Offer No.

: ACERETECH20230707L1
Date: 2023.7.7 Contact: Carolina
Inquiry: ACS300/80 Compacting Pelletizing machine Phone: +86 13812852226
To: Sr. Jonny Cruz Email:
[email protected]
www.aceretech.com

Project: ACS300/80 Compacting Pelletizing machine

Raw material & formula PE PP film and flakes
Final product granules, 3-5mm
Output capacity 110~220kg/h, depends on condition of client’s material.
Central height 1.1 m

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 CONTENTS

1. General information
1.1 Floor space
1.2 Power supply
1.3 Process industrial water
1.4 Compressed air
1.5 Operation staff
1.6 Lubrication oil

2. Commercial terms
2.1 Machine list & Unit price
2.2 Payment terms
2.3 Delivery time
2.4 Packing
2.5 Warranty period
2.6 Commissioning & installation
2.7 Validity

3. Technical specification
3.1 Flow chart
3.2 ACS300/80 Compacting Pelletizing machine
3.3 Spare parts

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1. General information
1.1 Floor space
Basic construction, earthwork, wall work should be well finished by Buyer for accepting this
pelletizing line.
Buyer should supply crane, forklift or other lifting equipment, mounting materials and tools.
Area: to be designed according to line layout.

1.2 Power supply

Installed power: Approx. 159KW (practical power consumption will be approx. 70%)
Power supply:
Supply voltage: 3*380V+N+PE; (or 440V)
Voltage tolerance: +10%/-5%;
Control voltage: 24VDC+220VAC;
Frequency: 50Hz+-2% (or 60Hz)
Wire/cables:
- Wires/cables from power supply to control cabinet (provided by Buyer)
- Wires/cables from control cabinet to every single machine (provided by Buyer)
- Wires/cables in the control cabinet are provided by Seller.

1.3 Process industrial water

Consumption: 1T/h (water recycles)
Cooling water:
Without dissolved or suspended minerals as phosphor, sulphur, iron, etc.
Inflow temperature T1: max. 15℃
Outflow temperature T2: T2=T1+5℃
Inflow pressure min: 2.5 bars
Hardness: 5-8ºdH;
Reflux: without pressure
Water hose:
From water supply to every single machine (provided by Buyer).
1.4 Compressed air
Consumption: 0.6M3/min, 0.4~0.7Mpa
1.5 Operation staff
2 Persons

1.6 Lubrication oil

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 Acquired in the local market on the recommendation of Seller (provide by Buyer).
2. Commercial terms
2.1 Machine list & Unit price
Unit price
No. Machine name Qty.
(USD)
Item 1 Belt conveyor 1set 2,430
300L Compactor
Item 2 1set
Inverter 30,090
Item 3 80/36 single screw extruder 1set
Item 4 Screen changer, Piston type P650 1set 7,280
Item 5 Water-ring Pelletizing system 1set 16,200
Item 6 Electric control cabinet (with Siemens PLC+SSR) 1 set 14,760
________________________________________________________________________
Total amount of above items (not including the optional items) USD 70,760
Packing cost (0.5% of total machine value) USD 340
Inland transportation cost to Shanghai port (40HQ*1) USD 1,200
Total amount on FOB SHANGHAI USD 72,300

Unit price
No. Optional items Qty.
(USD)
Metal detector
1.1 1 set 8,380
(For belt conveyor)
Hauling roller
1.2 1 set 3,970
(For feeding rolls of film into the compactor)
Inverter (included above)
2.1 1 set 2,970
(45kw, For compactor, to adjust rotary speed of compactor)

Dust & moisture collector

(For compactor, to help to pre-dry and clean the materials in the
compactor)
2.2 1 set 3,970

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 PLC Module for monitoring the machine on terminals
3 (In PLC, to check the machine running situation on your cellphone 1 set 1,320
when you’re on business trip)
2.2 KW Air compressor
4 1set 440
（250L/min, 0.8MPa, 70L air tank, 900rpm）

5 15HP Chiller 1set 9,370

Remarks:
1. Cost for buying material for testing machine is paid by Buyer.
2. Price increase by 10% for special voltage.
3. Due to the unstable delivery of some accessories sometimes, such as motors, inverters, etc.
We’ll use the equivalent brand in stead in order to catch up with the delivery time.

2.3 Payment terms

- 40% as deposit by T/T.
- 60% as balance by T/T before delivery and after inspection.

2.4 Delivery time

In 100 working days from the date of receiving deposit.

2.5 Packing
Plastic film.

2.6 Warranty
13 months for mechanical parts from date of bill of lading.
6 months guarantee for electric elements. 3 months guarantee for electric elements if
power supply in client’s factory is not stable.
Aceretech will charge the buyer cost price of spare parts after the equipment out of
warranty and provide long-term technical guide.

2.7 Installation & Commissioning

- Buyer should get prepared for installation when the equipment arrived, such as power

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 supply, water supply, labors and cranes, etc.
- Aceretech will prepare for visa application for the engineers, who will go to Buyer’s factory
for commissioning job.
- Buyer should afford round-trip air tickets for the engineers if visa application is approved,
and bear expenses generated such as visa formalities, meals, accommodation and
allowance of USD200 per day for each engineer which is calculated from the start of the
domestic departure to the end of the domestic landing.
- Engineers will give free training lessons to the labors in Buyer’s factory.
- If buyer doesn’t request installation and commissioning from Seller’s engineer in 4 months
from the date of bill of lading, it’ll be counted that the equipment has been successfully
installed and commissioned by Buyer himself.

2.8 Validity
- 60 days from quotation date.

3. Technical specification
3.1 Flow chart

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3.2 ACS300-80 Compacting Pelletizing Machine
Feeding and plasticizing system
Item 1 Belt conveyor

Ø Plastic materials such as film, filament, raffia, bags, non-woven are conveyed into
the compactor by belt conveyor.
Ø Feeding speed of conveyor belt or hauling roller is adjusted according to fullness in
the compactor by inverter.
Width of belt 475mm
Material of belt: PVC
Motor power 1.1KW, with ABB/Schneider/Inovance inverter.
Metal detector (optional item)
Ø It applies the latest multiple-frequency detection technology.
Ø It’s interlocked in controlling system to stop the system when it detected metal in
feeding section.
Sensitivity to: Fe: 1.0mm
N-Fe (Copper, aluminium) 1.2mm
SUS: 2.0mm
Inner width 500mm
Protection (from dust/water) grade : IP65

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Item 2 300L Compactor

Ø The rotary blades at the bottom of the compactor and fixed blades on the wall
cut plastic material into small flakes. Friction heat dries and pre-heats the flakes
and makes them shrink.
Ø Arc-shaped plates guide the material down to be cut. Shrunken flakes are fed
into the extruder under the centrifugal force of knife disk.
Ø This combined process of cutting, drying and compacting enables stable and
effective feeding for small bulk density plastics.
Ø Inverter for compactor, to adjust rotary speed of compactor, meanwhile saves
energy 10-15%.
Ø Dust & moisture collector (Optional item), to pre-dry/dehumidify and clean the
material in the compactor, to remove moisture and dust out from the compactor.
Ø Auxiliary heater for compactor, to help to pre-dry the materials in the compactor
with warm air.
Total volume 300L
Motor power AC 45KW (WEG)
Rotary blades 9pcs (D2)
Fixed blades 5pcs (D2)
Bearing support Water cooling (soft water)
Bearings NSK
Electrical elements :
AC Contactor: Schneider
Circuit Breaker: Schneider

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 Air Switch: LS
Item 3 80/36 single screw extruder

Screw
Diameter of screw 80mm
L/D 36/1
Max. rotary speed 150 rpm
Screw : Bi-metal: 38CrMoAlA Nitrided steel + Ni-based alloy.
HRC56-60. More resistant to corrosion, to abrasion and high temperature.

Barrel:
Bi-metal: 38CrMoAlA Nitrided steel + wear-resistant Iron-based alloy.
Feeding zone: HRC>58. Extrusion zone: HRC60±1.
Heating zones 6 zones
Heating power About 30 KW
Heater Ceramic heaters+ stainless steel covers
Cooling Air fans: 0.2KW*6

Driving motor:
Motor power: AC 55kw (WEG) with ABB/Schneider/Inovance inverter.

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Gearbox: high torque
Ø Machining precision: IT5.
Ø Involute tooth gear. NiMo alloy in the
teeth.
Ø Input shaft: 1480 rpm, with “FAG”
bearing.
Ø Integrated structure of gearbox, made
of nodular graphite iron, to avoid errors
caused by assembling two half-parts. Oil
leakage less than 0.1%.
Ø High-torque. Low noise. Over 50,000
hours stable running.
Ø Motor and gear box are connected
directly by coupling, high energy transfer efficiency.

Double Vacuum Degassing system:

Vacuum pump: 3kw
Filtration type: water filtration.
Vacuum room: special design, double
zones.
Vacuum tube: temperature and
pressure resistant rubber tubes.
Efficient exhaust of volatile such as
micro-molecules and moisture from
melt to improve quality of granules.

Self protective system:

Over-load protection of motor.
Over-pressure protection of screw.

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Filtering system
Item 4 Piston type screen changer, Non-stop, with filtration area 650cm2

Ø Very large filtration area. Reduces screen changing frequency.

Ø Built-in static mixer improves product stability.
Ø Superior sealing system completely eliminates polymer leakage.
Ø Very low operation cost.
Ø Non-stop changing screen. Non-breakage of strands when piston moves.

Type BP-650
L1 115
Size (mm) L2 760
L3 200
Screen size Diameter (mm) 95
Area (cm2) 325*2
Heater power (KW) 5.2
Hydraulic power (KW) 2.2

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Water-ring pelletizing system
Item 5 Water-ring Pelletizing system

Typical features:
Ø Cutting blades’ speed is automatically adjusted according to melt pressure on
the die to ensure even granules.
Ø Cutting blades are pushed and fit completely to the die Pneumatically.
Ø Pressure of blades on the die is automatically adjusted to ensure uniform
cutting force by high precision pressure sensor.

Water-ring die
Material for die body 40Cr
Material for die plate 38CrMoAlA
Holes: φ2.8 / φ2.5 (two plates included)
Heating power 4 KW
Cover Stainless steel

Water-ring pelletizer
Motor power 2.2KW
Inverter ABB/Schneider/Inovance
Cutting blades: Material M2, triple machining process, knife with high tenacity,
flexible, not easily to get broken.
Qty. Of knives 3 pieces

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Drying system

Vibrosieve
Ø Motor power :0.08kw*2.
Ø Parts that contact water: SUS304.
Ø Assemble sieves: not welded. Installed and fixed by screws, for convenient
replacing new sieves in the future.
Ø Springs are surrounded with rubber, to prevent from big amplitude difference
caused by spring ageing.
Ø Special design to prevent small impurities falling into water pump.

Centrifugal dryer (Horizontal)

Motor power: 4kw.
Rotary speed: 1460rpm
Parts that contact water and granules: SUS304.
Packing system (Blower & Silo)
Air blower:
Motor power: 2.2 kw
Parts that contact granules: SUS304.

Storage silo:
Volume: 700L
Silo, pipes: SUS304.
Sound-proof cotton around pipes and silo.

Capacity online monitoring & Quantitative

weighing system, (optional item)

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 Electrical controlling system

Item 7 Electrical controlling cabinet

l PLC: Siemens or Lnovance PLC, Industrial grade touch screen, with controlling and
monitoring system on many terminals (You can check machine running situation on
cellphone, notebook, laptop...) in LAN.
l Frequency inverter: ABB/Schneider.
l One button “START”: the machine can be started by pressing button “START”
owing to built-in logical sequence and program.
l One button “STOP”: the machine can be stopped by pressing button “STOP”
owing to PLC modular design.
l Emergency Stop.
l Protection switch. Every operation position and rotary parts are equipped with limit
switches for safety protection.
l Precise temperature control, optimized plasticization design, ensure reliable quality of
granules.
l Design and manufacture are CE certified. 440V, 60Hz. Control voltage: 440V, 60Hz .

3.3 Spare parts

Name QTY. Unit price (USD)
For Free
Oil seal for gearbox 1set 6
Silicone pad（between compactor and
1pcs 30
barrel）
Stationary blade of compactor 3pcs 21

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 Rotary blade of compactor 3pcs 18
Gate screw 1pcs 60
Seal ring of degassing system 3pcs 4
Vacuum meter 2pcs 6
Seal ring of water-ring pelletizer 3pcs 3
Water ring silicone pad 3pcs 4

Oil seal of water-ring pelletizer's motor 1pcs 3

Water ring cover oil seal 1set 6

Blades of pelletizer 15pcs 5
Copper ball 2 pcs 85
Steel ball 10 pcs 0.7
Blade Carrier press block and fastening
each 3pcs 100
screws
Positioning pin 3pcs 2
Trachea connector 2 pcs 2
Thermal couple 5pcs 6
Small AC contactor 2pcs 15
Small circuit breaker 1pcs 7

Head & barrel & vacuum,

Heater (Ceramic/combination of 1,820/2,280 (1 set for
1 piece for each part for
Ceramic+Infrared) whole extruder)
free.

Solid relay 2 pcs 16

Fuse core , fuse base 1set（7pcs+3pcs） 90
Heating plug-in 1pcs 28
Thermocouple plug-in 1pcs 5
Intermediate relay 2pcs 4
Intermediate relay base 2pcs 2
Heater plug 2pcs 5.5
Pressure Sensor 1pcs 138
Rubber spring 4pcs 7
Hose clamp 4pcs 8

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 Solenoid valve for water 1pcs 25
Air duct seal 1pcs 2
Screw unload tools 1pcs 8

1set (Main extruder &

Nylon Connector of Coupling 24
centrifugal dryer)

heating rod of filter 4pcs 48

Filtration screen（SCF not included） 10 pcs 0.5
Extra Paid by Buyer
Blades of pelletizer 90pcs 5
Toolbox 1set 551
Power cable(6m) 1set 542

Thanks for your inquiry, we’d be pleased to receive your order in the near future.
ACERETECH Machinery Co., Ltd.

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