LM5576 Evaluation Board

LM5576 Evaluation Board

National Semiconductor Application Note 1570 Robert Bell January 2007

Introduction
The LM5576 evaluation board is designed to provide the design engineer with a fully functional power converter based on Emulated Current Mode Control to evaluate the LM5576 regulator IC. The evaluation board provides a 5V output with a 3A current capability. The ultra-wide input voltage ranges from 7V to 75V. The design operates at 300kHz, a good compromise between conversion efficiency and solution size. The printed circuit board consists of 2 layers of 2 ounce copper on FR4 material with a thickness of 0.06 inches. This application note contains the evaluation board schematic, Bill-of-Materials (BOM) and a quick setup procedure. Refer to the LM5576 datasheet for complete circuit design information. The performance of the evaluation board is as follows: Input Range: 7 to 75V Output Voltage: 5V Output Current: 0 to 3A Frequency of Operation: 300 KHz Board Size: 2.75 X 1 X 0.4 inches Load Regulation: 1% Line Regulation: 0.1% Over Current Limiting

Evaluation Board Schematic

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Powering and Loading Considerations

Read this entire page prior to attempting to power the evaluation board. QUICK SETUP PROCEDURE Step 1: Set the power supply current limit to 3.5A. Turn off the power supply. Connect the power supply to the Vin terminals. Step 2: Connect the load, with a 3A capability, to the Vout terminals. Positive connection to J2 and negative connection to J3.

Step 3: The SD pin should be left open for normal operation. Step 4: Set Vin to 24V with no load applied. Vout should be in regulation with a nominal 5V output. Step 5: Slowly increase the load while monitoring the output voltage, Vout should remain in regulation with a nominal 5V output as the load is increased up to 3 Amps. Step 6: Slowly sweep the input voltage from 7 to 75V, Vout should remain in regulation with a nominal 5V output. Step 7: Temporally short the SD pin to GND to check the shutdown function. Step 8: Increase the load beyond the normal range to check current limiting. The output current should limit at approximately 4.5A. The power supply (Vin source) current limit may
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need to be increased for this step. Cooling is critical during this step. AIR FLOW Prolonged operation with high input voltage at full power will cause the thermal shutdown circuit within the regulator IC to activate. A stand-alone fan with at lease 200 LFM should always be provided. POWERING UP Using the shutdown pin provided will allow powering up the source supply with the current level set low. It is suggested that the load be kept low during the first power up. Set the current limit of the source supply to provide about 1.5 times the anticipated wattage of the load. As you remove the connection from the shutdown pin to ground, immediately check for 5 volts at the output. A quick efficiency check is the best way to confirm that everything is operating properly. If something is amiss you can be reasonably sure that it will affect the efficiency adversely. Few parameters can be incorrect in a switching power supply without creating losses and potentially damaging heat. OVER CURRENT PROTECTION The evaluation board is configured with over-current protection. The output current is limited to approximately 4.5A. The thermal stress is quite severe while in an overloaded condition, limit the duration of the overload and provide sufficient cooling (airflow). SYNCHRONIZATION A SYNC pin has been provided on the evaluation board. This pin can be used to synchronize the regulator to an external clock or multiple evaluation boards can be synchronized together by connecting their SYNC pins together. Refer to the LM5576 datasheet for complete information.

TURN-ON WAVEFORM When applying power to the LM5576 evaluation board a certain soft-start sequence occurs. Figure 2 shows the output voltage during a typical start-up sequence.

30005803

Conditions: Input Voltage = 36VDC, Output Current = 2A Trace 1: Output Voltage Volts/div = 2V Horizontal Resolution = 500 sec/div

FIGURE 2. OUTPUT RIPPLE WAVEFORM Figure 3 shows the output voltage ripple. This measurement was taken with a very short ground clip and 20MHZ bandwidth limiting.

Performance Characteristics
EFFICIENCY PLOTS Figure 1 shows the conversion efficiency versus output current for several input voltage conditions.

30005804

Conditions: Input Voltage = 36VDC Output Current = 2A Bandwidth Limit = 20MHz Trace 1: Output Ripple Voltage Volts/div = 50mV Horizontal Resolution = 2 sec/div

FIGURE 3.

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FIGURE 1.

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Layout and Bill of Materials

The Bill of Materials is shown below, including the manufacturer and part number. TABLE 1. 5V, 3A Demo Board Bill of Materials Item C C C C C C C C C C C C D L R R R R R R R U 1 2 3 4 5 6 7 8 9 10 11 12 1 1 1 2 3 4 5 6 7 1 Part Number C4532X7R2A225M C4532X7R2A225M C0805C331G1GAC C2012X7R2A103K C2012X7R2A103K OPEN C2012X7R2A223K C2012X7R1C474M C3225X7R1C226M EEFHE0J151R C0805C331G1GAC OPEN CSHD6-100C 6CWQ10FN DR127-330 OPEN OPEN CRCW08052102F CRCW08054992F CRCW08055111F CRCW08051651F CRCW2512100J LM5576 Description CAPACITOR, CER, TDK CAPACITOR, CER, TDK CAPACITOR, CER, KEMET CAPACITOR, CER, TDK CAPACITOR, CER, TDK NOT USED CAPACITOR, CER, TDK CAPACITOR, CER, TDK CAPACITOR, CER, TDK CAPACITOR, SP, PANASONIC CAPACITOR, CER, KEMET NOT USED DIODE, 100V, CENTRAL DIODE, 100V, IR (D1-ALT) INDUCTOR, COOPER NOT USED NOT USED RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR REGULATOR, NATIONAL SEMICONDUCTOR 21k 49.9k 5.11k 1.65k 10, 1W 33H 0.022, 100V 0.47, 16V 22, 16V 150, 6.3V 330p, 100V Value 2.2, 100V 2.2, 100V 330p, 100V 0.01, 100V 0.01, 100V

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PCB Layout

30005805

Component Side

30005806

Solder Side

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Silkscreen

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Notes

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LM5576 Evaluation Board

Notes

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