Duracarb Catalogue 2019

FROM THE TEAM @ DURACARB...
The Make in India program of Government of India is certain to throw up opportunities as well as challenges across the manufacturing sector
in the times ahead. Differing sizes and segments within the industry will give rise to need for differentiated product and service offerings. We
at Duracarb have acknowledged this need in putting together a SMART INDIAN CHOICE of the complete range of carbide cutting tools to
help our customers realise their objectives of output, quality and productivity at reasonable manufacturing cost.
The youngest member of IMC (International Metalworking Companies), DURACARB will ensure, apart from product and process
excellence, one of the best customer friendly experiences in the market. Our team of qualified application engineers are stationed close to
your place of work and would respond to your needs at a short notice.
Do write to us at [email protected]...
QUALITY @ DURACARB
DURACARB products are manufactured in IMC facilities around the world in compliance with the highest quality, environmental,
occupational health & safety management standards.
Our production systems incorporate automatic quality control procedures and is certified by internationally recognized standards like AS
9100 / ISO 9001, ISO 14001 and OHSAS 18001 to name a few.
Quality control facilities include the metallurgical laboratory, raw metal testing and a machining center for tool performance testing and final
product inspection.
Only the finest products are packaged for entry into Duracarb’s inventory.
2
3
Insert Designation System
1. Shape 3. Tolerance 5. Cuttng Edge Length
A P R
X O H
SPECIAL 135
o
T S W
o
60 90
o
2. Clearance Angle
6. Thickness
C P
7°
11° 01t=1.59 05t=5.56
02t=2.38 06t=6.35
03t=3.18 07t=7.94
D E
15° T3t=3.97 09t=9.52
20° 04t=4.76
N
0°
A P K T 1604 P D R
1 2 3 4 5 6 7 8 9 10
4. Type 7. Corner Radius 9. Edge Condition

Symbol Radius(mm)
04 0.4
T 05 0.5
08 0.8
16 1.6
24 2.4
W 32 3.2
48 4.8
64 6.35
R
8. Parallel Land
10. Hand of Insert

N a
o
Entry Angle (K) Clearance Angle(ao)

R N L
A=45o C=7o
X D=60o P=11 o
E=75o D=15o
SPECIAL P=90o E=20o
X= Special F=25o
N=0o
4
GRADE ISO RANGE FEATURES & APPLICATION
DC210 • For cast iron milling

K05 K20
UNCOATED • Uncoated grade
DC325M • For steel milling
P25 P35
UNCOATED • Uncoated grade
P25 P35 • General machining of steel
DC208 M25 M35 • General machining of stainless steel
UNCOATED N25 N35 • General machining of aluminum alloys and non ferrous materials
P10 P30 • High Speed milling of steel. Excellent wear and heat resistance
DP5015 M10 M30 • General milling of stainless steel
K10 K30 • General milling of cast iron
PVD COATED S10 S30 • General milling of heat-resistant alloy
H10 H30 • High speed milling of hardened steel. Excellent wear resistance
P20 P40 • High Speed milling of steel
DP5025 M20 M40 • High Speed milling of stainless steel
PVD COATED S20 S40 • High Speed milling of heat-resistant alloy
K05 K20 • Prolonged tool life in milling of cast iron
DC9200 N05 N20 • Wear resistance and enhanced substrate
PVD COATED • AlTiAlN
H05 H20
K05 K20 • Prolonged tool life in milling of cast iron
DP7320 N05 N20 • Wear resistance and enhanced substrate
PVD COATED • TiAlN + TiN
H05 H20
P30 P45
M30 M45 • For roughing and low speed applications, high feed machining of steel, stainless steel and cast iron
DC9235 K20 K40 • Coated grade with improved edge strength
PVD COATED N15 N30 • TiCN
S20 S30
P30 P45 • High mechanical shock resistance

DP8330 M25 M40
• PVD TiAlN coating
PVD COATED • For semi-roughing and medium machining applications
S15 S30
• TiAlN + TiN
• Prolonged tool life in milling of steel
DC9300 P15 P40 • Tough enhanced substrate
PVD COATED • TiAlN
• Prolonged tool life in mold & die steel
DP9320 P10 P40 • Wear resistance and toughness enhanced grade
PVD COATED • TiAlN + TiN
P15 P35
M10 M30 • For semi-roughing and medium machining applications
DC9800 K10 K30 • Optimum mechanical shock resistance
PVD COATED S10 S25 • TiAlN
H15 H30
P15 P35
M10 M30
• Prolonged tool life in mold & die steel
DP5320 K10 K30
• Wear resistance and toughness enhanced grade
PVD COATED • For semi -roughing and medium machining applications
S10 S25
• TiAlN + TiN
H15 H30
DC7800 P20 P45 • For heavy duty applications in milling of steel
CVD COATED M30 M45 • Improved edge strength and better toughness
M20 M40
• High mechanical shock resistance.
DP5035 P25 P40
• PVD TiAIN Coating.
PVD COATED K15 K40
• For Semi-roughing and medium Machining applications.
S15 S30
5
Milling Program
SNGU 12 • For general purpose machining of steel, cast iron • 90° Facemill 90F…SN12
• Helical cutting edge for low cutting forces
SOMX 12 • 90° Face mill 90F…SO12

• For general purpose machining of steel,
cast iron
• Helical positive cutting geometry • 90° Endmill 90E…GN11/16

GNMU 11,16 • For steel, Cast iron • 90° Facemill 90F…GN11/16
• High Rake face with Helical cutting edge for

Lower cutting forces and smoother operation
TOMX 10 • For general purpose shoulder machining of alloy
• 90° Endmill 90E…TO10
steel, cast iron & SS
• High positive geometry for lower cutting force • 90° Endmill 90E…AP16
APKT 16 with helical cutting edge • 90° Facemill 90F…AP16
• High positive geometry for lower cutting force

APKT 08 with helical cutting edge
• 90° Endmill 90E…AP08
SNGU • Helical cutting edge for low cutting forces

• Steel, cast iron semi finishing & general purpose • 45° Facemill 45F…SN12
12-XTN machining
SNKU • Helical cutting edge for low cutting forces

• 45° Facemill 45F…SN12
12-XTN • For steel, cast iron general purpose machining
• Helical cutting edge for low cutting forces
SDKT 13 • 45° Face Mill 45F…SD13

• For general purpose machining of steel,
cast iron
ONMU07-M • For cast iron & steel, medium roughing

• 43° Facemill 43FW…ON7
ONHU07-ML • For cast iron & steel medium to light machining
• For general purpose machining of steel, cast iron • 43° Facemill 43FW…ON05
ONMU 05 at depths up to 2.5mm • 43° Endmill 43EW…ON05
• For general purpose face milling & profiling • Endmill ER…L160

• For steel, cast iron • Facemill FR…12
RDMT 10,12
• For general purpose rough face milling & profiling • Endmill ER…L160
• For steel, cast iron • Facemill FR…12
SDMT • High feed face milling. • End mill 10E…SD10

1004-DM • Straight and Helical ramping capabilities • Face mill 10F…SD10
• For steel & Cast Iron • 75° Facemill

SPKN 12
SPKR 12 • Lower cutting force for low carbon steel and
• 75° Facemill
stainless steel
• For Cast Iron • 90° Facemill
TPKN 22
• For Steel • 90° Facemill
TPKR 22
• Lower cutting force for low carbon
• 90° Facemill
steel and stainless steel
6
D2-Mill (90o Facemill)
Ød
H
ap
ØD
Ø(D+0.7)
Dimension(mm) Weight
Designation Insert Mounting Bolt
D d H Arbour Style (Kg)
90F4 D50-22R-SN12 4 50 22 40 A 0.3 SH M10 X 1.5 X 30
90F5 D63-22R-SN12 5 63 22 40 A 0.5 SH M10 X 1.5 X 30
90F6 D80-27R-SN12 6 80 27 50 A 1.2 SH M12 X 1.75 X 35
90F9 D80-27R-SN12 9 80 27 50 A 1 SH M12 X 1.75 X 35
SNGU 120508-M
90F8 D100-32R-SN12 8 100 32 50 A 1.6 SH M16X2X30
90F11 D100-32R-SN12 11 100 32 50 A 1.4 SH M16X2X30
90F9 D125-40R-SN12 9 125 40 63 B 3.1 -
90F14 D125-40R-SN12 14 125 40 63 B 3 -
Component
Screw Wrench
DS 40B100I-TS DTTW-15
SNGU 12...M Pg - 27 Pg - 35
t
R
90 o
d
ap
Dimension(mm) Coated Uncoated

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
SNGU 120508-M 12.7 0.5 0.8 6.0 1.6
7
D-Mill (90° Facemill)
Ød
H
ØD
Dimension (mm) Weight

Designation Insert (kg) Mounting Bolt
D d H Arbor style
90F4-D50-22R-SO12 4 50 22 40 A 0.31 SH M10 X 1.5 X 30
90F5-D63-22R-SO12 5 63 22 40 A 0.43 SH M10 X 1.5 X 30
SOMX
90F6-D80-27R-SO12 6 80 27 50 A 1.13 SH M12 X 1.75 X 35
120508PEER-DM
90F8-D100-32R-SO12 8 100 32 50 A 1.81 SH M16 X 2 X 35
90F10-D125-40R-SO12 10 125 40 63 B 3.23 -
Component
Screw Wrench
DS40B100I - TS DTTW-15
Cutting Arbor
Condition Style
Pg - 30 Pg - 35
SOMX 12
R
90
°
d
ap
t
a
Dimension (mm) Coated Uncoated

DC9200
DC9300
DC7800
DP5035
DP7320
DP5320
DC210
Insert Designation ap a
d t R
SOMX
12.5 5.2 0.8 7.0 2.5
120508PEER-DM
8
D2-Mill (90° Endmill)
ØD
Ød
ap

Designation Insert (kg)
D d L l ap
90E2-02020-GN11-L150 2 20 20 150 40 10 0.32
GNMU 110605R-M
90E3-02525-GN11-L150 3 25 25 150 40 10 0.5
GNHU 110608R-M
90E4-03232-GN11-L150 4 32 32 150 40 10 0.8
90E2-03232-GN16-L150 2 32 32 150 45 14.5 0.8
GNMU 161008R-M
90E3-04032-GN16-L150 3 40 32 150 45 14.5 0.9
Component
Screw Wrench
Designation
90E..........GN11 DS 30085I/HG-TS DTDW-9

90E..........GN16 DS 50B106I/HG-TS DTDW-20
Through coolant
X Non-Through coolant
Pg - 29
GNMU 11, 16 / GNHU 11

d1 90o
t a
d ap
R
Insert Designation
d d1 t R a ap DP5320 DC9200 DP7320 DC9300 DC9800 DP5035 DC210 DC325M
GNMU 110605R-M 11.00 7.10 6.6 0.50 1.20 10.0
GNHU 110608R-M 11.00 7.10 6.6 0.80 1.20 10.0
GNMU 161008R-M 15.60 11.50 9.9 0.80 1.80 14.5
9
D2-Mill (90° Facemill)
d d
H H
ap ap
D D
Fig.1 Fig.2

Designation Insert Fig. Mounting Bolt
D d H ap (Kg)
90F4-D40-16R-GN11 4 40 16 40 10 0.3 1 SH M8X1.25X25
90F5-D50-22R-GN11 5 50 22 40 10 0.4 1 SH M10X1.5X30
GNMU 110605R-M
90F6-D63-22R-GN11 6 63 22 40 10 0.6 1 SH M10X1.5X30
GNHU 110608R-M
90F8-D80-27R-GN11 8 80 27 50 10 1.1 1 SH M12X1.75X35
90F9-D100-32R-GN11 9 100 32 50 10 2.0 X 2 -
90F4-D50-22R-GN16 4 50 22 40 14.5 0.4 1 SH M10X1.5X30
90F4-D63-22R-GN16 4 63 22 40 14.5 0.6 1 SH M10X1.5X30
GNMU 161008R-M
90F7-D80-27R-GN16 7 80 27 50 14.5 1.2 1 SH M12X1.75X35
90F8-D100-32R-GN16 8 100 32 50 14.5 2.1 X 2 -
Component
Screw Wrench
Designation
90F..........GN11 DS 30085I/HG-TS DTDW-9 -

90F..........GN16 DS 50B106I/HG-TS - DTTW-20
Through coolant
Pg - 29 Pg - 35
GNMU 11, 16 / GNHU 11

90o
t d1
a
d ap
R
Insert Designation
d d1 t R a ap DP5320 DC9200 DP7320 DC9300 DC9800 DP5035 DC210 DC325M
GNMU 110605R-M 11.00 7.10 6.6 0.50 1.20 10.0
GNHU 110608R-M 11.00 7.10 6.6 0.80 1.20 10.0
GNMU 161008R-M 15.60 11.50 9.9 0.80 1.80 14.5
10
D-Mill (90° Endmill)
ØD
Ød
ap
H

Designation Insert
D d H L ap (Kg)
90E2-02020W-TO10-L110 2 20 20 30 110 6 0.6
TOMX 100408
90E3-02525W-TO10-L110 3 25 25 30 110 6 0.8
PDTR-DM
90E4-03232W-TO10-L130 4 32 32 40 130 6 0.9
Component
Designation
Screw Wrench
90E.........TO10 DS 25C065I/HG DTDW-8
Pg - 29
TOMX 1004
90
°
d
ap
t a R

DC350M
DC9235
DC9200
DC9300
DC9800
DP7320
DP5035
DC210
Insert Designation ap
d t R a
TOMX 100408 PDTR-DM 7.5 4.2 0.8 1.5 6
11
d
D
ap
L1

Designation Insert
D d L L1 ap (Kg)
90E2-01616-AP08-L90 2 16 16 90 25 6.5 0.12
90E2-01616-AP08-L145 2 16 16 145 30 6.5 0.21
90E2-02020-AP08-L170 2 20 20 170 40 6.5 0.39
APKT 080308R
90E3-02020-AP08-L110 3 20 20 110 30 6.5 0.24
APKT 080316R
90E3-02525-AP08-L110 3 25 25 110 30 6.5 0.38
90E2-03232-AP08-L250 2 32 32 250 65 6.5 1.49
90E4-03225-AP08-L130 4 32 25 130 60 6.5 0.57
Component
Screw Wrench
DS25055I/HG-TS, *DS25075I/HG-TS DTDW-9

DTDW-20
Pg - 27,33
APKT...0803
R
90
d1
o
ap
d
a t
Dimension (mm) Coated

DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
d d1 t R a
APKT 080308R 9 6.21 3.6 0.8 1.0 6.5
APKT 080316R 9 6.21 3.6 1.6 0.8 6.5
12
ØD
Ød
l

D d L l
90E2-02525-AP16-L100 2 25 25 100 39 0.3
90E2-02525-AP16-L210 2 25 25 210 40 0.7
90E3-03232-AP16-L110 APKT 160408 PDSR 3 32 32 110 33 0.6
90E2-03232-AP16-L250 2 32 32 250 65 1.4
90E3-03232-AP16-L200 3 32 32 200 65 65
Component
Screw Wrench
*DS40080I-TS, Ds40093I-TS DTDW-9

* For Ø25 cutter DTDW-20
Pg - 26,33
APKT 160408 PDSR

20 o
R 90 O
ap
d
a t
d1

DC325M
DP7320
DC9200
DC9300
DC9800
DP5320
DP8330
DP9320
DP5320
DP5035
DC210
Insert Designation
d d1 a t R ap
APKT 160408 PDSR 16.4 9.45 1.7 5.25 0.8 13
13
Ød
Ød
H
ap
ap
ØD ØD
Fig.1 Fig.2
Dimension (mm)
Designation Insert Fig. Mounting Bolt
D d H
90F4-D40-16-AP16 4 40 16 40 1 -
90F5-D50-22-AP16 5 50 22 40 1 SH M10 X 1.5 X 30
90F6-D63-22-AP16 APKT 160408 PDSR 6 63 22 40 1 SH M10 X 1.5 X 30
90F7-D80-27-AP16 7 80 27 50 1 SH M12 X 1.75 X 35
90F8-D100-32-AP16 8 100 32 50 2 -
Component
Screw Wrench
*DS40093I-TS, DS40120I-TS DTTW-15

* For Ø40-Ø63 cutter
Pg - 26,33 Pg - 35
APKT 160408 PDSR

20 o
R 90 O
ap
d
a t
d1

DC325M
DC9200
DC9300
DC9800
DP7320
DP5320
DP8330
DP9320
DP5320
DP5035
DC210
Insert Designation
d d1 a t R ap
APKT 160408 PDSR 16.4 9.45 1.7 5.25 0.8 13
14
Ød
H
45
°
ap
ØD
Ø D1
Dimension (mm) Weight Arbour

D D1 d H (Kg) style
45F5-D50-22R-SN12 5 50 64.5 22 40 0.42 A SH M10 X 1.5 X 30
45F6-D63-22R-SN12 6 63 77.5 22 40 0.61 A SH M10 X 1.5 X 30
45F7-D80-27R-SN12 7 80 94.5 27 50 1.37 A SH M12 X 1.75 X 30
45F10-D80-27R-SN12 SNKU 1205 XTN 10 80 94.5 27 50 1.3 A SH M12 X 1.75 X 30
45F8-D100-32R-SN12 SNGU 1205 XTN 8 100 114.5 32 50 2.11 B -
45F12-D100-32R-SN12 12 100 114.5 32 50 2.1 B -
45F10-D125-40R-SN12 10 125 139.5 40 63 3.45 B -
45F15-D125-40R-SN12 15 125 139.5 40 63 3.4 B -
Component
Screw Wrench
DS40B100I-TS, DTTW-15
SNKU / SNGU 12 Pg - 28 Pg - 35
R t
45
d
a
ap

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
SNKU 1205 XTN 12.7 6.3 0.8 6 1.0 l l l l l l

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
SNGU 1205 XTN 12.7 6.3 0.8 6 1.0 l l l l l
15
Ød
H
45°
ap
ØD
(ØD + 12.6)
Max Dia
Dimension (mm)
Weight
Designation Insert Arbour Mounting Bolt
D d H (Kg)
style
45F4-D50-22R-SD13 4 50 22 40 A 0.46 SH M10 X 1.5 X 30
45F5-D63-22R-SD13 5 63 22 40 A 0.74 SH M10 X 1.5 X 30
45F6-D80-27R-SD13 6 80 27 50 A 1.42 SH M12 X 1.75 X 35
45F8-D80-27R-SD13 8 80 27 50 A 1.81 SH M12 X 1.75 X 35
SDKT 1305 XTR-M
45F8-D100-32R-SD13 8 100 32 50 B 2.4 -
45F10-D100-32R-SD13 10 100 32 50 B 2.1 -
45F10-D125-40R-SD13 10 125 40 63 B 3.7 -
45F12-D125-40R-SD13 12 125 40 63 B 3.8
Component
Screw Wrench
DS40B100I-TS, DTTW-15
SDKT 13 Pg - 30 Pg - 35
R
45
d
a2
a1 t a2 ap

DC9200
DC9300
DC9800
DP5035
DP7320
DP5320
Insert Designation
DC210
d t R ap a1 a2
SDKT 1305 XTR-M 13.76 5.9 0.5 4.0 2.0 2.5 l l l l l l
16
Ød
H
43
°
ap
ØD
ØD1

Designation Insert style Mounting Bolt
D D1 d H (Kg)
43FW3 D40-16R-ON05 3 40 48.2 16 40 0.26 A SH M8X1.25X30
43FW4 D40-16R-ON05 4 40 48.2 16 40 0.24 A SH M8X1.25X30
43FW5 D50-22R-ON05 5 50 58.2 22 40 0.36 A SH M10X1.5X30
43FW7 D63-22R-ON05 7 63 71.2 22 50 0.8 A SH M10X1.5X30
43FW8 D80-27R-ON05 ONMU 050505-M 8 80 88.2 27 50 1.3 A SH M12X1.75X30
43FW10 D80-27R-ON05 ONMU 050508-M 10 80 88.2 27 50 1.24 A SH M12X1.75X30
43FW10 D100-32R-ON05 10 100 108.2 32 50 2.2 A SH M16X2X30
43FW12 D100-32R-ON05 12 100 108.2 32 50 2 A SH M16X2X30
43FW12 D125-40R-ON05 12 125 133.2 40 63 3.6 B
43FW15 D125-40R-ON05 15 125 133.2 40 63 3.5 B
Component
Designation
Screw Wrench
43EW........ON05 DS 40B100I DTTW-15
ONMU 05 Pg - 28 Pg - 35
d t
43
°
R
ap

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
ONMU 050505-M 12.7 5 0.5 2.5 0.8 l l l l l
ONMU 050508-M 12.7 5 0.8 2.5 0.5 l l l
17
D2-Mill (43° Endmill)
Ød
D
D1
ap
L1
L

Designation Insert
D D1 d L1 L ap (Kg)
43EW3-02525W-ON05-L110 3 25 33.2 25 40 110 2.5 0.6
ONMU 050505-M
43EW3-03232W-ON05-L110 3 32 40.2 32 40 110 2.5 0.8
ONMU 050508-M
43EW4-04032W-ON05-L110 4 40 48.2 32 40 110 2.5 0.9
Component
Designation
Screw Wrench
43EW........ON05 DS 40B100I DTTW-15
ONMU 05 Pg - 28
d t
43
°
R
ap

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
ONMU 050505-M 12.7 5 0.5 2.5 0.8 l l l l l
ONMU 050508-M 12.7 5 0.8 2.5 0.5 l l l
18
H
43
o
ap
D
D1

Designation Insert style Mounting Bolt
D D1 d H (Kg)
43FW5-D63-22R-ON07 5 63 75.2 22 50 0.72 A SH M10 X 1.5 X 30
43FW6-D80-27R-ON07 6 80 92.2 27 50 1.15 A SH M12 X 1.75 X 30
43FW8-D80-27R-ON07 8 80 92.2 27 50 1.2 A SH M12 X 1.75 X 30
43FW7-D100-32R-ON07 7 100 112.2 32 60 2.46 A SH M16 X 2 X 30
ONMU 070608-M
43FW10-D100-32R-ON07 10 100 112.2 32 60 2.5 A SH M16 X 2 X 30
ONHU 070608-ML
43FW8-D125-40 R-ON07 8 125 137.2 40 63 3.0 B -
43FW13-D125-40 R-ON07 13 125 137.2 40 63 3.1 B -
43FW10-D160-40 R-ON07 10 160 172.2 40 63 5.2 C SH M20 X 2.5 X 40
43FW15-D160-40 R-ON07 15 160 172.2 40 63 5.4 C SH M20 X 2.5 X 40
Component
Screw Wrench
DS50C130I/HG-TS DTTW-20
ONMU / ONHU Pg - 28 Pg - 35
d t
43
o
a R
ap

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
ONMU 070608-M 19 06 0.8 4 1.0 l l l l l

DC325M
DC9200
DC9300
DC9800
DP5320
DP7320
DP5035
Insert Designation
DC210
d t R ap a
ONHU 070608-ML 19 06 0.8 4 1.7 l l l l l
19
D-Mold (Button Endmill)
ØD
Ød
L1
Dimension(mm) Weight Component

D L d L1 Screw Wrench
ER2-02020W-10-L160 RDMT 1003-DM 2 20 160 20 60 0.3
DS 35070I/HG-TS
ER2-02525W-10-L160 RDMT 1003-DR 2 25 160 25 60 0.5
DTDW-15
RDMT 12T3-DM
ER3-03232W-12-L160 3 32 160 32 64 0.7 DS 35085I/HG-TS
RDMT 12T3-DR
Pg -29
RDMT10, RDMT12
Ød
ap
15
o
Dimension(mm) Coated
d t R DP5320 DC9200 DP7320 DC9300 DC9800 DP5035
RDMT 1003-DM 10 3.18 5 5
RDMT 12T3-DM 12 3.97 6 6
RDMT 1003-DR 10 3.18 5 5
RDMT 12T3-DR 12 3.97 6 6
20
D-Mold (Button Facemill)
d1
H
D
Dimension(mm) Weight Arbour

D H d1 d (kg) style
FR4-D50-22-12 RDMT 12T3-DM 4 50 40 48 22 0.2 A SH M10 X 1.5 X 30
FR4-D52-22-12 RDMT 12T3-DR 4 52 40 48 22 0.2 A SH M10 X 1.5 X 30
Component
Screw Wrench
DS 35085I/HG-TS DTDW-15
Pg - 29 Pg - 35
RDMT12
Ød
ap
15
o
Insert Designation ap R
d t DP5320 DC9200 DC9235 DC9300 DC9800 DP5035
RDMT 12T3-DM 12 3.97 6 6
RDMT 12T3-DR 12 3.97 6 6
21
D-Feed (High Feed End Mill)
Fig.1
ØD1
ØD
Ød
ap
L1
ØD1
ØD
Ød
ap
L1
L
Fig.2
Designation Insert Ap (kg) Fig
D D1 d L1 L
10E2-D25-25-SD10-L150 2 25 11.5 25 70 150 1.2 0.5 1
10E3-D32-32-SD10-L160 3 32 18.5 32 70 160 0.8 1
10E3-D32-32-SD10-L220 SDMT 1004-DM 3 32 18.5 32 120 220 1 1
10E4-D40-32-SD10-L180 4 40 26.5 32 40 180 1 2
10E4-D40-32-SD10-L250 4 40 26.5 32 40 250 1.4 2
Through coolant
Pg - 31, 32
Component
Screw Wrench
DS 35D100I/HG DTDW-15
SDMT 1004
d t
R
ap
d t R DP8330 DP7320 DP5320 DC9200 DP8330 DC9800
SDMT 1004- DM 10.3 4.3 1.5 1.2
22
D-Feed (High Feed Face Mill)
Ø d1
Ød
H
Ø D1
ØD
Designation Insert Ap Mouting Bolt
D D1 d d1 H (kg)
10F4-D40-16R-SD10 4 40 26.5 16 38 40 1.2 0.19 SH M8X1.25X25
10F5-D50-22R-SD10 5 50 36.5 22 48 50 0.43 SH M10X1.5X30
SDMT 1004-DM
10F5-D52-22R-SD10 5 52 38.5 22 50 50 0.49 SH M10X1.5X30
10F6-D63-22R-SD10 6 63 49.5 22 60 50 0.72 SH M10X1.5X30
Through coolant
Pg - 31, 32 Pg - 35
Component
Screw Wrench
DS 35D100I/HG DTDW-15
SDMT 1004
d t
R
ap
d t R DP8330 DP7320 DP5320 DC9200 DP8330 DC9800
SDMT 1004- DM 10.3 4.3 1.5 1.2
23
D-Mill (ISO Inserts)
TPKN 22 & TPKR 22

90o
d 90º
a ap
ap d
o
11º 11 a
t t
R0.8(TPKR 22)
DC325M
DC9200
DC9235
DC9300
DC9800
DC7800
DP7320
DP8330
DP9320
DP5320
DP5035
Insert Designation
DC210
d t a b ap
TPKN 2204 PDR-HPN 12.7 4.76 1.7 1.1 16
TPKN 2204 PDSR-HPN 12.7 4.76 1.8 0.9 16
TPKR 2204 PDR - DM 12.7 4.76 1.72 - 18
SPKN 12 & SPKR 12

a 75o
75º 15o
d
d
11º ap a ap
t SPKR 12

DC325M
DC9200
DC9235
DC9300
DC9800
DC7800
DP7320
DP8330
DP9320
DP5320
DP5035
Insert Designation
DC210
d t a b R ap
SPKN 1203 EDR - HPN 12.7 3.18 1.4 1.0 - 9.5
SPKN 1203 EDSR - HPN 12.7 3.18 1.33 1.0 - 9.5
SPKR 1203 EDR - DM 12.7 3.18 1.70 - 0.8 8
24
Technical Information
Recommended Conditions for SPKN/SPKR 12, TPKN/TPKR 22.

Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade***
(mm) (m/min) SPKN(R)/TPKN(R)/SEKN/TEKN
1.0 305 0.10 - 0.15
Low Carbon Steel 85 - 175 2.5 275 DC9300, DC325M 0.10 - 0.15
7.5 240 0.10 - 0.15
1.0 245 0.10 - 0.15
High Carbon Steel 175 - 225 2.5 210 DC9300, DC325M 0.10 - 0.15
7.5 180 0.10 - 0.15

P
1.0 210 0.10 - 0.15
Alloy Steel 275 - 325 2.5 180 DC9300, DC325M 0.10 - 0.15
7.5 135 0.10 - 0.12
1.0 125 0.05 - 0.15
Tool Steel 200 - 250 2.5 110 DC9300, DC325M 0.10 - 0.15
7.5 90 0.10 - 0.12
1.0 210 0.10 - 0.15

Stainless Steel
- 2.5 180 DC9300, DC325M 0.10 - 0.15
300 Series
7.5 150 0.10 - 0.12
M
1.0 275 0.10 - 0.15
Stainless Steel
- 2.5 230 DC9300, DC325M 0.10 - 0.15
400 Series
7.5 210 0.10 - 0.12
1.0 260 0.10 - 0.15
Grey Cast Iron 190 - 220 2.5 230 DC9200 0.10 - 0.15
7.5 200 0.10 - 0.15

K
1.0 230 0.10 - 0.15
Ductile Cast Iron 140 - 200 2.5 200 DC9200 0.10 - 0.15
7.5 170 0.10 - 0.15
1.0 500+ 0.15 - 0.50
N Aluminium Alloy - 2.5 450+ DC210 0.15 - 0.35
7.5 360+ 0.15 - 0.35
1.0 45 0.10 - 0.12
Heat-Resistance Alloy - 2.5 30 DC9300 0.10 - 0.12
7.5 25 0.10 - 0.12

S
1.0 75 0.10 - 0.12
Titanium Alloy - 2.5 50 DC9300 0.10 - 0.12
7.5 35 0.10 - 0.12
Reduce speed by 20% when channel milling

***In order of preference, uncoated carbide reduce speed 20%
25
Recommended Conditions for APKT 16

Ap Speed Fz (mm/tooth)
ISO Material Hardness (HB) Recommended Grade
(mm) (m/min) APKT 16
1.0 350 0.10 - 0.25
Low Carbon Steel 85 - 175 3.5 320 DC9300 0.10 - 0.22
7.0 280 0.10 - 0.20
1.0 260 0.10 - 0.22
High Carbon Steel 175 - 225 3.5 230 DC9300 0.10 - 0.20
7.0 180 0.10 - 0.20

P
1.0 230 0.10 - 0.20
Alloy Steel 275 - 325 3.5 180 DC9300 0.10 - 0.15
7.0 150 0.10 - 0.12
1.0 140 0.10 - 0.18
Tool Steel 200 - 250 3.5 120 DC9300 0.10 - 0.15
7.0 90 0.10 - 0.12
1.0 210 0.10 - 0.15

Stainless Steel
- 2.5 180 DC9300, DC325M 0.10 - 0.15
300 Series
7.5 150 0.10 - 0.12
M
1.0 275 0.10 - 0.15
Stainless Steel
- 2.5 230 DC9300, DC325M 0.10 - 0.15
400 Series
7.5 210 0.10 - 0.12
1.0 300 0.10 - 0.25
Grey Cast Iron 190 - 220 3.5 250 DC9200 0.10 - 0.20
7.0 200 0.10 - 0.15

K
1.0 280 0.10 - 0.22
Ductile Cast Iron 140 - 200 3.5 220 DC9200 0.10 - 0.18
7.0 150 0.10 - 0.15

Reduce speed by 25% when endmill diameter is less than 18mm and DOC is bigger than 3.5mm
Reduce speed by 20% for facemills when slotting
26
Recommended Conditions for SNGU 12

D.O.C(mm) Speed Feed(mm/tooth)
ISO Material Brinell Recommended Grades
(m/min)
Low Carbon Steel 85-175 1.0-5.0 180-300 DC9800, DP5035, DP5320 0.10-0.22
High Carbon Steel 175-225 1.0-5.0 130-280 DC9800, DP5035, DP5320 0.10-0.20
P
Alloy Steel 275-325 1.0-5.0 120-250 DC9800, DP5035, DP5320 0.10-0.20
Tool Steel 200-250 1.0-5.0 80-200 DP8330, DP5035, DC9800 0.10-0.18
Stainless 300 series - 1.0-5.0 80-170 DP5035, DC9800, DC9300 0.10-0.18

M
Stainless 400 series - 1.0-5.0 100-210 DP5035, DC9800, DC9300 0.10-0.15
Grey Cast Iron 190-220 1.0-5.0 140-220 DC9200, DP7320 0.10-0.25

K
Nodular Cast Iron 140-200 1.0-5.0 140-220 DC9200, DP7320 0.10-0.22
N Aluminium - 1.0-5.0 400-500 DC210 0.10-0.30
High - Temp Alloy Inconel - 1.0-5.0 50-80 DP8330, DP5035, DC9800 0.1-0.12
S
Titanium Alloy - 1.0-5.0 55-90 DC9800, DP5035 0.10-0.12
Recommended Conditions for APKT 08

(m/min)
P
Alloyed Steel 275-325 1.0-6.0 120-250 DC9800, DP5035 0.07-0.15
Stainless 300 Series - 1.0-6.0 80-170 DP5035, DC9800, DC9300 0.05-0.12

M

K
N Aluminium - 1.0-6.0 350-500 DC210 0.1-0.3
S
27
Recommended Conditions for ONHU 07, ONMU 07

(m/min)
Low Carbon Steel 190-220 1.0-4.0 180-300 DC9300 0.10-0.25
High Carbon Steel 140-190 1.0-4.0 130-280 DC9300 0.10-0.25

P
Alloy Steel 190-280 1.0-4.0 120-250 Dc9800, DP5035, DP5320 0.10-0.25
Tool Steel 85-175 1.0-4.0 80-200 DP9320 0.10-0.25
Stainless 300 series 175-225 1.0-4.0 80-170 DC9800, DP5035, DP5320 0.10-0.25
M
Stainless 400 series 275-325 1.0-4.0 100-210 DP5320 0.10-0.25

K
Recommended Conditions for ONMU 05

(m/min)
Low Carbon Steel 85-175 1.0-2.5 180-300 DC9300 0.10-0.22

P
Alloy Steel 275-325 1.0-2.5 120-250 Dc9800, DP5035, DP5320 0.10-0.20
Tool Steel 200-250 1.0-2.0 80-200 DP5320, DC 9320 0.10-0.18
Stainless 300 series 1.0-2.5 80-170 DC9800, DP5035, DP5320 0.10-0.15

M
Stainless 400 series 1.0-2.5 100-210 DC9800, DP5035, DP5320 0.10-0.15

K
Recommended Conditions for SNKU12 / SNGU 12

(m/min)
P
Alloyed Steel 275-325 1.0-6.0 120-250 DC9800, DP5035, DC9800 0.10-0.20

M
Grey Cast Iron 190-220 1.0-6.0 140-220 DC9200 0.10-0.25

K
Nodular Cast Iron 140-200 1.0-6.0 140-220 DC9200 0.10-0.22
N Aluminium - 1.0-6.0 400-500 DC210 0.10-0.30
S
28
Recommended Conditions for RDMT 10, 12

Speed Feed(mm/tooth)
(m/min) D 10 D 12
Low Carbon steel 85-175 220-300 DC9800, DP5035, DP5320 0.12-0.44 0.13-0.59
High Carbon Steel 175-225 150-200 DC9800, DP5035, DP5320 0.12-0.40 0.13-0.52
P
Alloyed Steel 275-325 100-180 DC9800, DP5035, DC9800 0.12-0.34 0.13-0.45
Tool Steel 200-250 85-150 DP8330, DP5035, DC9800 0.12-0.34 0.13-0.45
Stainless 300 Series - 110-180 DP5035, DC9800, DC9300 0.12-0.40 0.13-0.52

M
Stainless 400 Series - 110-220 DP5035, DC9800, DC9300 0.12-0.40 0.13-0.52
Inconel Hastelloy Waspalloy - 25-45 DP8330, DP5035, DC9800 0.09-0.28 0.10-0.37

S
Titanium 6Al-4V - 35-60 DC9800, DP5035 0.09-0.28 0.10-0.37
Recommended Conditions for GNMU 11

AP (mm) Speed Feed (mm/tooth)
ISO Material Hardness (HB) Recommended Grades
(m/min)
P Alloy Steel 275-325 1.0-7.0 150-230 DC5320 0.05-0.25
Tool Steel 200-250 1.0-7.0 90-140 DC5320 0.05-0.25
Stainless Steel 300 series 1.0-7.0 150-240 DC5320 0.05-0.25

M
Recommended Conditions for GNMU 16

AP (mm) Speed Feed (mm/tooth)
ISO Material Hardness (HB) Recommended Grades
(m/min)
P Alloy Steel 275-325 1.0-10.0 150-230 DC5320 0.05-0.25
Tool Steel 200-250 1.0-10.0 90-140 DC5320 0.05-0.25

M
Recommended Conditions for TOMX 10

(m/min)
Low Carbon Steel 85-175 1.0-6.0 180-300 Dc9235, DC9800 0.10-0.25
High Carbon Steel 175-225 1.0-6.0 130-280 DC9235, DC9800 0.10-0.20

P
Alloy Steel 275-325 1.0-6.0 120-250 DC9235, DC9800 0.10-0.20
Tool Steel 200-250 1.0-4.0 80-200 DC9800, DC9235 0.10-0.18
Stainless 300 series - 1.0-5.0 80-170 DC9800 0.10-0.15

M
Stainless 400 series - 1.0-5.0 100-210 DC9800 0.10-0.15
Grey Cast Iron 190-220 1.0-6.0 140-220 DC9200 0.10-0.25

K
Nodular Cast Iron 140-200 1.0-6.0 140-220 DC9200 0.10-0.22
29
Recommended Conditions for SOMX 12

(m/min)
P
Alloyed Steel 275-325 1.0-6.0 120-250 DC9800, DP5035, DP5320 0.10-0.20

M

K
N Aluminium - 1.0-6.0 400-500 DC210 0.10-0.30
S
Titanium Alloy - 1.0-6.0 55-90 DC9800, DP5035 DP5320 0.10-0.12
Recommended Conditions for SDKT 13

(m/min)
P
Alloyed Steel 275-325 1.5-4.0 120-250 DC9800, DP5035, DP5320 0.10-0.20

M

K
N Aluminium - 1.0-4.0 400-500 DC210 0.10-0.30
S
Titanium Alloy - 1.0-3.0 55-90 DC9800, DP5035 DP5320 0.10-0.12
30
Recommended cutting conditions for SDMT 10

ISO Material Condition Tensilo Hardness Material coated
strength HB No.
(N/mm2) DP5320 DP9320 DC7800 DP8330 DC9235 DP7320
Non-alloy <0.25%C Annealed 420 125 1 220-370 250-410 160-270 170-250 150-210
steel, <=0.25%C Annealed 650 190 2 180-310 200-380 140-210 130-220 120-200
cast steel,
free <0.55%C Quenched and temperd 850 250 3 115-195 140-230 90-160 90-170 70-140
cutting
<=0.55%C Annealed 750 220 4 130-210 160-250 100-170 100-190 90-150
steel
Quenched and temperd 1000 300 5 115-175 135-195 80-140 70-160 60-130
P Low alloy steel and Annealed 600 200 6 175-265 190-290 140-200 150-220 130-170
cast steel 930 275 7 130-215 150-240 90-160 110-190 70-150
(less then 5%of Quenched and
alloying elements) temperd 1000 300 8 105-185 135-225 70-150 80-160 60-110
1200 350 9 95-160 120-190 60-110 70-120 50-100
High alloy steel, cast Annealed 680 200 10 85-155 100-150 60-90 70-110 50-80
steel and tool steel Quenched and temperd 1100 325 11 75-135 90-140 50-90 60-100 40-80
Ferritic / martensitic 680 200 12 115-270 90-210 75-170
Stainless steel
M and cast steel
Martensitic 820 240 13 100-230 70-160 60-130
Austenitic 600 180 14 120-275 100-210 80-180
Gray cast iron Ferritic 160 15 200-390

(GG) Pearlitic 250 16 160-300
Cast iron nodular Ferritic 180 17 130-250

K (GGG) Pearlitic 260 18 110-210
Ferritic 130 19 210-330
Malleable cast iron
Pearlitic 230 20 130-280
Aluminium - wrought Not cureable 60 21

alloy cured 100 22
Aluminium <=12% Si Not cureable 75 23

cast Cured 90 24
alloyed
>12% Si High temp 130 25
N
>1% Pb Free cutting 110 26
Copper
Brass 90 27
alloys
Electrolitic copper 100 28
Duro plastics, fiber plastics 29
Non metallic
Hard rubber 30
Annealed 200 31 40-80 30-65
Cured 280 32 30-60 20-45
High temp Fe based
alloys Annealed 250 33 35-70 25-50
Ni of
Cured 350 34 30-60 20-40
S Co based
Cast 320 35 35-65 20-45
36 90-130 60-100
Titanium
Ti alloys Alpha+beta alloys cured 37 35-70 25-55
Hardened 55HRC 38 40-75
Hardened steel
Hardened 60HRC 39 30-55
H
Chilled cast iron Cast 400 40
Cast iron nodular Hardened 55HRC 41
Steel Stainless steel Cast iron Nonferrous High temp. alloys Hardened steel
31
Programming technical data

1.Recommended ramping angle
• Straight ramping • Helical ramping
Max. ap
Max. ramping
angle Aº
Pitch
L D
SDMT 1004-DM
Cutter Dia Straight Ramp down Helical Ramp down
D1 Max. Ramp (A ) Max. ap (mm) Min. Length (L) Min. Dia (HD) Max. Dia (HD) Max. Pitch/Rev
25 2.3 1.2 10 36 45 1.2
32 2 1.2 17 57 59 1.2
40 1.5 1.2 25 66 75 1.2
50 1.3 1.2 35 86 95 1.2
63 1 1.2 48 112 121 1.2
A:O
ver
cut
R
B: Un-machined
B
A
Corner ‘r’ Program Un- Machined
Over Cut
Material Thickness
1.75 0 0.46
SDMT 1004-DM 2 0 0.44
2.25 0.02 0.42
2.5 0.1 0.4
3 0.27 0.36
3.5 0.47 0.32
32

Max. ap
Max. ramp 'A'
Pitch
L D1
APKT 16
35 1.5
25 2.7 13 276
50 3.7
49 1.6
32 1.7 13 438
64 3.0
65 1.8
40 1.3 13 572
80 2.9
85 1.7
50 0.9 13 827
100 2.5
111 1.9
63 0.7 13 1064
126 2.4
145 1.8
80 0.5 13 1489
160 2.2
185 1.9
100 0.4 13 1862
200 2.2
APKT 08
23 1.3
16 3.3 6.5 112
32 2.9
31 1.3
20 2.1 6.5 177
40 2.3
41 1.3
25 1.5 6.5 248
50 2.0
55 1.3
32 1 6.5 372
64 1.7
33

Max. ap
Max. ramp 'A'
Pitch
L D1
TOMX 10
33 1.1
20 1.5 6 229
40 1.6
43 1.2
25 1.2 6 286
50 1.6
57 1.3
32 1 6 381
64 1.6
34
Mounting Reference for Milling Cutter (Metric Abore Style)

D1
d
A
B
E
Fig.A Fig.B
d1
d2
D
D1 D1
D1
d d
A d
A A
B B B
E E E
101.6
d3
177.8 D
d2
d2
D
D
Fig.C Fig.D Fig.E
Dimension (mm)
D1 Fig.
D d A B E d1 d2 d3
For Mold & Die For General
32 16 8.4 5.6 20 30 - - - - E
32 16 8.4 5.6 20 30 - 9 13.5 - A
40 16 8.4 5.6 20 38 - 9 13.5 - A
40 16 8.4 5.6 20 38 - 9 13.5 - A
50 22 10.4 6.3 22 47 - 11 17 - A
63 22 10.4 6.3 22 47 - 11 17 - A
80 27 12.4 7 28 58 70 13 22 - A
100 32 14.4 8 26 66 85 18 26 - A
100 32 14.4 8 26 66 85 - 46 - B
125 40 16.4 9 32 85 - - 56 - B
160 40 16.4 9 32 110 - - 90 66.7 C
200 60 25.7 14 40 130 - - 132 101.6 C
250 60 25.7 14 40 160 - - 150 101.6 C
315 60 25.7 14 40 220 - - 220 - D
Mounting Bolt SH Type

Dimension (mm) Cutter
Designation
D L L1 T E Size
L
E L1 SH M8X1.25X30(-C) 13 38 8 8 6 40
SH M10X1.5X30(-C) 16 40 10 10 8 50, 63
SH M12X1.75X35(-C) 18 47 12 12 10 80
T D SH M16X2X35(-C) 24 51 16 16 14 100
LH Type
Dimension (mm) Cutter
Designation
D L L1 T E Size
LH M10X1.5X25(-C) 16 31.5 6.5 10 8 50, 63
LH M12X1.75X30(-C) 18 36.9 6.9 12 10 80
LH M16X2X35(-C) 24 45 16 16 14 100
• "-C": Bolt with hole for internal coolant
35
End
End
36
End Solid Carbide
Designation System
Number of Flutes Length
2, 3, 4 & 6 Flute L:Std. Length

M:Medium
XL: Extra Length
D I F 4 0 3 0 L
Types of End Mill Diameter of End Mill

DIF, DIB, DRF, DRB
37
End Solid Carbide
o
2 Flute Square Endmill 30 Helix
DIF2000M (Medium Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF2M010-3 1 38 4 6.5 3
DIF2M015-3 1.5 38 4.5 7.5 3
DIF2M020-3 2 38 6 9 3
DIF2M025-3 2.5 38 9.5 13 3
DIF2M030 3 38 12 16.5 3
DIF2M040 4 50 14 20 4
DIF2M060 6 50 16 23.5 6
DIF2M080 8 63 20 30.5 8
DIF2M100 10 75 22 35.5 10
DIF2M120 12 75 25 40.5 12
DIF2M160 16 89 32 47.5 16
DIF2000L (Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF2L030-4 3 75 12 16.5 4
DIF2L040 4 75 16 22 4
DIF2L060 6 75 20 27.5 6
DIF2L080 8 100 20 30.5 8
DIF2L100 10 100 25 38.6 10
DIF2L120 12 100 30 45.5 12
DIF2000XL (Extra Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF2XL030-4 3 100 12 16.5 4
DIF2XL040 4 100 16 22 4
DIF2XL060 6 100 20 27.5 6
DIF2XL080 8 120 20 30.5 8
DIF2XL100 10 120 25 38.5 10
DIF2XL120 12 120 30 45.5 12
38
End Solid Carbide
4 Flute Square Endmill 30o Helix
dh6
D
L1
L2
L
DIF4000 M (Medium Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF4M010-3 1 38 4 6.5 3
DIF4M015-3 1.5 38 4.5 7.5 3
DIF4M020-3 2 38 6 8.5 3
DIF4M025-3 2.5 38 9.5 11.5 3
DIF4M030 3 38 12 13.5 3
DIF4M040 4 50 14 16 4
DIF4M060 6 50 19 22 6
DIF4M080 8 63 20 23 8
DIF4M100 10 75 22 26 10
DIF4M120 12 75 25 29 12
DIF4M160 16 89 32 37 16
DIF4000L (Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF4L030-4 3 75 12 14.5 4
DIF4L040 4 75 16 17 4
DIF4L060 6 75 20 22.5 6
DIF4L080 8 100 20 22 8
DIF4L100 10 100 25 28 10
DIF4L120 12 100 30 33 12
DIF4L160 16 150 75 80 16
DIF4000XL (Extra Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIF4XL030-4 3 100 12 15 4
DIF4XL040 4 100 16 19 4
DIF4XL060 6 100 20 23 6
DIF4XL080 8 120 20 23 8
DIF4XL100 10 120 25 28 10
DIF4XL120 12 120 30 33 12
39
End Solid Carbide
2 Flute Ball Endmill 30o Helix
D
L1
L2
DIB2000 M (Medium Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB2M010-3 1 38 4 7 3
DIB2M015-3 1.5 38 4.5 9 3
DIB2M020-3 2 38 6 9.5 3
DIB2M025-3 2.5 38 9.5 14 3
DIB2M030 3 38 12 16 3
DIB2M040 4 50 14 20 4
DIB2M060 6 50 19 29 6
DIB2M080 8 63 20 31.5 8
DIB2M100 10 75 22 34 10
DIB2M120 12 75 25 39.5 12
DIB2000 L (Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB2L030-4 3 75 8 14 4
DIB2L030-6 3 75 8 14 6
DIB2L040 4 75 11 18 4
DIB2L040-6 4 75 11 18 6
DIB2L060 6 75 13 22 6
DIB2L080 8 100 16 27 8
DIB2L100 10 100 16 30 10
DIB2L120 12 100 25 39 12
DIB2000XL (Extra Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB2XL030-4 3 100 8 15 4
DIB2XL030-6 3 100 8 14 6
DIB2XL040 4 100 11 18 4
DIB2XL040-6 4 100 11 18 6
DIB2XL060 6 100 13 22 6
DIB2XL080 8 120 20 31 8
DIB2XL100 10 120 25 39 10
DIB2XL120 12 120 30 44 12
40
End Solid Carbide
4 Flute Ball Endmill 30o Helix
D
L1
L2
L
DIB4000 M (Medium Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB4M010-3 1 38 4 7 3
DIB4M015-3 1.5 38 4.5 7.5 3
DIB4M020-3 2 38 6 9 3
DIB4M025-3 2.5 38 9.5 12.5 3
DIB4M030 3 38 12 14 3
DIB4M040 4 50 14 17 4
DIB4M060 6 50 19 22 6
DIB4M080 8 63 20 23 8
DIB4M100 10 75 22 27 10
DIB4M120 12 75 25 31 12
DIB4000 L (Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB4L030-4 3 75 8 10 4
DIB4L030-6 3 75 8 10 6
DIB4L040 4 75 11 13 4
DIB4L040-6 4 75 11 13 6
DIB4L060 6 75 13 15 6
DIB4L080 8 100 16 18 8
DIB4L100 10 100 16 18 10
DIB4L120 12 100 25 27 12
DIB4000XL (Extra Long Type)

Dimension(mm) Grade
Designation
D L L1 L2 d DP5025 DP5015
DIB4XL030-4 3 100 8 10 4
DIB4XL030-6 3 100 8 10 6
DIB4XL040 4 100 11 13 4
DIB4XL040-6 4 100 11 13 6
DIB4XL060 6 100 13 15 6
DIB4XL080 8 120 20 22 8
DIB4XL100 10 120 25 27 10
DIB4XL120 12 120 30 32 12
41
End Solid Carbide
2 Flute Flat Endmill - DRIF MILL
U/C 15°
Ødh6
D
ap
H
L
Dimension(mm) Grade
Designation ap
D OAL U/C H d DP5025 DP5015
DRF20806 DP5015 0.8 45 0.75 1.2 4.8 4
DRF20808 DP5015 0.8 45 0.75 1.2 6.8 4
DRF21006 DP5015 1 45 0.97 1.5 4.5 4
DRF21008 DP5015 1 45 0.95 1.5 6.5 4
DRF21010 DP5015 1 45 0.95 1.5 8.5 4
DRF21012 DP5015 1 45 0.93 1.5 10.5 4
DRF21016 DP5015 1 45 0.93 1.5 14.5 4
DRF21208 DP5015 1.2 45 1.15 1.8 6.2 4
DRF21212 DP5015 1.2 45 1.13 1.8 10.2 4
DRF21412 DP5015 1.4 45 1.33 2.1 9.9 4
DRF21506 DP5015 1.5 45 1.45 2.3 3.7 4
DRF21508 DP5015 1.5 45 1.45 2.3 5.7 4
DRF21510 DP5015 1.5 45 1.45 2.3 7.7 4
DRF21512 DP5015 1.5 45 1.43 2.3 9.7 4
DRF21516 DP5015 1.5 50 1.41 2.3 13.7 4
DRF21520 DP5015 1.5 50 1.41 2.3 17.7 4
DRF21612 DP5015 1.6 45 1.53 2.4 9.6 4
DRF21812 DP5015 1.8 45 1.73 2.7 9.3 4
DRF22006 DP5015 2 45 1.93 3 3 4
DRF22008 DP5015 2 45 1.93 3 5 4
DRF22010 DP5015 2 45 1.93 3 7 4
DRF22012 DP5015 2 45 1.93 3 9 4
DRF22016 DP5015 2 50 1.91 3 13 4
DRF22512 DP5015 2.5 45 2.4 3.7 18.3 4
DRF22516 DP5015 2.5 50 2.4 3.7 12.3 4
DRF23014 DP5015 3 50 2.85 4.5 9.5 6
DRF23018 DP5015 3 55 2.85 4.5 13.5 6
42
End Solid Carbide
2 Flute Ball Endmill - DRIB MILL
U/C
dh6
ØD
ap H
Dimension(mm) Grade
Designation ap
D L U/C H d DP5025 DP5015
DRB20403 DP5015 0.4 45 0.36 0.6 2.4 4
DRB20504 DP5015 0.5 45 0.45 0.7 3.3 4
DRB20508 DP5015 0.5 45 0.45 0.7 7.3 4
DRB20604 DP5015 0.6 45 0.45 0.9 3.1 4
DRB20606 DP5015 0.6 45 0.55 0.9 5.1 4
DRB20804 DP5015 0.8 45 0.75 1.2 2.8 4
DRB20806 DP5015 0.8 45 0.75 1.2 4.8 4
DRB20808 DP5015 0.8 45 0.75 1.2 6.8 4
DRB21006 DP5015 1 45 0.97 1.5 4.5 4
DRB21008 DP5015 1 45 0.95 1.5 6.5 4
DRB21010 DP5015 1 45 0.93 1.5 8.5 4
DRB21012 DP5015 1 45 0.93 1.5 10.5 4
DRB21016 DP5015 1 45 0.93 1.5 14.5 4
DRB21208 DP5015 1.2 45 1.15 1.8 6.2 4
DRB21212 DP5015 1.2 45 1.13 1.8 10.2 4
DRB21412 DP5015 1.4 45 1.33 2.1 9.9 4
DRB21508 DP5015 1.5 45 1.45 2.3 5.7 4
DRB21510 DP5015 1.5 50 1.41 2.3 7.7 4
DRB21512 DP5015 1.5 45 1.43 2.3 9.7 4
DRB21516 DP5015 1.5 50 1.41 2.3 13.7 4
DRB21520 DP5015 1.5 50 1.41 2.3 17.7 4
DRB21616 DP5015 1.6 50 1.51 2.4 13.6 4
DRB21816 DP5015 1.8 50 1.71 2.7 13.3 4
DRB22006 DP5015 2 45 1.95 3 3 4
DRB22008 DP5015 2 45 1.95 3 5 4
DRB22010 DP5015 2 45 1.95 3 7 4
DRB22012 DP5015 2 45 1.95 3 9 4
DRB22016 DP5015 2 50 1.91 3 13 4
DRB22020 DP5015 2 55 1.89 3 17 4
DRB23010 DP5015 3 55 2.85 1.5 5.5 6
DRB23012 DP5015 3 55 2.85 4.5 7.5 6
DRB23016 DP5015 3 55 2.85 4.5 11.5 6
DRB23020 DP5015 3 60 2.85 4.5 15.5 6
DRB24016 DP5015 4 60 3.85 6 10 6
DRB24020 DP5015 4 65 3.85 6 14 6
43
Technical Guide
Cutting Parameters for Solid Carbide End Mill TABLE - 1
ISO Strength Correction factor Rough Mill and Shoulder Milling and
Material
[N/mm^2] [x fz] Slot Milling [Vc-m/min] Profile Milling [Vc-m/min]
General Steel <800 1.2 100-150 200-240
Free Cutting Steel <800 1.2 100-150 200-240
Case Hardened Steel - Not Alloyed <800 1.2 100-150 200-240
Alloyed Case Hardened Steel <1000 1 90-120 170-200
<850 1.2 90-130 180-200

Tempering Steel - Not Alloyed
<1000 1 60-90 100-140
<800 1.2 90-120 170-200

Tempering Steel - Alloyed
<1300 0.8 60-80 90-120
P
Steel Castings / Forged <850 1.2 70-100 150-180
<1000 1 60-90 100-140

Nitriding Steel
<1200 0.8 60-80 90-120
Bearing Steel <1200 0.8 60-90 100-140
Spring Steel <1200 0.8 40-60 90-120
High Speed Steel <1300 0.8 40-50 40-50
Cold Working Steel <1300 0.8 60-70 90-100
Hot Working Steel <1300 0.8 60-70 90-100
Stainless Steel Cast - with Sulphur <850 1 60-80 85-110
Stainless Steel - Ferritic <750 1 50-70 85-110
Stainless Steel - Martensitic <900 1 40-60 70-90
M Stainless Steel - Ferritic / Martensitic <1100 0.9 30-40 60-80
Stainless Steel - Austenitic / Ferritic <850 1 50-70 80-110
Stainless Steel - Austenitic <750 1 60-80 80-110
Heat Resistant Steel <1100 0.9 30-40 60-80
100-350 1 80-100 140-160

Grey Cast Iron - Lamillar graphite
300-1000 1 70-90 120-150
300-500 1 80-100 140-160

Spheroidal Cast Iron
550-800 1 70-90 120-150
K
350-450 1 80-100 140-160
White Cast Iron - Tempered
500-650 1 70-90 120-150
350-450 1 80-100 140-160

Black Cast Iron - Tempered
500-700 0.8 70-90 120-150
44
Technical Guide Solid Carbide
Flat End Mills Cutting Parameters TABLE - 2

Operation : Shoulder Milling - Feed/tooth Chart
Medium Machining Rough Machining
Diameter Axial Depth 1.5xD Axial Depth 1.5xD

D(mm)
Radial Radial Radial Radial Radial
0.1xD 0.2xD 0.4xD 0.6xD 0.8xD
1 0.003 0.002 0.001 0.001 0.001
2 0.008 0.005 0.004 0.003 0.002
3 0.012 0.008 0.006 0.005 0.004
4 0.014 0.01 0.008 0.006 0.005
5 0.017 0.013 0.01 0.008 0.006
6 0.02 0.015 0.012 0.009 0.007
8 0.027 0.02 0.016 0.013 0.01
10 0.033 0.025 0.02 0.019 0.012
12 0.04 0.03 0.024 0.022 0.015
14 0.046 0.035 0.028 0.026 0.017
16 0.053 0.04 0.032 0.029 0.02
Flat End Mills Cutting Parameters TABLE - 3

Operation : Slot Milling - Feed / tooth Chart
Medium Depth Higher Depth
Diameter Axial Depth 0.5xD Axial Depth 1xD

D(mm)
Radial Radial
1xD 1xD
1 0.002 0.001
2 0.004 0.003
3 0.007 0.005
4 0.009 0.006
5 0.011 0.007
6 0.013 0.008
8 0.018 0.012
10 0.022 0.014
12 0.03 0.02
14 0.032 0.021
16 0.036 0.023
45
Ball Nose End Mills Cutting Parameters TABLE - 4

Operation : Profile Machining - Feed/tooth Chart
Medium Machining
Diameter Axial Depth 0.1xD Axial Depth 0.05xD

D(mm)
Radial
2 Flute 4 Flute
0.2xD
2 0.015 0.01 0.005
3 0.03 0.02 0.015
4 0.04 0.03 0.03
5 0.06 0.05 0.05
6 0.07 0.06 0.06
8 0.1 0.08 0.07
10 0.12 0.1 0.08
12 0.15 0.12 0.09
16 0.18 0.15 0.1
Notes:
Plunging Operation
Reduce Feed rate Vf by 90% of regular value
Profile and Contour Milling

1. ap: 1xD Increase feed per tooth values of Table-4 by 10%
2. ap: 2xD Reduce feed per tooth values of Table-4 by 30%
3. Reduce feed per tooth values by 20% for uncoated tools
Example to Derive the actual Feed per tooth

For Medium machining of Radial Depth : 0.1xD
on General Steel with diameter10 mm end mill use fz value from Table : 2 times the correction factor from Table : 1
i.e. 0.033x1.2 = 0.039
46
Feature of cutting angle
Rake angle
e
anc
rm
erfo
gp
Clearance ttin
Cu
Tool angle
Tool angle angle
We
a r, I
nten
sity
Rake & Clearance angle
Effect of cutting length
It is necessary to keep the tool overhang

to the minimum possible.
F F Rigidity can vary along the cutter length
or the length of cut by a factor of three.
F
F F The shorter the overhang, the better the
rigidity and smaller the deflection
F
P • L3 δ : Deflection of end mill
δ=
3• E• I P : Cutting resistance
L : Overhang
E : Modulus of elasticity
I : Moment of inertia
47
Features of end mills type

Type Shape Feature
Square type without Used for general machining including

center hole - slotting, side-milling, boring, plunging
Square type with Used for general machining including

center hole - slotting, side-milling, boring
Square type with Used for high speed milling and

corner radius radius milling
Ball type Used for contour or copy milling
Number of flutes and section area (based on Ø10)

No. of cutting edges 2 3 4
Section shape
Core diameter 60% 60% 60%

2 2
Cross section mass 42 mm 44 mm 47 mm2
Section ratio 53.50% 56% 60%
2 flute design
- Large chip gullet
- Easy chip evacuation
- Recommended for slot milling applications
- Strong design for heavy duty milling applications
3 flute design
- Large section area - better rigidity than 2 flute cutters
- 3 flutes provide high quality surface finish
4 flute design
- 4 flute and multi flute cutters provide highest rigidity
- Provides high quality surface finish
- Recommended for profiling, side milling and shallow slotting
48
Helix angle effects

Helix Cutting Bending Surface Rake Relief
Breakage
angle torque force finish wear wear
Low
High
Helix angle
Advantage of helix flute : Increase feed rate and depth of cut by low feed force
Straight flute
Cutting force
Time
- High fluctuate of cutting force

- Interrupted machining
Helix flute
Cutting force
Time
- Low fluctuate of cutting force
49
Regrinding of end teeth

Gash 2nd relief 1st relief
Use cup wheel

Use plain wheel Use cup wheel
Relief angle: 6 - 15º
Gash angle: 30 - 45º Relief angle: 15 - 25º
Width: 0.5 - 2mm
Evaluation reference for regrinding

Application Dia. of end mill (mm) Max. flank wear
- Ø10 0.05 - 0.10

Finishing Ø11 - Ø30 0.10 - 0.25
Ø31 - Ø50 0.20 - 0.35
- Ø10 0.08 - 0.15

Roughing Ø11 - Ø30 0.15 - 0.35
Ø31 - Ø50 0.30 - 0.45
Regrinding of peripheral relief angle

Concave Flat Eccentric
For precise outer diameter of Good machinability Reliable cutting edge &
end mill 2nd relief angle required excellent surface finish
Use flat wheel For taper of ball end mill Recommended method
50
Inspection of cutter run-outs & surface roughness
Solid carbide cutters perform best when the cutting edge of each tooth runs true with the cutter axis.
When each tooth runs true the work load will be shared and this will optimize performance.
Radial and axial run out should be checked using a DTI after each regrind.
Put the cutter in a V-block and measure both the peripheral and end tooth run out,
also ensure that the cutter is rotated so that each tooth is checked in several positions.
If the cutter has centre holes, these can be used to check the cutter between centres.
Please refer to the tables on each page of this catalogue for tolerances and permissible run out.
Use a "Profilemeter" to check ground surface finish - maximum surface roughness permissible
is Rmax6.3. Rough or uneven surface finish of a ground cutter can effect the surface finish of the
workpiece and cause premature failure and chipping of the helical cutting edge.
ࠅBall
Stopper
झషಌ
ੋ٣? ?Indicator
ఠ ੋ٣? ?Indicator
ఠ V-࠶V-block
۟
(୷ (Axial)
ߑೱ) (߈҃ߑೱ)
(Radial)
੿߈
Plate
51
Parameters for end mill operation

Factor Instruction and advice
Use a rigid machine whenever possible

Rigidity of machine
If rigidity is poor - adjust cutting conditions accordingly
Chuck and end mill Use rigid and high quality chucking system
run-out Check and minimise end mill run-out
Ensure workpiece is firmly and securely clamped

Workpiece clamping If this cannot be achieved or if vibrations occur
- reduce cutting conditions accordingly
Maximise coolant flow whenever possible

Always use flood coolant for heavy roughing applications
Cutting fluid and Please refer to manual for (dry machining conditions - HSM applications)
chip evacuation - on hardened steels
Use “air blow” for HSM applications
Always ensure good evacuation of chips from the working area
Please ensure the correct cutter is selected - see technical data for detailed
information and selection of correct cutter for task, application and
End mill selection
material to be machined
Refer to page 115 for more details
Please refer to recommended cutting condition data in this catalogue

The recommended cutting conditions always refer to optimum conditions -
Cutting conditions
if machine rigidity or work piece clamping is not ideal - these cutting conditions
should be altered accordingly
Always minimise the cutter overhang to the minimum possible

Overhang of end mill
If cutter overhang cannot be reduced - cutting conditions should be
from spindle nose
altered accordingly
52
Actual diameter of ball nose end mill

Diameter Depth of cut (ap, mm)
Radius Dia 0.01 0.02 0.03 0.04 0.05 0.08 0.1

0.1 0.2 0.087 0.12 0.143 0.16 0.173 0.196 0.2
0.2 0.4 0.125 0.174 0.211 0.24 0.265 0.32 0.35
0.3 0.6 0.154 0.215 0.262 0.299 0.332 0.41 0.45
0.4 0.8 0.178 0.25 0.304 0.349 0.387 0.48 0.53
0.5 1 0.199 0.28 0.341 0.392 0.436 0.54 0.6
1 2 0.282 0.398 0.486 0.56 0.624 0.78 0.87
1.5 3 0.346 0.488 0.597 0.688 0.768 0.97 1.08
2 4 0.399 0.564 0.69 0.796 0.889 1.12 1.25
2.5 5 0.447 0.631 0.722 0.891 0.995 1.25 1.4
3 6 0.489 0.692 0.846 0.977 1.091 1.38 1.54
4 8 0.565 0.799 0.978 1.129 1.261 1.59 1.78
5 10 0.632 0.894 1.094 1.262 1.411 1.78 1.99
6 12 0.693 0.979 1.198 1.383 1.546 1.95 2.18
7 14 0.748 1.058 1.295 1.495 1.67 2.11 2.36
8 16 0.8 1.131 1.384 1.598 1.786 2.26 2.52
9 18 0.848 1.199 1.468 1.695 1.895 2.39 2.68
10 20 0.894 1.264 1.548 1.787 1.997 2.52 2.82
Diameter Depth of cut (ap, mm)
Radius Dia 0.15 0.2 0.3 0.5 0.8 1 2 3

0.1 0.2
0.2 0.4 0.39 0.4
0.3 0.6 0.52 0.57 0.6
0.4 0.8 0.62 0.69 0.77
0.5 1 0.71 0.8 0.92 1
1 2 1.05 1.2 1.43 1.73 1.96 2
1.5 3 1.31 1.5 1.8 2.24 2.65 2.83
2 4 1.52 1.74 2.11 2.65 3.2 3.46 4
2.5 5 1.71 1.96 2.37 3 3.67 4 4.9
3 6 1.87 2.15 2.62 3.32 4.08 4.47 5.66 6
4 8 2.17 2.5 3.04 3.87 4.8 5.29 6.93 7.75
5 10 2.43 2.8 3.41 4.36 5.43 6 8 9.17
6 12 2.67 3.07 3.75 4.8 5.99 6.63 8.94 10.39
7 14 2.88 3.32 4.05 5.2 6.5 7.21 9.8 11.49
8 16 3.08 3.56 4.34 5.57 6.97 7.75 10.58 12.49
9 18 3.27 3.77 4.61 5.92 7.42 8.25 11.31 13.42
10 20 3.45 3.98 4.86 6.24 7.84 8.72 12 14.28
53
Calculation of actual diameter
Flat end mill Ball end mill
D
D cut = 2x ap x (D-ap)
ap
Dcut
D cut = Diameter D cut = Diameter
D
Calculation of actual diameter by the tool inclined
- This machining more efficient by

eliminating cutting at nearly zero speed O
- Tool life improves and better chip evacuation

- Excellent surface finish ap
Dcut = D cu
t
D x Sin [O±COS-1(D-2ap/D)]
Vc> 0
Operating recommendations
Contour milling
Recommended method
- Controlled easily by a continuous cut
- Enables milling with high speed(HSM) and feed
- Longer tool life
- Higher productivity
- Increased security
Copy milling
A
Conventional method C
- Increased cutting force(Specially point B)
- Decrease feed
- Short tool life
- High productivity
Point A: poor chip evacuation

Point B: May cause chipping and vibration
Point C: Increased contact area B
54
Problem Cause Solution
- Sharp cutting edge - Chamfer or round the cutting edge to reduce sharp edge
- Chatter/Vibration - Reduce RPM
- Low cutting speed - Increase RPM - or change to a high helix end mill
Chipping - Excessive overhang - Reduce tool overhang to minimum possible
- Unreliable chucking of end mill - Check run out and change to a more precise system
- Try to improve stability and clamping or

- Unstable workpiece
reduce cutting conditions
- Check the cutting data - and select the

- High cutting speeds
recommended conditions
- Check the cutting data - and select the

- Low feedrate
- Check the recommended cutter for the material

- Incorrect helix on end mill
being machined
Wear - Up milling - Change to Down Mill machining
- Replace end mill with correct style as recommended

- Hard material
or change to TiAlN coated cutter
- Use air-blast or flood coolant to remove chips or

- Poor chip evacuation
replace cutter with a lower number of flutes.
- Material with low heat conductivity - Increase feedrate - use a sharp edged end mill
- Too small primary relief angle - Change to large relief angle
- Excessive chipping or wear - Regrind cutter or replace
- Excessive feedrate - Reduce feedrate to recommended conditions

Tool
- Check conditions - reduce/increase RPM or
breakage - Excessive cutting forces
feed to the recommended conditions
- Excessive overhang - Reduce to minimum possible
- Chatter - Check recommended data and change cutting conditions
- Increase speed - use higher helix cutter or climb mill

- Built-up edge
and apply flood coolant
Surface
finish - Tool wear - Regrind or replace cutter
- Reduce feedrate and increase RPM to

- High feed - low speed
- Cutting condition - Start with the recommended cutting conditions
- Reduce as required to achieve the

- Excessive feedrate
required surface finish and part accuracy
Accuracy
of finished - Number of flutes - Replace high flute number end mill
workpiece
- Use large diameter and short fluted tool
- Tool deflection
and minimize overhang
- Poor rigidity - Change machine holder or cutting conditions
- Too much wear on primary relief - Regrind at earlier stage
Burrs - Incorrect conditions - Correct milling conditions
- Improper cutting angle - Change to correct cutting angle
55
56
Designation System of DEC-Drill
1. Drill Diameter 2. Shank Length 3. Drilling Depth

Integers to be preceded by 0
• 2 → 2 X D (dia.)
• 160 → 16.0 mm • 25 → Ø 25 mm • 3 → 3 X D (dia.)
• 210 → 21.0 mm • 45 → Ø 45 mm • 4 → 4 X D (dia.)
DEC D160S25 2D
Drill Program
• Indexable drill
• Internal coolant
DEC-Drill
• Diameter D12.5-D41mm
• Drilling Depth : 2XD, 3XD, 4XD*
* Note : For L/D 4 and drill sizes below 15.5, please send your enquires. They are offered as non standard solution.
57
DEC-Drill Drilling Depth: 2XD
Ø d1
ØD
Ød
L1
L2 LS
L
Dimension(mm) Component Torque

Designation Insert Plug
D d d1 LS L2 L1 L Screw Wrench (N•cm)
DEC D155S25Y-2D 15.5 25 32 56 52 32 108 80-100
DEC D160S25Y-2D 16 25 32 56 52 32 108 80-100
DEC D165S25Y-2D 16.5 25 32 56 54 34 110 80-100
DEC D170S25Y-2D 17 25 32 56 54 34 110 80-100
DEC D175S25Y-2D 17.5 25 32 56 57 36 113 80-100
DEC D180S25Y-2D 18 25 32 56 57 36 113 80-100
DEC D185S25Y-2D 18.5 25 32 56 59 38 115 SPMX 06T204 MG DS 22052I/HG DTDW7 DSL 25 80-100
DEC D190S25Y-2D 19 25 32 56 59 38 115 80-100
DEC D195S25Y-2D 19.5 25 32 56 63 40 119 80-100
DEC D200S25Y-2D 20 25 32 56 63 40 119 80-100
DEC D205S25Y-2D 20.5 25 32 56 65 42 121 80-100
DEC D210S25Y-2D 21 25 32 56 65 42 121 80-100
DEC D215S25Y-2D 21.5 25 32 56 67 44 123 80-100
DEC D220S25Y-2D 22 25 32 56 67 44 123 100-120
DEC D225S25Y-2D 22.5 25 45 56 71 46 127 100-120
DEC D230S25Y-2D 23 25 45 56 71 46 127 DSL 25 100-120
DEC D235S25Y-2D 23.5 25 45 56 74 48 130 100-120
DEC D240S25Y-2D 24 25 45 56 74 48 130 100-120
DEC D245S32Y-2D 24.5 32 45 60 77 50 137 100-120
SPMX 070308 MG DS 25064I DTDW8
DEC D250S32Y-2D 25 32 45 60 77 50 137 100-120
DEC D255S32Y-2D 25.5 32 45 60 79 52 139 100-120
DEC D260S32Y-2D 26 32 45 60 79 52 139 DSL 32 100-120
DEC D265S32Y-2D 26.5 32 45 60 81 54 141 100-120
DEC D270S32Y-2D 27 32 45 60 81 54 141 100-120
DEC D275S32Y-2D 27.5 32 45 60 84 56 144 100-120
DEC D280S32Y-2D 28 32 45 60 84 56 144 300-340
DEC D285S32Y-2D 28.5 32 45 60 86 58 146 300-340
DEC D290S32Y-2D 29 32 45 60 86 58 146 300-340
DEC D295S32Y-2D 29.5 32 55 60 91 60 151 300-340
DEC D300S32Y-2D 30 32 55 60 91 60 151 300-340
DEC D305S32Y-2D 30.5 32 55 60 94 62 154 SPMX 09T308 MG DS 35088I DTDW10 DSL 32 300-340
DEC D310S32Y-2D 31 32 55 60 94 62 154 300-340
DEC D315S32Y-2D 31.5 32 55 60 96 64 156 300-340
DEC D320S32Y-2D 32 32 55 60 96 64 156 300-340
DEC D325S32Y-2D 32.5 32 55 60 99 66 159 300-340
DEC D330S32Y-2D 33 32 55 60 99 66 159 300-340
DEC D340S40Y-2D 34 40 55 70 101 68 171 450-520
DEC D350S40Y-2D 35 40 55 70 104 70 174 450-520
DEC D360S40Y-2D 36 40 55 70 107 72 177 450-520
DEC D370S40Y-2D 37 40 55 70 110 74 180 450-520
SPMX 11T308 MG DS 40093I DTDW15 DSL 40
DEC D380S40Y-2D 38 40 55 70 113 76 183 450-520
DEC D390S40Y-2D 39 40 55 70 115 78 185 450-520
DEC D400S40Y-2D 40 40 60 70 118 80 188 450-520
DEC D410S40Y-2D 41 40 60 70 121 82 191 450-520
* All Drills are with through coolant
58
DEC-Drill Drilling Depth: 3XD
Ø d1
Ød
ØD
L1
L2 LS
L
Dimension(mm) Component Torque

Designation Insert Plug
D d d1 LS L2 L1 L Screw Wrench (N•cm)
DEC D155S25Y-3D 15.5 25 32 56 68 48 124 80-100
DEC D160S25Y-3D 16 25 32 56 68 48 124 80-100
DEC D165S25Y-3D 16.5 25 32 56 71 51 127 80-100
DEC D170S25Y-3D 17 25 32 56 71 51 127 80-100
DEC D175S25Y-3D 17.5 25 32 56 75 54 131 80-100
DEC D180S25Y-3D 18 25 32 56 75 54 131 80-100
DEC D185S25Y-3D 18.5 25 32 56 78 57 134 SPMX 06T204 MG DS 22052I/HG DTDW7 DSL 25 80-100
DEC D190S25Y-3D 19 25 32 56 78 57 134 80-100
DEC D195S25Y-3D 19.5 25 32 56 83 60 139 80-100
DEC D200S25Y-3D 20 25 32 56 83 60 139 80-100
DEC D205S25Y-3D 20.5 25 32 56 86 63 142 80-100
DEC D210S25Y-3D 21 25 32 56 86 63 142 80-100
DEC D215S25Y-3D 21.5 25 32 56 89 66 145 80-100
DEC D220S25Y-3D 22 25 32 56 89 66 145 100-120
DEC D225S25Y-3D 22.5 25 45 56 94 69 150 100-120
DEC D230S25Y-3D 23 25 45 56 94 69 150 DSL 25 100-120
DEC D235S25Y-3D 23.5 25 45 56 98 72 154 100-120
DEC D240S25Y-3D 24 25 45 56 98 72 154 100-120
DEC D245S32Y-3D 24.5 32 45 60 102 75 162 100-120
SPMX 070308 MG DS 25064I DTDW8
DEC D250S32Y-3D 25 32 45 60 102 75 162 100-120
DEC D255S32Y-3D 25.5 32 45 60 105 78 165 100-120
DEC D260S32Y-3D 26 32 45 60 105 78 165 DSL 32 100-120
DEC D265S32Y-3D 26.5 32 45 60 108 81 168 100-120
DEC D270S32Y-3D 27 32 45 60 108 81 168 100-120
DEC D275S32Y-3D 27.5 32 45 60 112 84 172 100-120
DEC D280S32Y-3D 28 32 45 60 112 84 172 300-340
DEC D285S32Y-3D 28.5 32 45 60 115 87 171 300-340
DEC D290S32Y-3D 29 32 45 60 115 87 175 300-340
DEC D295S32Y-3D 29.5 32 55 60 121 90 181 300-340
DEC D300S32Y-3D 30 32 55 60 121 90 181 300-340
DEC D305S32Y-3D 30.5 32 55 60 125 93 185 SPMX 09T308 MG DS 35088I DTDW10 DSL 32 300-340
DEC D310S32Y-3D 31 32 55 60 125 93 185 300-340
DEC D315S32Y-3D 31.5 32 55 60 128 96 188 300-340
DEC D320S32Y-3D 32 32 55 60 128 96 188 300-340
DEC D325S32Y-3D 32.5 32 55 60 132 99 192 300-340
DEC D330S32Y-3D 33 32 55 60 132 99 192 300-340
DEC D340S40Y-3D 34 40 55 70 135 102 205 450-520
DEC D350S40Y-3D 35 40 55 70 139 105 209 450-520
DEC D360S40Y-3D 36 40 55 70 143 108 213 450-520
DEC D370S40Y-3D 37 40 55 70 147 111 217 450-520
SPMX 11T308 MG DS 40093I DTDW15 DSL 40
DEC D380S40Y-3D 38 40 55 70 151 114 221 450-520
DEC D390S40Y-3D 39 40 55 70 154 117 224 450-520
DEC D400S40Y-3D 40 40 60 70 158 120 228 450-520
DEC D410S40Y-3D 41 40 60 70 162 123 232 450-520
Note : Cooling hole plug to be ordered separately.
* Note : For L/D 4 and drill sizes bellow 15.5, Pls send your enquires. They are offered as Non standard Solution.
59
DEC-Drill Insert
R
Ø D1
d
t
SPMX MG
Designation Dimension(mm) Grade
Insert Screw
d t R ØD1 DC9800 DC9235
SPMX 05T204 MG 5 2.68 0.4 2.25 DS 20043I/HG-P
06T204 MG 6 2.8 0.4 2.61 DS 22052I/HG
070308 MG 7.94 3.5 0.8 2.85 DS 25064I
09T308 MG 9.8 3.8 0.8 4.05 DS 35088I
11T308 MG 11.5 4.3 0.8 4.45 DS 40093I
60
DEC-Drill Cutting Conditions
Feed (mm/rev)
ISO Workpiece Material Vc (m/min)
Ø16 - Ø21.5 Ø22 - Ø27.5 Ø28 - Ø33 Ø28
Ø34 - Ø33
Ø41
Low Carbon Steel

180 - 240 0.06 - 0.10 0.06 - 0.12 0.07 - 0.13 0.08 - 0.14
(- 0.3% C)
Carbon Steel
150 - 220 0.08 - 0.15 0.10 - 0.18 0.12 - 0.22 0.12 - 0.22
(0.3% C-)
P
Alloy Steel
140 - 200 0.08 - 0.14 0.10 - 0.18 0.12 - 0.22 0.08 - 0.12
(- HB300)
Alloy Steel
120 - 180 0.08 - 0.15 0.10 - 0.20 0.12 - 0.23 0.12 - 0.15
(HB300-)
M Stainless Steel 150 - 220 0.06 - 0.12 0.08 - 0.15 0.09 - 0.16 0.10 - 0.17
Cast Iron 160 - 240 0.08 - 0.16 0.12 - 0.20 0.15 - 0.25 0.16 - 0.26
Ductile Cast Iron 120 - 200 0.08 - 0.15 0.10 - 0.18 0.12 - 0.20 0.16 - 0.23
N Aluminum 250 - 350 0.08 - 0.15 0.10 - 0.20 0.12 - 0.22 0.14 - 0.24
Titanum Alloy
S (Ti 6Al)
30 - 60 0.06 - 0.14 0.08 - 0.18 0.10 - 0.22 0.14 - 0.22
Hole Tolerance (Based on stable conditions)

Depth of drilling Hole tolerance (mm)
2XD 0/+0.2
3XD 0/+0.25
61
D-CUT
PA R T I N G G R O O V I N G
62
Holder Designation System
D C E R 20 T09 - 3
1 2 3 4 5 6
1. Duracarb 2. Machining Type 3. Hand of Holder
E External maching
L R
Left-hand Right-hand
4. Shank Height 5. Tmax 6. Insert Size

Tmax
Height
16, 20, 25,

T09 - 9 2, 3, 4,5
Width
T16 - 16
16, 20, 25,
63
Insert Designation System - Parting and Grooving
DDM 3
1 2 3 4
1. Duracarb 2. Cutting Edge Type 3. Chip Breaker Type
M
For medium
D
Double ended insert
L
For light
G For Groove Turn
4. Width of Insert
2 = 2.0 mm
3 = 3.0 mm
4 = 4.0 mm
64
DCER/L
l1
l2
h h
h4 A
Tmax
f b
Insert Dimension(mm) Component

Designation seat
size h b l1 l2 A h4 Tmax Screw Wrench
DCER/L 16T09-2 2 16 16 110 33 1.8 4 9.0 DS M6X1X20-SH DHLW-5
20T09-2 2 20 20 125 33 1.8 - 9.0 DS M6X1X20-SH DHLW-5
25T09-2 2 25 25 150 33 1.8 - 9.0 DS M6X1X25-SH DHLW-5
16T16-2 2 16 16 110 35 1.8 4 16.0 DS M6X1X20-SH DHLW-5
20T16-2 2 20 20 125 35 1.8 - 16.0 DS M6X1X20-SH DHLW-5
25T16-2 2 25 25 150 35 1.8 - 16.0 DS M6X1X25-SH DHLW-5
16T09-3 3 16 16 110 33 2.4 4 9.0 DS M6X1X20-SH DHLW-5
20T09-3 3 20 20 125 33 2.4 - 9.0 DS M6X1X20-SH DHLW-5
25T09-3 3 25 25 150 33 2.4 - 9.0 DS M6X1X25-SH DHLW-5
16T16-3 3 16 16 110 35 2.4 4 16.0 DS M6X1X20-SH DHLW-5
20T16-3 3 20 20 125 35 2.4 - 16.0 DS M6X1X20-SH DHLW-5
25T16-3 3 25 25 150 35 2.4 - 16.0 DS M6X1X25-SH DHLW-5
16T09-4 4 16 16 110 33 3.0 4 9.0 DS M6X1X20-SH DHLW-5
20T09-4 4 20 20 125 33 3.0 - 9.0 DS M6X1X20-SH DHLW-5
25T09-4 4 25 25 150 33 3.0 - 9.0 DS M6X1X25-SH DHLW-5
16T16-4 4 16 16 110 35 3.0 4 16.0 DS M6X1X20-SH DHLW-5
20T16-4 4 20 20 125 35 3.0 - 16.0 DS M6X1X20-SH DHLW-5
25T16-4 4 25 25 150 35 3.0 - 16.0 DS M6X1X25-SH DHLW-5
DCER/L 20T20-5 New 5 20 20 125 37 3.85 - 20.0 DS M6X1X20-SH DHLW-5
25T20-5 New 5 25 25 150 37 3.85 - 20.0 DS M6X1X20-SH DHLW-5
65
Insert for Parting & Grooving
l
Tmax
r M
DDL
Dimension(mm) Grade
Insert
DP5320
Insert Designation
DC154
seat size W±0.05 r M l h Tmax
2 2 2.0 0.20 1.7 14.0 4.0 13
3 3 3.0 0.20 2.4 14.0 4.0 13
4 4 4.0 0.30 3.0 14.0 4.0 13
New 5 5 5.2 0.30 4.0 17.5 5.1 17
Insert for Parting & Grooving

l
Tmax
r M
DDM
Dimension(mm) Grade
Insert
DP5320
Insert Designation
DC154
2 2 2.0 0.20 1.7 14.0 4.0 13
3 3 3.0 0.20 2.4 14.0 4.0 13
4 4 4.0 0.30 3.0 14.0 4.0 13
New 5 5 5.2 0.30 4.0 17.5 5.1 17
66
Insert for Parting, Grooving & Turning
New
T- m a x
W
DDG
Dimension(mm) Grade
Insert
DP5320
Insert Designation
DC154
30040 3 3.0 0.40 1.7 14.0 4.0 13
40040 4 4.0 0.40 3.0 14.0 4.0 13

ing
50040 Coom 5 5.0 0.40 4.0 17.5 5.1 17
S on
Workpiece materials
CUTTING ALLOY AUSTENITIC CAST HIGH-TEMP

CONDITION NON-FERROUS
STEEL STAINLESS IRON ALLOYS
HIGH FEED M M M BRASS M

M
L L
LOW FEED L L M ALUMINIUM TITANIUM
DC154 P25 P45

• Medium cutting and semi-roughing of carbon steel alloy steel and stainless steel
PVD coated M25 M45
• Toughness enhanced grade, TiCN
P15 P35 • Unique combination of high wear resistance and high toughness
DP5320 • Versatile grade of for semi-roughing and medium cutting on all kinds of materials
M10 M30
PVD coated • High mechanical shock resistance
K10 K30 • TiAIN coating on sub-micron substrate
67
Selection of chip breakers
M L G
- For hard materials and tough - For soft materials, parting of tubes, - For groove-turning steel, alloy steel
applications small diameters and thin-walled parts and stainless steel.
- For general applications on steel, - Low forces and smaller burrs - Central chip-breaking island for
alloy steel and stainless steel - Improved straightness multi-directional chip control
- Medium-to-high feeds - Low-to-medium feeds
Recommended feed range for grooving as a function of insert width
Material; SAE4140 (HB240)
“M” “L” “G”
Recommended feed and depth for turning with DDG
DoC
- Maximum feed is 5% of width of insert - Maximum depth of cut is 80% of width of insert
68
Recommended Cutting Conditions - Parting and Grooving
Tensile Cutting speed
Hardness
ISO Material Condition strength Vc(m/min)
HB
(N/mm2)
<0.25%C Annealed 420 125 140-250
Non-alloy steel, >=0.25%C Annealed 650 190 130-220

cast steel, free <0.55%C Quenched and tempered 850 250 90-200
cutting steel >=0.55%C Annealed 750 220 100-220
Quenched and tempered 1000 300 70-170
P Low alloy steel
Annealed 600 200 90-120
and cast steel 930 275 80-170
(Less than 5% of Quenched and tempered 1000 300 70-130
alloying elements)
1200 350 50-120
High alloy steel, cast steel Annealed 680 200 60-140
and tool steel Quenched and tempered 1100 325 50-70
Ferritic / martensitic 680 200 70-170
Stainless steel
M and cast steel
Martensitic 820 240 60-150
Austenitic 600 180 90-180
Gray cast iron Ferritic 160 100-230
(GG) Pearlitic 250 90-180
Cast iron nodular Ferritic 180 190-300
K (GGG) Pearlitic 260 120-220
Ferritic 130 120-250
Malleable cast iron
Pearlitic 230 100-210
Annealed 200 40-70
Fe based
Cured 280 30-50
High temp.
Annealed 250 30-40
alloys Ni or
S Co based
Cured 350 15-25
Cast 320 15-30
Titanium, Ti 90-190
alloys Alpha+beta alloys cured 30-60
Steel Stainless steel Cast iron High temp. alloys
69
70
1. Shape 2. Clearance 3. Tolerance 4. Type 6. Thickness
Angle
m m
N N No chipbreaker
No hole
R C
d d t
A No chipbreaker
Straight hole
M class
G Double-sided CB
D K B Tolerance mm
Straight hole
IC m d t
6.35 ±0.08 ±0.05 M Single-sided CB
Straight hole
90 o 9.52 ±0.08 ±0.05 ±0.13
60o
12.70 ±0.13 ±0.08 R Single-sided CB
S T C No hole 02 = 2.38mm
U class
03 = 3.18mm
Tolerance mm W,B No chipbreaker
Screw hole T3 = 3.97mm
IC m d t
04 = 4.76mm
V 9.52 ±0.13 ±0.08 ±0.13 T,H Single-sided CB 06 = 6.35mm
P Screw hole 07 = 7.94mm
G class
Tolerance mm 09 = 9.52mm
Z, X Special
m d t
W ±0.025 ±0.025 ±0.13
C N M G 12 04 08 (R) 52
1 2 3 4 5 6 7 8 9
5. Cutting Edge Length 7. Corner R 8. Hand of 9. Chipbreaker

Insert
I.C(mm) C D R S T V W K
– 41
– 42
– 43
3.97 03 04 03 06 02 – 45
4.76 04 05 04 08 08 ex) 0.8mm=08
5.56 05 06 05 09 09 03 – 46
6.35 06 07 06 11 11 04 – 52
7.94 08 09 07 13 13 05 Right – 53
8.0 08
9.52 09 11 09 09 16 16 06 16
10.0 10
12.0 12
12.7 12 15 12 22 22 08
15.88 16 19 15 15 27 27 10
16.0 16
19.05 19 23 19 19 33 33 13
20.0 20 Left
25.0 25
25.4 25 31 25 25 44
32.0 32
71
DC610 P10 P20

• Low coefficient friction
UNCOATED M10 M20
• Excellent wear resistance
CERMET K10 K20
DC210 K05 K15 • For machining non-ferrous materials like aluminium and copper alloy
UNCOATED N05 N15 • Good wear resistance
• High speed machining in cast iron

DC820 • Combination of thick Al O coating layer and high wear resistant substrate for
K10 K25
CVD COATED extreme wear resistance
• TiCN-Al2O3-TiN
• First recommendation for high speed machining in steel

DC9015 • Excellent wear resistance and heat resistance
P05 P25
CVD COATED • TiN-TiCN-Al 2O3-TiN
• Improved chipping resistance
• For general machining in steel

DC9025 • Wide application range due to good wear resistance and toughness
P15 P35
CVD COATED • TiN-TiCN-Al 2O3-TiN
• Improved chipping resistance
• For low carbon steel, low carbon alloy steel and stainless steel
P20 P35
DC8035 • Interrupted cutting in general steel
M15 M35 • Excellent adhesion resistance
CVD COATED
S15 S35 • TiN-TiCN-Al2O3-TiN
DP5010 S05 S20 • For a wide range of turning of high-temp alloys.

PVD COATED M05 M20 • Very hard submicron substrate with good fracture toughness.
P15 P35
• High mechanical shock resistance
DC9800 M10 M30
• TiAlN coating on sub-micron substrate
PVD COATED K10 K30
• For medium to semi-roughing on all kinds of materials
S10 S25
72
Cutting Conditions
CVD
Material Chipbreaker
DC610 DC820 DC9015 DC9025 DC8035
Cutting speed(m/min)
Low 41
0.05-0.25% C 43 250-700 - 350-500 200-420 180-350
SM18C
45
Medium 41
Carbon 0.25-0.55% C 43 150-350 - 220-380 150-330 120-250
SM45C
Steel 46
41
High 43
0.55-0.80% C 120-300 - 180-380 120-300 -
SM55C 46
53
41
Low Alloy
SCM415 43 150-550 - 180-350 130-300 60-320
45
Alloy
Steel 41
Alloy 43 100-320 - 180-350 140-300 60-200
SCM440 46
53
Grey Cast Iron 100-300 180-440 90-300 - -
Cast Iron
46
53
Ductile Cast Iron 100-250 200-340 90-280 - -
41
Stainless Steel 42 200-270 - - - 100-210
45
73
Feature of Chipbreaker
Type Insert • Edge geometry Feature • Application
• For medium & finishing

41 • Good chip evacuation in low feed and depth of cut
• Excellent chip control
• Balance between strength and sharpness

• For semi finishing to medium machining in steel and
43 alloy steel
• Good chip control in profiling
• Medium for carbon steel and alloy steel

• From medium to finishing of cast iron machining
46 6°
• Suitable for continuous to interrupted
• Geometry of low cutting force
• Medium in steel and cast Iron

NEGATIVE 52 • Excellent chip control
• Applicable to both interrupted and continuous
• Medium to roughing in steel and cast iron

53* • Strong cutting edge
• Recommended for unstable conditions
• For medium machining in stainless steel and low carbon

42 steel
• Low cutting force with sharp edge geometry
• For medium machining in stainless steel, low carbon steel

& low carbon alloy steel
45 • Semi finishing in cast Iron
• Minimum of built-up edge from sharp edge geometry
0.08 X 9°
• Finishing on boring applications
17°
• Good chip evacuation in low feed and depth of cut
41 • Low cutting force & good chip control for steel
and stainless steel machining
18° 0.1 X 0°
• Medium machining in steel, stainless steel and cast iron
51 • Applicable to both interrupted and continuous machining
POSITIVE
10°
• For medium to semi - roughing.
52 • For steel and cast iron.
• For aluminum machining

AU 26°
• Low cutting force, excellent chip evacuation
*Not in stocking program; please contact our engineers
74
SMART Insert
Negative 80° Insert
R I
CNM t
Dimension (mm) Recommended Cutting Conditions Grade
DC9015
DC9025
DC8035
DP5010
DP5020
DP9235
DP9800
Insert Designation
DC820
d t R Feed (mm/rev) D.O.C. (mm)
CNMA CNMA 090408 9.52 4.76 0.8 0.15 - 0.60 3.0 - 7.0
For Cast Iron 090412 9.52 4.76 1.2 0.15 - 0.70 3.0 - 7.0
CNMG D3 CNMG 090408 D3 9.52 4.76 0.8 0.15 - 0.40 0.5 - 2.0
Semi-Finishing &
Medium 090412 D3 9.52 4.76 1.2 0.18 - 0.50 0.5 - 2.0
CNMG M3 CNMG 090408 M3 9.52 4.76 0.8 0.20 - 0.50 0.7 - 4.8
For stainless
steel 090412 M3 9.52 4.76 1.2 0.23 - 0.50 0.7 - 4.8
CNMG D5 CNMG 090408 D5 9.52 4.76 0.8 0.10 - 0.45 1.2 - 5.0
Medium to
Roughing 090412 D5 9.52 4.76 1.2 0.10 - 0.55 1.2 - 5.0

I
TNM R d t

DC9015
DC9025
DC8035
DP5010
DP5020
DP9235
DP9800
Insert Designation
DC820
d t R Feed (mm/rev) D.O.C. (mm)
TNMA
TNMA 130408 7.94 4.76 0.8 0.15 - 0.60 1.0 - 3.5
For Cast Iron
TNMG 130404 D3 7.94 4.76 0.4 0.10 - 0.30 0.4 - 3.0

TNMG D3
Semi-finishing 130408 D3 7.94 4.76 0.8 0.15 - 0.40 0.5 - 3.0
& Medium
130412 D3 7.94 4.76 1.2 0.18 - 0.50 0.6 - 3.0
TNMG M3 TNMG 130408 M3

7.94 4.76 0.8 0.20 - 0.50 0.5 - 3.0
For Stainless
Steel 130412 M3 7.94 4.76 1.2 0.23 - 0.50 0.7 - 3.0
TNMG R5
Medium & TNMG 130412 R5 7.94 4.76 1.2 0.10 - 0.55 0.5 - 3.5
Roughing
75
SMART Holders
DCLNR/L
h h
b
f
95°
l
Dimension (mm)
Designation Insert
h b l f
2020 K0904 20 20 125 25
DCLNR/L CN 0904
2525 M0904 25 25 150 32
Spares
Clamp Clamp screw Shim Shim screw Spring Wrench
Holder/
Related insert
...0904 DTC 3-NX DTCS 3 DLS-C 32A DS 40085I DSPR 3 DHLW-2.5 DTFW 15
WTJNR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
WTJNR/L 2020 K1304 - C 20 20 125 25
TN 1304
60o
2525 M1304 - C 25 25 150 32
Spares
Wedge Clamp Screw Snap Ring Shim Pin Screw Wrench
Holder/
Related insert
...1304-C DWC 2.53 DWCS 2.5 DCSR 2 DWS-T 2.52 DWSS 2.52 DHLW-2.5
76
SMART Boring bars
S-SCLNR/L
Dimension (mm)
Designation Insert
d h l f D
S16Q SCLNR/L 0904 - C 16 15 180 11 20
CN 0904
S20Q SCLNR/L 0904 - C 20 18 180 11 20
Spares
Screw Wrench
Holder/
Related Insert
...0904-C DS 35083I/HG-TS DTFW-10
S-STFNR/L
dg7
D
f
h l
Dimension (mm)
Designation Insert
d h l f D
S16Q STFNR/L 1304 - C 16 15 180 11 20
S20R STFNR/L 1304 - C 60o TN 1304
20 18 180 13 25
Spares
Screw Wrench
Holder/
Related Insert
...1304-C DS 30080I/HG-TS DTFW-9
77
SMART Boring bars
S-STUNR/L
dg7
D
f 93
h l
Dimension (mm)
Designation Insert
d h l f D
S16Q STUNR/L 1304 - C 16 15 180 11 20 1304
60o
TN
S20R STUNR/L 1304 - C 20 18 180 13 25
Spares
Screw Wrench
Holder/
Related Insert
...1304-C DS 30080I/HG-TS DTFW-9
78
R I
CNM t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
l d t R Feed (mm/rev) D.O.C. (mm)
CNMA 120408 12.0 12.7 4.76 0.8 0.25 - 0.70 3.0 - 7.0
CNMA
For Cast Iron
120412 11.6 12.7 4.76 1.2 0.25 - 0.70 3.0 - 7.0
CNMG 41 CNMG 120404 41 12.4 12.7 4.76 0.4 0.05 - 0.30 0.5 - 2.0
Finishing &
Medium 120408 41 12.0 12.7 4.76 0.8 0.07 - 0.30 0.5 - 2.0
CNMG 120404 42 12.4 12.7 4.76 0.4 0.10 - 0.50 0.5 - 5.0
CNMG 42
For Stainless 120408 42 12.0 12.7 4.76 0.8 0.12 - 0.50 0.5 - 5.0
Steel
120412 42 11.6 12.7 4.76 1.2 0.14 - 0.50 0.5 - 5.0
CNMG 43 CNMG 120408 43 12.0 12.7 4.76 0.8 0.12 - 0.52 0.7 - 4.8
Semi-finishing &
Medium 120412 43 11.6 12.7 4.76 1.2 0.12 - 0.52 0.7 - 4.8
CNMG 120404 45 12.4 12.7 4.76 0.4 0.15 - 0.50 1.2 - 5.0
CNMG 45
Medium & 120408 45 12.0 12.7 4.76 0.8 0.15 - 0.50 1.2 - 5.0
Roughing
120412 45 11.6 12.7 4.76 1.2 0.15 - 0.50 1.2 - 5.0
CNMG 120404 46 12.4 12.7 4.76 0.4 0.15 - 0.40 1.0 - 5.0
CNMG 46
120408 46 12.0 12.7 4.76 0.8 0.17 - 0.55 1.2 - 5.0
Medium
120412 46 11.6 12.7 4.76 1.2 0.20 - 0.55 1.5 - 5.0
CNMG 52
CNMG 120408 52 12.0 12.7 4.76 0.8 0.10 - 0.35 0.7 - 3.5
Medium
79
R I t
DNM
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
DNMG 150604 41 15.1 12.7 6.35 0.4 0.05 - 0.30 0.5 - 2.0
DNMG 41
Finish ni g &
Medium 150608 41 14.7 12.7 6.35 0.8 0.07 - 0.30 0.5 - 2.0
DNMG 150608 43 15.1 12.7 6.35 0.8 0.12 - 0.52 0.7 - 4.8
DNMG 43
Semi-finishing
& Medium 150612 43 14.3 12.7 6.35 1.2 0.12 - 0.52 0.7 - 4.8
DNMG 150604 45 15.1 12.7 6.35 0.4 0.15 - 0.50 1.2 - 5.0
DNMG 45
Medium & 150608 45 15.1 12.7 6.35 0.8 0.15 - 0.50 1.2 - 5.0
Rough ni g
150612 45 14.3 12.7 6.35 1.2 0.15 - 0.50 1.2 - 5.0
DNMG 46
DNMG 150608 46 15.1 12.7 6.35 0.8 0.17 - 0.50 1.0 - 4.0
Medium
DNMG 52
DNMG 150608 52 14.7 12.7 6.35 0.8 0.10 - 0.35 0.7 - 3.5
Medium
d
R I t
KNUX
DC9015
DC9025
DC8035
Insert Designation
DC820
160405 L11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0
160405 R11 19.7 9.52 4.76 0.5 0.15 - 0.35 1.5 - 5.0
KNUX
160410 L11 19.7 9.52 4.76 1.0 0.21 - 0.45 2.0 - 5.0
Right hand
Medium 160410 R11 19.7 9.52 4.76 1.0 0.21 - 0.45 2.0 - 5.0
80
I
SNM R t
DC9015
DC9025
DC8035
DP5010
DC610
DC820
Insert Designation
SNMA 120408 11.9 12.7 4.76 0.8 0.25 - 0.70 3.0 - 7.0
SNMA
For Cast Iron 120412 11.5 12.7 4.76 1.2 0.25 - 0.70 3.0 - 7.0
SNMG 120404 45 12.3 12.7 4.76 0.4 0.15 - 0.50 1.2 - 5.0
SNMG 45
Medium & 120408 45 11.9 12.7 4.76 0.8 0.15 - 0.50 1.2 - 5.0
Roughing
120412 45 11.5 12.7 4.76 1.2 0.15 - 0.50 1.2 - 5.0

I
TNM R d t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
TNMA TNMA 160408 14.5 9.52 4.76 0.8 0.25 - 0.70 3.0 - 7.0
For Cast Iron 160412 13.5 9.52 4.76 1.2 0.25 - 0.70 3.0 - 7.0
TNMG 41 TNMG 160404 41 15.5 9.52 4.76 0.4 0.05 - 0.30 0.5 - 2.0
Finish ni g &
Medium 160408 41 14.5 9.52 4.76 0.8 0.07 - 0.30 0.5 - 2.0
TNMG 160404 42 15.5 9.52 4.76 0.4 0.10 - 0.50 0.5 - 5.0
TNMG 42
For Stainless 160408 42 14.5 9.52 4.76 0.8 0.12 - 0.50 0.5 - 5.0
Steel
160412 42 13.5 9.52 4.76 1.2 0.14 - 0.50 0.5 - 5.0
TNMG 43 TNMG 160408 43 14.5 9.52 4.76 0.8 0.12 - 0.52 0.7 - 4.8
Semi-finishing
& Medium 160412 43 13.5 9.52 4.76 1.2 0.12 - 0.52 0.7 - 4.8
TNMG 160404 45 15.5 9.52 4.76 0.4 0.15 - 0.5 1.2 - 5.0
TNMG 45
Medium & 160408 45 14.5 9.52 4.76 0.8 0.15 - 0.5 1.2 - 5.0
Roughing
160412 45 13.5 9.52 4.76 1.2 0.15 - 0.5 1.2 - 5.0
TNMG 52
Medium TNMG 160408 52 14.5 9.52 4.76 0.8 0.10 - 0.35 0.7 - 3.5
TNMG 160404 46 15.5 9.52 4.76 0.4 0.17 - 0.40 1.0 - 3.5
TNMG 46
160408 46 14.5 9.52 4.76 0.8 0.17 - 0.50 1.2 - 3.5
Medium
160412 46 13.5 9.52 4.76 1.2 0.20 - 0.50 1.5 - 3.5
81
R I t
VNMG
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
VNMG 41 VNMG 160404 41 15.6 9.52 4.76 0.4 0.05 - 0.30 0.5 - 2.0
Finishing &
Medium 160408 41 14.6 9.52 4.76 0.8 0.07 - 0.30 0.5 - 2.0
VNMG 45 VNMG 160404 45 15.6 9.52 4.76 0.4 0.15 - 0.5 1.2 - 5.0
Medium &
Roughing 160408 45 14.6 9.52 4.76 0.8 0.15 - 0.5 1.2 - 5.0
VNMG 46
VNMG 160404 46 15.6 9.52 4.76 0.4 0.15 - 0.36 0.8 - 3.0
Medium

I
R
WNM d t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
WNMA 080408 8.3 12.7 4.76 0.8 0.25 - 0.70 3.0 - 7.0
WNMA
For Cast Iron
080412 8.2 12.7 4.76 1.2 0.25 - 0.70 3.0 - 7.0
WNMG 43
Semi finishing WNMA 080408 43 8.3 12.7 4.76 0.8 0.12 - 0.52 0.7 - 4.8
& Medium
WNMG 060404 45 6.2 9.52 4.76 0.4 0.15 - 0.50 1.2 - 5.0
060408 45 6.1 9.52 4.76 0.8 0.15 - 0.50 1.2 - 5.0
WNMG 45
Medium & 080404 45 8.4 12.7 4.76 0.4 0.15 - 0.50 1.2 - 5.0
Roughing
080408 45 8.3 12.7 4.76 0.8 0.15 - 0.50 1.2 - 5.0
080412 45 8.2 12.7 4.76 1.2 0.15 - 0.50 1.2 - 5.0
WNMG 060408 46 6.1 9.52 4.76 0.8 0.12 - 0.35 1.0- 3.0
WNMG 46
Medium
080408 46 8.3 12.7 4.76 0.8 0.17 - 0.55 1.2 - 4.0
82
Positive 80° Insert
d D1
CCMT R I t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
l d t R D1 Feed (mm/rev) D.O.C. (mm)
CCMT 09T304 41 9.2 9.52 3.97 0.4 4.4 0.05 - 0.15 0.5 - 2.5
CCMT 41
Finishing
09T308 41 8.8 9.52 3.97 0.8 4.4 0.07 - 0.15 0.5 - 2.5
CCMT 09T304 51 9.2 9.52 3.97 0.4 4.4 0.07 - 0.25 1.0 - 3.0
CCMT 51
Medium
09T308 51 8.8 9.52 3.97 0.8 4.4 0.09 - 0.25 1.0 - 3.0
CCMT 060204 52 6.0 6.35 2.38 0.4 2.8 0.10 - 0.25 1.0 - 2.0
CCMT 52
Medium & 09T304 52 9.2 9.52 3.97 0.4 4.4 0.12 - 0.30 1.2 - 3.0
Roughing
09T308 52 8.8 9.52 3.97 0.8 4.4 0.12 - 0.30 1.2 - 3.0
d D1
R I t
DCMT
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
DCMT 11T304 41 11.2 9.52 3.97 0.4 4.4 0.05 - 0.15 0.5 - 2.5
DCMT 41
Finishing
11T308 41 10.8 9.52 3.97 0.8 4.4 0.07 - 0.15 0.5 - 2.5
DCMT 11T304 51 11.2 9.52 3.97 0.4 4.4 0.07 - 0.25 1.0 - 3.0
DCMT 51
Medium
11T308 51 10.8 9.52 3.97 0.8 4.4 0.09 - 0.25 1.0 - 3.0
DCMT 11T304 52 11.2 9.52 3.97 0.4 4.4 0.12 - 0.30 1.2 - 3.0
DCMT 52
Medium &
Roughing 11T308 52 10.8 9.52 3.97 0.8 4.4 0.12 - 0.30 1.2 - 3.0
83
d D1
R I
SCMT t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
SCMT 51
SCMT 09T308 51 9.2 9.52 3.97 0.4 4.4 0.09 - 0.25 1.0 - 3.0
Medium

I
D1
TCMT R d t
DC9015
DC9025
DC8035
DP5010
Insert Designation
DC610
DC820
TCMT 16T304 41 15.5 9.52 3.97 0.4 4.4 0.05 - 0.15 0.5 - 2.5
TCMT 41
Finishing
16T308 41 14.5 9.52 3.97 0.8 4.4 0.07 - 0.15 0.5 - 2.5
TCMT 16T304 51 15.5 9.52 3.97 0.4 4.4 0.07 - 0.25 1.0 - 3.0
TCMT 51
16T308 51 14.5 9.52 3.97 0.8 4.4 0.09 - 0.25 1.0 - 3.0
Medium
16T312 51 13.5 9.52 3.97 1.2 4.4 0.10 - 0.25 1.0 - 3.0
TCMT 52
Medium & TCMT 110204 52 10.0 6.35 2.38 0.4 2.8 0.10 - 0.25 1.0 - 2.5
Roughing
84
d D1
R I t
VBMT
DC9015
DC9025
DC8035
Designation
DP5010
Insert
DC610
DC820
VBMT 160404 41 15.6 9.52 4.76 0.4 4.4 0.05 - 0.15 0.5 - 2.5
VBMT 41
Finishing
160408 41 14.6 9.52 4.76 0.8 4.4 0.07 - 0.15 0.5 - 2.5
VBMT 160404 D4 15.6 9.52 4.76 0.4 4.4 0.07 -0.25 1.0 - 3.0
VBMT D4
160408 D4 14.6 9.52 4.76 0.8 4.4 0.09 - 0.25 1.0 - 3.0
Medium
160412 D4 13.6 9.52 4.76 1.2 4.4 0.10 - 0.25 1.0 - 3.0
VBMT 52 VBMT 160404 52 15.6 9.52 4.76 0.4 4.4 0.1 - 0.25 1.2 - 3.0
Medium &
Roughing 160408 52 14.6 9.52 4.76 0.8 4.4 0.1 - 0.30 1.2 - 3.0
Positive 80° Insert - For Aluminum
d D1
CCGT AU R I t
Dimension (mm) Grade

Insert Designation
l d t R D1 DC210
CCGT 060204 AU 6.0 6.35 2.38 0.4 2.8
09T304 AU 9.2 9.52 3.97 0.4 4.4
120404 AU 12.4 12.7 4.76 0.4 5.5
120408 AU 12.4 12.7 4.76 0.8 5.5
d D1
R
DCGT AU I t

Insert Designation
l d t R D1 DC210
DCGT 11T304 AU 11.2 9.525 3.97 0.4 4.4
85
I
D1
R
d t
TCGT AU
Insert Designation
l d t R D1 DC210
TCGT 110204 AU 10.0 6.35 2.38 0.4 2.8
16T304 AU 15.5 9.525 3.97 0.4 4.4
d D1
R I t
VCGT AU
Insert Designation
l d t R D1 DC210
VCGT 160404 AU 15.6 9.52 4.76 0.4 4.4
160408 AU 14.6 9.52 4.76 0.8 4.4
86
Designation System of External Holder
1. Clamping System 2. Insert Shape 4. Insert Clearance Angle
D / Clamp
N
C D
P / Lever
B
C / Top Clamp K R
90o 60o
S / Screw Clamp C
S T
M / Multi Lock
V W P
W / Wedge Clamp
PCLNR
1 2 3 4 5
3. Approach Angle 5. Hand of Tool
Symbol Shape Offset Symbol Shape Offset Symbol Shape Offset Right-R
J O V ×
A ×
K O W O
L O X Special
B × Neutral-N
M ×
D × N ×
E × R O
F O S O Left-L
T O
G O
U O
87
6. Shank Height 7. Shank Width 8. Tool Length
L (mm) Symbol L (mm) Symbol

b 32 A 160 N
h h
40 B 170 P
50 C 180 Q
60 D 200 R
70 E 250 S
80 F 300 T
Integers to be preceded by 0 Integers to be preceded by 0 90 G 350 U
e.g.: h=8mm indicated by 08 e.g.: b=8mm indicated by 08 100 H 400 V
110 J 450 W
125 K 500 Y
140 L Special X
150 M
25 25 M 12 - C
6 7 8 9 10
9. Cutting Edge Length 10. Manufacturer's Type
Unique to manufacturer
88
DCLNR/L
h h
b
f
95°
l
Dimension (mm)
Designation Insert
h b l f
2020 K12 20 20 125 25
DCLNR/L CN 1204
2525 M12 25 25 150 32
Spares
Holder/
Related insert
...12 DTC 4 DTCS4 DTS-C 44 DS 40050I DSPR 4 DHLW-3 DTFW 15
DCBNR/L
l1
h
h h
f b
75°
l
Dimension (mm)
Designation Insert
h b l f
DCBNR/L 2525 M12 25 25 150 22.5 CN 1204
Spares
Holder/
Related insert
...12 DTC 4 DTCS4 DTS-C 44 DS 40050I DSPR 4 DHLW-3 DTFW 15
89
DDJNR/L
27° max.
h h
f b
93°
l
Dimension (mm)
Designation Insert
h b l f
DDJNR/L 2525 M15 25 25 150 32 DN 1506
Spares
Holder/
Related insert
...15 DTC 4 DTCS4 DTS-D 43 DS 40050I DSPR 4 DHLW-3 DTFW 15
DSDNN
h h
f
b
45°
l
Dimension (mm)
Designation Insert
h b l f
DSDNN 2525 M12 25 25 150 12.5 SN 1204

90o
Spares
Holder/
Related insert
...12 DTC 4 DTCS4 DTS-S 44 DS 40050I DSPR 4 DHLW-3 DTFW 15
90
DTJNR/L
l1
h h h
b b
f
91°
l
Dimension (mm)
Designation Insert
h b l f
2020 K16 20 20 125 25
DTJNR/L TN 1604
60o
2525 M16 25 25 150 32
Spares
Holder/
Related insert
...16 DTC 3 DTCS3 DTS-T 33 DS 35080I DSPR 3 DHLW-2.5 DTFW 15
DWLNR/L
h h
b
f
b
95°
l
Dimension (mm)
Designation Insert
h b l f
2020 K06 - C 20 20 125 25
DWLNR/L WN 0604
2525 M06 - C 25 25 150 32 80o
DWLNR/L 2525 M08 - C 25 25 150 32 WN 0804
Spares
Holder/
Related insert
...06-C DTC 3 DTCS3 DTS-W 32 DS 40090I DSPR 3 DHLW-2.5 DTFW 15

...08-C DTC 4 DTCS4 DTS-W 44 DS 40050I DSPR 4 DHLW-3 DTFW 15
91
PCLNR/L
h h
b
f
Dimension (mm)
Designation Insert
h b l f
PCLNR/L 2020 K12 - C 20 20 125 25
CN 1204
2525 M12 - C 25 25 150 32
Spares
Lever Screw Shim Shim Pin Wrench
Holder/
Related insert
...12-C DLC 4 DLCS 4 DLS-C 42 DSP 4-C DHLW-3
PCBNR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
PCBNR/L 2020 K12 - C 20 20 125 17.5
CN 1204
2525 M12 - C 25 25 150 22.5
Spares
Holder/
Related insert
...12-C DLC 4 DLCS 4 DLS-C 42 DSP 4-C DHLW-3
92
PDJNR/L
h h
b
f
Dimension (mm)
Designation Insert
h b l f
PDJNR/L 2020 K15 - C 20 20 125 25
DN 1506
2525 M15 - C 25 25 150 32
Spares
Holder/
Related insert
...15-C DLC 4A DLCS 4 DLS-D 42 DSP 4-C DHLW-3
PDNNR/L
h h
f
b
Dimension (mm)
Designation Insert
h b l f
PDNNR/L 2525 M15 - C 25 25 150 18.5 DN 1506
Spares
Holder/
Related insert
...15-C DLC 4A DLCS 4 DLS-D 42 DSP 4-C DHLW-3
93
PSDNN
h h
f
b
Dimension (mm)
Designation Insert
h b l f
PSDNN 2020 K12 - C 20 20 125 10.0
SN 1204
90o
2525 M12 - C 25 25 150 12.5
Spares
Holder/
Related insert
...12-C DLC 4 DLCS 4 DLS-S 42 DSP 4-C DHLW-3
PSKNR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
PSKNR/L 2525 M12 - C 25 25 150 32 90o

SN 1204
Spares
Holder/
Related insert
94
PSSNR/L
Dimension (mm)
Designation Insert
h b l f
PSSNR/L 2020 K12 - C 20 20 125 25
SN 1204
90o
2525 M12 - C 25 25 150 32
Spares
Holder/
Related insert
PTFNR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
PTFNR/L 2020 K16 - C 20 20 125 25
60o
TN 1604
2525 M16 - C 25 25 150 32
Spares
Holder/
Related insert
...16-C DLC 3 DLCS 3 DLS-T 31.8 DSP 3A DHLW-2.5
95
WTENN
h h
f
b
Dimension (mm)
Designation Insert
h b l f
WTENN 2020 K16 - C 20 20 125 10.0
TN 1604
60o
2525 M16 - C 25 25 150 12.5
Spares
Holder/
Related insert
...16-C DWC 33 DWCS 4 DWSR 4 DWS-T 33 DWSS 33 DHLW-3
WTJNR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
WTJNR/L 2020 K16 - C 20 20 125 25
TN 1604
60o
2525 M16 - C 25 25 150 32
Spares
Holder/
Related insert
...16-C DWC 33 DWCS 4 DWSR 4 DWS-T 33 DWSS 33 DHLW-3
96
PWLNR/L
h h
b
f
95o
l
Dimension (mm)
Designation Insert
h b l f
2020 K06-C 20 20 125 25
WN 0604
2525 M06-C 25 25 150 32
PWLNR/L 80o
2020 K08-C 20 20 125 25
WN 0804
2525 M08-C 25 25 150 32
Spares
Shim Shim Pin Lever Screw Key
Holder/
Related insert
...06-C DTWN 322 DSP 3A DCL 3 DLCS 3 DHLW 2.5

...08-C DTWN 423 DSP 4 DCL 4 DLCS 4 DHLW 3
MVJNR/L
h h
b
f
Dimension (mm)
Designation Insert
h b l f
MVJNR/L 2525 M16 - C 25 25 150 32 VN 1604
Spares
Clamp Screw Shim Lock Pin Wrench
Holder/
Related insert
...16-C DMC 30 DNSM 0825 DMS-V 324 DLP 3 DHLW-2, DHLW-4
97
MVQNR/L
h h
b
f
Dimension (mm)
Designation Insert
h b l f
MVQNR/L 2525 M16 - C 25 25 150 32 VN 1604
Spares
Holder/
Related insert
MVVNN
h h
f
b
Dimension (mm)
Designation Insert
h b l f
MVVNN 2020 K16 - C 20 20 125 10.0
VN 1604
2525 M16 - C 25 25 150 12.5
Spares
Holder/
Related insert
98
SVJBR/L
h h
f b
Dimension (mm)
Designation Insert
h b l f
SVJBR/L 2020 K16 - C 20 20 125 25
VB 1604
2525 M16 - C 25 25 150 32
Spares
Screw Shim Shim Screw Wrench
Holder/
Related insert
...16-C DS 35124I DSS-V 32 DSC 5035062S-TS DTFW-15
SVVBN
h h
f
b
Dimension (mm)
Designation Insert
h b l f
SVVBN 2020 K16 - C 20 20 125 10.0
VB 1604
2525 M16 - C 25 25 150 12.5
Spares
Screw Shim Shim Screw Wrench
Holder/
Related insert
...16-C DS 35124I DSS-V 32 DSC 50090S DTFW-15
99
Designation System of Internal Boring Bar
1. Type of Boring 2. Bar Diameter 3. Tool Length 4. Clamping System
P / Lever Lock
S: Steel Shank
C / Top Clamp
K 125 U 350
M 150 V 400
S / Screw Clamp
Q 180 W 450
R 200 Y 500
M / Multi Lock
S 250 X Special
T 300
W / Wedge Clamp
S 25 T - P C L N R - 12 - C
1 2 3 4 5 6 7 8 9 10
5. Insert Shape 6. Approach Angle 7. Insert Clearance Angle
L K
C D E N B
o
90 60o
U Z
R S T
F Q C P
V W
P
8. Hand of Tool 9. Cutting Edge Length 10. Manufacturer's Type
Right
Unique to manufacturer
Left
100
S-PCLNR/L
Dimension (mm)
Designation Insert
d h l f D
S25T PCLNR/L 12 - C 25 23 300 17 32
S32T PCLNR/L 12 - C 32 30 300 22 40
CN 1204
S40V PCLNR/L 12 - C 40 37 400 27 50
S50W PCLNR/L 12 - C 50 47 450 35 63
Spares
Lever Screw Shim Shim Pin Snap Ring Wrench
Holder/
Related Insert
S25T...12-C DLC 4B DLCS 4B - - DLSR 4B DHLW-2.5

S32S...12-C
DLCS 4S
S32T...12-C
DLC 4 DLS-C 42 DSP 4 - DHLW-3
S40V...12-C
DLCS 4
S50W..12-C
S-PTFNR/L
dg7
D
f
h l
Dimension (mm)
Designation Insert
d h l f D
S25T PTFNR/L 16 - C 25 23 300 17 32 o

60
TN 1604
Spares
Lever Screw Snap Ring Wrench
Holder/
Related Insert
S25T...16-C DLC 3BH DLCS 3B DLSR 3B DHLW-2
101
S-SCLCR/L
Dimension (mm)
Designation Insert
d h l f D
S08K SCLCR/L 06 - C 8 7 125 6 11
S10K SCLCR/L 06 - C 10 9 125 7 13 CC 0602
S12M SCLCR/L 06 - C 12 11 150 9 16
S12M SCLCR/L 09 - C 12 11 150 9 16
S16R SCLCR/L 09 - C 16 15 200 11 20
CC 09T3
S20S SCLCR/L 09 - C 20 18 250 13 25
S25T SCLCR/L 09 - C 25 23 300 17 32
Spares
Screw Wrench
Holder/
Related Insert
S80K,S10K...06-C DS 25050I
DTFW-7
S12M...06-C DS 25065I
...09-C DS 35080I DTFW-15
S-SDUCR/L
D
f
h l
Dimension (mm)
Designation Insert
d h l f D
S16R SDUCR/L 11 - C 16 15 200 11 20
S20S SDUCR/L 11 - C 20 18 250 13 25 DC 11T3
S25T SDUCR/L 11 - C 25 23 300 17 32
Spares
Screw Wrench
Holder/
Related Insert
...11-C DS 35080I DTFW-15
102
S-STFCR/L
dg7
D
f
h l
Dimension (mm)
Designation Insert
d h l f D
S12M STFCR/L 11 - C 12 11 150 9 16
60
o TC 1102
S16R STFCR/L 11 - C 16 15 200 11 20
Spares
Component
Holder/ Screw Wrench

Related Insert
...11-C DS 25065I DTFW-7
S-WTFNR/L
dg7
D
f
h l
Dimension (mm)
Designation Insert
d h l f D
S25T WTFNR/L 16 - C 25 23 300 17 32
o TN 1604
60
S32U WTFNR/L 16 - C 32 30 350 22 40
Spares
Holder/
Related Insert
S25T...16-C - DWSS 33-1

DWC 33 DWCS 4B DWSR 4 DHLW-3
S32U...16-C DWS-T 33 DWSS 33
103
Chipbreaker
Chip breaker selection according to workpiece shape
Negative Insert
Continuous Interrupted
41 45 46 43 53
41 42 45
Finishing Roughing
46 53 -MA
Positive Insert
41 51 52
41 51
104
Chipbreaker
Chip-Breaking
Negative Insert
Finishing Medium
41 43 45 46 53
Medium
Finishing
41 42 45
Positive Insert
Finishing Medium
41 51 52
Finishing Medium
41 51
105
Chipbreaker
Material Operation 1st 2nd
Finishing 41 43
Carbon Steel
&
Medium 43 / 46
Alloy Steel
(S45C, SCM4…..)
Roughing 46 53
Finishing 41 43
Low Carbon Steel
&
Low Alloy Steel Medium 45 42
(S20C, SCM415…)
Roughing 45 46
Finishing 41 42
Stainless Steel Medium 42 45
Roughing 45 46
Finishing 46
Cast Iron Medium 46
Roughing 53 46
106
Chipbreaker comparison table
Description Duracarb Mitsubishi Sumitomo Kyocera Tungaloy Korloy Sandvik Kennametal Seco Walter ISCAR
SY SU HQ TSF VF QF FP MF2 NF3 NF

41
SH LU TF GF PF FN
SA GE CQ TSF VC PF FN MF3 NS6 TF

43
Steel SH PS TM
46 MV GU HS TM VM PM MN M3 NM6 GN
Negative
52 MH UX GS AS HC SM MP MR3 NM4
Double
sided
53* MG- UZ C MG- B25 MG MG
42 MS EX MU, MS SS HS MM UP MF4 NMS TMN

Stainless
Steel
45 MA GU HU SM GS MR RP MF5 NR4
52 MH UX GS AS HC SM MP MR3 NM6
Cast Iron
53* MG- UZ C MG- B25 MG MG
41 SQ LU GP PF HPF PF FP, LF F1 PS4 SM
Positive Steel 51 MT SU GK PS HMP PM MP PF2 17
Single
sided 52 SV MU HQ PM C25 UM MF F2 PM5 19
Aluminum AU AZ AG AH AL AR AL HP AL PM2 AF, AS
*Not in stocking program; please contact our engineers
107
Thread
Thread
108
Thread
16 E R M A 60 DC9800
1 2 3 4 5 6 7
1. Insert size 2.Application 3. Hand
I d
11 6.35 1/4” E External R Right Hand
16 9.525 3/8” I Internal L Left Hand
4. Type 5. Pitch 6.Threadstandard

Partial profile
Pitch range
I
mm TPI
A 11 0.50-1.50 48-16 60 Partial profile 60°
M Chipbreaker
A 0.50-1.50 48-16 ISO ISO metric
AG 16 0.50-3.00 48-8
G 1.75-3.00 14-8
Full profile: Value by number

0.35 ~ 8.00 mm
7. Grade 72 ~ 2 TPI
DC9800
109
Thread
Partial Profile 60°
External & Internal

Y Y
r r
Nut
X X 60°
l l
d d
Screw
External right hand Internal right hand
• Application: General industry
Pitch Dimension (mm) Grade
DC9800
Insert Designation
mm TPI d l r X Y
16ERM A 60 0.5-1.5 48-16 3/8″ 16 0.05 0.8 0.9
External
16ERM AG 60 0.5-3.0 48-8 3/8″ 16 0.06 1.2 1.7
M
16ERM G 60 1.75-3.0 14-8 3/8″ 16 0.17 1.2 1.7
11IRM A 60 0.5-1.5 48-16 1/4″ 11 0.05 0.7 0.9
16IRM A 60 0.5-1.5 48-16 3/8″ 16 0.05 0.8 0.9

Internal
M
16IRM AG 60 0.5-3.0 48-8 3/8″ 16 0.05 1.2 1.7
16IRM G 60 1.75-3.0 14-8 3/8″ 16 0.10 1.2 1.7
: Standard item
110
Thread
External ISO Metric
Full profile (DIN13 12-1986 class: 6G)

Y r
Nut
X
60° 1/4P
l
d 1/8P
Screw
External right hand
DC9800
Insert Designation
mm d l r X Y
16ERM 0.75 ISO 0.75 3/8″ 16 0.08 0.6 0.6
16ERM 1.00 ISO 1.00 3/8″ 16 0.11 0.7 0.7
16ERM 1.25 ISO 1.25 3/8″ 16 0.14 0.8 0.9
16ERM 1.50 ISO 1.50 3/8″ 16 0.19 0.8 1.0

External
M
16ERM 1.75 ISO 1.75 3/8″ 16 0.20 0.9 1.2
16ERM 2.00 ISO 2.00 3/8″ 16 0.24 1.0 1.3
16ERM 2.50 ISO 2.50 3/8″ 16 0.30 1.1 1.5
16ERM 3.00 ISO 3.00 3/8″ 16 0.38 1.2 1.6
: Standard item
111
Thread
Internal ISO Metric
Full profile (DIN13 12-1986 class: 6H)

r Y
Nut
X
60° 1/4P
l
d
1/8P
Screw
Internal right hand
DC9800
Insert Designation
mm d l r X Y
11IRM 1.00 ISO 1.00 1/4″ 11 0.05 0.6 0.7
11IRM 1.50 ISO 1.50 1/4″ 11 0.08 0.8 1.0
16IRM 1.00 ISO 1.00 3/8″ 16 0.05 0.6 0.7
16IRM 1.25 ISO 1.25 3/8″ 16 0.06 0.8 0.9
Internal
16IRM 1.50 ISO 1.50 3/8″ 16 0.08 0.8 1.0
M
16IRM 1.75 ISO 1.75 3/8″ 16 0.10 0.9 1.2
16IRM 2.00 ISO 2.00 3/8″ 16 0.11 1.0 1.3
16IRM 2.50 ISO 2.50 3/8″ 16 0.14 1.1 1.5
16IRM 3.00 ISO 3.00 3/8″ 16 0.17 1.1 1.5
: Standard item
112
Thread Grades & Technical Guide
P20 P40
DC9800
M20 M40 • General machining of steel, stainless steel and heat-resistance alloys
PVD coated
S20 S40
Infeed methods for threading operations
113
Thread
Cutting Conditions
DC9800
Material Hardness
Cutting speed (m/min)
125 - 190 140 - 220

Non-alloy steel, Cast steel, Free cutting steel 220 - 250 130 - 210
300 110 - 190
200 70 - 120
Low alloy steel and cast steel 275 110 - 190
300 - 350 90 - 140
200 70 - 100
High alloy steel, cast steel and tool steel
325 40 - 80
180 60 - 110
Stainless steel, cast steel 200 90 - 130
240 130 - 190
Grey cast iron 160 - 250 100 - 150
Nodular cast iron 180 - 260 80 - 150
Malleable cast iron 130 - 230 80 - 150
Al alloy <=12% Si 75 - 90 370 - 800
Al alloy <12% Si 130 200 - 280
Brass 90 100 - 140
Copper alloys 100 - 110 250 - 450
High temp. alloys Fe based 200 - 280 30 - 70
High temp. alloys Ni/Co based 250 - 320 20 - 50
Ti alloys 120 - 140
Hardened steel, Chilled cast iron 55HRC - 60HRC 20 - 60
114
Grade Comparison Table
Application Duracarb Korloy Sandvik Walter Seco Kennametal Mitsubishi Sumitomo Tungaloy Kyocera ISCAR
H10 H1 G1F
DC210 H01 HX HTi10 IC20
H10A EH10 TH10
NS730
CN1000 CT5015 CM KT125 NX2525 T110A NS720 TN60
DC610 WCE10 IC20N
CN2000 CT5005 CM15 KT150 NX3035 T1200A NS9530 TN6020
NC305K GC3205 WAK10 TK1000 KCK05 UC5105 AC410K T5105 CA4505 IC5005
DC820 T5115
NC6110 GC3210 WAK20 TK2000 KCK15 UC5115 AC700G T5125 CA4515 IC5010
WPP01 CA5505
Turning NC3010 GC4205 TP1000 KCP05 UE6105 AC1000 T9105 IC8150
DC9015 WPP10 CA5515
NC3015 GC4215 TP1500 KCP10 UE6110 AC700G T9115 IC9150
WAP10 CR7015
NC3120 GC4225 WPP20 TP2000 KCP25 AC820P CA5525 IC8250
DC9025 UE6020 T9125
NC3020 GC4025 WAP20 TP2500 KC9125 AC2000 CR7025 IC9250
T6120
NC320 GC2025 T6130
DC8035 WPP20 TP2000 KC9125 UE6020 AC2000 CR7025 IC9250
NC3020 GC4025 AH630
AH640
DP5010 GC1025 CP200 VP15TF EH510Z CA6015 IC907
GC1025
DC154 PC3500 GC4125 IC350
Parting & PC5300 GC1030 MH1000 T3130 PR730

PC9530 GC2030 WAM30 MP2500 KC635M VP15TF AH725 PR830 IC808
Grooving DP5320 NC5330 S30T WQM35 F30M ACP200 AH120 PR925 IC908
PR1025
G1F
H10 H1
DC210 H01 HX HTI10 H10T IC20
H10A EH10
TH10
S30 A30N TX30
DC325M S35M IC50M
SM30 A30 UX30
ACZ310
PC6510 IC810
DC9200 GC1020 MK2000 KC915M F5010 ACK200 AH120
PC215K IC910
ACK300
PC3500
PR630
PC3535
DC9300 GC4020 WAM20 T250M AH330 PR660 IC950
PC3525
PR730
PC130
T1015
PC6510 MP8010 ACK200 PR905
GC3020 WKP25 MK2000 KCK15 T1115 IC810
DC7320 PC215K VP15TF ACK300 PR510
GC1020 WKP35 MK3000 KC520M AH120 IC910
PC5300 F5010 ACK310 PR610
GH110
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
DC9235 WSM35 MM4500 KC725M VP30RT EH202 AH140 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
Milling
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
DP8330 WSM35 MM4500 KC725M VP30RT EH202 AH140 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
PC3500 PR630
GC4220 WAP25 MP1500 T3130
DP9320 PC3535 PR660 IC950
GC4230 WAM10 MP2500 AH330
PC3525 PR730
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
DC9800 NC5330 WAM30 ACP200 PR830
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
AH725
PC5300
GC1030 F30M KC522M VP15TF AH730 IC808
DP5320 NC5330 WAM30 ACP200 PR830
GC4240 MP3000 KC635M VP20RT GH330 IC908
PC9530
AH120
WXM35 F40M F7030 ACP300 AH130 IC830
PC3545 GC2040 PR1225
DC7800 WSM35 MM4500 KC725M VP30RT EH202 AH140 IC330
PC5300 S40T PR905
WSP45 MS2500 MP9030 EH5202 SH730 IC928
GC1025
DC150 PC3500 IC350
GC4125
PR830
GC1030 KC522M IC808
DC9800 PC9530 WAM30 F30M VP15TF ACP200 GH330 PR925
GC2030 KC635M IC908
PR1025
Drilling
GC1025
DC154 PC3500 IC350
GC4125
115
DC/V5/01/2019

Duracarb Catalogue 2019

Uploaded by

Copyright:

Available Formats

Duracarb Catalogue 2019

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Duracarb Catalogue 2019

Uploaded by

Copyright:

Available Formats

FROM THE TEAM @ DURACARB...

4. Type 7. Corner Radius 9. Edge Condition

10. Hand of Insert

Entry Angle (K) Clearance Angle(ao)

DC210 • For cast iron milling

P30 P45 • High mechanical shock resistance

• Helical cutting edge for low cutting forces

SOMX 12 • 90° Face mill 90F…SO12

• Helical positive cutting geometry • 90° Endmill 90E…GN11/16

• High Rake face with Helical cutting edge for

• High positive geometry for lower cutting force

SNGU • Helical cutting edge for low cutting forces

SNKU • Helical cutting edge for low cutting forces

• Helical cutting edge for low cutting forces

SDKT 13 • 45° Face Mill 45F…SD13

ONMU07-M • For cast iron & steel, medium roughing

• For general purpose face milling & profiling • Endmill ER…L160

SDMT • High feed face milling. • End mill 10E…SD10

• For steel & Cast Iron • 75° Facemill

• For Cast Iron • 90° Facemill

Dimension(mm) Coated Uncoated

SNGU 120508-M 12.7 0.5 0.8 6.0 1.6

Dimension (mm) Weight

Dimension (mm) Coated Uncoated

Dimension (mm) Weight

90E..........GN11 DS 30085I/HG-TS DTDW-9

GNMU 11, 16 / GNHU 11

GNMU 110605R-M 11.00 7.10 6.6 0.50 1.20 10.0

GNHU 110608R-M 11.00 7.10 6.6 0.80 1.20 10.0

GNMU 161008R-M 15.60 11.50 9.9 0.80 1.80 14.5

Dimension (mm) Weight

90F..........GN11 DS 30085I/HG-TS DTDW-9 -

GNMU 11, 16 / GNHU 11

GNMU 110605R-M 11.00 7.10 6.6 0.50 1.20 10.0

GNHU 110608R-M 11.00 7.10 6.6 0.80 1.20 10.0

GNMU 161008R-M 15.60 11.50 9.9 0.80 1.80 14.5

Dimension (mm) Weight

90E.........TO10 DS 25C065I/HG DTDW-8

Dimension (mm) Coated Uncoated

TOMX 100408 PDTR-DM 7.5 4.2 0.8 1.5 6

Dimension (mm) Weight

DS25055I/HG-TS, *DS25075I/HG-TS DTDW-9

Dimension (mm) Coated

APKT 080308R 9 6.21 3.6 0.8 1.0 6.5

APKT 080316R 9 6.21 3.6 1.6 0.8 6.5

Dimension (mm) Weight

*DS40080I-TS, Ds40093I-TS DTDW-9

APKT 160408 PDSR

Dimension (mm) Coated Uncoated

APKT 160408 PDSR 16.4 9.45 1.7 5.25 0.8 13

*DS40093I-TS, DS40120I-TS DTTW-15

APKT 160408 PDSR

Dimension (mm) Coated Uncoated

APKT 160408 PDSR 16.4 9.45 1.7 5.25 0.8 13

Dimension (mm) Weight Arbour

Dimension (mm) Coated Uncoated

SNKU 1205 XTN 12.7 6.3 0.8 6 1.0 l l l l l l

Dimension (mm) Coated Uncoated

SNGU 1205 XTN 12.7 6.3 0.8 6 1.0 l l l l l

Dimension (mm) Coated Uncoated