Siemens Polydoros LX 30-50 X-Ray - Replacement

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POLYDOROS LX 30/50
AX
Replacement of Parts
POLYDOROS LX 30/50
PL LX
Also for:
POLYDOROS LX 30/50 Lite
POLYDOROS LX 80
05759001
04819855
03848905
01170427
© Siemens AG 2001
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.
Print No.: RX63-020.841.01.06.02 English

Replaces: RX63-020.841.01.05.02 Doc. Gen. Date: 10.05
2 Revision / Disclaimer
1Revision / Disclaimer
Document revision level

The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.
Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.
POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 2 of 146 Siemens AG

10.05 CSPS 211 Medical Solutions
Table of Contents 3
1- 0Table of Contents
1 _______ General Remarks ________________________________________________ 7
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Required Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Required Tools and Test Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Product-specific Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cage Clamp Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 _______ POLYDOROS LX 30/50 __________________________________________ 10
Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
M16 Line Power Input, Part No.: 11 75 236 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
D100 Master Board, Part No.: 11 71 169 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
D115 Starter, Part No.: 11 71 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D115 Starter, Part No.: 71 25 086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D160 Switch-on Circuit, Part No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
D165 Rectifier, Part No.: 11 71 243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
D201 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
D220 Heating Circuit Board, Part No.: 86 08 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
D220 Heating Circuit Board, Part No.: 87 14 362. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Speed Info R 118-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
D220 Heating Board, Part No.: 56 58 864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
D230 Console Controller, Part No.: 11 75 574 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
D290 KK Interface, Part No.: 11 72 787 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
D291 KK Interface, Part No.: 37 73 764 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
LX Control Console, Part No.: 11 75 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
SX control console, Part No.: 12 90 373 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
H1 High Voltage Transformer, Part No.: 11 73 017 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
K1 Power Breaker, Part No.: 46 69 834 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Siemens AG RX63-020.841.01.06.02 Page 3 of 146 POLYDOROS LX 30/50

Medical Solutions 10.05 CSPS 211
4 Table of Contents
K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

K3 Stator Breaker, Part No.: 46 85 871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
K31 / K32 Stator Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
K4 Unit Breaker, Part No.: 46 70 899 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
K5 Starter Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
KK Interface, Part No.: 37 73 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
R1 / R2 Resistor in the M16, Part No.: 46 75 971. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
R1 / R2 Resistor in the M16, Part No.: 77 56 963. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
R4 Resistor in the M16, Part No.: 46 75 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
SNT circuit power supply, Part No.: 46 93 529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
T1 Transformer, Part No.: 87 14 347 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
T2 440/480V Pre-transformer, Part No.: 97 51 652 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Inverter, Part No.: 11 75 293. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Z1 Line Filter, Part No.: 46 88 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Z1 Line Filter, Part No.: 46 95 557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3 _______ POLYDOROS LX 30/50 Lite _______________________________________ 61
Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
D115 Starter, Part No.: 11 71 201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
D115 Starter, Part No.: 71 25 086. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
D160 Switch-on Circuit, Serial No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
D165 Rectifier, Part No.: 11 71 243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
D210 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
D220 Heating Circuit Board, Part No.: 87 14 362 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Speed Info R 118-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
D220 Heating Circuit Board, Part No.: 56 58 864 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
LX Control Console, Part No.: 11 75 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Table of Contents 5
SX Control Console, Part No.: 12 90 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

SX Control Console, Part No.: 31 57 554. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Speed Info R 146-98. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
H1 High Voltage Transformer, Part No.: 47 98 513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
K3 Stator Breaker, Part No.: 46 85 871 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
K31 / K32 Stator Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
K5 Starter Breaker, Part No.: 30 77 880. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
KK Interface, Part No.: 37 73 756. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
R1 / R2 Resistor in the M16, Part No.: 46 75 971 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
R1 / R2 Resistor in the M16, Part No.: 77 56 963 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
SNT circuit power supply, Part No.: 46 93 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
T2 440/480V Pre-transformer, Part No.: 97 51 652 . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Inverter, Part No.: 38 48 897 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Speed Info 098/2000/AX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Z1 Power Line Filter, Part No.: 46 88 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
4 _______ POLYDOROS LX80 ____________________________________________ 104
Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

M16 Line Power Input, Part No.: 57 59 019 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
D100 Master Board, Part No.: 37 75 256 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
D100 Master Board, Part No.: 57 61 270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
D115 Starter, Part No.: 11 71 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
D115 Starter, Part No.: 71 25 086 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
D160 Switch-on Circuit, Serial No.: 11 71 227 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
D165 Rectifier, Part No.: 37 74 929 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
D165 Rectifier, Part No.: 57 61 429 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
V1-V3 Diode Module Update Kit, Part No.: 74 63 859 . . . . . . . . . . . . . . . . . . . . . . . . . 117
D200 XCS System Controller, Part No.: 11 72 720 . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
D210 Printer Interface, Part No.: 31 57 281 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . 121
D220 Heating Circuit Board, Part No.: 56 58 864. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
D230 Console Controller, Part No.: 48 19 640 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

6 Table of Contents
Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Speed Info R 146-98 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
H1 High Voltage Transformer, Part No.: 86 09 364 . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
F1 - F3 50A Fuses, Part No.: 77 57 891 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
F1 50A/500V Safety Breaker, Part No.: 77 50 255 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
K1 Power Breaker, Part No.: 31 39 805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
K31 / K32 Power Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
K4 Unit Breaker, Part No.: 46 70 899 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
K4 Unit Breaker, Part No.: 77 50 230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
K5 Starter Breaker, Part No.: 30 77 880 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
KK Interface, Part No.: 37 73 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
SNT circuit power supply, Part No.: 46 93 529 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
SNT replacement part set, Part No.: 74 63 248 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
T1 Transformer, Part No.: 97 51 884 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
T2 440/480V Pre-transformer, Part No.: 48 19 756 . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Inverter, Part N.: 57 59 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Speed Info 098/2000/AX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Z1 Line Filter, Part No.: 46 95 557 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
5 _______ Changes to Previous Version ____________________________________ 145

General Remarks 7
2-
General Remarks
1General Remarks
Required Documents 0
• Generator Wiring Diagram

- X2169 for POLYDOROS LX 30/50(Lite) LX80
• Adjustment and Configuration Instructions
Required Tools and Test Equipment 0
• Standard installation tool kit

• Service PC per ARTD
• PC connection cable, 5 m 99 00 440

8 General Remarks
General Safety Information 0
Safety Note 0
WARNING Safety Notes!

¹ When carrying out the work steps and checks, the prod-
uct-specific safety information contained n the docu-
ments as well as the general safety information must be
observed.
Safety Measures 0
• Prior to taking any action in the generator, it must be switched off using the power OFF
switch on the D160 .
WARNING Line voltage!

¹ With the generator switched off, there is line power
present on the T1 transformer and at the D160 switch-on
circuit (see Wiring Diagram X2169-10/X2206-10). After
switching off the generator, there are still approx. 600 V
DC present for the inverter! This is indicated by the LEDs
V135 and V136 on the D110 (X2169-16/X2206-16) and LED
V89 on the D220 goes on (X2169-19/X2206-19). The volt-
age dissipates within approx. 1.5 minutes to 0 V; the
LEDs go off at approx. 30 V.
• To switch off power to all parts of the system (generator and connected equipment), set
the system switch to the OFF position.
• To prevent unintentional triggering of high voltage or of radiation, set the SS switch (S1)
on the D100 to OFF.
• Remove or install the component only with the generator switched off; when doing this,
observe ESD guidelines.
WARNING While performing these work steps, provide appropriate radiation

safety measures.
¹ Checks or adjustments that must be performed with radi-
ation switched on are labeled with the radiation warning
symbol x .

General Remarks 9
Product-specific Notes 0
Cage Clamp Technique 0
Step Installation Step

Insert the screwdriver into the
square actuation opening all the
way until it stops. The screwdriver
blade automatically holds the cage
clamp open.
Fig. 1: Cage clamp technique, Step 1
Insert the lead into the oval con-

nection opening.
Pull the screwdriver back out.

When this is done, the clamp
closes and the lead is securely
clamped.

10 POLYDOROS LX 30/50
3-
Overview of Components
2POLYDOROS LX 30/50
Fig. 4: POLYDOROS LX30/50
No. POLYDOROS LX30/50 Illustration

1 D100 master board
(D100 Master Board, Part No.: 11 71 169 / p. 17)
2 Inverter (incl. D110) (Inverter, Part No.: 11 75 293 / p. 58)
3 D115 Starter (D115 Starter, Part No.: 11 71 201 / p. 20)
4 D160 switch-on circuit (D160 Switch-on Circuit, Part No.: 11 71 227 / p. 23)

POLYDOROS LX 30/50 11
No. POLYDOROS LX30/50 Illustration

5 D200 system controller (D200 XCS System Controller, Part No.: 11 72
720 / p. 25)
6 D201 printer interface option (D201 Printer Interface, Part No.: 31 57 281
(Option) / p. 26)
7 D220 heating circuit
(D220 Heating Circuit Board, Part No.: 86 08 416 / p. 27)
8 D290 KK interface option (D290 KK Interface, Part No.: 11 72 787 / p. 33)
D291 KK interface option (KK Interface, Part No.: 37 73 756 / p. 48)
9 H1 high voltage transformer (H1 High Voltage Transformer, Part No.: 11 73
017 / p. 39)
10 C2 / C3 phase shift capacitors
11 K5 starter breaker (K5 Starter Breaker, Part No.: 30 77 880 / p. 47)
12 K31 stator breaker (K31 / K32 Stator Breaker, Part No.: 30 77 880 / p. 44)
K3 stator breaker (K3 Stator Breaker, Part No.: 46 85 871 / p. 43)
13 K32 stator breaker (K31 / K32 Stator Breaker, Part No.: 30 77 880 / p. 44)
14 SNT circuit power supply
(SNT circuit power supply, Part No.: 46 93 529 / p. 53)
(SNT replacement part set, Part No.: 74 63 248 / p. 54)
15 T2 pre-transformer option (T2 440/480V Pre-transformer, Part No.: 97 51
652 / p. 57)

M16 Line Power Input, Part No.: 11 75 236 0
Fig. 5: M16, Part No.: 11 75 236, front
No. M16 illustration, Part No.: 11 75 236, front

1 F1 fuse, 35A
2 F2 fuse, 35A
3 F3 fuse, 35A
4 F4 fuse, 20A
5 F5 fuse, 20A
6 F6 fuse, 20A
7 F7 fuse, 10A
8 F8 fuse, 10A
9 K2 charge breaker (K2 Charge Breaker, Part No.: 46 75 369 / p. 42)
10 K1 power breaker (K1 Power Breaker, Part No.: 46 69 834 / p. 40)
11 K4 unit breaker (K4 Unit Breaker, Part No.: 46 70 899 / p. 45)

Fig. 6: M16, Part No.: 11 75 236, rear
No. M16 illustration, Part No.: 11 75 236, rear

1 Z1 power filter (Z1 Line Filter, Part No.: 46 88 404 / p. 59)
2 R1 resistor, 47 Ohm (R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)
3 R1 resistor, 47 Ohm (R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)
4 R4 resistor, 3 kOhm (R4 Resistor in the M16, Part No.: 46 75 963 / p. 51)
5 V1 rectifier
6 D165 rectifier board (D165 Rectifier, Part No.: 11 71 243 / p. 24)


1 F1 fuse, 35A
2 F2 fuse, 35A
3 F3 fuse, 35A
4 K4 unit breaker
(K4 Unit Breaker, Part No.: 46 70 899 / p. 45)
5 K1 power breaker
(K1 Power Breaker, Part No.: 46 69 834 / p. 40)
6 F4 trip breaker, 25A

Fig. 8: M16, Part No.: 38 47 659 to Rev.06, Rear

2 V1 rectifier
3 D165 rectifier board, Rev.00 (D165 Rectifier, Part No.: 11 71 243 / p. 24)
4 R1 resistor, 47 Ohm
(R1 / R2 Resistor in the M16, Part No.: 46 75 971 / p. 49)
6 R4 resistor, 3 kOhm
(R4 Resistor in the M16, Part No.: 46 75 963 / p. 51)


2 V1 rectifier

D100 Master Board, Part No.: 11 71 169 0
Used in:
• POLYDOROS LX30/50 up to Serial No.: 03369
Jumpers and Bridges:
• n.a.
NOTE Compatibility between the D100 and D115:

• With D100, Part No.: 1171169 and 3775256, the SMD resistor,
R1001, (0 Ohm) on the D115 board, Part No.: 7125086 has been
removed.
• With D100, Part No.: 5761270, the D115 board, Part No.:
7125086, the SMD resistor, R1001, is operated without change.
Replacing the D100

• Remove the D100
• Switch the D100.J32 PROM from the replaced board to the new board
• Install the new D100 board
• Perform a mAs relay adjustment
SSW: <POLYDOROS SX Service> <Adjustment> <mAs Relay Adjustment>

Used in:
• POLYDOROS LX30/50 beginning with Serial No.: 03370 up to Serial No. 05074
Replacement:
• D100, Part No.: 57 61 270
• Jumpers X19.15 --- X19.16

removed.
Replacing the D100

• Remove the D100

Used in:
• POLYDOROS LX30/50 beginning with Serial No. 05075
• Jumpers X19.15 --- X19.16
• Soldering bridge X9900 = delay for Iontomat (= 0.8 ms)

removed.
Replacing the D100

• Remove the D100

D115 Starter, Part No.: 11 71 201 0
Used with:
• POLYDOROS LX30/50 up to Serial Nos.:
Replacement:
• D115, Part No.: 71 25 086
Fig. 10: D115 Starter

Pos. 1 2 Allen screws
Pos. 2 D115.X20
Replacing the D115

• D115, 2 items Remove the M5 Allen screws (1/Fig. 10 / p. 20) with lock washer and
washer.
• Remove the 5 plastic nuts.
• Disconnect the D115.X20 cable (2/Fig. 10 / p. 20).
• Take the D115 board off the studs by pulling it forward.
• Apply a thin layer of heat conducting paste to the IGBT module on the new D115 board.
• Install the D115 board and loosely secure it in place with the plastic nuts.
• Tighten the two M5 Allen screws with lock washer and washer through the board
(1/Fig. 10 / p. 20).
• Tighten the 5 plastic washers.
• Plug in the X20 cable to the D115 (2/Fig. 10 / p. 20).
• Plug any disconnected leads back into the D115 board per the designations.

Used with:
• POLYDOROS LX30/50 beginning with Serial Nos.:
• With D100, Part No.: 5761270, the D115 board with SMD resistor, R1001, is operated
without change.
• With D100, Part No.: 1171169 und 3775256, the SMD resistor, R1001, (0 Ohm)
(Fig. 11 / p. 22) on the D115 board must be removed (unsoldered).
Replacing the D115
washer.
• Remove the D115 board off the spacer studs towards the front.
• Apply heat conducting paste to the IGBT module on the new D115 board.
• Insert the new D115 board and loosely fasten it in place with the plastic nuts.
(1/Fig. 12 / p. 22).
• 5 pc. Tighten the plastic screws.
• If needed, plug the disconnected cables back on the D115 per the designations.

Fig. 11: D115, Part No.: 7125086: R1001

Pos. 2 D115.X20

D160 Switch-on Circuit, Part No.: 11 71 227 0

• X20 - X21 - X22 - X23 - X24 - X25 = 50Hz/60Hz power line frequency adaptation:
Power Line
D160 Jumper Settings
Frequency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25
• X38 = radiation display:

- for main contact (HK) X38.1---2
- for prep X38.2---3
Replacing the D160
• A mechanical replacement only, no adjustment is required.
• For the programming, see the section: Jumpers and Bridges.

D165 Rectifier, Part No.: 11 71 243 0
Replacing the D165

• A mechanical replacement only; no programming or adjustment is required.
NOTE The D165 rectifier board, Rev.01 (Fig. 14 / p. 24) is a larger design
than the D164, Rev.00 (Fig. 13 / p. 24). An additional protective cir-
cuit for the rectifier module has been integrated on the D165,
Rev.01. In a replacement situation, the D165, Rev. 01 is shipped;
this is fully compatible with Rev.00.
Fig. 13: D165 rectifier board, Rev.00
Fig. 14: D165 rectifier board, Rev.01

D200 XCS System Controller, Part No.: 11 72 720 0
Replacing the D200

• Save the data to a backup diskette using the service software found on-site.
- Insert the backup diskette into drive A:.
- Select “XCS Service Application - Main Program / Data / Backup to disk” in the win-
dow and perform the routine.
• Disconnect the cables connected to the D200 board.
• Remove the two mounting screws on the D200 board and remove the board.
• Switch the D200.J20/J21 PROM set from the replaced board to the new board.
• Switch the D200.J44 PROM from the replaced board to the new board.
• Install the new D200 board and secure it in place with the screws.
• Plug in the cables for the D200 board.
• Switch the generator ON
• Connect the Service PC to the XCU.
• Log in to the XCU using the XCS SSW.
• Insert the XCU Loadware diskette into the SPC drive.
• Select the window “XCS Service Application-Main Program / Data / Download to Unit”.
• In the service screen, select the line XCU Vxxxx and select download withStart.
• Acknowledge the message with OK and exit with Done.
• Perform a restore of the previously made backup.
- Insert the backup diskette into drive A:
- Select “XCS Service Application - Main Program / Data / Restore from disk” in the
window and perform the routine.
NOTE Make sure there is good seating of the XCS cable connection and
of the terminal connector, Part No.: 31 57 174!

D201 Printer Interface, Part No.: 31 57 281 (Option) 0
Prerequisites:
• D291 board, Part No.: 37 73 764
See also RX63-020.033.01..., “Printer Connection” Installation and Setting Instructions.
Replacing the D201:
• A mechanical replacement only; no programming or adjustment required.

D220 Heating Circuit Board, Part No.: 86 08 416 0
Used in:
• POLYDOROS LX30/50 up to Serial No. 02325
Replacement:
• D220 Update Kit, Part No.: 87 14 453, see Service Instructions AX035/99/I
Replacing the D220

Used in:
• POLYDOROS LX30/50 beginning with Serial Nos.: 02326 to 04621
Replacement:
• D220, Part No: 56 58 864
Replacing the D220
Speed Info R 118-98 0
The new D220 heating circuit board with Part No.: 56 58 864 is compatible with Part No.:
87 14 362 (in POLYDOROS SX 65/80 & LX 30/50 & LX 30/50 Lite & TOSRAD Generator
80KW) and to Part No.: 97 51 876 (in POLYDOROS SX 50/80) and in the future will be
shipped as the replacement.
In a replacement situation, depending on the generator, program the X200 and X201
jumpers on the D220.
For the POLYDOROS LX 30/50:
Jumper Position
X200 1 --- 2 installed
D220 (Part No.: 56 58 864) board layout
X200
X201
Fig. 15:

D220 Heating Board, Part No.: 56 58 864 0
Used with:
• POLYDOROS LX30/50 beginning with Serial No. 04622
• Depending on the generator, the new D220 heating circuit board with Part No.:
56 58 864 must be programmed.
For the POLYDOROS LX 30/50:
Jumper Position
X200
X201
Fig. 16:
Replacing the D220
• A mechanical replacement only; no adjustment is required.
• For programming, see the section: Jumpers and Bridges.

D230 Console Controller, Part No.: 11 75 574 0
Used with:
• SX control console, Part No.: 31 57 554 up to Serial No.: 05480
Replacement:
• D230 console controller, 48 19 640
Jumpers and Bridges
• D230.S5 must be on XCS.
Replacing the D230
• Take the D230.J12 PROM from the replaced board and install it on the new board.
NOTICE Risk of short circuit!

¹ Prior to beginning service work on the touchscreen con-
trol console (unplugging or plugging in the D230.X48 or
D160.X9 console cable) must be disconnected from line
power over the main system switch in the generator. Oth-
erwise there is a risk of generating short circuits on the
D230.X48 or D160.X9 console connector, because the
+24V control voltage that is present from the generator
switch-on circuit can damage the D230 board in the con-
trol console.
¹ If the touchscreen control console or the D230 board is
replaced in a replacement part situation, be careful of the
X-console firmware (D230.J12). The replacement part
(touchscreen control console and D230) is always
shipped with the currently valid version for exposure sta-
tions. If a lower or a higher version is released per the
System Compatibility List, the X-console firmware
(D230.J12) from the console to be replaced should be
installed.
In a service situation, the entire control console with Part No.: 31 57 554 X2076 had to be
replaced up to this time. For cost reasons, a decision has been made to make the D230
console controller available for shipment as a replacement part.
The Part Number of the D230 is: 48 19 640 X2076

Touchscreen Screen Saver

• Hardware Requirements:
The D230 with Part No.: 48 19 640 has the hardware requirements for screen saver
operation.
The cable required for connection of the D230.X1 --- Display.J3 is shipped along with
the D230 replacement part.
Display.J3
D230.X1 4
3
3 2
D230.X1
Display.J3
2 1
1
Fig. 17:
• Software Requirements
- Beginning with control console FW "VC00X" (D230.J12), screen saver operation is
possible.
• Connection of D230.X1 --- Display.J3 Cable
D230 to the ventilator El. Display

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1
Fig. 18:
Screen Saver
• Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-
ments> in the "turn on after" checkbox = activate and set 20 (min).

Used with:
• SX control console, Part No.: 31 57 554 beginning with Serial No.: 05481
Jumpers and Bridges
• D230.S5 must be set on XCS.
Replacing the D230
• Perform the language download for the displayed texts on the touchscreen console
(possible only beginning with D230.J12, version "VC01A"):
- SSW: Select <Component> <PLSX Desk>
- Select Desk language to be loaded and the appropriate language.
- Select Load language data set.
- Exit the service window with Done.
- Perform the backup on site data disk 6.
- Exit the XCS service.
- Switch the system off and back on.

trol console.
installed.

D290 KK Interface, Part No.: 11 72 787 0
Replacement:
• KK Interface, Part No.: 37 73 756.
Replacing the D290

D291 KK Interface, Part No.: 37 73 764 0
Replacing the D291:

• Only a mechanical replacement, no programming or adjustment is required.

LX Control Console, Part No.: 11 75 640 0
Replacement:
• The SX control console, Part No.: 31 57 554 can also be connected.
Replacing the LX Control Console
• Switch the D230.J6 PROM from the replaced control console to the new D230 board in
the new control console.

SX control console, Part No.: 12 90 373 0
Replacement:
• SX control console, Part No.: 31 57 554
Replacing the Control Console
• Switch the D230.J12 PROM from the replaced control console to the new D230 board
in the new control console.

Jumpers and Bridges

Replacing the SX Control Console

D160.X9 console cable), the line power must be switched
off using the main system switch in the generator. Other-
wise there is a risk of generating short circuits on the
trol console.
installed.


operation.
Display.J3
D230.X1 4
3
3 2
D230.X1
Display.J3
2 1
1
Fig. 19:
Beginning with control console FW "VC00X" (D230.J12), screen saver operation is
possible.

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1
Fig. 20:
Screen Saver
Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-

H1 High Voltage Transformer, Part No.: 11 73 017 0
Replacing the High Voltage Transformer


K1 Power Breaker, Part No.: 46 69 834 0
Used with:
• POLYDOROS LX30/50 up to Serial Nos.: 05966 and 05969 / 05970
Breaker Attachments:
• RC element, Part No.: 73 60 985
Replacement:
• K1 Power Breaker, Part No.: 77 50 248
NOTE If the K1 Power Breaker, Part No.: 46 69 834 is replaced with Part
No.: 77 50 248, the following breaker accessories must be ordered
at the same time:
• Auxiliary switch, Part No.: 77 50 206
Replacing the K1
• a mechanical replacement only

Used with:
• POLYDOROS LX30/50 Lite beginning with Serial No.: 05971 and 059967 / 05968
NOTE Auxiliary switch, Part No.: 7750206 no longer has screw connec-
tors, but uses the cage clamp technique (Cage Clamp
Technique / p. 9).
Replacing the K1

K2 Charge Breaker, Part No.: 46 75 369 0
Replacement:
K2/K5 Breaker Set, Part No.: 57 61 403, includes:
• Breaker, Part No.: 30 77 880
• Auxiliary switch block, Part No.: 30 74 721
• Installation Note RX63-055.038.05...
Part
Part
Name No.:”new Model ”old” Model ”new”
No.:”old”
”/
K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2
K2 auxiliary switch 46 82 498 30 74 721 3TX 4401-1A 3RH 1911-1FA20
block
Replacing the K2 Charge Breaker:

Required relabeling of the connection cables for the "new" breaker
Connections on
Cable label (“old”) Name the breaker Name
(“new”)
K2.21 Auxiliary switch K2.R1 Breaker
block
block
K2.L1 Breaker K2.1 Breaker
K2.T1 Breaker K2.2 Breaker
K2.13 Breaker K2.53 Auxiliary switch
block
block
NOTE The new breaker is a hum-free DC voltage breaker with integrated

rectifier jumper; because of this, an RC circuit is no longer needed!
The noise suppression function is handled by the rectifier jumper.

K3 Stator Breaker, Part No.: 46 85 871 0
Used with:
• POLYDOROS LX30/50 up to Serial Nos.: 05908
• Overvoltage limiter, Part No.: 46 87 166
Replacing the K3
• Connecting the Stator Cable
Stator K3 connection
Tube unit 1.I K3. R2
Tube unit 1.0 K3. R4
Tube unit 1.II K3. R6
Tube unit 2.l K3. 2
Tube unit 2.0 K3. 4
Tube unit 2.lI K3. 6

K31 / K32 Stator Breaker, Part No.: 30 77 880 0
Used with:
• POLYDOROS LX30/50 beginning with Serial Nos.: 05909
Replacing the K31 / K32
Stator K31, K32 connection

Tube unit 1.I K31.R2
Tube unit 1.0 K31.R4
Tube unit 1.II K32.R2
Tube unit 2.l K31.2
Tube unit 2.0 K31.4
Tube unit 2.lI K32.2

K4 Unit Breaker, Part No.: 46 70 899 0
Used with:
• POLYDOROS LX30/50 up to Serial Nos.: 05966 and 05969 / 05970
Replacing the K4

Used with:
• POLYDOROS LX30/50 beginning with Serial Nos.: 05971 and 05967 / 05968
NOTE K4 Unit Breaker, Part No.: 77 50 230, is available in 2 versions:

• Model 3RT1016-1AX21-0AA3 with AC combination coil
With this model, the RC element, Part No.: 7750222 must be in-
stalled.
• Model 3RT1016-1GX21-0AA2 with DC coil and integrated jump-
er rectifier (hum-free version)
With this model, the RC element, Part No.: 7750222 can (but
does not have to be) removed, because its function is already
implemented by the integrated jumper rectifier.
Replacing the K4

K5 Starter Breaker, Part No.: 30 77 880 0
Replacement:
• Auxiliary switch block, Part No.: 30 74 721 (not required for replacement of the K5)
Part
Part
Name No.:”new” Model ”old” Model ”new”
No.:”old”
/
K5 (Starter) 46 85 863 30 77 880 3TF 2082 3RT 1516-1GX20-0AA2
Replacing the K5 Starter Breaker:

Relabeling of the connection cables for the "new" breaker is not necessary!


KK Interface, Part No.: 37 73 756 0
Replacing the KK Interface


R1 / R2 Resistor in the M16, Part No.: 46 75 971 0
Used with:
Replacing the Resistors
NOTE The R1, R2 and R4 resistors in the M16 must be the same model
and design:
• R1, R2, Part No.: 46 75 971 with R4, Part No.: 46 75 963 (30W re-
sistors)
sistors)

Used with:
and design:
sistors)
sistors)

R4 Resistor in the M16, Part No.: 46 75 963 0
Used with:
and design:
sistors)
sistors)

Used with:
and design:
sistors)
sistors)

SNT circuit power supply, Part No.: 46 93 529 0
Used with:
Replacement:
• SNT replacement part set, Part No.: 74 63 248
Replacing the Circuit Power Supply
NOTE The output voltages from the circuit power supply are pre-set.
Fig. 21: Circuit power supply, Part No.: 46 93 529

SNT replacement part set, Part No.: 74 63 248 0
Used with:
NOTE The SNT replacement part set is comprised of a power supply

mount, cable set and circuit power supply. The replacement part
set is already installed, i.e., the power supply is installed on the
power supply mount and the cable set is connected. With this cir-
cuit power supply, only an adjustment of the 5V is possible; the
+15V and -15V output voltages come from the adjusted 5V.

T1 Transformer, Part No.: 87 14 347 0
Used with:
Replacing the T1 Transformer
• Remove the D160.
• Replace the T1.
• Reinstall the D160.

Used with:
• Replace the T1.
• Reinstall the D160.

T2 440/480V Pre-transformer, Part No.: 97 51 652 0

• Connect the cables as indicated in Wiring Diagram, X26910 *2 (440V / 480V)..

Inverter, Part No.: 11 75 293 0
Replacing the Inverter:

Speed Info 098/2000/AX 0
In the following generators, only the inverter needs to be replaced completely in a replace-
ment part situation:
• POLYDOROS SX65/80 Part No.: 38 27 172

- Inverter replacement part
• POLYDOROS LX30/50 Part No.: 11 75 293
• POLYDOROS LX30/50 Lite Part No.: 38 48 897
• POLYDOROS LX80 Part No.: 57 59 134

Z1 Line Filter, Part No.: 46 88 404 0
Used with:
Replacing the Line Filter

Used with:
Replacing the Line Filter

POLYDOROS LX 30/50 Lite 61
4-
3POLYDOROS LX 30/50 Lite
Fig. 23: POLYDOROS LX30/50 Lite
No. POLYDOROS LX30/50 Lite Illustration

1 D100 master board
2 Inverter (incl. D110) (Inverter, Part No.: 38 48 897 / p. 102)
3 D115 Starter
(D115 Starter, Part No.: 11 71 201 / p. 68)
4 D160 switch-on circuit (D160 Switch-on Circuit, Serial No.: 11 71 227 / p. 71)

62 POLYDOROS LX 30/50 Lite
No. POLYDOROS LX30/50 Lite Illustration

720 / p. 73)
(Option) / p. 74)
7 D220 heating circuit
8 D291 KK interface option (KK Interface, Part No.: 37 73 756 / p. 93)
513 / p. 84)
10 C2 / C3 phase shift capacitors (2-phase X-ray tube option at WS2)
11 K5 starter breaker (2-phase X-ray tube option at WS2) (K5 Starter Breaker,
Part No.: 30 77 880 / p. 92)
12 K31 stator breaker (2-phase X-ray tube option at WS2) (K31 / K32 Stator
Breaker, Part No.: 30 77 880 / p. 89)
K3 stator breaker (2-phase X-ray tube option at WS2) (K3 Stator Breaker, Part
No.: 46 85 871 / p. 88)
13 K32 stator breaker (2-phase X-ray tube option at WS2) (K31 / K32 Stator
Breaker, Part No.: 30 77 880 / p. 89)
652 / p. 101)


1 F1 fuse, 35A
2 F2 fuse, 35A
3 F3 fuse, 35A
4 K4 unit breaker
5 K1 power breaker


2 V1 rectifier


2 V1 rectifier

Used in:
• POLYDOROS LX30/50 Lite up to Serial No.: 2292
Replacement:
• D100, Part No.: 57 61 270
• Jumper X19.15 --- X19.16

• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm)
on the D115 board, Part No.: 7125086 has been removed.
Replacing the D100

• Remove the D100
• Install the new D100 board.
• Perform the mAs relay adjustment

Used in:
• POLYDOROS LX30/50 Lite beginning with Serial No. 02293
• Jumper X19.15 --- X19.16
• Solder bridge X9900 = delay for Iontomat (= 0.8 ms)

Replacing the D100

• Remove the D100

Used with:
• POLYDOROS LX30/50 up to Serial No.:
Replacement:
• D115, Part No.: 71 25 086

Pos. 2 D115.X20
Replacing the D115

washer.
(1/Fig. 27 / p. 68).
• 5 items Tighten the plastic screws.

Used with:
• POLYDOROS LX30/50 Lite beginning with Serial No.:
without change.
• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm) (Fig. 28 / p. 70) on
the D115 board must be removed (unsoldered).
Replacing the D115
washer.
(1/Fig. 29 / p. 70).

Fig. 28: D115, Part No.: 7125086: R1001

Pos. 2 D115.X20

D160 Switch-on Circuit, Serial No.: 11 71 227 0

Power line fre-

D160 jumper position
quency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25

- with HK X38.1---2
- with ZB (prep) X38.2---3
Replacement for D160
• Only a mechanical replacement, no programming is required.
• For the programming, see the section: Jumpers and Bridges

Replacement of the D165


Replacing the D200

• Save the data on a backup diskette using the service software that is present on site.
- Select “XCS Service Application - Main Program / Data / Backup to disk“ in the win-
dow and perform the backup.
• Unplug the cable connected on the D200 board.
• Take the D230.J12/J21 PROM set from the replaced board and install it on the new
board.
• Install the new D200 board and secure it in place.
• Plug the cables for the D200 board back in.
• Switch the generator ON.
• Log in to the XCU in the XCS SSW.
• Insert the XCU loadware diskette into the SPC drive.
• Select the “XCS Service Application-Main Program/Data/ Download to Unit“ window.
• Select the XCU Vxxxx line in the service screen and select the download with Start.
• Confirm the message with OK and exit with Done.
- Select “XCS Service Application - Main Program / Data / Restore from disk“ in the
window and perform the restore.
NOTE Make sure there is good contact of the XCS cable connections and

Requirements:
• D291 board, Part No.: 37 73 764
See also RX63-020.033.01... “Printer Connection” Installation and Setting Instructions.
Replacing the D201:

Used in:
• POLYDOROS LX30/50 Lite up to Serial No.: 01310
Replacement:
• D220, Part No.: 56 58 864
Replacing the D220
The new D220 heating circuit board with Part No.: 56 58 864 is compatible with Part No.:
87 14 362 (for POLYDOROS SX 65/80 & LX 30/50 & LX 30/50 Lite & TOSRAD Generator
80KW) and with Part No.: 97 51 876 (for POLYDOROS SX 50/80) and in the future will be
shipped as the replacement.
In a replacement situation, depending on the generator, program the X200 and X201
jumpers on the D220.
With the POLYDOROS LX 30/50 Lite:
Jumper Position
X200
X201
Fig. 30:

Used in:
• POLYDOROS LX30/50 Lite beginning with Serial No.: 01311
• Depending on the generator, the new D220 heating circuit board with Part No.:
With the POLYDOROS LX 30/50 Lite:
Jumper Position
X200
X201
Fig. 31:
Replacing the D220

Used with:
• SX control console, Part No.: 31 57 554 up to Serial No.: 05480
Replacement:
• D230 console controller, 48 19 640
Jumpers and Bridges
Replacing the D230

trol console.
installed.


operation.
Display.J3
D230.X1 4
3
3 2
D230.X1
Display.J3
2 1
1
Fig. 32:
- Beginning with control console FW "VC00X" (D230.J12), screen saver operation is
possible.

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1
Fig. 33:
Screen Saver
• Select the generator in the SSW and under <Configure> <Site Structure> <Site Adjust-

Used with:
Jumpers and Bridges
• D230.S5 must be set on XCS.
Replacing the D230
• Perform the language download for the displayed texts on the touchscreen console
(possible only beginning with D230.J12, version "VC01A"):
- SSW: Select <Component> <PLSX Desk>
- Select Desk language to be loaded and the appropriate language.
- Perform the backup on site data disk 6.
- Exit the XCS service.

trol console.
installed.

LX Control Console, Part No.: 11 75 640 0
Replacement:
• The SX control console, Part No.: 31 57 554 can also be connected.
Replacing the LX Control Console
• Switch the D230.J6 PROM from the replaced control console to the new D230 board in
the new control console.

SX Control Console, Part No.: 12 90 373 0
Replacement:
• SX Control Console, Part No.: 31 57 554

SX Control Console, Part No.: 31 57 554 0
Jumpers and Bridges


trol console.
installed.


operation.
Display.J3
D230.X1 4
3
3 2
D230.X1
Display.J3
2 1
1
Fig. 34:
possible.

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1
Fig. 35:
Screen Saver

Replacing the high voltage transformer


Used with:
Breaker Accessories:
Replacement:
• K1 Power Breaker, Part No.: 77 50 248
NOTE If the K1 Power Breaker, Part No.: 46 69 834 is replaced with Part
No.: 77 50 248, the following breaker accessories must be ordered
at the same time:
Replacing the K1
• A mechanical replacement only.

Used with:
NOTE Auxiliary switch, Part No.: 7750206 no longer has screw connec-
tors, but uses the cage clamp technique (Cage Clamp
Technique / p. 9).
Replacing the K1

Replacement:
Part
Part
No.:”old”
”/
K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2
block

Connections on
(“new”)
block
block
block
block


K3 Stator Breaker, Part No.: 46 85 871 0
NOTE The K3 and K5 breakers are available only with the “Connection of
2-phase Tube Units” option.
• Overvoltage Limiter, Part No.: 46 87 166
Replacing the K3

K31 / K32 Stator Breaker, Part No.: 30 77 880 0
NOTE The K31 / K32 and K5 breakers are available only with the “Con-
nection of 2-phase Tube Units” option.



Used with:
Replacing the K4

Used with:

stalled.
Replacing the K4

NOTE The K3 and K5 breakers are available only with the “Connection of
2-phase Tube Units” option.
Replacement:
Part No.: Part No.:

Name Type ”Old" Type ”New"
"Old" "New"/





Used with:
and design:
sistors)
sistors)

Used with:
and design:
sistors)
sistors)

Used with:
and design:
sistors)
sistors)

Used with:
and design:
sistors)
sistors)

Used with:
Replacement:

Used with:



• Remove the D160
• Replace the T1
• Reinstall the D160


• Connect the cables as indicated in Wiring Diagram, X26910 *2 (440V / 480V)..

Inverter, Part No.: 38 48 897 0
Replacing the Inverter

In the following generators, only the inverter needs to be replaced completely in a replace-
ment part situation:


Z1 Power Line Filter, Part No.: 46 88 404 0
Replacing the Power Line Filter


104 POLYDOROS LX80
5-
4POLYDOROS LX80
Fig. 38: POLYDOROS LX 80
No. Illustration of POLYDOROS LX80

1 D100 master board
2 Inverter (incl. D110) (Inverter, Part N.: 57 59 134 / p. 143)
3 D115 Starter
4 D160 switch-on circuit (D160 Switch-on Circuit, Serial No.: 11 71 227 / p. 114)

POLYDOROS LX80 105
No. Illustration of POLYDOROS LX80

720 / p. 120)
(Option) / p. 121)
7 D220 heating circuit (D220 Heating Circuit Board, Part No.: 56 58 864 / p. 122)
8 D291 KK interface option (KK Interface, Part No.: 37 73 756 / p. 138)
364 / p. 127)
10 C2 / C3 phase shift capacitors
11 K5 starter breaker (K5 Starter Breaker, Part No.: 30 77 880 / p. 137)
12 K31 stator breaker (K31 / K32 Power Breaker, Part No.: 30 77 880 / p. 134)
K3 stator breaker (K3 Power Breaker, Part No.: 46 85 871 / p. 133)
13 K32 stator breaker (K31 / K32 Power Breaker, Part No.: 30 77 880 / p. 134)
756 / p. 142)

106 POLYDOROS LX80
Fig. 39: M16, Part. No.: 57 59 019 Rev.01, front
No. M16 illustration, Part No.: 57 59 019 Rev.01, front

1 F1 fuse, 35A
2 F2 fuse, 35A
3 F3 fuse, 35A
4 K4 unit breaker
5 K1 power breaker

POLYDOROS LX80 107
Fig. 40: M16, Part No.: 57 59 019 Rev.02, front
No. M16 illustration, Part No.: 57 59 019 Rev.02, front

3 K4 unit breaker
4 K1 power breaker
5 K2 charge breaker (K2 Charge Breaker, Part No.: 46 75 369 / p. 132)

108 POLYDOROS LX80
Fig. 41: M16, Part No.: 57 59 019, rear

2 V1, V2, V3 rectifiers (V1-V3 Diode Module Update Kit, Part No.: 74 63
859 / p. 117)
3 D165 rectifier board
(D165 Rectifier, Part No.: 37 74 929 / p. 115)
(D165 Rectifier, Part No.: 57 61 429 / p. 116)

POLYDOROS LX80 109
Used in:
• POLYDOROS LX80 up to Serial No. 01037
Replacement:
• D100, Part No.: 57 61 270
• Jumper X19.15 --- X19.16

Replacing the D100

• Install the new D100 board..

110 POLYDOROS LX80
Used in:
• POLYDOROS LX80 beginning with Serial No. 01038
• Jumper X19.15 --- X19.16
• Solder bridge X9900 = delay for Iontomat (= 0.8 ms)

Replacing the D100

• Remove the D100

POLYDOROS LX80 111
Used with:
• POLYDOROS LX80 up to Serial No.:
Replacement:
• D115, Part No.: 71 25 086

Pos. 2 D115.X20
Replacing the D115

washer.
(1/Fig. 42 / p. 111).
• 5 items Tighten the plastic screws.

112 POLYDOROS LX80
Used with:
• POLYDOROS LX80 beginning with Serial No.:
without change.
• With D100, Part No.: 3775256, the SMD resistor, R1001, (0 Ohm) (Fig. 43 / p. 113) on
the D115 board must be removed (unsoldered).
Replacing the D115
washer.
(1/Fig. 44 / p. 113).

POLYDOROS LX80 113
Fig. 43: D115, Part No.: 7125086: R1001

Pos. 2 D115.X20

114 POLYDOROS LX80
D160 Switch-on Circuit, Serial No.: 11 71 227 0

Power line fre-

D160 jumper position
quency
50 Hz X20---X21 X23---X24
60 Hz X21---X22 X24---X25

- with HK X38.1---2
- with ZB (prep) X38.2---3
Replacement for D160
• Only a mechanical replacement, no programming is required.
• For the programming, see the section: Jumpers and Bridges

POLYDOROS LX80 115
Used in:
• POLYDOROS LX80 up to Serial No.. 01037
Replacement:
• D165 with Part No.: 57 61 429
Replacing the D165
• Disconnect the X11, X12, X31 and X22 plug-in connections on the D165 and if neces-
sary, label them.
• Disconnect the 9 threaded connections and the L1_IN, L2_IN, L3_IN, UZP and UZN ca-
bles.
• Remove the D165 board with Part No.: 37 74 929 by removing the 3 mounting screws.
T • Place the D165 board with Part No.: 57 61 429 on the diode modules and secure it in
place with the nine M5x10 screws and connect the L1_IN, L2_IN, L3_IN, UZP and UZN
cables and tighten them to a torque of 3Nm.
• Secure the D165 board in place with the 3 mounting screws.
• Reestablish the X11, X12, X31 and X22 plug in connections on the D165 board.

116 POLYDOROS LX80
NOTE Update Kit, Part No.: 5761460 for POLYDOROS SX65/80 cannot be
used. This kit contains a D165 with Part No.: 7463362.
Used in:
• POLYDOROS LX80 beginning with Serial No. 01038
Replacing the D165
• Disconnect the X11, X12, X31 and X22 plug-in connectors on the D165 and, if needed,
label them.
bles.
• Remove the D165 board with Part No.: 37 74 929 by removing the 3 mounting screws.
T • Place the D165 board with Part No.: 57 61 429 on the diode modules and secure it in
place with the nine M5x10 screws and connect the L1_IN, L2_IN, L3_IN, UZP and UZN
cables and tighten them to a torque of 3Nm.
• Secure the D165 board in place with the 3 mounting screws.
• Plug the X11, X12, X31 and X22 connectors back in on the D165.

POLYDOROS LX80 117
V1-V3 Diode Module Update Kit, Part No.: 74 63 859 0
NOTE If the update kit, Part No.: 74 63 859 has already been installed, the
installation parts included in the shipment are not needed. In this
case, replace only the diode modules.
Contents of the Update Kit
Pos. Quan- Part No. Name

tity
1 1 74 63 727 Plate for diode modules
2 3 77 34 817 Diode modules
3 3 74 63 735 Washers
4 9 34 37 241 M5x10 screws
5 1 n.a. Hex bolts for slotted nuts
6 1 RX63-040.841.01... Replacement of Parts, “V1-V3 Diode Modules”
Replacing the Diode Modules

• Disconnect the X11, X12, X31 and X22 plug-in connectors on the D165 and, if needed,
label them.
bles.
• Remove the D165 board by removing the 3 mounting screws (1/Fig. 47 / p. 119).
• Remove the 6 slotted nuts (2/Fig. 46 / p. 118) with which the diode modules are in-
stalled (a hex nut for slotted nuts is included in the update kit).
• Remove the 3 diode modules; they are no longer needed.

118 POLYDOROS LX80
• Remove the three M6x30 spacer studs and place on one washer on each of the thread-
ed studs (1/Fig. 45 / p. 118). Then reinstall the three M6x30 spacer studs.
Fig. 45: Installing the washers and plate

Pos. 1 3x washers (included in the update kit)
Pos. 2 Installation plate for the M16
Pos. 3 1 plate for the diode modules (included in the update kit)
• Place on the plate for the diode modules included in the shipment (3/Fig. 45 / p. 118).
T • Place the 3 diode modules (3/Fig. 46 / p. 118) included in the shipment on the plate and
secure them with the 6 slotted nuts (2/Fig. 46 / p. 118) and tighten them to a torque of 5
Nm (using the tool that is provided in the shipment).
Fig. 46: Installing the diode modules

Pos. 1 3x M6x30 spacer studs
Pos. 2 6x M6 slotted nuts
Pos. 3 3x diode module (included in the update kit)

POLYDOROS LX80 119
T • Place the D165 on the diode modules and secure it in place with the nine M5x10 screws
(3/Fig. 47 / p. 119) and connect the L1_IN, L2_IN, L3_IN, UZP and UZN cables and
tighten them to a torque of 3Nm.
Fig. 47: Installing the D165

Pos. 1 Mounting screws for the D165
Pos. 2 D165 rectifier board
Pos. 3 9x M5x10 screws (included in the update kit)
• Secure the D165 board in place with the 3 screws (1/Fig. 47 / p. 119).
• Plug the X11, X12, X31 and X22 connectors back in on the D165.

120 POLYDOROS LX80
Replacing the D200

• Save the data on a backup diskette using the service software that is present on site.
- Select “XCS Service Application - Main Program / Data / Backup to disk“ in the win-
dow and perform the backup.
• Unplug the cable connected on the D200 board.
• Take the D230.J12/J21 PROM set from the replaced board and install it on the new
board.
• Install the new D200 board and secure it in place.
• Plug the cables for the D200 board back in.
• Switch the generator ON.
• Log in to the XCU in the XCS SSW.
• Insert the XCU loadware diskette into the SPC drive.
• Select the “XCS Service Application-Main Program/Data/ Download to Unit“ window.
• Select the XCU Vxxxx line in the service screen and select the download with Start.
• Confirm the message with OK and exit with Done.
- Select “XCS Service Application - Main Program / Data / Restore from disk“ in the
window and perform the restore.
NOTE Make sure there is good contact of the XCS cable connections and

POLYDOROS LX80 121
Requirements:
• D291 board, Part No.: 37 73 764
See also RX63-020.033.01... “Printer Connection” Installation and Setting Instructions.
Replacing the D201:

122 POLYDOROS LX80

• Depending on the generator, the new D22o heating circuit board with Part No.:
For the POLYDOROS LX 80:
Jumper Position
X200
X201
Fig. 48:
Replacing the D220

POLYDOROS LX80 123
Used in:
Jumpers and Bridges
Replacing the D230
• Perform a language download for the displayed texts on the Touchscreen console (pos-
sible only beginning with D230.J12 Version "VC01A"):
- SSW: select <Component> <PLSX Desk>
- Select Desk language to be loaded and the corresponding language.
- Make a backup on Site data disk 6- .
- Exit XCS Service.

D160.X9 console cable) the generator should be discon-
nected from line power using the main system switch.
Otherwise there is a risk of generating short-circuits on
the D230.X48 or D160.X9 console connector, because the
trol console.
replaced in a replacement part situation, make a note of
the X-console firmware (D230.J12). The replacement part
shipped with the currently valid version for the exposure
station. If only a lower or a higher version is released as
defined in the system compatibility list, the X-console
firmware (D230.J12) from the console that is replaced
should be used.

124 POLYDOROS LX80
Replacement:
• SX control console, Part No.: 31 57 554

POLYDOROS LX80 125
Jumpers and Bridges


trol console.
installed.

126 POLYDOROS LX80

operation.
Display.J3
D230.X1 4
3
3 2
D230.X1
Display.J3
2 1
1
Fig. 49:
possible.

X1
5 5 n.c.
4 4 n.c. 4 4
3 3 n.c. 3 3 J3
2 3 2 2
1 2 1 1
1 n.c. Display.J3
D230.X1
Fig. 50:
Screen Saver

POLYDOROS LX80 127
Replacing the high voltage transformer

• No mechanical replacement, no programming or adjustment required.

128 POLYDOROS LX80
F1 - F3 50A Fuses, Part No.: 77 57 891 0
Used with:
• POLYDOROS LX80 up to Serial No.: 01486
Replacing the F1 - F3 Fuses
WARNING If a fuse fails in a 3-phase system, at least one of the remaining fus-
es can be damaged because under normal circumstances the cur-
rent flows simultaneously through 2 phases.
¹ Because of this, even if only one fuse fails, replace all
three fuses to avoid premature failure of the other
pre-damaged fuses.

POLYDOROS LX80 129
F1 50A/500V Safety Breaker, Part No.: 77 50 255 0
Used with:
• POLYDOROS LX80 beginning with Serial No.: 01487
Replacing the Safety Breaker

130 POLYDOROS LX80
Used with:
Replacing the K1
NOTE In many cases, only the main switch components (contacts) are
defective. Welded contacts or contact seats that are so seriously
burned that the base material is visible (4a/Fig. 51 / p. 130) must be
replaced.
In these cases, the circuit part set, Part # 46 77 167, must be or-
dered.
Fig. 51: Replacing the main circuit components (contacts)

POLYDOROS LX80 131
Used with:
Replacing the K1
NOTE The A1 / A2 coil connections for the K1 power breaker, Part No.:
7749018 and the auxiliary switch, Part No.: 7750206 are no longer
designed with screw connectors, but uses the cage clamp tech-
nique (Cage Clamp Technique / p. 9).

132 POLYDOROS LX80
Replacement:
Part
Part
No.:”old”
”/
K2 (LS) 46 75 369 30 77 880 3TF 2010 3RT 1516-1GX20-0AA2
block

Connections on
(“new”)
block
block
block
block


POLYDOROS LX80 133
Used with:
• Overvoltage Limiter, Part No.: 46 87 166
Replacing the K3
Tube unit 2.l K3.2
Tube unit 2.0 K3.4
Tube unit 2.lI K3.6

134 POLYDOROS LX80
K31 / K32 Power Breaker, Part No.: 30 77 880 0
Used with:

Tube unit 2.l K31.2
Tube unit 2.0 K31.4
Tube unit 2.lI K32.2

POLYDOROS LX80 135
Used with:
Replacing the K4

136 POLYDOROS LX80
Used with:

stalled.
Replacing the K4

POLYDOROS LX80 137
Replacement:
Part
Part
Name No.:”new” Model ”old” Model ”new”
No.:”old”
/



138 POLYDOROS LX80


POLYDOROS LX80 139
Used with:
Replacement:

140 POLYDOROS LX80
Used with:


POLYDOROS LX80 141
Replacing the T1 Transformator

• Remove the D160
• Replace the T1
• Reinstall the D160

142 POLYDOROS LX80

• Connect the cables per Wiring Diagram X2169-10 *2 (440V / 480V).

POLYDOROS LX80 143
Inverter, Part N.: 57 59 134 0
Replacing the Inverter

With the following generators, the complete inverters should be replaced in a replacement
part situation:


144 POLYDOROS LX80
Replacing the Z1

Changes to Previous Version 145
6-
5Changes to Previous Version
Chapter Section Change

POLYDOROS LX 30/50 D100 Master Board, Note regarding compatibility
Part No. 11 71 169 between the D100 and D115 added.
Part No. 57 61270 between the D100 and D115 added.
POLYDOROS LX 30/50 D115 starter, Part No. Use and replacement added.
11 71 201
POLYDOROS LX 30/50 D115 starter, Part No. added.
71 25 086
POLYDOROS LX 30/50 D220 heating circuit Download of the heating software
board, Part No. removed.
8608416
8714362
5658864
Lite Part No. 37 75 256 between the D100 and D115 added.
Lite Part No. 57 61270 between the D100 and D115 added.
POLYDOROS LX 30/50 D115 starter, Part No. Use and replacement added.
Lite 11 71 201
POLYDOROS LX 30/50 D115 starter, Part No. added.
Lite 71 25 086
Lite board, Part No. removed.
8714362
Lite board, Part No. removed.
5658864
POLYDOROS LX 80 D100 Master Board, Note regarding compatibility
POLYDOROS LX 80 D100 Master Board, Note regarding compatibility
Part No. 57 61270 between the D100 and D115 added.
POLYDOROS LX 80 D115 starter, Part No. Use and replacement added.
11 71 201

146 Changes to Previous Version
Chapter Section Change

POLYDOROS LX 80 D115 starter, Part No. added.
71 25 086
POLYDOROS LX 80 D220 heating circuit Download of the heating software
5658864


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Print No.: RX63-020.841.01.06.02 English

Document revision level

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 2 of 146 Siemens AG

1 _______ General Remarks ________________________________________________ 7

2 _______ POLYDOROS LX 30/50 __________________________________________ 10

Siemens AG RX63-020.841.01.06.02 Page 3 of 146 POLYDOROS LX 30/50

K2 Charge Breaker, Part No.: 46 75 369 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

3 _______ POLYDOROS LX 30/50 Lite _______________________________________ 61

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 4 of 146 Siemens AG

SX Control Console, Part No.: 12 90 373. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

4 _______ POLYDOROS LX80 ____________________________________________ 104

Overview of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Siemens AG RX63-020.841.01.06.02 Page 5 of 146 POLYDOROS LX 30/50

Speed Info R 002-99 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

5 _______ Changes to Previous Version ____________________________________ 145

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 6 of 146 Siemens AG

• Generator Wiring Diagram

Required Tools and Test Equipment 0

• Standard installation tool kit

Siemens AG RX63-020.841.01.06.02 Page 7 of 146 POLYDOROS LX 30/50

General Safety Information 0

WARNING Safety Notes!

WARNING Line voltage!

WARNING While performing these work steps, provide appropriate radiation

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 8 of 146 Siemens AG

Cage Clamp Technique 0

Step Installation Step

Fig. 1: Cage clamp technique, Step 1

Insert the lead into the oval con-

Fig. 2: Cage clamp technique, Step 2

Pull the screwdriver back out.

Fig. 3: Cage clamp technique, Step 3

Siemens AG RX63-020.841.01.06.02 Page 9 of 146 POLYDOROS LX 30/50

Fig. 4: POLYDOROS LX30/50

No. POLYDOROS LX30/50 Illustration

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 10 of 146 Siemens AG

No. POLYDOROS LX30/50 Illustration

Siemens AG RX63-020.841.01.06.02 Page 11 of 146 POLYDOROS LX 30/50

M16 Line Power Input, Part No.: 11 75 236 0

Fig. 5: M16, Part No.: 11 75 236, front

No. M16 illustration, Part No.: 11 75 236, front

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 12 of 146 Siemens AG

Fig. 6: M16, Part No.: 11 75 236, rear

No. M16 illustration, Part No.: 11 75 236, rear

Siemens AG RX63-020.841.01.06.02 Page 13 of 146 POLYDOROS LX 30/50

M16 Line Power Input, Part No.: 38 47 659 0

Fig. 7: M16, Part No.: 38 47 659, front

No. M16 illustration, Part No.: 38 47 659, front

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 14 of 146 Siemens AG

Fig. 8: M16, Part No.: 38 47 659 to Rev.06, Rear

No. M16 illustration, Part No.: 38 47 659, rear

Siemens AG RX63-020.841.01.06.02 Page 15 of 146 POLYDOROS LX 30/50

Fig. 9: M16, Part No.: 38 47 659 to Rev.07, Rear

No. M16 illustration, Part No.: 38 47 659, rear

POLYDOROS LX 30/50 RX63-020.841.01.06.02 Page 16 of 146 Siemens AG

D100 Master Board, Part No.: 11 71 169 0

NOTE Compatibility between the D100 and D115:

Replacing the D100

Siemens AG RX63-020.841.01.06.02 Page 17 of 146 POLYDOROS LX 30/50

1 _ General Remarks __________________________________________ 7

2 _ POLYDOROS LX 30/50 ____________________________________ 10

3 _ POLYDOROS LX 30/50 Lite _________________________________ 61

4 _ POLYDOROS LX80 ______________________________________ 104

5 _ Changes to Previous Version ______________________________ 145