-line communication. When charging with direct
unit J1050 and control unit for high-voltage battery charging current via a CHAdeMO or China DC charging socket, the system
unit 2 J1239 are hybrid CAN nodes. The control unit for high- communicates with the charging station via CAN. The rectifiers are
voltage battery charging unit J1050 is the master and the control not active during AC charging. The timer settings for charging and
unit for high-voltage battery charging unit 2 J1239 is the slave. air conditioning are stored in the control unit for high-voltage
Communication with the Audi e-tron charging system or a charging battery charging unit J1050.
station takes place via the CP and PE connections using a PWM
102
Electrical air conditioner compressor V470
The electrical air conditioner compressor V470 is fitted at the front

of the vehicle. It is supplied with high voltage via a fuse in the
switching unit for high-voltage battery SX6.
The integrated control unit for air conditioning compressor J842 is

connected to the thermal management control unit J1024 via a
LIN bus. The air conditioner compressor is connected to the body
via a live potential equalisation line.
The intermediate circuit capacitor is discharged passively.
Note:
When the auxiliary air conditioning is active, the high-voltage
system is active and the high-voltage components are energised.
The timer settings for charging and air conditioning are stored in
the control unit for high-voltage battery charging unit J1050.
675_017
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High-voltage heater (PTC) Z115
High-voltage heater 2 (PTC) Z190
The high-voltage heaters are fitted in the front of the vehicle and
are supplied with high voltage via a fuse in the switching unit for
high-voltage battery SX6. They heat up the coolant so that it can
warm up the vehicle interior and the high-voltage battery. The
integrated control units J848/J1238 are connected to the thermal
management control unit J1024 via a LIN bus.
The high-voltage heaters are connected to the body via a live

potential equalisation line.
Note:
When the auxiliary air conditioning is active, the high-voltage
system is active and the high-voltage components are energised.
The timer settings for charging and air conditioning are stored in
the control unit for high-voltage battery charging unit J1050.
675_018
103
Intermediate circuit capacitors
A capacitor serving as an energy store and a voltage stabiliser may

be fitted between HV positive and HV negative in high-voltage
components. In addition, a resistor which discharges the capacitor
when the ignition is off is connected parallel to the capacitor.
When the ignition is off, the capacitor on some high-voltage

components is actively discharged by a switch and resistor.
HV positive
Passive discharge Capacitor

High resistance between HV
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positive and HV negative
HV negative
Active discharge 675_019

Low resistance activated
High-voltage component Passive discharge Active discharge
Front three-phase current drive X X

VX89
Rear three-phase current drive X X
VX90
Voltage converter X X
A19
Charging units 1 and 2 for high-voltage battery X
AX4 and AX5
Electrical air conditioner compressor X
V470
Note
A capacitor is fitted in some high-voltage components to store power. It must be discharged when the system is de-ener-
gised. You should therefore always de-energise the system according to the test plan in the vehicle diagnostic tester as this
takes the discharging times into account.
The high-voltage system must only be de-energised and worked on by qualified staff.
104
Crash signal
In the event of a crash, the airbag control unit J234 sends a signal Depending on the severity of the crash, it may be possible to reacti-
to the battery regulation control unit J840 via the hybrid CAN and vate the high-voltage system by switching the ignition off and on
to the high-voltage battery isolation igniter N563 in the switching again or, in certain circumstances, using the vehicle diagnostic
unit for high-voltage battery SX6 via a discrete wire. The power tester.
contacts are opened and the high-voltage system is deactivated.
Safety circuit
The vehicle has four safety circuits. These safety circuits are 12 Volt loop lines which pass through the
high-voltage components. The battery regulation control
>> Safety circuit 1 passes through the battery regulation control unit J840, voltage converter A19, charging unit 1 for high-voltage
unit J840, electrical air conditioner compressor V470, high- battery AX4 and charging unit 2 for high-voltage battery AX5
voltage heater 2 (PTC) Z190, high-voltage heater (PTC) Z115, report the status to the data bus diagnostic interface J533. If a
maintenance connector TW and switching unit for high-voltage safety circuit is interrupted, e.g. when a connector is unplugged,
battery SX6. the data bus diagnostic interface J533 receives a message from the
>> Safety circuit 2 is within voltage converter A19. control unit affected and the control unit in dash panel insert J285
>> Safety circuit 3 is in charging unit 1 for high-voltage is instructed to display a message to the driver by the dash panel
battery AX4. insert CAN. It is possible to continue driving until the ignition is
>> Safety circuit 4 is in charging unit 2 for high-voltage switched off. It is not possible to reactivate the drive system.
battery AX5.
Battery regulation Maintenance

control unit connector for
J840 high voltage
system TW
Terminal 30C
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Data bus diagnostic

interface
J533
Front three-phase High-voltage battery High-voltage charge High-voltage battery

current drive charging socket 1 current distributor charging socket 2
VX89 UX4 SX4 UX5
Rear three-phase Charging unit 2

current drive for high-voltage
VX90 battery
AX5
Electrical air
conditioner
Not used compressor
V470
Charging unit 1
for high-voltage
battery
AX4
DC negative
High-voltage
heater 2 (PTC)
Z190
DC positive
Switching unit for

high-voltage Voltage converter
battery SX6 A19
High-voltage
heater (PTC)
Z115
Key:
Hybrid CAN High-voltage connector 675_089
High-voltage wire 12 Volt connector
Safety circuit High-voltage branch point
105
Maintenance connector TW
The maintenance connector TW is located in the front left of the

vehicle. It is both an electrical connection in the 12 Volt control
circuit for the high-voltage battery power contactors and a compo-
nent part of the safety circuit. Opening the maintenance connector
TW opens the safety circuit and breaks the 12 Volt control circuit of
the power contactors. The maintenance connector serves to de-
energise the high-voltage system. Please use the relevant program
in the vehicle diagnostic tester to properly open and de-energise
the high-voltage system. After being opened, the maintenance
connector TW is secured from being switched back on by the
padlock T40262/1.
675_020
An information label is affixed to the maintenance connector TW.
675_021
Follow note on rescue card Unplug connector

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Fuse for power supply
The fuse for the power supply of the control current for the power
contactors is located in the fuse carrier in the luggage compart-
ment (left-side) and is identified by a label.
675_022
The fuse is identified by a label.
675_023
Follow note on rescue card Removing a fuse
106
Charging socket cover
The charging socket for charging the high-voltage battery is If the charging connector is plugged in, the cover cannot be closed.
located behind the cover for the charging socket. The charging socket cover is closed automatically when the charg-
The vehicle must be unlocked and the button pressed to open the ing connector is unplugged after charging is ended.
cover. The drive unit for charging socket 1 cover VX86 moves the Depending on the country and the vehicle equipment, the vehicle
cover outwards and downwards, making the charging socket may have a second charging socket.
accessible.
The drive unit is activated via LIN by the charging unit 1 for high-
voltage battery AX4 and the position of the cover is transmitted to
the charging unit.
Button
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675_155
Charging socket cover
Note
Vehicles with convenience key do not need to be unlocked if the convenience key is near the vehicle.
107
Charging sockets on the vehicle

The charging socket, the LED module and a description of the LED The charging sockets can be used to charge the vehicle with alter-
are located under the cover. Lighting is present to assist with orien- nating current (AC) or direct current (DC).
tation in the dark.
Combined charging sockets for AC and DC or charging sockets for
AC or DC are fitted on the vehicle.
LED module for charging socket LED descriptions
Lighting
Charging socket
Flap for DC contacts

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675_155
USA EU China Japan
Type 1 PS DS
Type 2 PS
CCS 1 DS
CCS 2 DS
China AC DS
China DC PS
CHAdeMO PS
Key
Standard
Optional
DS Driver side
PS Passenger side
The table shows the allocation of charging sockets for some countries.
Note
Vehicles with two charging sockets can only be charged by one charging socket at a time.
108
LED module for charging socket
The LED module shows the status of the charging process using A description of the display can be found next to the LED module.
various colours and light modes.
LED module for charging socket

pulsates
flashes
lights up
LED descriptions
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675_094
Overview of displays on LED module for charging socket
LED on charging unit Meaning
Vehicle’s charging system is in sleep mode. A timer may be active, but charging has not yet
off begun.
Charging has been interrupted.
pulsates High-voltage battery is being charged.
green flashes Timer is active, but charging has not yet begun.
lights up High-voltage battery charging is complete.
lights up No charging current has been detected, although the charging cable is plugged in. Check the
power supply of the charging source. If using the Audi e-tron charging system, check the
yellow status displays on the operating unit. Refer to page 121.
flashes The vehicle is not secured against rolling away. Check that transmission position P is selected
and the parking brake is applied.
Vehicle may not have been able to lock charging connector in charging connection properly.
Check that the charging connector is plugged in correctly. Unplug the charging connector and
plug it into the charging connection again or try using a different charging station. If the LED
red lights up remains lit, there is a malfunction in the vehicle charging system or power source.
Both charging unit covers are open. Try to close the cover of the charging unit not in use. If
the LED remains lit, the high-voltage battery cannot be charged.
The outside temperature is too low or too high.
109
Overview of the charging sockets
Depending on the version, the vehicles may have different charging The charging unit 1 for high-voltage battery AX4 monitors the
sockets on the driver/passenger side. temperature of the charging sockets via temperature senders. In
the event of high temperatures, it gradually reduces the charging
current and eventually stops charging. If the temperature is going
down, the charging current is gradually increased.
Combined Charging System Type 1

(CCS 1 or Combo 1)
High-voltage battery charging socket 1 UX4
This charging socket can be used to charge the high-voltage Communication between the charging station and charging unit 1
battery with alternating current or direct current. for high-voltage battery AX4 takes place via contacts CP and PE.
The DC contacts are protected by a flap.
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N L
CP CS
PE
DC- DC+
675_099
110
Combined Charging System Type 2

(CCS 2 or Combo 2)
This charging socket can be used to charge the high-voltage Communication between the charging station and charging unit 1
battery with alternating current or direct current. for high-voltage battery AX4 takes place via contacts CP and PE.
The DC contacts are protected by a flap.
PE
PP CP
L1 N
L2 L3
DC- DC+
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675_095
Charge de Move (CHAdeMO)

Can be used to charge the high-voltage battery with direct current

(DC). Communication between the charging station and charging
unit 1 for high-voltage battery AX4 takes place via the communica-
tion contacts.
PE
Communication
DC+ DC-
Communication
675_096
111
China DC
Can be used to charge the high-voltage battery with direct current

(DC). Communication between the charging station and charging
unit 1 for high-voltage battery AX4 takes place via the communica-
tion contacts.
Communication
DC- DC+
PE
Communication
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675_097
Type 1
This charging socket can be used to charge the high-voltage

battery with alternating current. Communication between the
charging station and charging unit 1 for high-voltage battery AX4
takes place via contacts CP and PE.
N L
CP CS
PE
675_098
112
Type 2 Mennekes

PE
PP CP
L1 N
L2 L3
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675_100
China AC

PE
CP PP
N L1
L3 L2
675_154
113
Charging the high-voltage battery
The vehicle can be connected to AC or DC power sources to charge The charging socket’s AC connection is connected to the charging
the high-voltage battery. unit for high-voltage battery.
The charging socket’s DC connection is connected to the switching In the charging unit, the alternating current is converted into
unit. The direct current is supplied to the high-voltage battery direct current and supplied to the high-voltage battery via the
directly. switching unit.
Charging cable for alternating current (AC) Charging unit 1 for high-voltage battery
AX4
High-voltage battery 1
AX2
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675_183
High-voltage battery charging Switching unit for high-voltage battery

socket 1 SX6
UX4
Charging cable for direct current (DC)
Note
During charging, the high-voltage system is active and the high-voltage components are energised.
114
Charging with alternating current (AC) Charging with direct current (DC)
The charging units in the vehicle convert the alternating current The high-voltage battery is connected directly to the power source
(AC) into direct current (DC) according to the specifications of the if it is being charged with direct current (DC). To do this, it must
battery regulation control unit J840. The voltage and the current adjust the voltage and current rating for charging according to the
rating are continually adjusted during charging. specifications from the battery regulation control unit J840.
The charging performance is 11 kW with one charging unit (AX4) The vehicle’s charging performance is limited by the high-voltage
and 22 kW with two charging units (AX4 and AX5). battery. Charging can be performed at a maximum of 150 kW. In
this case, the charging unit’s only task is to communicate with the
When the vehicle charging connector is plugged in, the vehicle is power source.
initially connected to the power source’s protective earth via the PE
contact. PP is then contacted and the charging unit detects the When the vehicle charging connector is plugged in, the vehicle is
connector via a resistor1) between PE and PP and applies the initially connected to the power source’s protective earth via the PE
parking brake. The L phases and the neutral conductor are then contact. PP is then contacted and the charging unit detects the
contacted. CP is contacted last, at which point the communication connector via a resistor2) between PE and PP and applies the
between the power source and the vehicle begins and the charging parking brake. DC+ and DC- are then contacted. CP is contacted
connector is locked. If communication is successful, the high- last, at which point the communication between the power source
voltage system is activated and charging is started. The LED in the and the vehicle begins and the charging connector is locked. If
module pulsates in green. communication is successful, the high-voltage system is activated,
the power contactors for direct current are closed and charging
The power source provides information on the maximum current starts. The LED in the module pulsates in green.
rating. The battery regulation control unit J840 specifies the
charging rate and the charging voltage for the charging unit, The power source provides information on the maximum voltage
monitors charging and updates the specified values. and current rating to the charging unit.
The power contactors in the high-voltage battery are opened when The battery regulation control unit J840 specifies the charging rate
charging is complete. and the charging voltage for the power source, monitors charging
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and updates the specified values.

If the LED lights up in yellow, no active power source has been
detected. The DC charge contactors and the power contactors in the high-
If the LED does not light up, no connector has been detected. voltage battery are opened when charging is complete.
If the LED lights up in yellow, no active power source has been

detected.
If the LED does not light up, no connector has been detected.
Note:
With CHAdeMO and China DC, connector detection and communi-
cation are performed via the communication contacts.
1)
he resistor is required to detect the connector and as coding for
T 2)
The resistor is required to detect the connector.
the current rating.
115
Vehicle communication with the power source

The vehicle communicates with the power source to charge the Communication between the power source and the vehicle begins
high-voltage battery. The vehicle must first detect the charging once the charging connector is locked. Pulse-width modulation,
connector and lock it before communication can be established. power-line communication or a CAN bus are used for communica-
The charging connector is detected via a resistor in the connector. tion. Communication between the power source and the battery
The charging connector may be locked by hand or automatically by regulation control unit J840 takes place via the control unit for
the vehicle. This depends on the connector. high-voltage battery charging unit J1050.
Connector locking methods:
Charging Type 1 CCS 1 Type 2 CCS 2 CHAdeMO China China

connector locks AC DC
automatically X X
by hand X X X X X
Connector communication methods:

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Communication Type 1 CCS 1 Type 2 CCS 2 CHAdeMO China China

AC DC
PWM via CP X X X
PLC via CP X X
CAN bus X X
Immediate charging Data bus diagnostic interface J533
If no charging timer is active, charging starts immediately. The data bus diagnostic interface J533 monitors the high-voltage
system.
Note:
CHAdeMO charging requires charging to be started at the charging It is responsible for controlling the following functions:
station. >> Monitoring the safety circuits
>> Monitoring the isolation value
>> Authorising closure of the charge and power contactors in the
>> Displaying system messages via control unit in dash panel
insert J285
Autonomous operating states
In autonomous operating states, the high-voltage system is active

when the ignition is off; it is not monitored by the driver.
For example:
>> When the high-voltage battery is being charged.
>> When auxiliary air conditioning is active.
>> When the 12 Volt battery is being recharged by the high-voltage
battery.
116
External sound
When travelling at lower speeds, the vehicle produces less noise The following components are fitted in the vehicle for this
than a vehicle with a combustion engine. Some countries require purpose:
the vehicle to make an external sound so that they can be noticed >> Engine sound generator control unit J943
more easily. >> Actuator 1 for engine sound generator R257
Engine sound generator control unit J943
Actuator 1 for engine sound generator

R257
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675_126
The engine sound generator control unit J943 activates the actua- During electric driving, the actuator generates a noise which is
tor 1 for engine sound generator R257. It is a node of the reduced at speeds of 30 km/h and above.
extended CAN and evaluates the following information to produce If the vehicle is stationary or travelling at speeds of approx. 50
the sound: km/h or more, the actuator 1 for engine sound generator R257
>> Speed does not generate any noise.
>> Load torque The noise generated sounds similar to that of a vehicle with a
running combustion engine.
117
Display and range settings
The range monitor can be found in the Car menu > Vehicle informa-
tion. The range potential shows the driver the additional distance
Car Range monitor
that could be driven if the convenience functions were switched
Range potential: + 43 km
off. Climate control
Front left seat ventilation
Range mode
675_139
If the driver activates range mode, these functions are switched

off, the display is reduced to 0 km and the range increases.
Car Range monitor
Range potential: 0 km
Range mode
675_141
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The driver receives information about restrictions to functions and

vehicle speed.
Car Range mode
"Range mode" helps you to maximise the remaining range by

limiting the speed. This can be briefly overridden using the
kick-down function. In addition, convenience functions (e.g. air
conditioning) are significantly restricted.
675_140
The speed is limited to 90 km/h (55 mph). This limit can be

exceeded at any time using the kickdown function. A range mode
notification appears on the lower touch display.
Range mode
Switch on climate control
675_142
118
Charging settings
The predictive messages can be activated and the recuperation

switched between automatic and manual in the Car menu > Charg-
Car Efficiency assist
ing & efficiency > Efficiency assist.
Predictive messages
Recuperation
Automatic Manual
675_143
The option to release the DC charging connector after charging has

finished can be activated in the Car menu > Charging & efficiency >
Car Charging settings
Charging settings.
Advanced charging settings
DC connector: release after charging
675_144
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Charging locations can be named and charging settings specified in

the Car menu > Charging & efficiency > Charging > Advanced
Car Advanced charging settings
charging settings.
Home
675_145
To do this, the address must be entered so that the vehicle can

detect the charging location using GPS data.
Car Home
Change name
Use current location
Change address
(D) Augrabenstraße, Ingolstadt, 85045
Charging target
675_146
A charging target and a preferred charging time can be set for the
high-voltage battery.
Car Home
If the minimum charge level option is activated, the high-voltage
(D) Augrabenstraße, Ingolstadt, 85045
battery is charged to 25% regardless of the settings for the timer
Charging target
or preferred charging time.
Minimum charge level
Pref. charging time
675_147
119
Battery level and timer display
The current high-voltage battery charge level and the charging

status are shown in the Car menu > Charging & efficiency > Charg-
Car Charging
ing. A charging target for the high-voltage battery of between
50 % and 100 % can be set for the charging procedure. Charging is not active
Battery level
Charging target
675_148
The timer settings can be accessed by swiping the battery level

display to the left.
Car Charging
Five different timers can be programmed. This involves selecting a
day or days and setting the departure time. Home active. Waiting for timer:
Tuesday 22:00
Tu
Mo Tu We Th Fr Sa Su
Tu
Su
675_149
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Air conditioning of the vehicle interior can also be activated in the

timer function.
Car Charging
Home active. Waiting for timer:

Tuesday 22:00
Tu
Tu
Mo
The climate control for timer 2 is now
Su activated.
Mo
675_150
120
Audi e-tron charging system (compact)
Operating unit for high-voltage charging system E943
The Audi e-tron is supplied with the second generation Audi e-tron A country-specific charging cable for connecting to the vehicle is
charging system. This is located in the motor compartment in the permanently attached to the operating unit.
storage compartment. One country-specific connection cable with a household plug and
The operating unit is activated when the Audi e-tron charging one with an industrial plug are also provided for connection to the
system is connected to the AC power supply. The internal contac- AC power supply.Communication with charging unit 1 for high-
tors are open in this situation so that the vehicle charging connec- voltage battery AX4 takes place via contacts CP and PE using a
tor is not live. The contactors are only closed during charging. PWM signal.
Connection cable with household plug On/off button, setting Grid/domestic

charging level and LED
Car
Operating unit
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Permanently connected
Connection cable with industrial plug country-specific charging cable
675_127
Maximum charging level if connected to AC power:
>> Household socket 1.8 kW (8 A)
>> Industrial socket1) 11 kW (48 A, single-phase or three-phase)
The charging level can be set to 50% or 100%.

The operating unit is country-specific. Please only use the Audi e-tron charging system approved for your country.
1)
he charging level is set to 50% when the system is connected to an industrial socket.
T
The charging level can be increased to 100%. This setting is maintained until the operating unit is disconnected from the power supply.
121
Charging clip and connector mounting
The charging clip and the connector mounting can, for example, be
secured on a garage wall.
The operating unit is fitted in the charging clip and locked in place.
When the vehicle is not being charged, the charging cable can be
wrapped around the charging clip and the vehicle charging connec-
tor can be placed in the connector mounting.
Connector mounting Charging clip Lock to secure the

Audi e-tron operating unit
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675_128
675_129
Charging cable can

be wrapped around
Diagnosis
The operating unit uses the LEDs to indicate detected faults. Fault finding is possible using the vehicle diagnostic tester and the adapter
VAS 611 009.
122
Air conditioning and thermal management

Thermal management
From a thermodynamic perspective, thermal management refers The thermal management system should, for example, keep the
to the control of energy flows, and heat flows in particular. From high-voltage battery within its optimum efficiency range of approx.
an automotive perspective, it refers to the energy-related optimi- 25 to 35 °C in all situations. This can mean operating conditions
sation of the vehicle’s thermal efficiency. The aim of thermal ranging from cold starts in the winter months to driving fast on
management in an electric vehicle is to reduce power consumption the motorway on hot summer days.
and thereby increase the range. In addition, temperature control of
electric components such as the high-voltage battery, charging The thermal management system on the Audi e-tron consists of
units, electric motors and their feeder components must be four circuits which can be interconnected in different ways, as
ensured by the thermal management system. Ensuring a comfort- necessary, in order to heat or cool the interior and the electrical
able temperature in the vehicle interior is also a task of the powertrain. Thanks to intelligent interconnections of these four
thermal management system. The aim is not to allow heat from circuits, it collects residual heat from the electric motor, power
the electrical components to dissipate unused into the atmos- electronics and high-voltage battery. The heat pump can bring this
phere, but to check beforehand whether vehicle components have up to a higher temperature and make it usable for the interior. The
thermal requirements. This is even more important because the heating circuit is not, for example, intended to only warm up the
difference between the exhaust gas temperature of a combustion interior, but can provide the high-voltage battery with heat as well.
engine and the ambient temperature is much greater than the
corresponding temperature differences produced by the electric
drive motor.
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The four thermal management circuits
The four different refrigerant and coolant circuits for cooling and descriptions are provided later in this chapter (Air conditioning and
heating are shown one after the other in the following with func- thermal management).
tional descriptions and illustrations. Some scenarios/functional
123
Refrigerant circuit
There are two branches of the refrigerant circuit: one for interior exchanger (3) and heater and air conditioning unit (A), where its
air conditioning and one for high-voltage battery cooling via the pressure is dissipated in the thermal expansion valve. It can then
heat exchanger for high-voltage battery (E). The components of absorb heat from the interior and guide it away. It then returns to
the interior air conditioning system (beginning with the refrigerant the electrical air conditioner compressor.
circuit) can also be seen using the key of the following diagram: The refrigerant circuit elements for cooling the high-voltage
electrical air conditioner compressor V470, refrigerant pressure battery via the heat exchanger for high-voltage battery (E) are as
and temperature sender 1 G395, refrigerant pressure and tem- follows (in their functional sequence): after refrigerant has once
perature sender 2 G826, valve block (B), condenser (1) in addition again passed through the condenser (1) and the non-return valve
to non-return valve for refrigerant circuit (2), internal heat in the refrigerant circuit (2), the compressed and cooled refriger-
9 2 2
N541
11 G395 G826 6 3
V470
2 V618
1
F
10 V7
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B
N641 N640
7
Z115 Z190
N643 N642
N632
G903
G32
13
N633
AX2
G907
AX5
G898 G899
N635
V590 N637
E 5
AX4
N634 G902
G968
Refrigerant circuit Heating circuit
Coolant circuit for electric powertrain Coolant circuit for high-voltage battery
124
Key:
ant reaches the chiller (E), is expanded in the refrigerant expansion 1 Condenser
valve 2 N637 and cools significantly as this happens (as in the air 2 Non-return valve in refrigerant circuit
conditioning unit), can absorb heat from the coolant circuits and is 3 Internal heat exchanger
returned to the electrical air conditioner compressor V470. The 4 Thermal expansion valve
refrigerant currently used is R1234yf. 5 Evaporator
A third way of interconnecting the refrigerant circuit is via the heat 6 Service connection for low-pressure side
pump. In this circuit, thermal energy is absorbed in the heat 7 Service connection for high-pressure side
exchanger for high-voltage battery (E). It is then compressed in 8 Heat exchanger for heater
the electrical air conditioner compressor V470 and warmed up 9 Non-return valve
further (no pressure expansion) so that the heat can be provided to 10 Low-temperature radiator
the heating circuit for the interior in the heat exchanger for heat 11 Restrictor
pump operation with the condenser (F) so that the interior can be 12 Thermostat
warmed up. 13 Coolant expansion tank 2 (for high-voltage system)
A Heater and air conditioning unit

B Valve block
C Front axle
D Rear axle
A E Heat exchanger for high-voltage battery (chiller)
F Heat exchanger for heat pump operation with condenser
4
(iCond)
5 8 AX2 High-voltage battery 1
AX4 Charging unit 1 for high-voltage battery

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G32 Coolant shortage indicator sender

12 G395 Refrigerant pressure and temperature sender 1
11 9 G826 Refrigerant pressure and temperature sender 2
G898 Coolant temperature sender 1 for high-voltage battery
G902 Coolant temperature sender 1 for thermal management
N541 Refrigerant shut-off valve for heater and A/C unit

N632 Coolant changeover valve 1
N637 Refrigerant expansion valve 2
C D N642 Refrigerant shut-off valve 4
V662 V663

J1235
J1234 V7 Radiator fan
V470 Electrical air conditioner compressor
V590 Coolant pump for high-voltage battery
V618 Thermal management coolant pump 2
11
V620 V662 Electric drive motor for front axle
G906
V663 Electric drive motor for rear axle
Z115 High-voltage heater (PTC)

675_101 Z190 High-voltage heater 2 (PTC)
125
Refrigerant circuit and heating circuit

There are two heating circuits: one to warm up the interior using (8) where it provides heat to the interior. The warmed up coolant is
the high-voltage heater or the heat pump and another to heat up transported by the thermal management coolant pump 2 V618
the high-voltage battery when it is charging. The high-voltage and flows through the heat exchanger for heat pump operation
heater (PTC) Z115 (a second high-voltage heater 2 (PTC) Z190 with condenser (F). The coolant changeover valve 1 N632 can
arranged in series is available optionally) heats up the coolant switch between various heating circuit combinations.
flowing through, which, via the coolant temperature sender 2 for
thermal management G903, reaches the heat exchanger for heater
9 2 2
N541
11 G395 G826 6 3
V470
2 V618
1
F
10 V7
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B
N641 N640
7
Z115 Z190
N643 N642
N632
G903
G32
13
N633
AX2
G907
AX5
G898 G899
N635
V590 N637
E 5
AX4
N634 G902
G968
126
Key:
1 Condenser
2 Non-return valve in refrigerant circuit
3 Internal heat exchanger
4 Thermal expansion valve
5 Evaporator
6 Service connection for low-pressure side
7 Service connection for high-pressure side
8 Heat exchanger for heater
9 Non-return valve
10 Low-temperature radiator
11 Restrictor
12 Thermostat
13 Coolant expansion tank 2 (for high-voltage system)

B Valve block
C Front axle
D Rear axle
4
(iCond)

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V662 V663

J1235
11
G906

127
Refrigerant circuit, heating circuit and coolant circuit for high-voltage battery
The coolant circuit for high-voltage battery cools high-voltage and N635 regulate whether the coolant circuit for the high-voltage
battery 1 AX2 and charging units 1 and 2 for high-voltage battery battery is activated for the electric powertrain individually or in
AX4 and AX5 during AC charging. The high-voltage battery can be combination with the heating circuit or the coolant circuit shown in
cooled both passively via the low-temperature radiator and actively the following. The coolant currently in use is G12evo. Depending
via the refrigerant circuit using the chiller. The charging units 1 and on the country, this is a mix of 40 % coolant additive and 60 %
2 for high-voltage battery 1 AX4 and AX5 are cooled by the low- distilled water, or 50 % coolant additive and 50 % distilled water.
temperature radiator. The two coolant changeover valves N634
9 2 2
N541
11 G395 G826 6 3
V470
2 V618
1
F
10 V7
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B
N641 N640
7
Z115 Z190
N643 N642
N632
G903
G32
13
N633
AX2
G907
AX5
G898 G899
N635
V590 N637
E 5
AX4
N634 G902
G968
128
Key:
1 Condenser
5 Evaporator
9 Non-return valve
11 Restrictor
12 Thermostat

B Valve block
C Front axle
D Rear axle
4
(iCond)

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V662 V663

J1235
11
G906

129
Refrigerant circuit, heating circuit, coolant circuit for high-voltage battery and coolant
circuit for electric powertrain
The thermal management coolant pump 4 V620 transports the into the expansion tank via the coolant shortage indicator sender 2
coolant flow via the front axle and rear axle, electric drive control G32. After flowing through the low-temperature radiator, the
units J1234 and J1235 and electric drive motors V662 and V663. coolant is taken back to the thermal management coolant pump
From here, the coolant reaches the low-temperature radiator (10) 4 V620 via the coolant changeover valve 2 N633.
with the radiator fan V7. A breather line goes from the radiator
9 2 2
N541
11 G395 G826 6 3
V470
2 V618
1
F
10 V7
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B
N641 N640
7
Z115 Z190
N643 N642
N632
G903
G32
13
N633
AX2
G907
AX5
G898 G899
N635
V590 N637
E 5
AX4
N634 G902
G968
130
Key:
1 Condenser
5 Evaporator
9 Non-return valve
11 Restrictor
12 Thermostat

B Valve block
C Front axle
D Rear axle
4
(iCond)

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V662 V663

J1235
11
G906

131
Thermal management system scenarios
Which situation occurs, when and if it occurs, and for how long it scenarios do not encompass all possible interconnections of the
occurs in the following scenarios is measured by the thermal four circuits described at the beginning of this chapter. The follow-
management control unit J1024 using sensors. The control unit ing scenarios illustrate the typical interconnections of the vehicle’s
then activates the coolant pumps, coolant changeover valves, thermal management system. The precise designations of the
refrigerant shut-off valves, air conditioner compressor etc. and components can be found in the key to the four thermal manage-
switches between the various scenarios correspondingly. These ment circuits described at the beginning of this chapter.
Cooling interior and electric drive motors
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
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11 9
N643
N642 N632 G903
2
G32
13
N633
C D
AX2
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_105
In this example scenario, the interior and the electric drive motors difference of approximately 5 to 10 °C above the outside tempera-
(together with their electric drive control units) are cooled at both ture.
the front and rear axles. The electric drive control units and the The vehicle interior is actively cooled (i.e. by the regular refrigerant
electric drive motors on the front and rear axles are cooled pas- circuit using compression, pressure expansion of refrigerant and
sively via the low-temperature radiator. “Passively” means without cooling in air conditioning unit). This allows heat to be absorbed
cooling via a thermal refrigerant interface up to a temperature from the vehicle interior and dissipated.
132
Cooling interior, electric drive motors and high-voltage battery
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
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11 9
N643
N642 N632 G903
2
G32
13
N633
C D
AX2
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_106
The scenario shown in the diagram describes the cooling of the the same principle as for the refrigerant circuit for the interior,
interior, the electric drive motors and the high-voltage battery. The which runs at the same time. The refrigerant is expanded in the
interior and the electric drive motors are cooled as described in the chiller and is therefore able to absorb heat from the high-voltage
previous example. In addition, the high-voltage battery is actively battery from the coolant circuit for the high-voltage battery and
cooled via the thermal interface of the heat exchanger for the guide it away with the refrigerant. The optimum temperature for
high-voltage battery (chiller). This involves sending compressed the high-voltage battery is between approx. 25 °C and approx.
refrigerant to the chiller via the refrigerant expansion valve using 35 °C. It is cooled at temperatures above approx. 35 °C.
133
Reheating interior and heat pumps (cooling, dehumidifying, heating)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
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AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_107
Reheat means that the air is initially cooled (and thereby also electrical air conditioner compressor. The hot refrigerant (without
dehumidified) so that it can then be warmed up to heat the inte- pressure expansion) flows through the heat exchanger for heat
rior. This prevents the windows and windscreen from misting up. pump operation with condenser (F) and can then transmit the
This involves the refrigerant absorbing heat from the coolant previously absorbed and multiplied heat to the heating circuit for
circuit for the electrical powertrain via the heat exchanger for the the interior. The heat is given off to the vehicle interior by the
high-voltage battery (E). This warmed up refrigerant is then heater and air conditioning unit. This function is activated at
brought to a higher temperature level by passing through the outside temperatures of between approx. 5 °C and approx. 20 °C.
134
Reheating interior (cooling, dehumidifying, heating)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
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AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_108
This scenario describes the same reheat principle as the previous heat pump is not used. The coolant circuit for the electric power-
thermal management example. The difference is that the interior train also runs via the low-temperature radiator in passive cooling
heating is achieved via activation of the high-voltage heater(s). The mode, but does not have a thermal effect on the interior heating.
135
Heating interior with heat pump
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_109
This involves residual heat from the coolant circuit for the electric level. The hot refrigerant transfers the heat energy to the heating
powertrain being transferred to the refrigerant of the air condition- circuit for the vehicle interior in the heat exchanger for heat pump
ing circuit without activation of the low-temperature radiator in operation with condenser (F). For efficiency reasons, the heat
the heat exchanger for the high-voltage battery (E). The refrigerant pump is only active at outside temperatures of between approx.
is compressed in the electrical air conditioner compressor, thereby -20 °C and approx. 20 °C.
bringing the previously gained heat up to a higher temperature
136
Cooling high-voltage battery via chiller (DC charging)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_110
This scenario relates to charging with direct current. The refriger- can be absorbed and guided away with the refrigerant when the
ant is compressed in the electrical air conditioner compressor, battery is charging. The passive cooling function for the coolant
cooled in the condenser and sent to the heat exchanger for high- circuit for the electric powertrain continues running separately at
voltage battery (E), where its pressure is dissipated in the refriger- the same time. The high-voltage battery is cooled at component
ant expansion valve. Due to the significant cooling this causes, temperatures of approx. 35 °C and above. Interior cooling initially
residual heat from the coolant circuit for the high-voltage battery has priority over battery cooling.
137
Cooling high-voltage battery via low-temperature radiator (DC charging)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
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AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_111
This scenario also relates to charging with direct current. The electric drive motors and their electric drive control units, sent to
coolant circuit for the high-voltage battery and the coolant circuit the low-temperature radiator where the coolant releases the
for the electric powertrain are connected together. Residual heat absorbed heat into the atmosphere.
from the high-voltage battery is absorbed and, after passing the
138
Cooling charging unit via low-temperature radiator (AC charging)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_112
This scenario relates to charging with alternating current. The and 2 for high-voltage battery AX4 and AX5. After flowing through
coolant circuit for the high-voltage battery and the coolant circuit the electric drive motors and their electric drive control units, the
for the electric powertrain are interconnected. The charging unit(s) coolant flow reaches the low-temperature radiator, where the heat
heat up during AC charging. The heat produced is absorbed by the energy absorbed during charging can be released into the atmos-
coolant circuit for the high-voltage battery via the charging units 1 phere and the circuit closed.
139
Heating high-voltage battery (DC charging)
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_113
During DC charging, the high-voltage heater can heat the coolant if circuit repeats after the coolant has flowed through the high-
necessary. After passing through the heater and air conditioning voltage battery. In addition, a minimum volume of coolant always
unit, the heated coolant flows to the coolant changeover valve flows through the coolant circuit for the electric powertrain. The
2 N633, which sends it to the high-voltage battery, where its heat high-voltage battery is heated at temperatures below approx.
energy can be given off to the high-voltage battery. The heating -10 °C.
140
Flushing coolant circuit for high-voltage battery and coolant circuit for electric powertrain as separate
circuits
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_114
During flushing, the coolant simply circulates in the coolant the high-voltage battery and the coolant circuit for the electric
circuits; it is not heated or cooled. Flushing is used for thermal powertrain can be flushed individually as separate circuits (refer to
homogenisation of the components in a coolant circuit. This means figure 675_114) or together as a combined circuit (refer to figure
that the temperatures in, for example, the high-voltage battery or 675_115).
the electric drive motors can be equalised. The coolant circuit for
141
Flushing coolant circuit for high-voltage battery and coolant circuit for electrical powertrain as a combined
circuit
9 2 2
N541
11 G395 G826 6 3
V470
1 2
F A
V7
4
10 V618
5 8
B
N641 N640 7
Z115 Z190 12
11 9
N643
N642 N632 G903
2
G32
13
N633
ProCarManuals.com
AX2 C D
V662 V663
G907
AX5
G898 G899 J1235
J1234
V590 N635
N637
AX4 E 5
V620 11
N634 G968 G902
9
G906
675_115
142
Thermal management control unit J1024

The thermal management control unit J1024 uses various sensors This means that the thermal management control unit J1024 uses
to measure the actual conditions in the four circuits of the thermal input parameters and a defined algorithm to consistently control
management system and, after evaluating them, controls the the optimum state of the vehicle's thermal management system
target states via the actuators in the vehicle's refrigerant and and adjusts the energetically best possible operating states in the
coolant circuits. vehicle.
In practice, this is done by the various interconnections of the
The sensors are, for example, the refrigerant pressure and tem- refrigerant and coolant circuits described above, the separation of
perature sender and the various coolant temperature senders. the circuits or their combination.
The actuators are, for example, the electrical air conditioner

compressor, refrigerant shut-off valves, coolant pumps, coolant
changeover valves, non-return valves and radiator fans.
For the exact designations of the components, sensors and actua-
tors, refer to the keys of the circuits previously described.
The input values of the sensors are translated into and controlled
as output values at the actuators.
Thermal management control unit

J1024
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Service connection Service connection

(high pressure) for refrigerant circuit (low pressure) for refrigerant circuit
675_157
143
Assembly group - heat exchanger for heat pump operation and for high-voltage battery,
refrigerant circuit valves
Non-return valve for refrigerant
Valve block with

refrigerant shut-off
valves
N640, N641, N642, N643
ProCarManuals.com
Refrigerant expansion valve 2

N637
Non-return valve
for refrigerant
Heat exchanger for

675_158
Heat exchanger for

heat pump operation
with condenser
Primarily the following components are fitted on carriers, brackets In the vehicle, the approximate location of the assembly group is
and base plates in one assembly group: in front of the front left wheel behind the bumper (as seen in
direction of travel). For greater clarity, the carriers and brackets
>> Valve block with refrigerant shut-off valves N640, N641, N642, that the components are fitted on are not shown in the illustra-
N643 tion.
>> Non-return valves for refrigerant circuit
>> Heat exchanger for high-voltage battery
>> Heat exchanger for heat pump operation with condenser
>> Refrigerant expansion valve 2 N637
144
Coolant expansion tank

The maximum coolant filling level is approx. 2.0 ltr.; the minimum The theoretical overall volume of the expansion tank is approx.
level is approx. 1.57 ltr. 3.0 ltr. Due to the air cushion that forms when the sealing cap is
The coolant level warning is activated via the coolant shortage unscrewed, the expansion tank can be filled with a maximum of
indicator sender G32 at a level of approx. 0.4 ltr. in the coolant approx. 2.7 ltr. of coolant.
expansion tank.
Sealing cap
Breather line
Connection for coolant indicator
Swimmer housing
Coolant connection
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(excess pressure)
Coolant connection
675_159
Note
The vehicle must NOT be operated, moved or towed if the cooling system is not filled and has not been bled – risk of damage
to vehicle components. The cooling system must also be bled if small amounts of coolant are added after repair work.
145
Overview and position of refrigerant circuit, heating circuit and coolant circuits
The illustration shows the complexity and routing of the lines and the previous sections have detailed the layout of the individual
hoses of the refrigerant circuit, heating circuit and the coolant refrigerant and coolant circuits and the resulting various applica-
circuits for the high-voltage battery and for the electric powertrain tions of the thermal management system in 2D diagrams and
in the vehicle. For a better understanding of the complex system, explanations.
Coolant expansion tank
Electric drive motor for front axle Heater and air conditioning unit
V662

Z115
AX4
ProCarManuals.com
Low-temperature radiator
and condenser

AX5
Assembly
group
Electrical air conditioner compressor High-voltage heater 2 (PTC)

V470 Z190
146
Electric drive motor

for rear axle
V663
ProCarManuals.com
Key:
675_182
Refrigerant circuit This illustration does not present functional descriptions or appli-
cations. It is supposed to illustrate the possible filling of lines with
Heating circuit refrigerant and coolant.
Coolant circuit for high-voltage battery
Coolant circuit for electric powertrain
147
Fitting locations of coolant changeover valves and coolant pumps

Due to the different possible switch positions, the coolant change- The coolant pumps generate the volume flow of the coolant in the
over valves allow for various combinations and separations of the heating circuit, the coolant circuit for the high-voltage battery and
heating circuit, the coolant circuit for the high-voltage battery and the coolant circuit for the electric powertrain.
the coolant circuit for the electric powertrain. This way, the
thermal management application scenarios described above are
implemented.
This illustration shows the layout of the components in the vehicle.
Thermal management Coolant changeover Coolant changeover

coolant pump 4 valve 1 valve 3
V620 N632 N634
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675_206
Coolant changeover Coolant changeover Thermal management Coolant pump

valve 2 valve 4 coolant pump 2 for high-voltage battery
N633 N635 V618 V590
148
Safety and driver assist systems
Driver assist systems

Necessary system changes as a result of ECE R79
In order to sell a new vehicle model in a country, it must be certi- The regulations for the steering system of a vehicle are referred to
fied by the government authorities. The certification requirements by the code R79. Some of the conditions specified in R79 also
for a new vehicle type are country-specific. In order to make these affect various driver assist systems, specifically driver assist
certification requirements more standardised across countries, systems which intervene in the vehicle’s steering.
regulations are developed by an international commission. These
regulations exist for all relevant vehicle systems. They are used as At Audi, these include the following systems:
a template for national legislation in the participating countries.
>> Lane centre guidance (part of the adaptive cruise assist)
ECE stands for the United Nations Economic Commission for >> Lane departure warning
Europe. This commission is responsible for developing the regula- >> Emergency assist
tions. A total of 62 countries around the world currently use these
ECE regulations as a basis for their national regulations. These Since the revised ECE R79 was adopted in 2018, new requirements
include most European nations, but also countries such as Brazil, have applied that have made it necessary to make changes or
Argentina, Australia, New Zealand, South Korea, Japan, Israel and adjustments to driver assist systems that intervene in the steering.
Mexico. These are described below.
New displays for lane centre guidance and lane departure warning
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The new ECE R79 specifies which system displays the lane guid- The following changes to the displays have been made in order to
ance must have. This means that there are now standardised comply with the new ECE R79 regulation:
displays used by all manufacturers for certain system statuses and
warnings. The Audi e-tron is the first model based on the second-
generation modular longitudinal matrix in which these require-
ments have been implemented.
When the lane centre guidance is active, this is shown by a green

steering wheel in the driver assist system display in the instrument
cluster. The previous display with two green triangles on the left
and right of the vehicle is therefore no longer used.
675_200
The prompt to take over the steering of the vehicle is issued with a
standardised symbol depicting two hands on a steering wheel. The
prompt appears if the hands-off detection no longer detects hands
on the steering wheel over a specified period when the lane centre
guidance is active, or when the lane departure warning starts the
second steering intervention. In addition to the symbol, a message
is also shown. 675_030 675_031
If the emergency assist is active, this is shown by a standardised

symbol and a corresponding message.
675_032
149
New procedure for switching lateral guidance on and off
The Audi e-tron is the first model based on the second generation >> The lane departure warning (steering interventions by the lane
modular longitudinal matrix in which the new operating principle departure warning system are not made until shortly before the
for switching the lateral guidance on and off has been introduced. vehicle crosses a lane marking)
The operating principle affects the following two systems: >> The lane centre guidance of the adaptive cruise assist (steering
interventions by the lane centre guidance system are made
continuously with the aim of keeping the vehicle in the centre of
the lane)
Button for steering assist on turn signal lever Setting for lane guidance (lane centre guidance) of adaptive
cruise assist in MMI
675_034 675_029
ProCarManuals.com
The button for steering assist on the end of the turn signal lever is Due to the implementation of this procedure for switching the
a higher-level switch that is used to turn lateral guidance on and lateral guidance on and off, the following three system statuses
off. The button is located on the end of the turn signal lever. are possible in all countries:
Depending on the initial status, it activates the lane departure
warning and the lane centre guidance of the adaptive cruise assist 1. Driving with active lane departure warning and active lane
or deactivates both systems. However, whether or not the lane centre guidance
centre guidance is activated also depends on whether the lane >> Lateral guidance is switched on – lane guidance is set to “on”
guidance in the MMI menu of the adaptive cruise assist is set to in MMI and adaptive cruise assist is active.
“on” or “off”. This setting enables the lane centre guidance to be
deactivated independently of the lane departure warning. If the 2. Driving with active lane departure warning but with the lane
lane centre guidance is deactivated, this means that when the centre guidance deactivated (also with active adaptive cruise
adaptive cruise assist is active only the longitudinal guidance is assist)
active and the lateral guidance is not. >> Lateral guidance is switched on – lane guidance is set to “off”
in MMI or adaptive cruise assist is not active.
In vehicles intended for the EU28+5 states, the lane departure
warning is always active each time the ignition is switched on. It 3. Driving with the lane departure warning deactivated and the
cannot be switched off permanently as this assist system is lane centre guidance deactivated
included in the Euro NCAP assessments. If the driver does not wish >> Lateral guidance is switched off; the activation status of the
to be supported by the system, he/she can switch it off at any time adaptive cruise assist and the lane guidance setting in the
via the button for steering assist. However, the system is reacti- MMI have no effect in this case.
vated the next time the ignition is switched on.
In vehicles intended for markets other than the EU28+5 states, the
last system status for lateral guidance is stored. The system
retains the stored status the next time the ignition is switched on.
It is therefore possible to switch the lane departure warning off
permanently in these markets.
150
Changes to the activation of the emergency assist by the lane departure warning
When assist systems for lateral guidance are used, it must be The revised ECE R79 specifies that when assist systems for keeping
ensured that the driver keeps his/her hands on the steering wheel the vehicle in lane are active, the hands-off detection may only be
even when the system is active. It is not permitted to leave the active while the system in question is actually actively intervening
task of steering entirely to the system. The assist system supports in the steering. This change has consequences for the lane depar-
the driver with steering the vehicle, but his/her hands must stay on ture warning. This assist system only intervenes in the steering
the steering wheel. The driver still retains full responsibility for when it assumes that the vehicle is going to leave its lane uninten-
steering the vehicle. tionally. This is assumed to be the case if the corresponding turn
signal is not operated when the vehicle approaches a lane marking.
To prevent the driver assist system from being misused, it is If the system makes two steering interventions within a period of
checked whether the driver’s hands are on the steering wheel. If no 180 seconds during which no active steering movements by the
hands are detected on the steering wheel, the driver is prompted driver are detected, the driver is prompted to take over the steer-
to take over the steering again. If he/she does not respond to this ing. If still no reaction is detected from the driver, the emergency
prompt, the assist system deactivates itself. If the vehicle is assist is activated at the end of the second steering intervention. If
equipped with the emergency assist, it is subsequently activated. still no steering input is detected from the driver at the start of the
It brakes the vehicle to a standstill in its lane. third steering intervention, a corresponding message appears in
the instrument cluster and the emergency assist begins braking
The software routine for detecting whether or not the driver’s the vehicle to a standstill.
hands are on the steering wheel is called the hands-off detection.
The status “hands off” means that no hands are detected on the
steering wheel, while “hands on” means that hands are detected
on the steering wheel.
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Specific example of activation of the emergency assist by the lane departure warning
Hands on steering wheel
Yes
No
System steering
interventions
Active
Inactive
675_076
In the example shown, while driving with the lane departure once again does not detect any hands on the steering wheel. The
warning activated and the adaptive cruise assist deactivated, the second steering intervention ends at t =35 s (5). As the interval
driver takes his/her hands off the steering wheel (1). This happens between the first and the second steering intervention was shorter
at time t = 0 s. After 7 seconds, the vehicle has drifted so far than 180 seconds and during both interventions no steering input
towards the lane marking that the lane departure warning starts a from the driver was detected, the lane departure warning now
steering intervention towards the centre of the lane (2). In this deactivates itself and activates the emergency assist in the back-
specific case the steering intervention last 5 seconds. The hands- ground. At the start of the third steering intervention, which is
off detection does not detect any active steering movements by now requested by the emergency assist, the symbol indicating that
the driver during the steering intervention. The first steering the emergency assist has been activated appears in the instrument
intervention ends at t =12 s (3). At t = 31 s the vehicle has drifted cluster (6). The cascade of acoustic, visual and haptic warnings
so far towards the lane marking again that a second steering now begins. As the driver does not react, the vehicle is braked to a
intervention is made. The driver is now prompted to take over the standstill. At t =61 s the vehicle has been braked to a standstill (7).
steering (4). During the second steering intervention the system
151
Capacitive steering wheel for hands-off detection
The Audi e-tron is the first Audi model to be fitted with a capacitive node. Another bus node on this LIN bus branch is the multifunc-
steering wheel, depending on the vehicle equipment. If the Audi tion steering wheel control unit J453. The master of this LIN bus
e-tron is equipped with the adaptive cruise assist, it also has a system is the data bus diagnostic interface J533.
capacitive steering wheel; otherwise it does not. The capacitive
steering wheel makes an even more direct hands-off detection The control unit for steering wheel contact detection J1158, to
possible. which the capacitive sensors are connected, uses the measurement
signals to generate LIN bus messages which are sent to the data
For the hands-off detection, capacitive sensors have been incorpo- bus diagnostic interface J533. This then transmits the information
rated into the steering wheel, the data from which are evaluated to the FlexRay to which the driver assist systems control
by a separate electronic system in the steering wheel. This elec- unit J1121 is connected. The control unit J1121 contains the
tronic system is referred to as the control unit for steering wheel hands-off detection software.
contact detection J1158 in after-sales service and is a LIN bus
Multifunction steering Data bus diagnostic

wheel control unit interface
J453 J533
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Control unit for steering Driver assist systems

wheel contact detection control unit
J1158 J1121
Hands-off
detection
675_028
Key:
FlexRay
LIN bus - channel A
Standard procedure for hands-off detection
Previously the hands-off detection was carried out by evaluating steering wheel is now being used for the first time. If an
the data from the steering torque sensor. This procedure does not Audi e-tron does not have the adaptive cruise assist, the hands-off
result in any additional costs due to additional hardware as all detection is still carried out on the basis of the steering torque
steering systems have a steering torque sensor. Due to the sensor. In this case the hands-off detection software is also in the
increased requirements for the hands-off detection, a capacitive driver assist systems control unit J1121.
152
Sensor technology for the adaptive cruise assist
Control unit for laser distance control J1122 Adaptive cruise control unit J428 (ACC)
The laser scanner first introduced for the Audi A8 (type 4N) is also As on the Audi A8 (type 4N), only one radar unit is fitted on the
fitted on the Audi e-tron. The sensor unit from the Audi A8 is used. Audi e-tron. The laser scanner takes over the functions previously
provided by the second radar unit. The fourth-generation system
The laser scanner is located in the centre of the front bumper used in the Audi e-tron has the same layout and works in the same
below the number plate holder. As the height of the scanner is way as the system in the Audi A8 (type 4N) and Audi Q7 (type 4M);
almost exactly the same as it is on the Audi A8, the process for it is also serviced in the same manner.
adjusting the scanner and the equipment required are identical. The radar unit is fitted underneath a plastic cover on the left side
The other service operations are also the same as for the system in of the front bumper (as seen in direction of travel) next to the Audi
the Audi A8. rings.
The adaptive cruise control unit J423 also communicates via
FlexRay channel B in the Audi e-tron. In the application, particular
emphasis was placed on the way in which the predictive efficiency
assist interacts with the recuperation that depends on the driving
program. The aim here was to ensure high energy efficiency
through frequent recuperation phases that are initiated at a
relatively early point in time.
ProCarManuals.com
675_051
Reference
For detailed information on the design and function, please refer to self-study programme 668 “Audi A8 (type 4N) Driver
assist systems” and Service TV programme 0515.
Detailed information on the adjustment procedure is available in the Service TV programme 0516.
Reference
For further information on the radar unit, please refer to self-study programmes 668, 633 and 620, the current Workshop
Manual and the relevant information shown on the wheel alignment computer and the vehicle diagnostic tester.
153
Passive safety
The following pages provide an overview of the occupant protec-
tion system in the Audi e-tron (Typ GE).
Airbags in vehicle
Knee airbag
Passenger airbag (passenger side)
Driver airbag
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Knee airbag (driver side)
Components Front side airbag
Depending on country version and vehicle equipment, the passive

occupant and pedestrian protection system in the Audi e-tron
(Typ GE) may be comprised of the following components:
>> Airbag control unit >> Belt retractors for seat row 2 with electric belt tensioners for
>> Adaptive driver airbag driver and passenger side
>> Adaptive passenger airbag (two-stage passenger airbag) >> Front lap belt tensioners for driver and passenger sides
>> Front side airbags >> Seat belt warning for all seats
>> Side airbags for seat row 2 >> Seat-occupied recognition system in driver seat
>> Curtain airbags >> Seat-occupied recognition system in passenger seat
>> Knee airbags >> Seat-occupied recognition system for seat row 2
>> Crash sensors for front airbags >> Key-operated switch to deactivate airbag on front passenger
>> Crash sensors for side impact detection in doors side
>> Crash sensors for side impact detection in C-pillars >> Front passenger airbag warning lamp (OFF and ON)
>> Crash sensors for side impact detection in B-pillars >> Seat position detection for driver and passenger
>> Crash sensor for rear impact detection in rear cross panel >> Battery isolator, 12 Volt electrical system
>> Front belt retractors with pyrotechnic belt tensioners >> Battery isolator, 48 Volt sub-system
>> Front belt retractors with electric belt tensioners >> Battery isolator, high-voltage system
>> Front belt retractors with switchable belt force limiters
>> Belt retractors for seat row 2 with pyrotechnic belt tensioners
for driver and passenger side
154
Front side airbag Curtain airbag,

driver and passenger side
Side airbag for seat row 2

ProCarManuals.com
675_025
Side airbag for seat row 2
Note
The images in the “Passive safety” chapter are schematic diagrams and are provided to aid understanding.
155
System overview
The system overview shows the components for all markets. Keep in mind that this constellation is not possible in a production model.
ProCarManuals.com
675_026
156
Additional equipment
Equipment may vary due to different requirements and country-

specific regulations.
Key to illustration on page 156:
E24 Driver side belt switch J855 Control unit for front right belt tensioner
E25 Front passenger side belt switch J1097 Control unit for rear left belt tensioner
E224 Key operated switch to deactivate airbag on front passen- J1098 Control unit for rear right belt tensioner
ger side
K19 Seat belt warning system warning lamp
F390 Belt switch for seat row 2, driver side K75 Airbag warning lamp
F391 Belt switch for seat row 2, middle K145 Warning lamp for airbag deactivated on front passenger
F392 Belt switch for seat row 2, passenger side side (both ON and OFF status of passenger airbag is indi-
cated)
G128 Seat occupied sensor, front passenger side
G177 Rear seat occupied sensor on driver side N95 Airbag igniter on driver side
G178 Rear seat occupied sensor on passenger side N131 Airbag igniter 1 on front passenger side
G179 Side airbag crash sensor on driver side N132 Airbag igniter 2 on front passenger side
G180 Side airbag crash sensor on front passenger side N153 Driver seat belt tensioner igniter 1
G256 Rear side airbag crash sensor on driver side N154 Front passenger seat belt tensioner igniter 1
G257 Rear side airbag crash sensor on passenger side N196 Rear belt tensioner igniter on driver side
G283 Front airbag crash sensor for driver side N197 Rear belt tensioner igniter on passenger side
G284 Front airbag crash sensor for front passenger side N199 Side airbag igniter on driver side
G551 Driver side belt force limiter N200 Side airbag igniter on front passenger side
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G552 Front passenger side belt force limiter N201 Rear side airbag igniter on driver side
G553 Driver side seat position sensor N202 Rear side airbag igniter on passenger side
G554 Front passenger side seat position sensor N251 Driver side curtain airbag igniter
G572 Crash sensor for rear-end collision N252 Front passenger side curtain airbag igniter
G1010 Rear seat occupied sensor, centre N253 Battery isolation igniter
G1067 Seat occupied sensor on driver side N295 Driver side knee airbag igniter
G1101 Crash sensor for side airbag in B-pillar, driver side N296 Front passenger side knee airbag igniter
G1102 Crash sensor for side airbag in B-pillar, passenger side N297 Igniter for driver side seat belt tensioner 2
N298 Igniter for front passenger side seat belt tensioner 2
J234 Airbag control unit N490 Igniter for exhaust valve for driver airbag
J285 Control unit in dash panel insert N491 Igniter for exhaust valve for front passenger airbag
J519 Onboard supply control unit N563 High-voltage battery isolation igniter
J528 Roof electronics control unit N751 Battery isolation igniter, 48 V
J533 Data bus diagnostic interface (gateway)
J706 Seat occupied recognition control unit T16 16-pin connector, diagnostic connection
J854 Control unit for front left belt tensioner
Wiring colours:
Diagnostics CAN FlexRay Input signal
Dash panel insert CAN LIN bus Output signal
Sub-bus system Convenience CAN 2
Connection for seat occupied sensor, front passenger side G128
The connection for the seat occupied sensor, front passenger

side G128 varies depending on the market version.

Vehicles
1)
for the North American region (NAR): Vehicles for rest of world (ROW):
2)
The seat occupied sensor, front passenger side G128 is connected The seat occupied sensor, front passenger side G128 is connected
to the seat occupied recognition control unit J706 via a discrete directly to the airbag control unit J234 via a discrete wire. A seat
wire. The control unit communicates with the airbag control occupied recognition control unit J706 is not fitted.
unit J234 via a LIN bus wire.
157
Airbag control unit J234
Crash signal
The airbag control unit J234 registers a collision based on the as seat belt tensioners and airbags, are deployed. The airbag
information supplied by internal and external crash sensors. The control unit sends information on the severity of the collision
airbag control unit classifies a collision as “minor” or “severe” (including the crash levels) to the data bus. Other bus nodes
depending on the severity of the collision. A minor collision is receive these crash signals and can then take various types of
further subdivided into multiple crash levels depending on the action, e.g. turn on the interior lighting.
severity. A severe collision is registered if restraint systems, such
Airbag control unit J234

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675_152
Reaction of high-voltage battery to crash signals
When the airbag control unit detects a collision which meets the collision signals to the data bus. The gateway (data bus diagnostic
relevant criteria, the high-voltage battery is isolated for safety interface J533) relays the signal to the battery regulation control
reasons. In the event of a collision, the airbag control unit sends unit J840.
Minor collision
In the event of a minor collision with a corresponding crash level, battery. If the high-voltage battery has been isolated due to a
the battery regulation control unit J840 isolates the high-voltage minor collision, it can be reactivated by resetting terminal 15.
Severe collision
In the event of a severe collision, the signal to isolate the high-

voltage battery is transmitted by two different pathways. This
provides redundant (multiple) backup for signal transmission.
158
>> Pathway 1:
As in the event of a minor collision with a corresponding crash
level, the battery regulation control unit J840 isolates the high-
voltage battery.
>> Pathway 2:
The airbag control unit J234 is wired discretely to the high-voltage (current) and triggers the isolation of the high-voltage battery by
battery isolator igniter N563. The igniter is installed in the switch- opening the power contactor. If the high-voltage battery has been
ing unit for high-voltage battery SX6. The igniter and the switching isolated due to a severe collision, it cannot be activated by reset-
unit are combined as one unit. Contrary to what the name might ting terminal 15. In the event of a severe collision, the high-
suggest, the high-voltage battery isolator igniter N563 is not a voltage battery must be classified using Guided Fault Finding. If
pyrotechnic component1. In the event of a severe collision, the the high-voltage battery is classified as OK, the igniter and there-
airbag control unit sends a current of around 1.75 A to 2 A to the fore the switching unit do not need to be renewed due to the
igniter (switching unit). The switching unit evaluates the signals electronic isolation.
It is planned to convert the high-voltage battery isolation igniter N563 into a pyrotechnic component at a later point in time. In this case,
1)
the high-voltage battery is no longer isolated electronically but is instead isolated physically by shutting off the current supply (in a
comparable way to battery isolation igniter N253). As the igniter and the switching unit are combined as one unit, in this case the switch-
ing unit has to be renewed. Please refer to the technical literature such as ETKA, Workshop Manuals and Guided Fault Finding.
ProCarManuals.com
Switching unit for high-voltage battery SX6

including high-voltage battery isolation igniter
N563
675_008
Reference
For further information on the high-voltage battery, refer to page 98.
159
Sensors
Crash sensors
In order to detect collisions, the Audi e-tron (type GE) is equipped >> Side airbag crash sensor on driver side G179
with the nine external crash sensors listed. In addition, the airbag >> Side airbag crash sensor on front passenger side G180
control unit J234 contains further internal crash sensors. Unlike >> Rear side airbag crash sensor on driver side G256
the external crash sensors, the internal crash sensors in the airbag >> Rear side airbag crash sensor on passenger side G257
control unit cannot be renewed separately. >> Front airbag crash sensor for driver side G283
>> Front airbag crash sensor for front passenger side G284
>> Crash sensor for rear-end collision G572
>> Crash sensor for side airbag in B-pillar, driver side G1101
>> Crash sensor for side airbag in B-pillar, passenger side G1102
Front airbag crash sensor for driver side

G283
Front airbag crash sensor for front passenger side Crash sensor for rear-end collision
G284 G572
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Side airbag crash sensor on

driver side
G179
Side airbag crash sensor on
front passenger side
G180
Crash sensor for side airbag in B-pillar, driver side Rear side airbag crash sensor on driver side
G1101 G256
Crash sensor for side airbag in B-pillar, passenger side Rear side airbag crash sensor on passenger side
G1102 G257 675_153
160
The two crash sensors G179 and G180 are pressure sensors and The nine external crash sensors are required because the temporal
are installed in the front doors. The pressure sensors measure the requirements for deactivating the high-voltage battery are higher
pressure/pressure change inside the door. than the temporal requirements for triggering the restraint
systems (e.g. airbags, belt tensioners), among other reasons.
If a door is struck during an accident, the pressure inside the door
changes abruptly as a result of deformation (change in volume).
The signals from the crash sensors are used to determine the
severity of the collision and as a plausibility check for side colli-
sions.
The five crash sensors G283, G284, G1101, G1102 and G572 are the Y direction. The signals from these two acceleration sensors are
biaxial acceleration sensors that measure the vehicle’s acceleration used to determine the severity of the collision and as a plausibility
or deceleration. In the Audi e-tron (type GE), the acceleration check for side collisions.
sensors listed above are combined sensors and therefore measure
the movement of the vehicle not only in one direction (X or Y) but
in two directions (X and Y). The signals from these five acceleration
sensors are used to determine the severity of the collision and as a Coordinates
plausibility check for side and longitudinal collisions. The two
remaining crash sensors G256 and G257 are uniaxial acceleration
sensors that measure the vehicle’s acceleration or deceleration in
675_033
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Crash sensor for rear-end collision G572
Fitting location
The crash sensor for rear-end collision G572 is fitted in the area of
the striker on the rear cross panel.
Crash sensor for rear-end collision G572
675_164
161
Seat occupied sensor on driver side
The Audi e-tron (type GE) is also fitted with a seat occupied sensor
on the driver seat. This seat occupied sensor has the following
designation:
>> Seat occupied sensor on driver side G1067 Seat occupied sensor on driver side
G1067
Fitting location 675_165
The seat occupied sensor on driver side G1067 takes the form of a
button and is clipped into the wire frame of the driver seat frame.
Driver-leaves-vehicle concept
Unlike the following seat occupied sensors:

>> Seat occupied sensor, front passenger side G128
>> Rear seat occupied sensor on passenger side G178
>> Rear seat occupied sensor on driver side G177
>> Rear seat occupied sensor, centre G1010
the seat occupied sensor on driver side G1067 is not part of the
seat belt warning system. Instead, the seat occupied sensor on
driver side is required for the “driver-leaves-vehicle concept”. The
seat occupied sensor on driver side is used in the Audi e-tron
because the vehicle does not creep. This means that the vehicle
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would not begin to move when it is on a level surface, the brake is

not applied and the drive is active with a gear selected.
The seat occupied sensor on driver side is able to detect whether
the driver is sitting on the seat or has left the vehicle. The airbag
control unit J234 reads the signal from the seat occupied sensor on
driver side and provides the information on whether the seat is
occupied to the data bus. Other control units evaluate the informa-
tion and can trigger appropriate actions if necessary. The informa-
tion on whether the seat is occupied is evaluated together with
other signals by the function logic, in order to activate the electro-
mechanical parking brake and the electromechanical parking lock,
and in order to request that the warning when leaving the vehicle 675_166
is displayed in the instrument cluster, for example.
Seat occupied sensor, front passenger side and rear seat occupied sensors
The seat occupied sensor, front passenger side and the rear seat customary. For details on the equipment, please also refer to the
occupied sensors are part of the seat belt warning system as is system overview on page 156.
Diagnosis
The seat occupied sensors on the driver side and front passenger >> 13 = Open circuit
side are diagnosed via the airbag control unit J234. The control >> 53 = Deactivated
unit can diagnose the following events for both seat occupied For the seat occupied sensor on driver side, the event “07 =
sensors: Mechanical fault” can also be diagnosed. This entry appears in the
>> 00 = No text is displayed for this event. This entry appears in event memory if the seat occupied sensor on driver side has been
the event memory if the component in the airbag control unit is detected as permanently activated for five driving cycles, whereby
not encoded (should not have been installed) but has been a driving cycle is defined as a complete journey (with the driver
detected by the control unit (component is connected). The entering the vehicle, driving, stopping and exiting the vehicle).
reason for this may be that the airbag control unit is not the Note: The event “07 = Mechanical fault” can also be diagnosed for
correct control unit for the vehicle (e.g. control units have been the driver side belt switch E24 in the driver’s belt buckle. In this
mixed up). case, the entry appears in the event memory if the driver side belt
>> 01 = Electrical fault switch has been detected as permanently activated for five driving
>> 11 = Short to earth cycles.
>> 12 = Short to positive
162
The rear seat occupied sensors are connected in series to the >> 00 = Refer to page 162
corresponding belt buckles. The rear seat occupied sensors do not >> 11 = Short to earth
have separate diagnostic paths. In this case, the airbag control unit
J234 diagnoses the rear belt buckles. The control unit can diagnose
the following events for the rear belt buckles:
Reference
For further information on the seat occupied sensors, refer to the following self-study programmes:
>> Self-study programme 609 “Audi A3 ’13”
>> Self-study programme 644 “Audi A4 (type 8W)”
>> Self-study programme 669 “Audi A7 (type 4K)”
For further information on the seat occupied sensors, refer to the Service TV programme STV_0397_Audi TT “Seat belt
warning system/seat occupied sensor”.
Active safety
Audi pre sense
Be it Audi pre sense basic, pre sense rear, pre sense side, pre sense made to Audi pre sense on the Audi e-tron compared to the
front or the Audi pre sense swerve assist or turn-off assist: The Audi A8 (type 4N):
Audi e-tron has the same pre sense functions as the Audi A8 >> On the Audi e-tron, the Audi pre sense swerve assist does not
(type 4N). The components and specifications have of course been trigger braking on individual wheels.
adapted to suit the Audi e-tron. The following changes have been
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Audi pre sense swerve assist procedure
675_178
Key:
Supporting steering Visual pre-warning and/or

Acoustic signal
torque intervention display
1 Vehicle that wants to 2 Obstacle (vehicle being A Driver’s steering/swerv-

swerve approached) ing movements
Reference
For further information on the airbag control unit J234 and Audi pre sense, please refer to self-study programme 662
“Audi A8 (type 4N)”.
163
Infotainment and Audi connect
Introduction and overview of versions

The Audi e-tron features the MIB2+ version of the modular info-
tainment matrix infotainment system. Customers can choose
between two MMI versions:
>> MMI radio plus with MMI touch response

>> MMI navigation plus with MMI touch response
Both versions are based on the high version of MIB2+ and have the
same two MMI displays.
In certain countries, customers receive the Audi connect emer-

gency call (eCall) and all vehicle-specific connect services, including
the Audi connect e-tron services, as standard. The emergency call
module control unit and communication unit J949 (also referred to
internally as the connectivity box) is responsible for transmitting
the information for these features.
This control unit, which controls vehicle-specific services together
with the gateway, was first introduced in the North American
market with the Audi A7 (type 4K) and is now being introduced for
the EU and other markets.
At the time of market launch, Audi connect infotainment services

are only available to customers with the MMI navigation plus with
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MMI touch response if they order the PR number combination I8T

+ 7UG when ordering the vehicle.
1)
Depending on country
2)
The Audi connect data module becomes a full telephone module with SAP.
3)
For markets in which no storage compartment with interface for mobile telephone (smartphone connection to exterior aerial) is available.
4)
IT1 means a three-year Audi connect licence (plus services) without an Audi connect SIM card.
IT3 means a three-year Audi connect licence (plus services) with an Audi connect SIM card.
Reference
For further information on the emergency call module control unit and communication unit J949, please refer to self-study
programme 669 “Audi A7 (type 4K)”.
Reference
For further information on MIB2+, refer to self-study programme 666 “Audi A8 (type 4N) Infotainment and Audi connect”.
164
MMI radio plus with MMI touch response MMI navigation plus with MMI touch response
(I8T + 7Q0) (I8T + 7UG)
10.1” touch display with 10.1” touch display with

1540 x 720 pixels 1540 x 720 pixels
8.6” touch display with 8.6” touch display with

1280 x 660 pixels 1280 x 660 pixels
12.3” Audi virtual cockpit (9S1) 12.3” Audi virtual cockpit (9S1)
3D navigation system on SSD (7UG)
FM radio FM radio
Audi music interface with 2 USB A sockets and 1 SDXC card reader Audi music interface with 2 USB A sockets, 1 SIM card reader1)
(UF7) and 1 SDXC card reader (UF7)
Bluetooth interface (9ZX) Bluetooth interface (9ZX)
UMTS/LTE data module (EL3)
Audi connect emergency call & Audi connect vehicle-specific serv- Audi connect emergency call & Audi connect vehicle-specific serv-
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ices including Audi e-tron services (IW3)1) ices including Audi e-tron services (IW3)1)
Audi connect (IT1/IT3)4)
Basic sound system (8RM) Audi sound system (9VD)
Optional equipment
Digital radio (QV3) Digital radio (QV3)
Single DVD drive (7D5) Single DVD drive (7D5)
Audi music interface in rear with 2 USB A sockets (UF8) Audi music interface in rear with 2 USB A sockets (UF8)
Audi smartphone interface (IU1)
Audi phone box including wireless charging (9ZE) 1) 2) Audi phone box including wireless charging (9ZE) 1) 2)
Audi phone box light (for wireless charging only) (9ZV)1) 3) Audi phone box light (for wireless charging only) (9ZV)1) 3)
12.3” Audi virtual cockpit plus (9S9)
Audi sound system (9VD)
Bang & Olufsen Premium Sound System with 3D sound (9VS) Bang & Olufsen Premium Sound System with 3D sound (9VS)
Audi connect key (2F1) 1)

Audi connect key (2F1)1)
TV tuner1)
Preparation for Rear Seat Entertainment (9WQ) Preparation for Rear Seat Entertainment (9WQ)
165
Sound
The Audi e-tron is fitted with different sound systems as standard
depending on the MMI version.
The basic sound system (8RM) is fitted in the Audi e-tron for the
MMI radio plus with MMI touch response. This sound system
delivers 80 watts to 8 loudspeakers over 4 channels.
The Audi sound system (9VD) is fitted as standard for the optional Centre loudspeaker
MMI navigation plus. This has 10 loudspeakers and delivers R208
180 watts over 6 channels.
Audi sound system (9VD)

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Front left Front left

treble loudspeaker bass loudspeaker
R20 R21
166
Front right Front right Rear right Rear right

treble loudspeaker bass loudspeaker treble loudspeaker bass loudspeaker
R22 R23 R16 R17
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Rear left Rear left Subwoofer

bass loudspeaker treble loudspeaker R211
R15 R14
675_171
167
Bang & Olufsen Premium Sound System with 3D sound (9VS)
The vehicle occupants can experience exceptional soundscapes

with the Bang & Olufsen Premium Sound System with 3D sound
(9VS). The additional sound level is produced by the four loud- Front left mid-range
loudspeaker 2
speakers integrated in the A and D-pillars.
R276
This sound system, which can be ordered as an option for both

Centre loudspeaker
MMI systems, delivers 705 watts to its 16 loudspeakers over
R208
15 channels. The loudspeakers in the rear doors are each supplied
by one channel. The subwoofer is connected to the digital sound
package control unit J525 via two channels.
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Front left Front left Front left

treble loudspeaker mid-range loudspeaker bass loudspeaker
R20 R103 R21
168
Front right mid-range Front right mid-range Right effect

loudspeaker 2 loudspeaker loudspeaker
R277 R104 R210
Front right Front right Rear right Rear right

treble loudspeaker bass loudspeaker treble loudspeaker bass loudspeaker
R22 R23 R16 R17
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Rear left Rear left Left effect Digital sound package Subwoofer
bass loudspeaker treble loudspeaker loudspeaker control unit R211
R15 R14 R209 J525
675_172
169
Aerials
In the Audi e-tron, the mobile telephone, GPS and radio aerials are automatic belt retractor, in the rear spoiler on the rear window and
located in the rear bumper, on the roof, in the area of the rear left on the rear right side window.
Radio and TV aerials
The aerials for radio and TV reception are integrated in the rear
window, the rear right side window and the rear spoiler.
Aerial amplifier 2 FM2 connection TV aerial in

R111 spoiler
TV2 connection
FM aerial
in rear window
DAB aerial
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TV aerial
Aerial amplifier 3 for TV TV3 connection

R84
170
Aerial amplifier 4 DAB1 connection

R113
DAB aerial
TV1 connection
FM1/DAB2 connection
675_169
Aerial amplifier
R24
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FM aerial in spoiler
675_170
171
Mobile phone aerials
In the European market, the Audi e-tron comes with the Audi If the vehicle is fitted with the Audi phone box, an LTE-enabled
connect emergency call and Audi connect vehicle-specific services aerial integrated in the rear bumper (right-side) is responsible for
(IW3) as standard. The emergency call module control unit and communication. The aerial amplifier for mobile telephone R86
communication unit J949, which is responsible for these services, ensures the necessary compensation for the telephone signal as is
is located under the rear seat bench. It is permanently connected customary. It is located in the luggage compartment (right-side).
to the emergency call module aerial R263 (main aerial in rear
bumper) and the emergency call module aerial 2 R322 in the area The two LTE aerials for J794 are located in the rear bumper (left-
of the rear left belt retractor. side) and on the roof (depending on country). The Audi connect
infotainment services are run via these aerials, whereby the aerial
in the bumper is only designed for receiving.
Mobile phone aerials (example: EU market)

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Control unit 1 for information electronics

J794
172
Emergency call module control LTE aerial 1 Aerial amplifier for LTE aerial 3
unit and communication unit R297 mobile telephone R330
J949 R86
(connectivity box)
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675_195
Charging unit 1 for mobile devices Emergency call LTE aerial 2

J1146 module aerial 2 R306
(Audi phone box) R322
Emergency call module aerial
R263
173
Servicing, inspection & roadside/breakd. assistance
Service interval display

The following service intervals are displayed:
>> Mileage-based service events

>> Time-based service events
The value displayed in the mileage-based service events field is

30,000 km for new vehicles and is counted down in 100 km blocks.
Car Service intervals
The field for the time-based service events shows the month and
the year. Next inspection in
Thirty days before the service event is due, the number of days
remaining until the service event is due are shown in the instru- 30,000 km / 09.2020
ment cluster and the MMI.
The service interval display must be reset using the vehicle diag-
nostic tester.
675_140
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Roadside/breakdown assistance
Important notes on
>> safety regulations

>> charging
>> manual release mechanisms
>> activating the P-OFF position
>> warning labels
>> the maintenance connector
>> the crash signal
can be found in the relevant chapters of this self-study programme

and in the Owner’s Manual.
Towing: Jump-starting:
>> If the motor coolant circuits are not charged, the vehicle may be >> The vehicle must not be used to jump-start another vehicle.
pushed a maximum of 700 metres at a maximum of 7 km/h.
>> If the red coolant warning lamp is not lit, the vehicle may be
towed a maximum of 50 km at a maximum speed of 50 km/h.
Note
It is not permitted to “miss out” service events.
The information provided in the up-to-date service literature applies. Maintenance intervals are displayed when the mainte-
nance tables are created.
174
Self-study programmes
For more information on the technology featured on the Audi e-tron, please refer to the following self-study programmes.
SSP 620 Audi ACC systems SSP 633 Audi Q7 (type 4M)
Chassis
SSP 650 Audi Q7 e-tron quattro SSP 662 Audi A8 (type 4N)
(type 4M)
High-voltage system and vehicle
electrics
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SSP 664 Audi A8 (type 4N) SSP 666 Audi A8 (type 4N)
Electrics and electronics Infotainment and Audi connect
SSP 668 Audi A8 (type 4N) SSP 669 Audi A7 (type 4K)
Driver assist systems
Reference
The following self-study programme also contains further information on the technology featured on the Audi e-tron:
>> SSP 615 “Audi A6 hybrid and Audi A8 hybrid”
175
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All rights reserved.

Subject to technical revision.
Copyright
AUDI AG
I/VK-35
[email protected]
AUDI AG
D-85045 Ingolstadt
Technical status 10/18

SSP 675 Audi e Tron Type Ge Self Study Manual

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Audi e-tron (type GE)

Self-study programme 675

For internal use only

Audi Service Training

Audi e-tron driving strategy

Selector mechanism ________________________________________________________________________________________________________________________________________ 36

Electrics and electronics

Air conditioning and thermal management

Safety and driver assist systems

Passive safety ______________________________________________________________________________________________________________________________________________ 154

Infotainment and Audi connect

Servicing, inspection & roadside/breakdown assistance

Distinguishing features of the vehicle

e-tron emblem on cover

>> Vehicle key with e-tron

e-tron emblem on cover

e-tron emblem on rear lid

MMI system with e-tron displays

Car Range monitor

928 2928 1045

Exterior dimensions and weights Interior dimensions and other specifications

Length in mm 4901 Front cabin width in mm 15472)

Width (not incl. mirrors) in mm 1935 Front shoulder width in mm 14893)

Width (incl. mirrors) in mm 20434) Rear cabin width in mm 15242)

Height in mm 1629 Rear shoulder width in mm 14543)

Front track in mm 1655 Through-loading width in mm 1061

Rear track in mm 1652 Load sill height in mm 800

Wheelbase in mm 2928 Luggage compartment capacity 600

Drag coefficient 0.275)

Outer skin: Attachments:

>> Side panels >> Bonnet

are made of aluminium.

Ultra-high-strength steel (hot-formed)

Modern high-strength steel

>> Laser welding for steel >> Seaming

Bolted connection between high-voltage

During the development of the high-voltage battery, great impor-

Bolted connection for high-voltage

The high-voltage battery is secured to the underbody of the

An aluminium underbody guard protects the high-voltage battery

Adjuster screw Upset thread

Seal for headlight Wing (inner part) Charging flap module

Upper wing (outer part) Lower wing (outer part)

Charging flap module

Light in charging Module for battery

Drive unit for LED module for

Charging flap manual release

LED module for

Control unit for high-

Hybrid CAN LED module for

Control unit for high-voltage battery charging unit

Light in charging flap module

Drive unit for charging LED module for charging

Audi e-tron driving strategy

J1234 VX89 J104 J1121 R242 J794

The sophisticated Audi four-wheel drive strategy coordinates the

R242 Front camera for driver assist systems

VX89 Front three-phase current drive

Recuperation (energy recovery)