Wastewater Engineering-I MODULE
Wastewater Engineering-I MODULE
Wastewater Engineering-I MODULE
Environmental Engineering
Department
Wastewater Engineering-I
Module
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Contents
Contents ......................................................................................................................................i
List of Table .............................................................................................................................. iii
List of Figure ............................................................................................................................ iii
1- INTRODUCTION TO WASTEWATER TREATMENT ..............................................1
1.1 General about Wastewater Treatment ........................................................................... 1
1.2 Objectives of Wastewater Treatment .............................................................................2
1.3 Wastewater Treatment Standards .................................................................................. 3
1.4 Flow Sheets for Wastewater Treatment Systems ...........................................................4
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4.3 Tertiary Treatment Processes .................................................................................... 163
4.3.1. Filtration ............................................................................................................ ...163
4.3.2. Lagooning .......................................................................................................... ...163
4.3.3. Nutrient removal ................................................................................................ ...163
4.3.4. Nitrogen removal ............................................................................................... ...163
4.3.5. Phosphorus removal ........................................................................................... ..164
4.3.6. Disinfection ....................................................................................................... ...164
4.3.7. Odour Control .................................................................................................... ...166
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List of Table
Table 1-1 Important contaminants of concern in wastewater treatment ......................................2
Table 1-2 Unit operations, processes, and treatment systems ......................................................3
Table 2-1 Summary of typical domestic wastewater characteristics ........................................... .15
Table 2-2 Typical values of KD at 20°c for various types of waters and wastewaters ................. 23
Table 3-1 Standard dimensions for parshall flumes (with respect to Figure 3-6) in cm .............. 38
Table 3-2 Hydraulic settling values in mm/sec in still liquids at 10ºc ......................................... 51
Table 3-3 Properties of the important coagulants used in sewage treatment ......................... ……63
Table 3-4 Summery of preliminary and primary treatment unit functions and efficiencies .........65
Table 4-1 Major biological treatment processes used for wastewater treatment.......................... 77
Table 4-2 Conventional vs high rate trickling filters .................................................................. ..94
Table 4-3 Variation with the extent of BOD removal................................................................. ..98
Table 4-4 Characteristics and design parameters of different activated sludge systems ............ .113
Table 5-1 Values of Re-oxygenation Coefficient (KR) at 20°c ................................................. 174
Table 5-2 Values of self-purification constant (f = / ) ................................................... 175
Table 5-3 Recommended Doses for Sewage Farming .............................................................. 181
Table 5-4 Effluent standards for Irrigation under Environment (Protection) Rules, 1986 ......... 183
Table 6-1 Design Capacities of the Digestion Tanks on Per Capita Basis ................................ 193
Table 6-2 Approximate area of Drying beds for different types of sludge ................................ 199
List of Figure
Figure 1-1 Flow chart for wastewater treatment processes .............................................................6
Figure 2-1 Imhoff cone ...................................................................................................................9
Figure 2-2 Typical BOD curve for oxidation of carbonaceous materials ......................................18
Figure 2-3 Lag period in BOD test ............................................................................................ ...19
Figure 2-4 1st stage BOD curve ................................................................................................. ...20
Figure 2-5 BOD exertion as a function of KD ......................................................................... …..22
Figure 2-6 Combined BOD curve .............................................................................................. ..23
Figure 3-1 Fixed bar type coarse or medium screen ................................................................... 27
Figure 3-2 Reinsch-Wurl screen (disc type fine screen) ............................................................. 28
Figure 3-3 Comminutor or shredder .......................................................................................... ..30
Figure 3-4 Velocity control sections for horizontal grit channels ............................................... .33
Figure 3-5 Modem rectangular grit chamber (not showing scraper arrangements)...................... .34
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Figure 3-6 Parshall flume .......................................................................................................... 37
Figure 3-7 Grit channel section ............................................................................................... …43
Figure 3-8 Skimming tank ......................................................................................................... ..44
Figure 3-9 Settling phenomena in a clarifier .............................................................................. 47
Figure 3-10 Rectangular sedimentation tank ........................................................................... …53
Figure 3-11 Circular sedimentation tank .................................................................................... 53
Figure 3-12 Elevation of a rectangular sedimentation tank ........................................................ 54
Figure 3-13 Cumulative particles removal versus settling velocity curve ................................... 56
Figure 3-14 Zones of a rectangular horizontal continuous flow sedimentation tank ................... 59
Figure 3-15 Section of a submerged type or a weir type inlet ................................................ …...60
Figure 3-16 Weir type outlet ..................................................................................................... ...61
Figure 4-1 Generalized representation of growth of micro-organisms ........................................ 66
Figure 4-2 Microbial growth curve ............................................................................................ ..69
Figure 4-3 Chemostat for continuous culture of microorganisms ............................................... 71
Figure 4-4 Relationship between the specific growth rate µ and substrate concentration S ......... 74
Figure 4-5 Typical section of a conventional circular trickling filter .......................................... 79
Figure 4-6 Photographic view of a conventional circular trickling filter with rotary distributors 79
Figure 4-7 Photographic view of rotary distributors .................................................................. 80
Figure 4-8 Under drains ............................................................................................................ ...81
Figure 4-9 Single Stage commonly adopted Recirculation Process ............................................ 85
Figure 4-10 Two stage commonly adopted recirculation process ............................................... 85
Figure 4-11 Flow diagram for a conventional AS plant giving high degree of treatment ...........96
Figure 4-12 L-section of a ridge and furrow type of an aeration tank ........................................ 97
Figure 4-13 Cross-section of a spiral flow type of an aeration tank ............................................ 98
Figure 4-14 Section of a mechanical aerator .............................................................................. ..99
Figure 4-15 Flow chart of conventional activated sludge plant ................................................ 104
Figure 4-16 Flow chart of step-aeration process ...................................................................... ..109
Figure 4-17 Contact-stabilization process ................................................................................ .110
Figure 4-18 Flow chart of a complete mix plant ...................................................................... .111
Figure 4-19 Rotating Biological Contractors placed in series ...................................................124
Figure 4-20 Hopper-bottomed conical vertical flow type sedimentation tank ........................... 124
Figure 4-22 Extended Aeration Process .......................................
Figure 5-1 Showing zones of pollution along a river stream .................................................... 172
Figure 5-2 Deoxygenation curve ............................................................................................. 173
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WSEE-3122 Module 2015 EC
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1- INTRODCTION TO WASTEWATER TREATMENT
1.1 General about Wastewater Treatment
Wastewater collected from urban areas and from different industries must ultimately be returned
to receiving water bodies or to the land. The complex question of which contaminants in
wastewater must be removed is to protect the environment and to what extent must be answered
specifically for each case. This requires analyses of local conditions and needs together with the
application of scientific knowledge, engineering judgment based on past experience, and
consideration of federal, state and local requirements and regulations.
The presence of different pollutants in the wastewater makes it almost impossible to treat all the
wastewater in the same manner. Some important contaminants/pollutants of concern in
wastewater treatment are given in the Table 1-1.
The contaminants (pollutants) in wastewater are removed by physical, chemical and/or biological
means, and the individual methods usually are classified as physical, chemical and biological unit
processes or operations.
Treatment methods in which the application of physical forces predominates are known as
physical unit operations. Typical physical unit operations are: screening, mixing, flocculation,
sedimentation, flotation, and filtration and membrane filter operations.
Treatment methods in which the removal or conversion of contaminants is brought about by the
addition of chemicals or by other chemical reactions are known as chemical unit processes.
Neutralization, oxidation, reduction, precipitation, gas transfer, adsorption, ion-exchange, electro-
dialysis etc. are the most common examples of these processes used in wastewater treatment.
Treatment methods in which the removal of contaminants is brought about by biological activity
are known as biological unit processes.
Biological treatment is used primarily to remove the biodegradable organic substances (colloidal
or dissolved) in wastewater. Basically, these substances are converted into gases that can escape
to the atmosphere and into biological cell tissue that can be removed by settling. The most
common approaches in the biological wastewater treatments are: aerobic processes such as
trickling filters, activated sludge, oxidation ponds (or lagoons), and anaerobic processes such as
anaerobic lagoons, sludge digestion, etc.
Usually in the municipal wastewater treatment, but also in other wastewater processing all the
above mentioned unit operations and processes are grouped together to provide what is known as
primary, secondary and tertiary (or advanced) treatment.
The term primary refers to physical unit operations and in some cases to chemical unit processes;
secondary refers to biological unit processes; and tertiary refers to combinations of all three.
The contaminants of major interest in wastewater and the unit operations and processes or
methods applicable to the removal of these contaminants are shown in Table 1-2.
In addition to the above mentioned classical basic processes, some new directions are also evident
in various specific areas of wastewater treatment, including:
W (i)
(ii)
modification in treatment operations, processes and concepts
the changing nature of the wastewater to be treated
(iii) the problem of industrial wastes
(iv) wastewater treatability studies
(v) environmental and energy concerns
(vi) land treatment
(vii) small and individual onsite systems
Nutrients Both nitrogen and phosphorus, along with carbon, are essential nutrients for
growth. When discharged to the water these nutrients can lead to the growth of
undesirable aquatic life. When discharged in excessive amounts on land they
can also lead to the pollution of groundwater
Dissolved Inorganic constituents such as calcium, sodium, and sulfate are added to the
inorganic solids original domestic water supply as a result of water use and may have to be
removed if the wastewater is to be reused
Source: Metcalf & Eddy, Wastewater engineering
Table 1-2 Unit operations, processes, and treatment systems
W Contaminant
Unit Operation, Unit Process, or
Treatment System
Classification
W Ion exchange
Land treatment
C
C/P
Dissolved inorganic Ion exchange C
solids Reverse osmosis P
Electrodialysis C
*B = biological, C = chemical, P = physical.
The wastewater originating from various sources can be broadly divided into two categories:
1. Biodegradable wastewater
The wastes in general have a predominance of biodegradable organic matter, and are generally
treated in a similar manner.
The stabilization of organic matter is accomplished biologically using a variety of
microorganisms. The microorganisms are used to convert the colloidal and dissolved
carbonaceous organic matter into various gases and into cell tissue. Because cell tissue has a
specific gravity slightly greater than that of water, the resulting tissue can be removed from the
treated liquid as sludge by gravity settling.
Based on bacterial relationship to oxygen (ability or inability to utilize oxygen as a terminal
electron acceptor in oxidation/reduction reactions), the microorganisms can be: (i) obligate
aerobes
(ii) obligate anaerobes
(iii) facultative anaerobes
(iv) denitrifiers
The general term that describes all of the chemical activities performed by a bacterial cell is
metabolism which is divided into catabolism and anabolism. Catabolism includes all the
biochemical processes by which a substrate (food) is degraded to end products with the release of
energy.
Anabolism includes all the biochemical processes by which the bacterium synthesizes new cells.
The type of electron acceptor available for catabolism determines the type of decomposition
used by a mixed culture of microorganisms.
Decomposition of wastes and particularly of wastewater can be:
For aerobic decomposition the molecular oxygen (O2) must be present as the terminal electron
acceptor to proceed by aerobic oxidation. The chemical end-products of aerobic decomposition
are primarily carbon dioxide (CO2), water, and new cell material.
Anoxic decomposition occurs when some microorganisms will use nitrate (NO3-) as the terminal
electron acceptor in the absence of molecular oxygen. Oxidation by this route is called
denitrification.
In order to achieve anaerobic decomposition, molecular oxygen and nitrate must not be present
as terminal electron acceptors. Sulfate (SO42-), carbon dioxide, and organic compounds that can
be reduced serve as terminal electron acceptors. The end-products of anaerobic decomposition are
hydrogen sulfide (H2S), mercaptans, methane (CH4), carbon dioxide, ammonia and water.
2. Non-biodegradable wastewater
The non-biological wastes in general and the wastewater in particular are rich in
nonbiodegradable matter consisting of solids and liquids in suspended or dissolved form,
including various inorganic and organic, many of which may be highly toxic.
Examples are domestic or industrial wastewater containing excessive dissolved solids (minerals),
inorganic or organic compounds or naturally occurring organics such as humic and fulvic acids.
Treatment processes are available for removing these contaminants. The physical processes
frequently used in engineered systems include sedimentation, filtration and gas-transfer.
Chemical processes include the usage of different chemicals for wastewater treatment. Chemicals
may be added to alter equilibrium conditions and cause precipitation of undesirable species. It
should be kept in mind that chemical processes are conversion processes and that actual removal
is accomplished by physically separating the solid, liquid, or gaseous products of the chemical
reactions. The chemical processes frequently used in engineered systems include neutralization,
coagulation, flocculation, chemical precipitation and oxidation & reduction. Some wastewater
must be treated by means of highly sophisticated processes and equipment, requiring highly
skilled operators, and therefore quite expensive. Such processes are physicochemical processes
and include: demineralization, desalinization, ion-exchange, reverse osmosis, electro-dialysis,
adsorption, evaporation, incineration, etc.
1. To introduce fundamentals of the wastewater treatment plants and their unit operations and
processes
2. To provide basic design skills and knowledge on the wastewater treatment plants and their
unit operations and processes
3. To experience a design project on a hypothetical wastewater treatment plant
a. Identify kinds and sources of wastewater
b. Describe hazards in wastewater
Effluents from different establishments should be treated before being discharged to receiving
bodies so that it should be:
1. Free from materials and heat in quantities, concentrations or combinations which are toxic
or harmful to human, animal, aquatic life.
2. Free from anything that will settle in receiving waters forming putrescence or otherwise
objectionable sludge deposits, or that will adversely affect aquatic life.
3. Free from floating debris, oil, scum and other materials in amounts sufficient to be
noticeable in receiving waters;
4. Free from materials and heat that alone, or in combination with other materials will produce
color, turbidity, taste or odour in sufficient concentration to create a nuisance or adversely
affect aquatic life in receiving waters;
5. Free from nutrients in concentrations that create nuisance growths of aquatic weeds or
algae in the receiving waters.
A significant element in wastewater disposal is the potential environmental impact associated with
it.
Environmental standards are developed to ensure that the impacts of treated wastewater
discharges into ambient waters are acceptable. Standards play a fundamental role in the
determination of the level of wastewater treatment required and in the selection of the discharge
location and outfall structures.
Regulations and procedures vary from one country to another and are continuously reviewed and
updated to reflect growing concern for the protection of ambient waters. The United States
Environmental Protection Agency (USEPA) developed the National Pollutant Discharge
Elimination System (NPDES) permit programme in 1972 to control water pollution by regulating
point sources that discharge pollutants into waters. Accordingly, industrial, municipal, and other
facilities are required to obtain permits if their discharges go directly into surface waters. Under
this programme, secondary treatment standards were established by USEPA for publicly owned
treatment works, governing the performance of secondary wastewater treatment plants. These
technology-based regulations, which apply to all municipal waste-water treatment plants,
represent the minimum level of effluent quality attainable by secondary treatment in terms of
BOD5 and TSS removal.
Specific Limits
Effluents discharged to receiving water bodies should achieved the following minimum
wastewater quality limits:
Parameter Effluent Limit
BOD5 20mg/l
TSS 30mg/l
Nitrates (as Nitrogen) 30mg/l
Phosphate 10mg/l
COD 100mg/l
pH 6–9
Faecal coliform 1000MPN/100ml
Residual chlorine 1.5mg/l
MPN- Most Probable Number
are required. Where treated effluent is to be discharged to an inland stream, complete treatment
may be required. Discharges to environmentally sensitive lakes, streams, and estuaries may
require additional treatment to remove specific constituents.
Treatment schemes are often identified as primary, secondary, or advanced (also known as
tertiary). In primary treatment, a portion of the suspended solids and organic matter is removed
from the wastewater. This removal is usually accomplished with physical operations such as
screening and sedimentation. The effluent from primary treatment will ordinarily contain
considerable organic matter and will have a relatively high BOD. The further treatment of the
effluent from primary treatment to remove the residual organic matter and suspended material is
known as secondary treatment. In general, biological processes employing microorganisms are
used to accomplish secondary treatment. The effluent from secondary treatment usually has little
BOD5 and suspended solids and may contain several milligrams per liter of dissolved oxygen.
When required for water reuse or for the control of eutrophication in receiving waters, advanced
(tertiary) treatment is used for the removal of suspended and dissolved materials remaining after
secondary treatment.
Actually, the distinction between primary, secondary, and advanced treatment is rather arbitrary,
as many modern treatment methods incorporate physical, chemical, and biological processes in
the same operation. A more rational approach would be to drop these arbitrary distinctions and to
focus instead on the optimum combinations of operations and processes that must be used to
achieve the required treatment objectives.
Typical flow sheets for the treatment of wastewater are presented in Figure 1-1
2- CHARACTERISTICS OF WASTEWATER
Wastewater contains many different substances that can be used to characterize it. The specific
substances and amounts or concentrations of each will vary depending on the source. It is difficult
to precisely characterize wastewater. Instead, wastewater characterization is usually based on and
applied to an average domestic wastewater.
Note: Keep in mind that other sources and types of wastewater can dramatically change the
characteristics.
A. Physical Characteristics
The physical characteristics of wastewater are based on color, odor, temperature, and flow.
1. Turbidity
Sewage is normally turbid, resembling dirty dish water or wastewater from baths having other
floating matter like fecal matter, pieces of paper, cigarette-ends, match-sticks, greases, vegetable
debris, fruit skins, soaps, etc. The turbidity increases as sewage becomes stronger.
The degree of turbidity can be measured and tested by turbidity rods or by turbid-meters, as is
done for testing raw water supplied.
2. Color
Fresh wastewater is usually a light brownish-gray color. However, typical wastewater is gray and
has a cloudy appearance. The color of the wastewater will change significantly if allowed to go
septic (if travel time in the collection system increases). Typical septic wastewater will have a
black color.
3. Odor
Odors in domestic wastewater usually are caused by gases produced by the decomposition of
organic matter or by other substances added to the wastewater. Fresh domestic wastewater has a
musty odor. If the wastewater is allowed to go septic, this odor will significantly change to a rotten
egg odor associated with the production of hydrogen sulfide (H2S).
4. Temperature
The temperature of wastewater is commonly higher than that of the water supply because of the
addition of warm water from households and industrial plants. However, significant amounts of
infiltration or storm water flow can cause major temperature fluctuations.
The temperature has an effect on the biological activity of bacteria present in sewage, and it also
affects the solubility of gases in sewage. In addition, temperature also affects the viscosity of
sewage, which, in turn, affects the sedimentation process in its treatment.
The normal temperature of sewage is generally slightly higher than the temperature of water,
because of additional heat added during the utilization of water. The ideal temperature of sewage
for the biological activities is 20°c. However, when the temperature is more, the dissolved oxygen
content (DO) of sewage gets reduced.
B. Chemical Characteristics
In describing the chemical characteristics of wastewater, the discussion generally includes topics
such as organic matter, the measurement of organic matter, inorganic matter, and gases. For the
sake of simplicity, chemical characteristics can be described in terms of alkalinity, BOD, chemical
oxygen demand (COD), dissolved gases, nitrogen compounds, pH, phosphorus, chloride and
solids (organic, inorganic, suspended, and dissolved solids).
of the residue divided by the volume of the sample evaporated will represent the total solids
in mg/l, S1.
(b) The suspended solids (S2) are those solids which are retained by a filter of 1µm pores; and
they are, therefore, also called as filterable solids. Their quantity can be determined by
passing a known volume of sewage sample through a glass-fiber filter apparatus, and
weighing the dry residue left: The mass of the residue divided by the volume of sample
filtered will represent the suspended solids, (S2), in mg/l.
(c) The difference between the total solids (S1) and the suspended solids (S2) will represent
nothing but dissolved solids plus colloidal, or non-filterable solids; S3 where S3 = S1 - S2,
(d) Now, the total suspended solids (S2) may either be volatile or fixed. In order to determine
their proportion, the filtered dry residue of step (b) above, is burnt and ignited at about 550°c
in an electric muffle furnace for about 15 to 20 minutes. Loss of weight due to ignition will
represent the volatile solids in the sample volume filtered through the filter. Let the volatile
suspended solids concentration be S4 (in mg/l).
(e) The difference S2 - S4 = S5 will evidently represent the fixed solids.
(f) The quantity of settleable solids (S6) can be determined easily with the help of a specially
designed conical glass vessel called Imhoff cone (Refer Figure 2-1). The capacity of the cone
is 1 liter, and it is graduated up to about 50 ml.
2. Alkalinity
This is a measure of the wastewater’s capability to neutralize acids. It is measured in terms of
bicarbonate, carbonate, and hydroxide alkalinity. Alkalinity is essential to buffer (hold the neutral
pH) of the wastewater during the biological treatment processes.
3. pH
This is a method of expressing the acid condition of the wastewater. pH is expressed on a scale of
1 to 14. For proper treatment, wastewater pH should normally be in the range of 6.5 to 9.0. The
determination of pH value of sewage is important, because of the fact that efficiency of certain
treatment methods depends upon the availability of a suitable pH value.
It may also be mentioned here that the fresh sewage is generally alkaline in nature (with pH more
than 7); but as time passes, its pH tends to fall due to production of acids by bacterial action in
anaerobic or nitrification processes. The pH, however, rises upon treatment of sewage.
4. Chloride Contents
Chlorides are generally found present in municipal sewage and are derived from the kitchen
wastes, human feces, and urinary discharges, etc. The normal chloride content of domestic sewage
is 120mg/l, whereas, the permissible chloride content for water supplies is 250mg/l. However,
large amounts of chlorides may enter from industries like ice cream plants, meat salting, etc., thus,
increasing the chloride contents of sewage. Hence, when the chloride content of a given sewage is
found to be high, it indicates the presence of industrial wastes or infiltration of sea water, thereby
indicating the strength of sewage.
The chloride content can be measured by titrating the wastewater (i.e. sewage) with standard silver
nitrate solution, using potassium chromate as indicator as is done for testing water supplies.
5. Dissolved gases
These are gases that are dissolved in wastewater. The specific gases and normal concentrations are
based upon the composition of the wastewater. Typical domestic wastewater contains oxygen in
relatively low concentrations, carbon dioxide, and hydrogen sulfide (if septic conditions exist).
C. Biological Characteristics
The bacterial characteristics of sewage are due to the presence of bacteria and other living
microorganisms, such as algae, fungi, protozoa, etc. The former are more active.
Most of the vast number of bacteria present in sewage (of the order of 5 - 50 billion per liter of
sewage) is harmless non-pathogenic bacteria. They are useful and helpful in bringing oxidation
and decomposition of sewage. A little number of bacteria, however, is disease producing
pathogens, and it is they who constitute the real danger to the health of the public.
In case of sewage, the routine bacteriological tests as performed on water supply samples are
generally not performed, because of the high concentration of bacteria present in it. But at the
times of epidemiological investigations, certain tests may be useful for separating the pathogenic
bacteria. The bacteriological counts may also be useful where the treatment processes are likely to
be affected adversely by bactericidal industrial wastewaters.
Contaminants in wastewaters are usually a complex mixture of organic and inorganic compounds.
It is usually impractical, if not nearly impossible to obtain complete chemical analysis of most
wastewaters.
However, since it is comparatively easy to measure the amount of oxygen used by the bacteria as
they oxidize the wastewater, the concentration of organic matter in the wastewater can easily be
This is the theoretical amount of oxygen required to oxidize the organic fraction of the wastewater
completely to carbon dioxide and water. The equation for the total oxidation of, say, glucose is:
With C = 12, H = 1 and O = 16, C6H12O6 is 180 and 6O2 is 192; we can thus calculate that the
ThOD of, for example, a 300 mg/l solution of glucose is ∗ 300 = 321 mg/l. Because
wastewater is so complex in nature its ThOD cannot be calculated, but in practice it is
approximated by the chemical oxygen demand.
The chemical oxygen demand (COD) of a raw water or a wastewater is determined by performing
a laboratory test on the given wastewater with a strong oxidant like dichromate solution; and the
theoretical computations of COD are only performed on water solutions prepared with the known
amounts of specific organic compounds in laboratory situations to compare the theoretical and test
results, and to establish the limitations of the test procedures.
The laboratory determination of COD, as said above, lies in using a strong oxidant like potassium
dichromate (K2Cr2O7) or potassium permanganate (KMnO4) solution to stabilize the organic
matter to determine the molecular oxygen used from the oxidant solution in oxidizing the organic
matter present in the given wastewater.
In order to perform this test, a known quantity of wastewater is mixed with a known quantity of
standard solution of potassium dichromate, and the mixture is heated. The organic matter is
oxidized by K2Cr2O7 (in the presence of H2SO4 (helps to digest/break down the complex
molecules)). The resulting solution of K2Cr2O7 is titrated with standard ferrous ammonium
sulphate [Fe(NH4)2.(SO4)2.6H2O)], and the oxygen used in oxidizing the wastewater is determined.
This is called the chemical oxygen demand (COD) and is a measure of organic matter present in
sewage.
The advantage of COD measurements is that they are obtained very quickly (within 3 hours), but
they have the disadvantages that they do not give any information on the proportion of the
wastewater that can be oxidized by bacteria, nor on the rate at which bio-oxidation occurs.
Where, DO1 – dissolved oxygen of the diluted sample immediately after preparation, mg/l
DO2 – dissolved oxygen of the diluted sample after 5 day incubation at 20ºc, mg/l
It is desirable to represent the BOD curve by a mathematical model. From kinetic considerations,
the mathematical model utilized to portray the rate of oxygen utilization is that of a first-order
reaction. Figure 2-4 reveals that the rate of oxygen utilization, given by the tangent to the curve at
a given incubation time decreases as concentration of organic matter remaining unoxidized
becomes gradually smaller.
The rate at which BOD is satisfied at any time, (i.e. the rate of deoxygenation) depends on
temperature and also on the amount and nature of organic matter present in sewage at that time.
Now, L is the organic matter present at the start of BOD reaction, (expressed as oxygen
equivalent) and Lt is the organic matter left after t days; which means that during t days,
the quantity of organic matter oxidized = L - Lt.
If Yt represents the total amount of organic matter oxidized in t days (i.e. the BOD of t days),
then we have
Hence, the ultimate first state BOD (Yu) of a given sewage is equa1 to the initial oxygen equivalent
of the organic matter present in this sewage (L). This is a fixed quantity, and does not depend upon
the temperature of oxidation.
The value of KD however, determines the speed of the BOD reaction, without influencing the
ultimate BOD, as shown in Figure 2-5:
Where, KD(20°) = Deoxygenation constant at 20°c. Its numerical value varies between (0.05 to 0.2)
per day depending upon the nature of the organic matter present in sewage.
Simple compounds such as sugars and starches are easily utilized by the micro-
organisms, and have a high KD rate, while complex molecules such as phenols
are difficult to assimilate and hence have low KD values. Some typical KD
values are given in Table 2-2.
KD(T) = Deoxygenation constant at temperature Tºc.
Table 2-2 Typical values of KD at 20°c for various types of waters and wastewaters
Water type KD value per day
Tap waters < 0.05
Surface waters 0.05 - 0.1
Municipal wastewaters 0.1 - 0.15
Treated sewage effluents 0.05 - 0.1
Equation 2.8 shows that KD will be higher at higher temperatures, which means that the speed at
which BOD is consumed in the oxidation of the organic matter, is higher at higher temperatures.
This means that the entire carbonaceous organic matter will get oxidized quickly and in lesser time
at higher temperatures.
Equation 2.6 is called the first stage equation of BOD reaction, and is represented graphically by
the curve OAB of Figure 2-6.
The BOD rate constant KD used in eqn. (2.6) can be computed from BOD values measured at
various times. The sewage samples are tested for BOD at different times (t), such as after 0.5, 1.0,
1.5, 2.0, 3.0, 5.0 days. A graph is now plotted between the values of time t in days on X-axis,
Example 2-1
Compute
(a) the theoretical oxygen demand; and
(b) the organic carbon concentration of a water that contains the following chemical compounds:
(i) glucose (C6H12O6) = 200 mg/l ; and
(ii) benzene (C6H6) = 25 mg/l
(c) What is the formula weight of the organic matter in this solution?
Example 2-2
The BOD5 of a wastewater is 150mg/l at 20°c. The k value is known to be 0.23 per day. What
would BOD8 be, if the test was run at 15°?
Example 2-3
The 5 day 30°c BOD of sewage sample is 1l0mg/l. Calculate its 5 days 20°c BOD. Assume the
deoxygenation constant at 20°c K20 as 0.1.
Example 2-4
Calculate 1 day 37ºc BOD of sewage sample whose 5 day 20°c BOD is 100 mg/l. Assume K D at
20°c as 0.1.
Example 2-5
The BOD5 of a waste has been measured as 600mg/l. If K = 0.23/day, what is the ultimate BOD u
of the waste. What proportion of the BODu would remain unoxidised after 20 days.
Example 2-6
The following observations were made on a 3% dilution of waste water.
Dissolved oxygen (DO) of aerated water used for dilution = 3.0 mg/l
Dissolved oxygen (DO) of diluted sample after 5 days incubation = 0.8 mg/l
Dissolved oxygen (DO) of original sample = 0.6 mg/l.
Calculate the BOD of 5 days and ultimate BOD of the sample assuming that the deoxygenation
coefficient at test temp. is 0.1.
Preliminary treatment consists solely in separating the floating materials (like dead animals, tree
branches, papers, pieces of rags, wood, etc.), and also the heavy settleable inorganic solids. It also
helps in removing the oils and greases, etc. from the sewage. This treatment reduces the BOD of
the wastewater, by about 15 to 30%. The processes used are:
- Screening for removing floating papers, rags, clothes, etc
- Grit chambers or Detritus tanks for removing grit and sand; and
- Skimming tanks for removing oils and greases
3.1.1 Screening
Screening is the very first operation carried out at a sewage treatment plant, and consists of passing
the sewage through different types of screens, so as to trap and remove the floating matter, such
as pieces of cloth, paper, wood, cork, hair, fiber, kitchen refuse, fecal solids, etc. present in sewage.
These floating materials, if not removed, will choke the pipes, or adversely affect the working of
the sewage pumps. Thus, the main idea of providing screens is to protect the pumps and other
equipments from the possible damages due to the floating matter of the sewage.
Screens should preferably be placed before the grit chambers (described in the next article).
However, if the quality of 'grit' is not of much importance, as in the case of land fillings, etc.,
screens may even be placed after the grit chambers. They may sometimes be accommodated in the
body of the grit chambers themselves.
Assuming that the velocity through the screens (at peak flow) is not allowed to exceed 0.8m/sec,
The net area of screen openings required
Using rectangular steel bars in the screen, having 1cm width, and placed at 5cm clear spacing, The
gross area of the screen required:
This shows that when the screens are totally clean, the head loss is negligible i.e. about 1.3cm
only; whereas, the head loss shoots up to about 15cm at half the clogging. The screens should
therefore be cleaned frequently, as to keep the head loss within the allowable range.
2. Comminutors
Comminutors or Shredders are the patented devices, which break the larger sewage solids to about
6mm in size, when the sewage is screened through them. Such a device consists of a revolving
slotted drum, through which the sewage is screened (Figure 3-3). Cutters mounted on the drum,
shear the collected screenings against a comb, until they are small enough to pass through 5 mm
to 10 mm wide slots of the drum. These are usually arranged in pairs to facilitate repairs and
maintenance. Comminutors are of recent origin, and eliminate the problem of disposal of
screenings, by reducing the solids to a size which can be processed elsewhere in the plant. They
should always be preceded by grit chambers to prevent their excessive wear. Such devises are
used only in developed countries like, and generally not adopted in our country.
3. Disposal of Screenings
The material separated by screens is called the screenings. It contains 85 to 90% of moisture and
other floating matter. It may also contain some organic load which may putrefy, causing bad smells
and nuisance. To avoid such possibilities, the screenings are disposed of either by burning, or by
burial, or by dumping. The dumping is avoided when screenings are from medium and fine
screens, and are likely to contain organic load, as pointed out earlier. The screenings may also
sometimes be broken up by a Comminutor and then passed on to the grit chamber.
Burning of the screenings is done in the incinerators, similar to those used for burning garbage.
The process of burning is called Incineration. The screenings are first dried with sun's heat by
spreading on ground or by compressing through hydraulic or other presses, so as to reduce the
moisture content to about 60%. The incineration is carried out at temperatures of about 760 to
815°c. This will avoid bad smells.
The screenings may also be disposed of by burial. The process is technically called composting.
In this process, the screenings are buried in 1 to 1.5m deep trenches, and then covered with 0.3 to
0.45m of porous earth. In due course of time, oxidation-reduction of screenings will take place,
and the contents can be used as manure.
Another method of disposing of the screenings is by dumping them in low lying areas (away from
the residential areas) or in large bodies of water, such as sea. Dumping in sea will be suitable only
where strong forward currents do exist to take the dumped material away from the shore line. The
dumping on land for raising low lying areas is also adopted only when screenings are from the
course screens and not from the medium or fine screens, and as such not containing much organic
load.
Digestion of screenings along with the sewage sludge in a sludge digestion tank has also been
tried, but not found successful.
For grit particles of 0.2mm (d), the above formula gives critical velocity values of 0.11 to
0.25m/sec. This fixes the limits for optimum flow velocity for design of grit basins. In practice, a
flow velocity of about 0.25 to 0.3m/sec is adopted for the design of grit basins.
In order to prevent large increase in flow velocity at peak hours due to increased discharge, and
thus, to avoid the scouring of the settled grit particles from the bottom, it is preferable to design
the grit chambers for DWF (Dry weather flow), and to provide additional units for taking increased
discharge at peak hours. If, however, a single unit is to be designed, or there are large variations
in discharge, then the grit chamber is designed for generating optimum velocity at peak discharge
and a velocity control section, such as a proportional flow weir or a parshall flume venturi flume),
Figure 3-5 Modem rectangular grit chamber (not showing scraper arrangements)
The grit chambers can be cleaned periodically at about 3 weeks interval, either manually,
mechanically or hydraulically hand cleaning is done only in case of smaller plants (of capacity less
than about 4.5 million liters per day), while mechanical or hydraulic cleaning is adopted for larger
plants. In manual cleaning, grit is removed by shovels, etc., by hand; in mechanical cleaning, grit
is removed with the help of machines; and in hydraulic cleaning, grit is removed by the force of
water jet directed from a central point and removed through the pipes in the side walls or bottom
of the chamber.
The removed grit may contain some organic matter, and can be washed prior to its disposal, if
necessary, by using certain patented machines, and the wash water returned to the plant influent.
Washed grit may still contain about 1 to 5% of putrescible organic matter.
The silt and grit, etc. removed by the grit chambers can be easily disposed of either by burial or
burning (incineration) or for raising law lying areas by dumping. It cannot be used for preparation
of concrete, as it contains sufficient organic matter.
Example 3-2
A grit chamber is designed to remove particles with a diameter of 0.2mm, specific gravity 2.65.
Settling velocity for these particles has been found to range from 0.016 to 0.022m/sec, depending
on their shape factor. A flow through velocity of 0.3m/sec will be maintained by proportioning
weir. Determine the channel dimensions for a maximum wastewater flow of 10,000cu m/day.
Solution
Let us provide a rectangular channel section, since a proportional flow weir is provided for
controlling velocity of flow.
Horizontal velocity of flow = Vh = 0.3m/sec.
Settling velocity is between 0.016 to 0.022 m/sec, and hence let it be 0.02m/sec.
A m
Assuming a depth of 1m, we have the width (B) of the basin as
1 ∗ B = 0.385
B = 0.385m ≅ 0.4m
Settling velocity
Vs = 0.02m/sec
Depth of the basin 1
Detention time = == 50sec
Settling velocity 0.02
Length of the tank = V ∗ Detention time = 0.3m/s ∗ 50s = 15m
Hence, use a rectangular tank, with dimensions:
Length (L = 15m) Width (B = 0.4m) and Depth (D = 1.0m)
Example 3-3
Design a suitable grit chamber cum Detritus tank for a sewage treatment plant getting a dry weather
flow from a separate sewerage system @4001/s. Assume the flow velocity through the tank as
0.2m/sec and detention period of 2 minutes. The maximum flow may be assumed to be three times
of dry weather flow.
Solution
The length of the tank
= Velocity ∗ Detention time = 0.2 ∗ (2 ∗ 60) = 24m
Assuming that each detritus tank is designed for passing Dry Weather Flow (DWF), The
discharge passing through each tank
= 400l/s = 0.4m /sec
Therefore, Cross-sectional area required
Table 3-1 Standard dimensions for parshall flumes (with respect to Figure 3-6) in cm
Flow range maximum in
Throat width W A A1 C C1 F G K N
106 l/sec
Up to 5 7.5 46.0 45.0 17.5 25.5 15.0 60.0 2.5 5.6
5 - 30 15.0 61.0 60.0 31.5 39.1 30.0 60.0 7.5 11.3
45 - 170 30.0 135.0 132.2 60.0 83.1 60.0 90.0 7.5 22.5
170 - 250 45.0 142.5 139.7 75.0 101.0 60.0 90.0 7.5 22.5
250 - 350 60.0 150.0 147.2 90.0 118.8 60.0 90.0 7.5 22.5
350 - 500 90.0 165.0 161.9 120.0 154.7 60.0 90.0 7.5 22.5
500 - 700 120.0 180.0 176.6 150.0 190.6 60.0 90.0 7.5 22.5
700 - 850 150.0 210.0 206.0 210.0 262.5 60.0 90.0 7.5 22.5
850 - 1400 240.0 240.0 235.3 270.0 334.4 60.0 90.0 7.5 22.5
In order to maintain a constant horizontal flow velocity ( ) through a grit channel, we have to
ensure that the cross-sectional area of the channel changes with the changed discharge in direct
proportion to the change in discharge. Thus, if x is taken along the width side and y is taken along
the depth side of a channel x-section, then the cross-section must be such that
Example 3-4
Design a grit chamber for a horizontal velocity of 25cm/sec and a flow which ranges from a
minimum of 25000m3/day to a maximum of 100,000m3/day. Average flow is 62500m3/day.
Solution
For all discharges, we can easily work out, ‘A’ values corresponding to peak, maximum, average,
and minimum discharges. Therefore,
Knowing A at various discharges, already computed, we can find B at different discharges, because
D is known at different discharges.
The values of B are, thus, calculated for other discharges, as shown in table below.
*Limited to 1.5m.
With B and D values, computed in col. (6) and (7) of the above table, we can draw the parabolic
section, which is approximated to a practical trapezoidal section, as shown in Figure 3-7.
3. Detritus Tanks
Detritus tanks are nothing but rectangular grit chambers, designed to flow with a smaller flow
velocity (of about 0.09m/sec) and longer detention periods (about 3 to 4 minutes) so as to separate
out not only the larger grit, etc., but also to separate out the very fine sand particles, etc. Due to
this, a large amount of organic matter will also settle out along with the inorganic grit, sand, etc.
This organic material is then separated from the grit by control of currents in the tank through
baffles, or by controlled aeration of the flow through the tank. The rising air bubbles will then
separate the lighter organic matter from the descending grit. The grit is removed continuously by
means of scraper mechanism. All other details of detritus tanks remain the same as those of a
rectangular grit chamber.
2. Vacuators
Grease can also be removed from the sewage by vacuum floatation method, by subjecting the
aerated sewage to a vacuum pressure of about 0 - 25cm of mercury for 10 to 15 minutes in a
vacuator. This causes the air bubbles to expand and move upward through the sewage to the
3. Disposal of Skimmings
The oil and greasy material removed as skimmings from the skimming tanks or vacuators can be
disposed of either by burning or burial. It is generally too polluted to be of any economic use.
However, it may sometimes be converted in to soap lubricants, candles and other non-edible
products. It may sometimes be digested in digesters, which prove beneficial only if the mineral
oils are less in amount, and vegetable and organic matters predominate. The latter digest easily,
and produce gases of high fuel value.
Primary treatment consists in removing large suspended organic solids. This is usually
accomplished by sedimentation in settling basins.
The liquid effluent from primary treatment, often contains a large amount of suspended organic
material, and has a high BOD (about 60% of original).
Sometimes, the preliminary as well as primary treatments are classified together, under primary
treatment.
The organic solids which are separated out in the sedimentation tanks (in primary treatment) are
often stabilized by anaerobic decomposition in a digestion tank or are incinerated. The residue is
used for landfills or soil conditioners.
3.2.1 Sedimentation
1. Necessity of Sedimentation in Treatment of Wastewaters
As discussed in the previous pages, the screens and the grit chambers do remove most of the
floating materials (like paper, rags, cloth, wood, tree branches, etc.) and the heavy inorganic
settleable solids from the sewage. However, a part of the suspended organic solids which are too
heavy to be removed as floating matters, and too light to be removed by grit chambers (designed
to remove only the heavy inorganic solids of size more than 0.2 mm and of sp. gravity 2.65) are
generally removed by the sedimentation tanks. The sedimentation tanks are thus designed to
remove a part of the organic matter from the sewage effluent coming out from the grit chambers.
In a complete sewage treatment, the sedimentation is, in fact, carried out twice; once before the
biological treatment (i.e. primary sedimentation) and once after the biological treatment (i.e.
secondary sedimentation). When chemical coagulants are also used for flocculating the organic
matter during the process of sedimentation, the process is called chemical precipitation or
sedimentation aided with coagulation. This is generally not used in modern days, as discussed,
later.
Other sewage treatment units which work on the principle of sedimentation are: Septic tanks,
Imhoff tanks, etc. Septic tanks and Imhoff tanks combine sludge digestion with sedimentation,
2. Types of Settling
Depending on the particles concentration and the interaction between particles, four types of
settling can occur, see also Discrete Flocculent Hidered
Compression
Figure 3-9:
2. Flocculent settling
This is defined as a condition where particles initially settle independently, but flocculate in
the depth of the clarification unit. The velocity of settling particles is usually increasing as the
particles aggregates. The mechanisms of flocculent settling are not well understood.
3. Hindered/zone settling
Inter-particle forces are sufficient to hinder the settling of neighboring particles. The particles
tend to remain in fixed positions with respect to each others. This type of settling is typical in
the settler for the activated sludge process (secondary clarifier).
4. Compression settling
This occurs when the particle concentration is so high that so that particles at one level are
mechanically influenced by particles on lower levels. The settling velocity then drastically
reduces.
Sedimentation is the physical separation of suspended material from water or wastewater by the
action of gravity. It is a common operation for water treatment and found in almost all wastewater
treatment plants. It is less costly than many other treatment processes.
The very fundamental principle underlying the process of sedimentation is that the organic matter
present in sewage is having specific gravity greater than that of water (i.e. 1.0). In still sewage,
these particles will, therefore, tend to settle down by gravity; whereas, in flowing sewage, they are
kept in suspension, because of the turbulence in water. Hence, as soon as the turbulence is retarded
by offering storage to sewage, these impurities tend to settle down at the bottom of the tank offering
such storage. This is the principle behind sedimentation.
The design of sedimentation basins is thus totally dependent upon the settling velocity of the
sewage solids. The design of an ideal settling basin is based on the removal of all particles that
have a settling velocity greater than a specified settling velocity.
The settling velocity of a discrete solid particle is mathematically computed and analyzed on the
basis of the theory of sedimentation, which is discussed below:
The above Stoke's equation is valid for particles of size less than 0.1mm; in which case, the viscous
force predominates over the inertial force, leading to what is known as streamline settling.
Colloidal clay
At higher temperatures such as 26°c (i.e. average temperature prevailing in our country), the value
of settling velocity will be about 50% more than these values.
The above experimental values have also been expressed in mathematical form as modified
Hazen's equation for transition zone, given by:
For particles between 0.1 and 1mm, the above equation yields the following:
Example 3-5
3. Sedimentation Tanks
The clarification of sewage by the process of sedimentation can be affected by providing
conditions under which the suspended material present in sewage can settle out. This is brought
about in specially designed tanks called sedimentation tanks.
Out of the three forces which control the settling tendencies of the particles, the two forces i.e. the
velocity of flow and the shape and size of the particles are tried to be controlled in these settling
tanks. The third force i.e. the viscosity of sewage or the temperature of sewage is left uncontrolled
as the same is not practically possible.
The velocity of flow can be reduced by increasing the length of travel and by detaining the particle
for a longer time in the sedimentation basin. The size and the shape of the particles can be altered
by the addition of certain chemicals in water. These chemicals are called coagulants, and they
make the sedimentation quite effective leading to the settlement of even very fine and colloidal
particles. However, their use is not made in plain sedimentation (or generally called sedimentation)
but is being made in the process called chemical precipitation or sedimentation with coagulation.
Sedimentation basins are thus designed for effecting settlement of particles by reducing the flow
velocity or by detaining the sewage in them. They are generally made of reinforced concrete and
may be rectangular or circular in plan. Long narrow rectangular tanks with horizontal flow
(Figure 3-10) are generally preferred to the circular tanks with radial or spiral flow (Figure 3-11).
The capacity and other dimensions of the tank should be properly designed, so as to affect a fairly
high percentage of removal of the suspended organic material. A plain sedimentation tank under
normal conditions may remove about 60 to 65% of the suspended solids, and 30 to 35% of the
BOD from the sewage.
For example:
Hence,
It, therefore, follows that the quantity i.e. the discharge per unit of plan area is a very important
term for the design of continuous flow type of settling tanks; and is known as overflow rate or
surface loading or overflow velocity.
Decreasing the overflow rate will lead to the settlement of even those particles which are having
lower values of their settling velocities. Hence, smaller particles will also settle down, if the
overflow rate is reduced. Further, with a given Q, the overflow rate can be reduced by increasing
the plan area of the basin. It therefore, follows that an increase in the plan area (i.e. width x length)
Settling velocities versus cumulative distribution curve is given in the figure below.
Figure 3-16.
shown in
b. Baffles
Baffles are required to prevent the movement of organic matter and its escape along with
the effluent; and to distribute the sewage uniformly through the cross-section of the tank,
and thus to avoid short circuiting. Both inlets and outlets are, therefore, protected by
hanging baffles, 0 to 90 cm in front of them, and submerged 45 to 60 cm below the flow
line, as shown in Figure 3-10. Some other arrangement of placing baffles may be designed,
but it should not be too complicated. Moreover, too many baffles may result in
concentration of currents and is as bad as too fewer baffles are.
Example 3-7
Design a suitable rectangular sedimentation tank (provided with mechanical cleaning equipment)
for treating the sewage from a city provided with an assured public water supply system, with a
maximum daily demand of 12 million liters per day. Assume suitable values of detention period
and velocity of flow in the tank. Make any other assumptions, wherever needed.
Table 3-4 Summery of preliminary and primary treatment unit functions and efficiencies
BOD Removal of Removal of
Type of Process or unit removal as SS and DS as Bacterial load as Disposal of residuals
S.No Purification effected percentage percentage of percentage of
Treatment employed
of original original original
l. Preliminary (a) Removal of floating Coarse and fine 5 - 10 2 - 20 10 - 20 Screenings can be disposed of easily, either by
Treatment materials dead animals, screens of burials or burnings.
like tree branches, pieces different designs
of rags, wood and other
large sized floating
materials.
(b) Removal of heavy
Grit chambers or 10 - 20 20 - 40 10 - 20 The grit can be easily disposed of either by
settleable inorganic solids.
Detritus tanks burials or burnings for raising low lying areas.
(c) Removal of fats and
greases The skimming contains unstable volatile
Skimming tanks or organic materials and have to disposed of by
20 - 30 20 - 40 10 - 20 first stabilizing them in digestion tanks by
Vacuators
anaerobic process.
2 Primary Removal of suspended (i) Sedimentation 30 - 35 60 - 65 25 - 75 Sludge containing organic material has to be
Treatment settleable organic tanks or stabilized first, in digestion tanks and the
solids digested material is then used as a manure or
soil builder.
WSEE– 3122 Module 2015EC
Micro-organisms, such as bacteria, play an important role in the natural cycling of materials and
particularly in the decomposition of organic wastes. The role of micro-organisms is elaborated
further here because they are also important in the treatment of wastewater. Waste form humans
become a useful food substrate for the micro-organisms. In both natural and engineered treatment
systems micro-organisms such as bacteria, fungi, protozoa, and crustaceans play an essential role
in the conversion of organic waste to more stable, less polluting substances. They form what is
termed a 'food chain'.
In a natural water body, e.g. river or lake, the number and type of micro-organisms depends on the
degree of pollution. The general effect of pollution appears to be a reduction in species numbers.
For example in a badly polluted lake, there are fewer species but in larger numbers, while in a
healthy lake there can be many species present but in lower numbers.
Micro-organisms are always present in the environment and given the right conditions of food
availability, temperature and other environmental factors, they grow and multiply (Figure 4-1)
respiration. In this process organic carbon is oxidized to release its energy. Oxygen or other
hydrogen acceptors is needed for the respiration process. Algae and photosynthetic bacteria can
also utilize energy from sunlight, while certain types of bacteria can utilize energy from chemical
reactions not involving respiration. The building blocks and energy are used to synthesize more
cells for growth and also for reproduction.
In the treatment of wastewater three types of overall processes are distinguished to represent the
conversion of organic wastes by micro-organisms. The classification is based on whether the
environment where the process takes place is aerobic, anaerobic or photosynthetic. Under aerobic
conditions (in the presence of oxygen), micro-organisms utilize oxygen to oxidize organic
substances to obtain energy for maintenance, mobility and the synthesis of cellular material. Under
anaerobic conditions (in the absence of oxygen) the micro-organisms utilize nitrates, sulphates and
other hydrogen acceptors to obtain energy for the synthesis of cellular material from organic
substances. Photosynthetic organisms use carbon dioxide as a carbon source, inorganic nutrients
as sources of phosphate and nitrogen and utilize light energy to drive the conversion process.
Micro-organisms also produce waste products, some of which are desirable and some undesirable.
Gases such as carbon dioxide and nitrogen are desirable, since they can be easily separated and do
not produce pollution. Gases such as hydrogen sulphide and mercaptans, although easily separated
require treatment for odour. Micro-organisms’ cellular materials are organic in nature and can also
cause pollution. It would be desirable if the cellular materials have undergone self oxidation
(endogenous respiration utilizing own body cells) to produce nonbiodegradable materials that are
relatively stable. Self-oxidation is achieved when there is no substrate/food available.
The microbiological conversion reactions of organic waste into cellular material can be
empirically represented as shown below.
(i) Conversion under aerobic conditions (see diagram below):
Under aerobic conditions ammonia is further oxidized to nitrate. Phosphorus and sulphur
contained in the organic substances are oxidized to phosphate and sulphate. These can be further
utilized by the micro-organisms for synthesis.
As shown by the conversion reactions (the utilization of organic wastes for food by
microorganisms) the product is mainly the cellular material of the micro-organisms i.e. more
organisms are produced. The growth yield is the weight of micro-organisms produced per unit
weight of organic substances consumed by the micro-organisms. The growth yield depends on the
type of substrate and environmental conditions. The smaller the value of the growth yield the better
it is for waste treatment, because less sludge is produced which requires disposal. Its value is
usually between 0.2 and 0.5 for aerobic conversion, while the corresponding value for anaerobic
conversion is smaller.
Prokaryotic organisms such as bacteria reproduce mainly by binary fission (i.e., each cell gives
two daughter cells). Growth of a microbial population is defined as an increase in numbers or an
increase in microbial mass. Growth rate is the increase in microbial cell numbers or mass per unit
time. The time required for a microbial population to double in numbers is the generation time or
doubling time, which may vary from minutes to days.
Microbial populations can grow as batch cultures (closed systems) or as continuous cultures (open
systems) (Marison, 1988a).
1. Batch Cultures
When a suitable medium is inoculated with cells, the growth of the microbial population follows
the growth curve displayed in Figure 4-2, which shows four distinct phases.
i. Lag Phase
The lag phase is a period of cell adjustment to the new environment. Cells are involved in the
synthesis of bio-chemicals and undergo enlargement. The duration of the lag phase depends on the
cells prior history (age, prior exposure to damaging physical or chemical agents, culture medium).
Cells in the exponential growth phase are more sensitive to physical and chemical agents than
those in the stationary phase.
A more simplified equation showing the relationship between the three parameters is the
following:
µ = Yq 4.7
Where µ - specific growth rate (time-1),
Y - growth yield (mg cells formed per mg of substrate removed), and
q – specific substrate uptake rate (mg/L/day).
i. Growth Yield
Where So and S - initial and final substrate concentrations, respectively (mg/L or mol/L),
Xo and X - initial and final microbial concentrations, respectively
Several factors influence the growth yield: type of microorganisms, growth medium, substrate
concentration, terminal electron acceptor, pH, and incubation temperature.
Yield coefficients for several bacterial species are within the range 0.4 – 0.6 (Heijnen and Roels,
1981).
For a pure microbial culture growing on a single substrate, the growth yield Y is assumed to be
constant. However, in the environment, particularly in wastewater, there is a wide range of
microorganisms, few of which are in the logarithmic phase. Many are in the stationary or in the
declining phase of growth. Some of the energy will be used for cell maintenance. Thus, the growth
yield Y must be corrected for the amount of cell decay occurring during the declining phase of
growth. This correction will give the true growth yield coefficient, which is lower than the
measured yield. Equation (4.7) becomes:
The in situ specific growth rate of bacteria in wastewater was measured using the labeled
thymidine growth assay (thymidine is a precursor of DNA in cells). In an aerobic tank, the specific
growth rate µ was 0.5 d-1 (doubling time td = 1.4d) whereas in an anaerobic tank µ was equal to
0.2 d-1 (td = 3.9d) (Pollard and Greenfield, 1997). In waste treatment, the reciprocal of µ is the
biological solid retention time c, that is
µ= 4.15
Thus
= Yq − k 4.16
4. Physical and Chemical Factors Affecting Microbial Growth
i. Substrate Concentration.
The relationship between the specific growth rate µ and substrate concentration S is given by the
Monod’s equation (Fig. 2.14a):
Ks is the substrate concentration at which the specific growth rate is equal to µ /2. Ks represents
the affinity of the microorganism for the substrate. µmax and Ks are influenced by temperature, type
of carbon source, and other factors.
Monod’s equation can be linearized using the Lineweaver–Burke equation:
Figure 4-4 shows a plot of 1/µ vs 1/S. The slope, y-intercept, and x-intercept are (Ks/µmax), (1/µmax),
and (-1/Ks), respectively. This plot allows the computation of Ks and µmax. Ks values for individual
chemicals found in wastewater are between 0.1 and 1.0 mg/L (Hanel, 1988).
Figure 4-4 Relationship between the specific growth rate µ and substrate concentration S
Temperature
This is one of the most important factors affecting microbial growth and survival. Microbial
growth can occur at temperatures varying from below freezing to more than 100°c. Based on the
optimum temperature for growth, microorganisms are classified as mesophiles, psychrophiles,
thermophiles, or extreme thermophiles.
Microbial growth rate is related to temperature by the Arrhenius equation:
Where A - constant,
E - activation energy (kcal/mole),
R - gas constant, and T - absolute temperature (K)
Psychrophiles can grow at low temperatures because their cell membrane has a high content of
unsaturated fatty acids, which helps maintain membrane fluidity, whereas a high content of
saturated fatty acids help thermophiles function at high temperatures. The decreased m at high
temperatures is due to the thermal denaturation of proteins, particularly enzymes, as well as
changes in membrane structure, leading to alterations in cell permeability.
iii. pH
Biological treatment of wastewater occurs generally at neutral pH. In general, the optimum pH for
bacterial growth is around 7, although some may be obligately acidophilic (e.g., Thiobacillus,
Sulfolobus) and thrive at pH < 2. Fungi prefer acidic environments with a pH of 5 or lower.
Cyanobacteria grow optimally at pH higher than 7. Bacterial growth generally results in a decrease
of the pH of the medium through the release of acidic metabolites (e.g., organic acids, H 2SO4).
Conversely, some microorganisms can increase the pH value of their surrounding milieu (e.g.,
denitrifying bacteria, algae). pH affects the activity of microbial enzymes. It affects the ionization
of chemicals and thus plays a role in the transport of nutrients and toxic chemicals into the cell.
Purpose:
The idea behind all biological methods of wastewater treatment is to introduce contact with
bacteria (cells) which feed on the organic materials in the wastewater, thereby reducing its BOD
content. In other words, the purpose of biological treatment is BOD reduction.
Typically, wastewater enters the treatment plant with a BOD higher than 200mg/L, but primary
settling has already reduced it to a certain extent (30 – 35% of the original) by the time it enters
the biological component of the system. It needs to exit with a BOD content no higher than about
20 - 30mg/L, so that after dilution in the nearby receiving water body (river, lake), the BOD is less
than 2 - 3mg/L.
Principle:
Simple bacteria (cells) eat the organic material present in the wastewater. Through their
metabolism, the organic material is transformed into cellular mass, which is no longer in solution
but can be precipitated at the bottom of a settling tank or retained as slime on solid surfaces or
vegetation in the system. The wastewater exiting the system is then much clearer than it entered.
A key factor is the operation of any biological system is an adequate supply of oxygen.
Indeed, cells need not only organic material as food but also oxygen to breath, just like humans.
Without an adequate supply of oxygen, the biological degradation of the waste is slowed down,
thereby requiring a longer residency time of the wastewater in the system. For a given flow rate
of wastewater to be treated, this translates into a system with a larger volume and thus taking more
space.
Aerobic Processes
Anaerobic Processes
Suspended growth Anaerobic Digestion
- Standard rate Stabilization
- High rate Single “
Attached growth Anaerobic Contact Proc. Carbonaceous BOD
Anaerobic Filter Process “
Anaerobic Lagoons “
Anoxic Processes
distributors. The percolating sewage is collected at the bottom of the tank through a well-designed
under-drainage system. The purification of the sewage is brought about mainly by the aerobic
bacteria, which form a bacterial film around the particles of the filtering media. The action due to
the mechanical straining of the filter bed is much less. In order to ensure the large scale growth of
the aerobic bacteria, sufficient quantity of oxygen is supplied by providing suitable ventilation
facilities in the body of the filter; and also to some extent by the intermittent functioning of the
filter.
The effluent obtained from the filter must be taken to the secondary sedimentation tank for settling
out the organic matter oxidized while passing down the filter. The sewage influent entering the
filter must be given pre-treatments including screening and primary sedimentation.
Trickling filter tanks are generally constructed above the ground. They may either be rectangular
or more generally circular (Figure 4-5and Figure 4-6). Rectangular filters are provided with a
network of pipes having fixed nozzles which spray the incoming sewage in to the air which then
falls over the bed of the filter, under gravity.
The circular filter tanks on the other hand, are provided with rotary distributors having a number
of distributing arms (generally four arms are used). These distributors rotate around a central
support either by an electric motor, or more generally by the force of reaction on the sprays. Such
self-propelled reaction type of distributors (Figure 4-7) is now-a-days preferred and used. The rate
of revolutions varies from 2RPM for small distributors to less than RPM for large distributors.
The advantage of having two or more arms is not only to get reaction sufficient to rotate the entire
mechanism but is also to pass the fluctuating demands by taking low flows in two arms, and the
remaining two arms coming into operation only at the times of higher flows. The distributing arms
should remain about 15 to 20cm above the top surface of the filtering media in the tank.
Figure 4-6 Photographic view of a conventional circular trickling filter with rotary distributors
There is an important difference between the action of rotary distributors and that of spray nozzles.
With a rotary distributor, the application of sewage to the filter is practically continuous; whereas
with spray nozzles, the filter is dosed for 3 to 5 minutes, and then rested for 5 to 10 minutes before
the next application. In any case, however, dosing tanks with siphons, receiving sewage from the
primary clarifiers and supplying it to the filters at regular intervals, are used. The dosing tank for
a filter with circular distributors will, however, be designed to have a smaller capacity (i.e. about
1 to 3 minutes detention capacity), as against a higher capacity (of about 5 to 10 minutes detention
capacity) for filters with spray nozzles.
The filtering media, as pointed out earlier, consists of coarser materials like cubically broken
stones or slag, free from dust and small pieces. The size of the material used may vary between 25
to 75mm. The filtering material should be washed before it is placed in position. The quality of
the stone used should be such as not to be easily affected by acidic sewage, and should be
sufficiently hard. Its resistance to freezing and thawing is another important property, especially
for northern regions. Usually, stones from rocks like granite or limestone may be used.
The depth of the filtering media may vary between 2 to 3 meters. The filtering material may be
placed in layers; with coarsest stone used near the bottom, and. finer material towards the top. The
walls of the filter tank are made honey-combed or otherwise provided with openings for circulation
of air, all through: Sometimes, instead of constructing the supporting walls, the filtering material
may be stacked above the ground with its natural angle of repose, so as to ensure better circulation
of air from the surrounding atmosphere.
Sometimes, forced ventilation, by forcing the air vertically upwards through the filter by the use
of fans or other mechanical equipment, may be used; but it has not been found to increase the
capacity of well-constructed trickling filters.
A satisfactory ventilation is achieved when properly designed under drains having adequate
openings are provided under the filter bed. Besides ensuring satisfactory drainage, such drains,
will also ensure satisfactory ventilation and aeration of the filter bed. Vitrified clay blocks (Figure
4-8) are generally used as under-drains. These blocks have top openings of such size that the stone
can be placed directly on them, and yet they furnish flow channels -with' sufficient capacity for
the heaviest hydraulic loading. These blocks are laid on a reinforced concrete floor, (about 10 to
15cm thick) which is sloped gently (at about 1 in 300) towards the main effluent rectangular
channel.
Sometimes, the voids in the filter media get clogged due to heavy growth of fungi and
algae. This may result in ponding of the sewage over the filter bed.
The design of the trickling filter primarily involves the design of the diameter of the circular filter
tank and its depth. The design of the rotary distributors and under-drainage system is also involved
in the filter design.
The design of the filter size is based upon the values of the filter-loadings adopted for the design.
This loading on a filter can be expressed in two ways:
(i) By the quantity of sewage applied per unit of surface area of the filter per day
This is called hydraulic-loading rate and expressed in million liters per hectare per day. The
value of hydraulic loading for conventional filters may vary between 22 and 44 (normally
28) million liters per hectare per day. The hydraulic loading can still be increased to about
110 to 330 (normally 220) M.L/ha/day in the high rate trickling filters.
(ii) By the mass of BOD per unit volume of the filtering media per day
This is called organic loading rate, and expressed in kg of BOD5 per hectare meter of the
filter media per day. The value of organic loading for conventional filters may vary between
900 to 2200 kg of BOD5 per ha-m. This organic loading value can be further increased to
about 6000 - 18000 kg of BOD5 per ha-m in high rate trickling filters.
With an assumed value of organic loading (as between 900 to 2200kg/ha-m), we can find out the
total volume of the required filter, by dividing the total BOD5 of the sewage entering the filter per
day in kg by the assumed value of the organic loading. The organic loading can thus, decide the
volume of the filter.
The hydraulic loading, on the other hand, gives us the area of the filter required; when the total
sewage volume entering the filter per day is divided by the hydraulic loading, (assumed between
22 and 44 Ml/ha/day).
Knowing the volume and area of the cylindrical filter, we can easily find out its diameter and
depth.
It may also be mentioned here that the filter diameter and depth is designed for average value of
sewage flow. The rotary distributors, under-drainage system, and other connected pipe lines etc.
are, however, designed for peak flow and of course checked for the average flow. Moreover, since
the rotary distributors are available indigenously only up to 60m in length, it is desirable to keep
the diameter of the filter tank up to a maximum of 60m. If the required filter diameter is more
than 60m, then it is better to use more units of lesser diameter.
The effluent obtained from a conventional trickling filter plant is highly nitrified and stabilized.
The BOD is reduced to about 80 to 90% of the original value. The BOD left in the effluent is
generally less than 20ppm or so. The sludge obtained in the secondary clarifier is thick, with
moisture content of about 92%. It is heavy and easily digestible. The filter is very flexible, and can
even take intermittent shock loads without any detrimental effects. Hence, a conventional or
standard rate filter plant is very useful to medium towns and industrial cities requiring full
treatment of sewage.
The efficiency of such a conventional filter plant can be expressed by the equation evolved by
National Research Council of U.B.A., and given by:
Where, = Efficiency of the filter and its secondary clarifier, in terms of percentage of applied
BOD removed
u = Organic loading in kg/ha-m/day applied to the filter (called unit organic loading) This
equation shows that the BOD removed by the filter plant depends upon the organic loading
adopted. Greater is the loading, lesser is the efficiency and thus lesser BOD is removed. This
equation holds good when there is no recirculation.
Secondary clarifier
In some other cases, and to obtain better efficiency, two stage recirculation processes may be
adopted. A two stage recirculation process consists of having two filters arranged in series, as
shown in Figure 4-10. Various other combinations are possible.
Recirculation improves the operating results of filters, because of the following reasons:
(i) Recirculation allows continuous dosing of the filters, irrespective of the fluctuations in flow.
(ii) Recirculation equalizes and reduces loading, thereby increasing the efficiency of the filter.
(iii) Recirculation provides longer contact of the applied sewage with the bacterial film on
the contact media, thereby seeding it with bacteria, and accelerating the biological oxidation
process.
(iv) The influent remains fresh all the time and also helps in reducing odors. The fly nuisance is
also comparatively less.
It may, however, be noted that although the effluent would greatly be reduced in its BOD content
because of the re-circulated flow, yet a large volume of sewage through the filter tends to wash off
the filter before nitrification has had time to take place, resulting in loss of nitrates in the effluent,
thereby slightly lowering the quality of the effluent. For this reason, a high rate filter plant with
single stage recirculation may not show as good results as those obtained from a conventional
trickling filter plant. For comparable or better results, two high rate filters are constructed and
operated in series, as shown in Figure 4-10 As pointed out earlier, various recirculation schemes
may be used, the most common being to pump back apart of the effluent from each filter to the
influent of the same filter.
The ratio of the volume of sewage re-circulated (R) to the volume of raw sewage (I) is called
recirculation ratio, and is an important feature in obtaining the efficiency of the filter plant (or to
work out the required degree of treatment for obtaining certain efficiency), The recirculation ratio
is connected to another term called recirculation factor (F) by the relation:
Example 4-1
a. Design suitable dimensions of circular trickling filter units for treating 5 million liters of
sewage per day. The BOD of sewage is 150mg/l.
b. Also design suitable dimensions for its rotary distribution system, as well as the underdrainage
system.
Solution
Total BOD present in sewage to be treated per day
= 5 ∗ 150kg = 750kg
Assuming the value of organic loading as 1500kg/ha.m/day(900-2200)
total BOD
volume of filtering-media = oranic loading
750𝑘𝑔
= = 0.5ha. m = 5000m3
𝑘𝑔
1500
ℎ𝑎. 𝑚
Assuming the effective depth of filter as 2m(1.4-2.8m)
5000m3
surface area of the filter (𝐴𝑠 ) = = 2500m2
2𝑚
Using a circular trickling filter of diameter 40m,
The number of units required
Total area required 2500
= =π ≈ 2 units
Area of one unit ∗ 402
4
Check for Hydraulic loading
The surface area of the filter bed required can also be worked out by assume the value of
hydraulic loading as, 25 million l/ha/day.
𝑡𝑜𝑡𝑎𝑙 𝑣𝑜𝑙𝑢𝑚𝑒 𝑜𝑓 𝑓𝑖𝑙𝑡𝑒𝑟
𝑠𝑢𝑟𝑓𝑎𝑐𝑒 𝑎𝑟𝑒𝑎 𝑜𝑓 𝑡ℎ𝑒 𝑓𝑖𝑙𝑡𝑒𝑟 =
ℎ𝑦𝑑𝑟𝑎𝑢𝑙𝑖𝑐 𝑙𝑜𝑎𝑑𝑖𝑛𝑔
5000𝑚3
𝐴𝑠 = = 2000𝑚2
25 ∗ 103 𝑚3/104 𝑚2
The 𝐴𝑠 chosen is 2500m2, which is greater than 2000 m2, and hence safe.
Hence, 2 units each 40m diameter and 2m effective depth (i.e. 2.6m overall depth), can be
adopted. An extra third unit as stand-by may also be constructed.
Design of Rotary Distributors
Rotary distributors, as said earlier, are to be designed for peak flow, which may be considered as
2.25 times the average flow.
𝑄𝑝 = 2.25 ∗ 5ML/day
= 11.25ML/day
= 0.13m3 /sec
Since the velocity at average flow becomes slightly less than the minimum permissible of 1m/sec,
we should reduce the adopted diameter slightly. Let us use 0.19m diameter, then The velocity at
average flow
0.029
𝑉𝑎𝑡 𝑎𝑣𝑔. = π = 1.023m/sec > 1𝑚/𝑠𝑒𝑐 ; 𝑝𝑒𝑟𝑚𝑖𝑠𝑠𝑖𝑏𝑙𝑒
∗0.192
4
Hence, we may use a central column of 0.19m in diameter. If, however, the central column of
0.19m in diameter is not available, we may permit 0.2m (8") diameter central column, as the
velocity at average flow is quite near the allowable minimum value.
Design of Arms
Let us use rotary reaction spray type distributor with 4 arms.
0.065
Then, the discharge per arm, 𝑄𝑎𝑟𝑚 = m3 /sec = 0.016m3 /s
4
Diameter of filter used = 40m (assumed previously).
filter diam𝑒𝑡𝑒𝑟 40−2
Arm length = −1= = 19m
2 2
We can use each arm of 19m length with its size reducing from near the central column towards
the end. The first two sections, each of 6m length, and the third section of 7m length, can be used.
The flow in the arms has to be adjusted in the proportion of the filter area covered by these lengths
of arm. Therefore, the area covered by the different lengths of arm is calculated first.
Let A1, A2, and A3 be the circular filter areas covered by each length of arm, starting from the
central column. Allowing for 0.3m diameter in centre to be used for central column, etc., these
areas would be:
A1 = π(r22 − r12 ) = π(6.152 − 0.152 ) = 118.69m2
A2 = π(12.152 − 6.152 ) = 344.77m2
A3 = π(202 − 12.152 ) = 792.5m2
Total area of filter (A) = π(202 − 0.152 ) = 1256m2 Check!
Proportionate areas served by each section of arm (numbered from the centre towards the end) are
worked out as:
A1 118.69
1st = = ∗ 100% = 9.45%
A 1256
A2 344.77
2nd = = ∗ 100% = 27.45%
A 1256
A3 792.5
3rd = = ∗ 100% = 63.1%
A 1256
Full discharge through an arm, i.e., 0.016m3/sec, will flow through the first section, and this will
go on reducing through the second and third sections.
(i) Design of 1st section
𝑄𝑎𝑟𝑚1 = 0.016m3/s, and Assuming the velocity through the arm as 1.2 m/s
0.016
The area of arm required, 𝐴𝑎𝑟𝑚1 = = 0.0133m2
1.2
0.0133
Arm Diameter require, 𝐷𝑎𝑟𝑚1 = √ π = 0.13m = 130mm
4
(i) Design of second section
Discharge through the 2𝑛𝑑 section
𝑄𝑎𝑟𝑚2 = (100 − 9.45)% ∗ 0.016 = 0.0145m3 /s
Q 0.0145
𝐴𝑎𝑟𝑚2 = = = 0.012m2
V 1.2
0.012
𝐷𝑎𝑟𝑚2 = √ π = 0.124m = 124mm
4
(i) Design of third section
𝑄𝑎𝑟𝑚3 = (100 − 9.45 − 27.45)% ∗ 0.016 = 0.010m3 /sec
0.010
𝐷𝑎𝑟𝑚3 = √ π = 0.103m = 103mm
1.2 ∗ 4
Each arm length can thus be made of three sections, i.e. first 6m from centre to be 130mm diameter,
next 6m of 124mm diameter, and the last 7m of 103mm diameter. If economy is not much affected,
and or if different sized pipes are difficult to join, then the entire arm length may be kept of 130mm
diameter; or the first 12m may be kept of 130mm diameter, and the last 7m of 103mm diameter.
Design of Orifices
Each arm section will be provided with different no. of orifices, depending upon the Q to be passed
through each section.
Total discharge through each arm = 0.016m3/sec.
𝑄𝑜𝑟𝑖𝑓𝑖𝑐𝑒 = Cd ∗ A ∗ √2gh
Assuming that 10mm diameter orifices are provided with coefficient of discharge (Cd) being 0.65,
with an assumed water head (h), causing flow, as 1.5m,
π
𝑄𝑜𝑟𝑖𝑓𝑖𝑐𝑒 = 0.65 ∗ ∗ (0.01)2 ∗ √ 2 ∗ 9.81 ∗ 1.5 = 2.768 ∗ 10−4 m3 /s
4
Total discharge through each arm 0.016
𝑁𝑜𝑜𝑟𝑖𝑓𝑖𝑐𝑒𝑠 = = ≈ 58
Discharge through each orifice 2.768 ∗ 10−4
Number of orifices through the second section
Discharge 0.065
𝐴𝑐ℎ𝑎𝑛𝑛𝑒𝑙 = = = 0.065m2
velocity l
Assume 0.225m width,
0.065
𝐷𝑒𝑝𝑡ℎ𝑐ℎ𝑎𝑛𝑛𝑒𝑙 = = 0.288m ≈ 0.3m
0.225
The slope of the bed of this channel S, is given by:
1
Q = n ∗ A ∗ R2/3 ∗ S1/2
Where, n = Manning's Coefficient = 0.018 (assumed)
A = 0.225m ∗ 0.3m = 0.0675m2
A 0.0675
R= = = 0.082
P (0.225 + 0.3 + 0.3)
1
0.065 = ∗ 0.0675 ∗ (0.082)2/3 ∗ S1/2
0.018
0.065
S1/2 =
0.706
1
S=
117.9
Hence, use a central effluent channel, 0.225m (9") in width and 0.3m (12") in depth below the
bottom level of laterals. The channel may be laid at a slope of 1 in 118.
The under-drain block lengths can be placed in rows, discharging into the effluent channel. The
radial under-drains may be laid at a slope of 1 in 40.
Let us use 10cm (4") diameters, semi-circular under-drain blocks. These laterals should be
designed to run approximately half-full, so as to ensure proper ventilation. Let us assume that
laterals run at a depth of 0.3D, where D is the diameter of circle of which the lateral section is a
semi-circle. Then
Hence, use 40 semi circular radial laterals, of 10cm diameter each discharging into the effluent
channel (at a slope of 1 in 40).
Example 4-2
The sewage is flowing @ 4.5Million liters per day from a primary clarifier to a standard rate
trickling filter. The 5-day BOD of the influent is 160mg/l. The value of the adopted organic loading
is to be 160 gm/m3/day, and surface loading 2000 l/m2/day. Determine the volume of the filter and
its depth. Also calculate the efficiency of this filter unit.
Solution
Hence,
Depth of filter Varies between 1.6 to 2.4m Varies between 1.2 to 1.8m
1
media
Size of filter 25 to 75 25 to 60
2
media
3 Land required More land area is required as the Less land area is required as the
filter loading is less. filter loading is more.
4 Cost of operation It is more for treating equal It is less for treating equal quantity
quantity of sewage of sewage.
5 Method of Continuous application, less Continuous application, more
operation flexible requiring less skilled flexible, and more skillful
supervision. operation is required.
6 Types of effluent The effluent is highly nitrified The effluent is nitrified up to
produced and stabilized, with BOD in nitrite stage only and is thus less
effluent ≤ 20ppm stable, and hence it is of slightly
inferior quality. BOD in effluent
30ppm.
7 Dosing interval It generally varies between 3 to It is not more than 15 seconds, and
10 minutes. The sewage is the sewage is thus applied
generally not applied continuously
continuously but is applied at
intervals.
8 Filter loading
values
(i) Hydraulic Varies between 20 to 44ML per Varies between 110 to 330ML per
loading hectare per day hectare per day
(ii) Organic Varies between 900 to 2200kg Varies between 6000 to 18,000kg
loading of BOD5 per ha-m of filter of BOD5 per hectare meter of
media per day. filter media per day
9 Recirculation Not provided generally Always provided for increasing
system hydraulic loading
10 Quality of Black, highly oxidized with Brown, not fully oxidized with
secondary sludge slight fine particles fine particles
produced
Moreover, there is the problem of obtaining activated sludge at the start of a new plant. Hence,
when a new plant is put into operation a period of about 4 weeks may be required to form a suitable
return sludge and during this period almost all the sludge from the secondary sedimentation tank
will be returned through the aeration tank. A new plant may also sometimes be seeded with the
activated sludge from another plant so as to quickly start the process in the new plant.
Figure 4-11 Flow diagram for a conventional AS plant giving high degree of treatment
From the primary sedimentation tank, the sewage flows to the aeration tank and is mixed with the
activated sludge. The aeration tanks or aeration chambers are normally rectangular tanks 3 to
4.5m deep and about 4 to 6m wide. The length may range between 20 to 200m and the detention
period between 4 to 8 hours for municipal sew ages. Air is continuously introduced into these
tanks.
Methods of Aeration: There are two basic methods of introducing air into the aeration tanks,
Another popular design is the spiral flow type of aeration lank (Figure 4-13). In this tank, air is
introduced near the side of the tank in such a way that spiral flow results in the tank; as shown.
The compressed air, in such a tank, can be supplied either through a plate diffuser or a tube
diffuser, although tube diffusers are most widely used. This type of tank requires small quantity
of compressed air at low pressure. Spiral motion set up by the compressed air, released through
the tube diffusers, causes the required aeration.
150 25
250 30
400 35
300 40
500 48
600 53
Sometimes a rectangular tank may also be used; but in that case, it must be divided suitably, into
square units. At the centre of the tank, a hollow uptake tube is suspended from the top with a
distance of about 15cm from the bottom of the tank. A steel cone with spiral vanes is provided at
the top of the uptake tube and it is driven by a motor placed at the top of the tank. The cone is
revolved at a high speed (60 rpm) which sucks the mixed liquor through the uptake tube by
creating suction at the bottom, and sprays it at the surface towards the sides in the tank.
Numerous air bubbles are formed in this process, which bring about satisfactory aeration of
sewage. Sewage also gets thoroughly mixed up with the activated sludge during its downward
journey.
The mechanical aerators have gained considerable popularity in recent years. Their simplicity
and ease of maintenance has resulted in their increasing popularity, especially for smaller plants.
They are, however, sensitive even to slight variations in water levels.
(ii) BOD loading per unit volume of aeration tank (i.e. volumetric loading)
(iii) Food to Micro-organism Ratio (F/M Ratio)
(iv) Sludge age
(i) The Aeration Period or HRT
The aeration period (t) empirically decides the loading rate at which the sewage is applied to the
aeration tank. For continuous flow aeration tank, this value is determined in the same manner as
it is determined for an ordinary continuous sedimentation tank as:
Where,
t = aeration period in hours V = Volume of aeration tank Q = Quantity of wastewater flow into
the aeration tank excluding the quantity of recycled sludge
(ii) Volumetric BOD Loading
Another empirical loading parameter is volumetric loading, which is defined as the BOD5 1oad
applied per unit volume of aeration tank. This loading is also called organic loading.
Volumetric BOD loading or Organic loading
This loading is quite similar to the BOD loading rate per cum of filter volume, as used and adopted
in biological filtration.
(iii) Food (F) to Micro-organisms (M) Ratio
F/M ratio is an important rational organic loading rate adopted for an activated sludge process. It
is a manner of expressing BOD loading with regard to the microbial mass in the system. The BOD
load applied to the system in kg or gm is represented as food (F), and the total microbial suspended
solid in the mixed liquor of the aeration tank is represented by M.
In addition to using sludge retention time (θc ) as a rational loading parameter, another rational
loading parameter which has found wider acceptance is the specific substrate utilization rate (q)
per day, and is defined as:
Y−Y
q=Q∗ 4.30
V∗X
Under steady state operation, the mass of wasted activated sludge is further given by
Q ∗X = y ∗ Q(Y − Y ) − K ∗ X ∗ V 4.31
Where, y = maximum yield coefficient
microbial mass synthesized
=
mass of substrate utilized
Ke = Endogenous respiration rate constant (per day)
The values of y and Ke are found to be constant for municipal waste waters, their typical values
being:
y = 1.0 with respect to TSS (i.e. MLSS)
= 0.6 with respect to VSS (i.e. MLVSS)
Ke = 0.06 (per day)
From the above equations, we can also work out as:
= = yq − K 4.32
Since both y and Ke are constants for a given wastewater, it becomes necessary to define either
θc or q.
The θc value adopted for the design controls the effluent quality and settleability and drainability
of the biomass. Other parameters which are affected by the choice of θc values are oxygen
requirement and quantity of waste activated sludge.
Example 4-3
An average operating data for conventional activated sludge treatment plant is as follows:
(1) Wastewater flow, Q = 35000m3/d
(2) Volume of aeration tank, V = 10900m3
(3) Influent BOD, Yo = 250mg/l
(4) Effluent BOD, YE = 20 mg/l
(5) Mixed liquor suspended solids (MLSS), Xt = 2500mg/l
(6) Effluent suspended solids, XE = 30mg/l
(7) Waste sludge suspended solids, XR = 9700mg/l
(8) Quantity of waste sludge, Qw = 220m3/d
Solution
This volume Vob in ml per liter of mixed liquor will represent the quantity of sludge in the liquor
in ml/l.
The above sample of mixed liquor after remixing the settled solids is further tested in the
laboratory for MLSS by the standard procedure adopted for measuring the suspended solids in
sewage. Let this concentration of suspended solids in the mixed liquor in mg/l be Xob. Then SVI
is
The settleability of sludge is determined by sludge volume index (SVI), which is determined in
the laboratory.
If it is assumed that the sedimentation of suspended solids in the laboratory is similar to that in
the sedimentation tank, then:
Values of return sludge ratios adopted in different types of activated sludge systems are shown
in Table 4-4. Its value for conventional sludge plant varies between 0.25 and 0.50.
The return sludge has always to be pumped and the pump capacity should be designed for a
minimum return sludge ratio of 0.50 to 0.75 for large plants and 1.0 to 1.5 for smaller plants
irrespective of the theoretical requirement. The required capacity should be provided in multiple
units to permit variation of return sludge ratio as found necessary during the operation of the plant.
We know that the sludge generated in the aeration tank has to be partly discharged and wasted out
of the plant to maintain a steady level of MLSS in the system. The excess sludge quantity will
increase with the increasing F/M ratio and decrease with temperature. In the case of domestic
sewage, Qw will be about 0.50 - 0.75kg per kg BOD removed for the conventional sludge plants
(having F/M ratio varying between 0.4 and 0.3).
Excess sludge may be wasted either from the sludge return line or directly from the aeration tank
as mixed liquor. The latter procedure is usually preferred since the concentration of suspended
solids will then be fairly steady in the waste discharge making the control easy.
In conventional plants, the wasted sludge is taken directly to a sludge thickner and digester or to
the primary settling tank for its disposal along with the primary sludge. In extended aeration
plants, however, the excess sludge is directly taken to the sludge drying beds.
In the basic activated sludge process also called conventional aeration process, the re-circulated
activated sludge is added to the inlet end of the aeration tank as a single dose. The regime flow
employed in the aeration tank is plug flow and not mixed flow. Plug flow implies that the sewage
moves down progressively along the aeration tank essentially unmixed with the rest of the tank
contents. The other type of flow regime called complete mixed flow involves the rapid dispersal
of the incoming sewage throughout the tank and is adopted in the extended aeration process. In
a conventional aeration tank (of plug flow type), the F/M ratio and the oxygen demand will be
the highest at the inlet end, and will then progressively decrease. In the complete mix system on
the other hand, the F/M ratio and oxygen demand will be uniform throughout the tank.
The plug flow regime is achieved in such an activated process by employing a long and narrow
configuration of the aeration tank with length equal to 5 to 50 times the width. The sewage and
the mixed liquor are let in at the head of the tank and withdrawn at its end. Because of the plug
flow regime, the oxygen demand at the head of the aeration tank is high and then tapers down.
However, air is supplied in the process at a uniform rate along the length of the tank. This leads
to either oxygen deficiency in the initial zone or wasteful application of air in the subsequent
reaches.
The conventional system is always preceded by primary settling. The plant itself consists of an
aeration tank, a secondary settling tank, a sludge return line and an excess sludge waste line
leading to digester. The BOD removal in this process is 85 - 92%.
The main limitations of the conventional system are that:
(i) the aeration tank volume requirement is high;
(ii) there is a lack of operational stability at times of excessive variation in the rate of inflow
or its BOD strength
In order to overcome such difficulties posed by a conventional system plant, and to meet specific
treatment objectives, several modifications of the conventional system have been suggested by
modifying the process variables.
Ordinarily, 45% of air is supplied to the first one-third length of the tank, 30% to the second
onethird length of the tank, and the rest 25% to the remaining one-third length of the tank.
Number of diffuser plates is thus varied accordingly. Such a modification to the conventional
activated plants using diffused air aeration, has now-a-days become a common feature, and is
invariably adopted in all modern designs. The loading parameters of such a plant do not materially
differ from a conventional one, and are given in Table 4-4.
In this process, the sewage and recycled or returned sludge are mixed and aerated for a
comparatively shorter period of 0.5 to 1.5 hour in a special mixing tank, called contact tank. This
mixing will allow the suspended and dissolved organic matter to be sorbed to the activated sludge
floc. The sorbed organics and flocs are removed in the secondary settling tank, where the effluent
from the contact tank enters. These settled sorbed organics and flocs are then transferred to a
sludge aeration tank (called stabilization tank or aerodigester) where the organics are stabilized
over a period of about 3 to 6 hours before it is fed back into the contact aeration tank. The stabilized
sludge is then mixed with the influent wastewater again, and the process is repeated. The flow
diagram for this process is shown in Figure 4-17, and the loading parameters are given in Table
4-4.
The contact stabilization process is quite effective in the removal of colloidal and suspended
organic matter, but it is not very effective in removing soluble organics. The method is well suited
for the treatment of fresh domestic sewage, containing only a low percentage of soluble BOD.
Compared to the conventional system, the contact stabilization process has greater capacity to
handle shock organic loadings, because of the biological buffering capacity of the sludge
reaeration tank. The process also presents greater resistance to toxic substances in the sewage as
the biological mass is exposed to the main stream of sewage containing the toxic constituents
only for a short time.
The air requirements of the process are the same as for the conventional system, the air supply
being divided equally between the contact aeration tank and the sludge re-aeration tank. However,
the total aeration tank volume required for both the aeration tanks is only about half of the volume
required in the single conventional sludge aeration tank. The process therefore presents an
effective method of up rating the existing conventional plants where sewage characteristics are
satisfactory. Moreover, the total aeration time is considerably reduced and the plant capacity is
thereby increased.
The process has found application in medium sized plants with capacities up to 40 MLD.
The complete mix plant possesses capacity to hold much higher MLSS concentration level in the
aeration tank; say 3000 to 4000mg/l as against 1500 to 3000 mg/l of a conventional plant. This
helps in adopting smaller volume for the aeration tank. The plant has an increased operational
stability at shock organic loadings, and also increased capacity to treat toxic biodegradable
wastewaters like phenols. Such a plant is less liable to upsets by slugs of flows of toxic
wastewaters.
Such plants have been widely used for smaller plant capacities of less than 25 MLD, particularly
for the towns where municipal and industrial wastewaters flow together.
The air or oxygen requirement is of course quite high, which increases the running cost of the
plant considerably. The plant, however, offers another advantage as no separate sludge digester is
required here, because the solids undergo considerable endogenous respiration and get well
stabilized over the long detention periods adopted in the aeration tank. The sludge produced is,
thus, capable to be directly taken to the sludge drying beds. Also, the excess sludge production is
minimum. The operation is also simpler due to the elimination of primary settling and separate
sludge digestion. Such a process is quite suitable for small communities having sewage flows of
less than 4 MLD or so.
Table 4-4 Characteristics and design parameters of different activated sludge systems
kg O2 Air
Volumetr
MLVS BOD requirem
ic SRT reqd.
ML S F HR Retur remov ent in m3
Process Flow Loading n per kg
SS T (day al
type regime kg BOD5 per kg of
mg/l MLS M hrs s) c Sludg percen
BOD5 remov BOD5
S 3
e t
per m ed removed
ratio
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)
Conventio Plug 1500 to 0.8 0.4 4 to 0.3 to 5 0.25 85 to 0.8 to 40 to 100
nal 3000 to 6 0.7 to8 to 0.5 92 1.0
0.3
Taperd Plug 1500 to 0.8 0.4 4 to 0.3 to 5 to 0.25 85 to 0.7 to 50 to 75
aeration 3000 to 6 0.8 8 to 92 1.0
0.3 0.5
Step Plug 2000 to 0.8 0.4 3 to 0.7 to 5 to 0.25 85 to 0.7 to 50 to 75+
aeration 3000 to 6 1.0 8 to 92 1.0
0.3 0.75
Contact Plug 1000 to 0.8 0.5 0.5 1.0 to 5 to 0.25 85 to 0.7 to 50 to 75
stabilizatio 3000* to to 1.2 8 to 1.0 92 1.0
n 3000 to 0.3 1.5
6000** *
3 to
6**
Complete Comple 3000 to 0.8 0.5 4 to 0.8 to 5 to 0.25 85 to 0.8 to 50 to 75
mix te mix 4000 to 5 2.0 8 to 0.8 92 1.0
0.3
Modified Plug 300 to 0.8 3.0 1.5 1.2 to 0.2 0.05 60 to 0.4 to 25 to 50
aeration 800 to to 3 2.4 to to 75 0.6
1.5 0.5 0.15
Extended Comple 3000 to 0.5 to 0.1 12 0.2 to 10 0.5 to 95 to 1.0 to 100 to 135
aeration te mix 5000 0.6 8 to 0.4 to 1.0 98 1.2
to 24 25
0.1
* in contact aeration
** in sludge aeration tank
+ divided equally between contact aeration tank and sludge re-aeration tank
This equation can be used to calculate the volume of the aeration tank (V) for an assumed value
of Xt (MLSS concentration in aeration tank) and a selected value of c. Alternatively, the tank
volume can be determined from Eq(4.27) for an assumed value of F/M ratio and tank MLSS (Xt).
It can be seen that economy in reactor volume can be achieved by assuming a higher value of Xt.
However, it is seldom taken to be more than 5000g/m3 (i.e. mg/L). A common range is between
1000 to 4000 g/m3 (see Table 4-4). Considerations which govern the upper limit are:
(i) initial and running cost of sludge recirculation system to maintain a high value of MLSS;
(ii) limitations of oxygen transfer equipment to supply oxygen at required rate in a small reactor
volume;
(iii) increased solids loading on secondary clarifier which may necessitate a larger surface area to
meet limiting solid flux;
(iv) design criteria for the tank and minimum HRT (t) for the aeration tank for stable operation
under hydraulic surges
Except in the case of extended aeration plants and completely mixed plants, the aeration tanks
are designed as long narrow channels. This configuration is achieved by the provision of round
the-end baffles in small plants when only one or two tank units are proposed; and by constructing
long and narrow rectangular tanks with common intermediate walls in large plants when several
units are proposed.
In extended aeration plants (other than oxidation ditches) and in complete mix plants, the tank
shape may, however, be kept circular or square when the tank capacity is small, and rectangular
with several side inlets and equal number of side outlets when the plant capacity is large.
The width and depth of aeration channel for conventional plants depend upon the type of aeration
equipment used. The depth controls the aeration efficiency and usually ranges from 3 to 4.5m.
The higher value of depth of 4.5m is found to be more economical for plants of more than 50MLD
capacity. Beyond 70 MLD, duplicate units are preferred. The width controls the mixing and is
usually kept between 5 to 10 m. Width-depth ratio should be adjusted between 1.2 and 2.2. The
length should not be less than 30m and not ordinarily longer than 100m in a single section length
before doubling back. The horizontal velocity should be around 1.5m/min. Excessive width may
lead to settlement of solids in the tank. Triangular baffles and fillets are used to eliminate dead
spots and induce spiral flow in the tanks. The free-board in the tank is generally kept between 0.3
-
0.5m.
While designing the aeration tanks, due consideration should also be given to the need of
emptying them for maintenance and repair of aeration equipment. Intermediate walls should be
designed for empty conditions on either side. The method of dewatering should be considered in
the design and provided for during construction.
The inlet and outlet channels of the aeration tank should be designed for empty conditions on
either side. The method of dewatering should be considered in the design and provided for during
construction. The inlet and outlet channels should be designed to maintain a minimum velocity
of 0.2m/s to avoid deposition of solids. The channels or conduits and their appurtenances should
be sized to carry the maximum hydraulic load to the remaining aeration tank units when anyone
unit is out of operation.
The inlet should provide for free fall into aeration tank when more than one tank unit or more
than one inlet is proposed. The free fall will enable positive control of the flows through the
different inlets. Outlets usually consist of free fall weirs. The weir length should be sufficient to
maintain a reasonably constant water level in the tank. When multiple inlets or multiple tanks are
involved and the inlets should be provided with valves, gates or stop planks to enable regulation
of flow through each inlet.
Oxygen is required in the activated sludge process in the aeration tank for oxidation of part of the
influent organic matter, and also for endogenous respiration of the microorganisms in the system.
The total oxygen requirement may be computed by using the equation
The above formula represents the oxygen demand for carbonaceous BOD removal and does not
account for nitrification. The extra requirement of oxygen for nitrification is theoretically found
to be 4.56kg O2/kg NH3 - N oxidized to NO3 - N.
The total oxygen requirement per kg BODs removed for different activated sludge processes are
given in Table 4-4 in col. (11). The amount of oxygen required for a particular process will
increase with the range shown in the table, as the F/M value decreases.
The aeration facilities of the activated sludge plant shall be designed to provide the calculated
oxygen demand of the waste water against a specific level of DO in the wastewater. The aeration
devices, besides supplying the required oxygen demand, shall also provide adequate mixing or
agitation, so that the entire MLSS present in the aeration tank will become available for the
biological activity. The recommended DO concentration in the aeration tank is in the range of 0.1
to 1.0mg/L for conventional activated plants; and is in the range of 1 - 2mg/L for extended
aeration type of activated plants; and shall be above 2mg/L when nitrification is required in the
activated sludge plant.
Aerators are rated on the basis of the amount of oxygen (kg) that they can transfer to the tap water
under standard conditions at 20°c, 760mm Hg barometric pressure and zero DO per unit of energy
consumed.
The oxygen transfer capacity (N) under field conditions can be calculated from the standard oxygen
transfer capacity) (Ns) by the formula:
Example 4-4
Design a conventional activated sludge plant to treat domestic sewage with diffused air aeration
system, given the following data:
Population = 35000
Average sewage flow = 180 l/c/d
BOD of sewage = 220mg/l
BOD removed in primary treatment = 30%
Overall BOD reduction desired = 85%
Solution
Daily sewage flow
= Q = 180 ∗ 35000 l/day = 6300m /day
BOD of sewage coming to aeration
= Y = 70% ∗ 220mg/l = 154mg/l
= = 0.79
From Table 4-4, for efficiency of 85 - 92%, we use F/M ratio as 0.4 to 0.3 and MLSS between
1500 and 3000. Since efficiency required is on lower side, we can use moderate figures for F/M
ratio and MLSS.
So let us adopt F/M = 0.35
Similarly adopt MLSS (Xt) = 2000 mg/l
Using
F Q∗Y
=
M V∗X
t h
= 5.28 h (within the limits of 4 to 6 h)… … ok
(ii) Check for SRT ( c)
From equation
Where, V = 1386m3
Xt = 2000mg/l
y = yield coefficient = 1.0 with respect to MLSS
Q = 6300m3/d
Ke = Endogenous respiration constant = 0.06d-1
Yo = BOD of influent in aeration tank = 154mg/l
(iv) Check for Return sludge ratio (for SVI ranging between 50 - 150ml/gm Let us
take 100ml/gm.
Using equation
m, take 105m
Provide a continuous channel, with 3 aeration chambers, each of 35m length. Total width of the
unit, including 2 baffles each of 0.25m thickness = 3 * 4.5m + 2 * 0.25 = 14m.
Total depth provided including free-board of 0.6m will be 3 + 0.6 = 3.6m.
Overall dimensions of the Aeration tank will be 35m * 14m * 3.6m.
Assuming the air requirement of the aeration tank to be 100m3 of air per kg of BOD removed,
Air required i.e. blower capacity
Let standard diffuser plates of 0.3m * 0.3m * 25mm size, releasing 1.2m3 of air/min/m2 with 0.3mm
pores may be used. Then, the total No. of plates required
; take 500
Note: lf weir loading exceeds the permissible value; we may provide a trough instead of a single
weir at the periphery.
Hence, provide 20 m diameter secondary settling tank.
Note: This secondary sludge volume of 280m3/d shall be taken to sludge drying beds, along with
the primary sludge. The volume of primary sludge can be calculated if the concentration of
suspended solids in sewage is known along with knowing the degree of removal of suspended
solids in primary settling. Since SS of sewage is not given in this question, the quantity of primary
sludge cannot be worked out; and hence the design of sludge drying beds cannot to be done with
the given data.
The chief advantage of the activated sludge process is that it offers secondary treatment with
minimum area requirements, and an effluent of high quality is obtained. The conventional process
was somewhat difficult to operate and needed a lot of supervision. However, the modifications
described earlier, have made the process less difficult to operate than formerly, with the result
that most secondary treatment plants being installed today are of these types.
Compared to the trickling filter plant, the capital cost of an activated sludge plant is less, but the
operating cost is more mainly because of high power consumption for operating air compressors
and the sludge circulation pumps. Generally, the power requirement in an activated sludge plant
varies between 55 to 110 HP per million liters of sewage. Loss of head through the plant is also
quite less, and there is no fly or odor nuisance here, as is there in a trickling filter plant. However,
if there is a sudden increase in the volume of sewage or if there is a sudden change in the character
of sewage, adverse effects are produced on the working of the process, producing inferior effluent.
Moreover, the quantity of sludge obtained is larger, and needs suitable thickening and disposal.
(iv) bulking of sludge is a common trouble, which has to be controlled, especially when industrial
wastewaters with high carbohydrate content or antiseptic properties are present. In any case,
if such bulking is not there comparatively larger sludge volume is to be handled; and
(v) the quantity of returned sludge has to be adjusted every time, as and when there is a change
in the quantity of sewage flow thus making the operation a little cumbersome.
Since these advantages and disadvantages weigh against each other, it is therefore, suggested that
before recommending any of these two methods, the following factors must be thoroughly
studied.
(i) availability of land for installing the treatment;
(ii) availability of suitable method of sludge disposal;
(iii) cost and availability of power;
(iv) availability and cost of machinery and its spare parts required for installing the plant;
(v) degree of flexibility required in the operation of the process;
(vi) the quality and quantity of sewage, and the chances of variation in its quality and quantity;
and wear and tear of civil works and machinery employed in the process. Moreover,
detailed estimates for both types of treatments should also be prepared for a particular
project. The pros and cons of both methods for that project should also be reviewed and
thoroughly considered. A final decision is then taken, keeping in consideration the
economy as well as the comparative merits and demerits of each method, and their effects
on the desired aims. Normally, it is found that for towns or small cities with medium sized
plants, trickling filters are better, whereas in big cities with large sized plants, the activated
sludge plant is better.
(Figure 3-10) or circular tanks with spiral flow (Figure 3-11) may be used. Sometimes, a third
type, i.e. hopper bottomed vertical flow type tanks (such as shown in
Figure 4-19 are also used, especially for the secondary clarifiers. They are circular tanks with
deep conical hoppers, with diameter as well as height ranging between 7.5 to 9m. They are very
costly, and as such, not generally used these days, and ordinary rectangular tanks with horizontal
flow are generally preferred even for secondary clarification.
The secondary clarifiers provided for settling the effluent from the high rate filters (provided with
recirculation of its filtered-settled sewage), will have larger capacities, so as to provide adequate
settling time for the total rate of flow, and in addition, should be provided with necessary
recirculation devices.
The sludge settled at the bottom of the humus tanks should be continuously and rapidly removed,
and sent to the digestion tanks, either directly or through primary clarifiers.
filter, but actual design is still empirical and based on the data from the successful working plants
and as developed by the process manufacturers.
The hydraulic loading rates may vary between 0.04 - 0.06m/day, and organic loading rates between
0.05 - 0.06kg BOD/m2 per day, based upon the disc surface area.
Sloughing of biological solids is more or less continuous and the effluent contains a relatively
constant concentration. The solids settle well and clarifier surface overflow rates of about
33m3/m2 per day are reported to be satisfactory.
Kinetics in RBC
Kinetic equation of RBC is based on substrate removal:
1. Introduction
Mara (1976) describes WSP as large shallow basins enclosed by earthen embankments in
which wastewater is biologically treated by natural processes involving pond algae and
bacteria. WSP comprise a single series of anaerobic, facultative and maturation ponds or
several of such series in parallel. A long hydraulic retention time is necessary because of
the slow rate at which the organic waste is oxidized. Typical hydraulic retention times
range from 10 days to 100 days depending on the temperature of a particular region.
WSP are considered as the most effective and appropriate method of wastewater treatment
in warm climates where sufficient land is available and where the temperature is most
favorable for their operation. WSP are employed for treatment of a range of wastewaters,
from domestic wastewater to complex industrial wastes. The design of WSP depends on
the treatment objectives. It may be designed to receive untreated domestic or industrial
wastes, to treat primary or secondary treatment plant effluents, excess activated sludge.
Anaerobic, facultative and maturation ponds are the three major types of pond in a WSP
system. These ponds are normally arranged in series to achieve effective treatment of raw
wastewater. Anaerobic and facultative ponds are employed for BOD removal, while
maturation ponds remove excreted pathogens.
A series of anaerobic and facultative ponds can treat wastewater to a sufficient degree to
allow it to be used in a restricted way for irrigating crops. It has been argued that such pond
systems remove nematode eggs significantly by sedimentation (WHO, 1989). Maturation
ponds are normally used if the treated wastewater is to be used for unrestricted crop
irrigation complying with WHO guidelines of less than 1000 faecal coliforms (FC) per
100ml (WHO, 1989). Maturation ponds have also been used when stronger wastewaters
with high concentrations of nutrients (nitrogen, phosphorus) are to be treated prior to
surface discharge.
a. Simplicity
WSP are simple to construct: earthmoving is the principal activity; other civil works are
minimal – preliminary treatment, Inlets and outlets, pond embankment protection and, if
necessary, lining pond. They are also simple to operate and maintain: routine tasks
comprise cutting the embankment grass, removing scum and any floating vegetation from
the pond surface, keeping the inlets and outlets clear, and repairing any damage to the
embankments, only unskilled, but carefully supervised, labor needed for pond O&M. b.
Low cost
Because of their simplicity, WSP are much cheaper than other is wastewater treatment
processes. There is no need for expensive, electromechanical equipment (which requires
regular skilled maintenance), nor for a high annual consumption of electrical energy.
c. High Efficiency
BOD removals > 90% readily obtained in a series of well-designed ponds. The removal of
suspended solids is less, due To the presence of algae in the final effluent. Total nitrogen
removal is 70 – 90%, and total phosphorus removals 30 – 45%. WSP are particularly
efficient in removing excreted pathogens, whereas in contrast all other treatment processes
are very inefficient in this, and require a tertiary treatment process such as chlorination
(with all its inherent operational and environmental problems) to achieve the destruction
of fecal bacteria.
A general comparison b/n WSP and conventional treatment processes for the removal of excreted
pathogens is shown in the table below
Table1.2 Removals of excreted pathogens achieved by waste stabilization ponds and conventional
treatment processes
Excreted pathogens Removal in WSP Removal in conventional treatment
Bacteria Up to 6log unites a 1 - 2log units
Viruses Up to 4 log unites 1 - 2log units
Protozoan cysts 100% 90 - 99%
Helminth eggs 100% 90 - 99%
a
1log unit = 90%removal; 2 = 99%; 3 = 99.9% and so on
Sources: feachem et al.1983
4. Types of Pond
1. Anaerobic Ponds
Anaerobic ponds are unmixed basins designed to enhance the settling and biodegradation
of particulate organic solids by anaerobic digestion. Pond depth is usually between 3 to 5
meters and the HRT for ponds treating municipal sewage is between 1 - 3 days. For
industrial applications, HRT may increase to 20 days. In cold climates, anaerobic ponds
mainly act as settling ponds, whereas higher sewage temperatures enhance the anaerobic
degradation process (hydrolysis, acidogenesis, acetogenesis and methanogenesis). At
higher temperatures BOD is therefore more effectively removed, especially the
BODdissolved. Typical TSS removal percentages range between 50 and 70%. BOD
removal rate is increase with temperature and range between 30 and 75%.
i. Treatment Mechanisms
BOD removal is the combined effect of sedimentation and biological degradation.
Biological degradation is due to the anaerobic degradation of complex organic material. In
case the influent contains sulphate or nitrate, also sulphate reduction and denitrification is
occurring. Through these latter two processes bacteria sustain their growth by using
chemically bound oxygen to oxidize organic matter. However, the main process occurring
in anaerobic ponds is the anaerobic degradation process. After hydrolysis of particulate
organic matter, fermenting bacteria convert the readily biodegradable organic substrate into
volatile fatty acids (VFAs). Higher VFAs are further decomposed, mainly into acetic acid
and H2, the typical substrate for the strict anaerobic methanogens. Effective anaerobic pond
management has to avoid VFA accumulation and the associated drop in pH as methanogens
are very sensitive to pH values less than 4 - 5. This problem is only encountered in
anaerobic ponds treating concentrated industrial wastewaters, since the high concentration
of organic material may lead to rapid VFA production and accumulation. The buffering
capacity of industrial wastewater may not be sufficient to keep the pH in the desired range.
In anaerobic ponds treating municipal sewage the pH is not a critical parameter since the
buffering capacity of municipal sewage is sufficient to stabilize the pH.
Preliminary treatment
Anaerobic ponds require some preliminary treatment of municipal sewage. Usually coarse
screening is applied to remove large pieces of wood, plastic etc. that could clog pipes or
channels connecting the various ponds. In addition grit should be removed in a grit channel
to prevent accumulation of the grit in the anaerobic pond that would reduce the active pond
volume and increase the required de sledging frequency.
A) Screening
The influent is best split minimum into two influent Channels with a course screen. And it
is recommended to add a fine screen to prevent the accumulation of unsightly plastic, on
the pond surface. The screens are to be raked manually, and should be enough to prevent
frequent clogging of the screens.
B) Grit Channels
Two Grit channels are recommended. When one channel is in operation, the other one can be
manually, emptied.
2. Facultative Ponds
Facultative ponds are the second treatment step in a pond system. In facultative ponds the
anaerobic pond effluent is further treated, aimed at further BOD, nutrient and pathogen
removal. Facultative ponds are usually 1.5 - 2.5m deep. The HRT for ponds treating
anaerobic effluent varies between 5 and 30 days. Facultative ponds are most widely used
for treatment of municipal wastewater following aerated or anaerobic ponds. Filtered
effluent BOD values range from 20 to 60mg/l, while TSS levels vary from 30 to 150mg/l.
Facultative ponds are normally followed by maturation ponds to further polish its effluent.
i. Processes
The aquatic environment of facultative ponds is a complicated ecosystem where a large
number of interacting processes are occurring simultaneously. In facultative ponds the
waste stabilization is the result of both oxidation of organic matter by aerobic and
facultative bacteria as well as anaerobic processes in the anaerobic bottom layer. The name
‘facultative’ is actually derived from the fact that the top layer of facultative ponds is
aerobic due to oxygen production by algae and the bottom layer is anaerobic due to the
absence of algae activity. The management principle of facultative ponds is to balance the
oxygen input by photosynthetic algae and surface re aeration to the oxygen demand exerted
by organic matter oxidation. The basic symbiosis underlying the concept of facultative
ponds is that the oxygen produced by algal photosynthesis in the top layer is used for the
decomposition of organic matter in deeper layers by heterotrophy. This symbiotic
interrelationship is referred to as ‘Algae-Bacteria Symbiosis’.
To sustain algae growth and photosynthesis the supply of macro-nutrients (N.P.K) is
essential. A BOD/N/P ratio of 100/5/1 is generally recommended to satisfy the basic needs.
3. Maturation Ponds
Maturation ponds are shallow ponds in which an active algal biomass is maintained
throughout the entire depth of the system so that during daytime large amounts of oxygen
are produced. Further stabilization of organic matter and nutrient removal accomplished
mainly through aerobic bacteria, while pathogen, destruction realized via a complex
interaction of various environmental factors.
Maturation ponds are entirely aerobic and 1 - 1.5m deep. Faecal coliform and virus dieoff
rates may reach over 3 to 4 log units. Cysts and ova of intestinal parasites are more resistant
but as they have relative densities higher than one they may effectively settle to the pond
bottom where they eventually die-off.
BOD removal in maturation ponds is much slower than in facultative ponds, since the most
easily degradable substances consumed already. In addition, experimental results showed
no correlation between BOD removals in maturation ponds with temperature or retention
time (Mara et al., 1992). For design purposes, it recommended to assume 25% BOD
removal (based on BOD influent-total and BOD effluent-soluble) in maturation ponds
(Mara and Pearson, 1992). The high amount of algal biomass in the effluent represents a
high-suspended matter concentration, which may exceed the final effluent quality
guidelines. Typically the oxygen demand exerted by these suspended algal material is
around 0.5 - 0.6mg BOD5/mg algal TSS.
The major application for maturation ponds is to polish or upgrade facultative pond
effluents and achieve substantial microbial reductions to allow safe use of the effluents in
agriculture or aquaculture.
i. Removal of Pathogenic Microorganisms
Pathogen removal occurs in anaerobic, facultative and maturation ponds, but only
maturation ponds are designed on the basis of required removal rates for pathogens. It is in
maturation ponds that the environmental conditions are most harmful for pathogens.
Both helminth eggs and protozoan cysts are removed by sedimentation. Their removal is
therefore mostly affected by retention time. Waste stabilizations pond systems with total
HRT of 15 - 62 days. Concentrations in the influent were up to 73 and 6200 cysts/liter for
Giardia and Cryptosporidium respectively.
It is not possible due to health hazards to analyze for bacterial pathogens in standard
monitoring program. Therefore so-called indicator organisms are used, of which the most
common is the group of faecal coliforms (FC), itself not pathogenic. One characteristic
of this indicator is that it is just as persistent as or more persistent than the real pathogens.
So, if faecal coliforms have been removed completely, it is safe to assume that bacterial
pathogens are absent.
A distinction can be made between FC removal and decay (decay is sometimes called die-
off). Removal is defined as the reduction of the faecal coliform count in the pond effluent
as compared to the influent. FC that has been removed not necessarily has decayed, since
they may be attached to solids that settled to the sediment. Removal is due to a combination
of several processes:
• Adsorption to particles and subsequent sedimentation
• Grazing by other micro-organisms (protozoa)
• Natural decay
1. Pond Location
Ponds should be located at least 200m (preferably 500m) downwind from the community
they serve and away from any Likely area of future expansion. Odour release, even from
anaerobic ponds, is most unlikely to be a problem in a well-designed and properly
maintained system, but the public May need assurance about this at the planning stage, and
a minimum distance of 200 m normally allays any fears. There should be vehicular access
to the ponds and, so as to minimize earthworks, the site should be flat or gently sloping.
The Soil must also be suitable. Ponds should not be Located within 2km of airports, as any
birds attracted to the ponds may constitute a risk to air navigation. To facilitate wind-
induced mixing of the pond surface layers, the ponds should be located so that its length
lies in the direction of the prevailing wind direction. In particular in summer time when
stratification is at its greatest this wind induced mixing has to be optimal.
2. Preliminary Treatment
Adequate screening and grit removal facilities must be installed at all but very small
systems (those serving < 1000 people). Adequate provision must be made for the hygienic
disposal of screenings and grit; haulage to a sanitary landfill or onsite burial in trenches is
usually the most appropriate method.
3. Pond Geometry
There has been little rigorous work done on determining optimal pond shapes. The most
common shape is rectangular, although there is much variation in the length-to-breadth
ratio. Clearly, the optimal pond geometry, which includes not only the shape of the pond
but also the relative positions of its inlet and outlet, is that which minimizes hydraulic short-
circuiting. In general, anaerobic and primary facultative ponds should be rectangular, with
length-to-breadth ratios of 2 – 3 to 1 so as to avoid sludge banks forming near the inlet.
Secondary facultative and maturation ponds should, wherever possible, have higher length-
to-breadth ratios (up to 10 to 1) so that they better approximate plug flow conditions. Ponds
do not need to be strictly rectangular, but may be gently curved if necessary or if desired
for aesthetic reasons. A single inlet and outlet are usually sufficient, and these should be
located just away from the base of the embankment in diagonally opposite corners of the
pond (the inlet should not discharge centrally in the pond as this maximizes hydraulic short-
circuiting). The use of complicated multi-inlet and multi-outlet designs is unnecessary and
not recommended. To facilitate wind-induced mixing of the pond surface layers, the pond
should be located so that its longest dimension (diagonal) lies in the direction of the
prevailing wind. If this is seasonally variable, the wind direction in the hot season should
be used, as this is when thermal stratification is at its greatest. To minimizes hydraulic
short-circuiting, the inlet should be located such that the wastewater flows in the pond
against the wind. The minimum freeboard that should be provided is decided on the basis
of preventing waves, induced by the wind, from overtopping the embankment. For small
ponds (under 1 ha in area) 0.5m freeboard should be provided; for ponds between 1 ha and
3 ha, the freeboard should be 0.5 - 1m, depending on site considerations.
4. Pond Configurations
Configurations can includes either series or parallel operations the advantages of series
operation is improved treatment because of reduced short circuiting and the advantages of
parallel configuration is that the loading can be distributed more uniformly over a large
area combinations of parallel & series operation can be accomplished along with
recalculation.
in deep anaerobic ponds) and thus reduce the quantity of scum (which is important in
facultative ponds). Inlets to secondary facultative and maturation ponds should also
discharge below the liquid level, preferably at mid-depth in order to reduce the possibility
of short-circuiting. The outlet of all ponds should be protected against the discharge of
scum by the provision of a scum guard. The take-off level for the effluent, which is
controlled by the scum guard depth, is important as it has a significant influence on effluent
quality. In facultative ponds, the scum guard should extend just below the maximum depth
of the algal band when the pond is stratified so as to minimize the daily quantity of algae,
and hence BOD, leaving the pond.
BOD 30 mg/l
Suspended solids 100 mg/l
Sulphide 2mg/l
pH 5.5 – 9.0
2. Design Parameters
The four most important parameters for WSP design are temperature, net evaporation, flow
and BOD. Faecal coliform and helminth egg numbers are also important if the final effluent
is to be used in agriculture or aquaculture.
rates in the months used for selection of the design temperatures are used; additionally a
hydraulic balance should be done for the hottest month ii. Flow
The mean daily flow should be measured. It must be estimated very carefully since the size
of the ponds, and hence their cost, is directly proportional to the flow. The wastewater flow
should not be based on the design water consumption per caput, as this is unduly high since
it contains an allowance for losses in the distribution system. A suitable design value is 80
percent of the in-house water consumption, and this can be readily determined from records
of water meter readings. If these do not exist, the actual average 24-hour wastewater flow
from outfall drains can be measured; or alternatively the design flow may be based on local
experience in sewered communities of similar socio-economic status and water use
practice.
iii. BOD
The BOD may be measured using 24-hour flow-weighted composite samples. If wastewater does
not yet exist, it should be estimated from the following equation:
v. Helminth Eggs
Helminth egg numbers are also important when pond effluents are used for restricted crop
irrigation (irrigation of all crops except salads and vegetables eaten uncooked) or fishpond
fertilization. Composite samples may be used to count the number of human intestinal
nematodes eggs. The usual range is 100 - 1000 eggs per liter.
essential that the daily loading into the ponds be kept to the design standards of the pond
system. A very large load may flush out important bacteria, eventually leading to system
failure. Variation in loads will alter the retention time. Any attempt to extend the time that
effluent remains within the pond system will increase the amount of disease-causing
microorganism die-off. The concentration of microorganisms within the effluent will be
reduced and the effluent will be of higher quality before discharge into a waterway.
1. WSP start-up
Before commissioning a WSP system, any vegetation growing in the empty ponds must be
removed. The facultative ponds and maturation ponds are commissioned before the
anaerobic ponds so as to avoid odour release when the anaerobic pond effluent discharges
into empty facultative ponds. The facultative ponds and maturation ponds should ideally
be filled initially with fresh surface water or groundwater to permit the development of the
required algal and heterotrophic bacterial populations. If freshwater isn’t available, then
the facultative pond can be filled with raw wastewater and allowed to rest in batch mode
for 3−4 weeks to allow the microbial populations to develop. Some odour release may be
expected during this period. Once the facultative ponds and maturation ponds have been
commissioned, the anaerobic ponds are filled with raw wastewater and, if possible,
inoculated with active biomass (sludge seed) from another anaerobic bioreactor. The
anaerobic ponds are then loaded gradually up to their design load over a period of 2 − 4
weeks (the time depends on whether the anaerobic pond was inoculated with an active
sludge seed or not). The pH of the anaerobic pond has to be maintained at around 7 − 7.5
during the start-up to allow for the methanogenic archaeal populations to develop.
If the pH falls below 7 during this period, lime should be added to correct it.
2. Routine Maintenance
Once the ponds have started functioning in steady state, routine maintenance is minimal but
essential for good operation. The main routine maintenance activities are:
Removal of screenings and grit from the preliminary treatment units
Periodically cutting the grass on the pond embankments
Removal of scum and floating macrophytes from the surface of facultative ponds and
maturation ponds. This is done to maximize the light energy reaching the pond algae,
increase surface re-aeration, and prevent fly and mosquito breeding
If flies are breeding in large numbers on the scum on anaerobic ponds, the scum should
be broken up and sunk with a water jet
Removal of any material blocking the pond inlets and outlets
Repair of any damage to the embankments caused by rodents or rabbits (or other
burrowing animals)
< 10 100 40
10 - 20 20T - 100 2T + 20
20 - 25 10T + 100 2T + 20
> 25 350 70
Once a value of V has been selected, the anaerobic pond volume is then calculated from
c. Maturation Ponds
Thus k changes by 19% for every change in temperature of 1°C (Table 4-5).
Table 4-5: Values of the k for faecal coliform removal at various temperatures
T(0C) ( ) T(0C) ( )
11 0.54 21 3.09
12 0.65 22 3.68
13 0.77 23 4.38
14 0.92 24 5.21
15 0.09 25 6.20
16 1.30 26 7.38
17 1.74 27 8.77
18 1.84 28 10.47
19 2.18 29 12.44
20 2.6 30 14.6
Table 4-6: Design values of helminth egg removal (R %) for hydraulic retention times (θ)
θ R θ R θ R θ R
1.0 74.67 3.2 90.68 6.0 97.06. 12 99.61
1.2 76.95 3.4 91.45 6.5 97.57 13 99.70
1.4 79.01 3.6 92.16 7.0 97.99 14 99.77
1.6 80.87 3.8 92.80 7.5 98.32 15 99.82
1.8 82.55 4.0 93.38 8.0 98.60 16 99.86
2.0 84.08 4.2 93.66 8.5 98.82 17 99.88
2.2 85.46 4.4 93.40 9.0 99.01 18 99.90
2.4 87.72 4.6 94.85 9.5 99.16 19 99.92
2.6 87.85 4.8 95.25 10 99.29 20 99.93
2.8 88.89 5.0 95.62 10.5 99.39
iv. Phosphorus
There are no design equations for phosphorus removal in WSP. Huang and Gloyna (1984)
indicate that, if BOD removal in a pond system in 90 percent, the removal of total
phosphorus is around 45%. Effluent total P is around two-thirds inorganic and one third
organic.
9. Hydraulic Balance
To maintain the liquid level in the ponds, the inflow must be at least greater than net evaporation
and seepage at all times. Thus:
Q ≥ 0.001A ∗ (e + s) 4.65
Requirements
- Sludge remove in anaerobic ponds only once every two years
- Design each pond with a freeboard of 0.5m
- The treated effluent must have a BOD concentration below 20mg/l and should be reusable
for agricultural purposes (use standards according to WHO)
Task:
- Design a conventional WSP system (anaerobic + facultative + maturation ponds).
- Provide for each pond the dimensions (L, W and D), the volume, surface area and the
residence time.
- Calculate Cin and Cout from each pond.
Preliminary calculations:
Anaerobic pond
Calculations done at 27°c (coldest temperature) = worst case scenario Arthur
(1983):
Volumetric loading rate at 27°c = 0.35kg BOD /m3/day
Required volume:
0.5m
1 4m
Maturation pond:
Calculations done at 27°c (coldest temperature) = worst case scenario
𝑁𝑖
𝑁𝑒 =
(1 + 𝑘𝑇 ∗ 𝐻𝑅𝑇𝑎𝑛𝑎𝑒𝑟𝑜𝑏𝑖𝑐 ) ∗ (1 + 𝑘𝑇 ∗ 𝐻𝑅𝑇𝑓𝑎𝑐𝑢𝑙𝑡𝑎𝑡𝑖𝑣𝑒 ) ∗ (1 + 𝑘𝑇 ∗ 𝐻𝑅𝑇𝑚𝑎𝑡𝑢𝑟𝑎𝑡𝑖𝑜𝑛, 𝑛 )𝑛
Where:
Ne = 1000 FC/100ml (required by WHO for agricultural reuse)
Ni = 4*108 FC/100ml (given concentration)
k T = k 20°c ∗ θ(T−20) = 2.6 ∗ (1.19)27−20 = 8.8 day −1 (Arthur, 1983)
HRT anaerobic = 1.01 day (worse case, if full of sludge)
HRT facultative = 3.8 days
Calculate Ne for different numbers of maturation ponds in series and check whether or not Ne is
below the standard.
HRT maturation =?
Number of maturation ponds =?
Determine via trial and error procedure
- Arthur: a series of maturation ponds with a total HRT of 5 days
- WHO: 1 maturation pond of 5 days or several maturation ponds of 3 days
Calculate Ne for different numbers of maturation ponds in series and check whether or
not Ne is below the standard.
Retain Arthur solution, select three ponds, each with a HRT of 1.67 days.
4*108 FC/100ml
𝑁𝑒 =
(1 + 8.8𝑑−1 ∗ 1.01𝑑) ∗ (1 + 8.8𝑑−1 ∗ 3.8𝑑) ∗ (1 + 8.8𝑑 −1 ∗ 1.67𝑑)3
310𝐹𝐶
= … 𝑎𝑙𝑚𝑜𝑠𝑡 𝑒𝑞𝑢𝑎𝑙 𝑡𝑜 304 … … 𝑠𝑎𝑓𝑒‼
100𝑚𝑙
Volume per pond:
V = 1.67 days ∗ 2550m3 /day = 4258m3
Take standard depth of 1.5m
Normally L:W = 2:1
V = 38m and L = 76m (at half depth)
W = 42.5m and L = 80.5m (at water surface)
42.5m
38m 1
1.5m 3
fluctuating hydrologic and contaminant loading rates (optimal size for anticipated waste
load), and (5) provide indirect benefits such as green space, wildlife habitats and
recreational and educational areas. The disadvantages are (1) the land requirements (cost
and availability of suitable land), (2) current imprecise design and operation criteria, (3)
biological and hydrological complexity and our lack of understanding of important process
dynamics, (4) the costs of gravel or other fills, and site grading during the construction
period, and (5) possible problems with pests.
A constructed wetland can be constructed almost anywhere. The emergent plant species
used can tolerate winter freezing much better than aquatic plant systems. In Ontario,
experimental systems have been built in heavy clay soils (Listowel) and in an abandoned
mine-tailing basin (Cobalt). Because grading and excavating represent a major cost factor,
topography is an important consideration in the selection of an appropriate site.
In selecting a site for free water surface wetland the underlying soil permeability must be
-6 -7
considered. The most desirable soil permeability is 10 to 10 m/s (0.14-0.014 in/hr). Sandy
clays and silty clay loams can be suitable when compacted. Sandy soils are too permeable
to support wetland vegetation unless there is a restrictive layer in the soil profile that would
result in a perched high ground water table. Highly permeable soils can be used for small
wastewater flows by forming narrow trenches and lining the trench walls and bottom with
clay or an artificial liner. In heavy clay soils, additions of peat moss or top soil will improve
soil permeability and accelerate initial plant growth.
The performance of any constructed wetland system is dependent upon the system
hydrology as well as other factors. Precipitation, infiltration, evapotranspiration (ET),
hydraulic loading rate, and water depth can all affect the removal of organics, nutrients,
and trace elements not only by altering the detention time, but also by either concentrating
or diluting the wastewater. A hydrologic budget should be prepared to properly design a
constructed wetland treatment system. Changes in the detention time or water volume can
significantly affect the treatment performance (4).
For a constructed wetland, the water balance can be expressed as follows:
dV
Qi − Qo + P − ET = [ dt ]
Where,
Ground-water inflow and infiltration are excluded from the above equation
because of the impermeable barrier.
if the system operates at a relatively constant water depth (dV/dt = 0), the
effluent flow rate can be estimated using the above equation.
Ground-water inflow and infiltration are excluded from the above equation because of the
impermeable barrier. Historical climatic records can be used to estimate precipitation and
evapotranspiration. Empirical methods such as the Thornthwaite equation can be used to
estimate evapotranspiration. Pan evaporation measurements may be useful if the wetlands
will contain a significant percentage of open water areas. Then, if the system operates at a
relatively constant water depth (dV/dt = 0), the effluent flow rate can be estimated using
the above equation.
• Completely mixed reactor -- The concentration is the same as the effluent concentration at
any point in the reactor;
• Plug flow -- The concentration of the reactant decreases along the length of the flow path
through the reactor.
Plug flow obviously provides a more appropriate description of the flow pattern in constructed
wetlands.
Reed’s method for the design of constructed wetlands
The equations of Reed et al. (1995) are based on the first-order plug flow assumption for those
pollutants that are removed primarily by biological processes, including biochemical oxygen
demand (BOD), ammonia (NH4) and nitrate (NO3). Reed suggests separate equations for total
suspended solids (TSS) and total phosphorus (TP). For the removal of pathogenic organisms in
constructed wetlands, he suggests the same approach as that used for waste stabilization ponds.
The design equations based on Reed et al. (1995) are as presented below:
For removal of BOD, NH4 and NO3 in constructed wetlands:
For TP removal:
In both SSF and FWS wetlands:
The bed cross-sectional area and bed width is independent of temperature and organic loading,
since they are controlled by the hydraulic characteristics of the media.
6. Pre-Application Treatment
To reduce capital and operating costs, minimal pretreatment of wastewater prior to discharge to a
wetland is desirable. However, the level of pretreatment will also influence the quality of the final
marsh effluent, and therefore effluent quality objectives must be considered. Preceding wetland
treatment with a conventional primary treatment plant is capital intensive and impractical unless
such a facility is already in existence. Based on studies at Listowel, some reduction of SS and BOD
is desirable to reduce oxygen demand and prevent sludge accumulations in the upper reaches of
the marsh. Phosphorus reduction by chemical addition is recommended in the pretreatment step
when phosphorus is required.
7. Vegetation
The major benefit of plants is the transferring of oxygen to the root zone. Their physical presence
in the system (the stalks, roots, and rhizomes) penetrate the soil or support medium, and transport
oxygen deeper than it would naturally travel by diffusion alone(1). Perhaps most important in the
FWS wetlands are the submerged portions of the leaves, stalks, and litter, which serve as the
substrate for attached microbial growth. It is the responses of this attached biota that is believed
responsible for much of the treatment that occurs. The emergent plants most frequently found in
wastewater wetlands include cattails, reeds, rushes, bulrushes and sedges.
8. Physical Design Factors i. System Configurations
Studies at Listowel have demonstrated the importance of a long Aspect ratio (length-to-width) to
insure plug flow hydraulics. In the plug-flow, hydraulics is assumed as the major form of transport.
Internal flow distribution must therefore be achieved by using high length-to-width ratios or by
internal berming or barriers.
The configuration of the outlet structure for a constructed wetland depends on the character of the
receiving water and the number of subunits in the constructed wetland. The outlet structure for the
surface flow type of wetland is shown in Figure 3-1, and includes a trench and outlet pipe with
adjustable level for water level control in the wetland. Outlet structure controls must be able to
control depth of water in the wetlands especially for winter ice conditions where deeper wetland
conditions are required to maintain treatment levels. Outlet structures must be constructed to
prevent ice damage and closed control points during freezing weather.
FWS wetlands provide an ideal breeding environment for many insect pest species, particularly
mosquitoes. With FWS wetlands mosquito control is essential
The method used to control mosquito includes shocking with mosquitofish, use of biological
control and encouragement of predators.
For free water surface systems, dry grasses are sometimes burned off annually to help maintain
the hydraulic profile of the wetland, and avoid build-up of grassy hillocks, which encourage
channelization. Harvesting of plant biomass is normally not regarded as a practical method for
nutrient removal. Harvesting may be desirable to reduce the excessive accumulation of litter that
could shorten the life span of a FWS wetland. The harvested vegetation can be used for the
preparation of compost.
9. Design Procedures
The procedure for process design of FWS constructed wetlands involves the following steps:
1. Determine the limiting effluent requirements for BOD, TSS, and nitrogen or phosphorus.
2. Determine the allowable effluent BOD by subtracting 5mg/l for BOD relate to plant decay.
3. Select an appropriate apparent BOD removal rate constant and correct for the critical
temperature.
4. Calculate the detention time achieve the desired level of BOD removal.
5. If BOD and TSS are the only parameters to be removed, the organic loading rate should be
checked, and the large of the two areas should be selected.
6. Determine the detention time required for nitrogen or ammonia removal.
7. Select the largest detention time for design, based on the limiting design parameter.
8. Determine the required area. Increase the area by 15 to 25 % for a factor of safety.
9. Select an aspect ratio consistent with the site constraints and determine the dimensions of
the wetland.
10. Check the headloss to ensure adequate head between the influent and effluent ends
The purpose of tertiary treatment is to provide a final treatment stage to raise the effluent quality
before it is discharged to the receiving environment (sea, river, lake, ground, etc.). More than one
tertiary treatment process may be used at any treatment plant. If disinfection is practiced, it is
always the final process. It is also called effluent polishing.
i. Filtration
Sand filtration removes much of the residual suspended matter Filtration over activated carbon,
also called carbon adsorption, removes residual toxins
ii. Lagooning
Lagooning provides settlement and further biological improvement through storage in large
manmade ponds or lagoons. These lagoons are highly aerobic and colonization by native
macrophytes, especially reeds, is often encouraged. Small filter feeding invertebrates such as
Daphnia and species of Rotifera greatly assist in treatment by removing fine particulates.
Wastewater may contain high levels of the nutrients nitrogen and phosphorus. Excessive release
to the environment can lead to a buildup of nutrients, called eutrophication, which can in turn
encourage the overgrowth of weeds, algae, and cyanobacteria (blue-green algae). This may cause
an algal bloom, a rapid growth in the population of algae. The algae numbers are unsustainable
and eventually most of them die. The decomposition of the algae by bacteria uses up so much of
oxygen in the water that most or all of the animals die, which creates more organic matter for the
bacteria to decompose. In addition to causing deoxygenation, some algal species produce toxins
that contaminate drinking water supplies. Different treatment processes are required to remove
nitrogen and phosphorus. iv. Nitrogen removal
The removal of nitrogen is effected through the biological oxidation of nitrogen from ammonia to
nitrate (nitrification), followed by denitrification, the reduction of nitrate to nitrogen gas. Nitrogen
gas is released to the atmosphere and thus removed from the water.
Nitrification itself is a two-step aerobic process, each step facilitated by a different type of bacteria.
The oxidation of ammonia (NH3) to nitrite (NO2−) is most often facilitated by Nitrosomonas
(nitroso referring to the formation of a nitroso functional group). Nitrite oxidation to nitrate (NO3−),
though traditionally believed to be facilitated by Nitrobacter (nitro referring the formation of a
nitro functional group), is now known to be facilitated in the environment almost exclusively by
Nitrospira spp.
Denitrification requires anoxic conditions to encourage the appropriate biological communities to
form. It is facilitated by a wide diversity of bacteria. Sand filters, lagooning and reed beds can all
be used to reduce nitrogen, but the activated sludge process (if designed well) can do the job the
most easily. Since denitrification is the reduction of nitrate to dinitrogen gas, an electron donor is
needed. This can be, depending on the wastewater, organic matter (from faeces), sulfide, or an
added donor like methanol. The sludge in the anoxic tanks (denitrification tanks) must be mixed
well (mixture of recirculated mixed liquor, return activated sludge [RAS], and raw influent) e.g.
by using submersible mixers in order to achieve the desired denitrification. Sometimes the
conversion of toxic ammonia to nitrate alone is referred to as tertiary treatment. Many sewage
treatment plants use axial flow pumps to transfer the nitrified mixed liquor from the aeration zone
to the anoxic zone for denitrification. These pumps are often referred to as Internal Mixed Liquor
Recycle (IMLR) pumps.
v. Phosphorus removal
Phosphorus removal is important as it is a limiting nutrient for algae growth in many fresh water
systems. (For a description of the negative effects of algae, see Nutrient removal). It is also
particularly important for water reuse systems where high phosphorus concentrations may lead to
fouling of downstream equipment such as reverse osmosis.
Phosphorus can be removed biologically in a process called enhanced biological phosphorus
removal. In this process, specific bacteria, called polyphosphate accumulating organisms (PAOs),
are selectively enriched and accumulate large quantities of phosphorus within their cells (up to 20
percent of their mass). When the biomass enriched in these bacteria is separated from the treated
water, these biosolids have a high fertilizer value.
Phosphorus removal can also be achieved by chemical precipitation, usually with salts of iron (e.g.
ferric chloride), aluminum (e.g. alum), or lime. This may lead to excessive sludge production as
hydroxides precipitates and the added chemicals can be expensive. Chemical phosphorus removal
requires significantly smaller equipment footprint than biological removal, is easier to operate and
is often more reliable than biological phosphorus removal. Another method for phosphorus
removal is to use granular laterite.
Once removed, phosphorus, in the form of a phosphate-rich sludge, may be stored in a land fill or
resold for use in fertilizer.
vi. Disinfection
The purpose of disinfection in the treatment of waste water is to substantially reduce the number
of microorganisms in the water to be discharged back into the environment. The effectiveness of
disinfection depends on the quality of the water being treated (e.g., cloudiness, pH, etc.), the type
of disinfection being used, the disinfectant dosage (concentration and time), and other
environmental variables. Cloudy water will be treated less successfully, since solid matter can
shield organisms, especially from ultraviolet light or if contact times are low. Generally, short
contact times, low doses and high flows all militate against effective disinfection. Common
methods of disinfection include ozone, chlorine, ultraviolet light, or sodium
hypochlorite.Chloramine, which is used for drinking water, is not used in waste water treatment
because of its persistence.
Chlorination remains the most common form of waste water disinfection in North America due to
its low cost and long-term history of effectiveness. One disadvantage is that chlorination of
residual organic material can generate chlorinated-organic compounds that may be carcinogenic
or harmful to the environment. Residual chlorine or chloramines may also be capable of
chlorinating organic material in the natural aquatic environment. Further, because residual chlorine
is toxic to aquatic species, the treated effluent must also be chemically dechlorinated, adding to
the complexity and cost of treatment.
Ultraviolet (UV) light can be used instead of chlorine, iodine, or other chemicals. Because no
chemicals are used, the treated water has no adverse effect on organisms that later consume it, as
may be the case with other methods. UV radiation causes damage to the genetic structure of
bacteria, viruses, and other pathogens, making them incapable of reproduction. The key
disadvantages of UV disinfection are the need for frequent lamp maintenance and replacement and
the need for a highly treated effluent to ensure that the target microorganisms are not shielded from
the UV radiation (i.e., any solids present in the treated effluent may protect microorganisms from
the UV light). In the United Kingdom, UV light is becoming the most common means of
disinfection because of the concerns about the impacts of chlorine in chlorinating residual organics
in the wastewater and in chlorinating organics in the receiving water. Some sewage treatment
systems in Canada and the US also use UV light for their effluent water disinfection.
Ozone (O3) is generated by passing oxygen (O2) through a high voltage potential resulting in a
third oxygen atom becoming attached and forming O3. Ozone is very unstable and reactive and
oxidizes most organic material it comes in contact with, thereby destroying many pathogenic
microorganisms. Ozone is considered to be safer than chlorine because, unlike chlorine which has
to be stored on site (highly poisonous in the event of an accidental release), ozone is generated
onsite as needed. Ozonation also produces fewer disinfection by-products than chlorination. A
disadvantage of ozone disinfection is the high cost of the ozone generation equipment and the
requirements for special operators.
References
1. Peavy, H.S., Rowe and Tchobanoglous. (1985), “Environmental Engineering”,
McGraw Hill
2. Metcalf and Eddy Inc., (2003), “Wastewater Engineering - Treatment and Reuse”, 4th
Edition, Tata McGraw Hill Publishing Co. Ltd., New Delhi.
3. Karia G.L., and Christian R.A., (2001), “Wastewater Treatment Concepts and Design
Approach”, Prentice Hall of India Pvt. Ltd., New Delhi.
4. Lee C.C., and Lin S.D., (1999), “Handbook of Environmental Engineering
Calculations”, McGraw Hill, New York.