50mm Differential Expansion Transducer System: Installation Manual
50mm Differential Expansion Transducer System: Installation Manual
50mm Differential Expansion Transducer System: Installation Manual
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ADRE, Bently ALIGN, Bently BALANCE, Bently DOCUVIEW SE, Bently LUBE, Bently Nevada,
Bently PERFORMANCE, CableLoc, ClickLoc, Data Manager, Decision Support, DemoNet,
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Xlerometer
ii
Contact Information
The following ways of contacting Bently Nevada are provided for those times when you
cannot contact your local representative:
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50mm Differential Expansion Transducer System Installation Manual
Additional Information
Notice:
This manual does not contain all the information required to operate and maintain
the product. Refer to the following manuals for other required information.
iv
Product Disposal Statement
Customers and third parties, who are not member states of the European Union, who are
in control of the product at the end of its life or at the end of its use, are solely
responsible for the proper disposal of the product. No person, firm, corporation,
association or agency that is in control of product shall dispose of it in a manner that is
in violation of any applicable federal, state, local or international law. Bently Nevada LLC
is not responsible for the disposal of the product at the end of its life or at the end of its
use.
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50mm Differential Expansion Transducer System Installation Manual
Contents
1. System Description ........................................................................................1
1.1 General Overview.............................................................................................................................. 1
Application Advisory .................................................................................................................................. 1
Application Alert........................................................................................................................................... 1
1.2 Receiving, Inspecting and Handling the System................................................................. 1
1.3 Customer Service .............................................................................................................................. 2
2. Installation.......................................................................................................3
2.1 General Overview.............................................................................................................................. 3
2.2 Installing and Mounting of the Transducer ........................................................................... 4
2.3 Installing the Mounting Hardware............................................................................................. 5
2.4 Routing the Transducer Cable..................................................................................................... 8
3. Maintenance and Troubleshooting.............................................................9
3.1 General Overview.............................................................................................................................. 9
3.2 Setting Up the Verification Kit....................................................................................................11
3.3 Verifying Transducer Accuracy.................................................................................................12
3.4 Troubleshooting...............................................................................................................................16
3.4.1 Symbols for Measured Voltages..........................................................................................16
3.4.2 Definitions......................................................................................................................................16
3.4.3 Fault Type 1: Power source voltage is outside of typical levels ..........................17
3.4.4 Fault Type 2: Transducer output signal is clamped to positive rail ....................18
3.4.5 Fault Type 3: Transducer output signal is in a Not-OK condition ........................20
3.4.6 Fault Type 4: Transducer output signal is near the negative rail..........................21
3.4.7 Fault Type 5: Transducer output signal is clamped to the negative rail ..........22
4. Specifications and Ordering Information ................................................23
vi
Section 1 - System Description
1. System Description
1.1 General Overview
The 50mm Differential Expansion Transducer (50 mm DE) measures differential
expansion between the rotor and the stationary parts of the machine. The
transducer is environmentally rugged and designed to withstand the harsh
conditions commonly found inside machines (like steam turbines).
The system is completely enclosed in a single unit with a transducer cable. The
transducer cable has four connection points: system ground, transducer power,
transducer signal and transducer system shield wire. The complete system is
calibrated at the manufacturer for a target material of AISI E4140 steel. The
system measures displacement by using the eddy current principle and
provides a negative DC output voltage which is proportional to the distance
between the target and probe sensing surface. This transducer signal can be
applied to monitors, portable instrumentation or diagnostic equipment.
Application Advisory
The 50mm DE transducer system has been designed to measure the relative
position of parts inside a machine in the axial direction. The typical application
of this system is limited to differential expansion.
Application Alert
Although the terminals and connector on the transducer have protection
against electrostatic discharge, take reasonable precautions to avoid
electrostatic discharge when handling the transducer.
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50mm Differential Expansion Transducer System Installation Manual
1.3 Customer Service
Bently Nevada maintains numerous Sales and Service offices worldwide. To
locate the office nearest you, visit our website at www.bently.com
<http://www.bently.com>. Here, you can also find specifications on all standard
product offerings.
Support for products and services should be directed to one of these
departments:
For product quotations, product applications, product ordering, scheduling on-
site services, and questions regarding existing orders please contact your nearby
Bently Nevada Sales and Service Office.
For general product pricing, delivery or other ordering information contact your
local BNC office or contact Customer Service Department, Minden, Nevada, USA
Phone: 1-775-782-9913 Fax: 1-775-782-9259.
For technical questions or problems regarding installed BNC products, contact
our Technical Support Staff at [email protected]
<mailto:[email protected]> or at the following locations:
Technical Support (North America) Phone: 1-775-782-1818
Fax: 1-775-782-1815
2
Section 2 - Installation
2. Installation
2.1 General Overview
This section contains a checklist of items that you must consider when you install
a 50mm Differential Expansion Transducer system. For detailed information
about designing installations for specific applications refer to documents 1, 2, 3, 4,
5, 6 and 10.
The Base Plate comes with three sets of holes (two holes per set). For a standard
installation, use the outer sets. The inner set of holes on the one end of the base
plate is intended for use in the case when the Base Plate needs to be cut down
due to space restrictions.
Base Plate
Mounting Hole Sets
Verification Kit:
-Verification
Kit Bracket Sliding Plate
-Spindle
Micrometer
Transducer Cable
50 mm DE
Transducer
Sensing Surface
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50mm Differential Expansion Transducer System Installation Manual
2
Position the transducer(s) as shown:
**
Note: * These numbers ensure that the output voltage range will be
50.8 mm (2.00 in). Gap the transducers farther apart for
additional linear range - up to 63.5 mm + A (2.50 in + A).
** This measurement is made from the corner (or front edge) of
the metal enclosure.
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Section 2 - Installation
3
Secure the transducer(s) in place with the
securing washers and screws.
See Specifications for torque requirements.
4
Secure the screws in place with safety wire.
Typical Position
Single Transducer Configuration:
B= 104 ± 3 mm (4.1 ± 0.1 in)
CIDE Configuration:
B= 130 ± 3 mm (5.1 ± 0.1 in)
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50mm Differential Expansion Transducer System Installation Manual
Radial position:
Minimum Target
C = 101.6 mm (4.00 in) D
Typical Position
C
D = 70.1 ± 1.5 mm
(2.76 ± 0.06 in)
2
With the sliding bracket mounted on the
Base Plate, fasten the Base Plate to the
user-supplied bracket or the machine
case using bolts.
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Section 2 - Installation
3
OUT (White)
Verify accuracy for each +
transducer in the installed position.
10k − DVM
ohm
COM (Black)
+ Power
-Vt (Red)
− Supply
The Maintenance section starting
on page 9 shows how to verify the
transducer accuracy.
4
Set the position of the transducer assembly
relative to the machine's cold rotor position.
5
Fasten the Sliding Plate to the Base Plate
and tighten the bolts to the torque specified
in Specifications.
6
Secure the mounting hardware with safety
wire.
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50mm Differential Expansion Transducer System Installation Manual
Terminal
Sealtite
Housing
Flexible
Conduit Rigid
Conduit
Transducer
Cable
Transducer
Field Wiring
To Monitor
Cable
Low Pressure
Label
Cable Seal
Machine Casing
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Section 3 - Specifications and Ordering Information
The transducer system does not require verification at regular intervals. You
should, however, verify operation by using the transducer accuracy verification
on page 11 if any of the following conditions occur:
• components of the system are replaced or disturbed
Note: Required minimum accuracy for the test equipment listed above:
digital voltmeter: 4½ digits
spindle micrometer: ± 0.01 mm or ± 0.001 inches (± 1 mils)
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50mm Differential Expansion Transducer System Installation Manual
Transducer accuracy verification uses the test setup as shown in the following figure:
OUT (White)
Digital
10k Voltmeter
Ohms
COM (Black)
24 Volt
Power
Supply
-Vt (Red)
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Section 3 - Specifications and Ordering Information
Contact Surface
48.75 mm or
Mechanical Lock 1950 mils
2
Install the spindle micrometer into the Verification Kit Bracket.
Make sure that the spindle micrometer's contact surface is flush with the front
surface of the Verification Kit Bracket.
After the spindle micrometer has been secured (finger tight) in place with the set
screw, unlock the spindle micrometer.
Detail Cross-section
View
Verification Kit Verification Kit
Bracket’s Front Bracket
Surface
Spindle Micrometer’s
Contact Surface
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50mm Differential Expansion Transducer System Installation Manual
2
Install Verification Kit onto the Base Make the two surfaces
Plate so that the front surface is flush with each other
flush with the Sliding Plate mating
surface. Secure the Verification Kit
to the Base Plate so that it does not
move during the verification
process. Secure it into place but do
not over tighten.
3
Move the Sliding Plate so the edge of
the transducer is 35 mm or 1500 mils
from the collar.
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Section 3 - Specifications and Ordering Information
4
Step: A Adjust the spindle micrometer
to the first value (n=1) listed in row n of
the table on page 15 in the column
labeled "Micrometer Adjusted Values".
A
5
Step: D Adjust the spindle
micrometer for the next value listed in
row n of the table on page 15 in the D
column labeled "Micrometer Adjusted
Values".
23.25 mm
Step: E Move the Sliding Plate back or 950 mils
flush with the spindle micrometer's E
contact surface.
Step: F Record the voltage shown on
the digital voltmeter in the row n of
the table on page 15 in the column
labeled "Actual Output Voltage, Va".
6
Repeat step 5 until you have recorded the voltage values for all rows n in the
column labeled "Actual Output Voltage, Va" of the table on page 15.
7
Use the following equations to calculate the average scale factor (ASF) and raw
deviation from straight line (DSLRAW) values. Enter these values into the
appropriate column in the table on page 15.
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50mm Differential Expansion Transducer System Installation Manual
Metric
Va1.25mm − Va 29.30 mm Vin − Va n
ASF = DSLRAW =
28.05 mm 0.3937 V /mm
English
9
The last calculations are to adjust the DSLRAW values to DSLADJ values. Simply plug
each of the values into the equation and then update the appropriate column in
the table on page 15.
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Section 3 - Specifications and Ordering Information
Metric
n Actual Micrometer Actual Ideal Average Unadjusted Adjusted
Gap Adjusted Output Output Scale Value, Value,
Values, Values, Voltages Value, Vi Factor,
, Va ASF DSLRAW DSLADJ
English
n Actual Micrometer Actual Ideal Average Unadjusted Adjusted
Gap Adjusted Output Output Scale Value, Value,
Values, Values, Voltages, Value, Vi Factor,
Va ASF DSLRAW DSLADJ
Note: * The micrometer adjusted values are used because of the spindle
micrometer's numbers orientation. If your spindle micrometer is orientated in the
opposite direction, then the Actual Gap Values can be used.
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50mm Differential Expansion Transducer System Installation Manual
3.4 Troubleshooting
This section shows how to interpret a fault indication and isolate faults in an
installed transducer system. Before beginning this procedure, be sure the system
has been installed correctly and all connectors have been secured properly in the
correct locations.
When a malfunction occurs, locate the appropriate fault, check the probable
causes for the fault indication, and follow the procedure to isolate and correct the
fault. Use a digital voltmeter to measure voltage. If you find faulty transducers,
contact your local Bently Nevada Corporation office for assistance.
VPS
VSIG
3.4.2 Definitions
Symbol Definition
A>B "A" value is more positive than "B"
A<B "A" value is more negative than "B"
A=B "A" same value (or very close) to "B"
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Section 3 - Specifications and Ordering Information
Possible Causes:
VPS
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50mm Differential Expansion Transducer System Installation Manual
3.4.4 Fault Type 2: Transducer output signal is clamped to positive
rail
VSIG = 0 Vdc
Possible Causes:
• Incorrect power source voltage
Yes Faulty
Measure VPS: Power
VPS > -17.5 Vdc or VPS < -26 Vdc Source
No
Yes Faulty
Inspect transducer cable for problems: Field
Is there damage or other abnormalities? Wiring
No
Faulty Transducer
• Short circuit in field wiring
• Short circuit in the instrument connected to the transducer OUT
wire
• Faulty transducer
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Section 3 - Specifications and Ordering Information
• Open in negative power source supply line
No
VSIG
No Problem with
Measure VSIG Instrument, or
VSIG = 0 Vdc? Open Negative
Supply Line
Yes
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50mm Differential Expansion Transducer System Installation Manual
Possible Causes:
• Incorrect power source voltage
• Transducer is incorrectly gapped (too close to target)
• Faulty Transducer
No
VSIG
Yes
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Section 3 - Specifications and Ordering Information
Possible Causes:
• Faulty Transducer
No
• Transducer is incorrectly gapped (too far from target)
Adjust the transducer gap so
that it is less than 30.5 mm
(1200 mils)
VPS
VSIG
Yes
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50mm Differential Expansion Transducer System Installation Manual
Possible Causes:
No
VPS
VSIG
Faulty Instrument,
Faulty Power Source
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Section 4 - Specifications and Ordering Information
On the following pages are the data sheets and specifications for the
50mm Differential Expansion Transducer and accessories.
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