CPU 265 Manual

KeControl
CP 265/W
CPU module (VxWorks)
Project engineering manual V 1.03
Translation of the original manual

Document: V 1.03
Document No.:
Pages: 96
© KEBA 2021
Specifications are subject to change due to further technical developments. Details presented may be
subject to correction.
All rights reserved.
Reindlstraße 51, 4040 Linz, Austria
KEBA Industrial Automation GmbH
+43 732 7090-0, +43 732 7309-10, [email protected]
For information about KEBA and our subsidiaries please look at www.keba.com.
CP 265/W Record of Revision
Record of Revision
Changed
Version Date Change in chapter Description
by
born, ekr,
1.00 03-2012 - Newly created
swb
1.01 05-2014 Technical Data Structur, various minor updates swb, ekr
Declaration of con-
1.02 05-2016 Change EC directive 2014/23/EC to 2014/53/EC mtr
formity
Mounting and in- Corrections and improvements, Update to new
sthm, hli,
1.03 10-2021 stallation instruc- company structure, UKCA, new structure of stan-
hasl
tions dards
Project engineering manual V1.03 3

© KEBA 2021
CP 265/W
4 Project engineering manual V1.03

© KEBA 2021
CP 265/W Table of contents
Table of contents
1 Introduction ................................................................................................................ 11
1.1 Purpose of the document................................................................................. 11
1.2 Preconditions ................................................................................................... 11
1.3 Intended use .................................................................................................... 12
1.4 Notes on this document ................................................................................... 12
1.4.1 Contents of the document.................................................................. 12
1.4.2 Not contained in this document ......................................................... 13
1.5 Documentation for further reading ................................................................... 13
1.6 EtherCAT declaration....................................................................................... 13
2 Safety notes ................................................................................................................ 14

2.1 Representation................................................................................................. 14
2.2 General safety instructions .............................................................................. 15
2.3 Safety instructions for personal safety ............................................................. 16
2.4 Safety instructions for device maintenance ..................................................... 16
3 Description of the module ......................................................................................... 17

3.1 Front view ........................................................................................................ 17
3.2 Compact Flash card......................................................................................... 17
3.2.1 Precautions when using the CF card ................................................. 18
3.2.2 Inserting the Compact Flash card ...................................................... 18
3.2.3 Removing the Compact Flash card ................................................... 18
3.3 Type plate ........................................................................................................ 19
3.4 Accessoires...................................................................................................... 19
3.4.1 Compact Flash card accessories....................................................... 19
3.4.2 Connector strip .................................................................................. 19
3.4.3 TE 220/A terminal temperature sensor (optional) .............................. 20
4 Displays and operating elements ............................................................................. 22

4.1 Diagnosis display (DIAG)................................................................................. 22
4.2 Status LEDs ..................................................................................................... 22
4.3 Control key (CTRL) .......................................................................................... 23
4.4 CAN status LEDs ............................................................................................. 23
4.5 Ethernet status LEDs ....................................................................................... 23
4.6 SSI status LEDs............................................................................................... 24
4.7 Status display................................................................................................... 24
5 Mounting and installation instructions .................................................................... 26

© KEBA 2021
Table of contents CP 265/W
5.1 General instructions on assembly and removal ............................................... 26

5.2 Inserting and removing of option modules ....................................................... 26
5.2.1 Inserting an option module into slot ................................................... 27
5.2.2 Removing an option module .............................................................. 28
5.3 Adding modules ............................................................................................... 28
5.3.1 Setting the module address ............................................................... 28
5.3.2 Plugging modules together ................................................................ 29
5.4 Removing added modules ............................................................................... 30
5.5 Mounting rail .................................................................................................... 31
5.6 End bracket...................................................................................................... 31
5.7 Required space................................................................................................ 32
5.8 Installing the module ........................................................................................ 33
5.9 Removing the module ...................................................................................... 33
5.10 Air conditioning and ventilation ........................................................................ 34
5.10.1 Use of air filters .................................................................................. 34
6 Connections and wiring............................................................................................. 35

6.1 Power supply ................................................................................................... 35
6.1.1 Example of connecting ...................................................................... 36
6.2 Grounding ........................................................................................................ 38
6.3 Digital inputs .................................................................................................... 38
6.3.2 Connection diagram........................................................................... 39
6.4 Digital outputs .................................................................................................. 39
6.5 Connection of the shield-rail for analog signals ............................................... 41
6.5.1 Notes on wiring .................................................................................. 42
6.6 Analog inputs (single ended) ........................................................................... 42
6.7 Analog inputs (differential) ............................................................................... 44
6.8 Analog inputs (semi-conductor temperature sensors) ..................................... 46
6.9 Analog voltage outputs ................................................................................... 48
6.10 Inputs for thermocouples ................................................................................. 50

© KEBA 2021
6.10.2 Connection diagram thermocouples .................................................. 51

6.11 Interface for terminal temperature sensor (SENSOR) ..................................... 52
6.11.1 Connection example .......................................................................... 52
6.11.2 Cable specification............................................................................. 52
6.11.3 Plug specification ............................................................................... 52
6.12 Graphic interface (PANEL / SI0) ...................................................................... 52
6.12.1 Pin assignment .................................................................................. 52
6.12.2 Cable and plug specification .............................................................. 53
6.13 CAN interface................................................................................................... 53
6.13.1 Pin assignment .................................................................................. 53
6.13.2 Connection example .......................................................................... 53
6.13.4 CAN bus termination.......................................................................... 54
6.14 Ethernet interface (ETHERNET0-2)................................................................. 55
6.14.1 Pin assignment .................................................................................. 55
6.15 SSI interface .................................................................................................... 56
6.15.1 Pin assignment .................................................................................. 56
6.16 USB ports......................................................................................................... 56
6.17 EMC and wiring guidelines .............................................................................. 57
7 Configuration .............................................................................................................. 58
7.1 Setting the K-Net address................................................................................ 58
8 Operating behavior .................................................................................................... 59

8.1 Start-up ............................................................................................................ 59
8.1.1 Display during start-up ....................................................................... 59
8.2 Operating states............................................................................................... 60
8.3 7-segment display............................................................................................ 60
8.3.1 Switching between operating states .................................................. 67
8.4 Failure of supply voltage .................................................................................. 67
8.5 Failure of DO-supply ........................................................................................ 67
8.6 Watchdog......................................................................................................... 67
8.7 Comparator functionality .................................................................................. 68
8.8 Response to module errors.............................................................................. 68
8.9 Behavior of the digital outputs 0,5 A ................................................................ 68
8.9.1 Short-circuit of the outputs 0,5 A ....................................................... 68
8.9.2 Switching inductive loads 0,5 A ......................................................... 69
8.10 Parallel arrangement of digital outputs ............................................................ 69
8.11 Behavior of the digital outputs 2 A ................................................................... 70
8.11.1 Short-circuit of the outputs 2 A .......................................................... 70

© KEBA 2021
8.11.2 Switching inductive loads 2 A ............................................................ 70

8.12 Response of the inputs for thermocouples ...................................................... 71
8.12.1 Measurement principle, temperature measurement .......................... 71
8.12.2 Temperature data sampling ............................................................... 71
8.12.3 Operating modes ............................................................................... 72
8.12.4 Measurements with internal compensation ....................................... 72
8.12.5 Measurements with external compensation ...................................... 73
8.12.6 Response to sensor failure ................................................................ 73
8.12.7 Response in connection with TE 220/A sensor ................................. 74
8.13 Battery monitoring............................................................................................ 74
9 Diagnosis .................................................................................................................... 75
9.1 7-segment display............................................................................................ 75
9.2 State report ...................................................................................................... 75
9.3 Crashreport ...................................................................................................... 76
10 Maintenance................................................................................................................ 77
10.1 Battery.............................................................................................................. 77
10.1.1 Change battery .................................................................................. 77
10.2 Fan................................................................................................................... 78
10.2.1 Service life ......................................................................................... 78
10.2.2 Replacing fan ..................................................................................... 78
11 Disposal ...................................................................................................................... 81
11.1 Disposal of the module .................................................................................... 81
11.2 Disposal of the battery ..................................................................................... 81
12 Technical data ............................................................................................................ 82

12.1 General ............................................................................................................ 82
12.2 Environmental conditions................................................................................. 82
12.3 Computer kernel .............................................................................................. 82
12.4 Digital inputs .................................................................................................... 82
12.5 Digital outputs 0.5 A......................................................................................... 83
12.6 Digital outputs 2 A............................................................................................ 83
12.7 Analog inputs (single ended) ........................................................................... 83
12.8 Analog inputs (differential or single-ended) ..................................................... 84
12.9 Transducer supply for the operation of thermo sensors .................................. 85
12.10 Analog outputs ................................................................................................. 85
12.11 Inputs for thermocouples ................................................................................. 86
12.12 Interfaces ......................................................................................................... 87
12.13 Transducer supply for the SSI interfaces......................................................... 88
12.14 Dimensions, weight.......................................................................................... 88

© KEBA 2021
13 Directives, standards and regulations ..................................................................... 89

13.1 EU Directives ................................................................................................... 89
13.2 Standards for checking the conformity............................................................. 89
13.3 Other standards ............................................................................................... 89
13.4 Regulations ...................................................................................................... 90
13.5 Standards for the American market ................................................................. 90
14 Declaration of conformity.......................................................................................... 91
15 UKCA ........................................................................................................................... 92
15.1 Directives, Standards and Regulations............................................................ 92
15.2 UKCA Declaration of Conformity ..................................................................... 92
Index ............................................................................................................................ 93

© KEBA 2021

© KEBA 2021
CP 265/W Introduction
1 Introduction
1.1 Purpose of the document

This document describes the structure of the CP 265/W (CPU module).
Additionally, the installation and configuration is described enough to obtain
an operationally ready module. "Ready for operation" means that the assem-
bly is ready for the synchronization of the firmware and the application.
Information
The manual is written exclusively for the target groups listed in this manual.
The machine manufacturer or system supplier must incorporate the safety
information required for end customers into the operating manual for end
customers in the applicable national language.
1.2 Preconditions
This document contains information for persons with the following skills:
Target group Knowledge and skills pre-requirement
Basic technical training (University of Applied Science/University
level, engineering degree or corresponding professional experience).
Knowledge in:
Project engineer
● working mode of a PLC,
● current valid safety regulations,
● the application.
Specialized training in the electro-technical field (in accordance with
industrial training guidelines).
Knowledge in:
Electrician ● wiring guidelines,
● circuit diagrams,
● system analysis and troubleshooting,
● correct installation of electrical connections according to na-
tional and international regulations.
Basic technical training (Vocational high school, engineering degree
or corresponding professional experience).
Knowledge in:
Start-up technician
● working mode of machine or plant,
● principal functions of the application,
● system analysis and troubleshooting,
● setting options at the operating installations.

© KEBA 2021
Introduction CP 265/W
Target group Knowledge and skills pre-requirement

Basic technical training (Vocational high school, engineering degree
or corresponding professional experience).
Knowledge in:
● working mode of a PLC,
Service technician
● working mode of machine or plant,
● diagnosis possibilities,
● systematic error analysis and rectification.
1.3 Intended use

The CP 265/W was developed for control applications in industrial machines.
The typical applications areas include injection molding machines, robots,
presses, machine tools and similar.
The CP 265/W may only be used for the types of use described in the tech-
nical descriptions and in compliance with described technical general condi-
tions. The CP 265/W may only be used in conjunction with recommended/
approved third-party equipment/installations.
The CP 265/W has been developed, manufactured, tested and documented
in accordance with the appropriate directives and standards. Therefore, the
products do not pose any danger to the health of persons or a risk of dam-
age to other property or equipment under normal circumstances, provided
that the instructions and safety precautions are properly observed.
1.4 Notes on this document

This manual is an integral part of the product. It is to be retained over the en-
tire life cycle of the product and should be forwarded to any subsequent
owners or users of the product. For end users, necessary safety notes and
information must be integrated in the instruction manual for end users in the
specific national language by the mechanical engineer or the system
provider.
This documentation must be legible and available to the specified persons
and must be read and understood by them.
1.4.1 Contents of the document

● Description of the module
● Mounting and installation instructions
● Description of interfaces
● Configuration
● Operating behavior
● Diagnostics functions

© KEBA 2021
CP 265/W Introduction
● Maintenance
● Technical data
1.4.2 Not contained in this document

● Programming instruction
● Application diagnosis
● Firmware description
1.5 Documentation for further reading

Name Target group
● Project engineer
● Electrician
Provided system manual ● Programmer
● Commissioning foreman
● Service technician
1.6 EtherCAT declaration
EtherCAT® is registered trademark and

patented technology, licensed by Beckhoff
Automation GmbH, Germany.

© KEBA 2021
Safety notes CP 265/W
2 Safety notes
2.1 Representation
At various points in this manual, you will see notes and precautionary warn-
ings regarding possible hazards. The symbols used have the following
meaning:
DANGER!
indicates an imminently hazardous situation, which will result in death or se-
rious bodily injury if the corresponding precautions are not taken.
WARNING!
indicates a potentially hazardous situation, which can result in death or seri-
ous bodily injury if the corresponding precautions are not taken.
CAUTION!
means that if the corresponding safety measures are not taken, a potentially
hazardous situation can occur that may result in slight bodily injury.
Caution
means that damage to property can occur if the corresponding safety mea-
sures are not taken.
ESD
This symbol reminds you of the possible consequences of touching electro-
statically sensitive components.
Safety information
Describes important safety-related requirements or informs about essential
safety-related correlations.
Information
Identifies practical tips and useful information. No information that warns
about potentially dangerous or harmful functions is contained.

© KEBA 2021
CP 265/W Safety notes
2.2 General safety instructions
WARNING!
It is absolutely essential that you also observe the safety instructions
in the system manual for your automation system.
● The following areas of application are expressly excluded for the CPU
module:
● Use in areas where there is a risk of explosion or fire
● Use in the mining sector
● Use in the open air
● Use in wet rooms or rooms with the risk of splashing water
● Use in environments with heavily polluted air
● Use in environments with harmful solutions, steams or radiations
● Use in non-stationary applications
● Other products are to be used for these applications!
● The CP 265/W is not designed for safety-relevant control tasks (e.g.:
shutdown in case of an emergency). For safety-relevant control tasks
and personnel security, additional external safety measures must be im-
plemented to ensure the system remains in a safe operating condition
even in the event of a fault
● At the development of the CP 265/W the standard EN ISO 13849-1 was
not considered.
● The module is defined as "open type equipment" (UL 508) or as "open
equipment" (EN 61010-2-201) and must therefore be installed in a con-
trol cabinet.
Caution
Improper use of the assembly or the control system leads to irrepara-
ble damage!
Turn off the power supply before inserting or removing the module. Other-
wise, the module can be destroyed or undefined signal states can lead to
damage of the control system.

© KEBA 2021
Safety notes CP 265/W
2.3 Safety instructions for personal safety
WARNING!
Danger to persons due to electric shock!
● Supply the control exclusively from power sources that have a protective
low voltage (e.g. SELV or PELV according to EN 61010-2-201).
● If a SELV voltage source is used, it can become PELV due to the design
of the component and the connections (earthing!).
● Safety extra low voltage circuits must always be installed safely isolated
from power circuits with hazardous voltage.
CAUTION!
Fire hazard in the event of component failure!
Provide suitable fuses for the 24 V DC power supply of the control system
for the final application. (for details, refer to the Power supply section).
2.4 Safety instructions for device maintenance
WARNING!
● If this device is damaged, the device must be taken out of commission
and repaired or replaced by trained specialized personnel.
● The device must only be opened by trained specialized personnel. They
must only carry out maintenance work that is explicitly permitted by
KEBA (see chapter "Maintenance").
Any other manipulations to the device will result in loss of warranty, guaran-
tee and declaration of conformity by KEBA.

© KEBA 2021
CP 265/W Description of the module
3 Description of the module

The CP 265/W is an intelligent master module designed for a medium-range
performance within the KEBA automation system.
3 slots for option modules are available for extensions.
3.1 Front view
Fig. 3-1: Front view CP 265/W
1 ... I/O board (connections for analog 2 ... Supply of SSI interfaces
and digital in and outputs)
3 ... 3 SSI interfaces 4 ... Interface for optional terminal tem-
perature sensor TE 220/A
5 ... Diagnosis display 6 ... Graphic interface
7 ... USB-Port (USB1) 8 ... Power supply
9 ... 3 Slots for option modules 10 ... USB-Port (USB0)
11 ... Ethernet interfaces 12 ... CAN interface
3.2 Compact Flash card

To operate a Compact Flash card with the respective firmware and the appli-
cation must be plugged into the Compact Flash slot of the CPU module. De-
pending on the application used the Compact Flash card can also be used
for storing machine data (e.g. mold data or part data).
Caution
Use only Compact Flash cards which are recommended by KEBA.
Caution
The Compact Flash Card cannot be used as removable medium since it
also has system programs stored on it.

© KEBA 2021
Description of the module CP 265/W
3.2.1 Precautions when using the CF card
Caution
Improper insertion can cause damage to the contact pins.
Do not use force when inserting the Compact Flash card into the slot. It is
constructed so that it can only be inserted in one direction and it should
slide into the slot easily with little force.
The card
● should be kept away from moisture, heat and direct sunlight,
● should be protected against static electricity,
● should not be dropped or bent,
● should not be removed or the device switched off while the card is being
written to.
3.2.2 Inserting the Compact Flash card

To insert the Compact Flash card proceed as follows:
Fig. 3-2: Inserting the CF card
1) Turn off the power supply.

2) Insert the Compact Flash card (see graphic).
3.2.3 Removing the Compact Flash card

To remove the Compact Flash card proceed as follows:
Fig. 3-3: Removing the Compact Flash card

© KEBA 2021
1) Turn off the power supply.

2) Press the eject button (1) (see graphic).
3) Pull out the Compact Flash card (2).
3.3 Type plate
Information
The type plate shown is an example. The actual data on the type plate de-
pends on the module.
Fig. 3-4: Example type plate
1 ... Manufacturer's address 2 ... Manufacturer

3 ... Product designation 4 ... Material number, revision number
and revision index
5 ... Serial number 6 ... Technical data (voltage / power,
voltage / current)
7 ... Country of manufacture 8 ... Production date
9 ... Text box 10 ... FCC approval number
11 ... UR marking 12 ... Ambient temperature
13 ... UL marking 14 ... CE marking
15 ... UKCA marking
3.4 Accessoires
3.4.1 Compact Flash card accessories

The released Compact Flash cards may be requested and ordered from
KEBA.
3.4.2 Connector strip

The appropriate female connectors are not included in the delivery of KEBA
but can be purchased via KEBA .
Socket board Color Number Order no. Weidmüller
8 pole (gold contacts) gr 2 BLZF 5.08/8 AU GR - 1002850000
8-pole bl 5 BLZF 5.08/8 SN SW - 1707750000
6-pole bl 9 BLZF 5.08/6 SN SW - 1707730000

© KEBA 2021
Description of the module CP 265/W
Socket board Color Number Order no. Weidmüller

4-pole bl 3 BLZF 5.08/4 SN SW - 1707710000
3-pole bl 1 BLZF 5.08/3 SN SW - 1707700000
2-pole bl 7 BLZF 5.08/2 SN SW - 1707690000
The technical data for the terminals are contained in the technical data sheet
of the manufacturer of the female connectors.
Information
The influence of corrosion on the input pins on the measurement accuracy
for very low output voltages is very high. Therefore there are gold plated
contacts used for the thermocouple input pin connectors. In any case there
should be used mating connectors with gold plated contacts. Mixing the
contact materials can cause an electrochemical process at ambient condi-
tions with humidity > 50%, which may lead to contact problems.
Fig. 3-5: Division example for socket board
Information
Larger terminal blocks may be used to group multiple signals. For this pur-
puse also refer to the information of the terminal block manufacturer.
Information
Only compatible mating plugs may be used. For this purpose also refer to
the information of the terminal block manufacturer.
3.4.3 TE 220/A terminal temperature sensor (optional)

The terminal temperature sensor TE 220/A is used for the external cold junc-
tion compensation. It must be used when the temperature lines have inter-
mediate connections.

© KEBA 2021
Fig. 3-6: View TE 220/A
The TE 220/A can be attached to the terminal in 2 different ways:

● Via adhesives
● Via cable binders

© KEBA 2021
Displays and operating elements CP 265/W
4 Displays and operating elements
4.1 Diagnosis display (DIAG)

A single-digit 7-segment display on the front side of the CPU modules indi-
cates the start-up and operating modes.
Fig. 4-7: 7-segment display
The following applies in general for the 7-segment display:

● Numbers > 0 during the start-up denote the progress
● Different characters (e.g. □, II, ...) or capital letters denote the operating
status after start-up
● The decimal point serves as load display. A flashing decimal point sig-
nals that the CPU’s load capacity is not fully exhausted.
● Errors are displayed parallel to the states.
● Errors are always signaled by a switching-through the status and a dou-
ble or triple-digit error/info sequence (e.g. "-, 0, -, E, 1, 0"). Every charac-
ter is displayed for 1 second.
For further information see chapter "Diagnosis".
4.2 Status LEDs

The multi-colored status LED on the CPU module is located above the con-
trol key (CTRL).
Status-LED
Indication Meaning
Dark No supply voltage
Flashing green Initialization phase
Green Operation
Flashing red Error on module (e.g. overload, line interruption, etc.)
Red Fatal module error – the module is out of operation

© KEBA 2021
CP 265/W Displays and operating elements
4.3 Control key (CTRL)

The CTRL key is located next to the 7-segment-display on the right and
serves as simple operating element on the module. With this key the CP
265/W can be switched into different operating modes and/or different com-
mands can be issued.
● Distriction is made between short (< 0.5 s), long (> 0.5 s, <10 s) and
very long key operations (>10 s).
● Short keystrokes allow the user to switch and selected between the indi-
vidual commands, while these commands are displayed by flashing in
the 7-segment display. Once the initial status has been reached again
this will be indicated normally again.
● Long keystrokes are used to execute a command and to change into the
new status.
● If the CTRL key is held pressed longer than 10 seconds, a hardware re-
set of the module is triggered.
4.4 CAN status LEDs

The CAN interface has three status LEDs (RX LED, TX LED and ERROR
LED).
RX LED
Indication Meaning
Dark No voltage supply or no reception of a CAN message
Green flashing Reception of a CAN message
TX LED
Indication Meaning
Dark No voltage supply or no sending of a CAN message
Yellow flashing Sending of a CAN message
ERROR LED
Display Meaning
Dark No power supply or error-free transmission
"Bus Off": Faulty transmission with activated CAN channel
Red
(e.g. cable disconnected, faults on cable, faulty slave, etc.)
4.5 Ethernet status LEDs

The Ethernet-socket (RJ45) offers a Link-Status-LED and an Activity-LED.

© KEBA 2021
Displays and operating elements CP 265/W
Link LED
Indication Meaning
Dark No connection
Green Connection established
Activity LED
Indication Meaning
Dark No data transmission
Red Transmission of data
4.6 SSI status LEDs

At each respective SSI interface socket (RJ45) there is a supply LED and a
data status LED.
Power LED
Indication Meaning
Dark No supply of the SSI sensors
Green Proper supply of the SSI sensors
Activity LED
Indication Meaning
Dark No connection
Yellow Reception of data
Information
In case of a not lighting supply LED, either:
● no SSI supply at the SSI feed-in terminal is available,
● or their is an overload or a short-circuit of the supply of the respective
SSI sensor.
4.7 Status display

LED Digital Input
Indication Meaning
Dark No voltage supply or indication of the state OFF
Green Indication of the state ON

© KEBA 2021
CP 265/W Displays and operating elements
LED Digital Output
Indication Meaning
Dark No voltage supply or indication of state OFF
Orange Indication of state ON

© KEBA 2021
Mounting and installation instructions CP 265/W
5 Mounting and installation instructions

The CP 265/W is designed for horizontal installation in a control cabinet on a
mounting rail. For the adoption to various different interfaces, option mod-
ules can be inserted into the CPU-modules. The devices communicate via
internal system bus (K-Bus). The cycle time of the system bus is 1 ms.
Up to 12 modules (I/O-, technology or field bus modules) of the KeConnect
series can be lined up next to each other to the right side of the CPU mod-
ule.
5.1 General instructions on assembly and removal
Caution
Improper handling can damage the modules, option modules and the
control system.
Switch off the operating and on-load power supply before carrying out as-
sembly, installation or maintenance work.
Caution
Damage to components!
Handle all modules and components with care. Please ensure the following:
● Clean contact surfaces (to avoid contact faults).
● Bus plugs that are not bent.
● Ensure that no pieces of wires, fillings or swarf fall into the unit when you
are drilling holes or connecting wires.
5.2 Inserting and removing of option modules

The front side of the CP 265/W provides 3 slots for the option modules. Mod-
ules from KeConnect series can be inserted into these slots.

© KEBA 2021
CP 265/W Mounting and installation instructions
Fig. 5-8: Assignment of the slots
Assignment of the slots:

● Left slot (1) SX 2xx/x (serial interface)
● Middle slot (2) FX 200/A (CAN interface)
● Right slot (3) NX 250/A (Ethernet interface)
BX 250/A for K-Net
BX 252/A for K-Net, Ethernet
FX 271/B for sercos, Ethernet
● Left slot (1) SX 2xx/x (serial interface)

● Middle slot (2) FX 200/A (CAN interface)
● Right slot (3) NX 250/A (Ethernet interface)
FX 271/B for sercos, Ethernet
ESD
Slots not used must be closed with reserve modules to secure contact pro-
tection of the ESD-sensitive parts.
Information
The option modules may not be plugged or removed, if the CP 265/W is ac-
tivated.
For further information on connection and operation: Refer to the Project En-
gineering Manuals of the option modules used.
5.2.1 Inserting an option module into slot

To insert a option module proceed as follows

© KEBA 2021
1) Turn off power supply

2) Remove dummy module
3) Insert module in the right position (labeling of option module must on the
right) into the intended position.
5.2.2 Removing an option module

To remove a option module proceed as follows
2) Pull module out of the slot
3) Insert dummy module.
5.3 Adding modules

The CP 265/W makes the power supply available for up to 12 add-on mod-
ules. The connection between CP 265/W and the added modules is estab-
lished via a parallel K-Bus. The entire package is snapped onto a mounting
rail (mounting rail TS 35x7,5).
To guarantee stable functioning of the module cluster the total power de-
mand ("Power consumption 5 V on the K-Bus" and "Power consumption 24
V on the K-Bus") on the added-on modules must not exceed the power val-
ues (Max. output power K-Bus 5 V" and "Max. output power K-Bus 24 V") of
the CP 265/W specified in the technical data.
Information
For the calculation of the number of modules that can be added, the perfor-
mance values specified in the technical data of the respective project engi-
neering manual under "Power consumption 5 V on the K-Bus" and "Power
consumption 24 V on the K-Bus" must be used.
To add modules, their module adress has to be set first.
5.3.1 Setting the module address

The modules in the system are addressed by means of a 16-position ad-
dress switch. All modules within a device package thus can be differentiated.
A device package consists of the control and added modules.
The address switch is located on the side of the modules, underneath the
KBus plug. Prior to the assembly of the package the address must be set to
the position configured in the application software.

© KEBA 2021
Caution
Attention must be given when setting the address switch with the screw-
driver that none of the surrounding components is damaged.
Fig. 5-9: Settings of the address switch
Information
Modules of the same type must have different address switch positions
within one device package. Different modules in different device packages
may have the same address switch positions.
5.3.2 Plugging modules together

Extension modules are lined up on the right side of the CP 265/W. For this
purpose the side lid must be removed from the left module (CP 265/W or ex-
tension module) in each case and the extension module has to be plugged.

© KEBA 2021
Fig. 5-10: Plugging modules together
1 ... Side lid 2 ... locking pins
Information
When adding extension modules to an already given module make sure
that the locking pins are properly engaged.
Furthermore, ensure that the entire package (CP 265/W and add-on mod-
ules) is secured on either side with device end clamps to prevent it from be-
ing displaced and/or protected against vibration. At the extreme right exten-
sion module the K-Bus plug has to be covered with the side lid.
Information
If the package is not mounted properly, its function may be impaired.
5.4 Removing added modules

To remove extension modules the lockings at the top and at the bottom of
the module have to be pressed first and then the module can be removed.
Subsequently the connector opening for the K-Bus plug has to be covered
with the side lid.
Caution
Without pressing the lockings they will break by removing the module.

© KEBA 2021
Fig. 5-11: Lockings of the module
5.5 Mounting rail

A steel rail TS 35x7.5 is to be used as mounting rail for the device. For the
sake of stability the screw distance, as shown in the illustration, must be be-
tween 100 - 120 mm.
Fig. 5-12: Fixing of the mounting rail.
5.6 End bracket

To prevent the modules from slipping or loosening through vibration, an end
bracket must be mounted on the left and right side of the mounting rail. The
end bracket must be made of a non-conductive material to protect against
contact.

© KEBA 2021
Fig. 5-13: Mounting of the end bracket
1 ... End bracket
5.7 Required space
Information
To ensure air circulation, a clearance of 30 mm each must be maintained
above and below the module.
Fig. 5-14: Installation diagram (Dimensions in mm)

© KEBA 2021
5.8 Installing the module
Caution
Permissible installation position:
The mounting rail must be installed so that the front of the mounted module
is facing forward and the ventilation slots are facing up and down (see fol-
lowing graphics). Otherwise damage could occur (e.g. from heat build-up)
(see the "Air conditioning and ventilation" chapter).
Fig. 5-15: Installation on a mounting rail
To install the module on a mounting rail, proceed as follows:

1) Release all of the mounting rail locks (1).
2) Slightly tilt the module and put it on the mounting rail fixture (2).
3) Press the lower half of the module onto the mounting rail (3).
4) Lock all of the mounting rail locks one after the other (4).
5) Use the end brackets to secure the module against slipping or loosening
due to vibration, see 5.6 End bracket.
The module is installed on the mounting rail.
5.9 Removing the module
Caution
Risk of damaging components during installation work under voltage.
Therefore, switch off the power supply and remove all cable connections
prior to starting dismantling work.
To remove the module proceed as follows:

© KEBA 2021

2) Disconnect all cable connections on the module
3) Pull out (unlock) all locking levers on the mounting rail
4) Remove the module from the mounting rail.
5.10 Air conditioning and ventilation

Ventilation holes for dissipating the heat are placed at the top and underside
of the module. If the permissible ambient temperature is not exceeded, no
external fan will be needed. Make sure that the ventilation holes are not cov-
ered.
Caution
High temperatures may destroy the module!
● The operating temperature inside the control cabinet must not be higher
than the permissible ambient temperature of the module. If this cannot
be guaranteed through natural heat dissipation, forced ventilation or air
conditioning of the control cabinet must be provided.
● When positioning in the control cabinet, ensure that the area around the
inputs for thermocouples is not subject to temperature fluctuations. (e.g.
no air conditioners with intermittent operating hours).
● The specified clearance above and below the modules must be main-
tained to ensure heat dissipation.
5.10.1 Use of air filters

To ensure that the contamination does not exceed contamination level 2 (ac-
cording to EN 61010-2-201), the device must be installed in a dustproof,
closed control cabinet. Fan openings of the control cabinet must be
equipped with air filters. The filter elements must be cleaned or replaced reg-
ularly.
Information
Contamination level 2, description according to standard:
"The occurring contamination is generally not conductive. However, tempo-
rary conductivity must be expected due to condensation."

© KEBA 2021
CP 265/W Connections and wiring
6 Connections and wiring
6.1 Power supply

The 24 V terminal supplies the CP 265/W and all add-on modules.
To avoid problems with the electrical potential and stray electric current all 0
V potential have to be linked on a neutral point with a ground rail.
Additionally a shield rail for the connections of all shields of the cables has to
be used.
CAUTION!
Fire hazard during module failure!
External line fuse with maximum 10 A must be connected upstream in the fi-
nal application.
WARNING!
Danger to persons due to electric shock!
● Supply the device exclusively from power sources that have a protective
low voltage (e.g. SELV or PELV according to EN 61010-2-201).
● If a SELV voltage source is used, it can become PELV due to the design
of the device and the connections (grounding!).
● Safety extra low voltage circuits must always be installed safely isolated
from power circuits with hazardous voltage.
Section
Refer to the manufacturer-specific data sheet of the of the female connec-
tors used for type, cross-section and material. For further information: See
chapter Accessories.
The actual permissible wire cross-section is specified by the electrical condi-
tions of the connected equipment an the female connectors used:
● Max. load current and required heat dissipation through the connected
wire at maximum ambient temperature.
● Permissible voltage drop for error-free operation of the connected equip-
ment.

© KEBA 2021
Connections and wiring CP 265/W
6.1.1 Example of connecting
Separate 24 V power supply

The module itself is separated to its digital outputs. The solution with two
supply units for 24 V power supply is preferred if short circuits at the I/Os are
expected.
Fig. 6-16: Example: Separate power supply
1 ... Power supply control 24 V 2 ... DO supply 24 V of the CP 265/W

3 ... Ground rail 4 ... Shield rail
5 ... Load (resistive, inductive) 6 ... Ground point
7 ... Ground wire green yellow

© KEBA 2021
Combined 24 V power supply
Fig. 6-17: Example: Separate power supply
1 ... Power supply control 24 V 2 ... Ground wire green yellow

3 ... Ground rail 4 ... Shield rail
5 ... Load (resistive, inductive) 6 ... Ground point
Fuse F1 (for onboard I/O)

The rated current for fuse F1 is dependent upon loads to be switched. For
digital outputs the following values (each group) should be assumed:
DO0 – DO15: 0.5 A, coincidence: 100% per group
DO16 – DO39: 2 A, coincidence: 50% per group
Recommended fuse protection: Line safety swich LSS 10A – type B.
Information
Due to the switchd loads, it is possible to protect the supply for multiple
groups with only one fuse.
Fuse F2 (for CP 265/W and added modules)

The rated current for fuse F2 is dependent on the own power consumption of
the CP 265/W and the power consumption of the optionally added modules.
For the CP 265/W and for each added module an own fuses F2 must be
used (see system manual).
Max. fuse protection: Line safety swich LSS 10A – type B.

© KEBA 2021
6.2 Grounding
If required for reasons of electrical safety for the end usage, the metal parts
of the module have to be grounded via the threaded bushing (M4) that is lo-
cated on the bottom side of the enclosure (grounding point with ground
icon).
Caution
Do not use too long screws (max. thread length 5 mm), because they can
destroy elements within the module.
Material:
Electrolytic galvanized sheet steel, blue galvanized self-clinching standoff.
Fig. 6-18: Grounding point on the enclosure
6.3 Digital inputs

For the processing of external digital signals, 32 digital inputs of type 1 (ac-
cording to EN 61131-2) are available. They have a common ground poten-
tial.
The status "ON" is indicated by illuminated green LED on the left side of the
connector strip.

© KEBA 2021
Fig. 6-19: Connection example for digital inputs
6.3.2 Connection diagram
Fig. 6-20: Connection diagram for digital inputs
1 ... CP 265/W supply 2 ... Logic
Further information to hardware endpoints: See system manual.
6.4 Digital outputs

For the activation of digital actors, 40 digital outputs (5 groups to each 8 out-
puts) are available.
DO0 – DO15: 0.5 A, coincidence: 100%
DO16 – DO39: 2 A, coincidence: 50%
The status "ON" is indicated by illuminated orange LED on the left side of the
connector strip.

© KEBA 2021
The rated voltage supplying the group (for supply of a group of 8 outputs) is
24 V DC. Due to the power consumption of the switched loads, it might be
necessary to split up the power supply fuse as shown in the connection ex-
ample.
Information
The 2A output groups are insulated from each other and from the control
electronics.
For disconnected ground connection, an electric strength of 707 V DC can
be allowed for.
Fig. 6-21: Connection example for digital outputs

© KEBA 2021
Fig. 6-22: Connection diagram for digital inputs
1 ... CP 265/W supply 2 ... Logic

3 ... Load 4 ... Galvanic isolation (only for 2 A digi-
tal outputs)
6.5 Connection of the shield-rail for analog signals
Information
All cable shields must be connected on a common shield rail. In particular
this applies for analog signals. This shield rail has to be placed as close as
possible to the connectors and has to be connected to GND (see graphic
below).

© KEBA 2021
Fig. 6-23: Detailed diagram: Connection of the shield rail for analog signals
1 ... Shield rail 2 ... Connection to ground, length: max

1m
6.5.1 Notes on wiring

Note the following wiring information:
● Analog lines must be connected with a shielded cable.
● The cable shield must be placed on the shield rail as shown in the illus-
tration.
● The shield rail must be connected to a GND terminal at one point.
● To attain optimum interference immunity, analog lines should not be laid
out parallel to strong interfering lines (e.g. lines of converters for motors).
● Analog and digital lines must not be combined within one cable shield.
6.6 Analog inputs (single ended)

There are 8 analog inputs with 14-bit resolution available.
AI0, AI1: configured firmly to "single-ended".
AI2 – AI7: can be configured either to "single-ended" or to "differential".
These single-ended inputs are designed for ratiometric measurement, the
measurement is standardized to UREF.
Ratiometric measurement:
Always measures the ratio between input voltage and reference voltage.

© KEBA 2021
During ratiometric measurements, the input voltage will also change if the
reference voltage changes although the resistance potentiometer remains in
the same position. Because the ADC always measures the ratio of the two
voltages, the measurement value remains constant in this case. As a result,
variations of the reference voltage do not change the measurement result.
For further information on wiring and shielding of the analog inputs: See sys-
tem manual.
WARNING!
Unintentional switching on of a drive possible!
If the power supply for the modules is not switched on, but a voltage is ap-
plied to the analog inputs (e.g. by the external supply of an encoder), there
may still be a voltage on the analog outputs. This enables drives to be
switched on although they have not received an ON command.
Remedy: The drives must only switch after the activation of an enable out-
put. This may only be switched on after startup of the system is complete
(e.g. via the output of digital output module).

The sensor is connected to the module via a signal wirde (+). The electrical
signal transmission is happening via a voltage which is changing compared
to GND.
Fig. 6-24: Connection example for analog inputs (single ended, ratiometric measurement)
1 ... Connection to ground; Length maxi- 2 ... Shield rail

mum 1m
3 ... Sensor

© KEBA 2021
Fig. 6-25: Connection diagram for analog inputs (single ended)
1 ... Shield rail 2 ... Logic

3 ... Sensor
6.7 Analog inputs (differential)

There are 6 analog inputs (AI2 to AI7) with 15-bit resolution available (can
be configured to "single-ended" or "differential").
Further information to wiring and shielding of analog inputs: See system
manual.
WARNING!
Unintentional switching on of a drive possible!
If the power supply for the modules is not switched on, but a voltage is ap-
plied to the analog inputs (e.g. by the external supply of an encoder), there
may still be a voltage on the analog outputs. This enables drives to be
switched on although they have not received an ON command.
Remedy: The drives must only switch after the activation of an enable out-
put. This may only be switched on after startup of the system is complete
(e.g. via the output of digital output module).

A sensor is connected to the assembly group via two equal quality signal
lines (+, -) and a differential signal is formed to regain the data signal. Com-
mon mode errors are thereby neutralized.

© KEBA 2021
Fig. 6-26: Connection example for analog inputs (differential)
1 ... Connection to ground; Length maxi- 2 ... Shield rail

mum 1m
3 ... Sensor
Information
● For differential inputs, that are designed as a reduced type (AIN2,
AIN3), the V+ or the V+ and the GND connection (for AIN7) of the adja-
cent channels must be used.
● V+IN is connected through to all V+ connections and is independent of
the voltage range of the sensor.

© KEBA 2021
Fig. 6-27: Connection diagram for analog inputs (differential)

3 ... Sensor
Fig. 6-28: Connection diagram analog inputs (AI4, differential) for ratiometric measurement

3 ... Sensor
6.8 Analog inputs (semi-conductor temperature sensors)
Information
Availablility depending on the system.

© KEBA 2021
The inputs AI6 and AI7 can be used for the connection of temperature sen-
sors (e.g. KTY R25 = 2 kΩ). The supply (0.75 mA) is drawn via the power
outputs IRF0 and IRF1.
Fig. 6-29: Connection example temperature sensors (differential, with current source IRef0)
1 ... Shield rail 2 ... Connection to ground; Length maxi-

mum 1m

© KEBA 2021
Fig. 6-30: Connection diagram for temperature sensors (differential, with current source IRF0)

3 ... Sensor
6.9 Analog voltage outputs

4 analog voltage outputs with 12-bit resolution and a voltage range of ±10 V
are available.

© KEBA 2021
Fig. 6-31: Connection example for analog outputs
1 ... Shield rail 2 ... Connection to ground; Length maxi-

mum 1m
3 ... Actuator
Detailed informations to wiring and shielding of analog outputs: See system

manual.
Fig. 6-32: Connection diagram for analog outputs

3 ... Actuator

© KEBA 2021
6.10 Inputs for thermocouples

There are 8 galvanic isolated measuring inputs available for thermocouples.
The input TI7 offers a advanced measuring range.
Information
Thermal elements must be insulated from live parts.
Information
The influence of corrosion on the input pins on the measurement accuracy
for very low output voltages is very high. Therefore there are gold plated
contacts used for the thermocouple input pin connectors. In any case there
should be used mating connectors with gold plated contacts. Mixing the
contact materials can cause an electrochemical process at ambient condi-
tions with humidity > 50%, which may lead to contact problems.
Information
To prevent measurement errors at the inputs for thermocouples, the ther-
mocouples may be (if necessary) wired using thermo-compensatingcables
The maximum thermocouple source resistance is 10 Ω for TI0 to TI6 and
30 Ω for TI7.
Very long and/or thin thermo-compensating-cables cause measurement er-
ror due to their ohmic resistance. To minimize this measurement error it is
recommended to hold the total resistance of the sensor (thermocouple,
thermo-compensating-cables) down as much as possible.
The measurement error is:
● for 10 Ω: 75 µV
● for 30 Ω: 37,5 µV
The following thermocouples can be connected to these inputs in both iso-

lated and in non-isolated configurations:
● Typ J (Fe-CuNi) according to IEC 548-1
● Typ K (NiCr-Ni) according to IEC 548-1
● Typ L (Fe-CuNi) according to DIN 43710
The thermocouple type must be software-configured.
The resolution of the measuring procedure on the inputs is 14Bit. Each of
these inputs is equipped with sensor failure monitoring.
If the measuring range is exceeded (TI0 - TI6) or undercut (TI7) a sensor
failure is signaled.

© KEBA 2021
For cold-junction compensation the temperature of the clamps has to be de-

termined. When connecting the sensors directly with on CP 265/W an inter-
nal measuring of the temperature of the clamps will be used. If an external
clamping unit (transition thermocouple line to copper line) is used the tem-
perature of the clamp can be measured with the external optional sensor TE
220/A.
The connectors of the inputs for thermocouples of the CP 265/W are stan-
dard male connectors with gold contacts. Therefore also the female connec-
tors must have gold contacts.
Fig. 6-33: Connection example for input for termocouples (TI0)
6.10.2 Connection diagram thermocouples

CP 265/W Connection diagram
Fig. 6-34: Connection diagram for inputs for thermocouples
1 ... Counter + Logic

© KEBA 2021
6.11 Interface for terminal temperature sensor (SENSOR)
6.11.1 Connection example
Fig. 6-35: Connecting terminal temperature sensor TE 220/A
1 ... Data cable CAT7 or CAT5
6.11.2 Cable specification

To connect the terminal temperature sensor with the CP 265/W, a 8-pin
shielded data cable must be used (1:1 connection). Up to a length of 10 m
the cable must comply at least CAT5. Up to a length of 60 m the cable must
comply CAT7.
6.11.3 Plug specification

RJ45 connector: Modular 8-pole plug, shielded
The cable shielding must be connected plane with the shield cover of the
plug. An additional connection of the shield and the ground is not necessary.
6.12 Graphic interface (PANEL / SI0)

The graphic interface is used to connect an operating panel.
A list of the panels which are compatible with the CP 265/W can be re-
quested from KEBA.
6.12.1 Pin assignment
1 ... CLK+ (Pair 1) 2 ... CLK- (Pair 1)

© KEBA 2021
3 ... +5 V 4 ... RS485+ (Pair 2)

5 ... RS485- (Pair 2) 6 ... DATA0+ (Pair 3)
7 ... DATA0- (Pair 3) 8 ... DATA1+ (Pair 4)
9 ... DATA1- (Pair 4) 10 ... GND (connect via free line or via
cable shield)
11 ... DATA2+ (Pair 5) 12 ... DATA2- (Pair 5)
13 ... SDA 14 ... SDC
15 ... Panel-present
6.12.2 Cable and plug specification

Further information: See system manual.
6.13 CAN interface

The CAN interface is used to connect the CP 265/W with CAN participants
via CANOpen protocol.
Fig. 6-36: CAN connection at the module: 9-pole D-SUB male connector
6.13.2 Connection example
Fig. 6-37: Connection example for CAN circuit
1 ... End-participant with bus termination 2 ... Shield

3 ... CAN-participant

© KEBA 2021
CAN+ und CAN- have twisted wire pairs. Contact the shield with the connec-
tor at both sides and at a large surface area.
Information
Both SGND (Signal Ground) and GND (optional ground) connections are
connected internally. The designation was selected to correspond with the
standard CiA® (CAN in Automation).

For details, refer to the system manual.
6.13.4 CAN bus termination

To activate the bus termination at the first and last participant, both the pins
4 and 5 (TERM1) must be connected as well as the pins 8 and 9 (TERM2).
Fig. 6-38: CAN interface with activated bus termination

© KEBA 2021
6.14 Ethernet interface (ETHERNET0-2)
Fig. 6-39: Position Ethernet
Information
The slot ETHERNET2 (3) can be configured as EtherCAT interface.
On both other slots no EtherCAT device can be connected. If an additional
EtherCAT interface is needed the option module NX 252/A must be used.
Fig. 6-40: RJ45 plug socket
Pin no. Signal designation Input / Output

1 Tr. Data+ Transmit Data + Output
2 Tr. Data- Transmit Data - Output
3 Re. Data+ Receive Data + Input
4 n.c. n.c. ---
5 n.c. n.c. ---
6 Re. Data- Receive Data - Input
7 n.c. n.c. ---
8 n.c. n.c. ---

© KEBA 2021

6.15 SSI interface

A Synchronous Serial Interface is an interface for absolute stroke measuring
systems.
Each SSI interface offers a 24 V supply for the SSI sensor which is secured
with a self-resetting safety fuse. Furthermore the SSI interface is galvanic
isolationed.
Fig. 6-41: RJ45 Plug
Pin- No. Designation

01 n.c.
02 n.c.
03 DI+ Data input +
04 CK- Clock output -
05 CK+ Clock output +
06 DI- Data input -
07 24 V Transducer supply output
08 0V Transducer supply output

6.16 USB ports

For the connection of external USB devices 2 ports are available.

© KEBA 2021
Caution
● The use of common USB devices may result in unexpected system be-
havior or system failures, as these devices are not normally designed for
operation in an environment with industrial interference.
● Never keep USB-devices constantly connected, as the USB-ports are
not operationally reliable (danger of unplugging).

6.17 EMC and wiring guidelines

Pay attention from the outset to careful wiring and shielding according to the
given guidelines.

© KEBA 2021
Configuration CP 265/W
7 Configuration
A KEBA automation system needs data for the configuration of system per-
formance, its I/O-devices and interfaces. The system reads this data during
the start-up operation and allocates them to its components and devices.
Configuration data is created by included configuration tools or by editing
configuration files.
For further information about the configuration see the documentation of the
included configuration tool.
7.1 Setting the K-Net address

The CP 265/W has no onboard K-Net. To use K-Net the option module NX
250/A has to be used.
The addressing (Station address) of the module carried out with the address
switches which are on the top of the body.
On leaving the factory, all modules are set to address 0. Therefore the K-Net
address is setted correctly and does not have to be changed.

© KEBA 2021
CP 265/W Operating behavior
8 Operating behavior
8.1 Start-up
The start-up of the CPU module is divided up into the following three main
stages:
● Initialization of the hardware
● BIOS start-up
● Start-up of the operating system
The booting of the control starts automatically as soon as the CPU module is
supplied with power. Conditions for the booting are:
● Voltage supply was connected correctly
● A bootable media with installed operating system is located in the re-
spective slot of the CPU module
8.1.1 Display during start-up

The progress in each stage is signaled via the 7-segment display. If errors
are detected during the start-up an error message is activated. A long stroke
of the CTRL-key will interrupt the start-up operation.
Status dis-
Description
played
Voltage supply is available (Power-On), hardware initialization of CPU
module occurs. If this state is maintained for an extended period a hard-
ware error exists. (Send module to KEBA)
Hardware initialization. Check of the consistency of the bootblock has

been made.
Power On Self Test, check of the consistency of the CPU module occurs.
The extended boot system is being loaded and started.
Firmware is loaded from the removable disk into the DRAM.
Firmware is being started.
Start-up of the bootblock is completed, the operating system is initialized

and started.
Start-up of the firmware has been completed. The CPU module is now
ready for operation.
If an application is already on the removable disk, this will be loaded.

© KEBA 2021
Operating behavior CP 265/W
8.2 Operating states

The controller can be switched to the following operating states during oper-
ation:
Operating states
State Display Description
This state is only switched through during startup. No
runtime system is loaded yet.
OsReady In case of service (e.g. after a serious system error)

the startup can be stopped in this state. In this service
mode it is possible to execute certain actions (e.g.
"clear-retain").
In this state, the IEC application program is loaded,
STOP but there is no cyclic processing of the application. In
this state, no outputs can be set by the application.
In this state, application programs are processed. The
RUN process data exchange takes place according to the
configuration.
EXCEPTION The controller is in error state (Exception).
Pressing the CTRL key toggles between the operating states.
8.3 7-segment display

The CP 265/W has a 7-segment display. During operation, the current status
is shown on the display.
Pushbutton operation during operation
Short key press Go to next action (next displayed state)
Long key press Start an action
The following tables describe the menu structure in more detail.
Information
The displayed menu structure shows the full expansion of the menu. The
display of the menu may differ depending on the product variant.
OsReady
Displayed state Action
(continue with short key press) (execute with long key press)
The controller is in OsReady state.

© KEBA 2021

The controller transitions to the

Load application
STOP state.
The retaining data is cleared and

Clear retina data and reinitialize
then reinitialized.
Delete application The application is cleared.
Write status report The status report is written.
Trigger restart A restart is performed.
STOP
The controller is in the STOP state.
Start application The controller goes to RUN state.
The controller goes to OsReady

Unload application
state.
The retaining data is cleared and

then reinitialized.
Delete application The application is deleted.
RUN
The controller is in RUN state.
The controller transitions to the

Stop controller
STOP state.

© KEBA 2021

OsReady
The controller is in the OsReady

Go to action: start controller
state.
Start controller The controller is started.
The retaining data is deleted and

then reinitialized.
Trigger reboot A reboot is performed.
A reboot of the controller is per-

Reboot controller
formed.
The IP address is displayed 3 times

IP-Show address
in a row and each digit for 1 s.
Write sys status report The SysStatus report is written.
The crash report is copied to the

root directory of the plugged USB
stick. The process may take some
time.
Crashreport copy Error while copying the data (e.g.
USB stick disconnected during
copying, no space left on USB stick
etc.). The error must be confirmed
by a long keypress.
The last status report is copied to
the root directory of the plugged
USB stick. The process may take
some time.
Copy last status report Error while copying the data (e.g.
by a long keypress.

© KEBA 2021

The last SysStatus report is copied
to the root directory of the plugged
some time.
Copy last SysStatus report Error while copying the data (e.g.
by long key press.
No software updates available. The
operation must be confirmed by
long key press.
Number of available software up-
dates found. The update process
must be started by a long key-
Perform software update
stroke. The process may take some
time.
Error during the update process
(e.g. USB stick not found, directory
incorrect, etc.). The error must be
confirmed by long keystroke.
STOP
The controller is in the STOP state. Go to action: start application
Start application The controller goes to RUN state.
Stop controller The controller is stopped.

Reboot controller
formed.

IP-Show address
Write sys status report The SysStatus report is written.

© KEBA 2021

time.
Crashreport copy Error while copying the data (e.g.
by a long keystroke.
some time.
Copy last status report Error while copying the data (e.g.
by a long keystroke.
The last SysStatusreport is copied
some time.
Copy last SysStatus report Error while copying data (e.g. USB
stick disconnected during copying,
no space left on USB stick, etc.).
The error must be confirmed by a
long keystroke.
No software updates available. The
operation must be confirmed by a
long key press.
Number of available software up-
dates found. The update process
must be started by a long key-
Perform software update
stroke. The process may take some
time.
Error during the update process
(e.g. USB stick not found, directory
incorrect, etc.). The error must be
confirmed by a long keystroke.
RUN
Controller is in RUN state. Go to action: stop controller
Stop controller The controller goes to STOP state.
Stop controller The controller is stopped.

© KEBA 2021

Trigger reboot A restart is performed.

Reboot controller
formed.

IP-Show address
Write SysStatus report The SysStatus report is written.

time.
Copy crash report Error while copying data (e.g. USB
stick removed during copying, no
space left on USB stick, etc.). The
error must be confirmed by a long
keystroke.
some time.
Copy last status report Error while copying data (e.g. USB
keystroke.
some time.
keystroke.
EXCEPTION
The controller is in the EXCEPTION

Go to action: start controller
state.
Start controller The controller is started.

© KEBA 2021

The retaining data is deleted and

then reinitialized.

Reboot controller
formed.

IP-Show address
Write status report The status report is written
Write SysStatus report The SysStatus report is written.

time.
Copy crash report Error while copying data (e.g. USB
keystroke.
some time.
Copy last status report Error while copying data (e.g. USB
keystroke.
some time.
keystroke.
Information
To exit the menu of the 7-segment display without action, the CTRL key
must not be pressed for 10 s. After that, the main operating state is dis-
played.

© KEBA 2021
Example "Delete Retain Data":

The "Delete Retain Data" function can only be triggered in the main Os-
Ready operating state.
To do this, proceed as follows:
1) Cycle through the functions with short keystrokes until "c" is displayed
on the diagnostics display.
2) Start deleting the retaining data with a long keystroke.
After deleting the reatain data, the system automatically returns to the main
operating state.
8.3.1 Switching between operating states
Example: Delete retain data:

The function "Delete retain data" can only be triggered in the main operating
status INIT.
Sequence:
1) Click through the functions by using short keystrokes, until the diagnosis
display "c" is shown.
2) Start deleting of retain data with a long keystroke.
3) Once the retain data has been deleted, the system will automatically re-
turn to the main operating mode INIT.
8.4 Failure of supply voltage

In case of a voltage supply failure, the Fast Retain data is automatically
transmitted to the battery-buffered SRAM, making it immediately available
again after the next system start. A reset is triggered and all outputs are re-
set. The real-time clock continues to run.
8.5 Failure of DO-supply

In case of failure of the power supply of the digital output group, the respec-
tive groups switch into OFF-status.
8.6 Watchdog
● The IO watchdog checks if the CPU executes the data transfer with the
IOs regularly and will be triggered in case of an error on the connectors
for analog and digital inputs and outputs. In this case all digital outputs
will be immediately switched off and all analog outputs are set to 0 V.

© KEBA 2021
The CPU continues to run for diagnostics purposes.

● The CPU watchdog monitors the principal function of the CPU and runs
independent from the IO watchdog. After the CPU watchdog responds,
all data will be saved, all device outputs switched off and then the device
is reset.
● The K-Bus watchdog causes a K-Bus reset and the outputs of the K-Bus
module will be disabled.
8.7 Comparator functionality

A comparator serves primarily to detect when a predefined threshold value is
exceeded or fallen below at an input signal and to provide the application
with data on the time of the event after the comparator event occurred.
The comparator functionality is available for the analog current inputs AI1
and AI2. In active state the evaluation is executed in a cycle of 250 µs.
For more information see onlinehelp of the configuration tool.
Behavior at comparator events:
● Storage of the two analog inputs (AI1 and AI2)
● Storage of the time stamps
8.8 Response to module errors

In case an error occurs, this error will be displayed on the diagnosis display
on the front side of the CP 265/W
8.9 Behavior of the digital outputs 0,5 A
8.9.1 Short-circuit of the outputs 0,5 A

If there is a short circuit, the affected output is switched off, the system vari-
ables system.DOx_stat are set to TRUE and an error message is gener-
ated.
If the device continues to signal a logical 1 (output switched off) there is a
cyclical test to see whether the blocked outputs are still short circuited. The
timed interval of the switch-on attempts can be adjusted using the configura-
tion entry "Error acknowledgement cycle time" in the Kemro.manager or by
specification of the parameter cycleTimeQuitErrorTask in the cfg file.
After the short-circuit has been rectified, the system system.Dox_stat flags
are reset, information about the rectification of the error is generated, and
the outputs become available again.
If after a short circuit another short circuit occurs on a further output, the
same procedure as for existing faulty outputs applies.

© KEBA 2021
8.9.2 Switching inductive loads 0,5 A

The device contains no internal free-wheeling diodes to take up the induc-
tive energy when switching off the inductive loads.
The inductive load capability for each output is 100 mJ at 1 Hz.
The inductive energy is transformed into heat by the switching transistor. It
sets itself a voltage of approx. - 45 V at the switching transistor. This allows
for a swifter breakdown of the energy than would be possible when using the
freewheeling diode.
Information
The load capacity of the outputs for inductive loads can be raised by adding
an external freewheeling diode, which will, however, significantly increase
the switch-off time.
Fig. 8-42: Schematic diagram for the use of a freewheeling diode
1 ... Load 2 ... free-wheeling diode
8.10 Parallel arrangement of digital outputs

Two digital outputs can be switched parallel. This doubles the nominal cur-
rent. The inductive load capacity of the outputs, however, is not increased.
Requirement:
● Outputs belong to the same output group
● Both outputs are triggered at the same time by the application

© KEBA 2021
8.11 Behavior of the digital outputs 2 A
8.11.1 Short-circuit of the outputs 2 A

In case of a short circuit (=group current > 16 A) and in case of an overload
(=group current > 10 A for a period of > 50 ms), the group of affected output
is switched off. Which output was active at the time of the short-circuit is
stored. The scan is performed after a wait time of 10 ms, with short-circuit
scan activated.
All active outputs at the time of the short-circuit are switched on again con-
secutively. If a short-circuit is detected at one or multiple outputs, a message
is issued. These outputs then remain switched off for 3 secons; they can
subsequently be activated again by an enable.
Outputs where no short-circuit was detected, are switched on again after
completion of the short-circuit scan.
8.11.2 Switching inductive loads 2 A

The device contains no internal free-wheeling diodes to take up the induc-
tive energy when switching off the inductive loads.
The inductive load capability for each output is 1 J at 0.2 Hz.
The inductive energy is transformed into heat by the switching transistor. It
sets itself a voltage of approx. - 60 V at the switching transistor. This allows
for a swifter breakdown of the energy than would be possible when using the
freewheeling diode.
Information
The load capacity of the outputs for inductive loads can be raised by adding
an external freewheeling diode, which will, however, significantly increase
the switch-off time.
Fig. 8-43: Schematic diagram for the use of a freewheeling diode
1 ... Load 2 ... free-wheeling diode

© KEBA 2021
8.12 Response of the inputs for thermocouples
8.12.1 Measurement principle, temperature measurement
Fig. 8-44: Temperature measurement
The thermocouple supplies (active) a voltage Uθ, which depends on the tem-
perature difference between the measuring point (w) and the comparison
point (u, terminal). k is the temperature coefficient of the thermocouple. It is
dependent on the material and the temperature. Therefore a change in the
thermo-voltage is not proportional to the temperature change. The software
executes the linearization.
To enable evaluation of the temperature at the measuring point, the temper-
ature of the comparison point must be known. The latter is measured by a
terminal temperature sensor that is integrated into the module. This principle
is called cold-junction compensation or external temperature compensation.
When using the external temperature sensor TE 220/A he terminal point
(transition from thermocouple wire to Cu-wire) can be located outside the CP
265/W.
8.12.2 Temperature data sampling
Fig. 8-45: Block diagram
1 ... Counter and logic 2 ... Galvanic isolation
The thermo voltage at the input terminals is amplified and converted into a
proportional frequency in the voltage-to-frequency converter.
Due to the integrating measurement procedure used, any interference that
occurs at the AC line frequency (50 Hz, 60 Hz) is filtered.

© KEBA 2021
Fig. 8-46: 100 ms measurement period for the filtering of 50 Hz and 60 Hz noise
8.12.3 Operating modes

It is possible to select between 3 operating modes, which are configured via
the software.
● Thermocouple measurement with internal terminal temperature compen-
sation.
● Thermocouple measurement with external terminal temperature com-
pensation.
● External thermocouple measurement by connecting the CP 265/W to an-
other module.
8.12.4 Measurements with internal compensation

As the thermocouple measurement with internal cold junction compensation
constitutes the standard application it is set as default.
● With this measuring process the thermocouple is directly or indirectly via
a thermo-compensation line connected to the CP 265/W.
● The compensation of the terminal temperature is achieved with internal
temperature measurement sensors.
● No temperature measurement sensor TE 220/A may be connected to
the sensor interface.
Information
To ensure highest precision it is recommended to mount the CP 265/W in a
calm air environment and away from power electronics, heating and ventila-
tion elements.

© KEBA 2021
8.12.5 Measurements with external compensation

In case the thermocouple lines shall be extended with CU-wires, the temper-
ature of the terminal point (point of comparison) must be recorded with the
temperature measurement sensor TE 220/A.
All inputs for thermocouples of the device must be connected on one
terminal point since all channels are operated with external cold junction
compensation when aTE 220/A.
Functionality
Fig. 8-47: Detailed diagram: Extension of the thermocouple lines
1 ... Thermocouple wire 2 ... Terminal point

3 ... Cu-wire 4 ... attached via adherents; attached
via cable binders
5 ... temperature measurement sensor
● The thermocouple lines have the interim terminal attached at a suitable

position (transition from thermocouple wire to Cu-wire).
● The terminal temperature at the terminal point is measured with the help
of the temperature measurement sensor TE 220/A. Hereto the tempera-
ture measurement sensor TE 220/A is directly attached to the terminal
block for the interim terminal or its immediate vicinity. See above
graphic.
Information
● UTo ensure highest precision it is recommended to install the terminal
point and thus the TE 220/A in a calm air environment and away from
power electronics, heating and ventilation elements.
● If the TE 220/A is used, then all channels of the device are operated
with external compensation.
8.12.6 Response to sensor failure

The sensor failure is recognized by the firmware. An appropriate message is
issued to the application.

© KEBA 2021
In the case of configured thermocouples that are not connected, a sensor

failure is indicated at these inputs.
8.12.7 Response in connection with TE 220/A sensor

An error is issued if the configuration of the operating mode does not con-
form to the actual installation of a TE 220/A during start-up or during the op-
eration.
8.13 Battery monitoring

The battery voltage is monitored so that the data in the SRAM and the real-
time clock (RTC) is not lost.
Information
The battery test is carried out by the system during start-up and then once
a week (unless the CP 265/W is restarted in between).
Battery test:
With the control switched on, the battery is operated in idle mode. To check,
a load is connected and the battery voltage is measured. If the battery volt-
age is below a certain limit, the "Battery weak" message is output.
From this time, safe buffering of the data of the SRAM block and the real-
time clock (RTC) is ensured for at least 4 weeks. The battery should be re-
placed within this period. Otherwise, the data of the SRAM block and real-
time clock (RTC) could be lost.

© KEBA 2021
CP 265/W Diagnosis
9 Diagnosis
The module has a 7-segment display for signalling status information and er-
ror codes.
During startup at the CP 265/W (up to status '3', which is displayed in the di-
agnosis display) the following error states are possible:
Error code Meaning
2 - E32 Hardware error
3 - E51 Compact Flash card is not available.
9.1 7-segment display

The CP 265/W has a 7-segment display for signalling status information and
error codes.
Status information
Status Display Meaning
The battery is low. The display alternates with the cur-
Battery weak rent operating status (OsReady, STOP, RUN or EX-
CEPTION).
9.2 State report

In order to receive the status data of the control, please use the status report
function. This can be triggered directly on the 7-segment display of the mod-
ule.
The function can be triggered at any time and saved on a removable storage
device.
To do this, proceed as follows:
1) If desired, connect an empty USB stick to the CP 265/W.
2) Use a short keystroke to change to the display on the 7-segment dis-

play.
3) Then trigger a status report with a long keystroke. The status report is
written to the CompactFlash card in the /masterdisk/protocol/sta-
tusreport directory.
4) If the status report is to be copied to a USB stick, change to the dis-

play on the 7-segment display using a short keystroke.
5) Save the status report to the main directory of the USB stick using a long
keystroke.

© KEBA 2021
Diagnosis CP 265/W
The status report is triggered and copied to the USB stick. Once the status
report has been written, the system will automatically return into the previous
main operating mode.
9.3 Crashreport
If a system error (e.g. "unhandled exception") occurs, a crash report file is
automatically created and saved to a removable storage device of the con-
trol. Upon the next control start-up, it is checked whether a new file is
present. If yes, corresponding messages are issued in the message system.
In general, it must be ensured that the messages are acknowledged. The
crash report file can be saved to a USB stick over the 7-segment display of
the control using .

To leave the control error status, the control process must be ended and the
application deleted. To do so, first navigate to on the 7-segment display

using a short keystroke and select it using a long keystroke. As a result,
there is no longer an application on the control and the control process can
be restarted on the 7-segment display using . A new application can then

be loaded on the control.

© KEBA 2021
CP 265/W Maintenance
10 Maintenance
10.1 Battery
Battery type: CR2032 (Lithium-Mn, 3 V/220 mAh)
Service life: min. 3 years, typically 5 years
10.1.1 Change battery
Caution
● Do not use force!
● Improper exchange of the battery, replacement of the battery by a differ-
ent type or non-observance of the polarity can lead to irreparable dam-
age to the battery.
● New batteries should not be touched with bare fingers because this
could cause contact problems due to oxidation.
● If the battery is not replaced when there is a warning message, the data
of the SRAM can be lost if the power supply is interrupted.
The battery is located in the battery case on the top side of the housing and
may only be replaced with a battery of the same type.
Fig. 10-48: Position and view of battery case
1) To prevent a loss of data, the power supply must not be disconnected

when replacing the battery.
2) Remove battery case.
3) Remove old battery and replace it with new battery. Pay attention to po-
larity!
4) Re-insert battery case into CP 265/W.
CAUTION!
If the battery is inserted incorrectly, the retain data is lost if the front panel
power supply is interrupted.

© KEBA 2021
Maintenance CP 265/W
10.2 Fan
The fan is placed in a flap at the rear side of the control.
10.2.1 Service life

Service life: minimum of 3 years, typically 5 years
10.2.2 Replacing fan
Caution
Operation without fan is not permitted since this could overheat the module
and destroy it.
The fan located in the fan case on the bottom of the housing may only be re-
placed with a fan of the same type.
Fig. 10-49: Fan case. Position on the bottom of the housing
1 ... Back side of the fan case 2 ... Fastening screw with pressure
spring
The fan case with fan must be obtained from KEBA.

© KEBA 2021
CP 265/W Maintenance
Fig. 10-50: Fan case with fan
1 ... Connector 2 ... Fastening screw with pressure

spring
Designation Comment Order number

Fan case with cae for CP 26x 76105
Replacing the fan
Caution
Do not use force!
Otherwise you risk bending the connections on the ventilator case.
Replace fan according to the following the instructions:

1) Disconnect power supply.
2) If necessary dismount the module.
3) Loose the screw on the fan case with a screwdriver. By reason of the
spring the loosen screw would not get seperate from the fan case.
4) Pull out fan case in a straight way.
5) Insert new fan with fan case. Pay attention to the mounting direction, like
displayed in the picture.

© KEBA 2021
Maintenance CP 265/W
1 ... Front of the housing, direction up- 2 ... Cut for fan case
wards
Information
The fan case has to be inserted straight into the slot, otherwise the internal
connector would not plug in.
6) Fix the fan case with the screw.

The fan is now replaced.

© KEBA 2021
CP 265/W Disposal
11 Disposal
11.1 Disposal of the module
Caution
Please observe the regulations regarding disposal of electric appliances and
electronic devices!
11.2 Disposal of the battery
Caution
● When disposing of batteries, the regulations for proper disposal must be
observed.
● Although batteries have a low voltage, the batteries can react to strong
heat input and mechanical damage. However, careful handling and
proper disposal can largely prevent the occurrence of uncontrolled, dan-
gerous reactions. To prevent short-circuits and associated heating,
lithium batteries must never be disposed of with conductive materials
(such as iron chips, wire wool contaminated with oil, etc.).

© KEBA 2021
Technical data CP 265/W
12 Technical data
12.1 General
Nominal supply voltage: 24 V DC
Max. inrush current: 10 A
Max. total power consumption: 95 W
Power consumption own consumption: 40 W
Max. output power K-Bus 24 V: 45 W
Max. output power K-Bus 5 V: 10 W
Fan: Unit fan, replaceable from the outside
Protection class: IP20
Overvoltage category: II
Equipment class: III according to EN 61131-2
12.2 Environmental conditions

Operating temperature: +5 °C to +55 °C
Storage temperature: -40 °C to +70 °C
Relative humidity of air: 10 % to 95 % (not condensing)
Vibration resistance: According to EN 61131-2:2007
Shock resistance: According to EN 61131-2:2007
12.3 Computer kernel

Processor: Embedded Processor - Intel Atom 1,8 GHz
Memory: 1 GB DDR3 SDRAM
Battery buffered SRAM: 1 MB
12.4 Digital inputs

Quantity: 32
Type: Typ 1 (lt. EN 61131-2:2007)
Voltage range:
● For "1": +15 V ≤ UH ≤ +30 V
● For "0": -3 V ≤ UL ≤ +5 V
Status display: Green LED
Min. update cycle: 1 ms

© KEBA 2021
CP 265/W Technical data
12.5 Digital outputs 0.5 A

16 (2 groups with 8 outputs each and own
Quantity:
power supply)
Nominal voltage: 24 V DC
Nominal current: 0.5 A
Coincidence: 100 %
Status display Orange LED
Galvanic isolation:
● Of the output groups: No
● To the selection electronics: No
Inductive load (energy): Max. 100 mJ bei 1 Hz
Sustained short-circuit proof: Yes
Short-circuit diagnosis: Yes
Overload-proof: Yes
Protected against reversed polarity: No, defects possible
12.6 Digital outputs 2 A

24 (3 groups to every 8 outputs with own
Quantity:
supply)
Rated voltage: 24 V DC
Rated current: 2A
Coincidence: 50 % per group
Status display: Orange LED
Galvanic isolation of the output groups: Yes *)
Galvanic isolation to the selection electron-
Yes *)
ics:
Inductive load (energy): Max. 1 J bei 0,2 Hz
Sustained short-circuit proof: No
Short-circuit diagnosis: Yesa
Overload-proof: Yes
Protected against reversed polarity: No, defects possible
*)
bei aufgetrennter Masseverbindung
12.7 Analog inputs (single ended)

Quantity: 2 (AI0 - AI1)
Type: Voltage input
Signal range: 0 V to Uref (10 V)
Max. measurement signal: -0.4 V to +10.4 V
Input type: Single ended

© KEBA 2021
Reference voltage: 10 V ± 2.5 %, max. 20 mA

Galvanic isolation of the output groups: No
No
ics:
Scan repeat cycle: 100 µs
Input impedance at signal range: 10 MΩ
Input filter characteristic:
● Order: Second order
● Transition frequency: 1,250 Hz
Digital resolution: 14 bit
Transformation method: Successive approximation
Monotonicity without error codes: Yes
Common-mode characteristics:
● Synchroneity control: ±13.5 V
● Synchroneity suppression: > 80 dB
Value of the lowest-value Bit (LSB): 0.67 mV
Maximum permitted continuous load (without
±30 V
damage):
Measurement error:
● Temperature coefficient, typical: ±5 ppm from SKE*)/ °C
● Temperature coefficient, maximum: ±20 ppm from SKE*)/ °C
● Biggest error at 25° C: ±0.01 % from SKE*)
*)
SKE ... Scale end value
12.8 Analog inputs (differential or single-ended)

Quantity: 6 (AI2 - AI7)
Type: Voltage input
Signal range: ±10 V or 0 - Uref (10 V)
Maximum measurement signal: -10,4 V to +10,4 V
Input type: Differential or single-ended
No
ics:
Reference voltage output: 10 V ±2,5%, max. 20 mA
Scan repeat cycle: 100 µs
Input impedance at signal range: 10 MΩ
Input filter characteristic:
● Order: Second order
● Transition frequency: 1250 Hz
Digital resolution: 15 Bit (±10 V), 14 Bit (0 V to Uref)

© KEBA 2021
Transformation method: Successive approximation

Monotonicity without error codes: Yes
Common-mode characteristics:
● Synchroneity control: ±13,5 V
● Synchroneity suppression: > 80 dB
Value of the lowest-value Bit (LSB): 0,67 mV
Maximum permitted continuous load (without
±30 V
damage):
Measurement error:
● Temperature coefficient, typical: ±5 ppm of SKE* / °C
● Temperature coefficient, max.: ±20 ppm of SKE* / °C
● Biggest error at 77.00° F: ±0,01 % of SKE*
* FSV ... Full-scale value
12.9 Transducer supply for the operation of thermo sensors

0.75 mA (outputs IRF0 and IRF1),
Reference (power source for the supply of
the sensors): Measurement signal evaluation in connection
with analog inputs AI6 and AI7.
12.10 Analog outputs

Quantity: 4
Type: Voltage output
Signal range: ± 10 V
No
ics:
Conversion cycle: 100 µs
Monotonicity without error codes: 12 bit
Digital resolution: 5.32 mV
Value of the least significant bit (LSB): Yes
Load resistance: ≥ 1,000 Ω
Highest capacitive load: ≤ 10 nF
Differential non-linearity: ≤ ±1 LSB
Settling time at change over the full range: ≤ 50 µs
Measurement error:
● Temperature coefficient, typical: ±20 ppm of SKE*) / °C
● Temperature coefficient, maximum: ±30 ppm of SKE*) / °C
● Biggest error at 25 °C: ±0.15 % of SKE*)
*)
FSV ... Full-scale value

© KEBA 2021
12.11 Inputs for thermocouples

Quantity: 8
Yes, for control electronics and between in-
Galvanic isolation: puts.
Dielectric strength: 707 V DC.
Yes
Sensor failure detection: Yes, recognition for exceeding range (TI0 –
TI6) or for falling below range (TI7).
Thermocouple types: J, K, L
Measurement ranges TI0 – TI6:
● Type J (Fe-CuNi): (TEnvironment -40°C) to +800 °C *
● Type K (NiCr-Ni): (TEnvironment -60 °C) to +1,090 °C
● Type L (FeCu-Ni): (TEnvironment -40 °C) to +800 °C
Measurement ranges TI7:
● Type J (Fe-CuNi): -100 °C to +700 °C
● Type K (NiCr-Ni): -100 °C to +950 °C
Measurement principle: Integrating
Measuring time: 100 ms
Update interval: Every 200 ms per input
Input resistance: 10 kΩ
10 Ω for TI0 to TI6
Max. thermocouple source resistance:
30 Ω for TI7
Resolution of the measurement process: 14 bit
Plug-in connection terminals RM 5.08, gold-
Connections:
plated contacts.
± 2.5 °C max. absolute measurement devia-
tion over the entire measuring range (±0.5 °C
Intrinsic deviation:
typical), at 25 °C ambient temperature at the
module.
±1 % of measurement, or ±2.5 °C absolute.
The higher value applies in each case.
Absolute measurement deviations under ref-
Operational deviation: erence conditions: Ambient temperature of
the module between 0 °C and 55 °C, temper-
ature measurement range between 0 °C and
500 °C.
±1 °C max. absolute measurement deviation
Precision of terminal temperature sensor: at 0°C to 70 °C ambient temperature (±0.5 °C
typical).
Precision at internal terminal temperature ±2 °C after 30 minutes with natural convec-
compensation: tion.
With the optimized positioning of the external
sensor (TE 220/A), the error of the measure-
Precision at external compensation with TE
ment system can be minimized by the termi-
220/A:
nal temperature compensation to ±0.5 °C
(typical).

© KEBA 2021
The measurement result is stable after 20

Thermal settling time: minutes and is within the specified toler-
ances.
* Example:
Measurement range TI3 at TEnviroment=25 °C: -15 °C to 800 °C
12.12 Interfaces
CAN interface
Quantity: 1
Data transmission rate: To be set via software (125 kbit/s to 1 Mbit/s)
Terminating resistor: Yes, can be bridged in plug
Galvanic isolation: No
Connection: D-sub 9-pin pin plug
Ethernet interface
3 (choosable 2 EtherCAT, configurable via
Quantity:
software)
Data transmission rate: 10/100 Mbit/s
Galvanic isolation: Yes, signaling lines
Ethernet interface
2 (choosable EtherCAT, configurable via
Quantity:
software)
SSI interfaces
Quantity: 3
Data transmission rate: 125 kbit/s, 250 kbit/s, 500 kbit/s und 1 Mbit/s
Galvanic isolation: No
Resolution: Max. 32 Bit (bit amount configurable)
Supported data code: Binary code, Gray code
Output voltage for sensor supply: +24 V DC
Max. current for sensor supply: 250 mA per channel
Wire break detection: Yes
USB interfaces
Quantity: 2
Type: USB 2.0 (Hi-Speed)
Compact Flash interface

Quantity: 1
Type: Type 1

© KEBA 2021
Interface extensions
Serial interface: For Kemro-K2 serial interface modules
CAN extension module: For Kemro-K2 CAN module
PCI interface: For BX 250, NX 250, BX 252, FX 271
K-Bus interface
Type: At the side; used for adding KEBA modules.
Graphic interface:
Number: 1
DVI + RS-485-A (only for KEBA operating
Type:
panels
12.13 Transducer supply for the SSI interfaces

Rated voltage: + 24 V DC
300 mA (per SSI-Kanal)
Load capacity:
Short-circuit protection via self-resetting fuse
12.14 Dimensions, weight

Module height: 120 mm
Mounting width: 360 mm
Module depth: 100 mm
Weight: 1668 g

© KEBA 2021
CP 265/W Directives, standards and regulations
13 Directives, standards and regulations
13.1 EU Directives
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
13.2 Standards for checking the conformity

The following legally non-binding European standards were applied to
checking conformity with the directives.
Check of the conformity with the EMC Directive

Programmable controllers - Part 2: Equip-
EN 61131-2:2007
ment requirements and tests
Check of the conformity with the RoHS Directive

Technical documentation for the assessment
of electrical and electronic products with re-
EN IEC 63000:2018
spect to the restriction of hazardous sub-
stances
13.3 Other standards

In addition, the following legally non-binding European standards were con-
sulted in partial aspects during the development of the safety concept.
General procedure and safety principles

Programmable controllers - Part 1: General
EN 61131-1:2003
information
Information
This product is designed for use in industrial environments and may cause
radio interference in residential areas.
Environmental conditions
EN 61131-2:2007

© KEBA 2021
Directives, standards and regulations CP 265/W
Electrical safety and fire protection

EN 61131-2:2007
13.4 Regulations
Regulation (EG) No. 1907/2006 REACH EU chemicals regulation
Information
Information obligation from REACH regulation
To meet the information obligation according to article 33 of REACH regula-
tion, detailed information to substances / SVHC are provided on our home-
page. You can download the document directly from www.keba.com → Lo-
gin (under "Regulations") using your login data.
13.5 Standards for the American market

For the American market, the following standards were taken into account.
UL test for industrial control equipment

UL 508 Industrial Control Equipment

© KEBA 2021
CP 265/W Declaration of conformity
14 Declaration of conformity
EU Declaration of conformity
KEBA Industrial Automation GmbH
Reindlstraße 51
4040 Linz
Austria
We declare that the following product(s) is/are in conformity with the essen-
tial requirements of the following European Council Directive(s).
Conformity to the directive(s) is/are assured by the compliance with the ap-
plicable parts of the described harmonized European standards.
x .... Variant suffix
Important notes:
This document is only an overview and not the original declaration of con-
formity. The original declarations of conformity can be requested from KEBA.
In the event of non-coordinated modification of the product(s), the EU decla-
ration of conformity loses its validity. The safety instructions in the supplied
product documentation must be observed.

© KEBA 2021
UKCA CP 265/W
15 UKCA
UKCA (UK Conformity Assessed) is the UK product marking required for cer-
tain products placed on the market in the UK (England, Wales and Scot-
land).
Authorised representative is:
KEBA Ltd.
Aston Court
Frederick Place
Kingsmead Business Park
High Wycombe
HP11 1JU
UK
Authorised person to compile the technical file is Ian Hanton, KEBA Ltd.
15.1 Directives, Standards and Regulations

The table below provides a mapping of the EU Directives met to the applica-
ble Directives in the UK.
EU UK
Supply of Machinery (Safety) Regulations
2006/42/EC - Machinery
2008
Electromagnetic Compatibility Regulations
2014/30/EU - Electromagnetic Compatibility
2016
2011/65/EU - Restriction of Hazardous Sub- The Restriction of the Use of Certain Haz-
stances in Electrical and Electronic Equip- ardous Substances in Electrical and Elec-
ment tronic Equipment Regulations 2012
15.2 UKCA Declaration of Conformity

The declaration of conformity of this product is available on request from
KEBA.

© KEBA 2021
CP 265/W Index
Index
A C
Accessoires CAN interface
Terminal temperature sensor.............. 20 Bus termination................................... 54
Analog inputs CAN status LEDs................................ 23
Comparator functionality..................... 68 Connection.......................................... 53
Position ............................................... 17 Position ............................................... 17
Ratiometric measurement................... 42 Technical data .................................... 87
Semi-conductor temperature sensor - Compact Flash
Connection diagram ....................... 48
In general............................................ 17
Technical data single ended ............... 83
Compact Flash interface
Analog inputs (differential)
Technical data .................................... 87
Connection diagram............................ 46
Crash report ............................................ 76
Analog inputs (single ended)
CTRL key ................................................ 23
Analog outputs D
Diagnosis display .................................... 22
Position ............................................... 17
Position ............................................... 17
Analog voltage outputs
Digital inputs
LEDs ................................................... 24
B Position ............................................... 17
Battery
Technical data .................................... 82
Battery data ........................................ 77
Digital outputs
Monitoring ........................................... 74
Replacing............................................ 77
Failure of the supply ........................... 67
LEDs ................................................... 25
Position ............................................... 17
Technical data 0.5 A ........................... 83
Technical data 2 A .............................. 83
Display..................................................... 60

© KEBA 2021
Index CP 265/W
E L
Environmental conditions LED
Technical data .................................... 82 Supply LED......................................... 24
Error LEDs
Crash report ........................................ 76 Activity LED ........................................ 24
Status report ....................................... 75 Digital inputs ....................................... 24
EtherCAT interface Digital outputs ..................................... 25
Pin assignment ................................... 55 ERROR LED ....................................... 23
Technical data .................................... 87 Link LED ............................................. 24
Ethernet interface Power LED.......................................... 24
Technical data .................................... 87 RX LED ............................................... 23
Ethernet interfaces TX LED ............................................... 23
Position ............................................... 17
M
F Mounting
Fan Installation diagram............................. 32
Fan data.............................................. 78
O
G Operating button...................................... 60
Grafikschnittstellen Operating states ...................................... 60
Technische Daten............................... 88 Navigation..................................... 60, 67
Graphic interface Option modules
Position ............................................... 17 Position ............................................... 17
I P
Inputs for thermocouples Power supply
Connecton diagram ............................ 51 Position ............................................... 17
Terminal temperature sensor.............. 74
R
Interfaces
Ratiometric measurement
Technical data .................................... 87
General ............................................... 42

© KEBA 2021
CP 265/W Index
S T
SSI Terminal temperature sensor
Supply LED......................................... 24 Position ............................................... 17
SSI interfaces
U
Position ............................................... 17
USB interfaces
SSI Schnittstellen
Technical data .................................... 87
Technische Daten............................... 87
USB-Port
SSI status LED
Position ............................................... 17
Data status LED.................................. 24
Start-up V
Voltage supply
Requirements ..................................... 59
Failure ................................................. 67
Sections .............................................. 59
Status LED W
In general............................................ 22 Watchdog ................................................ 67
Status report ............................................ 75 Wiring
Guidelines........................................... 57

© KEBA 2021
Index CP 265/W

© KEBA 2021

CPU 265 Manual

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Translation of the original manual

Project engineering manual V1.03 3

4 Project engineering manual V1.03

2 Safety notes ................................................................................................................ 14

3 Description of the module ......................................................................................... 17

4 Displays and operating elements ............................................................................. 22

5 Mounting and installation instructions .................................................................... 26

Project engineering manual V1.03 5

5.1 General instructions on assembly and removal ............................................... 26

6 Connections and wiring............................................................................................. 35

6 Project engineering manual V1.03

6.10.2 Connection diagram thermocouples .................................................. 51

8 Operating behavior .................................................................................................... 59

Project engineering manual V1.03 7

8.11.2 Switching inductive loads 2 A ............................................................ 70

12 Technical data ............................................................................................................ 82

8 Project engineering manual V1.03

13 Directives, standards and regulations ..................................................................... 89

Project engineering manual V1.03 9

10 Project engineering manual V1.03

1.1 Purpose of the document

Project engineering manual V1.03 11

Target group Knowledge and skills pre-requirement

1.3 Intended use

1.4 Notes on this document

1.4.1 Contents of the document

12 Project engineering manual V1.03

1.4.2 Not contained in this document

1.5 Documentation for further reading

1.6 EtherCAT declaration

EtherCAT® is registered trademark and

Project engineering manual V1.03 13

14 Project engineering manual V1.03

2.2 General safety instructions

Project engineering manual V1.03 15

2.3 Safety instructions for personal safety

2.4 Safety instructions for device maintenance

16 Project engineering manual V1.03

3 Description of the module

3.1 Front view

Fig. 3-1: Front view CP 265/W

3.2 Compact Flash card

Project engineering manual V1.03 17

3.2.1 Precautions when using the CF card

3.2.2 Inserting the Compact Flash card

Fig. 3-2: Inserting the CF card

1) Turn off the power supply.

3.2.3 Removing the Compact Flash card

Fig. 3-3: Removing the Compact Flash card

18 Project engineering manual V1.03

1) Turn off the power supply.

3.3 Type plate

Fig. 3-4: Example type plate

1 ... Manufacturer's address 2 ... Manufacturer

3.4.1 Compact Flash card accessories

3.4.2 Connector strip

Project engineering manual V1.03 19

Socket board Color Number Order no. Weidmüller