As India transforms to become a more urbanized, digitized and electrified nation,

the demand for power increases multi-fold and ensuring safe, reliable and
sustainable power becomes even more critical.

Introducing Learning Days : 5 sessions to prepare for the New World Of

Energy.

Learning Days is a training webinar customized to your challenges and market

requirements.
Designed by the best at Schneider Electric, these webinars will equip you with
the latest in power management and
prepare you to augment power safety, reliability, efficiency and, sustainability.

Confidential Property of Schneider Electric | Page 2

 Rules of the webinar :

• Please keep your audio/video on mute to maximise available internet

bandwidth.
• This is a recorded session, so we will be able to send you the webinar
recording post the session.
• Q&A round : share your questions in the chat box.

Confidential Property of Schneider Electric | Page 3

Mark your attendance -

• Participants, please scan this

QR Code or click on the link
given in the chat box to mark
your attendance.

• This will enable us in

connecting with you again
post the session.
Confidential Property of Schneider Electric | Page 5
 for Electricity Companies
Grid Management Energy Services
EcoStruxure™ Architecture

Apps,
Analytics &
Services EcoStruxure EcoStruxure
End-to-end Cybersecurity

Cloud and/or On Premise ArcFM Microgrid Advisor

Edge
Control EcoStruxure
EcoStruxure
Substation Operation &
Microgrid Operation
Cyber Security

Harmony Altivar TeSys PowerLogic Series Set Series

Connected
Products
Innovative & Innovative & Power quality, uptime
Advanced man-machine connected solutions Comprehensive, robust portfolio of
interface connected variable & efficiency MV distribution products
speed drives for motor starters

*The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider
Electric and Life is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.

Confidential Property of Schneider Electric | Page 6

Electrical House Solution 1 E-House – Product Overview

(E-House) – Fastest way to 2

Advantage over conventional
Sub-station
ensure uptime & safety
3 Engineering & Execution

4 Safety Features

5 Fire Rating

6 Smart Propositions

7 I-FAT, Logistics & I-SAT

8 References
 E House - Product Overview
An E-House is a prefabricated metallic enclosure containing either of
> Electrical distribution equipment for PDS, Utility networks, Solar, Transportation, PA, Marine, O&G applications
> Automation including drives for Industrial , Marine, O&G applications
> IT & Power equipment for Data Centre application

E-House is also known as

• Switchroom, Power-House,
• RIE (Remote Instrument Enclosure),
• FAR (Field Auxiliary Room),
• LER (Local Equipment Room),
• Electrical House,
• PDC (Power Distribution Centre) or other.

Typically, the E-House fabrication & electrical equipment integration occurs in factory and is
delivered as fully tested and operational integrated solution.

Confidential Property of Schneider Electric | Page 8

 E House Product Overview : What’s in !
A Fully design , integrated , tested solution

Busway HVAC

MV, LV
Equipment UPS

MV, LV
Drives BMS

EMCS
Surveillance
ICSS/ESD

Asset
Project Integration Management
Engineering
Management & Testing Lifetime Services

E-House LoB – Introduction to E-House Solutions

 E-House – Global ID Card
Application Centres (7)
General Information
footprint
● Headcount : 350 specialized Experts & Engineers
● Scope : Provide pre-fabricated electrical substations (E-Houses),
containing electrical switch & control gear for control of industrial CANADA
CANADA
EMEA CIS
plant CHINA
CHINA
● Market Segments: USA
● Electro-Intensive : Oil & Gas, MMM
● Others : Utilities, and others by synergies (Invensys, Data APAC
Centers, Railways, Marine, …) SAM
SAM

● Sourcing Key Commodities: (OG)

● Building (Shelter), HVAC
● F&G, and building commodities (Earthing, lighting, cables, …)

E-House Offer Portfolio

Skid
Skid draggable
draggable Sandwich Welded
Welded Onshore
Onshore

Container Interlock
Interlock
Welded
Welded Offshore
Offshore
E-House LoB – Introduction to E-House Solutions
 Simplify Design and Planning Avoid On-Site Construction Errors Minimize Construction Challenge with Skilled
under Single Window and Issues with Interlocks Time, Plug & Play Solution Manpower, Security and
shipping & storage in Remote
Schneider Electric’s E Houses can significantly simplify Customer’s new project located Substations

Reduce Testing and Commissioning Grow with Demand-Scalability

Reduce Upfront CAPEX
with i-FAT & i-SAT
Challenges from adverse Site
Single Window Project Reduced OPEX, Relocation
Conditions, rainy Seasons, Civil and
Mech hurdles and long duration Management avoiding multi- Possible
site resource engagement Ordering and multi-agency Optimized Footprint
handling, lesser project duration
and seamless execution Smart and Energy Efficient
E-House LoB – Introduction to E-House Solutions Solution
Advantages of E-House over Conventional Substations

Key Benefits

1. Single window responsibility : Quality delivered.

2. Safety under control : For People & Equipment

3. Reduced on-site resources & staff : Plug & Play Solution.

4. Relocation : We can shift it at another location if required

5. Optimized quality, reliability : All equipment installed and tested in factory

6. Secured, faster delivery time : Time saving compared with traditional masonry building.
7. Financial benefits : Simplified Setup, Reduced Site Cost, Possible Relocation

8. Reduced maintenance : Assembly & Operation of equipment in controlled atmosphere

9. Enhanced Life: Better equipment life as are in Controlled atmosphere

Comparison in various Option for a 33/11 kV Substation w.r.t
REDUCED FOOT PRINT

33 kV OUTDOOR SUBSTATION CONVENTIONAL INDOOR E HOUSE SOLUTION: 27.2M x

and 11 kV Panel in control room: SUBSTATION - Approx 80% of 13.2 M = 359.04 SQM = 62.5%
36M x 16M = 576 SQM Out Door SS = 460 SQM
 Faster delivery time
> While the site is prepared for installation, excavation, foundation construction and erection of
pillars, the E-House is being assembled and tested in a controlled environment, in parallel,
independent from weather conditions !

> It is then possible to provide an E-House with up to 50% time saving compared with traditional
masonry building …

E-House LoB
 COST EFFECTIVE
100%
Project -5% on Project Co-ordination as Single Window

NET SAVING with

E House Solution
10%
Coordination -5% on Space Saving with Optimum Footprint
-25% on Civil & Site Activity as Plug n Play Solution 25%
Civil & Site
30% +7.5 Additional on E House Enclousre
Activity
+2.5% Addition on Logistics of E House 75%

25%
Planning 10%

Equipment
50% Equipment Cost remains unchanged 50%
Cost

Conventional Substation E House

E-House LoB
E-House Engineering & Execution

Confidential Property of Schneider Electric | Page 18

 Dedicated E-House Expertise centers with engineering capabilities
System Study
> Design optimization
❑ Conceptual Design
❑ Steel Structure Calculation
❑ Thermal exchange calculation
❑ Internal arc behavior
❑ Seismic behavior
❑ Blast, cyclone, wind response
❑ Equipment layout optimization
❑ Protection schemes calculation STADDPRO Simulate
❑ Transport / shipment constraints

> Project and Supplier mgmt

❖ Expertise in managing complex logistics from
factory to remote sites
❖ Coordination with Customer & Contractor for
site preparation, erection and commissioning
❖ SAT and handover of file

E-House LoB – Introduction to E-House Solutions Architecture Simulator

 Design & Engineering Activities
Need Methods Managed By

1 System Reliability System Simulation Study (LF+SC) in E Tap on Electrical Network In House Engg

2 Optimum Foot Print Layout Engineering Complying with Standards and Statutory In House Engg

3 Precision Floor Cut Out Coordination w.r.t Panel Layout for Cable entry/exit In House Engg
Ext. Consultant +
4 Structural Strength Analyzed through STADD PRO Software simulation In House Engg

Ext. Consultant +
5 Foundation Civil Foundation design basis dead and dynamic loading In House Engg

6 FDA Supplier +
Fire Safety Fire Detection System with Alarm
In House Engg

7 HVAC Supplier +
Controlled Atmosphere HVAC design taken care off w.r.t Heat Load analysis
In House Engg

8 Illuminations Dialux Simulations with Energy Efficient LED Fixtures In House Engg

9 Protection System Protection Coordination with Discrimination in E Tap In House Engg

10 Miscellaneous Cabling, Earthing & Lightning Protection engineering In House Engg

11 Smart Solution All Connected Products + Edge Control (SCADA+ Advisor/Analytics In House Engg
20
Confidential Property of Schneider Electric
Design Software / Tools used
- Building Equipment Lay-out: AutoCAD 2D

- Structural Design Calculation Analysis: StaadPro V8i

- 2D Structural: MicroStation V8i

- Lighting: Dialux / CG Lux

- Electrical Systems Study: ETAP

- Sandwitch Busway: BRASS

-
Oil &Gas segment Confidential Property of Schneider Electric
21
 SPLIT AC IDU

ID Lights

33KV GIS Panels

Material Door

Cellar

SPLIT AC ODU

OD Lights
Hydro Lock

Confidential Property of Schneider Electric | Page 22

3D Simulation of E-House
Enhanced Safety Features

Confidential Property of Schneider Electric | Page 23

Enhanced Safety – Thermal Monitoring
“I want to prevent electrical fires in my facility and have a solution to detect abnormal temperature rises in my conductors. This
is important at both the MV and LV level.”

WITH thermal monitoring

Avoid Electrical Fires

˃ Wireless sensors installed on busbar help continuously

monitor temperature via central data concentrator.
˃ Avoid the cost of periodic and manual 3rd party IR scan
audits
˃ Pre-alarm in Edge Control software as early detection of
conditions that could cause fires WITHOUT thermal monitoring

˃ With optional expert advisor services, reduce total cost of

ownership by 60% through continuous improvement
˃ With optional expert advisor services, optimize
maintenance through more streamlined maintenance
planning and scheduling.
˃ Refer below Video for Complete End 2 End Thermal
Monitoring solutions on Ecostruxure
https://www.youtube.com/watch?v=0IZKpVSPchQ
 Enhanced Safety – Arc Flash Detection
“I want to prevent electrical ARC Flash in my facility and have a solution to detect ARC rises in my conductors. This is important
at MV levels.”

Avoid Electrical Fire from Arc Flash

WITH ARC
˃ Light Pulse sensors installed within enclosure help SENSORS
continuously monitor electrical arc via central data
concentrator.
˃ An arc is developed within a millisecond. Released
energy is proportional to ~ I² x t (R x I² x t). Same gets
cleared within 57ms.
˃ Activation on Lux & Current .
Steel fire
(~1550°C)
I²t, kA² s

Copper fire
(~1100°C)
Cable fire
(~600°C)
Total breaking time
with arc protection
7 + (35 .. 80)ms WITHOUT ARC
SENSORS

0 100 200 400 ms

Fire Rating

Confidential Property of Schneider Electric | Page 27

 Fire Rating of E-house Wall at
Transformer Side
(4 Hrs fire rated)
• A fire-resistance rating typically means the duration for
which a passive fire protection system can withstand a
standard fire resistance test. This can be quantified simply
as a measure of time, or it may entail a host of other
criteria, involving other evidence of functionality or fitness
for purpose.

Materials Used

• 100mm Aluminum Silicate Fibre Material + 9mm MgO

Board

• Wall Insulation – 75mm Aluminum Silicate Fibre Felt to

R12 (RSI 2.1)

• Exterior / Interior Wall Painting – Hot Dipped Galvanized

Steel sheet is used for all interlocking exterior wall.
Electrostatic powder coating process is applied to these
galvanized panels

Confidential Property of Schneider Electric | Page 28

 Fire Rating of E-house Wall
on Other Sides
(2 Hrs fire rated)

Materials Used

• 75mm Aluminum Silicate Fibre Material (130Kg/m3)

• Wall Insulation – 75mm Aluminum Silicate Fibre Felt

to R12 (RSI 2.1)

• Exterior / Interior Wall Painting – Hot Dipped

Galvanized Steel sheet is used for all interlocking
exterior wall. Electrostatic powder coating process is
applied to these galvanized panels

Confidential Property of Schneider Electric | Page 29

Fire Sealant
Product Features
• Smoke , Gas, Water resistant,

• Contains no halogen, solvent or asbestos,

• High fire rating properties,

• Water based, easy to clean,

• Paintable,

• Areas of applications are Closed & Vented plastic

pipes, HVAC penetrations, Cable bundles etc.

Confidential Property of Schneider Electric | Page 30

Smart Propositions

Confidential Property of Schneider Electric | Page 31

 SMART SOLUTIONS

❑ Ethernet (MODBUS TCP-IP) enabled

Switchboards
❑ Illumination system with Occupancy Sensors
❑ Addressable Fire Alarm System
❑ Real time monitoring of Transformer
Parameters like OTI, WTI, MOG and OLTC
❑ RTU based SCADA system as Edge Control
device
❑ ION Meters at POC (Point of Coupling) with
Power Quality Analyzer and reporting to
SCADA
❑ Surveillance system
❑ Access Control management

32
Confidential Property of Schneider Electric | Page 32
I-FAT, Logistic & I-SAT

Confidential Property of Schneider Electric | Page 33

 Integrated Factory
Acceptance Test
I - FAT

Confidential Property of Schneider Electric 34

Integration, wiring, testing, pre-commissioning
in factory of full system
Electrical equipment, HVAC, Fire & Gas, Automation, etc…
> All equipments installed and tested in factory
> Controlled, industrial environment
> Schneider Application Centres with production facilities

> Electrical equipment best integrated by the experts!

Confidential Property of Schneider Electric 35

Paint Thickness
Check

Steel Welding Examination

36
Air Leakage Test Wet Spray Testing
 PACKING

LOGISTICS TRANSPORT ROUTE STUDY

E HOUSE LIFTING ANALYSIS

37
 Logistics- Shipping Simulations

Wood Packing

Split Section Bracing Metal Sheet Packing

E-House LoB – Introduction to E-House Solutions
Dispatch/Loading

Unloading/Receipt

39
 Logistics- Shipping & Transportation

Wood Packing

Split Section Bracing Metal Sheet Packing

E-House LoB – Introduction to E-House Solutions
SITE INSTALLATION PHOTOGRAPHS

41
 Integrated Site I - SAT
Acceptance Test

Confidential Property of Schneider Electric 42

 E-HOUSE - ISAT
• Visual Inspection & check for entire E-house
including with all equipment,

• Checking of all individual equipment as per SAT

approved documents like MV – LV Panel, DBs, DC
system, F&G, Access Control System, SCADA etc.
• Visual
• Functional
• Measurement checks (HV/ IR etc)
• Other tests as per equipment set.

• All Earthing conductors properly installed

• Overall resistance value check
• Visual check for earthing connections of all
equipments,

• ISAT on HVAC
• Temperature & cooling check,
• Operational performance check,

Confidential Property of Schneider Electric | Page 43

Indian Project References

4
Cairn Energy E House through L&T
In Scope
➢ 1 Container with 2 splits of 22.5x3.5 m (55 MT) each
➢ 6.6 KV GIS (21 Nos)
➢ LT Panels + Battery and Charger
➢ 2X 2 MVA Transformer + NGR
➢ HVAC
➢ Fire Alarm & Access Control

Enclosure in process GIS and LV panels E-House loaded on Truck

End user rates the e-House supplied by us being the best of all the 19 (16 nos. – Wasco,
2 no. SE China) installations they are having at Barmer facility.
OPTCL E House
In Scope
10 E-House Substations each consisting of:
➢ 1 container of 12x4 m (30T)
➢ 33 kV RMU (5 Nos) & 11 kV SIS (7 Nos)
➢ LT Panels + Battery and Charger
➢ 2X 8 MVA Transformer + NGR
➢ SCADA
After Cyclone
➢ Fire Alarm & Access Control

Enclosure Flusarc and Premset Panels

Now
Tata Power E House
In Scope
➢ 1 container in 3 splits 19 X 3.5 M – 50 T ( 1 no) 9.5 X 3.5
M – 20 T ( 2 Nos)
➢ 33 KV GIS ( 3 IC OG Sets) & 11kV GIS (26 Panel Board)
➢ Low Voltage Distribution Boards,
➢ RTU Panel
➢ Fire Alarm, Lighting System, Door Access control system
➢ Surveillance System
Enclosure 33kV GIS Panels E-House Site Preparation
 NTPC E House
In Scope
➢ 1 Container of 19.8x4.6 m (45 MT).
➢ 6.6 KV AIS (4 Nos)
➢ LT Panels + PLC Panels + ACDB + DCDB
➢ 2X 1.75 MVA Dry Transformer
➢ AC
➢ Fire Alarm & Access Control

Enclosure Side View Ehouse Inside Front View of Trafo and LV panel. Ehouse Inside Rear View of HV and LV panel

After commissioning on December 18, End user is happy with installations as for the first time NTPC
used such concept for New Drain Separation System Pump House of NTPC at Kahelgaon.
 JSW, Bellary
In Scope
➢ One Container 32.0 M x 8.0 m (170 MT), four Module
➢ 33 KV GIS (64 Vertical)
➢ ACDB + DCDB + LDB + PDB
➢ Air Condition with PLC
➢ Fire Alarm & Access Control
➢ CCTV, Control Cable, Cable Tray, Light Fixtures etc.

Enclosure Side View Ehouse Inside without GIS being Installed Ehouse – Water Leakage Test In progress

Stage Inspection of E House conducted in June 2019, Assembly at factory in Progress.

International References

5
 33kV E-Houses
Chevron / Bechtel - Angola LNG
Execution Centre : MUS/Houston - USA

In Scope
●9 x Multiple split Prefabricated substation
●68M Long: Largest 33kV GIS line up ever undertaken in an E-House
●Fully integrated with 58 panels 33kV high-rating double-busbars gas-insulated switchgear type WI-B,
2500Amp, 40kA
●HVAC, Lighting, Small Power Utilities, DC Systems and Integration of protection relays with PACis
Mimic control panels
●Pre commissioned ready for delivery to site

51
 Hi-Spec Blast-Proof Powerhouse
EXXON MOBIL / KBR Houston – ESSO Chad
Execution Centre : MSE/GOGC Stafford - UK

Building Features
●Blast-proof structure
●Fully welded Structural walls
●Mounted on supports, with access stairs and
landing
●One piece building. No split
Vale – Corumbá Project
Iron mine in Mato Grosso (Brazil)

Started in April / 2012

delivered in October / 2012
Two 60m² powerhouses
MV & LV panels, transformer, engineering,
installation service and commissioning

53
Medium Voltage Switchgears
Different technologies – Air, GIS - SF6(gas)

Presented By : Pritam MAHANGARE

 Topics

MV Switchgear Market by application

Different Technologies – Air, SF6(gas) & Solid Insulation

MV Air Insulated Switchgears

MV Gas Insulated Switchgears

Q&A

Confidential Property of Schneider Electric | Page 55

 MV Switchgear Market by application
Utility network Consumers
Centralised Generation

Transmission Distribution Residential

Efficient Home

Residential

A5 A2 + A10 + A11
MV / LV Heavy Industry
Substation Commercial
substations
Industry
& Industrial
Efficient Enterprise
A4
A1 Infrastructure Large MV
Primary consumer sites
Substation
A3 Data Centres
A6
Switching
MV consumer
Substation
Buildings sites

Renewable Energy Plants Distributed Generation

Confidential Property of Schneider Electric | Page 56

 India MV Network Applications
66/33kV

20 MVA Utility
11kV Primary A1
Substation

A3
A4

KWh
KWh
A5 KWh KWh

A5 A6
Light Industrial site
Infrastructure site
Urban Distribution
Confidential Property of Schneider Electric | Page 57

Commercial Building
 Architecture of Prefabricated metal enclosed switchgear
●Definitions:

●AIS: Air Insulated Switchgear

●GIS: Gas Insulated Switchgear

●SIS: Solid Insulated Switchgear

●2SIS: Shielded Solid Insulated Switchgear

Confidential Property of Schneider Electric | Page 58

 Architecture of Prefabricated metal enclosed switchgear

Protection,
monitoring and
Bus bar control

AIR
SF6
SOLID INSULATION Circuit breaker

Current transformers

Cable connections Voltage

transformers
Confidential Property of Schneider Electric | Page 59
Equipments :
General Information
Special
Industrial footprint Breaker VAH - GCB
Solutions VAH: Generator switching applications up to 63kA short circuit current
❑Vadodara

❑Kolkata
2SIS Premset

We take Complexity inside, We deliver Simplicity

GIS
Switchgear
GHA WI CBGS GMA GMAe
Modern GIS Solutions With Proven Reliability & Performance
Inhouse Major Components :
VI / Switchgear / Relays / SAS
Switchgear :
Upto 33 KV, 31.5 KA &
11KV , 50KA AIS
Switchgear HWX PIX-MV PIX-RoF PIX-36
AL – Zn Alloy Panels
HWX, PIX: Internal Arc Withstand Rating available up to AFLR 40kA for 1 sec
NABL Accredited Lab
 Air Insulated Switchgears – PIX & HWX
Global Range of Air Insulated Switchgears upto 33kV

Confidential Property of Schneider Electric | Page 61

 Indoor Air-insulated Switchgear Panels
▪ Indoor Air-insulated Switchgear Panels

▪ PIX RoF 12kV 40kA, 3150A

▪ HWX 12kV, 50kA, 5000A

▪ PIX-MV 12kV, 25kA, 2000A

▪ PIX-36 36kV, 31.5kA, 2000A

PIX RoF HWX PIX MV PIX-36

PIX – Maintenance
• Periodic check of the panels is recommended

• In case of frequent condensation or air pollution ( dust, smoke, or corrosive gases),the maintenance intervals can

be adapted
Maintenance Interval Work to be carried out Work performed by

6months/ 1 year

63
Few References for PIX

Customer Country Qty Year

Export references
KPLC Kenya Kenya 72 2012
EDD (Arab Shipbuilding & Repair
Yard)
Bahrain 50 2012

Petronas Iraq 26 2012

India references

Reliance Industries Limited India 2000 2014

Tata Power India 28 2013

Godrej a/c Hiranandani India 28 2016

Jindal Steel & Power India 16 2015

Thyssenkrupp Industries India 34 2015

Alstom India a/c Tehri Hydro India 26 2014

Isolux a/c DMRC India 18 2014

NDPL India 13 2014

JSPL India 72 2012

Usha Martin India 64 2012

BMM Ispat India 52 2012

64
 Gas Insulated Switchgears
Medium Voltage Primary Switchgears

GHA, GMA, CBGS, GMAe

Presentation | 2020

Confidential Property of Schneider Electric |

What are your needs?
And how GIS can help to fulfill them Introduction

You want With our GIS you get

> Low maintenance

> Smaller footprint = Smaller costs
Lower the costs > No gas handling on site
> No additional costs for more safety

> Arc resistant

> No live parts accessible
Ensure people safety > Enclosure grounded (touch proof)
> No maintenance = No risks for the people

GIS is designed to avoid failure

> Not affected by environmental conditions
Continuity of service > Low maintenance = Low risks for assets
> High flexibility
> Mitigate the risk of arc flash

Schneider Electric - Energy Business Product Marketing- Pritam Mahangare 66

 Evolution Of MV GIS
3Genx
➢ No gas handling at site
➢ Provides Fastest/ Safe Erection
2Genx ➢ No Chance of Bus Insulation damage
➢ Takes care our earlier problems ➢Middle panel can be removed without
1Genx ➢ But Precision required in Erection affecting panels on it’s sides

➢ No Inter-panel gas segregation ➢ Chance of Bus Insulation damage

Gas Insulated Switchgear
➢ Leakage Detection is difficult ➢Complete Dismantling required to
GIS since 2004 ..
➢ Gas Handling at site remove middle panels
Latest in MV GIS Range
➢ Large Space required ➢No Control over SF6 Gas usage
➢ Less reliable insulation
Gas Insulated
Switchgear 2.
➢ More chances of failure Gas Insulated 2. 7.
GIS (1990–2004) 7.
Switchgear
Air Insulated GIS (1984 – 1990)
Switchgear
1.
1.
AIS 3.3.
3.
4.
5.5. 4. 6.6.
6.
HV parts in SF6 GAS
( Except - Inter-panel PLUG IN
HV parts in SF6 GAS Bus Bar Connections)
Gas Filling at Site Required
HV parts
Confidential inof AIR.
Property Schneider Electric 67
Product Marketing – Pritam Mahangare
 Dimension Comparison
100 mm*
4’’
Rear
1000 mm access area
1330 mm
40’’ GIS 52’’

-60%
DNF7
2500 mm Front 1700 mm
98’’
AIS access 67’’
area

600 mm
24’’

AIS 2000 mm Front access GIS

Not wall-mounted 79’’ area Wall-mounted

1200 mm
Confidential Property of Schneider Electric 47’’ 68
Product Marketing – Pritam Mahangare
MV GIS – Product Range

WI - Up to 52kV, 2500A, 40KA, 250KVp

GHA – Up to 40.5KV, 40KA, 2500A

CBGS – Upto 38kV, 31.5kA, 2000A

GMAe – Up to 24kV, 31.5KA, 2500A

IEEE Standards for MV GIS
Increase reliability
Activity Air Insulated Switchgear Gas Insulated Switchgear
Misalignment of moving parts Every 6 months N.A., No moving part insider SF6 gas
Condensation, Soiling of MV parts Every 6 months N.A., MV parts inside SF6 gas
Conductive linkage contacting live parts Every 1 year N.A., Compartment sealed for life
Alignment of CB Trolley Every 6 months N.A., Breaker is fixed type
Check all bolted connections Every 6 months Every 5 years, no moving assembly
Lubricate all bearings and surfaces Every 6 months N.A., No bearings
Maintenance of operating facia, LV Every 1 year Every 3 year

>Major Maintenance activity are not relevant for latest MV GIS

•Enclosure made of stainless steel (no corrosion)

•Insulation medium is gas and can be monitored

•Fixed components reduce the “hot points”

•Maintenance is not needed in MV parts

Schneider MV GIS – Installed Base in India
Discoms Delhi
Segments
1. CESC – 129nos
1. Utilities – 397nos 2. Mum Discom – 95nos 1. NDMC – 51nos
2. Infra – 193nos 3. DTL – 135nos 2. DMRC – 193nos
3. O&G – 135nos 4. UPPTCL -- 24nos 3. DTL – 135nos
4. Metro -- 421nos 5. BEST -- 14nos
5. MMM -- 32nos 6. NDMC -- 51nos > 400 nos MV GIS supplied in
6. Defense – 114nos 7. OPTCL -- 40nos Delhi
7. High Altitude:22nos 8. Tata Power -- 64nos
Total : 1314 Nos Total : 552 Nos

• Globally supplied over 80,000+ MV GIS

• Multi Segment Experience
INDIA
• > 2500 nos MV GIS supplied till date
• Dedicated After Sales service network
• Manufacturing facility in Baroda
 IN – MVP (RMU & PREMSET)
April 2020

Confidential Property of Schneider Electric

RMU & SSIS Training 1 Type of MV Networks

2 Application of RMU in network

3 Ranges available for Indian Market

4 PREMSET Introduction

5 Application

Confidential Property of Schneider Electric | Page 74

 Different types of MV networks
● Two types of configuration

Radial Loop

● Overhead or underground

Confidential Property of Schneider Electric | Page 75

 Public network
EHV
national

HV
regional

MV
local
HV
consumer
(heavy industry)
LV MV
local consumer
LV (service sector,
consumer small industry)
Confidential Property of Schneider Electric | Page 76
Converting Radial Feeds to open ring networks
33kV Primary
1
20MVA
Load
11kV Centre 11

Load
Centre 3
NOP
 Healthy
MAIN SUBSTATION
Fault
50/51N
50/51N

OPEN POINT
Isolate Fault Zone
MAIN SUBSTATION

50/51N 50/51N

OPEN POINT
Restore Supply
MAIN SUBSTATION

50/51N 50/51N

NEW
OPEN POINTS
FBX Range in India
Gas-insulated switchgear for secondary distribution network

• Common design upto 24kV

• Internal arc for full fault current 21kA

• Available in various versions:

‒ Non extensible (FBX-C), Extendable (FBX-E)

‒ Indoor or Outdoor

• Switching and insulation in sealed-for-life SF6-gas tank – Life 30 years

Indoor
‒ Rated pressure at 20°C : 0,03 Mpa

• Continuity of service LSC2A

24
• Compliance to IEC 622271-200 & local standards hours
• Versatile to fit most applications

Ambient temperature according to IEC 60694

• mini: - 5°C (option: -25°C)

• maxi: +40°C (option +45°C or +55°C (with de-rating))

• Protection degree

‒ Tank: IP67

‒ Mechanism: IP2X

‒ Cable cover: IP3X Outdoor suitable for IP54 protection

Outdoor
Product description
Technical data according to IEC 62271-200

Rated voltage kV rms 12 17 24

Rated power frequency withstand voltage kV rms 28 38 50
Rated lightning impulse withstand voltage kVp 75 95 125
Rated frequence Hz 50 / 60
Rated current in outgoing feeder of C, Sb, R, RE, CB A 630
T2 A 200 / 400 / 630

Rated current in busbar of C, T2, A 630

R, RE, CB
Sb, CBb A 630
Rated short time current 1s or 3s kA rms 16 / 20 / 21 / 25*
Rated short circuit breaking current kA rms 16 / 20 / 21 / 25*
Rated short circuit making current kAp 40 / 50 / 52.5 / 62.5*
Earthing switch making capacity (C, RE, T2) kAp 40 / 50 / 52.5 / 62.5*
Internal arc withstand (IAC) AFL/AFLR - 16 / 20 / 21 / kA 1s
* : 25 kA 1s under 12 kV
Product description
6

1 Hermatically sealed stainless

steel tank
2 Operating mechanism and
mimic diagram
3 Fuse compartment
4 Cable compartment
5 Vacuum circuit breaker
6 Tank pressure manometer
7 LV chamber with VPIS, FPI
8 Cable plug in connections
9 3 position disconnector
Product Range
Extendable version Extendable (FBX-E) : can be extended on both sides

For higher network flexibility, FBX can be easily extended

The F-link device enables an easy extension of existing FBX-E functions

1 function
C
R
RE
T2
F-link Sb
CB
CBb

3 functions
4 functions C-C-T2 2
C-C-C-T2 C-RE-T2 functions
C-T2-C-T2 R-RE-T2 RE-T2
C-C-C-C C- C- C C-C
C-T2-T2 C-T2
T2-T2-T2 T2-T2
Product Range -Metering Panels
Outdoor standalone metering panel
Indoor RMU extensible bus PT panel

➢ Can be used for Indoor and outdoor

➢ Suitable upto 24kV
➢ Suitable for 12kV systems
➢ Locking provision for front door for sealing
➢Suitable for LHS and RHS extensible RMUs
purpose. Internal LV doors with sealing
➢ Standard F-links required for coupling with RMU
provisions
➢ Possible with only Bus PT requirements
➢ Type tested for IP54, temperature rise,
➢ LV components can be accommodated below the
dielectric
PT chamber
➢ STC 21kA/3secs
➢ 3 phase or 1 phase PT can be accommodated
➢ Cable in and out connection suitable upto
400Sqmm cable
SMART RMU - Digitization
Offer Values Customer Values
RMU Opened Communication Powerful
o Protocol : Multiple options IEC101/104, DNP3, Modbus, IEC A concentrate of innovation dedicated to
61850(#) customer performance by overcoming
o Ports: 3 Ethernet, 1 Serial, 1 USB, 1 PT100, Wi-FI challenges e.g. quality, accuracy, smart
o Peer to peer and redundant communication grid readiness, reduction of cost of
o Flexible comm. medias (Eth, RS232, 3G, 4G, USB…) operations.
o Local Wi-Fi connection for operator An up to date communication for
o Open IEC61131-3 PLC for Network Automation : Sectionalizer, customer future proof systems with
Self healing grid open protocol.
Simple
Simplified maintenance A modern solution entirely designed to
o Local & remote access via embedded web apps
make easier the installation. RTU
o Wi-Fi access for laptop smart phone and tablet
configuration/ maintenance on Wi-Fi with
T300 Lite o Local and remote software update
closed door of PSS.

Secure connectivity Secure

o Compliance to the Cyber Security standards (IEEE P1686, To secure all control and data acquisition
IEC62351) : RBAC, Secure protocol, for the operation of customer electric
o Radius server and IPsec services system.

Large IO Capability Scalability

o 32 DIs, 16 DOs, 4 AIs, 2 general purpose DIs To support future expandability with add-on
o Expandability: Supports up to 16 additional boards. modules.

Confidential Property of Schneider Electric Prescription Document

? WHAT’s FOR FBX also sold with FBX
SF6 gas-insulated switchgear for medium- Schneider FLAIR
Schneider relay earth fault indicator
voltage power distribution DPX
Gas Insulated Switchgear
IEC Standards

Schneider Voltage
Presence VPIS-V2
Main characteristics/Options
Description:
Modular & Compact extensible range: Key Points
Gas-Insulated Ring Main Unit . Compact and modular switchgear combining all MV

Segment
functional units. FBX is a fully SF6-insulated switchboard for secondary underground
distribution networks. It is insensible to environment, flood proof tested, virtually Utilities
maintenance free and very easy to install and operate.

Application
Mains technical performances • Utilities Substations & distribution network and KIOSK,
• Rated current 630A inside tower
• Rated short time withstand current: 21KA/ 3secs
• Internal Arc withstand 21kA/1s

Key benefits:

Customer Needs
Compact:
In its compact version (FBX-C)acts as a RMU, includes up to five different functions into • RMU for Secondary Distribution, line protection, transformer
a single tank & can be easily integrated into a substation or wind tower mast. protection and line switch.
Extensible:
In its extensible version (FBX-E), it becomes a fully modular switchboard suitable for
industrial applications.

How to promote a {product/ solution}:

Value proposition
•Large compact range so flexibility. With modular extensible solutions,
Very compact range: For a 3 function unit, it offer the best in class footprint of 1000mm FBX cover a wide and large applications in network management
in width which is the smallest RMU in the market. solutions. Easy installation. No maintenance on MV parts. Minimum
maintenance of operating mechanism ,safety ,spacious cable chamber

Modular range offers maximum flexibility for adaptation to the requirements of any
substation.
FLUSARC 33Kv RMU Range
Flusarc RMU – Manufacturing Line
● Industrialized process
● Product tested along the whole process

Assembly line Autoclave for gas leakage test

Confidential Property of Schneider Electric

Design

 Tank (switchgear compartment)

5  Operating mechanism, LV compartment
 Fuses compartment
3  Cables compartiment
1  Bushings for extension
2
 Steel support frame

Rated Voltage 36 kV
Rated Current 630 A
Short Time Current 1s 16-25 kA
4 6 Making Capacity 40-62.5 kA
Internal Arc 20 kA 1s
Circuit Breaker Breaking
16-25 kA
Capacity
Confidential Property of Schneider Electric
Flexibility
Very flexible, Flusarc exists in compact, modular or extensible version.
Extensibility version permits to the switchgear to evolve with your needs.

Compact RMU Modular function Extension Outdoor version

By the side or top busbar
PREMSET – 2SIS

Confidential Property of Schneider Electric | Page 92

1 - What is Premset?
The new generation of MV Switchgears
Premset a technological breaktrough thanks to 2SIS technology

●Air
Shielded SolidSwitchgears
Insulated Insulation System (2SIS)
advantages

-- Modular,
Modularflexible & easy to install like AIS
AIS
- Flexibile
-- Compact, maintenance
Comprenhensive offer free and harsh withstand ready like GIS
- Gas
Easy to solution,
free install Arc vacuum technology

- Smart Grid ready

● Gas Insulated Switchgears advantages

- Compactness
GIS
- Harsh environment withstand
- Maintenance free
2SIS
- High altitude applications
2 – Premset Positioning – Where?
▪ Market Segment

▪ Configurations

Confidential Property of Schneider Electric | Page 95

 • .
Where ?
Market Segments
Food &
beverage
Oil & gas
Healthcare

Electric
utilities

Medium
Datacenter
Industries
Cloud and
Pulp Water
& Paper
telecom
& Electrointensives
(loops)

Mining,
minerals
& metals

Green
buildings
Transportation
Automotive Utilities & Large Building
Infrastructure Green Building
3 – Main Benefits – Why ?
Key advantages behind

Confidential Property of Schneider Electric | Page 97

 .
Main Benefits
Beneficios - DNA – 4 key pillars

Safety
a concentrate of innovation dedicated to customer
security

Reliability
a long-lasting performance securing customer
service continuity

Efficient
a smart solution entirely designed to optimize
customer assets

Flexibility
a compact and modular design for all customer
application

Confidential Property of Schneider Electric | Page 98

Safety - The safest switchgear in its class
Thanks to its Solid Shielded Insulation technology (2SIS)

EPDM & Epoxy shielded insulation earthed

thru a semiconductive layer

• No more MV parts in free Air

•Drastic reduction of risk of phase-to-phase
faults
• Premset is accidentaly touchable (IEC 201)
• Unique manufacturer with this outstanding
technology
Premset Values: Safety
“The Mouse”
 a long-lasting performance to optimize customer continuity service
Reliability levels

3 Main reasons for customer peace of mind

▪ Risk of maintenance? Forget of MV Maintenance…

Solid insulation is shielded (all MV surface is at earth potential)
No more electrical field in free air. Avoid insulation ageing since
it’s not stressed. OPEX reduced up to 50% compared with
AIS or SIS

▪ Harsh environment withstand

MV insensitive to dust, humidity, pollution, etc

▪ Lifetime increased by 30%

SF6 gas free – Lifespam up to 40 years

Premset Values: “Deep

dive”
 Reliability - Pushing Premset to its limits
A real case : Peru success story

• Trujillo City,the third most populous in Peru, suffered the worst weather in the
last two decades due to heavy rains & muddy rivers, causing several
casualties & unmesurable material losses.

• From the material point of view, Premset (180 fcts installed). Switchgear remains
intact Nothing happened . Water reached 80 cm and resisted without major issues.
Confidential Property of Schneider Electric | Page 101
Flexibility A matter of size…
Most compact
circuit breaker
in 17,5kV-25kA
Compact until -50%

Reduced footprint
Building Up to
Civil Costs optimization
2.25m 4.50 m

Industry

3.75 m 7.50 m

Utility

3.75 m 7.50 m
Premset in a Nutshell, 4 key pillars

Safest switchgear in its class

Safety Thanks to 2SIS, internal arc fault its drastically reduced

No more risk of maintenance on MV. High continuity

service levels
Reliability Harsh environment withstand. Lifetime extended by 30%

Wide range of functions. Most compact ever

Footprint reduction by 50% compared with CB AIS
Flexibility Comprehensive range to addapt customer needs

Smart ready
Embedded intelligence for easy integration with RTU
Efficient
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Confidential Property of Schneider Electric | Page 105