Notes:

1. For details of Hall 1 and pipework associated with chillers ACC 101
ACC 102, ACC 103 and ACC C101, refer to phase-1 record drawings

2. Phase 5 Magnaflow meters to be installed in accordance with

manufacturers recommendations. All Magnaflow meters shall be
provided as line size in the locations shown.

3. Non-return valves to be located on Vertical pipework only.

4. All orifice plates to be selected to match design flowrates.

5. Hall Isolation Mode (Mode 1) entails 2 No. chillers running in each of

Halls 1, 2, 3 & 4 sections of main header. Free cooling (mode 2) entails
simultaneous operation of stand-by chiller in conjunction with the
above. i.e. 5 No. chillers operating

6. Control valve CV/C2-98 will remain open at all times unless

manually closed via key operated switch

7.All pipe-work to be Sch 40 Seamless Shot Blasted and Primed and

fully welded in accordance with PED TUV Certification
EN ISO 15614 Part 1 2004 / EN SIO 5817:2007 .

SYSTEM OPERATION MODE 8.All Weld Flanges to be Weld Neck Type Pn16 Rating , The used of
1. Hall 2. Normal 3. 4.Stand-by-1Chiller 5. Standby -2 Chiller 6. Standby -1 Chiller 7. Standby -2 Chiller 8. Standby -1 Chiller Slip on Flanges is not permitted .
Note : Isolation Free Cooling Emergency Fail this side of Hall 1 Fail this side of Hall 1 Fails other side of Hall 1 Fail other side of Hall 1 Fails each side of Hall 1

CV1-98 Commissioning CV1-98 Commissioning CV1-98 Fully Closed CV1-98 Fully Closed CV1-98 Commissioning
Scope Of Works Hall No 5
Note : Scope Of Works Hall No 5 CV1-98
Fully
Closed
Setting
No1 (tbc) 30
L/S+/-7L/S
CV1-98
Fully
Open
CV2-98
Fully
Open
CV1-98 Commissioning Setting
No 2 (tbc)
L/S +/- 7L/S
50
Setting
N03 (tbc) 100
L/S +/- 20L/S
Setting
N04 (tbc) 50
L/S +/- 10L/S
9.Expansion Vessels to be housed in purpose built Housing c/w lights&
heater (as manufactured and supplied by Pumpwise Irl Ltd ). Facility
must be left on these housings for the installation of the VSD's &
Phase 2 - Data Hall 2 Phase 1 - Data Hall 1 and Catcher Room Buffer Vessels and Glycol Recovery system complete Phase 3 - Data Hall 3 Housings on the sides of this Expansion Housing.
Phase 5 - Data Hall 5 Phase 4 - Data Hall 4
SYSTEM OPERATION MODE 10. All pipe work within in the Chiller Compound and external to the
1. Hall 2. Normal 3. 4.Stand-by-1Chiller 5. Standby -2 Chiller 6. Standby -1 Chiller 7. Standby -2 Chiller 8. Standby -1 Chiller building fabric to be insulated with Armaflex and cladded with all Joints
Isolation Free Cooling Emergency Fail this side of Hall 1 Fail this side of Hall 1 Fails other side of Hall 1 Fail other side of Hall 1 Fails each side of Hall 1
sealed and all Internal Flow Pipework and Valves to be Insulated with
CV3-98 Commissioning CV3-98 Commissioning CV3-98 Commissioning CV3-98 Commissioning
CV3-98 Setting CV3-98 CV3-98 Fully Closed CV3-98Fully Closed Setting Setting Setting Armaflex .
Fully Fully No 6 (tbc) 50 No 7 (tbc) 100 No 8 (tbc) 50
COMMON BUFFER EXPANSION EXPANSION
COMMON BUFFER
Closed
No5 (tbc) 10
Open L/S +/- 7L/S L/S +/- 20L/S L/S +/- 10L/S
11. The Mechanical Contractor is responsible for all the necessary
VESSEL No.1 VESSEL No.2 L/S+/-7L/S
sealing and Flashing of all pipe-work wall penetrations .
AI
PT
C2-1
P P P P PT
C3-1
AI 12. The Mechanical Contractor is responsible for the Commissioning
COMMON BUFFER
and re-Balancing of all the existing data halls once the Hall no 5
TS + + TS
VESSEL No.3 AI
C2-1 C3-1
AI
Normal Emergency system has been integrated into the live Halls .
T T Operating Operating

+
PT Pressurisation Pressurisation
Mode
10 l/s
Mode
90 l/s
13. All Pipe-work, Valves & Ancillary Items to be Labelled and
P P AI
C5-1

TS DC
Unit PU-202 Unit PU-201
TS
0.1 m/s
26
1 m/s
26
Tagged By the Mechanical Contractor.
AI AI
+ TS
C5-1
AI
Normal Emergency
C2-4
Emergency Emergency
C3-4 0.8 Pa/m 45 Pa/m
14. All Control Valves , Actuators & Flow Meters as per Schedule
Operating Operating
T Operating Operating TS TS
AI Mode Mode AI
TS TS
on the Chilled Water Generation Schematic FRA054-5-14-21A.
+

AI C2-5 C3-5 AI
Mode Mode C2-2 90 l/s 90 l/s C3-2
10 l/s
0.1 m/s
90 l/s
1 m/s T
1 m/s
18
1 m/s
18 Normal T
15. It is the responsibility of the Mechanical Contractor to

+
1000 Litre 1000 Litre 1000 Litre 1000 Litre
AI
TS
C5-4
26
0.8 Pa/m
26
45 Pa/m AI
TS
Normal
45 Pa/m
PACKAGE GLYCOL
PACKAGED
PRESSURISATION UNIT
PACKAGED
PRESSURISATION UNIT
45 Pa/m Operating
Mode
TS
AI VACUUM
DEGASSER
Demonstrate
Emergency C2-3
10 l/s extended to phase 2 and pipework extended to phase RECOVERY 10 l/s C3-3

Operating
Mode AI
TS TS
AI
Emergency Normal
+
Operating
Mode
0.1 m/s
18
connected to CHW return. 2. Pipework to be valved Existing valve to be provided with new TANK
0.1 m/s
18 +
the operation of the Chilled Water System and it's Controls to
C5-5 Operating Operating Pipeline continue on for
90 l/s
1 m/s
C5-2
Mode Mode +
0.8 Pa/m
future phases but will be
and capped for future
connection to halls 4 & 5
non-pulsating modulating actuator
with positive position indication and
0.8 Pa/m
+
DCO Site Team once the system is Completed and Commissioned.
90 l/s 10 l/s MCC
18 T valved and capped as 16. The Chilled Water System to have 35% pre mixed Glycol & De-
+

45 Pa/m 1000 Litre 1000 Litre 1 m/s 0.1 m/s DC actuated to pre-commissioned DC
VACUUM TS DC DC DC DC
AI 26 26 part of halls 4 & 5 position as per VODRV table above
DEGASSER extended to phase 5 and 20 l/s C5-3
45 Pa/m 0.8 Pa/m NC VACUUM Minerized Water Mix ,Inc Anti-Corrosion (See Particular Mechanical

+
+

+
connected to CHW return. 0.2 m/s DEGASSER
50mm branch, Header MCC
3.2
0.8 Pa/m
+
valved and
NC Specification for data Sheet A1.18 ).
Normal +
capped Command AO
17. Allowances for all site support for the system Integration and
Live
Operating Command AO
Valve Position AI
Mode DC
DC DC A Valve Position AI
Commissioning of the Chilled water System by the IST Team to be
Command AO CV CV
NC CV TS CV TS DO
+
+

DO AI Valve Position AI C1-98 CV CV AI C5-98

C2-98
A
C2-7
C1-98 Command AO C1-96
C3-98 C3-7
allowed for by the Mechanical Contractor including the support of all
Valve Position AI
CV AI
TS
DO
CV
+
TS
AI T + + + A + + NO + +
TS
AI T + + + vendors under their control and scope of supply.

Halls
DO
C4-98 C4-7 TBC NO C2-6 C3-6

NO TS T T +
NO T + 18. The Mechanical Contractor will be responsible for the
A AI
A

+
+

+
+
Connects to + + + + + + + + + + + + + + +
TS C4-6 NO NO NO
AI
C5-7
Existing Live
Halls
+
+ +
VODRV VODRV
+
+ +
Generation of all necessary Method Statements & Documents required
NO T 50 l/s 50 l/s Existing (NO) + + + + + + 50 l/s 50 l/s
A for the Approval of CM Works and Permits , in the Live areas of the
+ + + +
+ + + + 1.6 m/s
+
1.6 m/s CV DO Command 1.6 m/s
+
1.6 m/s CV
TS T NO + + DO
AI + C1-97 DI Valve Position Command AO CV CV CV C5-97
C5-6 Connects to 18 18 18 18
Existing Live
Halls DO
CV
+ CV
C2-97
DO 114 Pa/m
50 l/s
114 Pa/m
AI
Valve Position AI C1-97 C1-95 C3-97 114 Pa/m
50 l/s
114 Pa/m building and all Health & Safety & Enviromental Requirements
C4-97 CV CV Command CV CV
T +
DO 50 l/s Command AO DO 50 l/s
+
50 l/s + DO
CV
TBC
C2-1 1.6 m/s
26
C2-2
DO
1.6 m/s Valve Position AO CV
C1-99
+ +
Valve Position AI
C3-1 1.6 m/s
26
C3-2
DO
1.6 m/s necessary in carrying out this works .
+
+ 1.6 m/s + 26 26
50 l/s + 50 l/s 250mm CV 114 Pa/m CV CV 114 Pa/m CV
18 DO DO 114 Pa/m DO DO 114 Pa/m
1.6 m/s +
+
1.6 m/s 114 Pa/m Future
C2-3 C2-4
Existing valve to be motorised C3-3 C3-4

18 18 TS
FM and commissioned to throttled TS
114 Pa/m 114 Pa/m DO
CV Connections AI WM WM + AI WM WM
C4-1
C2-12 DI C2-1 FM FM C2-2
DI
VODRV position for chiller failure FM FM C3-12 DI C3-1 FM FM C3-2
DI
CV 50 l/s CV +
DO DO 50 l/s recovery mode in future phases
C5-1 1.6 m/s C5-2
CV DI Fault Fault DI DI Fault Fault DI
1.6 m/s DO 90 l/s 90 l/s
26
26 C4-3
1.8 m/s DO Enable Enable DO (No action required in Phase 2) 1.8 m/s DO Enable Enable DO
CV 114 Pa/m CV DI Run Run DI DI Run Run DI
DO
C5-3 C5-4
DO 114 Pa/m 18/26.9 SC SC FM FM 18/26.9 SC SC FM FM
WM 110 Pa/m AO Speed C2-1 C2-2
Speed AO 110 Pa/m AO Speed C3-1 C3-2
Speed AO
TS
DI C4-1 FM + +
WM AI WM + +
+
+
TS + +
+
+
TS
DI C5-1 FM C5-12 FM C5-2
DI DI Fault AI AI
C2-10 C3-10
DO Enable + +
DI
+ +
Fault Fault DI + BUFFER +
85 l/s DI Run 50 l/s
DO Enable Enable DO SC
1.7 m/s AO Speed
ACC-502 C4-1
+
1.6 m/s ACC-202 ACC-101 VESSEL ACC-102 ACC-103 ACC-C101 ACC-302 ACC-601 ACC-602
DI Run 18/26.9 Run DI
SC SC 18 60m3
AO Speed C5-1 103.88 Pa/m C5-2
Speed AO + +
114 Pa/m PRV +

PRV

PRV
Chiller Chiller P Chiller Chiller Chiller Chiller Chiller Chiller

+
+ + + 50 l/s CV +
+ TS DO 50 l/s
AI + 1.6 m/s C4-2
C5-10 1.6 m/s TS c/w Free Cooling c/w Free Cooling c/w Free Cooling c/w Free Cooling c/w Free Cooling TS c/w Free Cooling c/w Free Cooling c/w Free Cooling
26 AI C2-8 AI C3-8
+ 26 PRV
+
+
114 Pa/m CV TS + TS
DO 114 Pa/m C2-11 C3-11
C4-4
ACC-502

+
WM 1000 Litre 1000 Litre
FM C4-2
DI
DI Fault DI Fault
PRV

DC DC DC DC DC
Chiller TS DC DC DC
+

AI C4-8
TS Fault DI AI DO Enable Catcher Catcher AI DO Enable
AI c/w Free Cooling TS AO Temp Setpoint
Primary
TS AO Temp Setpoint
C5-8 Enable DO C2-9 Primary C3-9 FUTURE PACKAGED
TS DI Run DI Run
C5-11 SC
Run DI
AI
Pump Pump AI
PRESSURISATION
C4-2
Speed AO PRV ACC-201 P-C101 P-C102 PRV ACC-301 UNIT
BY-PASS
+

+
DI
+ TS
AI DC DC
NC
DC DC Fault ACC-402 1000 Litre 1000 Litre
TS
Chiller Chiller

+
C4-10
DO Enable C4-9
CATCHER AND STAND-BY
AI +
TS AO Temp Setpoint c/w Free Cooling c/w Free Cooling
AI
C5-9
DI Run PRV ACC-401 ACC-402 MCC
AI
ACC-501 PRV

+
Chiller PRV Chiller
+

+
PT PT
TS AI DC DC AIR & DIRT AI DC DC AIR & DIRT

+
C2-2 DI Fault C3-2 DI Fault
Chiller c/w Free Cooling c/w Free Cooling Catcher and
+

AI SEPARATOR SEPARATOR
1000 Litre 1000 Litre C4-12 P DO Enable DC DC P DO Enable
+ +

DA /

DA /
PT PT

DS

DS
c/w Free Cooling TS
P C2-3
AI AO Temp Setpoint
Standby P C3-3
AI AO Temp Setpoint
C4-11
P DI Run Chiller MCC P DI Run
+

+
AIR & DIRT PT AIR & DIRT PT
C2-4
AI C3-4
AI
SEPARATOR SEPARATOR
+

DC DC DI Fault DC DI Fault
DC
DC DC PT DO Enable DO Enable DPT DPT
AI

DA /

DA /
NC NC

DS

DS
AI AO Temp Setpoint AO Temp Setpoint AI AI
+

DI Fault C5-2 C2-1

ORIFICE C3-1
ORIFICE
DC DC P DI Run DI Run
DO Enable + PT PLATE PLATE
AO Temp Setpoint P C5-3
AI
DI Run P 1000 Litre 1000 Litre Fault DI Fault DI
AIR & DIRT PT
C5-4
AI Enable DO Enable DO
SEPARATOR DI DI
Run Run
+ + SC + + SC
C2-3
Speed AO MCC C3-3
Speed AO
DPT

+
DA /

NC
DS

AI C5-1
ORIFICE ORIFICE
PT
AI
PLATE PLATE
+

C4-2

+
Fault DI DC DC P Secondary Pumps Secondary Pumps
+ Datahall 2
Enable DO PT
AI P-203 /204 P-303 /304
Chiller

+
Run DI
SC
+ +
Speed AO Fault DI Fault DI
C5-3 FM FM
+

Enable DO Enable DO
P C4-3
ORIFICE Run DI Run DI
PLATE AIR & DIRT
P PT +
SC
Speed AO +
SC
Speed AO
AI C2-4 C3-4
C4-4
SEPARATOR
+

+ + + +
Secondary Pumps
P-503 /504 DPT TS TS
+

DA /

NC
DS

AI C4-1 AI AI
C2-14 C3-14
Fault DI + +
Enable DO
Run DI TS TS
SC Fault DI C2-13
AI C3-13
AI
+ C5-4
Speed AO
+ + Enable DO 90 l/s 90 l/s
Run DI 1.8 m/s 1.8 m/s
SC
+ +
18/26.9 18/26.9 WM
Speed AO DI
TS
C4-3
Central CHW Generation C3-3
Central CHW Generation
+

110 Pa/m 110 Pa/m

AI FM FM
C5-14
+ ORIFICE
PLATE DATA
SYMBOL LEGEND
HALL
+

TS
AI Secondary Pumps
90 l/s
C5-13
P-403 /404 6
FM WATER FLOW METER
+

1.8 m/s Hall 2 CWH Distribution

18/26.9 Fault DI
(For continuation refer to drawing FRA054-1-14-22)
110 Pa/m WM Enable DO MANUAL ISOLATING VALVE
FM DI
C5-3 Run DI
SC
+ C4-4
Speed AO
+ + For continuation of pipe MOTORISED VALVE (CV)

Central CHW Generation sizes and flowrates, refer to

AI
TS drawing FRA054-1-14-22 STRAINER
C4-14
+
FLEXIBLE COUPLING
TS
AI
C4-13 FUTURE ALTERNATIVE
90 l/s FEED TO CATCHER CIRCULATING PUMP
1.8 m/s ELECTRICAL ROOM CV
DO
18/26.9 C3-7
110 Pa/m ANTI-VACUUM VALVE
FM

LOCK SHIELD VALVE

CV
DO
C3-8
PRESSURE RELIEF VALVE

DATA
HALL DATA CV
DO +
BINDER POINT

2 HALL C2-7
ELEC
1 AND NON-RETURN VALVE
BATTERY
DATA 6 MANUAL AIR VENT
CV
DO
C2-8 HALL
3 DOUBLE REGULATING VALVE

FIXED ORIFICE DOUBLE REGULATING

FODRV VALVE

VARIABLE ORIFICE DOUBLE REGULATING

Hall 2 CWH Distribution

+
VODRV VALVE
(For continuation refer to drawing FRA054-1-14-22)
DRAIN VALVE or DRAIN COCK
DC

DATA
ORIFICE PLATE
HALL
5 NO NC VALVE NORMALLY OPEN (NO) OR
OR NORMALLY CLOSED (NC) WHETHER
MOTORISED OR NOT

AUTOMATIC AIR VENT

DATA Catcher TUNDISH WITH TRAP

HALL Electrical
4 Room ANGLE PRESSURE RELIEF VALVE
ELEC ELEC
AND ELEC AND A
ANCHOR POINT
BATTERY AND BATTERY
2 BATTERY 3
EXPANSION BELLOWS
1
DIFFERENTIAL PRESSURE TRANSMITTER
(DPT)

P
PRESSURE TRANSMITTER (PT)

P
ELEC PRESSURE GAUGE
AND
BATTERY
Phase 1 - Data Hall 1 and Catcher Room Chiller Installation Complete T TEMPERATURE SENSOR (TS)
5
T TEMPERATURE GAUGE

PHASE 2 CHILLED WATER FLOW PIPEWORK

ELEC
AND
PHASE 2 CHILLED WATER RETURN PIPEWORK
BATTERY
4
PHASE 1 COMPLETE

FUTURE PHASES

Type Ref Control Valve Schedule Signal

CV CV5-1 200mm Belimo Model D6200ML C/W SY3 Actuator DO
CV CV5-3 200mm Belimo Model D6200ML C/W SY3 Actuator DO
CV CV5-2 200mm Belimo Model D6200ML C/W SY3 Actuator DO
CV CV5-4 200mm Belimo Model D6200ML C/W SY3 Actuator DO
CV CV4-98 300mm Belimo Model D6200ML C/W SY3 Actuator DO
CV CV4-97 300mm Belimo Model D6200ML C/W SY3 Actuator DO

Type RefFlow Meter Schedule Signal

FM WM-C5-1 200MM Mag5100W C/W Mag 5000 24v Converter DI
FM WM-C5-2 200MM Mag5100W C/W Mag 5000 24v Converter DI R0 25-07-17 RECORD DRAWING JB JB JB

REV DATE DESCRIPTION BY CH'D APP

FM WM-C5-3 200MM Mag5100W C/W Mag 5000 24v Converter DI
APPROVALS, AMENDMENTS, REVISIONS

PROJECT

FRA054-5

Note : DRAWING TITLE

Scope Of Works Hall No 5
DATA HALL NO 5
CHILLED WATER SCHEMATIC-GENERATION

SCALE DRAWING NUMBER REVISION

NTS FRA054-5-14-21A R0

Paul-Gerhard-Allee 50
81245 Muenchen

Tel: 00353 1 460 1556

GmbH Fax: 00353 1 460 1557
Email: [email protected]