Animal Feed Processing and Cow Milk Prodcution Project Final - Zeynu
Animal Feed Processing and Cow Milk Prodcution Project Final - Zeynu
Animal Feed Processing and Cow Milk Prodcution Project Final - Zeynu
December 2020
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Table of Content
1. SUMMARY...............................................................................................................................................2
2. Organizational profile................................................................................................................................2
3. PRODUCT DESCRIPTION AND APPLICATION..................................................................................2
3.1 Livestock Food Processing.................................................................................................................2
3.2 Cow milk............................................................................................................................................2
3.3 High yielding calf production.............................................................................................................2
4. Market Study and Production Capacity......................................................................................................2
4.1 Market Study......................................................................................................................................2
4.1.1 Past Supply and Present Demand of Livestock feed...................................................................2
4.1.2 Demand Projection of Livestock Feed........................................................................................2
Table 3.4 .PROJECTED DEMAND FOR ANIMAL FEED (TONNES)...................................................2
4.2 Pricing and Distribution.....................................................................................................................2
4.2.1 Pricing and Distribution of Animal Feed....................................................................................2
4.2.2 Pricing and Distribution of cow milk.........................................................................................2
4.2.3 Price of calf................................................................................................................................2
4.3 Plant Capacity and Production Program.............................................................................................2
4.3.1 Animal Feed Processing plant Capacity.....................................................................................2
5. Martials and Inputs....................................................................................................................................2
5.1 Materials for Animal Food Processing...............................................................................................2
5.2 Cow Milk Production.........................................................................................................................2
5.3 Utilities...............................................................................................................................................2
6. Technology and Engineering.....................................................................................................................2
6.1 Technology........................................................................................................................................2
6.1.1 Production Process Animal Feed Processing..............................................................................2
6.1.2 Production Process Animal Feed Processing..............................................................................2
6.2.1 Machinery and Equipment for Animal Feed Processing............................................................2
6.2.2 Machinery and Equipment Milk production...............................................................................2
7. Manpower and Training Requirement........................................................................................................2
7.1 Organizational Structure....................................................................................................................2
7.2 Manpower Requirement.....................................................................................................................2
8. Financial Analysis......................................................................................................................................2
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8.1 Sources of Fund.................................................................................................................................2
8.2 Initial Investment...............................................................................................................................2
8.3 Fixed Investment................................................................................................................................2
8.4 Pre-Operating Expense.......................................................................................................................2
8.5 Operating cost....................................................................................................................................2
8.6 Bank Finance Repayment Schedule...................................................................................................2
8.7 Depreciation Schedule........................................................................................................................2
8.8 Revenue.............................................................................................................................................2
9. Financial Profitability and Sustainability Analysis....................................................................................2
9.1 Projected Income Statement...............................................................................................................2
9.2 Cash flow statement...........................................................................................................................2
9.3 Net present value criteria (NPV)........................................................................................................2
9.4 Internal Rate of Return (IRR).............................................................................................................2
9.5 Payback Period (PBP)........................................................................................................................2
9.6 Benefit cost ratio................................................................................................................................2
10.1 Job creation........................................................................................................................................2
10.2 Tax Revenue......................................................................................................................................2
List of tables
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Table 12: Initial Investment.........................................................................................................................................2
Table 13: Fixed Costs..................................................................................................................................................2
Table 14: Pre-operating Expense.................................................................................................................................2
Table 15: Projected Annual Operational Cost.............................................................................................................2
Table 16: Loan Repayment Schedule.........................................................................................................................2
Table 17: Annual Depreciation Expense.....................................................................................................................2
Table 18: Five Years Revenue Projection..................................................................................................................2
Table 19: Five Years Projected Income Statement......................................................................................................2
Table 20: Five years projected cash flow statement....................................................................................................2
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1. SUMMARY
The envisage project aims to establish animal food processing farm at Silti zone hulbareg woreda.
The owner of the project is My Land Agro processing Share Company. The firm will have a capacity
of processing 22,150 tons of livestock feed per annum. The present demand is estimated at 20,037
tons livestock feed per annum. The demand is projected to reach 28,567 tons by the year 2012 per
annum for livestock fee. In addition, the envisage project will also focus on milk production to
produced from 200 cows that will be processed in its sister company nearby to this project. The
envisaged project will create employment opportunity for about 71 persons.
The total investment required to complete the project is 31,900,605.00 Birr of which 70 % will be
covered by bank financing and the remaining 30% will be will be covered by owners’ equity.
At 15% discount rate the NPV of the project is 12,671,672 birr, the IRR is 25.49%, and the project
payback period is 2 years and 6 months and the discounted benefit cost ratio is 1.39. In all financial,
technical and Economic criterions the project is feasible and attractive.
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2. Organizational profile
Capital Plus consultants Ltd is a private limited company established in 2020GC by
professionals who have various academic background and have long experience in the areas of
business consultancy and social development. Its main aim is to fill the gap in the business
sectors through conducting research’s and consultancy services so that the business sectors of the
country uplifted to the level of scientific business. Though, our organization has recently join the
sector, professionals forming the business has ample experience in delivering different
business sectors, baseline and impact assessment researches, organizing and delivering
- Molasses 0 – 12 %
The plant will be sized according to the possibility of treating the maximum amount of each material
as per the required feed composition.
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3.2 Cow milk
Cow's milk is a complex and dynamic fluid that contains all nutrients needed for the development
and growth of the calf. Milk contains lipids (dairy fat), high-quality protein, vitamins, minerals, and
other bioactive components. The nutritional composition in milk varies depending on factors such as
breed and age of the cow and the forage composition
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4. Market Study and Production Capacity
As can be seen in Table 1, local production of animal feed ranges between a low figures of 4,601
tons in the year 2014 to a high figure of 20897 tons in the year 2009. The annual average production
of these factories for the time under reference was about 8852 tones. Considering the size of the
livestock population in the country and the recommended per capita consumption per annum, it is
clear that the supply of animal feeds in the country fall short of the anticipated demand due to
several reasons.
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Shortage of grazing land from year to year due to urbanization, increasing farming land and the
expansion of agro processing industries that demand processed animal feed can be mentioned as a
reason the declining of supply with respect to the projected demand.
Demand projection is made on the assumption that the demand for animal feed should grow with the
growth in size of livestock population, income of farmers and the attitude of farmers towards the
product. Hence, a modest growth rate of 3 per cent is used to project the demand for animal feed in
the region as depicted bellow.
Table 2: Projected demand for animal feed (tons)
For the envisaged project, it is recommended either to distribute the product directly to end-users
wherever they are accessible or by establishing a small distributing store or using commissioned
agent at strategic locations.
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4.2.2 Pricing and Distribution of cow milk
Out of the total milk produced in this envisage project 200 litter per day in this envisages project will
be sold to its sister company that will be established in Worabi town to further process it. The
remaining huge amount of milk will be sold to the community. The price of cow milk is estimated
to be 21 birr per litter.
Annual Production
Average Unit Selling Price
No. Product Mix Capacity
price/(kg)
Quantity(litter ) (Birr)
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4.3.1.2 Production Program of Animal Feed Processing
The plant will work about 185 days per annum and three shifts of 8 hours per day. The plant will
start its operation with 75% capacity in the first year and operate at full capacity in the second year
and thereafter.
Production Program
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5. Martials and Inputs
Table 5: Annual Raw Material requirement and costs of feed processing farm at full capacity
1,332,00
2 Molases tons 2020 659 - 1,332,000
0
NaOH (50%
3 265 2400 636,000.00 636,000
solution)- tons
1450
4 Wheat Bran (qut.) 0.42 6090 6,090,000
0
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5.2 Cow Milk Production
Raw material required for the production of livestock feed at full operation capacity is given in Table
below.
Table 6: Annual Raw Material requirement and costs of feed processing farm at full capacity
5.3 Utilities
Utilities required by the plant are electricity, steam and water for processing and sanitation.
Annual utilities requirement of the plant and corresponding cost are indicated in
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6. Technology and Engineering
6.1 Technology
6.2 Engineering
No Description Quantity
1 Hammer mill and accessories (unit) 1
2 Intake feeder 1
3 Bucket elevator (40 ton/hr)4 4
4 Redler conveyers 4
5 Belt weigher 3
6 Belt conveyer 5
7 Row material silo 8
8 Pre cutter 2
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9 Straw cutter 2
10 Feeding Table 1
11 Horizontal mixer 1
12 Lye-mixing tank 2
13 Lye-mixure 1
14 Lye-(NaOH) holding tank (30 m3) 1
15 Molasses tank (30 m3) 2
16 Molasses mixer (7 t/hr)
17 Conditioner (20 m3) 1
18 Pellet processer (7 t/hr) 1
19 Sieve (30 t/hr) 1 1
20 Straw feeder (10 t/hr) 1
21 Finished feed silo and bagging
22 Compressor (7atm, 400 lts/min) 1
22 Steam production plant and other 1
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6.4 Land, Buildings and Civil Works
The Total land requirement for the envisaged plant is 15 hectare, of which 1 hectare is earmarked
for processing plant building, storage for raw material, storage for finished product and offices
buildings. The remaining areas will be used for shades, pasture, and high breeding areas, calf
nurturing areas and open areas. The total expenditure for land at the lease rate of Birr 0.045 per
m2/per year for 95 years of land holding is estimated at Birr 641,250. On the other hand, the total
cost of building and civil works, at the unit cost of Birr 800 per m2 is estimated at Birr 8,000,000.00
The overall management of the organization resides with a Board of Directors headed by a Chairman
who is responsible for overall execution of all the activities. The Board is responsible for the
appointment of an Auditor to carry out the Internal Audit Inspection. The General Manager is
responsible to the Chair the day to day operation of the farm, with the assistance of the Finance and
Administration head who is responsible for carrying out the enterprise’s accountancy system, the
Sales Manager in charge of marketing, the Production Manager responsible for all milk processing
activities, starting from the Dairy farm and Cashier working under the supervision of Finance &
Administration head. Two of the establishing members, will act as a Chairman and a Production
Manager. In general the envisage project will have a total of 71 employees from unskilled to
different skilled professionals.
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Board of Director
Farm Manager
Animal Feed
Sales Markating logistic Finance Cow Milkproduction
processing
Milker
Sales Persons Markating Officer Internal Auditor
Accountant
Casher
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7.2 Manpower Requirement
Manpower required and the corresponding labour cost for the envisaged project is indicated
in Table 10.
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8. Financial Analysis
The financial analysis include insight to the total capital outlay required for the project (which would
consist of total fixed investment cost, and pre-production cost; the source of finance for the total
planned) initial investment cost requirement and the operating expenses and operating revenue will
be projected. Financial parameter of feasibility analysis includes projection of profit/loss statement,
cash flow statement, IRR, NPV and payback analysis.
Underlying Assumptions:
The financial analysis of the project is based on the data provided in the previous part and the
following assumptions.
B. Depreciation
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Office furniture 15%
Other Equipment 15%
Computer, software and printer 20%
Depreciation method Straight line method
Working capital 6-month coverage of Ope. Cost
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Table 12: Initial Investment
S Description Cost in
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N Birr
Land, building &
1 construction 8,641,250
9,585,000.0
2 Machines & Equipment 0
3 Milk Cow 6,000,000
4 Vehicle 3,000,000
Office Furniture and
5 Equipment 500,000
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Table 15: Projected Annual Operational Cost
Items Year
1 2 3 4
Raw material Input 8,682,435.00 11,576,580 11,576,580 11,576,580
Labor Direct 2,422,500.00 2,422,500.00 2,422,500.00 2,422,500.00
Utilities 1,876,300 1,876,300 1,876,300 1,876,300
Maintenance and Repair 243,240.0 324,310.0 324,310.0 324,310.0
0 0 0 0
Factory Overheads 92,430.0 123,240.0 123,240.0 123,240.0
0 0 0 0
Administration 115,800.0 11,580.0 11,580.0 11,580.0
Overheads 0 0 0 0
Total Operating Costs 13,432,705.00 16,334,510.00 16,334,510.00 16,334,510.00
Depreciation 1,667,650.00 1,667,650.00 1,667,650.00 1,667,650.00
Cost of Finance 1,511,880.0 1,478,610.0 1,478,610.0 1,478,610.0
0 0 0 0
Total Production Cost 16,612,235.00 19,480,770.00 19,480,770.00 19,480,770.00
Year Principal Payment Lease fee (12.5%) Total annual Payment Remaining Balance
0 0 0 0 22,330,424
1 4,466,085 2,791,303 7,257,388 17,864,339
2 4,466,085 2,233,042 6,699,127 13,398,254
3 4,466,085 1,674,782 6,140,866 8,932,169
4 4,466,085 1,116,521 5,582,606 4,466,085
5 4,466,085 558,261 5,024,345 0
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The depreciation Calculation and schedule is presented in the appendix part of this paper.
8.8 Revenue
The revenue of the project will be generated from the selling of commercial area and apartments.
The selling price both for apartments and business centers are taken the outskirt apartment selling
price and the details are presented on the table bellows.
Year
Source of
NO. Revenue
1 2 3 4 5
1 Revenue from
13,2
sales of animal 17,720,000.00 17,720,000.00 17,720,000.00 17,720,000.00
90,000.00
feed
2 Revenue from
6,3
sales of cow 12,672,000.00 31,680,000.00 31,680,000.00 31,680,000.00
36,000.00
milk
3 Revenue from
1,000,000.00 1,000,000.00 1,000,000.00 1,000,000.00
sales of Caves -
19,6
Total Revenue 31,392,000.00 50,400,000.00 50,400,000.00 50,400,000.00
26,000.00
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9. Financial Profitability and Sustainability Analysis
Sustainability analysis: - helps us to understand a projects future in paying its bills and providing
the required benefit throughout its entire life, whether these funds come from user charges or from
regular budget sources.
Profitability: - helps us to realize the projects ability in generating more than enough revenues to
cover annual expenditures and service obligations and still generates enough profit.
The financial appraisal part helps us to evaluate the benefits and the costs of the project in light with
different accounting criteria. And the deferent criteria’s we use in this part will helps us to make a
project appraisal decision whether to accept or reject the project. And the main criteria used to
evaluate this project are:
Projected income statement for five years
Cash flow statement for Five years
Net present value(NPV)
Internal Rate of Return (IRR)
Payback Period
Benefit cost ration
Return on Investment
The projected income statement will show as the profitability of the project, by comparing the total
revenue with the total cost of the company. Thus, the analysis shows us that the project is profitable
throughout the project period. The detail is presented in the following table.
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Table 19: Five Years Projected Income Statement
No.
Years
Revenue 1 2 3 4 5
A cash flow statement, when used in conjunction with the other financial statements, provides
information that enables users to evaluate the changes in net assets of an enterprise, its financial
structure (including its liquidity and solvency) and its ability to affect the amounts and timing of
cash flows in order to adapt to changing circumstances and opportunities. Cash flow information is
useful in assessing the ability of the companies to generate cash and cash equivalents and enables
users to develop models to assess and compare the present value of the future cash flows of different
enterprises. The cash flow statement will also tell us where money came from and how it was used.
Based on the analysis the projected cash flow statement shows that the company generates enough cash
from operation to sustain the business, and it also indicates the company’s ability to pay the lease fee and
lease amount principal amount on time is very high.
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Table 20: Five years projected cash flow statement
Year
0 1 2 3 24 5
CASH INFLOWS
Owner's Equity 9,570,182
Bank Loan 22,330,42
4
Net Profit (Before 3,085,768.0 22,596,303.1 22,596,301.70
depreciation) 0 9,290,703.8 0 22,596,302.4
0 0
depreciation 2,419,813 2,419,813 2,419,813 2,419,813 2,419,813
Total Cash Inflows 31,900,60 5,505,581 11,710,516 25,016,116 25,016,115 25,016,114
5
Cash Outflows
Inv'ment on Fix. 27,726,25
Assets 0
Working Capital & 4,174,355 -
Pre O.EXP
Replacement
Loan Repayment 2,791,303 11,165,212 6,140,866 5,582,606 5,024,345
Total Cash 31,900,60 2,791,303 11,165,212 6,140,866 5,582,606 5,024,345
Outflows 5
The discount NPV is calculated only for the new investment in order to understand the profitability
and attractiveness of the expansion project and in order to make decisions to accept or reject the
project.
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NPV =PV of Cash Inflows−Initial Investment Cost
NPV =44,640,496−31,900,605
Decision: A project with a positive NPV is acceptable; provided a sufficient margin of error above zero is
included in the NPV to account for uncertainty. This projects NPV value is positive and is more than 12
Million Birr, i.e. the project is acceptable and is highly attractive. The final decision is accepting the project.
Decision: A project with IRR greater than the WACC (weighted average cost of capital) or discount
rate is considered to be acceptable. The discount rate is an Opportunity cost of various sources of
funds for the project (Minimum return expected as a compensation for taking risk). The IRR (25%)
of this investment project exceeds the cost of the funds (15%) used for financing the project (cost of
capital), there is a surplus remaining after paying for the capital, and this surplus adds up on the
wealth of the owner of the company.
When the project’s cash flows are not uniform, the payback period is computed as follows:
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Un−recovered cost
PBP= years before full recovery +
Ca sh flow during the next year
16,188,833.20
PBP=2+ =2.6 years
24 , 263 , 953.1
The payback period for the project is 2 years 6 months. And the project is again attractive because it
shows that the company recover all the initial outlays of the project within 3 years and is good
compared to other similar investment.
BCR=PVB /I
I =Initial Investment
Based on the discount table presented in the appendix the BCR is calculated as follow.
PVB 44,640,496
BCR= = =1.39
I 31,900,605
Decision: if the BCR>1 the project is acceptable and attractive, or the present value of the benefit generated
is greater than the initial out lay. In this project case, the BCR is 1.39 and which is greater than one so, the
project is acceptable and is attractive because each one-birr investment generates 39 cent at present value.
The bottom line All the criteria shows that this project is attractive and generates
is: high return for the company. Based on this it is possible to conclude
that the project is financially feasible.
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10. Economic and Social Cost Benefit Analysis (ESCBA)
The financial feasibility of a project is always important for the investor, but it is not enough; the
impact of the project on the society and for the country’s economy is a critical issue. As financial
feasibility of a project is a key issue for the investor economic and social feasibility is a key issue for
the government and the society. So, in order to say a project is feasible the project should be
technically, financially, socially and economically feasible.
The perspectives and parameters provided by the macro-level plans serve as the basis for ESCBA.
Like the project’s impacts on income distribution, savings, employment, supporting the
government’s effort in the expansion of industrial zones and industries in the country etc.
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