PDF 7

Product guide Toyota
8FBRE-S
8FBRE12S
8FBRE14S
8FBRE16S
www.toyota-forklifts.eu
Document revision history:
Edition date Changes

March, 2014 New series Reach trucks
Part number: 749866-040

Copyright Toyota
Edition: May, 2014
Toyota
Technical Publications - TP
SE-595 81 Mjölby
Sweden
Contents
Reading instructions 5
Product range information 7

8FBRE12S… …………………………………………………………… 8
8FBRE14S… ………… ………………………………………………… 8
8FBRE16S… …………………………………………………………… 8
Operating environment 9
Sales arguments 11
Safety………………… ………………………………………………… 11
Driveability… …………………………………………………………… 16
Productivity… …………………………………………………………… 21
Durability………………………………………………………………… 23
Product details 27
Driver’s compartment (Drive unit) …………………………………………… 27
Seat … ……………… ………………………………………………… 30
Main components and controls……………………………………………… 35
Operator controls… ……………………………………………………… 36
Electrical system… ……………………………………………………… 47
Productivity… …………………………………………………………… 52
Drive unit and motor… … ………………………………………………… 53
Battery – battery compartment……………………………………………… 55
Mast… ……………… ………………………………………………… 56
Support arms… ……… ………………………………………………… 58
Forks… ………………………………………………………………… 60
Fork carriage … ………………………………………………………… 60
Service access………… ………………………………………………… 62
Product guide – Toyota 8FBRE-S 3

Technical information 63
Capacity table… ………………………………………………………… 64
Floor requirements…… …………………………………………………… 64
Turning radius and x-values for 8FBRE12S-16S… …………………………… 65
Wheel pressure tables… ………………………………………………… 65
Layout data… …………………………………………………………… 66
Aisle width specifications…… ……………………………………………… 67
Mast type and weight (kg)… ……………………………………………… 67
Instruction for programming of driver parameters……………………………… 68
Display of information codes… …………………………………………… 69
IP classes on components and units… ……………………………………… 69
Information about plastic materials… ……………………………………… 70
Options 71
Forks & fork carriage… …………………………………………………… 71
Cab & drivers compartment………………………………………………… 72
Seat… ………………………………………………………………… 77
Battery options…………………………………………………………… 79
PC/TC & E-bar…………………………………………………………… 80
Miscellaneous… ………………………………………………………… 83
Ancillary… ……………………………………………………………… 86
Appendix 89
Environmental work within Toyota…………………………………………… 89
Focus on quality within Toyota… …………………………………………… 90
4 Product guide – Toyota 8FBRE-S

Reading instructions
This product guide is designed as a point of reference. To facilitate searching for
specific features, it has an index at the back. In some cases, information is avail-
able in two different chapters. This applies especially to the Sales arguments and
Product details chapters describing the various features and benefits of the truck.
To determine which chapter provides the desired information, please use the fol-
lowing content descriptions.
The various chapters of this product guide cover the following:
• Product range information: Provides a general overview of all truck versions
in the series.
• Applications: This chapter describes typical customers and truck applications.
• Sales arguments: Results from market research carried out during fall 2007
are presented here together with truck features and benefits supporting the sales
arguments.
• Product details: This chapter offers detailed descriptions of truck features and
truck components. It also includes a list of features and benefits.
• Technical information: This chapter presents capacity charts, load carriers,
battery weights, x measurements, etc.
• Options: This is a list of truck options together with a description of their fea-
tures and benefits.
• Appendix: Contains an environmental declaration, a description of environ-
mental work and quality commitment within Toyota as well as a copy of the
company's ISO certification

Product range information

Toyota 8FBRE-S reach trucks are designed for low to medium intense horizontal
transport and stacking applications and provide all basic functions required. The
range comes with 1200, 1400 and 1600 kg capacity and lift heights up to 8500 mm
and both duplex tele and triplex hilo masts are available.
As in all Toyota machines the driver is put in focus and the operator cab is fully
adjustable, including an adjustable driver compartment floor. All hydraulic func-
tions are fingertip controlled.
Safety is important in all applications and maybe even more so in environments
where machines are used a bit infrequent. Toyota 8FBRE-S include features like
automatic parking brake, automatic shut of function, pin code start and car pedal
layout to support safe usage.

8FBRE12S
• Duplex tele, panoramic view mast with lift height
up to 5000 mm.
• Triplex hilo mast with lift height up to 7000 mm.
• Battery capacity from 310 up to 465 Ah.
• Aisle width requirement with short side handled
Euro pallet = 2749 mm.
8FBRE14S
• Duplex tele, panoramic view mast with lift heights
up to 5000 mm.
• Triplex hilo mast with lift heights up to 8500 mm.
• Battery capacity from 465 up to 620 Ah.
8FBRE16S
• Duplex tele, panoramic view mast with lift heights
up to 5000 mm.
• Triplex hilo mast with lift heights up to 8500 mm.
• Battery capacity 620 Ah.

Applications
Operating environment
Processing industries have a variety of material handling situations within their
operations. Starting with raw material coming in and processed pieces, often in pal-
lets, going out together with bins containing scrap material. The different load car-
riers require a machine with reach function. With lift heights and travel distances
often being limited and the material handling intensity not being very high this is
an ideal application for Toyota 8FBRE-S.
Another environment that is very well suited for Toyota 8FBRE-S are smaller third
party logistic companies with low to medium intense goods flow. They do very
often handle different size goods and benefit from the flexibility provided by a
reach truck.

Applications

Sales arguments
Sales arguments
To make sure that our Toyota 8FBRE-S reach trucks fulfil the demands from cus-
tomers that buy this type of machines Toyota carried out a market research with
participation from more than 700 respondents in Europe, all of them potential cus-
tomers. The result points out the following key areas for this kind of truck:
• Safety
• Driveability
• Productivity
• Durability
Safety
There are many aspects of safety that has to be considered when working with fork
lift trucks; driver safety, safety in goods handling and safety on the surroundings.
For Toyota 8FBRE-S trucks this has resulted in the following main features:
• All around view. Excellent all around view thanks to low front panel, clear
view mast, slim front post, the optional rear view mirror and the possibilities to
mount VMS equipment on the E-bar.
• PIN code entry system.
• Pedal layout.
• Driver protection.
• Height indicator.

Sales arguments
All around view

The all-around visibility is of great importance especially when driving in confined
areas or in areas where there is a lot of trucks and people moving.
Feature
Slim front post and low curved edge in front of the driver.
Benefit
The lost visibility area is reduced to a minimum.
Duplex tele mast - panoramic view

Feature
Chains and cylinders placed on the sides.
Benefit
Optimizes operator visibility and make fork position-
ing safe and easy.
Triplex hilo mast Clear view

Feature
Good overview of load and forks.
Benefit
High productivity and safety in load handling.
Feature
Standing free-lift cylinder.
Benefit
Less hoses and cables that block the view.

Sales arguments
PIN code startup

It is possible to use up to 100 different PIN codes. Those can be connected to maxi-
mum 10 different driver profiles with different parameter settings for:
1. Steering sensitivity
2. Top speed drive wheel direction
3. Top speed fork direction
4. Acceleration
5. Brake (retardation)
Parameter setting is easy and is done without any tool.

The example shows parameter setting for retardation.
For more details, please see Technical Information.
Feature
10 different driver profiles and 100 different PIN codes possible.
Benefit
Prohibits unauthorised use of the truck.
Benefit
The performance of the truck can be programmed to suit each individual driver.
Benefit
Programming of driver parameters is done without any tool.
Note! It is possible to prohibit programming without service key if required by customer.
Feature
PIN code entered on key board is used to start up the machine.
Benefit
No key is needed.
Benefit
Easy to change driver parameters connected to the PIN code.
Feature
Driver parameters are shown with symbols and graphics.
Benefit
Easy to see which parameter is displayed and the current setting, facilitates easy
change.

Sales arguments
Pedals
The pedals have a patterned surface and are carefully

designed with regards to height and angle for the best
possible ergonomics. The layout is the same as in a
car which can be essential for the safety should the
driver get into a near-accident situation. The distance
between the pedals facilitates driving also with heavy
working shoes.
Feature
Pedal layout as in a car.
Benefit
Most truck drivers also drive a car and in an emergency situation the reaction is
intuitive therefore this is a safety feature.
Feature
Function monitoring, truck stops if pedals do not work properly.
Benefit
Eliminates risk of accidents (with loss of function).
Feature
Inductive contactless switches.
Benefit
No moving parts lead to high reliability.
Feature
Safety switch in the left foot pedal.
Benefit
Makes sure that the left foot is always within the truck profile.

Sales arguments
Rear view mirror

A convex mirror placed on the cab upright. Can be adjusted in height and angle.
Feature
Convex mirror profile.
Benefit
The shape provides excellent angle of view. Makes it possible to see forks, load
and rear view. This option is an enhanced safety feature.
Height indication (option)

Shows present lift height, measured from floor to upper side of the forks. Height is
displayed in the CID (Central Information Display).
Feature
Measurement and display of height.
Benefit
Not necessary to watch the forks all the way to the top. Reduces the strain on
driver’s neck, better ergonomics.
Benefit
Makes it easier to find the correct height.
Benefit
Makes it easier to avoid lifting heavy loads higher than permitted according to
capacity plate.

Sales arguments
Driveability
Focus on ergonomics, comfort and ease of use is an important part of the daily work
in design of a new product. The importance of the driver having a comfortable and
relaxed drive position without any unnecessary strain on any parts of his body has
become a key area increasing in importance with the awareness in the material
handling business that this has positive effects on productivity and efficiency.
For the Toyota 8FBRE-S trucks this has lead to:
• Single function levers

• Split control panel
• Fully adjustable operator environment including adjustable floor
• Selection of seats
• Programmable performance
Split control panel
The operator controls are divided in one left hand

steering console and one right hand module for the
hydraulic functions. This division provides more
leg space fore the driver as well as room for addi-
tional equipment, for instance PC and keyboard, to be
placed in between with excellent access and visibility
for the driver.
Fully adjustable operator environment

Feature
All controls and the seats are individually adjustable.
Benefit
Adaptable for each driver. Possible to vary the posture.

Sales arguments
Adjustable floor
The operator compartment floor is adjustable and can
be fixed in 3 different positions 450-495-540 mm
(from floor to seat) to suit drivers of different length.
Adjustment is easily done by a service technician
loosening 6 bolts. Pedals follow the floor adjustment.
Step in height is not changed.
Feature
Adjustable floor.
Benefit
Floor height can be adapted to driver requirements.
Basic seat
The basic seat is available in two versions, one with
low backrest and one with high. The seat is fully
adjustable.
Comfort seat
The comfort seat is available with low or high back rest and head rest. This seat
provide additional adjustment possibilities.
1. Medium backrest, textile.

2. High backrest & headrest, textile.
Feature
Several seats to choose from.
Benefit
Each driver can find a comfortable seat that is suit-
able for the operation at hand.
Feature
Easy adjustment of seat position, suspension and backrest.
Benefit
Each individual operator can find an ergonomic drive position.

Sales arguments
Feature
Benefit
Each driver can find a comfortable seat that is suitable for the operation at hand.
Feature
Benefit
Feature
Design of seat bottom and backrest.
Benefit
Good support sideways which gives a comfortable and safe feeling.
Benefit
Slightly sloping outer front edge of the bottom makes it easy to enter and leave
the truck. Good support for legs and still a good possibility to move legs and feet.
Feature
Inductive switch for presence control.
Benefit
No moving parts means high reliability.
Feature
Function monitoring of inductive switch, truck stops if switch do not work prop-
erly.
Benefit
Eliminates risk of accidents - safety.
Feature
Tilted seat - 4 steps from 5° to 12°.
Benefit
Provides enhanced leg support, mainly for medium tall to tall drivers.

Sales arguments
Programmable performance
Truck performance can be programmed to suit each individual driver’s require-
ments or skills or to be adapted to a certain application.
The following parameters can be set without any tool:
• Steering sensitivity
• Top speed drive wheel direction
• Top speed fork direction
• Acceleration
• Brake (retardation)
Feature
Benefit
Steering
Toyota 8FBRE-S can be ordered with two steering versions, 180° and 360°. They
share the same features when it comes to technical solution.
Feature
Fully electronic steering, adjustable with driver parameters.
Benefit
Steering performance can easily be adjusted to suit different drivers and different
applications.
Feature
Progressive steering; the number of steering wheel turns required depend on driv-
ing speed.
Benefit
Fast reaction when maneuvering in tight spaces and steady steering when travelling
fast.
Feature
Position controlled steering servo with high resolution.
Benefit
No creep motions and fast reaction. Easy to hold a straight line when driving over
long distances.

Sales arguments
Feature
Steering servo with brush less permanent magnet motor and integrated electronics.
Benefit
High reliability.
From a productivity perspective nothing can be more efficient than 360° steering.
However, it requires some learning time. You need a couple of hour’s drive time to
fully benefit from the advantages.
Therefore in applications with occasional use, 180° may be preferred. 180° steer-
ing cannot achieve the same productivity as 360° (even if the driver is very skilled)
but it is easier to learn and use the machine.
Feature
360˚ steering.
Benefit
Support high productivity.
Feature
180° steering.
Benefit
Easy to learn.
On Toyota 8FBRE-S it is possible to choose between 180° and 360° steering when
ordering the machine. Change between the two can be done by a service technician
moving a sensor and changing a software parameter.
For short term rental machines and demo units we recommend 180° since rebuild-
ing from that version is easier.
180° steering; 360° steering;

Stop – change direction – start Continuous movement without stop

Sales arguments
Productivity
Productivity demands differ a lot between different applications and the question
is; what productivity level is required in a certain application?
Toyota 8FBRE-S provide excellent productivity in applications where the truck is
a tool, where usage is not continuous, but more occasional or in specific part of a
shift, when travel distances and lift heights are limited, and in a lot of cases also
where space is limited.
If a customer works in an application with continuous, high intensity usage, long
travel distances and height lift heights we have Toyota 8FBRE-S S-, R- and E-series
to offer. Toyota 8FBRE-S provide relevant productivity level for a lot of customers
and their applications.
Main productivity features are:
• Lift heights up to 8500 mm
• Low energy consumption
• Drive speed 10 km/h
• 360˚ steering
Lift heights up to 8500 mm

Feature
Duplex tele and triplex hilo masts.
Benefit
Wide and flexible mast offer for different applications.

Sales arguments
Low energy consumption

With low energy consumption more pallets can be handled per charge it also means
that the energy cost for charging is reduced.
Feature
Low energy consumption.
Benefit
More pallets handled per charge.
Drive speed 10 km/h

Programmable performance make it possible to adapt Toyota 8FBRE-S machines
to suit different application needs.
Feature
Powerful drive and acceleration.
Benefit
Enhance good productivity level.
360˚ steering
Feature
Continous 360 steering
Benefit
No start and stop support productivity in driving

Sales arguments
Durability
A high quality level results in low costs for maintenance and reduction in necessary
maintenance and service time. We have focused on service intervals and reduction
of downtime and as a result of that a reduction of the life time cost for the products.
• Gear box dimension

• Large drive wheel
• Leak-free hydraulic connections
• MQS contacts
• All harnesses and contacts are well fixed into the
machine body
• 500 h service interval
Gear box dimension/load capability

The dimension and load capability of the gear box is well in line with the demands
for this kind of product.
Feature
High performance gear box.
Benefit
Higher durability and reduced wear and tear for long life time.
Large drive wheel

Drive wheel dimensions, both diameter and width, are chosen to provide a durable
wheel that also provide maximum comfort with low vibration levels to the driver.
Feature
Large drive wheel, diameter 330 mm.
Benefit
High wear capability.
Benefit
Offer a smooth ride over uneven surfaces.

Sales arguments
Hydraulics
The hydraulic system has been designed to use few components and connection
points. Quick connections are used to minimize leakage. For productivity and du-
rability reasons this is important since a common cause for repairs in machines of
conventional hydraulic design is leakage.
Feature
Few connection points.
Benefit
Reduced leakage risk.
Hydraulic oil and oil filter

During a normal product life time the hydraulic oil does not have to be changed and
the oil filter has a change interval of 5000 hours
Since some countries have restrictions on how much oil you can bring without a
special permission this will make the service engineers life a lot easier. This is also
important from an environmental care point of view.
Feature
Life time hydraulic oil.
Benefit
Reduced maintenance need.
Benefit
Less oil waste – good for the environment.
Feature
Change of hydraulic oil filter after 5000 hours.
Benefit

Sales arguments
Hydraulic quick connections

Assembly is done without tools and parts position is
determined by the connection itself. No risk of dam-
aged threads causing insufficient sealing of connec-
tion.
Feature
Benefit
High reliability.
MQS contacts
MQS contacts, with four instead of two contact areas, are used everywhere. They
are also mechanically and electrically separated to handle vibrations without caus-
ing function disturbances.
Feature
MQS contacts.
Benefit
Safe and reliable communication also in tough environments.
Controlled position of harnesses

All cable harnesses are very thorough fixed with cable
brackets, tape or channels. This minimizes the risk of
damages due to vibrations or mistakes in assembly.
Feature
All cables are very well fixed.
Benefit
Increased reliability with reduced risk of damages
and break downs.

Sales arguments
Parking contacts
Some harnesses are prepared for options and when these options are not used the
contacts are placed in “parking contacts” to avoid that they are damaged and cause
disturbances in the electrical system when unused.
Feature
Parking contacts.
Benefit
Reduced downtime and easier retro fitting of options.
500 h Service
Feature
500 h service interval.
Benefit
Reduced maintenance cost for the customer.

Product details
Product details
Driver’s compartment (Drive unit)
The Toyota 8FBRE-S range comes with different cabs depending on customer re-
quirements. They are all spacious and welcoming and the operator is well pro-
tected. All surfaces in the drivers’ compartment are covered with textile or interior
panels.
The following versions are available:
• Standard
• Drive in rack
Standard cab
An open operator compartment suitable for all appli-
cations.
Drive in rack
The upper part of the chassis is narrowed to enable driving inside the racking.
Model a: mm b: mm
8FBRE12S-16S Max. 1420 Max. 1520
910
Feature
Narrow upper chassis.
Benefit
Enables use in drive in applications.
Limitations:
• Paper storage compartment is not included. A B
• Can not be ordered with rear view mirror or paper

clip.

Product details
Operator environment
Ergonomics and comfort is of utmost importance to
provide the best conditions for the driver so that peak
performance can be maintained throughout the work-
ing day. The possibility to adjust controls, seat etc
is essential to find a relaxed position and minimise
fatigue and strain on the operator. It all ends up to
high performance and less personal injury. The entire
compartment is embedded with textile, cushions or
plastic panels which give a warm and welcoming
feeling.
Feature
Compartment interior covered with textile, cushions
or panels.
Benefit
No sharp edges or cold metal surfaces that can discomfort the driver.
Feature
The compartment provides generous space for operator feet and legs.
Benefit
Provides a possibility to have different leg and foot positions to be able to work
longer without being tired.
Feature
All controls and the seats are individually adjustable.
Benefit
Adaptable for each driver. Possible to vary the posture.
Adjustable floor
The operator compartment floor is adjustable and can
be fixed in 3 different positions 450-495-540 mm
(from floor to seat) to suit drivers of different length.
Adjustment is easily done by a service technician
loosening 6 bolts.Pedals follow the floor adjustment.
Step in height is not changed.
Benefit
Adjustable floor.
Feature
Floor height can be adapted to driver requirements.

Product details
In (and out) step

A great number of accidents with fork lift trucks are related to foot injuries coming
from when stepping in and out of the truck. Therefore the design of the foot step is
important in order to reduce this kind of accidents. A low and open step reduces the
strain on driver legs and knees and the probability of e.g. spraining the ankle when
stepping in or out of the truck.
Feature
Low in (and out) step: 379 mm.
Benefit
Reduces strain on driver legs and knees.
Feature
Generous space on foot step.
Benefit
Safe to step in and out of the cabin also with heavy working shoes.
Feature
Foot step visible when stepping out of the machine.
Benefit
Minimizes risk of foot injuries such as sprains.
Feature
Foldable steering console.
Benefit
Spacious area to step into in the cab.
Feature
Comfortable grip on front post.
Benefit
Can be used as a handle when entering and leaving
the machine.

Product details
Seat
Feature
Benefit
Each driver can find a comfortable seat that is suit-
able for the operation at hand.
Feature
Benefit
Feature
Inductive switch for presence control.
Benefit
No moving parts means high reliability.
Feature
Function monitoring of inductive switch, truck stops if switch do not work prop-
erly.
Benefit
Eliminates risk of accidents - safety.
Basic seat
The basic seat is available in two versions, one with
low backrest and one with high. The seat is fully
adjustable.
The seat has exemplary ergonomics. The seat back
height and side supports are optimally shaped, while
the seat cushion has a unique Toyota design for opti-
mum comfort. For maximum comfort, the seat can be
adjusted forwards and backwards and the seat back angle is freely adjustable.

Product details
Adjustment of basic seat
C
A
A seat for all applications recommended where the fixed operator compartment is
used. Provides comfort to the driver with good support of legs and lower part of
the back.
• Lift up the lever (A) while sliding the seat forwards/backwards to adjust the
seat back angle.
• Pull out the lever (B) to release the catch and then adjust the forward/backward
position of the seat.
• The seat’s spring pressure can be adjusted according to the operator’s weight.
• Set the seat’s spring pressure with the lever (C). Perform this setting with an
empty seat. Pull out the lever until the indicated weight corresponds to that of
the operator. To reset, pull out the lever fully and allow it to return. Use the
scale as a reference when adjusting the spring pressure.

Product details
Comfort seat
The comfort seat is available with low or high back rest

and head rest. This seat provide additional adjustment
possibilities. .
1. Medium backrest, textile.

2. High backrest & headrest, textile.
Medium backrest seat

A seat for all applications recommended where the fixed
operator compartment is used. Provides comfort to the
driver with good support of legs and lower part of the
back.
High backrest seat with headrest

A seat for all applications that provide additional comfort for the driver and in addi-
tion to the good support of legs and lower part of the back also include a lumbar
support and the comfortable neck rest for additional comfort when handling loads
on high lift heights.
Feature
Design of seat bottom and backrest.
Benefit
Good support sideways which gives a comfortable and safe feeling.
Benefit
Slightly sloping outer front edge of the bottom makes it easy to enter and leave
the truck. Good support for legs and still a good possibility to move legs and feet.
Feature
Tilted seat - 4 steps from 5° to 12°.
Benefit
Provides enhanced leg support, mainly for medium tall to tall drivers.

Product details
Adjustment of comfort seat
E D
A B
A: Lift the shackle to adjust the seat forwards/backwards

B: Adjust suspension by turning the wheel lever until the indication is green. The
suspension is designed for driver weights of 50 – 130 kg
C: Adjustment of backrest
D: Pump for lumbar support is found behind the seat (high backrest only)
E: Headrest is adjustable in height
F: Adjustment of the angle of the optional armrest
G: Seat tilt lever
Note! Moveable seat cushion. The seat cushion has two assembly positions. Machines are delivered with the cushion in the rear position
and can be moved to the forward position by a server technician. We recommend the orginal position for short drivers and the forward
position for medium tall to tall drivers.

Product details
Elbow cushion
Support for the driver’s right arm. It gives good sup-
port for the arm and relieves the neck and shoulder
when using the hydraulic controls and when driving
over longer distances.
Feature
Soft and comfortable elbow cushion.
Benefit
Provides support for the drivers arm.
Benefit
Reduces strain on driver neck, arm and shoulders thanks to the possibility to have
a relaxed position and this in turn make it possible to work longer without being
tired.
Finger guard
Feature
The transparent ABS guard is placed on mast side of
the operator cabin.
Benefit
Protects the operator from damage on hands or fingers
from mast and battery movements.
Storage compartments
There are several storage compartments on the Toyota
8FBRE-S machines; one for pencils and other small
items in the knee panel, one a bit larger on top of
the panel that is suitable for tape, cutters, bottles or
mobile phone and one paper compartment behind the
driver seat.
Feature
Storage compartments.
Benefit
Provide possibility to have items needed during the
work day or personal items close at hand.

Product details
Main components and controls
5 2
4 3
1. Steering console
2. Operating console with hydraulic controls, keypad and display
for main functions.
3. Seat
4. Pedals
5. Emergency switch

Product details
Operator controls
The operator controls are divided in one left hand steering console and one right
hand module for the hydraulic functions. This division provides more leg space
fore the driver as well as room for additional equipment, for instance PC and key-
board, to be placed in between with excellent access and visibility for the driver.
Start access
The truck is started with standard Pin code log-on and the
system protect the truck from unauthorized use.
Start with PIN code
• Press your PIN code

• Push green button
It is possible to use up to 100 different PIN codes. Those can be connected to maxi-
mum 10 different driver profiles with different parameter settings for:
• Acceleration
Parameter setting is easy and is done without any tool.
The first drive parameter i.e. steer progressive has possibilities to have individual
setting for high and low drive speeds.
The example shows parameter setting for retardation.

For more details, please see Technical Information.

Product details
Feature
Benefit
Prohibits unauthorised use of the truck.
Benefit
Benefit
Programming of driver parameters is done without any tool.
Note! It is possible to prohibit programming without service key if required by customer.
Feature
PIN code entered on key board is used to start up the machine.
Benefit
No key is needed.
Benefit
Easy to change driver parameters connected to the PIN code.
Feature
Driver parameters are shown with symbols and graphics.
Benefit
Easy to see which parameter is displayed and the current setting, facilitates easy
change.

Product details
Display with key board

The display and the symbols give valuable informa-
tion to the operator.
1. Parking brake active

2. Drive direction forward (traction direction)
3. Stop, indication when truck is stopped due to criti-
cal error
4. Warning, there is an active warning and one or
more functions are blocked
5. Drive direction back (fork direction)
6. Low battery, flash when <10% and permanently lit when 0 point is reached
7. Battery indicator
8. Steering indicator
9. Clock
The display can also show additional information

(button “i”) such as running hours, error codes etc.
For more information, please see section Technical
information and the Operators Manual.
Feature
Display with keyboard.
Benefit
All information and communication gathered in one place.
Feature
Symbols for different functions.
Benefit
Quickly and easily displayed.
Feature
Multifunction keyboard.
Benefit
Start up of truck and programming of performance is done through the same easy
to understand keyboard.

Product details
Hydraulic controls
Lots of effort have been put into accomplish a fast,
smooth and precise control of all hydraulic move-
ments.
Length positioning of the control is easily done by
the driver.
Feature
Adjustment forwards/backwards.
Benefit
Comfortable position for all drivers.
Feature
Proportional hydraulic control.
Benefit
Fast, yet safe and smooth load handling.
Right hand module with single function levers

There are maximum four levers.
1. Lift/lowering
2. Mast function
3. Fork tilt
4. Sideshift
5. Travel direction
6. Horn
7. Travel direction
8. Horn
9. Lift height limitation with override
10. Head lights

Product details
Feature
Joy stick grip for finger tip is angled and the surface
is structured.
Benefit
Comfortable and easy, effortless fingertip control.
Feature
Placement and layout of hydraulic controls.
Benefit
Very low effort and only small hand and arm move-
ments.
Benefit
Reduces strain on operators hand and arm which in
turn enhance productivity.
Direction switch
Travel direction is selected with a hand switch. The
selected direction is shown in the display.
Feature
Ergonomic thumb grip.
Benefit
Very comfortable and easy to use.
Feature
The travel direction switch is placed in immediate
connection to the hydraulic controls.
Benefit
Accessible without moving the hand from the con-
trols.
Feature
Creep speed function; press the switch for approximate 1 second to move the
machine in creep speed. A short beep inform that the function is active. Function
can be turned off with a service parameter.
Benefit
Suitable to use to “crawl” towards the rack for instance when handling fragile
goods.

Product details
Steering console
The steering is progressive to provide faster response at low speeds and stable
travel at higher speed. The signals from the steering wheel have very high resolu-
tion for perfect control.
The steering console can be adjusted in three direc-

tions; forward/backward, up/down and in angle.
It can also be folded up allowing easy step in/out of the truck.
Feature
Steering wheel adjustment.
Benefit
Very easy to find a comfortable position.
Benefit
The adjustment remains when the steering wheel is folded up for stepping in and
out of the cab.

Product details
Feature
Wrist support around the steering wheel.
Benefit
Provides a rest position for the arm and reduces
strain on arm, neck and shoulders.
Feature
Spinner.
Benefit
Steady grip, easy to turn both in high and low speeds.
Feature
Steering wheel diameter 105 mm.
Benefit
Only small circular movements required to control the machine.
Feature
Steering wheel placement, with left arm inside the truck profile.
Benefit
Reduced risk of driver injuries.
Feature
Steering wheel placement, also possible to steer with the right hand.
Benefit
Possibility to have a varied driving position and
avoid static loads on arm and hand.
Feature
Steering performance with high accuracy provides
excellent driving experience.
Benefit
The smooth and pliable control of the machine makes it possible to drive for
longer periods without being tired.

Product details
Programmable performance
Truck performance can be programmed to suit each individual driver’s require-
ments or skills or to be adapted to a certain application.
The following parameters can be set without any tool:
• Acceleration
Feature
Benefit
Steering
Toyota 8FBRE-S can be ordered with two steering versions, 180° and 360°. They
share the same features when it comes to technical solution.
Feature
Fully electronic steering, adjustable with driver parameters.
Benefit
Steering performance can easily be adjusted to suit different drivers and different
applications.
Feature
Progressive steering; the number of steering wheel turns required depend on driv-
ing speed.
Benefit
Fast reaction when maneuvering in tight spaces and steady steering when travelling
fast.
Feature
Position controlled steering servo with high resolution.
Benefit
No creep motions and fast reaction. Easy to hold a straight line when driving over
long distances.

Product details
Feature
Steering servo with brush less permanent magnet motor and integrated electronics.
Benefit
High reliability.
From a productivity perspective nothing can be more efficient than 360° steering.
However, it requires some learning time. You need a couple of hour’s drive time to
fully benefit from the advantages.
Therefore in applications with occasional use, 180° may be preferred. 180° steer-
ing cannot achieve the same productivity as 360° (even if the driver is very skilled)
but it is easier to learn and use the machine.
Feature
360˚ steering.
Benefit
Support high productivity.
Feature
180° steering.
Benefit
Easy to learn.
On Toyota 8FBRE-S it is possible to choose between 180° and 360° steering when
ordering the machine. Change between the two can be done by a service technician
moving a sensor and changing a software parameter.
For short term rental machines and demo units we recommend 180° since rebuild-
ing from that version is easier.
180° steering; 360° steering;

Stop – change direction – start Continuous movement without stop

Product details
Pedals
B
The pedals have a patterned surface and are carefully designed with regards to
height and angle for the best possible ergonomics. The layout is the same as in a
car which can be essential for the safety should the driver get into a near-accident
situation. The distance between the pedals facilitates driving also with heavy work-
ing shoes.
Safety pedal (A)

For safety reasons the left foot must always be inside the truck profile when driv-
ing to prevent foot injuries if you drive towards an obstacle. This is a normative
requirement and to fulfil this we have the left foot safety pedal that need to be
activated when driving. If the pedal is not activated there is a signal and the truck
is stopped.
Travel brake (B)

When driving, the motor brake (i.e. auto brake by releasing the accelerator) is nor-
mally used for speed reduction. For faster stop, the brake pedal is used. The brake
force is varied with the applied pressure on the pedal. If the brake pedal is pushed
when the truck is standing still the parking brake is activated.
Accelerator (C)
Travel speed depends on the applied pressure (angle) on the pedal. When travel
direction is selected and the accelerator is activated the parking brake is automati-
cally released. When the accelerator is released the motor brake is activated. The
function is progressive, that is the higher driving speed the more powerful brake
force and also more brake force the more the accelerator is released. The motor
brake force is programmable.

Product details
Feature
Pedal layout as in a car.
Benefit
Most truck drivers also drive a car and in an emergency situation the reaction is
intuitive therefore this is a safety feature.
Feature
Function monitoring, truck stops if pedals do not work properly.
Benefit
Eliminates risk of accidents (with loss of function).
Feature
Inductive contactless switches.
Benefit
No moving parts lead to high reliability.
Feature
Safety switch in the left foot pedal.
Benefit
Makes sure that the left foot is always within the truck profile.
Emergency switch off, ESO

In an emergency the switch is easy to reach from
driver’s position. The switch is also easy accessible
from outside the cab.
Feature
Placed on the right hand side.
Benefit
Since steering is normally done with the left hand
it is possible to steer the machine in an emergency
situation.

Product details
Electrical system
Emergency drive function

If driving is shut of due to an error code there is still a possibility to move the truck
with an emergency drive function where the machine moves in creep speed. This
function is activated via the key pad.
Feature
Emergency drive function.
Benefit
Possible to move the machine to a position where it does not interfere with daily
business when waiting for service.
100% brush less motors

All the different motors in the Toyota 8FBRE-S machines; drive motor, lift motor,
servo motor, fan motors, are of brush less type.
Feature
Brush less motors
Benefit
Maintenance free; no carbon brushes need changing
AC technology
Feature
AC technology
Benefit
Facilitates high performance and low maintenance costs.
Benefit
Possibility to control performance and have performance virtually unaffected by
load.
Feature
Regenerative braking.
Benefit
Longer usage time per battery charge.

Product details
Electric boxes
Feature
Sealed boxes for electronic cards.
Benefit
Low risk of moist damaging the card with loss of functions as a result.
Feature
Gore-tex filter on electric boxes.
Benefit
The box can breathe to avoid moist caused by temperature differences.
Sensors
Feature
All contactless sensors without moving parts.
Benefit
High reliability.
MQS contacts
MQS contacts, with four instead of two contact areas,
are used everywhere. They are also mechanically and
electrically separated to handle vibrations without
causing function disturbances.
Feature
MQS contacts.
Benefit
Safe and reliable communication also in tough environments.

Product details
Controlled position of harnesses

All cable harnesses are very thorough fixed with cable
brackets, tape or channels. This minimizes the risk of
damages due to vibrations or mistakes in assembly.
Feature
All cables are very well fixed.
Benefit
Increased reliability with reduced risk of damages and break downs.
Parking contacts
Some harnesses are prepared for options and when these options are not used the
contacts are placed in “parking contacts” to avoid that they are damaged and cause
disturbances in the electrical system when unused.
Feature
Parking contacts.
Benefit
Reduced downtime and easier retro fitting of options.
Automatic parking brake

Fully automatic parking brake that applies when the driver leaves the truck and
releases when travel direction is chosen and the accelerator is pressed. This is a
unique Toyota solution. The parking brake can also be activated manually by the
operator by pressing the brake pedal in standstill.
Feature
Fully automatic function.
Benefit
Convenient and safe for the driver, safe operation.

Product details
Reach movement
The high reach speed movement is still smooth and the risk of damaging goods and
racking is reduced to a minimum.
Feature
High speed, soft reach movement.
Benefit
Smooth positioning of forks and load and reduced damage risk.
Benefit
High overall handling speed and productivity.
Cylinder sealing’s
High quality sealing materials are used in all lift cylinders.
Feature
Sealing material is flexible down to -40˚C.
Benefit
Reduced leakage risk and high reliability.
Hydraulic quick connections

Assembly is done without tools and parts position is
determined by the connection itself. No risk of dam-
aged threads causing insufficient sealing of connec-
tion.
Feature
Benefit
High reliability.

Product details
Hydraulic oil and oil filter

During a normal product life time the hydraulic oil does not have to be changed and
the oil filter has a change interval of 5000 hours
Since some countries have restrictions on how much oil you can bring without a
special permission this will make the service engineers life a lot easier. This is also
important from an environmental care point of view.
Feature
Life time hydraulic oil.
Benefit
Benefit
Feature
Change of hydraulic oil filter after 5000 hours.
Benefit

Product details
Productivity
Described earlier is the programmable performance which makes it possible to
achieve the optimum performance characteristics for each driver and application.
Productivity demands differ a lot between different applications and the question
is; what productivity level is required in a certain application?
Toyota 8FBRE-S provide excellent productivity in applications where the truck is
a tool, where usage is not continuous, but more occasional or in specific part of a
shift, when travel distances and lift heights are limited, and in a lot of cases also
where space is limited.
If a customer works in an application with continuous, high intensity usage, long
travel distances and height lift heights we have Toyota 8FBRE to offer. Toyota
8FBRE-S provide relevant productivity level for a lot of customers and their appli-
cations.
Main productivity features are:
• Lift heights up to 8500 mm

• Low energy consumption
• Drive speed 10 km/h
• 360˚ steering
Feature
Programmable performance.
Benefit
The truck can be adapted to each drivers or applications capability and demands for
best possible handling – productivity and safety.
Feature
Low energy consumption.
Benefit
More pallets handled on one charge, reduced energy cost.

Product details
Drive unit and motor
Drive wheel
All models have large drive wheel for high durability and life time.
Feature
Drive wheel diameter is 330 mm.
Benefit
Long usage time and less service required.
Drive motor size

Feature
Powerful drive motor.
Benefit
Dimensioned for intended usage with high reliability.
Brake function
Feature
Adjustable brake function.
Benefit
Can be adapted to the application and the load handled or to driver requirements.

Product details
Gear box dimension/load capability

The dimension and load capability of the gear box is well in line with the demands
for this kind of product.
Feature
High performance gear box.
Benefit
Higher durability and reduced wear and tear for long life time.
Gear box oil

Gear box oil only need to be changed once, after 1000 hours.
Benefit
Reduced maintenance.
Benefit

Product details
Battery – battery compartment

For each model there are one or two different battery
compartments to choose from. For availability, see
table in Technical information. The size of the battery
effects possible working time between charges.
Machine specifications and battery sizes can be com-

bined to suit different customer requirements.
Feature
Battery plug.
Benefit
Easy accessible for charging from the outside of the
machine, easy to pull out with no restricting cables, no
risk for hand injuries.
Feature
Battery cables in cable protection.
Benefit
Well protected, reduced risk of damage.
Battery reach out

To reach out the battery two keys on the mast car-
rier must be folded up. The battery is released with
a small pedal in the operator compartment and the
reach function is used to reach out the battery.
Battery fitting
The battery is fitted directly on the support arms and
can easily be reached out for inspection and main-
tenance. Battery change is done upwards. As an
option the machine can be equipped with rollerbed
for sideways battery change.
Feature
Battery placed on support arms.
Benefit
Gives a shorter machine and is suitable for use in applications where battery change
is not needed.

Product details
Mast
The Toyota 8FBRE-S machines are available with both duplex tele anf triplex hilo
mast.
Selection of lift heights

The Toyota 8FBRE-S range offer a large number of lift heights for different cus-
tomer demands and this makes it possible to find an optimized solution for each
individual customer. For more information regarding lift heights, se section Tech-
nical Details.
Feature
Duplex mast lift hight up 5000 mm or triplex mast lift height up to 8500 mm.
Benefit
High utilisation of storage area.
Upper mast fixation

The upper mast fixation has an eccentric locking.
Feature
Eccentric locking of mast fixation.
Benefit
Better distribution of forces from the mast leading to
reduced bending of the mast.
Benefit
Good tolerances and easier adjustment for easier
installation at the customer site.

Product details
Duplex tele mast - panoramic view

Feature
Chains and cylinders placed on the sides.
Benefit
Optimizes operator visibility and make fork position-
ing safe and easy.
Triplex hilo mast Clear view

Feature
Good overview of load and forks.
Benefit
High productivity and safety in load handling.
Feature
Standing free-lift cylinder.
Benefit
Less hoses and cables that block the view.

Product details
Support arms
Support arm width
900 mm between support arms
Dimensions 8FBRE12S-16S
Width between support arms 900
Chassis witdth 1270
Width of support arms 135
Information about residual capacities with different configurations can be found

in Technical information.
Support arm wheels

Standard support arm wheel is Ø 280 mm.
The wheels are built-in and well protected to reduce
damages and increase life time. It is also possible to
add optional caps for support arm wheels for addi-
tional wheel protection.

Product details
An availability table is found in Technical information.
Feature
Standard wheels, Ø 280 mm.
Benefit
Best performance and durability.
Feature
Protected support arm wheels.
Benefit
Less damages – longer life time.
Feature
Wheels reachable from above.
Benefit
Easy to remove picked up debris such as strings and shrink film.
Feature
Easy change of support arm wheels.
Benefit
Down time reduced to a minimum.
Reach carriage
The side plates of the reach carriage are bent for
maximum strength and visibility. The reach travel is
fast and yet smooth thanks to the additional roller that
solely takes care of the play between the carriage and
the support arms.

Product details
Forks
There are a number of different fork lengths available for the Toyota 8FBRE-S
range.
Feature
Selection of fork lengths.
Benefit
Machines are easy to adapt to different application demands and to different load
carriers.
The forks are according to ISO 2328 class 2A, see table in Technical information.
Availability
Model Fork dimension Length
8FBRE12S-16S 100x40 600-1600 mm (50 mm in step)
Fork carriage
For detailed information and measurements, please refer to Technical information.
Forks are adjustable along the fork carriage allowing following widths over forks:
C/C distance
152 292 415 1) 445 2) 521 597 674 3)
Model Fork dim. Width over forks
8FBRE12S-16S 100x40 252 392 515 545 621 697 774
1) Only available on fork carriage with integrated sideshift
2) Not available on fork carriage with integrated sideshift
3) Outer stop screws must be removed

Product details
Short fork carriage (without sidesift, 38 mm shorter)

This fork carriage is intended for use when a short machine is needed for use in
confined areas and when sideshift function is not needed.
Feature
Small dimensions on fork carriage.
Benefit
Machine has a short turning radius and requires less
space to be manoeuvred.
Fork carriage with integrated sideshift

Sideshift is used to move the forks synchronized sideways with remained width
over forks. Movement is +/-75 mm.
Feature
Side positioning of forks.
Benefit
Instead of repositioning the machine only the forks are moved to be in correct posi-
tion to pick or deposit the load. Quick and safe operation with minimum mast sway.
Feature
Integrated unit.
Benefit
No reduction in nominal or residual capacity.
Benefit
Minimum additional length (L2).

Product details
Service access

Technical information
Available battery and battery accessories for different models
Battery fitted on support arms
The battery stands on the support arms an is reached out

by means of foldable keys.
Type of battery 310 Ah 465 Ah 620Ah

Battery dimensions LxHxB (mm) 1212x780x275 1212x780x275 1212x780x347
8FBRE120S X X
8FBRE140S X X
8FBRE160S X
Type of battery 310 Ah 465 Ah 620Ah

On support arms X X X
With optional Roller bed X X X
Standard lead acid X X X
Central water filling (BFS) X X X
Forced water filling (Aquajet) X X X
Electr. Electrolyte surveillance
X X X
(Agualert)
Acid cirkulation (Airmatic) X X X
Battery weight (kg) 485-590 660-785 845-995

Capacity table
Model 8FBRE12S 8FBRE12S 8FBRE14S 8FBRE16S
Battery (Ah) 310 465 465/620 620
Depth (mm) 275 275 275/347 347
Battery weight max. 590 785 995 995
Battery weight min. 485 660 660 845
Max capacity (kg) 1200 1200 1400 1600
Lift height (mm) 6000 6500 6300 4500/5500
Lift height (mm) Duplex Tele mast

3000 1200 1200 1400 1600
3500 1200 1200 1400 1600
4000 1200 1200 1400 1600
4500 1200 1200 1400 1600
5000 1200 1200 1400 1500
Lift height (mm) Triplex Hilo mast
4400 1200 1200 1400 1600
4800 1200 1200 1400 1600
5400 1200 1200 1400 1600
5700 1200 1200 1400 1560
6300 1150 1200 1400 1450
6750 1090 1150 1330 1370
7000 1050 1100 1290 1325
7500 1210 1230
8000 1130 1140
8500 1050 1050
Floor requirements
There are no formal floor requirements for reach trucks but since this is high lifting
trucks it is very important for driver safety and performance of the truck that the
floor is flat and even. It is recommended to follow DIN 15 185 and TR34(UK) that
is valid for narrow aisle trucks. Weight of truck and load put demands on the floor
and the racking supplier give information about racking weight and floor pressure.
The table on the next page give information about axle load and static wheel pres-
sure for the Toyota 8FBRE-S products. This information is valid for a standard
specification with the given lift height and without driver. To calculate the dynamic
wheel pressure at full speed the figures given in the table is multiplied with 1.4. The
figures for wheel pressure are approximate and can vary with ± 10 %.

Turning radius and x-values for 8FBRE12S-16S

Battery on support arms
Model Wa Battery x
sideshift
Without
8FBRE12S 1668 310-465 453
8FBRE14S 1668 465 453
8FBRE14S-16S 1668 620 381
Battery on roller bed

Model Wa Battery x
sideshift
With
8FBRE12S 1668 310-465 415

8FBRE14S 1668 465 415
8FBRE14S-16S 1668 620 343
Additional dimensions
8FBRE12S-16S Wa x
Roller bed 1668 -9
Short fork carriage 1668 +38
Wheel pressure tables

Load weight Max. axle load (kg) Specific wheel pressure (kp/cm2)
Model
(kg) Drive wheel Supp.arm wheels Drive wheel Supp.arm wheels
8FBRE12S 0 1531 915
8FBRE12S 1200 1388 3205
8FBRE14S 0 1705 1068
8FBRE14S 1400 1408 3696
8FBRE16S 0 1808 1163
8FBRE16S 1600 1451 4111

Layout data
Calculating aisle width requirements
Previous standard:
A= Wa + L - X + (2x100)
BITA GN9:
A=D+ (2X100)
VDI 2198:
A=Wa+R1 + (2x100)
R12=(L-X)2+B2
R1=√(L-X)2+B2

Aisle width specifications

The table below shows the minimum widths required in truck aisles between pal-
lets. Please note that the aisle width varies a little depending on the applied calcula-
tion method and truck specification.
VDI 2198
EUR pallet
Model Battery (Ah) Without With
handling
sideshift sideshift
short side 2749 2769
8FBRE12S 310/465
Long side 3117 3128
Short side 2749 2769
8FBRE14S 465
Long side 3117 3128
8FBRE14S 620
Long side 3139 3152
8FBRE16S 620
Long side 3139 3152
Mast type and weight (kg)

Mast Weight without fork carriage (kg) Weight with fork carriage (kg)
Duplex 3000 361 463
Duplex 3500 398 500
Duplex 4000 434 536
Duplex 4500 471 573
Duplex 5000 508 610
Triplex 1.6 ton 4400 490 610
Triplex 1.6 ton 4800 519 639
Triplex 1.6 ton 5400 561 681
Triplex 1.6 ton 5700 583 703
Triplex 1.6 ton 6300 688 808
Triplex 1.6 ton 6750 738 858
Triplex 2.0 ton 7000 759 879
Triplex 2.0 ton 7500 991 1113
Triplex 2.0 ton 8000 1038 1160
Triplex 2.0 ton 8500 1085 1207

Instruction for programming of driver parameters

Driver parameters are programmed via the Central information display. Press the
i-button and select the symbol.
Feature
Driver parameters are shown with symbols and graph-
ics.
Benefit
Easy to see which parameter is displayed and the cur-
rent setting, facilitates easy change.
Internal usage in CID:

Symbol
No Name
1 Steer progressive
2 Top speed, drive wheel direction
3 Top speed, fork direction
4 Acceleration
5 Auto brake
There are also parameter settings that can be changed by a service technician:
• Hour meter
• Speed of reach carriage
• Limitation of lift height
• Oil flow and oil pressure
The first drive parameter i.e. steer progressive has possibilities to have individual
setting for high and low drive speeds.
The hour meter show total usage time (not key time) that is the time the truck is
active in driving or lifting/lowering. Other hour meter settings can be selected.
Reach speed is set to 100% of the max speed from the factory. Lower speed can be
suitable if the truck handles instable load or if a new driver is trained.
If the truck is equipped with height indicator, limitations in the maximum lift height
can be programmed.

Display of information codes

The inhibit symbol is placed in the lower left corner in the display. This table lists
all available inhibit symbols in the CID and by which truck application they are
used:
Internal usage in CID:
Symbol Notes
No Name
Lift height limit is reached. Similar symbol as “override
1 Height limit
lift height limit” button
Drive speed is reduced due to input, reduction set by
2 Speed reduction input (Option)
parameter.
A retake of active control is needed upon attemp to
3 Wait On Release
use truck.
Signal “seat switch” is inactive, shown upon attempt to
4 Seat switch
use truck.
Signal “left foot present” is inactive, shown upon
5 Left foot switch
attempt to drive.
6 Temperature Temperature in the truck is above 85° (ACH/ACT).
7 ESO ESO (Emergency switch off) is active.
8 Service Time before service reaches 0 (if activated).
9 Seek reference Reference height is not reached.
IP classes on components and units

Components Unit IP class
Motors Drive motor IP 20
Pump motot IP 20
Steering servo motor IP 54
Electronic cards Main card unit IP 54
Central information display Incl. in right hand module
Data handling unit IP 54
Motor controllers 8FBRE120S-160S IP 65
Sensors Inductive IP 67
Sensor bearing IP 65
Right hand module Single funtion control lever IP 65
Other components Contactor 0
Emergency switch IP 66
Pedals IP 34

Information about plastic materials

Plastic detail Material
Injection moulded interior panels in
Polypropylene (PP)
drivers compartment
Polycarbonate/ acrylonitrile-butadiene-styrene (PC+ABS)
Right hand module
Urethane based thermoplastic elastomer (TPU)"
Steering module, inside Polyamide with 30% glassfibre reinforcement (PA6-30GF)
Polycarbonate/polybutylene terephthalate (PC+PToyota)
Steering module, covers
Urethane based thermoplastic elastomer (TPU)"
Elbow panel Urethane based thermoplastic elastomer (TPU)
Finger protection Polymethyl methacrylate (PMMA)
Floor and instep Polypropylene (PP)
Polycarbonate/polybutylene terephthalate with 30% glassfibre
Pedals
reinforcement (PC+PToyota-GF30)"
Battery plug and battery release lever Polyamide with 30% glassfibre reinforcement (PA6-30GF)
Plastic details are marked with material information. Further information can be found in the Repair manual.

Options
Options
Forks & fork carriage
Extension forks
For temporarily lift of loads longer than the standard
forks. Max length of extension fork is 1.5 x existing
fork
Extension fork dimensions

Model Std fork dim.
Width Height Length
1150, 1200, 1500, 1600, 1700,
8FBRE12S-16S 100 x 40 140 46
1800, 2000 mm
Feature
Choice of fork lengths.
Benefit
Flexible for different loads.
Feature
Locks to the fork with a safety bolt.
Benefit
Easy to mount and dismount.
Load support
Load supports available in different heights. Not to
be combined with “Protection of side shift cylinder”
Available heights, from the top of the forks are: 1000
(“standard”), 1200, 1400 and 1600mm. The width is
900 mm.
Feature
Increases the height of the fork carriage back.
Benefit
Stabilizes the goods and prevents accidents and damages.
Feature
Bolted onto the fork carriage.
Benefit
Easy to retro-fit and dismount.

Options
Cab & drivers compartment
Polycarbonate protection on overhead guard

An additional protection for small falling objects to protect the driver can be as-
sembled on top of the overhead guard. Available both for normal size cab and cab
for drive in rack.
Feature
Polycarbonate protection.
Benefit
No loss of visibility because of guard.
Benefit
Provides additional protection for the driver.
LED head lights (2 lights)

Head lights are placed on the overhead guard. The
switch is placed in the right hand module. Height
over overhead guard is 155 mm. Lights can be turned
either in drive wheel direction or towards the mast.
Feature
Head lights.
Benefit
Provide additional light in dark areas.

Options
Warning light on overhead guard

An orange warning light that flashes when the machine
is started. Height over overhead guard is 118 mm.
Feature
Warning light.
Benefit
Alerts people around the machine that it has been activated.
Feature
Placed on the overhead guard above the overhead guard panel.
Benefit
Placement is chosen to avoid the light blinding the driver. Visible from all direc-
tions around the machine.
Height indication
Shows present lift height, measured from floor to upper side of the forks, is shown
in the CID (Central Information Display).
Feature
Measurement and display of height.
Benefit
Not necessary to watch the forks all the way to the top. Reduces the strain on
driver’s neck, better ergonomics.
Benefit
Makes it easier to find the correct height.
Benefit
Makes it easier to avoid lifting heavy loads higher than permitted according to
capacity plate.

Options
Cushion on upright behind driver

Suitable to combine with the low or medium seat ver-
sions.
Feature
Cushion on upright behind driver.
Benefit
Provide the possibility to use the upright as a com-
fortable head support.
Lift height limitation with override (on main lift)

One height where the lift should be stopped can be programmed. When the height
is reached the lift movement is stopped. By pushing the override button (placed
in the right hand control) and lift again within 5 seconds lift can be done pass the
limitation height. Limit height is set by a service parameter. The option must be
combined with Height Indication.
Feature
Lift height limitation.
Benefit
Reduces the risk of lifting too high and thereby hit
e.g. a low ceiling, low hanging objects, mezzanine
structures, door openings etc.
Benefit
Prevents damages on goods and racking, truck and building.
Travel speed reduction over free-lift

Travel speed is automatically reduced to 3 km/h when forks are above free-lift.
This option must be combined with height indication.
Feature
Travel speed reduction.
Benefit
Provide additional safety for the driver, the surroundings and the load.

Options
Rear view mirror

A convex mirror placed on the upright. Can be adjusted in height and angle.
Feature
Convex mirror profile.
Benefit
The shape provides excellent angle of view. Makes it possible to see forks, load
and rear view without bending the neck or turning the head.
Writing table A4
An A4-size (portrait) bolted writing table fitted on the E-bar. Can be moved side-
ways.
Feature
Writing table.
Benefit
Provides possibilities to hold picking lists, labels and
other papers needed in daily work.
Feature
Transparent writing table.
Benefit
When not in use the writing table does not interfere
with the all round visibility.
Note! Must be ordered with the horizontal E-bar. Not with PC/TC or keyboard holder.

Options
Small item holder on E-bar

A small item holder for E-bar assembly is available.
Feature
Small item holder
Benefit
Small storage space for items like box cutters, marking pens etc.
Paper holder
The optional paper holder is placed behind the driver
seat.
Feature
Paper holder.
Benefit
Possibility to have a larger amount of paper in a well-
protected place.

Options
Seat
Reel seat belt

The seat belt is developed specially for lift trucks. E.g.
tipping accidents are relatively slow compared with
car crashes why the function needs to be different.
The seat belt used in Toyota 8FBRE-S works as fol-
lows; once it has been pulled out and rolled in to the
tightened position it is locked. To loosen it must be
fully rolled in again. Seat belt is a standard safety re-
quirement in some countries. The seat belt is possible
to retro-fit.
Feature
Seat belt.
Benefit
Provides additional safety for the driver.
Feature
Seat belt integrated in chair on the right side.
Benefit
Protected position.
Arm rest (for comfort seat)

The comfort seat can be equipped with a comfortable
cushion arm rest at the left side. The angle is adjust-
able and tt can be folded away when entering or leav-
ing the truck. The arm rest is possible to retro-fit.
Note! This option is not available for the basic seat.
Feature
Arm support.
Benefit
For increased comfort and reduced arm stress.

Options
Feature
Sideway support.
Benefit
Enhanced safety and comfort.
Feature
Adjustable angle.
Benefit
Possible to vary and adaptable as desired.
Feature
Foldable.
Benefit
Easy to enter/leave the seat.
Hip guard
A fixed guard at the left side of the seat to support and
protect the driver. The guard is possible to retro fit on
the comfort seat.
Note! This option is not available for the basic seat.
Feature
Supports the driver.
Benefit
Provides additional protection for the driver. Adds to
the drivers comfort and sense of security.
Feature
Fixed low position.
Benefit
Easy to use. No obstruction when entering/leaving the truck.

Options
Battery options
Connector with cable for charger

To be installed if using an old or locally supplied
charger. Included when the charger is delivered from
Mjölby together with the truck.
Feature
Connector mounted to the cable.
Benefit
High quality connection. Safe installation.
Roller bed
Toyota 8FBRE-S trucks can be equipped with roller-
bed for sideway (left or right) battery change.
Feature
Battery placed on roller bed (option).
Benefit
Easy battery access for maintenance and change.
Benefit
Battery can be reached out without stepping out of the machine.
Benefit
Facilitates fast and convenient battery change.
NOTE! L2 increases with 9 mm.
Feature
Battery standing on rollers.
Benefit
Enables sideway battery change.
Benefit
Low effort needed to roll pull/push the battery.
Rollerbed is available for following variants:
Machine type Height from floor
8FBRE12S-16S 293

Options
PC/TC & E-bar
Horizontal E-bar
The E-bar facilitates a flexible, simple and elegant installation of accessories such
as computer equipment (VMS System), keyboard, scanner, writing table etc. Ro-
bust design with double slots gives a strong fixation and freedom in placement.
Feature
E-bar.
Benefit
Accessories are easily accessible from the driver po-
sition.
Benefit
Accessories can be fixed with standard brackets.
Feature
The brackets can be used on all Toyota-trucks with
E-bar.
Benefit
Easy to move equipment between the trucks.
Feature
Well proven and robust design.
Benefit
Safe fixation also for tough applications.
Keyboard mounting kit

Complete kit for fitting a keyboard to the horizontal
E-bar.
Feature
Complete kit.
Benefit
Fit to purpose solution for easy installation.
Benefit
Adjustable to suit each individual drivers need.

Options
Scanner holder
Complete kit for fitting on the E-bar.
Feature
Scanner holder
Benefit
Fit for purpose solution for applications where scan-
ner is used.
Terminal/ PC mounting kit

Complete kit for fitting PC/TC to the horizontal E-bar.
Feature
Complete kit.
Benefit
Fit to purpose solution for easy installation.
Benefit
Adjustable to suit each individual drivers need.
Feature
Robust ball connections with a soft rubber surface.
Benefit
Reduces vibrations and protects hard disk and con-
nections in the equipment.

Options
Long and short connection, ball joint

Feature
Flexible and versatile.
Benefit
Fits any kind of equipment and is easy to adjust.
Feature
Robust ball connections with a soft rubber surface.
Benefit
Reduces vibrations and protects additional equipment
from damages. Essential for computer hard disks.
DC/DC converter with outlet in dashboard

Power supply for equipment such as PC, scanners etc. The output power is 100W
continuous.
The outlet is found next to the E-bar.

• DC/DC converter 48V/12V
• DC/DC converter 48V/24V
Feature
Power supply.
Benefit
Facilitates easy connection of electronic accessories.
Feature
Voltage stabilizer.
Benefit
Protects the equipment from voltage drops or peaks.

Options
Miscellaneous
Speed control when cornering

The maximum speed is controlled depend-
ing on steer angle. At start up, a steer ref-
erence search ensures that the truck always
starts with the drive wheel in straight posi-
tion.
Feature
Reduced speed when cornering.
Benefit
Improved dynamic stability.
Steering angle when reduction starts and level of speed reduction can be adjusted
to suit the application.
Feature
Automatic start with driving wheel position 0°.
Benefit
Avoids unexpected start direction.

Options
Caps for support wheels

Steel caps that protect the support wheels from dam-
ages that may occur if the load is lowered down onto
the wheels. Possible to retro-fit.
Feature
Protection of the wheels from above.
Benefit
Less damages on support wheels
Benefit
Possible to rest a pallet on the support arm without
risk of wheel damage.
Fire extinguisher
Placed on vertical E-bar in open cab machines and on cab door on floor level when
fitted in the heated cab.
Note! On drive in rack without heated cab the vertical E-bar must be ordered.
Feature
Fire extinguisher.
Benefit
Useful in areas where flammable materials are han-
dled, always at hand in case of fire.
Two versions of fire extinguisher are available:

Type Size Standard Market
Standard ABC 2 kg EN3 Countries following EU regulations
USA ABC 2 kg ANSI/UL711 & ANSI/UL299 Countries following American regulations
A = Combustible materials i.e. paper, wood, cardboard and most plastics.

B = Flammable or combustible liquids i.e. gasoline, kerosene, grease and oil.
C = Electrical equipment i.e. appliances, wiring and outlets.

Options
Protection sideshift cylinder

A metal frame that protects the cylinder from falling
load. Can not be combined with load support.
Feature
Protection for sideshift cylinder.
Benefit
Prevents risk of damages, oil leakage and loss of sideshift function.
Travel alarm
The travel alarm is set to give a signal when travelling in fork direction. It can be
changed by parameter setting to e.g. tractor direction, lift/lowering or a combina-
tion.
Feature
Audible signal when driving.
Benefit
Gives a warning signal and awareness to the surroundings.

Options
Ancillary
To facilitate battery change from the side, an externally battery table is available.
The table has two roller beds; for the charged and the discharged battery.
The height from the floor to the top of the rollers are adjustable to cover the ma-
chine rollerbed height of 293 and 356 mm + 25 mm for each roller bed to compen-
sate for worn wheels etc. See also option Roller bed above.
Battery change table is standing on legs while the trolley is equipped with wheels
and a push/pull handle.
Battery change table

• Connect the Battery change cable between the bat-
tery and the truck.
• Loosen the catch on the side of the battery.
• Slide out the discharged battery.
• Move the truck.
• Remove the Battery plug slide in the new battery.
Battery change trolley

• Loosen the catch on the side of the battery.
• Slide out the discharged battery.
• Move the trolley.
• Slide in the new battery.
Feature
Battery change table/trolley with roller beds.
Benefit
Enables quick, efficient battery replacement.

Options
Battery change cable

A battery change cable is used to connect the battery and
the truck when changing batteries using Battery change
table.
Feature
The cable is 3 m long.
Benefit
The length of the cable makes it possible to move the truck to the charged battery.
Extra battery cable

Optional battery cables can be ordered for spare batter-
ies. Included when ordering batteries with the truck. A
complete kit that includes cable, assembly bracket and
plug.
Feature
Each battery can have its own cable, always fixed to the battery.
Benefit
Quick and easy connection of the battery to the truck.
Connector with cable for charger

To update chargers that have our previous connector model. Kit includes connec-
tor, cables and contacts for installation in the charger.

Options

Appendix
Appendix
Environmental work within Toyota
The Toyota trucks are produced at manufacturing sites where environmental is-
sues are in focus. Waste management and reduction of hazardous chemicals used
in production are natural parts of the everyday environmental work. We have been
ISO 14001 certified since 1997, and in our continuous environmental work we put
effort into reducing energy consumption on all levels, while we work with preven-
tive actions to reduce pollution risks and risk of biological danger.
The paint systems used for Toyota trucks have been changed and there has been a
dramatic reduction of solvent emissions by employing new paint-shop technology
at the production sites.
Not only the production, but also the environmental impact of the trucks is focused
on. The trucks contents of substances of concern to the environment are analysed.
In this area we are working with environmental demands on our suppliers.
Environmental care is not only limited to reduction of pollution from factories and
efficiency in use of raw materials, it also covers awareness of individual design-
ers when they choose components, materials and take part in decisions on new
production methods. Our products are developed without materials from the black
list*, while the grey list materials* are reduced to a minimum and we continuously
endeavour to completely eliminate them when possible.
For several trucks, environmental declarations are available. The declarations are
made according to ISO 14001:2004. They provide information about the environ-
mental impact of the trucks during manufacturing, usage and scrapping.
* The ”black and grey” list was first defined by Volvo, and Toyota has adopted this definition with the approval of Volvo.

Appendix
Focus on quality within Toyota

The Toyota Way is based on the Guiding Principles at Toyota. Its five core values
express the beliefs and values used in the daily work:
Challenge
To maintain a long-term vision and meet all challenges with the courage and crea-
tivity needed to realise that vision.
Kaizen
“Continuos improvement. As no process can ever be declared perfect, there is al-
ways room for improvement.”
Genchi Genbutsu
“Going to the source to find the facts to make correct decisions build consensus
and achieve goals.”
Respect
Toyota respects others, makes every effort to understand others, accepts responsi-
bility and does its best to build mutual trust.
Teamwork
Toyota stimulates personal and professional growth, shares opportunities for de-
velopment and maximises individual and team performance.
Toyota production system (TPS) is a production philosophy based on the Toyota
Way that provides a common base for thoughts and methods. Daily quality meet-
ings in production are one part that leads to involvement of employees on all levels
in the work with continuous improvements. This means going to the source to cor-
rect things that cause problems in order to find short-term and long-term solutions
to improve the production process, methods and product quality.
Product quality is of course an essential part of having satisfied customers and the
foundation to product quality is laid already in the development phase. At Toyota
we follow the process in each development project to find and take actions on pos-
sible risks; both on product and project level.

Appendix
Products and components are tested and evaluated throughout the development
process both in lab environments and field tests. As a complement to calculations
structural tests as well as life time tests are performed.
Apart from the functional testing and control made on all products before delivery,
product quality is continuously monitored during manufacturing through welding
audits on components and product audits on completed trucks.
We have had an ISO 9000 certification since 1994.

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Product guide Toyota

Edition date Changes

Part number: 749866-040

Product range information 7

Product guide – Toyota 8FBRE-S 3

4 Product guide – Toyota 8FBRE-S

Product guide – Toyota 8FBRE-S 5

Product range information

Product guide – Toyota 8FBRE-S 7

8 Product guide – Toyota 8FBRE-S

Product guide – Toyota 8FBRE-S 9

10 Product guide – Toyota 8FBRE-S

Product guide – Toyota 8FBRE-S 11

All around view

Duplex tele mast - panoramic view

Triplex hilo mast Clear view

12 Product guide – Toyota 8FBRE-S

PIN code startup

Parameter setting is easy and is done without any tool.

Product guide – Toyota 8FBRE-S 13

The pedals have a patterned surface and are carefully

14 Product guide – Toyota 8FBRE-S

Rear view mirror

Height indication (option)

Product guide – Toyota 8FBRE-S 15

• Single function levers

Split control panel

The operator controls are divided in one left hand

Fully adjustable operator environment

16 Product guide – Toyota 8FBRE-S

1. Medium backrest, textile.

Product guide – Toyota 8FBRE-S 17

18 Product guide – Toyota 8FBRE-S

Product guide – Toyota 8FBRE-S 19

180° steering; 360° steering;

20 Product guide – Toyota 8FBRE-S

Lift heights up to 8500 mm

Product guide – Toyota 8FBRE-S 21

Low energy consumption

Drive speed 10 km/h

22 Product guide – Toyota 8FBRE-S

• Gear box dimension

Gear box dimension/load capability

Large drive wheel

Product guide – Toyota 8FBRE-S 23

Hydraulic oil and oil filter

24 Product guide – Toyota 8FBRE-S

Hydraulic quick connections

Controlled position of harnesses

Product guide – Toyota 8FBRE-S 25

26 Product guide – Toyota 8FBRE-S

• Can not be ordered with rear view mirror or paper

Product guide – Toyota 8FBRE-S 27

28 Product guide – Toyota 8FBRE-S

In (and out) step

Product guide – Toyota 8FBRE-S 29

30 Product guide – Toyota 8FBRE-S

Adjustment of basic seat

Product guide – Toyota 8FBRE-S 31