Sony Kdl-60ex725 Chassis Az2-F Ver.1.0 Segm.3a-2 STM

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE / TRAINING MANUAL


AZ2-F Chassis
ORIGINAL MANUAL ISSUE DATE: 5/2011 Segment: 3a-2

Version Date Subject


1.0 5/24/2011 No revisions or updates are applicable at this time.

LCD Digital Color TV

9-883-864-01
Self Diagnosis
Supported model

SERVICE / TRAINING MANUAL


AZ2-F Chassis
Segment: 3a-2

KDL-60EX725
LCD Digital Color TV

9-883-864-01
MODEL LIST
MODEL COMMANDER DESTINATION MODEL COMMANDER DESTINATION
KDL-60EX725 RM-YD062 BRAZIL

9-883-864-01
TABLE OF CONTENTS
Section 1 - Safety and Features.................................................1 Software Updates for Servicers................................................13
Warnings and Cautions...............................................................1 Software Update Responsibility................................................. 14
Handling the LVDS FFC Connector............................................3 Checking the Software Version.................................................. 14
Safety-Related Warnings............................................................4 Examples of Software Correctable Symptoms........................... 14
Safety Check-Out........................................................................5 Section 3 - Chassis Overview...................................................15
Self Diagnosis Function..............................................................7 Overview...................................................................................15
Overview.....................................................................................8 Overall Circuit Description.........................................................16
Features......................................................................................8 Main Board................................................................................16
See It All in 3D.............................................................................. 8 Tuner.......................................................................................... 16
MotionFlow™ XR 240.................................................................. 8 X-Reality Processor.................................................................... 16
Navigation Made Easy................................................................. 8 Audio Amplifier........................................................................... 16
LightSensor™ Technology........................................................... 8 Temperature Sensor................................................................... 16
X-Reality™ Engine....................................................................... 8
Power Supply Board.................................................................17
Presence Sensor.......................................................................... 9
Power Supply for Backlight System........................................... 17
USB Photos, Videos & Music....................................................... 9
LED Drive Board.......................................................................17
Edge LED Backlighting................................................................. 9
3D IR Emitter Board..................................................................17
Internet Streaming & Connectivity................................................ 9
WIFI Board................................................................................17
Faster Start-Up............................................................................. 9
Switch Unit Board......................................................................17
BRAVIA® Sync™ Compatible...................................................... 9
Motion Sensor Board................................................................17
Specifications............................................................................10
IR Board....................................................................................17
Section 2 - Software Requirements.........................................13 LCD Panel Assembly................................................................18
Overview...................................................................................13 TCON Board............................................................................... 18
Software Updates for Customers..............................................13 Diagrams...................................................................................19
Block Diagrams.......................................................................... 19
Connector Diagrams.................................................................. 21

KDL-60EX725 i
TABLE OF CONTENTS
Section 4 - Troubleshooting......................................................23 Miscellaneous...........................................................................43
Overview...................................................................................23 Remote Commander.................................................................43
Updating the Software................................................................ 23 Wire Dressing............................................................................44
Triage Chart..............................................................................24
Section 7 - Service Adjustments..............................................45
Protection Shutdown.................................................................25
Overview...................................................................................45
Standby LED Flash Count.......................................................... 25
Updating the Software...............................................................45
Diagnostic Code Descriptions...................................................27
Accessing Service Adjustment Mode........................................45
Viewing the Self Check Diagnostic History................................ 28
Viewing or Changing Service Data............................................. 46
Section 5 - Flow Charts and Diagrams....................................29 Verifying Service Adjustments...................................................47
Overview...................................................................................29 Verifying the Segment Code....................................................... 47
No Power.................................................................................... 30 Verifying the Destination............................................................. 47
Standby LED Blinking................................................................. 32 Verifying the Model Name.......................................................... 48
No Picture or Sound................................................................... 33 Optional Adjustments................................................................48
Setting White Balance Adjustments........................................... 48
Section 6 - Disassembly/Part Number Information................36
Resetting the TV to Factory Condition......................................49
Table-Top Stand Assembly Removal.........................................36
Resetting the TV to Factory Condition Using Service Mode...... 49
Rear Cover and AC Cover Removal.........................................37
Switch Unit and Speakers Removal..........................................38 Appendix A - Removing the Rear Cover................................ A-1
LD Board, HEM2 Board, HLR2 Board and Rear Cover Caution................................................................ A-1
HMS3 Board Removal.........................................................39 Removing the Power Cord from the Rear Cover.................... A-2
G6/G8 (Power Supply) Board and
BATV (Main) Board Removal..............................................40 Appendix B - Replacing the LCD Panel................................. B-1
Panel Brackets and LCD Panel Removal.................................41 Removing the LCD Panel from the Bezel............................... B-1
Cleaning the LCD Panel............................................................. 41 Reattaching the LCD Panel onto the Bezel............................. B-2
Screws......................................................................................42
Connectors................................................................................42
Accessories and Packaging......................................................43

KDL-60EX725 ii
SECTION 1 - SAFETY AND FEATURES
WARNINGS AND CAUTIONS
CAUTION
These servicing instructions are for use by qualified service personnel only. To reduce the risk of electric shock, do not perform any servicing other
than that contained in the operating instructions unless you are qualified to do so.
CARRYING THE TV
• Disconnect all cables when carrying the TV.
• Carry the TV with the adequate number of people; larger size TVs require two or more people.
• Correct hand placement while carrying the TV is very important for safety and to avoid damage.

WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis. The chassis of this receiver is
directly connected to the AC power line.
! SAFETY-RELATED COMPONENT WARNING!!
Components identified by shading and ! mark on the exploded views are critical for safe operation.
Replace all components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. It is essential
that all critical parts be replaced only with the part number specified in this manual to prevent electric shock, fire, or other hazard.
Circuit adjustments that are critical for safe operation are identified in this manual.
Follow these procedures whenever critical components are replaced or improper operation is suspected.
NOTE: Do not modify the original design without obtaining written permission from the manufacturer or you will void the original parts and labor
guarantee.

KDL-60EX725 1
SECTION 1 - SAFETY AND FEATURES
CAUTION
W Do Not use paper towels, any type of abrasive pad, rags, rubber or vinyl materials to clean the screen. Using these materials could easily
scratch the screen which may result in permanent damage.
W Do Not use any cleaning product containing alkaline/acid cleaner, scouring powder, or volatile solvent, such as alcohol, ammonia,
benzene, thinner or insecticide. Using any of these harsh cleaners may result in permanent damage to the screen.
W Do Not spray water or detergent directly onto the TV screen . If liquid drips into the bottom of the screen it may cause a failure.

CLEANING THE LCD PANEL


CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth.
R Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water.
R If using a chemically pretreated cloth, please follow the instruction provided on the package.
R Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
R Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

KDL-60EX725 2
SECTION 1 - SAFETY AND FEATURES

HANDLING THE LVDS FFC CONNECTOR


DISCONNECTING THE LVDS FFC CONNECTOR CONNECTING THE LVDS FFC CONNECTOR
1. Gently press down on the release tabs of the connector slot. 1. Holding onto the entire LVDS FFC Connector,
2. Holding onto the entire LVDS FFC Connector, insert the LVDS FFC Connectorinto the connector slot.
pull out the connector while continuing to hold down
the release tabs of the connector slot.
(See caution below.)
Press down
Insert
connector.

Remove
connector. Press down
2
Main Board

Main Board CAUTION: The LVDS FFC Connector can be inserted into the Main Board upside down.
If it is inserted upside down, the pins on the LVDS FFC Connector
Use caution when you connecting or removing the LVDS FFC Connector. will short-circuit and damage the board.
DO NOT remove the connector by the reinforcement tab only.

Inserted Correctly Inserted Incorrectly

Correct Incorrect

KDL-60EX725 3
SECTION 1 - SAFETY AND FEATURES

SAFETY-RELATED WARNINGS

USE CAUTION WHEN HANDLING THE LCD PANEL


When repairing the LCD panel, be sure you are grounded by using a wrist band.
When installing the LCD panel on a wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.
1. Do not press on the panel or frame edge to avoid the risk of electric shock.
2. Do not scratch or press on the panel with any sharp objects.
3. Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4. Do not expose the LCD panel to direct sunlight.
5. Avoid contact with water. It may cause a short circuit within the module.
6. Disconnect the AC power when replacing the backlight or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7. Always clean the LCD panel with a soft cloth material.
8. Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9. Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10. During the repair, DO NOT leave the Power On for more than 1 hour while the TV is face down on a cloth.

KDL-60EX725 4
SECTION 1 - SAFETY AND FEATURES

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder
splashes and bridges.
2. Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely
certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out
to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and
recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage.
Check leakage as described below.

KDL-60EX725 5
SECTION 1 - SAFETY AND FEATURES

LEAKAGE TEST To Exposed Metal


The AC leakage from any exposed metal part to earth ground and from all exposed Parts on Set
metal parts to any exposed metal part having a return to chassis, must not exceed
0.5 mA(500 microamperes). Leakage current can be measured by any one of three
methods.

AC
1. A commercial leakage tester, such as the Simpson 229 or RCA 0.15 µF Voltmeter
(0.75V)
WT-540A. Follow the manufacturers’ instructions to use these
instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital
multimeter is suitable for this job.
Earth Ground
3. Measuring the voltage drop across a resistor by means of a VOM
or battery-operated AC voltmeter. The “limit” indication is 0.75 V, so
analog meters must have an accurate low voltage scale.
Figure A. Using an AC voltmeter to check AC leakage.
4. The Simpson’s 250 and Sanwa SH-63TRD are examples of
passive VOMs that are suitable. Nearly all battery-operated digital
multimeters that have a 2 VAC range are suitable (see Figure A).

HOW TO FIND A GOOD EARTH GROUND


A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on
most AC outlet boxes is also at earth ground.
Trouble Light
If the retaining screw is to be used as your earth ground, verify that it is at ground Ohmmeter
by measuring the resistance between it and a cold-water pipe with an ohmmeter. AC Outlet Box
The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60-to 100-watt trouble-light (not a
neon lamp) between the hot side of the receptacle and the retaining screw. Try both Cold-water Pipe
slots, if necessary, to locate the hot side on the line; the lamp should light at normal
brilliance if the screw is at ground potential (see Figure B).

Figure B. Checking for earth ground.

KDL-60EX725 6
Self Diagnosis
Supported model SECTION 1 - SAFETY AND FEATURES

SELF DIAGNOSIS FUNCTION


The TVs in this manual contain a self-diagnostic function. If an error occurs, the standby LED will automatically begin to flash. The number of
times the LED flashes translates to a probable source of the problem. A definition of the standby LED flash indicator is listed in the Operating
Instruction manual for the user’s reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal
past problems and how often these problems occur.
For complete information, refer to “Section 4 - Troubleshooting” on page 23.

KDL-60EX725 7
SECTION 1 - SAFETY AND FEATURES

OVERVIEW FEATURES
The AZ2-F chassis is one of several designs for the 2011 model line Several new features are introduced in this chassis model lineup
of Sony Bravia® LCD televisions. This manual covers the following along with some carryovers from the previous year.
models:
KDL-60EX725 SEE IT ALL IN 3D
Enjoy incredible depth and a sharp, Full HD 1080p picture from the
leader in 3D technology. (3D Active Glasses required, sold separately)

MOTIONFLOW™ XR 240
See smooth and precise detail during fast-action scenes. Sony’s
Motionflow XR 240 technology for fast action movies and sports by
reducing blur caused by quick camera movements, enhancing image
sharpness, and overall creates a clearer picture.

NAVIGATION MADE EASY


Enjoy an easy-to-use menu that allows you to navigate additional
content or adjust the picture settings while watching your favorite
program.

LIGHTSENSOR™ TECHNOLOGY
Enjoy customized picture brightness and save energy without lifting
a finger. The built-in Light Sensor automatically adjusts the picture
brightness based on the amount of light in the room.

X-REALITY™ ENGINE
Enjoy a vivid, lifelike picture experience. Sony’s X-Reality engine
brings out the best by analyzing each scene so you see sharpened
images, and amazing contrast detail.

KDL-60EX725 8
SECTION 1 - SAFETY AND FEATURES
PRESENCE SENSOR Skype™ Ready: Easily connect to family and friends live on your
HDTV wherever they are with Skype! Enjoy free high definition
Save energy when you’re not around. The television’s built-in motion Skype-to–Skype video calls from the comfort of your living room.
sensor has the ability to scan the room and detect movement. If the Simply attach the Sony® compact microphone/camera (required,
sensor detects no movement it automatically turns off the picture sold separately) and see your friends on the big screen – it’s unlike
leaving only sound. After more time and no movement, the TV turns any experience you could get on a PC.2
itself off minimizing any unnecessary power draw.
Integrated Wi-Fi®:Conveniently stream entertainment straight from
the Internet and from your home network using the built-in Wi-Fi®.1
USB PHOTOS, VIDEOS & MUSIC
Share your photos on the big screen or listen to your favorite music. DLNA® Streaming: Access and share photos, videos and music on
Simply connect your digital camera, USB-enabled MP3 player, or your TV by streaming them from compatible DLNA® device like your
USB storage device directly to your HDTV’s USB input. PC or Playstation®3 system.3

EDGE LED BACKLIGHTING FASTER START-UP


Experience the next level of picture quality and contrast with Sony’s Quick Start & Viewing feature enables this Sony television to go from
Edge LED Backlight technology. This technology sharpens image ‘OFF’ to ‘ON’ 2-3 times faster than previous Sony televisions.
contrast giving an amazingly crisp picture you can see. The ultra-thin
backlight system allows for a slimmer, sleeker design. BRAVIA® SYNC™ COMPATIBLE
Conveniently operate and control other BRAVIA® Sync™ compatible
INTERNET STREAMING & CONNECTIVITY devices - including BRAVIA® HDTVs, Blu-ray Disc™ Players,
Internet Streaming & Widgets: Internet favorites now streaming surround sound systems, Handycam® camcorders and Cyber-shot®
on your television. In addition to Qriocity™, watch hit movies with digital still cameras, all with one remote control.
Netflix®, popular TV shows on Hulu Plus™ or user-generated video on
YouTube™. You can even listen to personalized music on Pandora®.
Enjoy the widest selection of internet content at your fingertips. And
with Internet Widgets, you can access news headlines, weather 1. Broadband speed of at least 2.5 Mbps recommended (10 Mbps for HD content). Video quality
varies. Content provided is subject to change. Premium content may require additional
updates, or play games while you watch TV.1 fees or a subscription. Wireless connectivity requires an 802.11 home network (802.11n
recommended).
2. Broadband speed of at least 2.5 Mbps recommended (10 Mbps for HD content). Video quality
varies. Content provided is subject to change. Premium content may require additional
1. Broadband speed of at least 2.5 Mbps recommended (10 Mbps for HD content). Video quality fees or a subscription. Wireless connectivity requires an 802.11 home network (802.11n
varies. Content provided is subject to change. Premium content may require additional recommended). Skype requires firmware update and is subject to Skype’s terms and
fees or a subscription. Wireless connectivity requires an 802.11 home network (802.11n conditions, which Skype has the ability to change at any time
recommended). 3. Requires all devices to be connected to the same home network.

KDL-60EX725 9
SECTION 1 - SAFETY AND FEATURES

SPECIFICATIONS
Sistema
Sistema de televisão Analógico: NTSC/PAL-M/PAL-N
Digital: SBTVD-T
Cobertura de canais VHF: 2-13
UHF: 14-69
CATV: 1-125
Sistema do painel Painel LCD (tela de cristal líquido)
Potência de saída dos alto-falantes 10 W + 10 W + 10 W (8 ohms, 1 kHz, 10% THD*1, 127 V)
(RMS)
Tomadas de entrada/saída
CABLE/ANTENNA Terminal de antena externa de 75 ohms para entradas RF
VIDEO IN 1/2 VIDEO / AUDIO
COMPONENT IN YPBPR (Vídeo componente) / Formato de sinal: 480i, 480p, 576i, 576p, 720p, 1080i, 1080p / AUDI O
HDMI IN 1/2/3/4 HDMI: Vídeo: 480i, 480p, 576i, 576p, 720p, 720/24p/30p, 1080i, 1080p, 1080/24p/30p
(exceto KDL-22EX42x) Áudio: Linear de dois canais PCM 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
Entrada de áudio analógico (minitomada) (somente HDMI IN 4)
ARC (Audio Return Channel, Canal de Retorno de Áudio) (somente HDMI IN 1)
HDMI IN 1/2 HDMI: Vídeo: 480i, 480p, 576i, 576p, 720p, 720/24p/30p, 1080i, 1080p, 1080/24p/30p
(para KDL-22EX42x) Áudio: Linear de dois canais PCM 32, 44,1 e 48 kHz, 16, 20 e 24 bits, Dolby Digital
Entrada de áudio analógico (minitomada) (somente HDMI IN 2)
ARC (Audio Return Channel, Canal de Retorno de Áudio) (somente HDMI IN 1)
AUDIO OUT/Fones de ouvido 500 mVrms (típico)
Minitomada estéreo / Impedância: ≥ 16 ohms
DIGITAL AUDIO OUT Sinal óptico PCM/Dolby Digital
(OPTICAL)
PC IN D-sub de 15 pinos, RGB analógico
PC/HDMI 4 AUDIO IN Minitomada estéreo
(exceto KDL-22EX42x)
PC/HDMI 2 AUDIO IN Minitomada estéreo
(para KDL-22EX42x)
LA N Conector 10BASE-T/100BASE-TX (A velocidade da conexão pode ser diferente dependendo do ambiente
de rede. A taxa e a qualidade de comunicação de 10BASE-T/100BASE-TX não estão garantidas nesta
TV.)*2
U S B/D L N A Consulte o i-Manual para obter informações sobre o formato suportado.
*1 Distorção Harmônica Total.
*2 Para conexões LAN, utilize um cabo 10BASE-T/100BASE-TX de categoria 7 (não fornecido).
• A disponibilidade dos acessórios opcionais depende do estoque.
• A disponibilidade dos acessórios opcionais depende do país/região.
• Projeto e especificações técnicas sujeitos a alterações sem prévio aviso.
• Os pesos e dimensões são aproximados.

KDL-60EX725 10
SECTION 1 - SAFETY AND FEATURES
Nome do modelo KDL-
Alimentação e outros
60EX72x
Verificando os acessórios
Requisitos de alimentação 110-220 V CA, 60 Hz
Consumo de energia Controle remoto (1)*1
167 W
em uso Pilhas tipo AAA (2)
em standby Menos que 0,2 W com 127 V CA e menos que
0,3 W com 220 V CA Base do pedestal (1)*2
Tamanho da tela (cm)
Aprox. 152,5 Suporte do pedestal (1) *2*3
(polegadas medidas diagonalmente)
60 polegadas Parafusos de fixação do pedestal
R e so lução d o mo nitor 1.920 pontos (horizontal) × 1.080 linhas (vertical) (M5 × 16) (3)
Alto-falante
Full range (mm) 30 × 150 (2) Parafusos de montagem do pedestal
Woofer (mm) 40 × 90 (1) (M6 × 14) (4)
Dimensões com pedestal (mm) 1.389 × 869 × 320
Chave sextavada (1)
sem pedestal (mm) 1.389 × 839 × 41 Suporte de sustentação (1)
padrão de furo para Manual de instruções (este manual) e
400 × 300
montagem na parede (mm) outros documentos
tamanho do parafuso para
montagem na parede (mm)
M6 (comprimento: veja o diagrama de Manual de Instruções) *1 Consulte o nome do modelo impresso no controle
Peso com pedestal (kg) 31,6 remoto.
sem pedestal (kg) 25,3 *2 Necessária montagem do pedestal. Consulte o
Acessórios fornecidos Consulte “Verificando os acessórios”.
Acessórios opcionais Óculos 3D: TDG-BR250/TDG-BR200/TDG-BR100/TDG-BR50
folheto que acompanha o pedestal para montar o
Kit para Skype: unidade de câmera e microfone CMU-BR100 pedestal.
Adaptador de LAN sem fio USB *3 O KDL-60EX725 já vem com o pedestal
Temperatura de operação 0 °C – 40 °C
Umidade de operação 10 % – 80 % RH (sem condensação) montado no próprio aparelho.
• A disponibilidade dos acessórios opcionais depende do estoque.
• A disponibilidade dos acessórios opcionais depende do país/região.
• Projeto e especificações técnicas sujeitos a alterações sem prévio aviso.
• Os pesos e dimensões são aproximados.

KDL-60EX725 11
SECTION 1 - SAFETY AND FEATURES
Informações sobre marcas registradas
Macintosh é uma marca comercial DLNA®, o logotipo DLNA e DLNA
licenciada da Apple Inc., registrada nos CERTIFIED® são marcas comerciais,
E.U.A. e em outros países. marcas de serviço ou marcas de
Blu-ray Disc é uma marca comercial. certificação da Digital Living Network
Alliance.
“BRAVIA” e , S-Force,
Motionflow, BRAVIA Sync e são TrackID é uma marca comercial ou
marcas comerciais ou marcas registradas marcas registrada da Sony Ericsson
da Sony Corporation. Mobile Communications AB.
“PS3” é uma marca comercial da Sony A tecnologia de reconhecimento de
Corporation e/ou Sony Computer música e vídeo e os dados relacionados
Entertainment Inc. são fornecidos pela Gracenote®.
Gracenote é o padrão de indústria em
HDMI, o logotipo HDMI e High-Definition
tecnologia de reconhecimento de música
Multimedia Interface são marcas
e fornecimento de conteúdos
comerciais ou marcas registradas da relacionados. Para mais informações,
HDMI Licensing LLC nos Estados
visite www.gracenote.com.
Unidos e em outros países.
CD, DVD, Blu-ray Disc e dados
Java e todas as marcas e logotipos relacionados com música e vídeo da
baseados em Java são marcas comerciais Gracenote, Inc., copyright © 2000-
ou marcas registradas da Oracle e/ou de present Gracenote. Gracenote Software,
suas empresas filiadas. Outros nomes copyright © 2000-present Gracenote.
podem ser marcas comerciais de seus Uma ou mais patentes propriedades da
respectivos proprietários. Gracenote aplicam-se a este produto e
Astro TV é um software desenvolvido serviço. Visite a página da web da
pela TQTVD Software Ltda. que Gracenote para ver uma lista não
implementa a norma de interatividade do exaustiva de patentes Gracenote
Sistema Brasileiro de TV Digital aplicáveis. Gracenote, CDDB, MusicID,
“Ginga” NBR-15606. MediaVOCS, os logotipos Gracenote e o
logotipo "Powered by Gracenote" são
GINGA® é uma marca registrada da marcas registradas ou marcas comerciais
PUC-Rio/UFPB. da Gracenote nos Estados Unidos e/ou
NCL® é uma marca registrada da em outros países.
PUC-Rio. Navegador Opera ® da Opera Software
Fabricada sob licença da Dolby ASA. Copyright 1995-2010 Opera
Laboratories. Dolby e o símbolo de dois Software ASA. Todos os direitos
D são marcas comerciais da Dolby reservados.
Laboratories.

KDL-60EX725 12
SECTION 2 - SOFTWARE REQUIREMENTS
OVERVIEW SOFTWARE UPDATES FOR SERVICERS
There are 2 reasons for updating the software on the TVs. The models in this manual utilize a “generic” type Main Board. In
the past, many different Main Boards needed to be stocked due to
●● Software updates for customers differences in software requirements. The software loaded on the
These updates are for enhancements or improvements that board was specific to the model and its features along with the type
have been made to the software after the TV was released. of LCD panel installed during production.

●● Software update for servicers Replacement Main Boards are now stocked with basic software.
These updates are specifically for servicers to use during a Once the replacement board is installed in the unit, the most current
service call. software needs to be installed using a USB thumb drive containing
the necessary software downloaded.

SOFTWARE UPDATES FOR CUSTOMERS This new method of supplying Main Boards significantly reduces the
complexity of replacing LCD panels and Main Boards. Information
The subject of software updates is a very important. The televisions about the LCD panel is stored on the TCON circuits. This information
of today have advanced to the point where they are not simply a is automatically loaded onto the Main Board when the TV is powered
television anymore. They are evolving into devices that are designed up. With the correct software version the Main Board and/or the
to integrate with numerous other devices found in the home. Some TCON or LCD panel can be replaced more efficiently.
examples are: Portable audio and video devices, still cameras, home
In addition to software installation, service adjustment information
computer networks and accessing the internet to name a few.
may need to be modified or verified to complete the service of the
Communications with these varying devices requires that the TV. Service adjustment information is covered in “Section 7 - Service
television be compatible with varying communications protocols. Adjustments” on page 45.
Although standards are detailed for each of these protocols, the real
world dictates that occasional errors may occur that could prevent
devices from operating or communicating properly.
Keeping the software in the television up-to-date is a procedure that
is normally handled by the owner of the television. Most customers
who own computers and other digital devices are familiar with and are
accustomed to updating the software in their products. If a customer
contacts the Sony Customer Support Center and it is deemed to
be correctable with a software update, the issue is handled at the
customer level.

KDL-60EX725 13
SECTION 2 - SOFTWARE REQUIREMENTS
SOFTWARE UPDATE RESPONSIBILITY EXAMPLES OF SOFTWARE CORRECTABLE
Software updates are designed to be performed by the customer. SYMPTOMS
Warranty repairs in which the issue can be resolved by a software Most symptoms that are correctable by software updates involve
update are not reimbursable. Most issues involving software communications issues with other devices or minor glitches in
updates are handled by the customer service center and should not the operation of a specific function. Below is a list of some of the
be directed to an authorized service center. It is the responsibility symptoms that may be corrected with a software update:
of the servicer to prevent service calls for issues that involve
software updates. Exceptions to this are certain cases whereby the ●● Fluctuations in picture brightness
customer is unable or unwilling to perform the task. In this situation,
the servicer will be notified and receive the proper authorization for ●● Intermittent picture freezing or noise
reimbursement.
●● Problems with certain inputs (especially HDMI)
It is the servicer’s responsibility, however, to make certain that any
TV requiring a legitimate service is running the latest software ●● Intermittent or distorted audio
version and to install it if necessary. ●● Erratic remote control operation

●● Unit turns on and off by itself


CHECKING THE SOFTWARE VERSION
●● Loss of color
The easiest way to check the version of software that is currently on
the TV is to access the Contact Sony screen by using the customer ●● Internet connectivity
menu.
●● Certain features not working correctly
(photo or video file viewing)

Figure 2-1. EXAMPLE OF SOFTWARE VERSION


LOCATED ON THE CONTACT SONY SCREEN
KDL-60EX725 14
SECTION 3 - CHASSIS OVERVIEW
OVERVIEW
The primary circuits contained in the AZ2-F chassis consists of a Main Board (designated as the BATV Board), Power Supply Board (designated
as the G6 Board and the G8 Board), the 3D IR Emitter (HEM2 Board), the Motion Sensor (HMS3 Board), the IR Board (HLR2 Board), the Switch
Unit, LED Drive (LD Board), and the LCD Panel assembly.
NOTE: For connector part number information, refer to “Connectors” on page 42. For Wire Dressing information, refer to “Wire Dressing” on
page 44.

G8

BATV
G6 LD

SWITCH
UNIT
TCON

HEM2 HLR2 HMS3

Figure 3-1. BOARD LAYOUT

KDL-60EX725 15
SECTION 3 - CHASSIS OVERVIEW
OVERALL CIRCUIT DESCRIPTION HDMI Input and Switching: HDMI inputs are switched through
IC5500. Each HDMI input contains a common EDID NVM (internal to
“Figure 3-2. Overall Block Diagram” on page 19 provides an IC5500) to provide display information data to any device connected
overview of the AZ2-F chassis. The following are descriptions of the via the HDMI inputs.
boards and their functions. LVDS Transmitter: Integrated into IC9000 is a Low Voltage
Differential Signaling (LVDS) transmitter. This circuit converts
MAIN BOARD the 8-bit parallel RGB video information into a set of high speed
serial lines for noise-free transmission to the TCON circuits located
Common to all models the Main Board, designated as the BATV
internally to the LCD panel.
Board, contains the TV control, video, and audio processing circuitry.
All these functions are accomplished using the X-Reality Processor Scan Converter: Signal processing circuit that performs resolution
IC9000. conversion (aspect ratio) and interlaced to progressive scan (IP)
conversion
TUNER
The tuner is a combination ATSC/NTSC unit. It can receive traditional
AUDIO AMPLIFIER
analog NTSC signals via cable or terrestrial along with ATSC digital The audio amplifier (IC4601) amplifies the digital audio output of the
signals via terrestrial (8VSB) or cable (64 or 256 QAM). X-Reality processor and sends it to the speakers.

X-REALITY PROCESSOR TEMPERATURE SENSOR


IC9000 performs the majority of the necessary audio and video The temperature sensor detects temperature conditions on the
processing on the main board. Main Board, LCD Panel, or ambient room temperature. The IC
sends temperature data to the microprocessor. The microprocessor
TV Microprocessor: The CPU internal to the X-Reality processor
decides when to shut the unit down depending on temperature level.
controls all aspects of the television functions. Input from the user
along with monitoring of critical circuits is also performed by this
CPU.
Digital Audio and Video Decoder: The MPEG2 and Digital Dolby
audio streams are received from the tuner for decompression. All
video sources which are not native 1920 X 1080p 60HZ are scaled to
this resolution. Digital audio content is output to the class D amplifier
for processing and amplification.

KDL-60EX725 16
SECTION 3 - CHASSIS OVERVIEW
POWER SUPPLY BOARD LED DRIVE BOARD
There are different Power Supply Boards used in the models in this Designated as the LD Board the LED Drive Board is controlled by the
manual. The type of board depends on the size of LCD panel. They TCON/HFR Board to perform overall backlight power-on, backlight
are: level, and local dimming functions. The negative voltage rail is pulse
width modulated to control the on time of the LED backlights. LED
●● G6 Board backlight brightness is controlled in 4 separate groups (quadrants).
●● G8 Board
3D IR EMITTER BOARD
There are 3 distinct sections on the power supply:
Designated as the HEM2 Board, this board is the internal 3D IR
Standby Supply: Continuously operational as long as AC power is
Emitter to synchronize the 3D shutter glasses.
applied, the standby supply generates 3.3V for the circuits requiring
power while the unit is turned off. An unregulated 19V line is present
to provide power to the main relay, PFC and main power supply at
SWITCH UNIT BOARD
turn-on. This board contains the power, channel, and volume up/down and
Main Supply: Once the power supply receives a power-on command menu buttons.
from the CPU on the Main Board, the main switching supply is turned
on to provide a regulated 12V source and an regulated 24V source MOTION SENSOR BOARD
for the LED power supply circuits.
Designated as the HMS3 Board, the Motion Sensor Board contains
Converter: Generates the B+ for the local dimming (LED Drive the circuits for the Motion Sensor. The Motion Sensor detects when
Board) circuits to control the backlighting level. there is movement in front of the TV. If there is no movement in
front of the TV after a predetermine amount of time the backlight is
turned off (audio present). After an extended period of time the TV is
POWER SUPPLY FOR BACKLIGHT SYSTEM completely turned off.
This model utilize a separate converter circuit , G8 Board, due to the
increased current requirements of the larger panel. IR BOARD
Designated as the HLR2 Board, the IR Board contains the power,
standby, and timer LED’s are located on this board along with the IR
remote receiver and light level sensor.

KDL-60EX725 17
SECTION 3 - CHASSIS OVERVIEW
LCD PANEL ASSEMBLY
The LCD Panel Assembly includes the LCD Panel, TCON Board,
and LED Backlight system.
NOTE: The LED Drive Board is not always included with the LCD
Panel. Check with the LCD panel manual for the most update
information regarding this.
The LCD Panel contains the actual liquid crystals, color filters, and
polarizers. The liquid crystals are manipulated by the applied voltage
to pass a specific amount of light - from the backlight- depending on
the level of voltage applied.
The TCON performs all the control, timing, charge, and discharge
functions driving the operation of the LCD Panel.
A new LCD Panel assembly from parts will include the following
items.
1. LCD Panel
2. LED Backlighting Components (varies)
3. TCON Board

TCON BOARD
The TCON Board communicates between the LCD Panel and the
microprocessor on the Main Board. (NOTE: The TCON Board is not
available as a replacement part for all models.)

KDL-60EX725 18
SECTION 3 - CHASSIS OVERVIEW

DIAGRAMS

BLOCK DIAGRAMS Power Key


Keys
Wireless LAN
Function Keys
WIFI
Switch Unit
Motion Sensor
LEDs HMS3
IR Sensor Power/
Light Level SIRCS
3D Emitter
HLR2
HEM2
X-Reality Processor
TV Microprocessor
RF Input Optical Digital Audio Output
Video Processing
HDMI Processing Headphone/Analog Audio Output
Component/Composite HDCP Processing
IP (Image Processor) R
Composite Scan Converter (Scalar)
Audio Processing L LCD Panel Assembly
PC Input Video Switcher
HDMI Switcher LVDS
4 HDMI Inputs ATSC/NTSC Tuner
TCON/HFR
Temperature Sensor (240Hz)
2 USB 2.0 Audio Output Amplifier

RJ45 Ethernet LCD Panel

Control

Power
BATV

Power

Main Power Supply Power Power & LED


LED 24V LED Power
Standby Power Supply Control Backlight System
G8 LD

AC
Input G6 Control
Figure 3-2. OVERALL BLOCK DIAGRAM

KDL-60EX725 19
SECTION 3 - CHASSIS OVERVIEW
USB1 Ether
DiSEqC_Out
MS USB2
H Con. TCON
X’tal 27MHz
DDC
DiSEqC_In
27M
Silicon
P
[LNBH23]

Satellite LNA Tuner


Zero-IF
Ext Demod

X_SYSTEM1_RST
X_SYSTEM1_RST
IFAGC TS2
Cable

5V

5V
A
[HORUS3] [SEKITO2] I2CB
DDR3
DMD_CLK_ENABLE2 USB4 USB3 Current Current

PEL3 N
SW Limit Limit –1333

5V
DMD_CLK_ENABLE1
DMD_RST BD Wifi [TPS2553DBV] [TPS2553DBV]
2Gb
Current

E
X’tal
Limit
4M
Silicon One–
Aerial LNA Tuner IF2
Ext Demod
[MIC2005] USB Ether
NAND
DDR3 BACKLIGHT

LUT_SEL1/X_TCON_RST/LR_FLAG
L
0
0
HUB PHY
IFAGC TS1 [GL850G] [RTL8201E] Muxed –1333
[ASCOT2Sip] IF1 [GAIA1a] I2CB
Crystal 2Gb 2Gb
X’tal

PEM_WDT/XBUSY/BINT
12M

MODE_PEM/TCON_RDY
X_SYSTEM1_RST

SA_MODE/LUT_SEL0
41M

TMDS1

HDMI1 DDC1 LVDS

T_PANEL_SEL
DDC_5V_1

(ARC) HPD1
ARC
LVDS_ODD
LVDS_EVEN

I2C_C
CEC1 I2CA
TMDS2
DDC2 EQ SW
HDMI2 DDC_5V_2
HPD2 [Sil9287B]
TS
CEC2 X’tal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
HDMI3 DDC_5V_3
HPD3
X’tal SYSTEM2_PWR SYSTEM2_PWR T-CON_VCC
3.3->1
CEC3 48M Reset

Power
Push 3.3V
TMDS4 TMDS X’tal REG12V
32.76 AC_MON DDC REG_12V DDC REG_12V
DDC4 DDC 8K 5V REG12V

HDMI4 DDC_5V_4
HPD4
CEC
Reset
SYSTEM2_PWR
AUDIO_12V
AUDIO_12V
[PST3629] 2.5V 3.3V 3.4V S1.2V S1.8V
CEC4 LDO LDO LDO LDO STBY 3.3V
LDO
GND

Power_Control
TCON-ON
DIMMER_DC
DIMMER
BACKLIGHT_ON
COMP_Y BACKLIGHT_MON
MAIN_PWR
AC_MON
I2CA (EQSW, Temp Sensor, Hotel Clock) PFC_PWR
VideoA_Det I2CB (Ext Demod)
DIMMER2
VIDEO_CV I2CC (Panel, RGB Sensor)
PEM_LOG

CVBS

Hotel TL-JIG
VIDEO_CV UARTA(LOG)
VIDEO1_LR UARTA (LOG) UARTD

XReality
UARTB (RF-Remote) MODE_PEM
UARTC (IR Blaster/ECS) Reset
UARTC(Hotel/ECS)
I2CA(Hotel_Clock)

/ECS
X_Hotel_PWR_CTRL SIRCS

COMP_Y
COMP_Pb Temp
COMP COMP_Y, Pb, Pr COMP_Pr
I2CA
Sensor
Temp Sensor
VideoB_Det [LM75B]

COMP2_LR PC_G
ASPECT1 PC_B
Cr_Det PC_R SIRCS
PC_H
PC_V DIMMER
Sircs
DMD_CLK_ENABLE2
DIMMER_DC
Tuner_LR LOGO
VIDEO1_LR
PC_CON_Det DEBUG_LED2

PC PC_R,PC_G,PC_B,PC_H,PC_V
PC_LR COMP2_LR DEBUG_LED3
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY

Line Out_LR
DMD_CLK_ENABLE1
DMD_RST
KEY
KEY
OPAMP X_WIFI_RST UARTE
[NJU72040V] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR SPDIF_SEL
Out Tuner_LR X_AUDIO_MON
HDMIEQ_INT

SPDIF SPDIF Atreyu_SPDIF Light_Sensor_Det


Light Sensor
Human_Sensor_Det

Assist Assist Speaker_Out


Audio Main Speaker_Out_LR
Human Sensor
Power AMP POWER_LED

SPEAKER
Assist Speaker_Out_LR STBY_LED
X_SYSTEM1_RST [D–510D]
TIMER_LED
REC_LED LED
DATA1
TCON_RDY
BINT

SA_MODE
X_TCON_RST

PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
PFC_PWR
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED

X_RF_RST
X_HOTEL_PWR_CTRL
DEBUG_LED1
POWER_KEY
PFC_MON
AC_MON
MAIN_SS_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED

BACKLIGHT_MON
PANEL_PWR_Det

PANEL_SEL
Human_Sensor_Det
Light_Sensor_Det

KEY
DC_MON
PIC_MUTE_LED
Audio
Main Main Speaker_Out_LR Power AMP
[D–510D]
SPEAKER X_FAULT AUDIO_MON
X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS
Analog Video
Digital Audio
Analog Audio
PWM
Analog Signal
UART
I2C
SPI H/L
Panelless

Figure 3-3. ENGINEERING BLOCK DIAGRAM

KDL-60EX725 20
SECTION 3 - CHASSIS OVERVIEW
CONNECTOR DIAGRAMS
(Only Interface between board and board)

BAT-V board T-con Board(PEL3)


HMS3 board JAM 3pin Straight To BAT BLK Board
GND 1 40 Panel_Ctrl1 / NC 1 51 Panel_Ctrl1 / NC
Motion Sensor MOTION_SENS 2 38 6 1 BD USB GND Panel_Ctrl2 / TCON_RDY 2 50 Panel_Ctrl2 / TCON_RDY
3a-X/V/2 REG+5V 3 39 1 2 BD VBUS Panel_Ctrl3 / T_TD_HSYNC 3 49 Panel_Ctrl3 / T_TD_HSYNC -OUT1 1
P-1/2 1-821-130-11 3 3 BD USB_P Panel_Ctrl4 / X_FRC_RST 4 48 NC PANEL FFC -OUT2 2
4 4 BD GND Panel_Ctrl5 / LR_FLAG (For Asura) 5 47 Panel_Ctrl5 / LR_FLAG (For Asura) NC 3
2 5 BD USB_N Panel_Ctrl6 / SA_MODE 6 46 Panel_Ctrl6 / SA_MODE SHARP : 80pin -OUT3 4
5 6 BD USB SPDIF Panel_Ctrl7 / SETON2(NC) 7 45 NC -OUT4 5

SW module GND 1 37
7
8
BD EJECT/BDR ON
BD DISC1/BDR GPIO1
Panel_Ctrl8 / PANEL_SEL
Panel_Ctrl9 / BINT
8
9
44
43
NC
Panel_Ctrl9 / BINT
CN1000
JST SM05B-PASS-TBT
SW module POWER_INT 2 35 9 BD DISC2/U_DL_STAT Panel_Ctrl10 / T_TD_VSYNC 10 42 Panel_Ctrl10 / T_TD_VSYNC CN1003
ALL KEY1 3 36 10 BD UART Tx/ BDR KEY1 Panel_Ctrl11 / SDA 11 41 Panel_Ctrl11 / SDA 0-844-179-01
1-822-693-11 NC 11 BD UART Rx/ BDR KEY2 /HLR DEVICE_SDA Panel_Ctrl12 / SCL 12 40 Panel_Ctrl12 / SCL KYOCERA ELCO +OUT1 1
6 12 BDR STBY_+3.3V GND 13 LVDS-FFC 39 GND CN11 FFC 56pin 04-6802-656-000-883 + +OUT2 2
BV - H Harness 4 13 BDR UART_Tx/ RF UART_TX PANEL_EVEN4_P 14 38 PANEL_EVEN4_P
B-PEL3 1-822-905-11 +OUT3 3
H-B 5 14 BDR UART_Rx/ RF_UART_RX PANEL_EVEN4_N 15 37 PANEL_EVEN4_N GND BL_TYPE3
1 1 +OUT4 4
1 15 BDR WAKEUP_STBY_MICON/RF SEL PANEL_EVEN3_P 16 36 PANEL_EVEN3_P 1-PWM1 2 2 BL_TYPE2 CN1001
HLR board STBY+3.3V 1 33
2 16 BDR GPIO0/ RF_RST PANEL_EVEN3_N 17 35 PANEL_EVEN3_N 1-PWM2 3 3 BL_TYPE1 JST SM04B-PASS-TBT
3 17 BDR GND GND 18 34 GND 1-PWM3 4 4 REF
LED/IR/RGB Sensor/OPT_Sensor GND 2 31
5 18 WIFI GND PANEL_EVEN_CLK_P 19 33 PANEL_EVEN_CLK_P 1-PWM4 5 5 FAIL
2b-3 LED_REC 3 29
3 19 WIFI USB_P PANEL_EVEN_CLK_N 20 32 PANEL_EVEN_CLK_N 1-PWM5 6 6 LED_ON
3a-V LED_STBY 4 27
1 20 WIFI GND GND 21 31 GND 1-PWM6 7 7 LD_STDBY
3a-2 LED_TIMER 5 25 51pin FFC LD - TC - Harness
4 21 WIFI USB_N PANEL_EVEN2_P 22 30 PANEL_EVEN2_P 1-PWM7 8 8 NC
P-1 LED_POWER 6 28 TCON - LD
NC 22 WIFI GND PANEL_EVEN2_N 23 29 PANEL_EVEN2_N 1-PWM8 9 9 12V
P-2 LED_PIC_MUTE 7 30
2 23 WIFI VBUS PANEL_EVEN1P 24 28 PANEL_EVEN1P GND 10 10 NC
DEVICE_SDA/GND 8 NC
NC 24 HLR DEVICE_SCL PANEL_EVEN1_N 25 27 PANEL_EVEN1_N VLED_MPC 11 11 GND
DEVICE_SCL/LED_BDR 9 NC
5 25 HLR LED_ON_TIMER PANEL_EVEN0_P 26 26 PANEL_EVEN0_P 2-PWM1 12 12 NC
OPT_SENS 10 32
VD+3.3V 11 34
12 26 HLR SIRCS PANEL_EVEN0_N 27 25 PANEL_EVEN0_N 2-PWM2 13 56pin FFC 13 NC
4 27 HLR LED_STBY GND 28 24 GND 2-PWM3 14 14 TCON_VCC
SIRCS 12 26
6 28 HLR LED_POWER PANEL_ODD4_P 29 23 PANEL_ODD4_P 2-PWM4 15 15 NC
1-821-139-11
3 29 HLR LED_REC PANEL_ODD4_N 30 22 PANEL_ODD4_N 2-PWM5 16 16 NC
7 30 HLR LED_PIC_MUTE PANEL_ODD3_P 31 21 PANEL_ODD3_P 2-PWM6 17 17 GND
2 31 HLR GND PANEL_ODD3_N 32 20 PANEL_ODD3_N 2-PWM7 18 18 4-PWM8
10 32 HLR OPT_SENS GND 33 19 GND 2-PWM8 19 19 4-PWM7
SYNC 1 15
RFRC module RESET 2 16
1
11
33
34
HLR STBY_3.3V
HLR 3.3V
PANEL_ODD_CLK_P
PANEL_ODD_CLK_N
34
35
18
17
PANEL_ODD_CLK_P
PANEL_ODD_CLK_N
GND
LD_TYPE
20 20 4-PWM6
4-PWM5
21 21
RFRC module GND 3 17
2 35 SW POWER_KEY GND 36 16 GND 3-PWM1 22 22 4-PWM4
2b-1/2b-2/2b-3/3a-1/3a-2/P-1 RX 4 13
3 36 SW_KEY PANEL_ODD2_P 37 15 PANEL_ODD2_P 3-PWM2 23 23 4-PWM3
only Japan TX 5 14
1 37 SW GND PANEL_ODD2_N 38 14 PANEL_ODD2_N 3-PWM3 24 24 4-PWM2
VDD 6 12
2 38 HMS DET /SONY LOGO PANEL_ODD1P 39 13 PANEL_ODD1P 3-PWM4 25 25 4-PWM1
JAM SYT10-06-WL-ET
3 39 HMS 5V /LOGO 5V PANEL_ODD1_N 40 12 PANEL_ODD1_N 3-PWM5 26 26 GND
1-821-146-11
1 40 HMS GND/ LOGO GND PANEL_ODD0_P 41 11 PANEL_ODD0_P 3-PWM6 27 27 GND
CN9006 PANEL_ODD0_N 42 10 PANEL_ODD0_N 3-PWM7 28 28 3-PWM8
1-818-692-21 (JST) GND 43 9 GND 3-PWM8 29 29 3-PWM7
HEADER ASSENBLY 40P GND 44 8 GND GND 30 30 3-PWM6
Panel_Ctrl13 45 7 GND GND 31 31 3-PWM5

Wifi module (US Only) GND


PANEL_VCC_SW
46
47
6
5
NC
PANEL_VCC_SW
4-PWM1
4-PWM2
32
33
32
33
3-PWM4
3-PWM3
PANEL_VCC_SW 48 4 PANEL_VCC_SW 4-PWM3 34 34 3-PWM2
GND 1 20 PANEL_VCC_SW 49 3 PANEL_VCC_SW 4-PWM4 35 35 3-PWM1
WIFI VCC 2 23 PANEL_VCC_SW 50 2 PANEL_VCC_SW 4-PWM5 36 36 LD_TYPE
WIFI USB_P 3 19 PANEL_VCC_SW 51 1 PANEL_VCC_SW 4-PWM6 37 37 GND
WIFI USB_M 4 21 CN2001 4-PWM7 38 38 2-PWM8
WIFI GND 5 18 1-842-547-11 4-PWM8 39 39 2-PWM7
SM05B-GHS-TB FFC Direct in Connector GND 40 40 2-PWM6
1-819-334-11 JAE NC 41 41 2-PWM5
NC 42 42 2-PWM4
TCON_VCC 43 43 2-PWM3
NC 44 44 2-PWM2
NC 45 45 2-PWM1
G-B Harness
GND 46 46 VLED_MPC
STBY3.3V 1 1
G-B
R3 or RU board
NC 47 47 GND
RS232_RXD 2 2 12V 48 48 1-PWM8
RS232_TXD 3 3 1 1 STBY3.3V NC 49 49 1-PWM7
SIRCS_IN 4 4 2 2 RS232_RXD LD_STDBY 50 50 1-PWM6
SIRCS_OUT 5 5 3 3 RS232_TXD LED_ON 51 51 1-PWM5
GND 6 6 4 4 SIRCS_OUT FAIL 52 52 1-PWM4
CN101 5 5 SIRCS_IN REF 53 53 1-PWM3
182018311 6 6 GND BL_TYPE1 54 54 1-PWM2
CN9005 BL_TYPE2 55 55 1-PWM1
6pin connector 182113311 BL_TYPE3 56 56 GND

1 1 L+
2 2 L-
SPEAKER L+ (Fasten # 187) 1 1 2 3 R-
Front L- (Fasten #110) 2 2 1 4 R+
Lch 1 5 L+
3 6 L-
Housing Speaker Connector
2.1ch: 6pin 0-844-427-01 JST PBVP-06V 2.1ch: CN4602 6pin 0-844-174-01 JST SM06B-PBVSS-TB(LF)(SN)
SPEAKER R- (Fasten # 110) 2 3
Front R+ (Fasten # 187) 1 4
Rch

SPEAKER
ASSIST
L+
NC
1
2
5
[3a-2 60 1/2]
Lch L- 3 6

Refer to Sheet [ Appendix_SP_Connector ]

Figure 3-4. CONNECTOR DIAGRAM (1 OF 2)

KDL-60EX725 21
SECTION 3 - CHASSIS OVERVIEW

(Only Interface between board and board)


HEM2 Board 1 2V 1 1
3D Emitter 12 V 2 2
3a- V GND 3 3
Except EX720 Model GND 4 4
BLK Board
GLS_CTRL 5 5 T-con Board(PEL3)
GLS_CTRL2 6 6
EMI_FAIL 7 7
NC 8 8 1 1 VLED_VCC
28 1 12V VLED_VCC
1-821-135-11 2 2
26 2 12V NC
NC 3
27 3 GND NC
NC 4
25 4 GND VLED_GND
7 5
JST(VA)
8 6 VLED_GND
1-842-566-11
9 7 VLED_GND
CN6101 SJM20-28WLB
10 8 VLED_GND
To B board (100106)
T-CON_Vcc12V 28 1 T-con 11
NC
9
10
LD_ERR
NC
GND 27 3
13 11 GL_CTRL
26 2
T-con
T-CON_VCC12V 14 12
1 1 12V LED_ON
GND 25 4
2 2 12V CN1002
T-CON_VCC_12V To B 24 NC
3 3 GND 0-844-177-01
GND 23 NC
4 4 GND JST
BDR_ASU_12V 22 NC
5 5 GLS_CTRL SM12B-PBVSS-TB(LF)(SN)
GND NC
Optio
21
6 6 GLS_CTRL2
BDR_ASU_12V 20 NC
7 7 EMI_FAIL
GND 19 NC
REG12V 18 2 BAT-V board 8 8 NC
Molex
GND 17 4
1-842-558-11
REG12V 16 3
GND 15 5 10 10 STBY_+3.3V GND 1
AU_12V 14 8 12 9 AUDIO+12.5V UARTD_TX 2
AU_GND 14 8 AUDIO+12.5V UARTD_RX 3
B board
13 6
AU_12V 12 9 11 7 AUDIO+12.5V_GND RESET 4
AU_GND 11 7 13 6 AUDIO+12.5V_GND STBY_+3.3V 5
STBY3.3V 10 10 15 5 REG+12.5V_GND MODE_TVM 6
B board GND 9 1 17 4 REG+12.5V_GND UARTA_RX 7
T-CON_ON
AC_OFF_DET
8
7
3
9
16
18
3 REG+12.5V
2 REG+12.5V
NC (MD2)
UARTC_RX
8
9
TL-EX1JIG board
BL_ERR 6 7 NC 1 T-CON_VCC UARTC_TX 10
NC 5 NC CN6001 GND 11
NC 4 NC 1-842-569-11 UARTA_TX 12
PFC_ON 3 2 HEADER ASSEMBLY FOR PWB 10P ECS_MATRIX 13
NC 2 NC STBY_+3.3V 14
POWER_ON 1 8 7 9 AC_OFF_DET MODE_PEM 15
1 8 POWERON PEM_LOG_RX 16
6 7 BL_ERR PEM_LOG_TX 17
NC 6 NC GND 18
NC 5 NC CN9004
NC 4 NC 1-774-667-51
8 3 TCON_ON TL-EX1 Connector,FFC/FPC 18P
3 2 PFC_PWR
9 1 GND
CN6002
1-842-559-11

REG_12V 1 1 1 1 REG_12V VLED_VCC 1 1


GND 2 2 2 2 GND VLED_VCC 2 2
NC 3 3 3 3 NC NC 3 NC

BLK board
BL_ERR 4 4 4 4 BL_ERR NC 4 NC
NC 5 5 5 5 NC NC 5 NC
NC 6 6 6 6 NC NC 6 NC
AC_OFF_DET 7 7 7 7 AC_OFF_DET VLED_GND 7 5
CN6102 1-821-888-11 1-821-888-11 VLED_GND 8 6
JST L 7p JST L 7p CN6701 VLED_GND 9 7
VLED_GND 10 8
PRI_VCC 1 1 1 1 PRI_VCC LD_ERR 11 9
PRI_GND 2 2 2 2 PRI_GND NC 12 NC
CN6502 1-817-207-11 1-817-207-11 CN6601 GL_CTRL 13 11
JST JST LED_ON 14 12
PFC_GND 1 1 1 1 PFC_GND
PFC_OUT 2 2 2 2 PFC_OUT 1-822-339-11
SFP79-02WLB JAM JST XA 14P CN6700
SFP79-02WLB JAM 1-822-908-11 CN6600
CN6501 1-822-908-11

AC_IN
AC-N
AC-L
1
2
1
2
AC pigtail
CN6001
SFP79-02WLB JAM
1-822-908-11

[3a-2 60 2/2]

Figure 3-5. CONNECTOR DIAGRAM (2 OF 2)

KDL-60EX725 22
SECTION 4 - TROUBLESHOOTING Self Diagnosis
Supported model

OVERVIEW
This chapter provides information regarding the Self Diagnosis
feature in our TVs.

UPDATING THE SOFTWARE


As mentioned in “Section 2 - Software Requirements” on page
13 there are several issues that may be resolved by updating
the software to the latest version. For a list of possible correctable
issues see “Examples of Software Correctable Symptoms” on page
14.

KDL-60EX725 23
SECTION 4 - TROUBLESHOOTING
TRIAGE CHART
Use this general Triage Chart to determine what may possibly be causing the error before going out to the customers location.
Before you make the service call… 5. Chart Color Code
1. Confirm the symptom from the customer.  RED DOT: (Primary) Most likely defective part
2. Select that symptom from the chart. ▲ BLUE Triangle: (Secondary) Possible defective part
3. Bring the primary component listed for that symptom.
4. Follow the associated flowcharts in the Service/Training Manual to isolate the board.
Protection Modes 3D LAN Power Video Audio
Board Reference 5X No No RED Whole Isolated No Audio
2X 3X 4X* 6X 7X No Video
4X** BL TCON/ 10X STBY LED Screen Area No 3D Main
Power Audio BL
HFR
BL Temp WIFI (Dead Set)
(BL OK)
Distortion Distortion Speakers

Main Board  ▲ * ▲ ▲   
G6  ▲  
G8 
HEM2 
LD 
LCD Panel  
TCON   
WIFI 
*NOTE: REFER TO LCD PANEL SERVICE MANUAL IN REFERENCE * Immediate Shutdown After Power ON & 7X
LIBRARY DATABASE FOR CORRECT REPLACEMENT PARTS BASED
ON SERIAL NUMBER. 4X** No Backlight before Shut OFF
▲* Sharp Vertical or Horizontal Lines, Missing Pixels 4X* Momentary Backlight before Shut OFF

KDL-60EX725 24
SECTION 4 - TROUBLESHOOTING
PROTECTION SHUTDOWN STANDBY LED FLASH COUNT

Self Diagnosis
Supported model

Critical voltages and circuit operations are monitored by the CPU


on the Main Board. If a fault is detected the Self-Diagnostic function
in the TV will force the TV to shut down by the CPU. The monitored
circuit in which the fault occurred will cause the CPU to flash the
standby LED in groups of repeating sequences. The number of
blinks in these groups identifies which voltage or circuit caused the
protection event.
Not all of the available protect codes are used in every model. For
example, models that are LED backlit do not use the 4-blink balancer Ambient Sensor/ Picture Off / Standby LED Power LED
(IR) Infrared Receiver Timer LED
error as this circuit is found in models that are backlit with fluorescent
lamps. The information in this section contains the protect circuits Figure 4-1. LED DISPLAY
and diagnostics codes used in the models listed in this manual.
“Figure 4-3. Diagnostic Table” on page 27 provides guidance in
locating the possible component causing the shutdown. 2 times

5 times

LED ON 0.3 sec.


LED OFF 0.3 sec. LED OFF
3 sec.

Figure 4-2. BLINK COUNT

KDL-60EX725 25
SECTION 4 - TROUBLESHOOTING
2X Blink - Main Power Error 6X Blink - Converter System Failure
A loss of REG12V from the power supply triggers this protect event. If the converter circuit (located on the power supply board) fails to
The usual cause is a failure of the main switching supply. In some start or shuts down due to an over-voltage or over-current condition,
instances, excessive loading on the secondary supply lines can the unit will shut down and generate a 6X error code. The diagnostic
cause the switching regulator to stop, or fail again, if a replacement page labels this as a “Backlight Failure” even though the backlights
board is installed. are not a source of the problem.
3X Blink- DC Regulator/Audio Error 7X Blink – Temperature Error
The Audio error can occur due on of the following error conditions. If the temperature inside the television becomes excessive, the
temperature sensor (located on the BATV Board) notifies the unit
●● Defective DC Regulator on Main Board to shut down and display a 7X error. Excessive temperature errors
will always occur when the unit has been running a while and can
●● Defective Audio Amplifier (Main Board) be caused by excessive ambient heat or improper ventilation of the
●● Loss of AU12V (Open F4200 on Main Board) television.
If the television shuts down immediately, this can be caused by a
●● Loss of AU12V (Open Fuse on Power Supply Board)
defective temperature sensing IC or failure of the communications
In most cases, replacement of the main board will remedy a 3X error. bus between the IC and the microprocessor. Replacement of the
4X Blink – Balancer Error main board is necessary.

The 4X error code is only used on models incorporating local dimming 10X Blink – IR Sync Transmitter Failure
LED backlighting. If a failure occurs on the LED Drive Board or one A failure of the infrared sync transmitter circuits on the HEM2 board
of the LED’s fails in the panel the TV will shut down and display this will cause a 10X error and replacement of this board will usually
diagnostic code. Models using conventional non-local dimming LED rectify the problem. In rare cases, the main board could be the
backlighting do not utilize this error code. source of the failure.
5X Blink - TCON Error
The 5X blink protection mode indicates a communications error
between the TCON Board and the X-Reality microprocessor on the
Main Board. If the TCON is available for replacement, replace the
TCON. If the TCON is not available, the LCD panel must be replaced
since the TCON circuit is part of the LCD panel assembly. In rare
cases a loose or defective LVDS cable could also be the cause.

KDL-60EX725 26
SECTION 4 - TROUBLESHOOTING
DIAGNOSTIC CODE DESCRIPTIONS
The Diagnostic Table provides an overview of the number of times the standby LED blinks and the possible location.
Diagnostic Item Number of times
Diagnostic Item Description Standby LED blinks Possible Location
MAIN_POWER Main Power Error 2 G6 Board
DC_ALERT DC Regulator/Audio Error
3 BATV Board
AUD_PROT Audio Error Detection
G8 Board
BALANCER Balancer Error 4 LD Board
LCD Panel
TCON ERR TCON Error
5 TCON Board
P_ID_ERR Panel ID NVM Error
BACKLITE Backlight Error 6 G6 Board
Ventilation
TEMP_ERR Temperature Error 7
BATV Board
EMITTER Emitter Error 10 HEM2 Board
Figure 4-3. DIAGNOSTIC TABLE

KDL-60EX725 27
SECTION 4 - TROUBLESHOOTING
VIEWING THE SELF CHECK DIAGNOSTIC HISTORY CLEARING THE SELF CHECK DIAGNOSTIC LIST
It is possible to bring up past occurrences of a failure for confirmation Since the diagnostic results displayed on the screen are not
on the Self Check diagnostic history screen. This feature is useful for automatically cleared, always check the self-diagnostic screen after
failures which are intermittent or when the customer is not sure what you have completed the repairs to be sure you have cleared the
is causing the television to shut down. result display to “0”.
1. TV must be in standby mode. (Power off). 1. To clear the Error history and Error count
2. Press the following buttons on the Remote Commander press 8 0 .
within a second of each other:
RESETTING THE LCD PANEL OPERATING HOURS
3. DISPLAY Channel 5 Volume -
POWER . The 3 sets of numbers displayed on the lower left corner of the screen
indicates the total accumulated operating hours of the television and
* NOTE: This differs from accessing Service Adjustments Mode the operating hours of the LCD panel. Total operating hours is on the
(Volume +) left, boot count in the center and panel hours in the right group (The
StandBy LED Flash Count center numbers are not used.)
Diagnostic Item
1. To clear the LCD Panel operating hours of the LCD
SELF CHECK Panel after replacing the panel, press 7 0 .
000 RGB_SEN -------------- -------------- -------------- 00
000 RESERVED
000 RESERVED
--------------
--------------
-------------- -------------- 00
-------------- -------------- 00
EXITING THE SELF CHECK DIAGNOSTIC SCREEN
002 MAIN_POWE Error Count
003 DC_ALERT
--------------
--------------
--------------
--------------
--------------
--------------
01
00 (00-99) 1. To exit the Self TCON tconDiagnostic screen, turn off
003 AUD_PROT
004 BALANCER
--------------
--------------
--------------
--------------
--------------
--------------
00
00 the power to the TV by pressing the POWER button on
005 HFR_ERR -------------- -------------- -------------- 00
005 TCON_ERR -------------- -------------- -------------- 00 the remote or the POWER button on the TV.
005 P_ID_ERR -------------- -------------- -------------- 00
006 BACKLITE -------------- -------------- -------------- 00
006 VLED -------------- -------------- -------------- 00
007 TEMP_ERR -------------- -------------- -------------- 00
007 FAN_ERR -------------- -------------- -------------- 00
010 EMITTER -------------- -------------- -------------- 00
012 IA -------------- -------------- -------------- 00
101 VPC_WDT -------------- -------------- -------------- 00
102 MEPS_WDT -------------- -------------- -------------- 00
103 HOST_WDT -------------- -------------- -------------- 00
104 STBY_WDT -------------- -------------- -------------- 00

12345-00333-06789
- -

Panel operation time by hour (MAX:65535)

Boot count (MAX:65535)

Total operation time by hour (MAX:65535)

Figure 4-4. SAMPLE SELF CHECK DIAGNOSIS PAGE

KDL-60EX725 28
SECTION 5 - FLOW CHARTS AND DIAGRAMS
OVERVIEW
The following flow charts provide information to determine what repair parts to order based on the TV error.

KDL-60EX725 29
SECTION 5 - FLOW CHARTS AND DIAGRAMS
NO POWER
These voltage levels will vary slightly due
to panel size (40" Panel Levels shown).
LCD Panel Assembly
12V
CN6102 1 18 CN6701
LED-ON +109V
19V 1 12 CN1001 1
LED
CN6502 2 18 CN6601 24V
14 1 CN1002 -61V to -82V Backlights
400V CN6700 1
CN1000
CN6501 1 18 CN6600
G8 LD

CN6001
110VAC LCD
Panel
AC
Input
LED-ON & TCON
BL Control (240Hz)
28 TCON 12V
1

CN6101 (60") Power-ON 3V TCON 12V 12V


1 8 CN2001 49
1
AC-OFF-Detect 3V
7 9
TCON-ON 3V CN6002 5V 3D Emitter
8 3 39 3 Motion Sensor
STBY 3.3V HMS3 HEM2
10 10
AU12V CN9006
12 8 STBY 3.3V
CN6001 33 1 IR Sensor
16 REG 12V
3 HLR2
TCON 12V
24 1
5V Wireless
23 2
WIFI

G6 BATV

Figure 5-1. POWER SUPPLY DIAGRAM

KDL-60EX725 30
SECTION 5 - FLOW CHARTS AND DIAGRAMS
Power Error

Is
“Standby” LED Yes
illuminate steady
RED?
Press Remote
No Power Button

Confirm TV is
securely plugged into
an Active AC Outlet
Does the
OK No
“Power” LED
Light Green?
Is No Repair AC Outlet or
110VAC Present Yes Press TV
Replace AC-Power Cord
at CN6001? Power Button
Initial Power-ON OK
Yes Troubleshoot Video,
Backlight, Panel, or Audio
Check Main Fuse Problem Does the Replace
F6101 Yes
“Power” LED Remote Batteries or
Light? Remote

Yes Replace No
Is Fuse
Power Supply
Open?
Board Replace
Main Board
No

Check STBY 3.3V


(In STBY Mode) Check
AC-OFF-Detect
(In STBY Mode)

Is Replace
voltage No Is
Power Supply
3.3V voltage No Replace
Present? Board
3.3V Power Supply
Present Board
Yes ?
Yes

Replace
Main Board

Figure 5-2. NO POWER FLOWCHART


KDL-60EX725 31
SECTION 5 - FLOW CHARTS AND DIAGRAMS
STANDBY LED BLINKING
Protect
Shutdown.
Standby LED
Blinking

Yes
2X G6 Board

No

Yes
3X Main Board

No

No Backlight No No No After a while


4X 5X 6X 7X

Check LED-ON to
LED Drive Board Momentary Yes
Yes Imediately
*Before Shutdown Backlight

TCON Board Check


LCD Panel G6 Board Main Board
LCD Panel ventilation

Is voltage No
3V before
Shutdown?

TCON Board
Yes

G8 Board
LED Drive Board

Figure 5-3. PROTECTION SHUTDOWN FLOWCHART

KDL-60EX725 32
SECTION 5 - FLOW CHARTS AND DIAGRAMS
NO PICTURE OR SOUND
User Menu (XMB) Service Mode

IC1404 Video NAND FLASH


RF Input NTSC/ATSC
User Data
Tuner IC Audio
White Balance
Video GAMMA
Video 1 (Composite)
Audio
Video
Video 2
Audio LVDS Cable
(Component / Composite)
Video LCD Panel Assembly
PC Input
Audio LCD Panel
CN2001
14
Digital Video TCON/HFR
/
From SPDIF Output 42 (240Hz)
(Optical)
HDMI IN 1
(ARC) IC5500
IC9000
HDMI IN 2 HDMI
X-Reality LED Backlight
Switch Video To HDMI 1 for System
& Audio
HDMI IN 3 (HDCP) ARC Output
EQ
CN2700
(EDID)
HDMI IN 4 SPDIF
Digital Audio
Output (Optical)
LED Drive
Video Board
USB 2.0 Interface J2702
Audio
LR IC4502
Video Headphone/Analog
USB 2.0 Audio OPAMP
Interface Audio Audio Output
Video
RJ45 (Ethernent) Interface CN4602
Audio
L
LR IC4601
Output
Audio
Amplifier
R

BATV

Figure 5-4. VIDEO/AUDIO PROCESSING DIAGRAM

KDL-60EX725 33
SECTION 5 - FLOW CHARTS AND DIAGRAMS
Missing or
Distorted Video

Is Check External Device Is


Video Missing or No and Connections External Device Yes Replace
Distorted on All Swap Devices and & connection Main Board
Inputs? connections OK?

No
Yes
Repair External
Device
Is Video Distorted
Missing or
Distorted?

Missing Is
Distortion No Replace
Present in
Main Board
User Menu
Can Yes Replace OSD?
User Menu be
Main Board
Displayed?
Yes
No
Sharp Horizontal
or Vertical Lines Is
Skew (or Rock) the LVDS
connector from its socket Single Pixels
No Check LVDS cable NG Replace
at the TCON Brd. or Complete Line
for Physical Damage LVDS Cable
of Pixels
missing? Cable OK

Yes
Perform WIDE Mode Test
Are flashes
Yes Replace Replace
of color
Main Board LCD Panel
displayed?

No Does
Distortion follow Yes Replace
Replace picture size
when changing Main Board
TCON Board
WIDE mode?

No

Replace
TCON Board

Figure 5-5. MISSING OR DISTORTED VIDEO FLOWCHART

KDL-60EX725 34
SECTION 5 - FLOW CHARTS AND DIAGRAMS

Missing or Distorted Audio

Is Audio Check External Device Is


No and Connections External Device Yes Replace
Missing or Distorted Swap Devices and & connection Main Board
on All Inputs? connections OK?

Yes No

Repair External
Check
Device
HP Audio Output

Is Audio No Replace
Present? Main Board

Yes

Check
Check Speaker Resistance at
AU12V from Power Supply (across Speakers)
& Connections

No Replace
Is 12V 8 ohms
Power Supply
Present? & No Replace
Board
Connections Speaker(s)
Yes OK?

Yes

Replace
Main Board

Figure 5-6. MISSING OR DISTORTED AUDIO FLOWCHART

KDL-60EX725 35
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
TABLE-TOP STAND ASSEMBLY REMOVAL Components not identified by a part number or The component parts of an assembly are indicated by the * Items marked with an asterisk are not stocked since
description are not stocked because they are seldom reference numbers in the far right column of the parts list they are seldom required for routine service. Expect
A Remove 3 screws from Table-Top Stand Assembly required for routine service. and within the dotted lines of the diagram. some delay when ordering these components.

NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

4 1

2
5
3
A

B Lift up TV set to detach from Table-Top Stand Assembly


C Gently place the LCD TV set face down onto a soft cloth
4

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

1 A-1811-821-A STAND, HEAD(3L9) 4 4-259-541-01 USER SCREW ST


2 4-259-187-01 NECK (3L9) (SCREWS TO ATTACH HEAD STAND AND BASE STAND TO NECK)
3 A-1811-835-A STAND, BASE(3L2) 5 2-580-608-01 SCREW, +PSW M5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
C For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets

▲ 2-580-608-01 SCREW, +PSW M5X16

(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)


For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
B CAUTION: These screws cannot be used to secure the TV to
Soft Cloth the Wall Mount Brackets

KDL-60EX725 36
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
REAR COVER AND AC COVER REMOVAL and ! mark are critical for safety. Replace only
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
CAUTION:
Use caution when handling the Rear Cover. Refer to “Rear Cover Caution” on page A-1.
Do not damage the Power Board Connector and Power Supply Cord when removing the Rear Cover.
Refer to “Removing the Power Cord from the Rear Cover” on page A-2 for complete instructions.

A Remove 15 screws from Rear Cover


B Remove 4 screws from Rear Cover
51
C Remove 1 screw and release clips from AC Cover to detach from Rear Cover
(Refer to “Removing the Power Cord from the Rear Cover” on page A-2.)
D Remove 2 screws from Rear Cover
E Remove 1 screw from Terminal Area position
F Remove 7 screws from Rear Cover
G Gently lift up Rear Cover form bottom side to detach from Bezel

54
A
53
52

D
C

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
F
51 4-256-358-01 REAR COVER (60) △ 4-256-393-01 SCREW, +PSW M3X6 W12
G 52 4-259-168-01 COVER, AC (M) □ 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3
53 4-265-033-01 LABEL (BAT-V REAR) ◆ 4-257-907-01 JOINT, STAND
ORDER THIS PART WHEN REPLACING THE REAR COVER (SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)
54 4-256-437-11 LABEL (BAT-V METAL SIDE) ◇ 4-268-126-02 SCREW, ORNAMENTAL M6X12
ORDER THIS PART WHEN REPLACING THE REAR COVER ★ 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3

KDL-60EX725 37
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain

SWITCH UNIT AND SPEAKERS REMOVAL and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
A Lift up Switch Unit and disconnect 1 connector to detach from Bezel
B Lift up AC Power Cord and disconnect 1 connector to detach from LCD Panel
C Slide-out right side Speaker to detach from Bezel
D Slide-out left side Speaker to detach from Bezel
E Remove 2 screws to detach Woofer Speaker Box from LCD Panel

102 104
E

103

102
D
101

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
B
101 1-489-582-41 SWITCH UNIT △ 4-256-393-01 SCREW, +PSW M3X6 W12
102 1-858-594-12 LOUDSPEAKER (3X15CM)
C
! 103 1-838-269-12 POWER-SUPPLY CORD (WITH CONN.)
A
104 1-858-595-12 SPEAKER BOX ASSEMBLY (9X5CM)

KDL-60EX725 38
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain
confidential information. Specific instructions must be adhered to whenever
LD BOARD, HEM2 BOARD, HLR2 BOARD AND and ! mark are critical for safety. Replace only
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
HMS3 BOARD REMOVAL
A Remove 2 screws and lift-up LD Shield to detach from LCD Panel
B Disconnect 4 connectors and lift-up LD Board to detach from LCD Panel
C Release clips and disconnect 1 connector to detach HEM2 Board from Emitter Holder
D Remove 1 screw from HMS3 Board
E Release clips and disconnect 1 connector to detach HMS3 Board from LED Guide
F Lift up Frenel Lens to detach from HMS3 Board
G Release clips and disconnect 1 connector to detach HLR2 Board from LED Guide

155

154
153

152

F E 151
D

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]

B 151 A-1817-206-A HEM2 BOARD, MOUNTED ● 2-990-421-41 SCREW (+PSW) (M3X6)


A 152 A-1818-599-A LD BOARD, MOUNTED ★ 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3
C 153 A-1817-204-A HLR2 BOARD, MOUNTED
154 A-1815-066-A HMS3 BOARD, MOUNTED
* 155 1-856-184-11 FRENEL LENS

KDL-60EX725 39
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain

G6/G8 (POWER SUPPLY) BOARD AND and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.

BATV (MAIN) BOARD REMOVAL


See Appendix A: Encryption Key Components in the back of this manual.

NOTES: 201
Refer to “Handling the LVDS FFC Connector” on page 3 to disconnect the LVDS Connector.
The Insulation Sheet (G4), Insulation Sheet (G7) and Label (BAT-V Metal Side) are not included
with the LCD Panel and must be replaced when replacing the LCD Panel.
202
A Remove 2 screws and disconnect 4 connectors from G8 Board 203
B Remove 4 screws and disconnect 7 connectors from G6 Board
C Remove 5 screws from BATV Board
D Disconnect 5 connectors from BATV Board
(Refer to “Handling the LVDS FFC Connector” on page 3)
E Release 2 clips to detach Side Bracket from BATV Board 204

205

206

E
207

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
D
201 1-474-302-11 G8 BOARD, COMPLETE 204 4-256-425-73 BRACKET SIDE (BAT-V) METAL
202 4-268-445-01 SHEET, INSULATION (G7) 205 A-1825-253-B BATV BOARD, COMPLETE
C ORDER THIS PART WHEN REPLACING THE LCD PANEL AFTER REPLACING THE MAIN BOARD OR THE LCD PANEL, YOU
203 4-256-436-01 SHEET (BAT-V METAL SIDE) MUST UPDATE THE SOFTWARE TO THE LATEST VERSION.
B
ORDER THIS PART WHEN REPLACING THE LCD PANEL 206 1-474-303-11 G6 BOARD, COMPLETE
207 4-268-443-02 SHEET, INSULATION (G4)
ORDER THIS PART WHEN REPLACING THE LCD PANEL

● 2-990-421-41 SCREW (+PSW) (M3X6)

KDL-60EX725 40
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain

PANEL BRACKETS AND LCD PANEL REMOVAL and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.
NOTES:
The LD Board is NOT included with the replacement LCD Panel. Remove the LD Board from the original
LCD Panel to use on the replacement LCD Panel.
The LCD Panel is securely attached to the Bezel using double-sided tape.
(Refer to “Appendix B - Replacing the LCD Panel” on page B-1)

A Lift up 7 Panel Brackets from


LCD Panel top-side to detach
from Bezel
B Lift up 4 Panel Brackets from
LCD Panel right-side to detach
from Bezel
C Lift up 4 Panel Brackets from
LCD Panel left-side to detach
from Bezel
D Gently lift up LCD Panel to detach
251 253
from Bezel
A

253
C
252

253
B

CLEANING THE LCD PANEL

CAUTION: When cleaning the TV, be sure to unplug the power cord to avoid any chance of electric shock.
REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
Clean the cabinet of the TV with a dry soft cloth.
Wipe the LCD screen gently with a soft cloth. 251 4-266-678-23 BEZEL (60 CAS) 253 4-260-396-11 BRACKET, PANEL (M)
252 NA P-MOD (LCD PANEL ASSEMBLY)
Stubborn stains may be removed with a cloth slightly moistened with a solution of mild soap and warm water. FOR ALL LCD PANEL AND TCON BOARD PART NUMBER INFORMATION
If using a chemically pretreated cloth, please follow the instruction provided on the package. REFER TO THE LCD PANELS SERVICE MANUAL
Never use strong solvents such as a thinner, alcohol or benzine for cleaning.
Periodic vacuuming of the ventilation openings is recommended to ensure to proper ventilation.

KDL-60EX725 41
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
NOTE: The components identified by shading NOTE: The components identified by a red outline and a mark contain

SCREWS and ! mark are critical for safety. Replace only confidential information. Specific instructions must be adhered to whenever
with part number specified. these components are repaired and/or replaced.
See Appendix A: Encryption Key Components in the back of this manual.

KDL-60EX725

P/N DESCRIPTION REMARKS TOTAL


▲ 2-580-608-01 SCREW, +PSW M5X16 TABLE-TOP STAND(3) 3 CONNECTORS
△ 4-256-393-01 SCREW, +PSW M3X6 W12 RC(15), AC COVER(1), WOOFER(2) 18
□ 2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3 RC(7) 7
◆ 4-257-907-01 JOINT, STAND RC(2) 2
◇ 4-268-126-02 SCREW, ORNAMENTAL M6X12 RC(4) 4
● 2-990-421-41 SCREW (+PSW) (M3X6) BATV(5), G6(4), G8(2), LD(2) 13
★ 7-685-646-79 SCREW +BVTP 3X8 TYPE2 IT-3 TERMINAL AREA(1), HMS3(1) 2
☆ 4-259-541-01 USER SCREW ST HEAD STAND to NECK(1), NECK to BASE STAND(3) 4

301
303
302

304
305 306

307

REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES] REF. NO. PART NO. DESCRIPTION [ASSEMBLY INCLUDES]
301 1-838-917-21 CONNECTOR ASSEMBLY 2P * 305 1-910-801-44 (LVDS) FLEXIBLE FLAT CABLE 56 PIN
* 302 1-910-801-46 CONNECTOR ASSEMBLY 7P * 306 1-838-846-12 (LVDS) FLEXIBLE FLAT CABLE N1 60S
* 303 1-910-801-39 CONNECTOR ASSEMBLY 14P * 307 1-910-801-34 HARNESS ASSEMBLY
* 304 1-910-801-35 CONNECTOR ASSEMBLY 28P

KDL-60EX725 42
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
ACCESSORIES AND PACKAGING REMOTE COMMANDER
A-1811-851-A BAG, SCREW ASSEMBLY(3L) 1-489-474-21 REMOTE COMMANDER (RM-YD062)
(CONTAINS THE FOLLOWING SCRES)
4-259-541-01 USER SCREW ST
(SCREWS TO ATTACH HEAD STAND AND BASE STAND TO NECK)
2-580-608-01 SCREW, +PSW M5X16
(SCREWS TO ATTACH TABLE-TOP STAND TO LCD TV)
For product protection and safety reasons, Sony strongly recommends
that you use the screws provided with the TV
CAUTION: These screws cannot be used to secure the TV to
the Wall Mount Brackets

4-273-012-12 MANUAL, INSTRUCTION

MISCELLANEOUS
4-262-708-02 CLAMPER, CABLE
4-281-014-01 DOUBLE SIDED TAPE (PANEL 10)
4-257-907-01 JOINT, STAND
(SCREWS USED WHEN STAND IS ATTACHED - NOT USED WITH WALL MOUNTS)

4-100-136-01 SHEET (CORE), C


4-256-443-01 SHEET, RADIATION (BAT-L/V)
4-256-454-02 SPACER (G A)
X-2580-498-A SUPPORT BELT KIT

7-600-034-93 TAPE,ADHESIVE(08C16-400)10X50M

KDL-60EX725 43
SECTION 6 - DISASSEMBLY/PART NUMBER INFORMATION
WIRE DRESSING

Figure 6-1. OVERALL WIRE DRESSING

KDL-60EX725 44
SECTION 7 - SERVICE ADJUSTMENTS
OVERVIEW ACCESSING SERVICE ADJUSTMENT
As mentioned in “Section 2 - Software Requirements” on page
MODE
13, the models in this manual utilize a “generic” type Main Board, 1. TV must be in standby mode. (Power off).
therefore certain service adjustments settings must be changed or
confirmed when either the Main Board, LCD Panel, or TCON Board
2. Access Service Mode by pressing the following buttons
are replaced. on the Remote Commander within a second of each
other:
UPDATING THE SOFTWARE DISPLAY Channel 5 Volume + POWER .
POWER
After replacing the Main Board, LCD Panel, or TCON Board, you
MUST UPDATE the SOFTWARE to the latest version.

DISPLAY

VOLUME+

RM-YD062

KDL-60EX725 45
SECTION 7 - SERVICE ADJUSTMENTS
3. The DIGITAL Service Menu displays. VIEWING OR CHANGING SERVICE DATA
NOTE: There are 3 Service Menus for this model,
Within each Service Menu are Categories and data information.
DIGITAL, CHASSIS, and VPC. If the DIGITAL Service
Menu is not displayed, press JUMP or OPTIONS on the Category Name
Remote Commander.

DIGITAL SERVICE CHASSIS SERVICE


001 OP Category Number 000 WYVERN
000 VERS --- Item Number 000 S2_NOISE_TH 32
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAN:X.XXX
DB2.105W00AA FDlXXXX
(DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU Item Name Data Value
PNL:FDHR600NN0101 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX Figure 7-3. SERVICE DATA DEFINITIONS
Use the buttons on the Remote Commander to review or change the
Figure 7-1. SAMPLE DIGITAL SERVICE MENU service data.

press JUMP 4. To change the Category, press 2 to move to the


or OPTIONS Next Category or press 5 to go back to the Previous
Category.
Note: Pressing 2 or 5 only changes the Categories
CHASSIS SERVICE within the Service Menu displayed.
000 WYVERN 5. To change the adjustment item, press 1 to move to
000 S2_NOISE_TH 32 the Next Item or 4 to go back to the Previous Item.
6. To change the Data Value, press 3 to increase the
Data Value or 6 to decrease the Data Value.
7. Press MUTING then press 0 to WRITE (Save) the
changes.
Figure 7-2. SAMPLE CHASSIS SERVICE MENU 8. To exit service mode, press HOME or turn the TV
power off.

KDL-60EX725 46
SECTION 7 - SERVICE ADJUSTMENTS
VERIFYING SERVICE ADJUSTMENTS 3. Press 2 to move to the 002 MODEL category.

The following procedures should be performed after updating the DIGITAL SERVICE
software to ensure that the service adjustment data is accurate. 002 MODEL
000 SEG N4
●● Verify the Segment Code

●● Verify the Destination

●● Verify the Model Name


4. Using the table, press 3 to increase the data value or
VERIFYING THE SEGMENT CODE 6 to decrease the data value, to select the correct
After updating the software, go into Service Mode to verify the segment code data value.
Segment Code data value is set. SEGMENT DATA VALUE
3a‐2 N4_N9
CAUTION: Selecting the incorrect destination may requiring replacing
the Main Board. 5. Proceed to “Verifying the Destination”.
1. TV must be in standby mode. (Power off).
2. Access Service Mode by pressing the following buttons VERIFYING THE DESTINATION
on the Remote Commander within a second of each The correct model may need to be selected after updating the
other: software.
DISPLAY Channel 5 Volume + POWER . 6. Press 1 to move to the 001 DEST item.

DIGITAL SERVICE

001 OP DIGITAL SERVICE


000 VERS --- 002 MODEL
001 DEST BRA
<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DF1.001W00AA WF:0B
YM1.010W00AA CAN:X.XXX
DB2.105W00AA FDlXXXX
(DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU
PNL:FDHR600NN0101 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX

KDL-60EX725 47
SECTION 7 - SERVICE ADJUSTMENTS
7. Using the table, press 3 to increase the data value or OPTIONAL ADJUSTMENTS
6 to decrease the data value, to select the correct
destination of the TV. All Sony TVs are set for optimal viewing performance. Refer to the
following instructions if the customer requests additional adjustments.
DESTINATION DATA VALUE
BRAZIL BRA SETTING WHITE BALANCE ADJUSTMENTS
CAUTION: Verify the DESTINATION is set correctly White Balance adjustment data is located on the Digital Service
before proceeding to the next step. If another Menu.
destination Data Value is selected, it may possibly 1. TV must be in standby Mode. (POWER off).
corrupt the software which would require a Main Board 2. Press the following buttons on the Remote Commander
replacement. within a second of each other:
8. Proceed to “Verifying the Model Name”. DISPLAY Channel 5 Volume +
POWER .
VERIFYING THE MODEL NAME
The correct model may need to be selected after updating the
DIGITAL SERVICE
software.
001 OP
9. Press 1 to move to the 002 MODEL item. 000 VERS ---

<MAIN> <EXT>
DM1.301W00AA RF:01.05
WF1.003W00AA WF:2.0.0.99
DIGITAL SERVICE DF1.001W00AA WF:0B
YM1.010W00AA CAN:X.XXX
002 MODEL DB2.105W00AA FDlXXXX
002 MODELNAME KDL-60EX725 (DM1.301W00A)
DD1.016W00AA
WP0.521W00AA <PEM>
MID:1C117081 PM1.012W00LU
PID:0402000 PB1.000W00LU
PNL:FDHR600NN0101 PL1.011J46LUX
POP:X.XXX PD1.011J46LUX

10. If the correct model does not display, press 3 until the
model displayed matches the model of the TV.
11. Press MUTING then press 0 to WRITE (Save) the
changes.
12. To exit service mode, press HOME or turn the TV
power off.

KDL-60EX725 48
SECTION 7 - SERVICE ADJUSTMENTS
3. Press JUMP or OPTIONS on the Remote Commander RESETTING THE TV TO FACTORY
until the VPC menu displays.
CONDITION
VPC SERVICE
000 DATA_COPY Use the following instructions to restore the User Adjustments and
000 BU_TRANS 0 Channel Memory settings to the preset factory conditions.
1. While holding down the on the Remote Commander,
press the POWER button on the TV Switch Unit of the
4. Press 2 to move to “006 WB” Category. set.
2. The set restarts and displays the Initial Setup screen.
VPC SERVICE This may take several minutes.
006 WB
000 R_DRV 128
RESETTING THE TV TO FACTORY CONDITION
USING SERVICE MODE
5. To change the data value of the R_DRV, press 3 to
increase the value or 6 to decrease the value. 1. TV must be in standby Mode. (POWER off).
NOTE: The data value must be set between the range 2. Press the following buttons on the Remote Commander
1 to 255. within a second of each other:
6. Press 1 to move to the next item (001 G_DRV). DISPLAY Channel 5 Volume + POWER .
7. To change the data value, press 3 to increase the 3. If necessary, press JUMP or OPTIONS to go to DIGITAL
value or 6 to decrease the value. mode.
8. Repeat steps 6 and 7 for each of the following items: 4. Press 8 .
002 B_DRV “SERVICE” changes to green RST.
003 R_BKG 5. Press MUTING .
004 G_BKG RST executes the command and displays EXE.
005 B_BKG
9. To save the changes, press MUTING then press 0 .
10. To exit service mode, press HOME or turn the TV
power off.

KDL-60EX725 49
SECTION 7 - SERVICE ADJUSTMENTS
6. Press 0 .
EXE-RST displays green, then red indicating the TV is
writing the data.
When the process is complete the green SERVICE text
displays and the LED display as shown below:

TIMER Standby POWER


7. Cycle AC Power (Unplug and Plug AC Cord from the
AC Outlet).
The set restarts and displays the Initial Setup screen.
This may take several minutes.

KDL-60EX725 50
is a trademark of Sony Electronics
Reproduction in whole or part without written permission is prohibited. All rights reserved
Sony Corporation English
Sony Technology Center 2011EJ74WEB-1
Technical Services Printed in USA
9-883-864-01 Service Publication Department © 2011.5

KDL-60EX725 51
APPENDIX A - REMOVING THE REAR COVER
REAR COVER CAUTION
Refer to the following illustration when handling the Rear Cover.

Handle the
Rear Cover
using these
areas.

Areas with
yellow have
sharp edges.
Use caution
with these
areas.)

Areas with red


have sharp
edges and are
not
reinforced .Use
caution with
these areas to
avoid damaging
the Rear Cover.
FIGURE APPENDIX A-1. CAUTION POINTS

KDL-60EX725 A-1
APPENDIX A - REMOVING THE REAR COVER
REMOVING THE POWER CORD FROM THE 4. Disconnect the AC Power Cord to detach from Power
Supply Board.
REAR COVER
The AC Power Cord is connected to the Power Supply Board and
then routed out through the Rear Cover. When removing the Rear
Cover use caution to avoid pulling the AC Power Cord which may
damage the cord.

Caution: These instructions should be followed whenever


removing the Rear Cover.
1. Using the instructions provided in the “Rear Cover and
AC Cover Removal” on page 37 remove the screws
from the Rear Cover. 5. Release the clips on the inside of the rear cover to
2. Remove 1 screw from AC Cover. detach the AC Cover.
3. Lift up Rear Cover with AC Cover and AC Power Cord
attached.
NOTE: Hold AC Power Cord while lifting up Rear
Cover. Do not pull the AC Power Cord or damage the
connector on the Power Board.

KDL-60EX725 A-2
APPENDIX B - REPLACING THE LCD PANEL
REMOVING THE LCD PANEL FROM THE 2. Remove the Panel Brackets.
NOTE: A flat head screw driver can be used to remove
BEZEL the brackets.
The LCD Panel is adhered to the Bezel using double sided tape.
When replacing the panel, you should also replace the tape.

Caution: These instructions should be followed whenever


separating the LCD Panel from the Bezel.
1. Using the instructions provided in “Rear Cover and AC
Panel Bracket
Cover Removal” on page 37, remove the rear cover,
all of the boards, and connectors.
CAUTION: To avoid damaging the panel and bezel,
always lay the TV with the bezel face down on the cloth
to pull the panel off of the bezel. Placing the panel face
down on the cloth and attempting to pull the bezel off of
the panel may cause damage to the panel.

3. Remove the HMS3 Board and the HLR2 Board.


NOTE: The LED Bracket is part of the bezel assembly.

KDL-60EX725 B-1
APPENDIX B - REPLACING THE LCD PANEL
4. Placing one hand between the LCD Panel and the REATTACHING THE LCD PANEL ONTO
bezel, gently start to lift the panel away from the bezel.
THE BEZEL
Lift up by
holding the The double-sided tape used to adhere the LCD Panel to the Bezel
portion of should be replace whenever the panel or the bezel is replaced.
the panel. 1. Place the replacement bezel face down on a soft cloth.
DO NOT
hold onto
2. Ensure that all of the original tape has been removed
the LCD cells from the LCD panel and the bezel.

5. Continue the process until the panel is removed from


the bezel.
Lift slowly
removing
one section
at a time.

KDL-60EX725 B-2
APPENDIX B - REPLACING THE LCD PANEL
3. Using the following illustrations, place the double-sided tape onto the bezel.

60”
1 piece
DOUBLE SIDED TAPE
10 x 15mm on each side

3 pieces of 10 x 385mm

FIGURE APPENDIX B-4. USE 3 PIECES ON BOTTOM AND 1 ON EACH SIDE

4. Place the top of the LCD Panel onto the bezel. 5. Ensure the panel is securely placed inside the bezel.
a. Adjust the right and left side so the panel fits
securely onto the bezel.
b. Slowly place the bottom of the panel within the
bezel.

a
b

KDL-60EX725 B-3

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