JVOH SM 1777 160401.pdf SET FREE JVOH-Q - Service Manual 201809 - 2019081614534583
JVOH SM 1777 160401.pdf SET FREE JVOH-Q - Service Manual 201809 - 2019081614534583
JVOH SM 1777 160401.pdf SET FREE JVOH-Q - Service Manual 201809 - 2019081614534583
INVERTER-DRIVEN
MULTI-SPLIT SYSTEM HEAT PUMP
AIR CONDITIONERS
JVOH080~540VVER0AQ
( 220V/3Ph/60Hz )
Issue Date:
1. Apr.2016
- CONTENTS -
1. TROUBLESHOOTING ................................................................................................................................ 1
1.1 Initial Troubleshooting ........................................................................................................................ 1
1.1.1 Checking of Electrical Wiring and Power Source .......................................................................... 1
1.1.2 Checking of Rotary Switch and Dip Switch Setting ....................................................................... 5
1.1.3 Checking by 7-Segment Display ................................................................................................... 8
1.1.4 Function Setting ............................................................................................................................ 9
1.1.5 Checking of Alarm Code History ................................................................................................... 11
1.1.6 Emergency Operation ................................................................................................................... 15
1.1.7 Failure of Power Supply to Indoor Unit and Remote Control Switch ............................................ 19
1.1.8 Abnormal Transmission between Remote Control Switch and Indoor Unit .................................. 20
1.1.9 Abnormalities of Devices .............................................................................................................. 21
1.2 Troubleshooting Procedure ................................................................................................................ 29
1.2.1 Alarm Code Table.......................................................................................................................... 29
1.2.2 Troubleshooting by Alarm Code .................................................................................................... 31
1.2.3 Troubleshooting in Check Mode by Remote Control Switch ......................................................... 88
1.2.4 Troubleshooting by 7-Segment Display ........................................................................................ 94
1.2.5 Function of RSW, DSWs and LEDs .............................................................................................. 102
1.3 Procedure of Checking Each Main Parts ........................................................................................... 107
1.3.1 Self-Checking of PCBs using Remote Control Switch .................................................................. 107
1.3.2 Self-Checking of Remote Control Switch ...................................................................................... 109
1.3.3 Procedure of Checking Other Main Parts ..................................................................................... 111
1.4 Test Run ............................................................................................................................................. 119
1.4.1 Test Run by Remote Control Switch ............................................................................................. 120
1.4.2 Test Run from Outdoor Unit Side .................................................................................................. 121
1.4.3 Checking at Test Run .................................................................................................................... 123
1.4.4 Checking List for Refrigerant Cycle .............................................................................................. 124
1.4.5 Automatic Judgement System for Refrigerant Amount ................................................................ 127
1.4.6 Reset for Accumulated Operation Time of Compressor 1-2 after Maintenance (cUJ1-cUJ2)....... 128
2. SERVICING ................................................................................................................................................ 129
2.1 Removing Front Service Cover .......................................................................................................... 129
2.2 Removing Upper Cover ...................................................................................................................... 130
2.3 Removing Electrical Box Cover .......................................................................................................... 131
2.4 Removing Electrical Box .................................................................................................................... 132
2.5 Removing E-Box Stay ........................................................................................................................ 134
2.6 Removing Air Grille ............................................................................................................................. 135
2.7 Removing Outdoor Fan ...................................................................................................................... 136
2.8 Removing Compressor....................................................................................................................... 138
2.9 Replacing Refrigerant Oil .................................................................................................................. 147
2.9.1 No Clogging in Return Oil Circuit .................................................................................................. 147
2.9.2 Clogging in Return Oil Circuit ........................................................................................................ 148
2.10 Replacing Return Oil Circuit .............................................................................................................. 150
2.11 Removing Coils .................................................................................................................................. 152
i
- CONTENTS -
2.11.1 Removing Expansion Valve Coil (MV1, MVB)............................................................................... 153
2.11.2 Removing Solenoid Valve Coil (SVA, SVG) .................................................................................. 154
2.11.3 Removing Solenoid Valve ............................................................................................................. 155
2.11.4 Removing Reversing Valve Coil (RVR1, RVR2) ........................................................................... 156
2.11.5 Removing Reversing Valve ........................................................................................................... 157
2.12 Removing Stop Valve ......................................................................................................................... 159
2.13 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor .........................161
2.13.1 Removing High Pressure Switch (PSH1, PSH2) .......................................................................... 162
2.13.2 Removing High Pressure Sensor (Pd) and Low Pressure Sensor (Ps) ......................................... 162
2.14 Removing Thermistor for Liquid Pipe ................................................................................................. 163
2.15 Removing Thermistor for Ambient Temperature ................................................................................ 164
2.16 Removing Other Electrical Components ............................................................................................. 165
2.16.1 Removing PCB1 and Electrical Components for Electrical Box .................................................... 165
2.16.2 Removing PCB2 for Inverter ......................................................................................................... 168
2.16.3 Removing Diode Module and Transistor Module .......................................................................... 169
2.16.4 Removing Fan Controller .............................................................................................................. 170
3. MAIN PARTS .............................................................................................................................................172
3.1 Inverter ................................................................................................................................................172
3.1.1 Specifications of Inverter ........................................................................................................ ........ ..172
3.1.2 Arrangement of Inverter Power Unit ..............................................................................................173
3.1.3 Protective Function ........................................................................................................................174
3.1.4 Overload Protection Control ...........................................................................................................175
3.2 Scroll Compressor ...............................................................................................................................176
3.2.1 Reliable Mechanism for Low Vibration and Low Sound .................................................................176
3.2.2 Principle of Compression ...............................................................................................................176
3.2.3 Structure ........................................................................................................................................ 177
3.3 Thermistor ........................................................................................................................................... 178
3.4 Electronic Expansion Valve .................................................................................................................180
3.5 Pressure Sensor.................................................................................................................................. 181
3.6 High Pressure Protection Device ........................................................................................................182
3.7 Noise Filter (NF1, NF2) .......................................................................................................................183
3.8 Capacitor (CB, CB1, CB2)................................................................................................................... 186
3.9 Capacitor (CB3)................................................................................................................................... 186
3.10 Reactor (DCL, DCL1, DCL2) .............................................................................................................. 187
4. OPTIONAL FUNCTION .............................................................................................................................. 190
4.1 Setting Method ................................................................................................................................... 190
4.2 External Input and Output Setting ...................................................................................................... 190
4.2.1 Input Fixing Heating Operation Mode (Control Function No.1),
Input Fixing Cooling Operation Mode (Control Function No.2) ................................................... 192
4.2.2 Input Demand Stoppage (Control Function No.3) ...................................................................... 192
4.2.3 Input Outdoor Fan Motor Start/Stop (Control Function No.4) ..................................................... 193
4.2.4 Input Forced Stoppage (Control Function No.5) ......................................................................... 193
4.2.5 Input Demand Current Control 40, 60, 70, 80, 100% (Control Function No.6 to 10) .................. 194
ii
- CONTENTS -
4.2.6 Input Low Noise Setting 1, 2, 3 (Control Function No.11 to 13) .................................................. 195
4.2.7 Output Operation Signal (Control Function No.1) ...................................................................... 197
4.2.8 Output Alarm Signal (Control Function No.2) ............................................................................ 197
4.2.9 Output Compressor ON Signal (Control Function No.3) ............................................................ 198
4.2.10 Output Defrosting Signal (Control Function No.4) ..................................................................... 198
4.3 Function Setting ................................................................................................................................. 199
4.3.1 Circular at Heating Thermo-OFF................................................................................................... 202
4.3.2 Night-Shift (Low Noise) ................................................................................................................. 203
4.3.3 Cancellation of Outdoor Ambient Temperature Limit .................................................................... 204
4.3.4 Defrost for Cold Area (Change of Defrost Condition) .................................................................... 204
4.3.5 SLo Defrost Setting ....................................................................................................................... 205
4.3.6 Cancellation of Hot Start ............................................................................................................... 205
4.3.7 Demand Function Setting ............................................................................................................. 205
4.3.8 Wave Function Setting .................................................................................................................. 206
4.3.9 Cold Draft Protection ..................................................................................................................... 206
4.3.10 Adjustment of Fan Rotation .......................................................................................................... 206
5. FIELD WORK INSTRUCTION ....................................................................................................................207
5.1 Caution for Refrigerant Leakage ......................................................................................................207
5.2 Maintenance Work ...........................................................................................................................208
5.3 Service and Maintenance Record by 7-Segment Display ................................................................209
5.4 Service and Maintenance Record by Remote Control Switch......................................................... 210
5.5 Service & Maintenance Record ....................................................................................................... 211
5.6 Saturation Curve for Refrigerant ..................................................................................................... 212
5.7 Mollier Chart for R410A ................................................................................................................... 213
iii
1. TROUBLESHOOTING
1.1 Initial Troubleshooting
1.1.1 Checking of Electrical Wiring and Power Source
Inspect the following items when abnormality is found during the system activation.
No. Check Item Check Method
1 Is power source breaker or fuse Check the voltage (secondary side) of the breaker and also
blown out? check the conductivity of fuse by a tester.
2 Is voltage at secondary side of Disconnect connection at the secondary side of the transformer and
transformer correct? measure voltage by a tester.
3 Is wiring firmly fixed or correctly • Check to ensure that the terminal for power source wiring (terminals “L1”
connected? to “L1” and “N” to “N” of each terminal board: AC380-415V, terminals
“R” to “L1” and “S” to “L2” of each terminal board: AC220-240V) and
intermediate wiring (Operating Line: terminals “1” to “1” and “2” to
“2” of each terminal board: DC5V) between the indoor unit and the
outdoor unit coincide correctly, as figure on the next page. If not, some
component will be damaged.
• Check the wiring connection to the PCB and especially ensure that the
following connections are NOT loosened.
(a) thermistor connector plug (each)
(b) remote control cable connector plug
(c) transformer connector plug
(d) each connector plug of main power source circuit
• Check to ensure that the twist pair cable with shield (≥0.75mm2) are
used for intermediate wiring to protect noise obstacle at total length of
less than 1000m and size complied with local code.
• Check to ensure that the wirings and the breakers are chosen correctly,
as shown in Table 1.1.
• All the field wiring and equipment must comply with local code.
1
Example for Electrical Wiring Connection
Earth Earth
ELB ELB
Remote Remote
Control Control
Switch Switch
Earth Earth
ELB ELB
Remote Remote
Control Control
Switch Switch
2
Table 1.1 Electrical Data and Recommended Wiring, Breaker Size/1 Outdoor Unit
ELB
Maximum
Power Nominal
Running Nominal Fuse
Model Power Supply Supply Line Sensitive
Current Current
Current
(A) (φmm) (A) (mA) (A)
8HP 16.1 MLFC 2.0SQ 20 30 20
10HP 17 MLFC 3.5SQ 30 30 30
12HP 23 MLFC 5.5SQ 40 30 40
380-415V/50Hz
14HP 28 MLFC 5.5SQ 50 30 40
16HP 31 MLFC 8SQ 50 30 50
18HP 33 MLFC 8SQ 50 30 50
8HP 23 MLFC 5.5SQ 40 30 40
10HP 29 MLFC 5.5SQ 50 30 40
12HP 40 MLFC 14SQ 60 100 60
220V/60Hz
14HP 49 MLFC 14SQ 75 100 70
16HP 55 MLFC 14SQ 75 100 70
18HP 59 MLFC 14SQ 100 100 70
ELB: Earthleakage Breaker, MLFC: Flame Retardant Polyflex Wire
3
NOTES:
1) Follow local codes and regulations when selecting field wires.
2) The wire sizes marked with *1 in the table of previous page are selected at the maximum current of the unit according
to the European Standard, EN60 335-1. Use the wires which are not lighter than the ordinary tough rubber sheathed
flexible cord (code designation H05RN-F) or ordinary polychloroprene sheathed flexible cord (code designation
H05RN-F).
3) The wire sizes marked with *2 in the table of previous page are selected at the maximum current of the unit according
to the wire, MLFC (Flame Retardant Polyflex Wire) manufactured by YORK.
4) Use a shielded cable for the transmitting circuit and connect it to ground.
5) In the case that power cables are connected in series, add each unit maximum current and select wires below.
Selection According to EN60 335-1 Selection According to MLFC (at Cable Temperature of 90oC)
Current i (A) Wire Size (mm2) Current i (A) Wire Size (mm2)
i< 6 2.5 i < 19 0.75 *3: In the case that
6 < i < 10 2.5 19 < i < 24 1.25 current exceeds 63A,
10 < i < 16 2.5~4 24 < i < 34 2 use MLFC cables.
16 < i < 25 2.5~6 34 < i < 47 3.5
25 < i < 32 4~10 47 < i < 63 5.5
32 < i < 50 6~16 63 < i < 78 8
50 < i < 63 10~25 78 < i < 113 14
63 < i *3 113 < i < 148 22
148 < i < 179 30
Install a multi-pole main switch with a space of 3.5mm or more between each phase.
4
1.1.2 Checking of Rotary Switch and Dip Switch Setting
The following figures indicate the normal setting (before shipment) of DSW on PCB in the indoor and
outdoor unit. When simultaneous operation control of multiple units or room thermo control is operated,
DSW setting will be different with the following figures.
456
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
1 2 3 4 5 6
Compressor Setting Item Pin No.
Forced Stop
Except No.1 Compressor Operation 1
ON
Except No.2 Compressor Operation 2
1 2 3 4 5 6 Refrigerant Amount Judgement 4
1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4 380V
ON If the transmission circuit fuse is short circuited,
the printed circuit board PCB1 will be recovered
1 2 3 4 415V only once by turning DSW10 #2 pin on.
5
(2) Indoor Unit (before shipment)
Mark of “ ■ ” indicates the position of dip switches.
a. Unit No. Setting (RSW1 & DSW6)
Setting is required. Set the unit No. of all indoor units respectively and serially by following setting
position shown in the table below. Numbering must start from “0” for every outdoor unit.
Unit No. Setting
DSW6 (Tens Digit) RSW1 (Units Digit) Ex.) Set at No.16 Unit
Setting Set by inserting DSW6
Position slotted screwdriver
ON ON
into the groove.
901
1 2 3 4 5 6 OFF 1 2 3 4 5 6 OFF
23
78
45 6
Set No.1 Pin ON
23
78
45 6
Max. 16 units when the units corresponding/
non-corresponding to H-LINK ΙΙ are combined. Set at "6"
c. Capacity Code Setting (DSW3) Horsepower 0.8 1.0 1.5 2.0 2.5
No setting is required, due to setting ON ON ON ON ON
45 6
Set All Pins OFF
45 6
Max. 16 cycles when the units corresponding/
non-corresponding to H-LINK ΙΙ are combined. Set at "5"
6
e. Unit Model Code Setting (DSW4) < Except for JTHW Models
> No setting is required.
Setting the model code of the indoor unit.
1 2 3 4 1 2 3 4 1 2 3 4
OFF OFF OFF
1 2
OFF
< Only for JTHW Models > ■ JTHW 22~40 ■ JTHW 50~63
* No setting is required. Setting positions ON ON
before shipment are all OFF.
1 1 2
OFF OFF
7
1.1.3 Checking by 7-Segment Display
1 Turn on All Indoor Units All the Indoor Units Connected to the Outdoor Unit
3 Auto-addressing Starts During auto-addressing, the following items can be checked using the
outdoor unit's on-board 7-segment LED display.
Outdoor Unit
(1) Disconnection of power supply to the indoor unit.
Printed
(2) Reverse connection of the operating line between the outdoor and
Circuit Board
indoor units.
PCB1
In this case, "03" appears after 30 seconds.
(3) Duplication of indoor unit number. See Alarm Code 35.
Normal
(1) The outdoor unit's on-board 7-segment LED display is not indicated.
Case
(2) The outdoor unit's on-board 7-segment LED display indicates as follows if there is something wrong.
Alarm Code “35” (Incorrect Indoor and Outdoor Unit No. Setting)
(B) Alarm code of smaller indoor unit address No. will be displayed when alarm is received from
multiple indoor units.
(C) The following 7-segment is displayed and flashed every 0.5 seconds.
SEG2 SEG1
Abnormal
Case
Alarm Code
In case of
“Setting Refrigerant Cycle Group +1”
Indoor Unit No. Alarm Code
8
1.1.4 Function Setting
7-Segment
No. Setting Item Display Contents
SEG2 SEG1
Circular at Heating Function 00 No setting
1 FA
Thermo-off 01 Indoor fan forced ON and OFF (2 min. ON / 6 min. OFF)
00 No Setting
2 Night-Shift ni
01 Setting of night-shift
00 No setting
Cancellation of Outdoor Ambient 01 For heating
3 GS
Temperature Limit 02 For cooling
03 For cooling/heating
Defrost for Cold Area 00 No setting
4 Jo
(Change of Defrost Condition) 01 Condition 2 of defrost operation
00 Indoor fan stop when heating operation is activated/during defrost operation
01 Indoor fan SLo operation during defrost operation
SLo (Fan Speed)
5 bJ 02 Indoor fan SLo operation when heating operation is activated
Defrost Setting
Fan operation when heating operation is activated/
03
Indoor fan SLo operation during defrost operation
00 Hot start control is available
6 Cancellation of Hot Start HT
01 Cancellation of hot start
00 No setting
01 Change of frequency maximum limit value
7 Priority Capacity Mode nU
02 Change of current limit value
03 Change of frequency maximum limit value and current limit value
00 Initial setting (Ps evaporation temperature targeted value 7oC)
01 Targeted value (2oC)
02 Targeted value (3oC)
03 Targeted value (4oC)
Compressor Frequency Control
8 Hc 04 Targeted value (5oC)
Target Value for Cooling
05 Targeted value (9oC)
06 Targeted value (10oC)
07 Targeted value (11oC)
08•09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting (Ps targeted value 2.85MPa)
01 Targeted value (2.60MPa)
02 Targeted value (2.75MPa)
03 Targeted value (2.80MPa)
Compressor Frequency Control
9 Hh 04 Targeted value (2.82MPa)
Target Value for Heating
05 Targeted value (2.88MPa)
06 Targeted value (2.90MPa)
07 Targeted value (2.95MPa)
08•09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting (SH targeted value +5oC)
01 SH Targeted value 7
Indoor Expansion Valve Control 02 SH Targeted value 6
10 SC
Target Value for Cooling 03 SH Targeted value 4
04 SH Targeted value 3
05~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting (SC targeted value +5oC)
01 SC Targeted value 11
Indoor Expansion Valve Control 02 SC Targeted value 8
11 SH
Target Value for Heating 03 SC Targeted value 2
04 SC Targeted value -1
05~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
Indoor Expansion Valve 00 Initial setting (stoppage unit expansion valve opening (150~325 pulse))
Opening Change for 01 Expansion valve opening 0.8~2.6HP: 175 pulse, 2.5HP or over: 300 pulse
12 Si
Stoppage Indoor Unit 02 Expansion valve opening 0.8~2.6HP: 100 pulse, 2.5HP or over: 150 pulse
in Heating Mode 03~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
Indoor Expansion Valve 00 Thermo-OFF unit expansion valve opening (150~325 pulse)
Opening Change for 01 Expansion valve opening 0.8~2.6HP: 175 pulse, 2.5HP or over: 300 pulse
13 So
Thermo-OFF Indoor Unit 02 Expansion valve opening 0.8~2.6HP: 100 pulse, 2.5HP or over: 150 pulse
in Heating Mode 03~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
9
7-Segment
No. Setting Item Display Contents
SEG2 SEG1
00 Initial setting (300~650PK)
01 2000 pulse
Indoor Expansion Valve 02 1400 pulse
14 Initial Opening of Thermo-ON ci
Indoor Unit in Heating Mode 03 1000 pulse
04 600 pulse
05~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting
01 Cooling operation initial opening -2%
Fine Adjustment of 02 Cooling operation initial opening +1%
15 Indoor Expansion Valve cb
Initial Opening in Cooling Mode 03 Cooling operation initial opening +3%
04 Cooling operation initial opening +5%
05~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting
01 Heating operation initial opening -2%
Fine Adjustment of 02 Heating operation initial opening +1%
16 Indoor Expansion Valve ch
Initial Opening in Heating Mode 03 Heating operation initial opening +3%
04 Heating operation initial opening +5%
05~09 Not prepared (If set, the setting item will be ignored by the control PCB.)
00 Initial setting
01 Fan rotation maximum limit 20 steps
02 Fan rotation maximum limit 18 steps
Low Noise Setting 03 Fan rotation maximum limit 16 steps
(In the case of low noise setting, 04 Frequency limit 1
17 db
cooling/heating operation range 05 Frequency limit 2
will be restricted.) 06 Frequency limit 3
07 Operation sound value, Catalog value-2dB
08 Operation sound value, Catalog value-5dB
09 Operation sound value, Catalog value-8dB
00 No demand control
01 Demand control 40%
02 Demand control 60%
18 Demand Function Setting dE
03 Demand control 70%
04 Demand control 80%
05 Demand control 100%
00 No wave function
01 Minimum limit 40%
19 Wave Function Setting UE 02 Minimum limit 60%
03 Minimum limit 70%
04 Minimum limit 80%
00 Initial setting
01 Outlet temperature > 10oC
20 Cold Draft Protection Fb
02 Outlet temperature > 12oC
03 Outlet temperature > 14oC
21 Not Prepared FT 00 -
Adjustment of Fan Rotation 00 Initial setting
22 (To avoid a whining sound for Fo 01 Change of fan rotation -15rpm
the multiple installation.) 02 Change of fan rotation -30rpm
23 Not Prepared LT 00 -
24 Not Prepared F1 00 -
25 Not Prepared F2 00 -
26 Not Prepared F3 00 -
10
1.1.5 Checking of Alarm Code History
Alarm code history is indicated in the following order while the check mode is displayed.
“no01” (latest) history data ~ “no15” (oldest) history data
Refer to the figure below as an example.
PSW1
PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
Alarm
PSW2(▲) Accumulated time when alarm occurs.
PSW2(▲)
Select by PSW3( )
▼
PSW5( )
Item Contents
▼
PSW4(▼) PSW2(▲)
AC Alarm Code
d1. Retry Stoppage
PSW4(▼) PSW2(▲)
c1. Micro Computer Reset
PSW4(▼) PSW2(▲)
Alarm/Retry Code
Inverter Retry
PSW2(▲)
PSW3( )
▼
PSW5( )
▼
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼)
Fan Controller
PSW2(▲)
PSW3( )
▼
PSW5( )
▼
PSW4(▼) PSW2(▲)
PSW4(▼)
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼)
11
(1) Register of Alarm Code History
03 Abnormality transmitting between indoor units and outdoor units Accumulated Time AC. --
04 Abnormality transmitting between inverter PCB and outdoor PCB Accumulated Time AC. ○ ○ --
04. Abnormality transmitting between fan controller and outdoor PCB Accumulated Time AC. ○ ○ --
06
Abnormality of inverter voltage
Accumulated Time AC. ○ ○ iTC
07
Decrease in discharge gas superheat
Accumulated Time AC. ○ ○ --
08
Increase in discharge gas temperature at the top of compressor
Accumulated Time AC. ○ ○ --
23
Abnormality of thermistor for discharge gas temp. on top of
compressor
Accumulated Time AC. ○ ○ --
Thermistor Signal
24
Abnormality of thermistor for outdoor unit heat exchanger
liquid pipe (Te/Tchg)
Accumulated Time AC. ○ Te: E
Tchg: C
--
Thermistor Signal
25
Abnormality of thermistor for outdoor unit heat exchanger
gas pipe (Tg/TbG)
Accumulated Time AC. ○ TG: G
TbG: b
--
31 Incorrect capacity setting of indoor unit and outdoor unit Accumulated Time AC. --
38 Abnormality of picking up circuit for protection in outdoor unit Accumulated Time AC. ○ --
39
Abnormality of running current at constant speed compressor
Accumulated Time AC. ○ CT Detected
○
Value
d1-14 Accumulated Time d1.
3b Incorrect setting of outdoor unit model combination or voltage Accumulated Time AC. --
3d Abnormality transmitting between main unit and sub unit(s) Accumulated Time AC. --
* (Details of Alarm)
AC.: Alarm
d1.: Retry
Ci.: Control Information
iTC: Inverter Stoppage Code
FTC: Fan Controller Stoppage Code
12
Cause of Indication of Alarm Code History
Stoppage
(Alarm Code Contents Alarm Code Alarm Code
or Stoppage Time * Alarm O.U. Comp. or Stoppage
Code) Fan No. Code
Unit No. No.
43
Abnormality of low compression ratio
Accumulated Time ○ --
44
Abnormality of low-pressure increase
Accumulated Time AC. ○ --
45
Abnormality of high-pressure increase
Accumulated Time AC. ○ --
47
Activation of low-pressure decrease protection device
Accumulated Time AC. ○ --
○
(Vacuum operation protection)
d1-15 Accumulated Time d1. --
48
Activation of inverter overcurrent protection device
Accumulated Time AC. ○ ○ iTC
51
Abnormality of inverter current sensor
Accumulated Time AC. ○ ○ iTC
53
Inverter error signal detection
Accumulated Time AC. ○ ○ iTC
54
Abnormality of inverter fin temperature
Accumulated Time AC. ○ ○ iTC
55
Inverter failure
Accumulated Time AC. ○ ○ iTC
d1-32 Retry stoppage by indoor unit auto address setting Accumulated Time di. --
* (Details of Alarm)
AC.: Alarm
d1.: Retry
Ci.: Control Information
iTC: Inverter Stoppage Code
FTC: Fan Controller Stoppage Code
13
(2) Deletion of Alarm Code History
Press PSW1 and PSW3 for 5 seconds to clear the alarm code history while the history data is
displayed. (All history can be deleted.)
PSW2(▲)
In order to delete all the history,
PSW3( )
press PSW1 and PSW3 ( )
▲
PSW5( ) for 5 seconds
▲
PSW4(▼) PSW2(▲) PSW4(▼) PSW2(▲) while history is displayed.
PSW4(▼) PSW2(▲)
PSW4(▼) PSW2(▲)
PSW4(▼)
14
1.1.6 Emergency Operation
(1) Emergency Mode Operation from Remote Control Switch (20HP to 54HP Only)
If compressor is failed, emergency operation mode is available by the remote control switch.
Even if the compressor is failed, the air conditioning operation is continuously available until the
troubleshooting is performed.
x
48: Activation of Overcurrent Protection Device Compressor
51: Abnormality of Inverter Current Sensor Compressor
53: Inverter Error Signal Detection
54: Abnormality of Inverter Fin Temperature
(2) Constant Speed Compressor Failure
23: Abnormality of Discharge Gas Thermistor
39: Abnormality of Running Current at
Constant Speed Compressor
(a) Procedure
<In case of JCWA11NEWQ>
By pressing “TEMP.” for 3 seconds simultaneously, emergency mode operation starts.
“EMG” can be displayed on the LCD during this operation.
JCWA11NEWQ
NOTES:
• Emergency operation is available only when all the indoor unit and remote control to be connected are
for H-LINK II.
• Emergency operation is available only for when the alarm codes above (*) are indicated.
• The emergency operation is not available for the failures of inverter PCB or fan controller.
• This emergency operation is not a normal operation but a temporary operation until the service people
comes. If the alarm is indicated again during the emergency operation, the alarm cannot be canceled.
• Do not perform emergency operation more than 8 hours. If not, the unit may be damaged.
15
(2) Emergency Mode Operation from Outdoor Unit PCB for Inverter Compressor Failure
14HP to 18HP Only)
This operation is an emergency operation by the constant speed compressor when the inverter
compressor is failed.
(a) Procedure
1. Turn OFF all the main switches of outdoor and indoor units.
2. Check the inverter PCB. If inverter PCB is faulty, disconnect the wiring (U, V, W) of diode
module.
(Insulate the disconnected terminals.)
3. Turn ON DSW5-No.1 of outdoor unit PCB1.
4. Turn ON the power supply.
5. Start the operation by remote control switch.
(DSW5)
ON
1 2 3 4 5 6
DSW5 Compressor
1 Inverter Compressor
2 Constant Speed Compressor 1
16
(3) Emergency Mode Operation from Outdoor Unit PCB for Constant Speed Compressor Failure
14HP to 18HP Only)
This operation is an emergency operation by the other compressor when the constant speed
compressor is failed.
(a) Procedure
1. Turn OFF all the main switches of outdoor and indoor units.
2. Turn ON DSW5 of outdoor PCB1 for the failure constant speed compressor.
3. Turn ON the power supply.
4. Start the operation by remote control switch.
(DSW5)
ON
1 2 3 4 5 6
NOTES:
• Measure the insulation resistance of constant speed compressor.
Do not perform the emergency operation when the insulation resistance is 0W
Other compressor may be damaged because there is a possibility that refrigerant oil may be oxidized.
• In this emergency operation, compressor frequency cannot be controlled normally.
Therefore, alarm code "07", "43", "44", "45", or "47" may be indicated on LCD.
• This emergency operation may not provide sufficient cooling and heating capacity.
• This operation is an emergency and temporary operation when the constant speed compressor is
damaged. Therefore, change the new one as soon as possible.
• Turn OFF DSW5 on outdoor PCB1 after replacing the compressor.
If this setting is not performed, the constant speed compressor will be damaged.
17
(4) Emergency Mode Operation from Outdoor Unit PCB for Compressor Failure
20HP to 54HP Only)
Turn DSW5-No.1 or No.2 ON to stop the compressor operation. If set, all the compressors in the
failed outdoor unit will NOT be operated.
1 2 3 4 5 6
Compressor
<Outdoor Unit PCB1>
x
Compressor
Compressor
DSW5 Compressor
1 Inverter Compressor
2 Constant Speed Compressor 1
NOTE:
Fully close the stop valves (gas/liquid) in the failed outdoor unit.
• Operation Condition
< Indoor Unit Operation Capacity >
The compressor is forced to stop for compressor protection under the following condition:
Total Capacity of Thermo ON I.U. < 50% of O.U. Capacity and
Total Capacity of Thermo ON I.U. < 10HP
(A lack of thermo ON indoor unit may lead a constant speed compressor failure
because the compressor is operated and stopped repeatedly.)
NOTES:
• Measure the insulation resistance of inverter compressor.
Do not perform the emergency operation when the insulation resistance is 0W
Other compressor may be damaged because there is a possibility that refrigerant oil may be oxidized.
• Total operating capacity of indoor unit should be 10HP and over.
(Less than 10HP: Forced stoppage)
• In this emergency operation, compressor frequency cannot be controlled normally.
Therefore, alarm code "07", "43", "44", "45" or "47" may be indicated on LCD.
• This emergency operation may not provide sufficient cooling and heating capacity.
• This operation is an emergency but a temporary operation when the inverter compressor is damaged.
Therefore, change the new one as soon as possible.
• Turn OFF DSW5-No.1 of outdoor PCB1 after replacing the compressor.
If this setting is not performed, the inverter compressor will be damaged.
18
1.1.7 Failure of Power Supply to Indoor Unit and Remote Control Switch
● Lights and LCD are not Indicated.
● Not Operated
If fuses are melted or a breaker is activated, investigate the cause of over current and take
necessary action.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Measure voltage
Power Failure or Power is Not ON by volt-meter. Supply power.
Replace the AC
Failure of AC Chopper
chopper for indoor
for Indoor Fan
fan and fuse.
Replace the AC
Failure of AC Chopper
chopper for indoor
for Indoor Fan
fan and fuse.
Measure voltage
Failure of Transformer at Indoor Unit Side at secondary side. Replace the transformer.
Replace cable or
Disconnected Cable of Remote Control Switch Connect the cable. repair it.
Insufficient Connection
or Incorrect Connection
Insufficient of Indoor Unit PCB
Contacting at
Connectors of Check connectors. Correctly connect it.
Remote Control Insufficient Connection
Switch or Incorrect Connection
of PCB in Remote
Control Switch
19
(1.1.7 Failure of Power Supply to Indoor Unit and Remote Control Switch)
1.1.8 Abnormal Transmission between Remote Control Switch and Indoor Unit
● “RUN” Lamp on Remote Control Switch:
Flashing every 2 seconds
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
20
1.1.9 Abnormalities of Devices
In the case that no abnormality (Alarm Code) is indicated on the remote control switch, and normal
operation is not available, take necessary action according to the procedures mentioned below.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Failure of Disconnected
Correctly connect
One of PCBs Wiring to Check connections.
wiring.
for PCB
outdoor unit,
indoor unit, Failure of Check PCB by Replace PCB
remote
control switch PCB self-checking *1). if failed.
Failure of
Failure of Thermistor
Check it by
Air Inlet
Check Mode *2).
The Comp. Thermistor Disconnection Replace or correctly
does not Stop of Thermistor connect wires if
or Start even abnormality exists.
if the Setting
temperature Abnormality of Remote
on LCD is Check it by Test Run.
Control Switch Cord
Changed *3)
21
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
22
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Failure of
Failure of Thermistor Replace or correctly
Discharge Check thermistor by
connect wiring when
Air Temp. Disconnected self-checking *2).
it is abnormal.
Thermistor Wire of
Thermistor
Failure of Failure of
Thermistor Thermistor Replace or connect
for Outdoor
correctly when it is
Evaporating Disconnected abnormal.
Temp. during Wire of
Heating Thermistor
Disconnected
Measure resistance
Reversing
of coil.
Failure of Valve Coil
Reversing Incorrect Replace reversing valve.
Valve Activation of
Enforced power supply.
No Defrosting Reversing
Operation Mode Valve
is Available
during Heating Disconnected Control Wires
Correctly connect
Operation or between Indoor Unit and Check connectors.
wiring.
Defrosting Outdoor Unit
Operation is
Continued
Disconnected Correctly connect
Check connectors.
Failure of Wires to PCB wiring.
Outdoor Unit
PCB Failure of Check it by Replace it when check
PCB self-checking *1). mode is not available.
Check PCB by
Light and Replace if PCB is failed.
self-checking *1).
LCD Indication
Failure of PCB in Indoor Unit
on Remote
or Remote Control Switch
Control Switch
are Kept ON
23
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Clogged
Strainer in
Indoor Unit Check temp. difference
Replace strainer in
Clogging at at inlet and outlet of
indoor unit.
Low Pressure strainer.
Piping
Clogging at
Low Pressure Check temp. difference. Remove clogging.
Piping
24
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Check Clogging of
Outdoor Unit Remove clogging.
Heat Exchanger.
Obstacles at inlet or
Insufficient outlet of outdoor unit Remove obstacles.
Air Flow to heat exchanger?
Outdoor Unit
Heat Is service space for
Exchanger Secure service space.
outdoor unit sufficient?
Insufficient
Check for clogging. Remove clogging.
Cooling
Operation
Check for connecting
Replace connector.
cord and connector.
Failure or
Malfunction Is there operation
Replace coil.
of Expansion sound from coil?
Valve
Is thermistor on
Replace thermistor.
compressor normal?
Is thermistor installed
correctly on Correctly install it.
compressor?
Failure of
Bypass Check for leakage of
Replace solenoid valve.
Solenoid solenoid valve.
Excessively Valve
Low Suction Malfunction
Pressure or Internal Check temp. difference
Leakage of between inlet and Replace reversing valve.
Reversing outlet of reversing valve.
Valve
25
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Is thermistor
installed correctly Correctly install it.
on compressor?
Insufficient
Clogging of
Heating Check temp. difference Replace strainer for
Excessively Indoor Unit/
Operation between inlet and outlet outdoor unit or indoor
Low Outdoor Unit
of strainer. unit.
Suction Strainer
Pressure
Clogging
Check temp. difference
of Suction Remove clogging.
of each part.
Piping
Excessively
Low
Air Temp. Check for any Remove cause of
through short-circuited air short-circuited air.
Outdoor Unit to outdoor unit.
Heat
Exchanger
Defrosting is
Check thermistor for Replace thermistor
Insufficiently
defrosting. for defrosting.
Completed
26
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Excessively
High Air
Excessively Temp. to Check whether or not Remove cause of
High Indoor Unit short-circuited air exists. short-circuited air.
Discharge Heat
Pressure Exchanger
Excessively
Check expansion valve Correctly charge
Charged
opening. refrigerant.
Refrigerant
Non-
Condensate Check refrigerant Recharge refrigerant
Gas in Ref. quantity. after vacuum pumping.
Insufficient Cycle
Heating Clogging of
Operation Discharge Check for clogging. Remove clogging.
Pr. Piping
Failure of
Bypass Check for leakage of
Replace solenoid valve.
Solenoid solenoid valve.
Excessively Valve
High Suction Malfunction
Pressure or Internal Check temp. difference
Leakage of between inlet and outlet Replace reversing valve.
Reversing of reversing valve.
Valve
27
(1.1.9 Abnormalities of Devices)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
28
1.2 Troubleshooting Procedure
● Alarm Code Indication of Remote Control Switch
Indoor Unit Alarm Code Model Code Connected No. Alarm Code
Number of Indoor Units
alternately
0A Transmission Abnormality between Outdoor and Outdoor Incorrect Wiring, Breaking Wire, Loose Terminals
19 Fan Motor Activation of Protection Device for Indoor Fan Fan Motor Overheat, Locking
29
Code Category Content of Abnormality Leading Cause
Incorrect Capacity Code Setting of Combination
Incorrect Capacity Setting of Outdoor Unit and Excessive or Insufficient Indoor Unit Total
31
Indoor Unit Capacity Code
System
35 Incorrect Setting of Indoor Unit No. Duplication of Indoor Unit No. in same Ref. Gr.
36 Incorrect of Indoor Unit Combination Indoor Unit is Designed for R22
Abnormality of Picking up Circuit for Protection Failure of Protection Detecting Device
38 in Outdoor Unit (Incorrect Wiring of Outdoor PCB)
Overcurrent, Blowout Fuse, Current Sensor Failure,
Abnormality Running Current at
39 Compressor Instantaneous Power Failure, Voltage Drop,
Constant Speed Compressor
Abnormal Power Supply
3A Abnormality of Outdoor Unit Capacity Outdoor Unit Capacity > 54HP
Incorrect Setting of Outdoor Unit Models Incorrect Setting of Main and Sub Unit(s)
3b Outdoor Unit Combination or Voltage
Combination or Voltage
Abnormality Transmission between Main Unit Incorrect Wiring, Disconnect Wire, Breaking Wire,
3d
and Sub Unit(s) PCB Failure
Activation of Low Compression Ratio Protection Defective Compression (Failure of Compressor
43 Device of Inverter, Loose Power Supply Connection)
Activation of Low Pressure Increase Protection Overload at Cooling, High Temperature at Heating,
44 Device Expansion Valve Locking (Loose Connector)
Protection Activation of High Pressure Increase Protection Overload Operation (Clogging, Short-Pass), Pipe
45 Device Device Clogging, Excessive Refrigerant, Inert Gas Mixing
Activation of Low Pressure Decrease Protection Insufficient Refrigerant, Refrigerant Piping, Clogging,
47 Device (Vacuum Operation Protection) Expansion Valve Locking at Open Position (Loose Connector)
48 Activation of Inverter Overcurrent Protection Device Overload Operation, Compressor Failure
Inverter Error Signal Detection Driver IC Error Signal Detection (Protection for
53 Overcurrent, Low Voltage, Short Circuit)
Inverter Abnormal Inverter Fin Thermistor,
54 Abnormality of Inverter Fin Temperature
Heat Exchanger Clogging, Fan Motor Failure
55 Inverter Failure Inverter PCB Failure
Driver IC Error Signal Detection (Protection for Overcurrent,
57 Activation of Fan Controller Protection Low Voltage, Short Circuit), Instantaneous Overcurrent
Fin Thermistor Failure, Heat Exchanger Clogging,
5A Abnormality of Fan Controller Fin Temperature
Fan Fan Motor Failure
5b Controller Activation of Overcurrent Protection Fan Motor Failure
Failure of Current Sensor (Instantaneous Overcurrent,
5C Abnormality of Fan Controller Sensor Increase of Fin Temperature, Low Voltage, Earth Fault, Step-Out)
This alarm code appears when the following alarms*
Compressor Protection Alarm
EE Compressor occurs three times within 6 hours.
(It is can not be reset from remote Controller)
*02, 07, 08, 39, 43 to 45, 47
Outdoor Unit
b1 Incorrect Setting of Unit and Refrigerant Cycle No. Over 64 Number is Set for Address or Refrigerant Cycle.
No. Setting
Indoor Unit More than 17 Non-Corresponding to H-LINK II
b5 Incorrect Indoor Unit Connection Number Setting Units are Connected to One System.
No. Setting
2 or more CH Units are connected between
C1 Incorrect Indoor Unit Connection outdoor unit and indoor unit.
C2 CH Unit Incorrect Indoor Unit Connection No. Setting 9 or More Indoor Units Connected to CH Unit
The indoor units of different refrigerant cycle is
C3 Incorrect Indoor Unit Connection connected to CH unit.
30
1.2.2 Troubleshooting by Alarm Code
Alarm
Activation of Protection Device in Indoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the contact between #1 and #2 of CN14 is not closed over 120 seconds
during the cooling, fan or heating operation.
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Yes
Example of JTDH,JTDM,JTDL Types
Faulty PCB
GND
THM1 THM2 THM3 THM4 THM5 CN1925
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Faulty
Check connections. Repair connection.
Connection
Check PCB by
Faulty Indoor Unit PCB Replace it if faulty.
self-checking.
Alarm Code
Indoor Unit No. for Failure
31
Alarm
Activation of Protection Device in Outdoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when one of safety devices is activated during compressor running.
No (No Looseness)
Yes Check Wiring Connection
Except for PCB1
Normal PCB1
Check activation of the following safety devices. Remove the cause after checking.
High Pressure Switch (PSH): 4.15MPa
Check Item
Connector for
Connector for CMC1 Faston Terminal
Protection Device
380-415V/50Hz N1
PCN3 PCN2 or PCN16
220V/60Hz S1
32
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Clogging of Heat
Remove clogging.
Exchanger?
Measure discharge
Faulty
pressure.
Pressure Replace it if faulty.
Check continuity after
Switch
decreasing of pressure.
Faulty High
Pressure Insufficient Measure resistance Repair looseness.
Switch Contacting by tester. Replace connector.
Incorrect
Check connections. Repair connections.
Connection
33
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Check connecting
Replace connector.
wiring and connectors.
Check attaching
state of discharge Reattach thermistor.
gas thermistor.
Activation of
High Pressure Faulty Solenoid Valve Check for clogging. Replace solenoid valve.
Switch due to
Excessively
High Discharge
Pressure Check cycle operating
Charge refrigerant
Overcharged Refrigerant temp. and expansion
correctly.
valve opening.
34
Alarm
Abnormal Transmitting between Indoor Units and Outdoor Units
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, or
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when abnormality is maintained for 3 minutes after normal transmitting between
indoor units and outdoor unit, and also abnormality is maintained for 30 seconds after the micro-
computer is automatically reset.
The alarm is indicated when the abnormal transmitting is maintained for 30 seconds from starting of
the outdoor unit.
★ Investigate the cause of overcurrent and take necessary action when fuses are melted or the breakers
for the outdoor unit are activated.
35
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Is DSW10-1P No
(Terminating Resistance) Set it correctly.
on PCB1 ON?
Yes
No Is the voltage No Check the fuses of
Is LED1 (red) between faston terminal
outdoor unit power
on PCB1 ON? "R1" and "" of PCB1
supply.
220V or 240V?
Yes
Yes
Remove terminals of
#1 and #2 on TB2. *1) Yes
Is the fuse for
Replace fuse.
PCB1 melted?
Outdoor
Yes No Unit
Is LED3 (yellow)
on PCB1 ON?
No
Faulty PCB1
Is LED3 (yellow) No
on PCB1 flashing
more than once in
10 seconds?
Yes
Connect terminals of
#1 and #2 on TB2.
No
Is PCB setting
Non-pole operating. Set it correctly.
Yes
Yes Is LED3 (yellow) Yes
Is LED3 (yellow)
ON even if #1 and #2 Faulty PCB.
on PCB ON?
on TB2 is removed?
No
No
Check other indoor units.
Faulty PCB1.
*1): In case that terminating resistance (DSW10-1P) is OFF when H-LINK Connection is performed.
Set the terminating resistance to ON when #1 and #2 on TB2 is removed.
Set the terminating resistance to OFF when #1 and #2 on TB2 is reconnected.
Check Item
Power Supply Faston Terminal
380-415V/50Hz N1
220V/60Hz S1
36
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Measure voltage by
Power Failure or No Power Supply Supply power.
tester.
Melted Fuse for Short Circuited Wire Measure insulation Remove short circuit to
Power Source to Ground resistance. ground and replace fuse.
or Activation of
Outdoor Unit Measure resistance
Replace comp. and
Breaker Faulty Comp. Motor between wires and
fuse.
insulation resistance.
Measure resistance
Faulty Outdoor Unit Replace outdoor unit
between wires and
Fan Motor fan motor and fuse.
insulation resistance.
37
Alarm
Abnormal Transmitting between Inverter PCB and Outdoor PCB
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when abnormality is maintained for 30 seconds after normal transmitting
between the outdoor unit PCB1 and PCB2, and also abnormality is maintained for 30 seconds after
the micro-computer is automatically reset. The alarm is indicated when the abnormal transmitting is
maintained for 30 seconds from starting of the outdoor unit.
Yes
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
38
*1): When the unit is applied the excessive surge current due to lighting or other causes, this alarm code “04” or the
inverter stoppage code (IT) “11” will be indicated and the unit can not be operated. In this case, check to ensure
the surge absorber/surge arrester (SA) on the noise filter (NF1, NF2). The surge absorber may be damaged if the
inner surface of the surge absorber is black. In that case, replace the surge absorber.
If the inside of the surge absorber is normal, turn OFF the power once and wait for PCB2’s LED201 (red) OFF
(approx. 5 min.) and turn ON again.
L3'
L3 V S
L2'
L2 U
E R
(220V)
NF2
Lot E
(380-415V)
39
Alarm
Abnormal Transmitting between Fan Controller and Outdoor PCB
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when abnormality is maintained for 30 seconds after normal transmitting
between the outdoor unit PCB1 and fan controller, and also abnormality is maintained for 30 seconds
after the micro-computer is automatically reset. The alarm is indicated when the abnormal transmitting
is maintained for 30 seconds from starting of the outdoor unit.
Yes
Check Fan Controller. Faulty PCB1. <Outdoor Unit PCB1 Display Indication>
Abnormal Transmitting
of Fan Controller
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Faulty PCB
Faulty PCB Replace PCB if faulty.
PCB1 and PCB2
Fan Controller
Melted Fuse Check conductivity Replace
(Fan Controller) of fuse. fan controller. *1)
*1): The fan controller may be damaged if the fuse of fan controller is melted. In that case, replace the fan controller.
40
Alarm
Abnormality Power Source Phase
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the main power source phase is reversely connected or one phase is not
connected.
PCB1: Control PCB in Outdoor Unit
Yes
Single Phase Correctly connect each phase
(Is there any phase not connected?) of power source.
PCB1 is normal
No
Yes
Correctly connect each phase
Reverse Phase Connection?
of power source.
PCB1 is normal
No
Yes
Is there any excessively voltage
Abnormality with Power Source.
decrease at power source?
PCB1 is normal
No
Faulty PCB1.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
41
Alarm
Abnormal Inverter Voltage
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the alarm code is indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when voltage between terminal PCB1: Control PCB in Outdoor Unit
“P” and “N” of transistor module (IPM) is insufficient and PCB2: Inverter PCB
its occurrence is three times in 30 minutes. In the case that
the occurrence is smaller than 2 times, retry is performed.
Abnormal of Inverter
Direct Current
Measuring Position
Restart operation.
Measuring Range: DC1000V
In case of 380-415V/50Hz
Is the power supply voltage 380V+10% or No
Check wiring and
415V+10% ?
wire sizes.
In case of 220V/60Hz:
Is the power supply voltage 220V+10%?
Yes
In case of 380-415V/50Hz No
Is the power supply voltage more than 323V?
In case of 220V/60Hz:
Is the power supply voltage more than 187V?
Yes
*1): If capacitor has high voltage, perform the high voltage discharge work according to the item 1.3.3.
*2): Checking procedures of transistor module is indicated in the item 1.3.3.
42
Alarm
Abnormal Fan Controller Voltage
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the alarm code is indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when voltage between terminal “R” and “S” of Fan Controller is insufficient and
its occurrence is three times in 30 minutes. In the case that the occurrence is smaller than 2 times,
retry is performed.
NOTES:
• If fan controller has high voltage, perform the high voltage discharge work according to the item 1.3.3.
• Check the wiring connection according to the checking procedure of fan controller indicated in the item 1.3.3.
43
Alarm
Decrease in Discharge Gas Superheat
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ In the case that the discharge gas superheat less than 10 deg. at the top of the compressor is
maintained for 30 minutes, retry operation is performed. However, when the alarm occurs twice within
two hours, this alarm code is indicated.
PCB1: Control PCB in Outdoor Unit
Is the thermistor No
installed correctly Install it correctly. for Inverter Drive for Constant Speed Drive
on the compressor?
Yes 8HP to 12HP
Heating
Is it at cooling or
14HP to 18HP
heating mode when the Heating Operation
alarm has occurred?
Cooling
Cooling Operation
Remove sudden
No fluctuation of load
Match the Are the refrigerant Is the opening of the No
piping and electric like short path by
refrigerant piping outdoor unit heat
wiring matching? discharge air from
and electric wiring. exchanger's expansion
the outdoor unit, or
Yes valve under 8%?
the cause of frequent
Yes thermo-ON/OFF.
No Is the connector on
Plug the indoor unit PCB for
connector properly. expansion valve Are the connectors
connected properly? (*2) of PCB1 of the
outdoor unit heat No
Yes Plug the connectors
exchanger's electric (*2) of PCB1
expansion valve properly.
connected properly?
44
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Correctly charge
Overcharged Refrigerant Check pressures.
refrigerant.
45
Alarm
Code Increase in Discharge Gas Temperature at the Top of Compressor
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the following conditions occurs three times within one hour;
(1) The temperature of the thermistor on the top of the compressor is maintained higher than 132°C for
10 minutes, or (2) The temperature of the thermistor on the top of the compressor is maintained higher
than 140°C for 5 seconds.
PCB1: Control PCB in Outdoor Unit
Is the thermistor No
installed correctly Install it correctly. for Inverter Drive for Constant Speed Drive
on the compressor?
Yes 8HP to 12HP
Heating
Is it at cooling or
14HP to 18HP
heating mode when the Heating Operation
alarm has occurred?
Cooling
Cooling Operation
Remove sudden
Is the opening of No fluctuation of load
the outdoor unit like short path by
expansion valve discharge air from
100%? the outdoor unit, or
the cause of frequent
Yes thermo-ON/OFF.
No
Charge correct
Is the amount of *1): Refer to "Characteristics of Thermistor"
refrigerant volume.
refrigerant correct? of "Alarm Code 23".
Refer to TC.
*2): PCB1 Connector No. is shown
Yes
No in the below table.
Check the MV1 MVB
Is gas leaking?
expansion valve. CN10 CN12
Yes
46
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Correctly charge
Undercharge of Refrigerant Check pressures.
refrigerant.
47
Alarm
Abnormality Transmitting between Outdoor Units
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
Abnormality of PCB1 in
outdoor unit A
Outdoor Unit
48
Alarm
Incorrect Outdoor Unit Address Setting
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
Alarm
Code Incorrect Outdoor Main Unit Setting
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
Outdoor Unit
Abnormality of PCB1 in
outdoor unit A
49
Alarm Abnormality of Thermistor for Indoor Unit Inlet Air Temperature
Code (Air Inlet Thermistor)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.24 kW) or cut (greater than
840 kW) during the cooling or heating operation. The system is automatically restarted when the fault
is removed. PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
No
Is it connected to
Connect it.
THM1 (intake) of PCB?
Yes
Is resistance of THM1 No
between 0.24kΩ and Faulty Thermistor
840kΩ?
Yes
Thermistor for
Faulty PCB Air Inlet Temperature
(THM1)
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Fault Check resistance.
if faulty.
Faulty Intake
Air Thermistor
Connect wiring
Incorrect Connection Check connection.
correctly.
90
82
80
70
61
60
Thermistor 50
<Outdoor Unit PCB1 Display Indication>
46
Resistance (Alarm Code 11~19)
(kΩ) 40 35
30 27
20.5
20 16
12.5
10
10 8 5.3 Alarm Code (11~19)
3.6 2.5
0 Indoor Unit No.
-15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60 for Failure
Ambient Temperature (oC)
Thermistor Characteristics
NOTE:
This data is applicable to the following thermistors;
1. Indoor Unit Discharge Air Temperature, 2. Indoor Unit Intake Air Temperature, 3. Indoor Unit Liquid Piping
Temperature, 4. Indoor Unit Gas Piping Temperature, 5. Outdoor Air Temperature, 6. Outdoor Unit Liquid
Piping Temperature, 7. Outdoor Unit Gas Piping Temperature
50
Alarm Abnormality of Thermistor for Indoor Unit Discharge Air Temperature
Code (Air Outlet Thermistor)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.24 kW) or cut (greater than
840 kW) during the cooling or heating operation. The system is automatically restarted when the fault
is removed.
No
Is the thermistor connected
Connect it.
to THM2 of PCB?
Yes
No
Is resistance of THM2
between 0.24 and 840kΩ? Faulty Thermistor
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Fault Check resistance.
if faulty.
Faulty Air Outlet
Thermistor
Connect wiring
Incorrect Connection Check wiring to PCB.
correctly.
51
Alarm Abnormality of Thermistor for Indoor Unit Heat Exchanger Liquid
Code Refrigerant Pipe Temperature (Freeze Protection Thermistor)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.24 kW) or cut (greater than
840 kW) during the cooling operation or heating operation. The system is automatically restarted
when the fault is removed.
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Freeze Protection
No Thermistor (THM3)
Is the thermistor connected
Connect it.
to THM3 of PCB?
Yes
No
Is resistance of THM3
between 0.24 and 840kΩ? Faulty Thermistor
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Fault Check resistance.
Faulty Freeze if faulty.
Protection
Thermistor Connect wiring
Incorrect Connection Check wiring to PCB.
correctly.
52
Alarm Abnormality of Thermistor for Indoor Unit Heat Exchanger
Code Gas Refrigerant Pipe Temperature (Gas Piping Thermistor)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.24 kW) or cut (greater than
840 kW) during the cooling or heating operation. The system is automatically restarted when the fault
is removed.
No
Is it connected to
Connect it.
THM5 of PCB?
Yes
Is resistance of THM5 No
between 0.24kΩ and Faulty Thermistor
840kΩ?
Refer to "Alarm Code 11" Thermistor for
Yes for thermistor resistance. Heat Exchanger
Gas Pipe
Faulty PCB In Case of 4-Way Cassette Type
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Fault Check resistance.
if faulty.
Faulty Gas Pipe
Thermistor
Connect wiring
Incorrect Connection Check wiring to PCB.
correctly.
53
Alarm Activation of Protection Device for Indoor Fan Motor
Code (JTKF-Model)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the alarm code is indicated on the display of the outdoor unit PCB.
★ This alarm is indicated when the following conditions occurs three times in 30 minutes.
* Indoor fan rotates less than 70rpm for 5 seconds during operation.
★ Check to ensure that power is OFF before checking the connector connections. If not, PCB and fan
motor may be damaged.
No
Yes
Yes
Is LED4 on PCB1 Faulty PCB1 Insufficient voltage for PCB1. Replace PCB1
OFF? or Transformer or Transformer
No
No
Is the voltage between GND
of PCB1 and PC1 2# of PCB2
Yes several voltage?
Is pulse signal to Faulty PCB2 Replace PCB2
PCB2 correctly? PCN202
LED1
Faulty PCB1 CN201 CN202
CN201-3# PCB2
TB1
PCN203
Replace PCB1 TB2 CN202
PCN7 PCN1 CN1 CN201
LED4
PCB1 CN19
Transformer
54
Alarm Activation of Protection Device for Indoor Fan Motor
Code (JTHW-Model)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the following conditions occurs three times in 30 minutes.
* Indoor fan rotates less than 70rpm for 5 seconds during operation.
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Does the indoor l Set air flow volume “Hi” before starting this check. HA
12V
fan run?
5V DSW5
No (*1): Turn OFF the power before checking the connectors. 6 15V
IC6
If not, PCB and the fan motor may be damaged.
GND GND
Also, the LED4 must be turned OFF
Check the connector as before starting this check to avoid electric shock.
1 CN500
CN550
shown on the right. (*1)
PCB: CN550, CN500
No
(*2)
No Is the voltage between 5V
Is DC power and GND of PCB 4.75 to 5.25V?
supply for PCB Faulty PCB Replace PCB
correctly? (*2) Is the voltage between 12V
and GND of PCB 11.9 to 12.8V?
(Use a tester.)
Yes
(Note) Use the following check points (writen in Japanese) on the PCB.
(Refer to the figure below.)
5V : next to DSW5
12V : next to HA connector
GND : next to IC6 (do not use )
(*3)
Is the voltage between CN550-#1 and
Is DC power No
CN550-#3 of PCB 280V+10%?
supply (280V) for PCB Faulty PCB Replace PCB
correctly? (*3) (Use a tester.)
Yes
(*4)
Is the voltage between CN550-#3 and
Is DC power No
CN550-#4 of PCB 14.8V to 15.8V?
supply (15V) for PCB Faulty PCB Replace PCB
correctly? (*4) (Use a tester.)
Yes
Is fan motor No
speed control command
to fan motor Faulty PCB Replace PCB
correctly? (*5)
(*5) Disconnect CN550 on PCB when performing.
If 2V (or over) are applied between CN550-#5 to CN550-#3 on PCB
Yes for 10 sec. (Approx.) after starting operation, the PCB is normal.
(Note) The voltage may not be conducted sequentially
after 10 sec. to perform the above operation “H”.
Faulty Fan Motor
55
Alarm Activation of Protection Device for Indoor Fan
Code Motor (except JTKF and JTHW Model)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
alarm code is indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the temperature of the internal thermostat for the indoor fan motor is
higher than 120oC or 135oC. (135oC: JTFC)
Yes
No Is continuity present No No
Does the indoor
at the internal thermostat Is fan motor hot? Replace the motor.
fan run?
of indoor fan motor?
Yes Yes
Yes
Is connection bad at Repair wiring and
the connector? connections.
No
No
Is the coil resistance
Replace the motor.
of fan motor normal?
Yes
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Measure coil
Faulty Indoor Unit
resistance and Replace motor if faulty.
Fan Motor
insulation resistance.
Incorrect
Check connections. Repair connections.
Connection
56
Alarm
Abnormality of High Pressure Sensor for Outdoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the pressure sensor voltage decreases lower than 0.1V or increases
higher than 4.9V during running.
Is 12 VDC applied No
across #1 and #3 of the
Faulty PCB1.
connector CN7 of the
outdoor unit PCB1?
Yes
Is voltage under
0.1 VDC or over 4.9VDC No
across #2 and #3 of the Faulty PCB1.
connector CN7 of the
outdoor unit PCB1?
Yes
Yes
Is the Check Joint
Replace check joint.
Clogged?
No
Abnormality of High
Pressure Sensor.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Indicated
Malfunction of Pressure
Pressure Value Check for clogging
Sensor due to Faulty Replace check joint.
is Excessively of check joint.
Check Joint
High or Low
57
Alarm Abnormality of Thermistor for Outdoor Air Temperature
Code (Outdoor Unit Ambient Thermistor)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.2 kW) or cut (greater than
500 kW) during running.
No Outdoor Unit
Is it connected to Ambient Thermistor
Connect it.
THM7 (Ta) of PCB1? (THM7)
Yes
Is resistance of THM7 No
between 0.2kΩ and Faulty Thermistor
500kΩ?
Refer to "Alarm Code 11"
Yes for thermistor resistance.
Faulty PCB1
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Faulty Fault Check resistance.
if faulty.
Outdoor Unit
Ambient
Thermistor Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.
58
Alarm Abnormality of Thermistor for Discharge Gas
Code Temperature on the Top of Compressor
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, or
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
If abnormality with the thermistor is found, check all the thermistors as shown below.
★ This alarm is indicated when the thermistor is short-circuited (less than 0.9 kW) or cut (greater than 5,946
kW) during running.
Position of Thermistor
No
Is the setting of DSW2 Set DSW2 on PCB1 THM8 (Td1) THM9 (Td2)
on PCB1 right? correctly.
Yes
Characteristics of Thermistor
Is resistance of
discharge gas thermistors No
(THM8 and THM9) same Faulty Thermistor.
with characteristic in
right figure? 200
R25=200kΩ
Yes Resistance B=3920k
of Thermistor
(kΩ) 100
72.3
Faulty PCB1
14.2
8.32
0 25 50 100 120 150
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Fault Check resistance.
if faulty.
Faulty Discharge
Gas Thermistor
Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.
59
Alarm Abnormality of Thermistor for Outdoor Unit Heat Exchanger Liquid Pipe
Code (Te/Tchg)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
If abnormality with the thermistor is found, check the thermistors as shown below.
Is resistance of the No
thermistor between Faulty Thermistor
0.2kΩ and 500kΩ? Plastic Sheet
Refer to "Alarm Code 11"
Yes for thermistor resistance.
Faulty PCB1
Butyl Sheet
Evaporation
Liquid Pipe Thermistor Holder
Te: Thermistor for Outdoor Liquid Pipe
Tchg: Thermistor for Super Cooling Main Line
PCB1: Control PCB in Outdoor Unit
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
60
Alarm Abnormality of Thermistor for Outdoor Unit Heat Exchanger Gas Pipe
Code (Tg/Tbg)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
If abnormality with the thermistor is found, check all the thermistors as shown below.
No
Are thermistors connected to
THM11 (Tg) or THM23 (Tbg) Connect it.
on PCB1? < Details for Thermistor >
Yes Tg Thermistor (THM11),
Butyl Sheet Tbg Thermistor (THM23)
Is resistance of the No
thermistor between Faulty Thermistor
0.2kΩ and 500kΩ? Plastic Sheet
Refer to "Alarm Code 11"
Yes for thermistor resistance.
Faulty PCB1
Butyl Sheet
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Replace thermistor
Faulty Fault Check resistance.
if faulty.
Outdoor Unit
Gas Pipe
Thermistor Repair wiring and
Incorrect Connection Check wiring to PCB1.
connections.
61
Alarm
Abnormality of Low Pressure Sensor for Outdoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the pressure sensor voltage decreases lower than 0.1V or increases
higher than 4.9V during running.
PCB1: Control PCB in Outdoor Unit
Yes
Is the Check Joint
Replace the check joint.
clogged?
No
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Indicated
Malfunction of Pressure
Pressure Value Check for clogging
Sensor due to Faulty Replace check joint.
is Excessively of check joint.
Check Joint
High or Low
62
Alarm
Incorrect Capacity Setting of Indoor Unit and Outdoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the capacity setting dip switch, DSW2 on the outdoor unit PCB1,
is not set (all the settings from #1 to #6 are OFF) or mis-setting.
★ This alarm is indicated when the total indoor unit capacity is smaller than 50% or greater than 130% of
the combined outdoor unit capacity.
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Are #1-#6 of DSW2 on Yes
the outdoor unit PCB1 Set the capacity for PCB1.
set incorrectly?
No
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Check combination
Incorrect Capacity Setting of Indoor Unit of indoor units and Correctly set dip switch,
capacity setting on PCB. DSW3.
Check refrigeration
Refrigeration Cycle Setting of Outdoor Unit cycle setting on
Set them correctly.
and Indoor Unit is Different outdoor unit PCB1 and
indoor unit PCB.
63
Alarm
Abnormal Transmitting between Outdoor Units
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the following condition occurs after normal transmitting between outdoor
unit and outdoor unit is maintained;
• Abnormality is maintained for 30 seconds.
• Abnormality is maintained for 30 seconds even after micro-computer reset (automatically).
No Faulty
Is LED1 turned ON on PCB1 Check the power supply Turn ON the power supply.
of outdoor unit B and C? of outdoor unit.
Yes Good
Yes
Is fuse of outdoor unit Inspect the cause and
PCB1 blown out? replace the fuse.
No
Replace the PCB1 of
outdoor unit B or C.
Outdoor Unit
64
Alarm
Incorrect Indoor Unit No. Setting
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated 5 minutes after power is supplied to the outdoor unit when the indoor
unit No. connected to the outdoor unit is duplicated by setting of DSW and RSW.
NOTE:
In the case of H-LINK System, this alarm code is indicated when DSW1 and RSW1 of the outdoor unit
PCB1 and DSW5 and RSW2 of the indoor unit PCB are incorrectly set.
In this case, set them correctly after turning OFF the main switch, and again turn ON the main switch.
When the refrigerant No. setting of outdoor unit (H-LINK II) and the one of outdoor unit (H-LINK) are
duplicated, the alarm “35” may go ON and OFF repeatedly.
Alarm
Incorrect Indoor Unit Combination
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the alarm code is indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the indoor unit connected to outdoor unit is designed for refrigerant R22
type.
PCB1: Control PCB in Outdoor Unit
65
Alarm
Abnormality of Picking up Circuit for Protection in Outdoor Unit
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and the alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when AC 220V or 240V is not detected in A* during inverter compressor
stoppage.
PCB1: Control PCB in Outdoor Unit
No
Is AC220V or 240V applied
Faulty PCB1
A* during stopping?
Yes
PCB1 is normal
Check wiring connection
of other PCB1. *1)
Power Supply A*
Between terminal #3 of PCN2, PCN16 and faston terminal
380-415V/50Hz
“N1” on PCB1
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Abnormality of
Check voltage supplied Repair wiring
Picking up Circuit Incorrect Connection
to connectors. connections.
for Protection
66
Alarm
Abnormality of Running Current at Constant Speed Compressor
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
No
Does the CMC2 Check wiring connection
turn ON? around PCB1.
Yes
67
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Excessively High
Check for causes.
Discharge Pressure
Looseness of Screws
Single Phase Operation Tightly fix screws.
for Power Source
Failure of Compressor
Locked-up? Replace compressor.
Bearing
Check continuity
Fault Replace CT when faulty.
during stoppage.
Incorrect
Check wiring. Correctly wiring.
Wiring
68
Alarm
Abnormality of Outdoor Unit Capacity
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the total capacity of outdoor unit connected to O.U.~O.U. transmission
terminal exceeds 54HP.
PCB1: Control PCB in Outdoor Unit
O.U. Outdoor Unit
Yes
Has PCB1 of outdoor unit Set the DSW2 of the
A, B or C been replaced? replaced PCB1 correctly.
No
Yes
Outdoor Unit
Abnormality of
outdoor unit total capacity
Unit A Unit B Unit C
(Main) (Sub) (Sub)
Alarm
Incorrect Setting of Outdoor Unit Model Combination or Voltage
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the model setting for outdoor unit connected to O.U.~O.U. transmission
terminal is incorrect.
PCB1: Control PCB in Outdoor Unit
O.U. Outdoor Unit
Incorrect combination of
outdoor units
(Check the outdoor unit
combination again.)
Unit A Unit B Unit C
(Main) (Sub) (Sub)
69
Alarm
Abnormality Transmitting between Main Unit and Sub Unit(s)
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section,
and the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when transmission to outdoor unit B or C is NOT maintained for 30 seconds.
(Alarm code “31” will be indicated when transmission to all the outdoor units connected to O.U.~O.U.
transmission terminal is NOT maintained.)
No Faulty
Is LED1 turned ON on PCB1 Check the power supply Turn ON the power supply.
of outdoor unit B and C? of outdoor unit.
Yes Good
Yes
Is fuse of outdoor unit Inspect the cause and
PCB1 blown out? replace the fuse.
No
Replace the PCB1 of
outdoor unit B or C.
Outdoor Unit
70
Alarm
Activation of Low Compression Ratio Protection Device
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when a compression ratio, ε= {(Pd + 0.1) / (Ps + 0.06)} is calculated from
a discharge pressure (Pd MPa) and suction pressure (Ps MPa) and the condition lower than
ε < 1.8 occurs more than three times (including three) in one hour.
PCB1: Control PCB in Outdoor Unit
No
Does the inverter operate? Check the inverter.
Yes
No
Check the compressor and
Does the compressor operate?
power cable.
Yes
Yes
Is the reversing valve spindle
Replace the reversing valve if faulty.
mounted at middle position?
No
No
Are the high-pressure sensor and Replace the high-pressure sensor
the low-pressure sensor normal? or the low-pressure sensor if faulty.
Yes
Yes
Is there a leak in the Solenoid Replace the Solenoid Valve
Valve for Hot Gas Bypass (SVA)? (SVA) if faulty.
No
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
71
Alarm
Activation of Low Pressure Increase Protection Device
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ In case that compressor is operated under the condition that is higher than 1.4MPa of suction pressure
(Ps) for 1 minute, all compressors are stopped and retry operation is started after 3 minutes.
However this alarm is indicated when same phenomenon is occurred at two times within the next
30 minutes.
PCB1: Control PCB in Outdoor Unit
Yes
Is there a leak in the Replace the solenoid valve (SVA)
solenoid valve (SVA)? if faulty.
No
Yes
Is the reversing valve spindle
mounted at middle position? Replace the reversing valve if faulty.
No
No
Replace the low-pressure sensor
Is the low-pressure sensor normal?
if faulty.
Yes
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
72
Alarm
Activation of High Pressure Increase Protection Device
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ In case that compressor is operated under the condition that is higher than 3.8MPa of discharge
pressure (Pd) for 1 minute, all compressors are stopped and retry operation is started after 3 minutes.
However this alarm is indicated when same phenomenon is occurred at two times within the next
30 minutes.
PCB1: Control PCB in Outdoor Unit
PCB: Indoor Unit PCB
Yes
Is there a leakage of the Replace the solenoid valve (SVA)
solenoid valves (SVA)? if faulty.
No
Yes
Is the outdoor unit stop valve
Open the stop valve.
closed?
No
No Check connection of the circuit
Is the high-pressure sensor normal? board connector. Replace the
high-pressure sensor if faulty.
Yes
Yes Check the circuit board and
Are expansion valves fully connection of the circuit board
closed and locked? connector. Replace the electronic
expansion valves if faulty.
No
Check the outdoor electronic expansion valve during cooling
and the indoor electronic expansion valve during heating.
Are electric wiring and refrigerant Yes
piping between the indoor and Correctly connect it.
outdoor unit incorrectly connected?
No NOTE:
In the case of H-LINK system, check the refrigerant
system setting of the outdoor PCB1 and indoor PCB.
Check if indoor or outdoor intake
air temperature is too high.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Check connection.
Leakage of Solenoid Valve Check outlet temp. of
Replace solenoid valve
(SVA) solenoid valve (SVA).
(SVA) if faulty.
73
Alarm Activation of Low Pressure Decrease Protection Device
Code (Vacuum Operation Protection)
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when a suction pressure (Ps) is lower than 0.09 MPa for over 12 minutes and
its state occurs more than three times PCB1: Control PCB in Outdoor Unit
(including three) in one hour. PCB: Indoor Unit PCB
No
Is the amount of refrigerant correctly? Correctly charge refrigerant.
Yes
No
Is the outdoor stop valve open? Open the stop valve.
Yes
Yes
Is refrigerant leaking? Repair leaks.
No
No
Replace suction pressure sensor
Is suction pressure sensor normal?
if faulty.
Yes
Yes Check connection of the connectors
Are the electronic expansion valves
and the circuit board. Replace the
fully closed and locked?
electronic expansion valves if faulty.
No
Check the indoor expansion valve during cooling
and the outdoor expansion valve during heating.
Action
Phenomenon Cause Check Item
(Turn OFF Main Switch)
Incorrect
Check connection. Connect correctly.
Connection
74
Alarm
Activation of Inverter Overcurrent Protection Device (1)
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when inverter electronic thermal protection is activated at six times within
30 minutes. (Retry operation is performed up to the occurrence of five times.)
Conditions of Activation:
Inverter current with 105% of the rated current runs for 30 seconds continuously.
or
Inverter current runs intermittently and the accumulated time reaches up to
3 minutes, in 10 minutes.
Is the cause of
stoppage " " of "2"
troubleshooting by Refer to next page.
7-segments display
Restart operation. "2" or "4"?
"4"
Abnormal
Check the diode module. *2) Replace the diode module.
Abnormal
Check the inverter
circuit board (PCB2) Connect it correctly.
connection. *3)
Normal
Transistor Module (IPM)
is faulty. Replace it.
*1): Regarding the setting value of activation current, refer to the item 3.1.1.
*2): Regarding replacing or the checking diode module, refer to the item 1.3.3.
*3): Regarding replacing or checking method for inverter parts, refer to the item 1.3.3.
75
Alarm
Activation of Inverter Overcurrent Protection Device (2)
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when instantaneous overcurrent occurs at six times within 30 minutes.
(Retry operation is performed up to the occurrence of five times.)
Conditions of Activation: Inverter current with 150% of the rated current
PCB1: Control PCB in Outdoor Unit
Turn off power and PCB2: Inverter PCB
No Yes disconnect U, V, W No Faulty
Restart operation. from compressor
Does it trip soon? terminals. Check PCB2 *1) Replace PCB2.
Turn ON #1 of DSW1
No It trips on PCB2 and restart. Normal
immediately. Does it trip?
Is there any cause No
Yes It trips. Check the
of instantaneous
compressor.
voltage drop?
Yes
It trips after a Check the power
certain period. source capacity.
Faulty
Check the transistor Replace the
module (IPM). *1) transistor module.
It trips
occasionally. Normal
Replace PCB2.
Is the compressor Yes
running current as Check the
same as activation compressor.
current? *3)
No
Faulty
Check the diode Replace the diode
module. *2) module.
Good
Are the input currents Yes (Input currents nearly equal (+3%).)
of three phases nearly Replace PCB2.
equal? (+3%)
No (Input currents out of balance.)
Check the power
supply.
No
Is the supply voltage 380-415V/50Hz+10%,
_
or 220V/60Hz+10% ?
Yes
In case of 380-415V/50Hz, No
Is it 323V or more during operation when other devices are operating?
In case of 220V/60Hz:
Is it 187V or more during operation when other devices are operating?
Yes
Replace PCB2.
*1): Perform electrical discharge when replacing or the checking for inverter parts by referring to the item 1.3.3.
*2): Before checking of diode module, refer to the item 1.3.3.
*3): Regarding the setting value of activation current, refer to the item 3.1.1.
76
Alarm
Abnormality of Inverter Current Sensor
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ In case that the abnormality of current transformer (0A detecting) occurs three times within 30 minutes,
this alarm is indicated at the third time.
(Retry operation is performed up to second time of abnormality occurrence.)
Condition of Activation: When the frequency of compressor is maintained at 15 to 18Hz after
compressor is started, one of the absolute value of running current detected
by the current transformer at each phase U+, U-, V+ and V- is less than
1.5A (including 1.5A).
Abnormal
Is the coil resistance
Replace Comp.
of compessor normal?
Normal
Is output of
PCB2 correct? *2) Abnormal
Or is output of voltage Check PCB2 or
between U and V, the transistor module.
V and W, W and U
correct?
Normal
Replace PCB2. *2)
77
Alarm
Inverter Error Signal Detection
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
No
Is power line is Connect power line
connected to CT? to CT (Current Transformer).
Yes
(Itc=1, 12)
Turn off power, disconnect Normal
U, V, W from compressor No
Failure of PCB2.
terminals and restart. Check the compressor. Replace the PCB2.
Does the protecting function
activate? *3) Abnormal
Yes Check the compressor.
Faulty Normal
Check the transistor Replace the PCB2 and
Check the PCB2. the transistor module.
module. *1) *2)
Normal Abnormal
Replace the transistor module.
Is the silicon grease coated all over Coat the silicon grease to all
between the transistor module and the No the touched face between
radiated fin? the transistor module and the
Is the fixed screw on the transistor radiated fin fully. Fix the
module loose? screw correctly.*4)
Yes
Yes
Is the heat exchanger of Remove clogging or
outdoor unit clogged? replace the heat exchanger.
No
Replace the PCB2.
*1): Perform electrical discharge when replacing or checking inverter parts by referring to the item 1.3.3.
*2): Regarding checking method of transistor module, refer to the item 1.3.3.
*3): Turn ON the No.1 switch of the dip switch DSW1 on PCB2 when restarting with disconnecting the terminals of the
compressor. After troubleshooting, turn OFF the No.1 switch of the dip switch DSW1 on PCB2.
*4): Use the silicon grease provided as accessory.
78
NOTE:
When the unit is applied the excessive surge current due to lighting or other causes, this alarm code “53” or the inverter
stoppage code (IT) “11” will be indicated and the unit can not be operated. In this case, check to ensure the surge
absorber/surge arrester (SA) on the noise filter (NF1, NF2). The surge absorber may be damaged if the inner surface
of the surge absorber is black. In that case, replace the surge absorber.
If the inside of the surge absorber is normal, turn OFF the power once and wait for PCB2’s LED201 (red) OFF
(approx. 5 min.) and turn ON again.
Lot E
(380-415V)
79
Alarm
Abnormality of Inverter Fin Temperature
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ In case that the abnormality of inverter fin temperature occurs three times within 30 minutes, this alarm
is indicated at the third time.
(Retry operation is performed up to second time of abnormality occurrence.)
Conditions of Activation: This alarm is indicated when the temperature of the inverter fin thermistor for
Transistor Module is higher than 90oC.
Yes Normal
Restart operation. Check the thermistor. Replace the PCB2. *1)
Does it trip soon?
No Faulty
Replace the thermistor.
Yes
Is the heat exchanger of
Remove clogging.
outdoor unit clogged?
No
Normal
Check the thermistor. Replace the PCB2. *1)
Faulty
Replace the thermistor.
*1): Perform electrical discharge when replacing or checking inverter parts by referring to the item 1.3.3.
80
Alarm
Inverter Failure
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the following phenomenon occurs three times in 30 minutes.
(Retry operation is performed up to the occurrence of two times.)
Actual frequency from PCB2 is less than 10Hz (after inverter frequency output from PCB1).
Conditions of Activation: This alarm is indicated when PCB2 is not performed normally.
Yes
*1): When the unit is applied the excessive surge current due to lighting or other causes, this alarm code “55” or the
inverter stoppage code (IT) “11” will be indicated and the unit can not be operated. In this case, check to ensure
the surge absorber/surge arrester (SA) on the noise filter (NF1, NF2). The surge absorber may be damaged if the
inner surface of the surge absorber is black. In that case, replace the surge absorber.
If the inside of the surge absorber is normal, turn OFF the power once and wait for PCB2’s LED201 (red) OFF
(approx. 5 min.) and turn ON again.
U
E R
L1 L1'
Surge Absorber (SA)
(220V)
NF2
Lot E
81
Alarm
Activation of Fan Controller Protection
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
Yes
Is the heat exchanger of Remove the clogging or
outdoor unit clogged? replace the heat exchanger.
No
Replace the fan controller.
NOTE:
When the unit is applied the excessive surge current due to lighting or other causes, this alarm code “57” or the
inverter stoppage code (IT) “11” will be indicated and the unit can not be operated. In this case, check to ensure
the surge absorber/surge arrester (SA) on the noise filter (NF1, NF2). The surge absorber may be damaged if the
inner surface of the surge absorber is black. In that case, replace the surge absorber.
If the inside of the surge absorber is normal, turn OFF the power once and wait for PCB2’s LED201 (red) OFF
(approx. 5 min.) and turn ON again.
L3'
L3
V S
L2'
L2
U
E R
(220V)
NF2
Lot E
(380-415V)
82
Alarm
Abnormality of Fan Controller Fin Temperature
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when the abnormality of fin temperature occurs ten times within 30 minutes.
(Retry operation is performed up to the occurrence of nine times.)
Conditions of Activation: This alarm is indicated when the thermistor temperature inside the
transistor module exceeds 100oC.
Yes
Restart operation.
Does it trip soon? Replace the fan controller.
No
Yes
Yes
Is the heat exchanger of Remove clogging.
outdoor unit clogged?
No
Failure of fan controller.
Replace the fan controller.
83
Alarm
Activation of Fan Controller Overcurrent Protection Device (1)
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when fan controller electronic thermal protection is activated at ten times within
30 minutes.
(Retry operation is performed up to the occurrence of nine times.)
Conditions of Activation:
Electric current with 105% of the rated current runs for 30 seconds continuously.
or
Electric current runs intermittently and the accumulated time reaches up to
3 minutes, in 10 minutes.
PCB1: Control PCB in Outdoor Unit
Is the cause of
stoppage " " of "2"
troubleshooting by Refer to next page.
7-segments display
Restart operation. "2" or "4"?
"4"
Abnormal
Replace
the fan controller. *2)
*1): Regarding the setting value of activation current, refer to the item 3.1.1.
*2): Perform electrical discharge when replacing or checking fan controller by referring to the item 1.3.3.
84
Alarm
Activation of Fan Controller Overcurrent Protection Device (2)
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code are indicated on the display of the outdoor unit PCB1.
★ This alarm is indicated when instantaneous overcurrent occurs at ten times within 30 minutes.
(Retry operation is performed up to the occurrence of nine times.)
Conditions of Activation: Fan controller current with 150% of the rated current.
PCB1: Control PCB in Outdoor Unit
PCB2: Inverter PCB
Replace the
fan controller.
It trips
occasionally.
No
Is the supply voltage
220V+10% or 240V+10%?
Yes
No Check the capacity
Is it 187V or more during operation? and wiring of the
power source.
Yes
No
Is it 187V or more during operation
when other devices are operating?
Yes
Replace
the fan controller.
*1): Perform electrical discharge when checking or replacing fan controller by referring to the item 1.3.3.
*2): Regarding the setting value of activation current, refer to the item 3.1.1.
85
Alarm
Abnormality of Fan Controller Sensor
Code
★ Conditions of Activation:
This alarm is indicated when the following condition occurs.
• After fan motor operation is started, fan controller current does NOT exceed 1.5A.
• Before fan motor operation is started, fan controller peak current does NOT exceed 4A.
Restart operation.
Abnormal
Is the fan motor coil
Check the fan motor.
normal?
Normal
Faulty fan controller
and replace
fan controller. *1)
*1): Perform electrical discharge when checking or replacing fan controller by referring to the item 1.3.3.
Alarm
Compressor Protection Alarm
Code
★ This alarm code appears when one of the following alarms occurs three times within 6 hours, which
may result in serious compressor damages, if the outdoor unit is continuously operated without
removing the cause.
These alarms are able to be checked by the CHECK Mode 1. Follow the action indicated in each
alarm chart.
These alarms are cleared only by turning OFF the main power switch to the system. However,
careful attention is required before starting, since there is a possibility which will result in
serious damages to the compressors.
86
Alarm
Incorrect Setting of Unit and Refrigerant Cycle No.
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
alarm code is indicated on the display of the outdoor unit PCB.
★ This alarm is indicated under the following conditions. Turn off the power source and check for DSW
and RSW settings.
Conditions Action
Unit No. (DSW6 and RSW1) or Refrigerant Cycle
No. (DSW5 and RSW2) are set above “64”. Set Unit No. and Refrigerant Cycle No. below “63”.
Or, more than 2 pins are set at DSW5 and DSW6.
Unit No. and Refrigerant Cycle No. are set from
Set Unit No. and Refrigerant Cycle No. from “0” to
“16” to “63”, AND indoor unit is not corresponding
“15”.
to H-LINK II.
Alarm
Incorrect Indoor Unit Connection No. Setting
Code
● “RUN” light flashes and “ALARM” is indicated on the remote control switch.
● The unit No., alarm code and the unit code is alternately indicated on the set temperature section, and
the unit No. and alarm code is indicated on the display of the outdoor unit PCB1.
(“35” is indicated on the display of the remote control switch.)
87
1.2.3 Troubleshooting in Check Mode by Remote Control Switch
JCWA11NEWQ
Use the remote control CHECK switch in the following cases.
(1) When the RUN lamp is flashing.
(2) To trace back the cause of trouble after restarting from
stoppage with the RUN lamp flashing.
(3) To check during normal operation or stoppage. RUN/STOP TEMP
HIGH
COOL
To View the Next Indication
A/C TEMP
CHECK
Press
CHECK
Press for more
Unit Number and
than 3 seconds.
Alarm Code Displayed
Press to view the next data.
HIGH Press to view the previous data.
See (A) COOL
ADDS. RN
After A/C
CHECK
7 seconds
ADDS: Number of Indoor Unit in No. ** Cycle
Check Mode 2 HIGH RN: No. ** Refrigerant Cycle
COOL
(See 1.2.3 (2) for details.)
A/C
CHECK TEMP
Press In Check Mode 2, Data of the first
three units connected serially to a
HIGH remote control switch are available.
COOL
You can press the CHECK switch to
A/C release Check Mode 2.
Check Mode Released +
VENTI CHECK Check Mode 1 cannot be released
even if you press the CHECK switch.
CHECK
Press
88
Although the wireless remote controller is used for wall type indoor unit with built-in receiver part, the alarm
code can be checked by connecting JCWA11NEWQ to the connector of the unit and pressing the
operation switch. NOTES:
1. The unit is not operated by pressing operation switch.
2. The above function is available only when alarm occurs.
3. The PCB check by remote controller is not available.
4. The indication is the data when connecting JCWA11NEWQ, not the data before the alarm occurs.
Outdoor Unit
6 Ambient Air Temp.
(oC)
Outdoor Unit
8 Evaporating Temp.
during Heating (oC)
Discharge Gas
10 Temp. at the Top of (ex.) During two compressors operation, average
Comp. Chamber (oC) temperature of two compressors is indicated.
In case that temperature is higher than 126oC, " ".
to next page
89
Thermo Temp. of
11 Remote Control Heating Thermo-ON Alarm
Switch Cooling Thermo-ON
Dark
H2
12 Input/Output in 52C1
20B 212
Indoor Unit X2 20A1 MODE FAN SPEED RESET
ON/OFF TIMER
X1 20C 52C2
VENT LOUVER CHECK
211 TIME
Micro-Computer CH1
13 Input/Output in 20CHG 20F1
Outdoor Unit 20F2 CH2
to next page
90
Compressor Pressure/Frequency Indication
Discharge Pressure
20
(High) (x 0.1 MPa)
Suction Pressure
21
(Low) (x 0.01 MPa)
22 Control Information This is an indication for internal information for the remote
control switch. This does not have any specific meaning.
Operation
23 This is an indication for frequency of Inverter.
Frequency (Hz)
Outdoor Unit
31 Expansion Valve
MVB Opening (%)
91
(2) Contents of Check Mode 2
The latest data of the first three indoor units only connected serially are indicated when more than
three indoor units are connected to one remote control switch.
By pressing the part of “TEMP” switch, the next display is indicated, If the part of “TEMP” switch
<
<
is pressed, the previous display is indicated.
Evaporating Temp.
6
at Heating (oC)
Discharge Gas
8 Temp. at the Top of The average temperature of running compressors
Comp. Chamber (oC) is indicated.
to next page
92
Compressor Pressure/Frequency Indication
Discharge Pressure
9
(High) (x 0.1 MPa)
Suction Pressure
10
(Low) (x 0.01 MPa)
11 Control Information This is an indication for internal information for the remote
control switch. This does not have any specific meaning.
Operating
12 This is an indication for frequency of inverter.
Frequency (Hz)
Outdoor Unit
14 Expansion Valve
MV1 Opening (%)
Compressor
15 The total value is indicated when two compressors
Running Current (A)
are running.
Returns to Temperature Indication
Temperature Indication
93
1.2.4 Troubleshooting by 7-Segment Display
Only the authorized person can check with this method. Operating conditions and each part of refrigeration
cycle can be checked by 7-segments and push switches on the PCB1 in the outdoor unit.
(1) Before Checking
(a) Turn ON main power source. Wait for more than 20 seconds to start checking.
(b) Checking Items
* Connecting Information
* Outdoor Unit Information
* Indoor Unit Information
* Cause of Alarm Code Information
* Alarm Code History Information
(c) Check the location of 7-segments and push switches.
AC220-240V is applied to PCB and electrical parts. Never touch electrical parts and wires when
checking.
PSW2 PSW3
PSW5
SEG2 SEG1
20B 52C1
7-Segment
Display X1 20C
X2 212 20A1 52C2
94
(3) Protection Control Code on 7-Segment Display
* Protection control code is displayed on 7-segment during operation when a protection control is
activated.
* Protection control code is displayed while function is working, and goes out when released.
* When several protection control are activated, code number with higher priority will be indicated
(see below for the priority order).
(a) Higher priority is given to protection control related to frequency control than the other.
< Priority Order >
<1> Pressure Ratio Control <6> Low-Pressure Decrease Protection
<2> High-Pressure Increase Protection <7> Demand Current Control
<3> Current Protection (Running Current Limit Control)
<4> Inverter Fin Temperature Increase Protection <8> Low-Pressure Increase Protection
<5> Discharge Gas Temperature Increase Protection <9> High-Pressure Decrease Protection
(b) In relation to retry control, the latest retry code will be indicated unless a protection control related to
frequency control is indicated.
Code during
Code Protection Control Degeneration
Control
Pressure Ratio Protection Control
Code during
Code Retry Control Degeneration
Control
Pressure Ratio Decrease Retry
NOTE:
(1) Retry indication continues for 30 minutes unless a protection control is indicated.
(2) Retry indication disappears if the stop signal comes from all rooms.
(3) The protection control code being indicated on 7-segment display is changed to an alarm code
when the abnormal operation occurs. Also, the same alarm code is indicated on the remote
control switch.
(4) In case that the degeneration control is activated, the indications Pc1 to Pc5 are indicated instead
of P01 to P05.
95
(4) Activating Condition of Protection Retry Control Code
Protection Control or Retry Control is performed to prevent the abnormal operation.
The activating conditions are shown in the table below.
96
(5) Alarm Code
Refer to the item 1.2.1.
(6) Checking Method by Checking Mode
Details of Indication
7-Segment Display
Item Details
SEG2 SEG1
Total Capacity of O.U. Combination
1 Total Capacity of Connected Outdoor Units
Refer to “Outdoor Unit Capacity Table”.
2 O.U. Constitution Quantities Constitution Quantities of O.U. Combination
3 Total Capacity of Connected Indoor Units Total Capacity of Connected Indoor Units
97
(C) Outdoor Unit Information
Select the outdoor combination unit No. for indication. Unit Indication
When the selection is changed, press PSW4 ( ) to forward or PSW2 ( ) to backward. Unit A (No.0)
Select the outdoor combination unit No. for indication by pressing PSW4 or PSW2. Unit B (No.2)
Press PSW3 ( ) for details information.
Press PSW4 ( ) to forward or PSW2 ( ) to backward. Unit C (No.3)
The information will be indicated alternately as “Item” “Details”
Press PSW5 ( ) for return to Outdoor Combination Unit No. Selection.
Details of Indication
7-Segment Display
Item Details
SEG2 SEG1
Unit Capacity Indication
1 Outdoor Unit Capacity
Refer to “Outdoor Unit Capacity Table”
Output State of Outdoor Micro-Computer Indication
2 Output State of Outdoor Micro-Computer
Refer to “Location of Push Switches and 7-Segment Display”
Running Frequency of
3 Running Frequency of INV. Compressor Indication (Hz)
Inverter Compressor MC1
4 Total Number of Running Compressor Total Number of Running Compressor Indication
NOTE: The outdoor unit No. is indicated on the one digit of “SEG1” .
98
(D) Indoor Unit Information
This information is indicated on the unit A (main unit) only. Unit No. Indication
Select the indoor unit number for the information indication. No.0
Press PSW4 ( ) to forward or press PSW2 ( ) for backward.
No.1
Select the indoor unit No. for indication.
Press PSW3 ( ) for details information of selected unit No..
Press PSW4 ( ) to forward or PSW2 ( ) to backward. No.63
The information will be indicated alternately as “Item” “Details”
Press PSW5 ( ) for return to Indoor Unit No. Selection.
Details of Indication
7-Segment Display
Item Details
SEG2 SEG1
Unit Capacity Indication
1 Indoor Unit Capacity
Refer to “Indoor Unit Capacity Table”.
2 Expansion Valve Opening Unit: %
Details of Indication
7-Segment Display
Item Details
SEG2 SEG1
Latest O.U. Stoppage Alarm Code Indication
1 Alarm Cause Code
Refer to “Alarm Code Table”.
Degeneracy Control for : Degeneracy Control is not Activated.
2
Pressure Ratio Decrease Protection : Degeneracy Control is Activated.
Degeneracy Control for : Degeneracy Control is not Activated.
3
High Pressure Increase Protection : Degeneracy Control is Activated.
Degeneracy Control for : Degeneracy Control is not Activated.
4
Inverter Fin Temp. Increase Protection : Degeneracy Control is Activated.
Degeneracy Control for : Degeneracy Control is not Activated.
5
Discharge Gas Temp. Increase Protection : Degeneracy Control is Activated.
Degeneracy Control for : Degeneracy Control is not Activated.
6
Td SH Decrease Protection : Degeneracy Control is Activated.
Degeneracy Control for : Degeneracy Control is not Activated.
7
Overcurrent Protection : Degeneracy Control is Activated.
99
(F) Alarm Code History Information
This information is indicated on the unit A (main unit) only. 7-Segment Display
If history of abnormality exists, it is indicated maximum 15 case in chronological order. Data No.
SEG2 SEG1
Press PSW4 ( ) to forward or press PSW2 ( ) for backward.
1 (Latest Data)
Select the data No. for indication by pressing PSW4 or PSW2.
Press PSW3 ( ) for details information.
Press PSW4 ( ) to forward or PSW2 ( ) to backward. 15 (Oldest Data)
Press PSW5 ( ) for return to Combination Unit No. Selection.
Details of Indication
7-Segment Display
Item Details
SEG2 SEG1
O.U. Accumulated Operation Time at Stoppage
1 Unit Accumulated Operation Time
Unit: Hour (Indication x 10 Hours)
Alarm Stoppage
Control Information
Alarm and Stoppage Cause Code
O.U. No. is indicated on 10 digit of SEG2.
3 Alarm/Stoppage Cause Code Compressor and fan controller No. are indicated on one digit
of SEG2. Alarm and stoppage code are indicated on SEG1.
Inverter stoppage cause code is indicated
when IT code is existing on SEG2.
Fan controller stoppage cause code is indicated
when FT code is existing on SEG2.
Stoppage cause of constant speed compressor
4 Abnormal Data Indication
abnormal current is 0A stoppage.
Overcurrent Stoppage of Constant Speed Comp.
100
(7) Running Current of Compressor
● Inverter Primary Current
The inverter primary current is estimated from the running current of the compressor MC1 indicated
on 7-segment, as chart below.
220V 380-415V
50 25
45
40 20
25
15
10 5
0 5 10 15 20 25 30 35 40 0 5 10 15 20
Running Current of Compressor MC1 Running Current of Compressor MC1
Indicated on 7- segment Indicated on 7- segment
● Cause of Inverter Stoppage (Check Item “ ”) ● Cause of Fan Controller Stoppage (Check Item “ ”)
Code Cause Code Cause
IPM Error
Driver IC Error
(Overcurrent, Decrease Voltage, Short Circuit)
Abnormal Start-up
101
1.2.5 Function of RSW, DSWs and LEDs
(Arrangement Inside of Electrical Box for 8HP to 18HP)
< 380-415V/50Hz>
Front Side (Main) Interior of Electrical Control Box (Main)
RS1 NF1
RS2
DCL1 FANM1 CB1
CMC1
PCB1 CB2
IPM DM
R2
EF1
NF2
EF2
PCB2 EF1
CB3 DCL2
TB1
EF3 EF4
CMC2
TB3
CMC1
DCL FANM
RS EF1
PCB1
IPM DM NF1 EF2
EF3
EF4
PCB2 CB
CMC2
TB1
102
■ Purpose
DSW4
DSW5
DSW7
SEG2
DSW6
LED1
SEG1
RSW1
LED2
DSW1
LED3
LED4
DSW10
LED5
103
< Dip Switch Setting of Outdoor Unit >
TURN OFF all power sources before setting.
Without turning OFF, the switches do not work and the contents of the setting are invalid.
(However, DSW4-No.1, 2, 4 and push switches can be operated during power source is ON.)
The mark of “ ■ ” indicates the position of dip switches.
456
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
1 2 3 4 5 6
Compressor Setting Item Pin No.
Forced Stop
Except No.1 Compressor Operation 1
ON
Except No.2 Compressor Operation 2
1 2 3 4 5 6 Refrigerant Amount Judgement 4
1 2 3 4 1 2 3 4 1 2 3 4
1 2 3 4 380V
ON If the transmission circuit fuse is short circuited,
the printed circuit board PCB1 will be recovered
1 2 3 4 415V only once by turning DSW10 #2 pin on.
104
Part Name Contents of Functions
Power Source Indication for PCB1 (Low Voltage)
LED1 (Red) Normal Condition: Activated
Abnormal Condition: Deactivated
This LED2 indicates the transmission state between the PCB1 and PCB2.
LED2 (Green) Normal Condition: Flashing
Abnormal Condition: Activated or Deactivated
This LED3 indicates the transmission state between the indoor unit and
outdoor unit.
LEDs LED3 (Yellow)
Normal Condition: Flashing
Abnormal Condition: Activated or Deactivated
This LED4 indicates the transmission state between the outdoor units.
LED4 (Orange) Normal Condition: Flashing
Abnormal Condition: Activated or Deactivated
Power Source Indication for PCB1 (High Voltage)
LED5 (Red) Normal Condition: Activated
Abnormal Condition: Deactivated
These indicate the following “Alarm”, “Protective Safety Device has
SEGs SEG1, SEG2
Tripped” or “Checking Items”.
C
LED201 (Red)
• DSW1
No setting is required.
When set No.1 pin to ON, the electric current detection is canceled. ON
OFF
No.1 pin should be set back to OFF after electrical work. 1 2 3
105
c. Fan Controller
< 380-415V/50Hz>
CN206 W
V DCL1
CN207 U
LED202 (Yellow)
DCL2 S
T
HIC1
P2
ON
1 2 3 4
Lot
102
DSW1 N
(L3)
LED501 (Red)
CN206 W
V DCL1
CN207 U
LED202 (Yellow)
DCL2 S
T
HIC1
CB1
ON
1 2 3 4
Lot
102
DSW1 N
(L3)
LED501 (Red)
• DSW1
No setting is required.
ON
OFF
1 2 3 4
106
1.3 Procedure of Checking Each Main Parts
1.3.1 Self-Checking of PCBs using Remote Control Switch
The following troubleshooting procedure is utilized for function test of PCBs in the indoor unit and outdoor
unit.
RUN/STOP
Press
Stop Operation
TEMP
TEMP RUN/STOP
PCB Check Mode Simultaneously depress MODE FAN SPEED ON/OFF TIMER RESET
CHECK two switches for 3 seconds.
VENT LOUVER CHECK
TIME
Indication of ADDS. RN
Unit Number
Indi-
Contents
After cation
7 Seconds Normal
For performing the above checking in the case that the wireless remote control switch is used, perform
the following procedures;
(1) Turn OFF the power supply.
(2) Set Dip Switch (SW3 No.1 Pin) of the wireless receiver kit at “ON”
side.(3) Connect JCWA11NEWQ to the Terminal Board.
(4) Turn ON the power supply.
After completion of checking, turn OFF the power supply again and make connectors as before checking.
107
from previous page
Press
(ex.)
Repetition of Self-checking of Unit No. "1". Indication of ADDS. RN
After
7 Seconds
Result
After 1 to 5 Seconds
After 1 Second
Repetition
RESET
Release PCB
Check Mode
Press
NOTES:
(1) If this indication is continued and “J1” is not shown, this indicates that
ADDS. RN each one of indoor units is not connected to the remote control switch.
Check the wiring between the remote control switch and indoor unit.
(2) In this troubleshooting procedure, checking of the following part of the PCB’s is not available.
PCB in Indoor Unit: Relay Circuit, Dip Switch, Option Circuit, Fan Circuit, Protection Circuit
PCB in Outdoor Unit: Relay Circuit, Dip Switch, Option Circuit
(3) In the case that this troubleshooting is performed in the system using the central station, indication
of the central station may change during this procedure. However, this is not abnormal.
108
1.3.2 Self-Checking of Remote Control Switch
5 For
3 seconds
The LCD indication changes as
shown below.
Depress all the switches
(13 switches) one by one.
Every time the switch is depressed,
the number of the indication of (A)
part in the figure below increases
one by one.
A
NOTES:
1. Any order of depressing Unless all the switches are depressed,
switches is available. the checking do not proceed to the next item.
2. Depressing 2 or more switches
simultaneously is invalid and
not counted.
109
The LCD indication changes as
shown below.
The detected temperature of remote
control thermostat is indicated at
the part (A) in the figure below.
If the number "- -" or "FF" is indicated at the (A)
7 A part, the remote control thermostat is abnormal.
Cancellation of EEPROM
The LCD indication changes as
shown below. 3
9
The LCD indication changes as
After several seconds are passed, shown below and the EEPROM is
the remote control switch is automatically canceled by the
automatically activated again. remote control switch.
11
12
NOTES: After several seconds are passed,
10 1. In case that the operation is not the remote control switch is
automatically started when the automatically activated again.
remote control switch is In this case, the operation is not
activated again, the detection started automatically.
circuit for momentary stoppage
may be abnormal.
However, it would not interfere
the normal operation.
2. There is a case that the
operation is automatically
stopped after the automatic
operation when the remote
control switch is activated again.
110
1.3.3 Procedure of Checking Other Main Parts
(1) High Voltage Discharge Work for Replacing Parts
Plug
Solder Bit
Connecting Wires
Transistor Module (IPM)
P
Drive Circuit
Drive Circuit
Drive Circuit
Drive Circuit
Drive Circuit
Drive Circuit
B
Drive Circuit
N
Sensor
Over Heating
Protection Circuit
111
Remove all the terminals of the transistor module before check. If items (a) to (d) are performing and the
results are satisfactory, the transistor module is normal. Measure it under 1kΩ range of a tester. Do not
use a digital tester.
112
If items (a) to (d) are performing and the results are satisfactory, the diode module is normal. Measure it
under 1kΩ range of a tester. Do not use a digital tester.
113
(6) Checking of Fan Controller
(a) Turn OFF the power source switches before this work.
Also ensure that LED501 (Red) on the fan controller is turned OFF.
If LED501 is ON, electrical shock may occur.
(b) Disconnect all the wirings connected to the fan controller.
Measure the resistance between terminals using the tester. (Do not use a digital tester.)
When measuring, check the color of tester probe and the terminals to be measured as shown in the
table below.
Tester Probe R S
Resistance Range T
Red (+) - Black (-)
P1 - R
P1 - S P1
P1 - T N
R - N
S - N
T - N
1 kΩ and over
P1 - U
P1 - V
P1 - W
U - N
V - N
W - N
R - P1
S - P1
T - P1
N - R
N - S Resistance will gradually
N - T increase once after it
U - P1 is between 1700 kΩ to
V - P1 1900 kΩ. ( )
W - P1
N - U
N - V W
N - W V U LED501
Regarding DSW setting, do not change from the original setting. Abnormal transmitting and fan controller
failure may occur if the setting is changed.
114
(7) Checking Method of Electronic Expansion Valve
Indoor Unit Electronic Expansion Valve Outdoor Unit Electronic Expansion Valve
Locked Check for the liquid pipe temperature during It is abnormal if the liquid pipe pressure does
with heating operation. not increase during cooling operation
Fully Closed It is abnormal if the temperature does not
increase.
Locked It is abnormal under the following conditions; It is abnormal if the liquid pipe pressure does
with The temperature of freeze protection not increase and the outlet temperature of the
Slightly Open thermistor becomes lower than the suction expansion valve decreases after the cooling
air temperature when the unit under operation is started.
checking is stopped and other units are
under cooling operation.
Locked It is abnormal under the following conditions;
with Electronic Expansion Valve After heating operation for more than 30 min.,
Fully Open Freeze Protection the discharge gas temperature of compressor
Thermistor is not 10oC higher than the condensing
temperature and there is no other faults such
as excessive charge of refrigerant, etc.
Unit Other
Under Units
Checking
115
(8) Checking of Electrical Coil Parts
Resistance
Name of Parts Model Electrical Wiring Diagram Wiring No.
(Ω)
DC Fan Motor U: Red
for Outdoor Unit
(8HP to 12HP) White-Black
DMSBA8PQH 2.58+0.3
Black-Red
at 20oC
Red-White
750W
V: White W: Black
Resistance
Name of Parts Model
(Ω)
Solenoid Valve for Gas Bypass
1,250
SR10PA
at 20oC
Reversing Valve
Coil: STF-01AJ502D1 (50Hz)
STF-01AI511A1 (60Hz)
1,130 (220V/60Hz)
+
at 20oC
Body: STF-0401G (8-12HP)
STF-0712G (14-18HP)
Compressor Motor
(for Inverter Compressor) 0.199 (220V/60Hz)
0.839 (380-415V/50Hz)
E656DHD
at 75oC
Compressor Motor
(for Constant Compressor) 0.707 (220V/60Hz)
2.907 (380-415V/50Hz)
E655DH
at 75oC
Compressor Motor
(for Constant Compressor) 0.520 (220V/60Hz)
2.296 (380-415V/50Hz)
E855DH
at 75oC
116
(9) Checking of Compressor
117
Additional Information for “CHECK LIST ON COMPRESSOR”
Check
Additional Information (Mechanism of Compressor Failure)
Item
1&2 The liquid refrigerant return volume to the compressor is controlled by the discharge gas
temperature Td1 when only No.1 compressor is operating. If Td1 and Td2 are reversely
connected, the liquid refrigerant return volume will become small by detecting the temperatures
even if the actual discharge gas temperature is high. Therefore, this abnormal overheating
operation will result in insulation failure of the motor winding.
3, 4 & 5 Overcurrent control (operating frequency control) is performed by detecting current by the current
sensor. In this case, winding insulation failure will occur, since control is not available in spite of
actually high current.
6&7 The current sensor checks phase and adjusts output electrical wave in addition to the above
mentioned items. If fault occurs, the output electrical wave becomes unstable giving stress to the
motor winding, resulting in winding insulation failure.
8&9 During a cooling operation, Pd is controlled by fan revolution of outdoor unit, and Td and SH are
controlled by MV of each indoor units.
During a heating operation, Td and SH are controlled by MV1.
If expansion valves are incorrectly connected, correct control is not available, resulting in
compressor seizure depending on liquid refrigerant returning conditions or motor winding
insulation failure depending on overheating conditions.
10 If the refrigeration cycle and electrical system are incorrectly connected, abnormally low suction
pressure operation is maintained or abnormally high discharge pressure operation is maintained,
resulting in giving stress to the compressor, since their correct control is not available.
11 ditto
12 The compressor may be locked due to the liquid return operation during the cooling operation.
13 In the case that the contacting resistance becomes big, voltage imbalance among each phase will
cause abnormal overcurrent.
14 In this case, overcurrent will occur, efficiency will decrease or the motor winding will be
excessively heated.
15 In the case, it will result in motor burning or compressor seizure.
118
1.4 Test Run
Before test run, check that the unit is appropriately installed according to Installation & Maintenance Manual.
After that, inspect the following items.
119
1.4.1 Test Run by Remote Control Switch
(1) Turn ON the power source of the indoor and outdoor units. Counting Number of
(2) Set the TEST RUN mode by the remote control switch. Connected Units HIGH SET TEMP.
COOL
UNIT
Operation Lamp
If "TEST RUN" and the counting number of the MODE FAN SPEED ON/OFF TIMER RESET
(3)
Remote
Control Switch Fault Inspection Points after the Power Source OFF
Indication
No Indication * The power source is not turned ON. 1. Connection between Connector and Wires
* The connection of the remote control 2. Connecting Points of Remote Control Cable
cable is incorrect. 3. Contact of Connectors of Remote Control Cable
* The connecting wires of power supply 4. Connection Order of each Terminal Boards
line are incorrect or loosened. 5. Screw Fastening of each Terminal Boards
Counting * The setting of unit number is incorrect. 6. Dip Switch Setting on Printed Circuit Board
number of * The connection of control cables between 7. Wire Connecting Order of Bridge Cable
connected units each indoor units are incorrect. 8. Connecting Points of Bridge Cable
is incorrect. (When one remote control switch controls 9. Contact of Connectors of Bridge Cable
multiple units.)
Back to (1) after checking
(4) Select TEST RUN MODE by depressing MODE switch. (COOL or HEAT)
(5) Depress RUN/STOP switch.
The "TEST RUN" operation will be started. (The "TEST RUN" operation will be finished after 2 hours
unit operation or by depressing the RUN/STOP switch again.)
If the units do not start or the operation lamp on the remote control switch is flashed,
some abnormalities exist.
(6)
Remote Control Inspection Points after the
Unit Condition Fault
Switch Indication Power Source OFF
The operation lamp The unit does not The connecting wires of operating 1. Connecting Order of each Terminal Boards.
flashes. (1 time/1 sec.) start. line are incorrect or loosened. The fuse on the PCB may be blown out
And the Unit No. and due to miswiring. (Can be recovered only
Alarm Code "03" flash. once by the DSW on the PCB)
JTHW 22~40
ON OFF Outdoor PCB DSW10
JTKF,JTDL ON
ON
JTHW 56~63 OFF
JTFC 1 2 OFF
1 2
120
1.4.2 Test Run from Outdoor Unit Side
The procedure of test run from the outdoor unit side is indicated below. Setting of this dip switch is available
with the power source ON.
Setting of Dip Switch (Before Shipment)
DSW4
Switch for Setting of Service Operation and Function
1. Test Run
2. COOL/HEAT Setting
ON
(ON: Heating Operation)
OFF 3. OFF (Fixed)
4. Manual Compressor OFF
1 2 3 4 5 6
5. OFF (Fixed)
6. OFF (Fixed)
● Do not touch any other electrical parts when operating switches on the PCB.
● Do not attach or detach service cover when the power source for the outdoor unit is ON and the
outdoor unit is operated.
● Turn all the dip switches of DSW4 OFF when the test run operation is completed.
Indoor
Unit
121
Dip Switch Setting Operation Remarks
1. Setting 1. When DSW4-4 is ON during * Do not repeat compressor ON/OFF
*Compressor Manual OFF: compressor operation, frequently.
Set DSW4-4 ON. the compressor stops to operate
immediately and the indoor unit
ON is under the condition of Thermo-
OFF
OFF.
1 2 3 4 5 6 2. When DSW4-4 is OFF,
Manual
the compressor starts to operate
OFF of
2. Reset after the cancellation of 3-minutes
Comp.
*Compressor ON: guard.
Set DSW4-4 OFF.
ON
OFF
1 2 3 4 5 6
1. Manual Defrost Operation 1. Defrost operation is available * Do not repeat defrost operation
Press PSW5 for more than regardless of frosting condition frequently.
3 seconds during heating and total time of heating * When manual defrost operation is
operation, the defrost operation is operation. accepted by PSW5, the time left before
started after 2 minutes. 2. Defrost operation is not starting defrost operation is indicated at
Manual This function is not available within performed when the temperature the 7-segment indicator on the PCB.
Defrost 5 minutes after starting heating of outdoor heat exchanger is
operation. higher than 10oC, high pressure
2. Manual Defrost Operation Completion is higher than 3.3MPa or Thermo-
Defrost operation is automatically OFF. Time Left (Every 4 Seconds)
ended and the heating operation is
restarted.
When the test run operation is completed, turn all switches of DSW4 OFF.
(1) During the test run mode, the following default indication will appear.
(a) Cooling (b) Heating
(2) If the remote control switch is set to a different mode, the test run function will not start. In this case,
perform the following actions before the test run.
Remote Control Switch: STOP
Central Station: STOP and Remote Control Switch is available mode.
COOL/HEAT Changeover Switch: Connector (CN17) of Outdoor PCB is opened.
During the test run mode, do not change the remote control switch setting, the central station setting
and cool/heat changeover switch setting.
(3) If an alarm code is indicated during the test run, reset the system by turning the main power supply off
then back on. The system should then operate.
122
1.4.3 Checking at Test Run
Cover the air inlet of outdoor unit Cover the air inlet of indoor unit
during cooling operation. during heating operation.
(b) When the high pressure retry control is activated, alarm code “ ” will be indicated on the
7-segment of outdoor unit PCB. If the high pressure retry control occurs 3 times or more within 30
minutes, alarm code “ ” will be indicated on the LCD of remote control switch or the 7-segment of
outdoor unit PCB.
<Performed from JCWA11NEWQ>
• Alarm code “ ” will be indicated.
• The operation lamp will be flashed. HIGH
COOL
NOTE:
A/C
The high pressure may not increase until the high ALARM
(b)
123
1.4.4 Checking List for Refrigerant Cycle
I.U.
Model
I.U.
Serial No.
I.U.: Indoor Unit, O.U.: Outdoor Unit
Piping Length: m Additional Refrigerant Charge: kg
(1) General
No. Check Item Result
<Combination of Base Units>
1
Is DSW6 setting for outdoor unit No. correct?
Are the power source wire and the transmitting wire apart from
2
refrigerant pipings?
3 Is an earth wire connected?
4 Is there any short circuit?
Is there any voltage abnormality among each phase?
5
(R-S, S-T, T-R)
NOTE:
The symbol with an underline indicates checking item.
124
(3) Check Item after Sampling Data
a. Cooling Operation (It is applicable when outdoor temperature is higher than 15°C.)
No. Check Item Standard Causes Result
1 Is fan actually running when • Fan Motor Failure
Fo (Air Flow Rate of O.U. Fan) is not “0”? - • PCB1 Failure
• Condenser Failure
2 Is the total of iE (I.U. Ex. Valves Opening) • Low Excessive
abnormally low or high? Refrigerant
• High Insufficient
-
Refrigerant or
Excessive Pipe
Pressure Loss
3 Is TL (Liquid Pipe Temp. of I.U. Heat Exchanger) It is normal when • TL Thermistor Failure
lower than Ti (Intake Air Temp. of I.U.)? TL-Ti < -5 deg. • I.U. Ex. Valve;
Fully Closed
• Short-Circuit
4 Is TG (Gas Pipe Temp. of I.U. Heat Exchanger) It is normal when • TG Thermistor Failure
lower than Ti (Intake Air Temp. of I.U.)? TG-Ti < -5 deg. • I.U. Ex. Valve;
(It is applicable when Intake Air Temp. is 3 deg. Fully Closed or
higher than Setting Temp.) Slightly Open
• Short-Circuit
5 Is there any excessive difference among I.U. It is normal if the • TL/TG Thermistor
at SH (TG-TL) of I.U. heat exchanger? difference Failure
(It is applicable when Intake Air Temp. is 3 deg. among units is • I.U. Ex. Valve;
higher than Setting Temp.) within 7 deg. Fully Open, Slightly
Open or Fully Closed
6 Is there any I.U. with the I.U. heat exchanger It is normal if SH • I.U. Ex. Valve;
SH (TG-TL) excessively different from other is within - 3 deg. Locked with Fully Open
units’ value and is iE (I.U. Ex. Valves Opening) lower than other • Mismatched Wiring and
lower than “7”? units. Piping
7 Is there any I.U. with the I.U. heat exchanger It is normal if SH • I.U. Ex. Valve;
SH (TG-TL) excessively different from other is within + 3 deg. Locked with Slightly
units’ value and is iE (I.U. Ex. Valves Opening) higher than other Open or Closed
lower than “100”? units. • Mismatched between
Wiring and Piping
8 Is the temperature difference between I.U.* more
than 7 deg.?
* The temperature difference between I.U. means
the following; - -
b3 (Discharge Air Temp.) - b2 (Intake Air
Temp.) indicated on the remote control switch
by check mode.
125
b. Heating Operation (It is applicable when outdoor temperature is higher than 0°C.)
NOTE:
The symbol with an underline indicates checking item and the mark “ ” indicates checking data.
126
1.4.5 Automatic Judgement System for Refrigerant Amount
43
1 2 3 4 5 6
The refrigerant amount judgement is carried out automatically during cooling
operation. (This function is NOT available during heating operation.)
Before starting, check the indoor and outdoor air temperature.
(3) Check the 7-segment display and press PSW1.
The outdoor fan and compressor will be activated and the
7-segment display will be indicated as shown below.
(4) Turn No.4 of DSW5 OFF when the refrigerant amount is sufficient.
Wait 3 minutes (at least) after turning No.4 of DSW5 OFF and then the outdoor unit is ready to
operate.
NOTE:
The 7-segment indication during the check operation may be changed to the protection control code
by the activation of protection control, however it is normal.
127
1.4.6 Reset for Accumulated Operation Time of Compressor 1-2 after Maintenance (cUJ1-cUJ2)
<Procedure>
Press PSW1 and PSW3 for 5 seconds while the accumulated operation time of compressor data is
displayed.
PSW2 PSW3
Press PSW1 and PSW3 for 5 seconds while the accumulated operation time is
displayed.
NOTE:
In the case of 20HP to 54HP, it is required to reset the accumulated operation time for each outdoor
units.
128
2. SERVICING
Use the specified non-flammable refrigerant (R410A) to the outdoor unit in the refrigerant cycle.
Do not charge material other than R410A into the unit such as hydrocarbon refrigerants (propane
or etc.), oxygen, flammable gases (acetylene or etc.) or poisonous gases when installing,
maintaining and moving. These flammables are extremely dangerous and may cause an
explosion, a fire, and injury.
Service Cover
Screw
Front Cover
● 8HP to 12HP
Fixing Screw
Upper Cover
● 14HP to 18HP
Fixing Screw
Upper Cover
130
TURN OFF all power source switches.
NOTE:
(1) Before removing the screws fixing the electrical box cover and sub electrical box cover, ensure that
the fixing screws are attached to the cover so that the cover will not fall.
(2) Pay attention not to get injured with the front cover edge when removing electrical box cover.
Tool Phillips Screwdriver
Screw for
Sub Electrical Box
Cover
Electrical Box
Cover
Screw for
Electrical Box Screw for
Cover Electrical Box Cover
Fixing Screw
(for Fall Prevention)
Fixing Screw (for Sub Electrical Box Cover)
(for Fall Prevention) Fixing Screw
(for Electrical Box Cover) (for Fall Prevention)
(for Electrical Box Cover)
131
TURN OFF all power source switches.
● Figure for A
(Example: 8HP to 12HP)
Fixing Screw
(for Fall Prevention)
(for Electrical Box)
Screw for
Electrical Box (Lower Side)
132
TURN OFF all power source switches.
● Figure for B
(Example: 14HP to 18HP)
Screw for
Electrical Box Fixing Screw
(Upper Side) (for Fall Prevention)
Screw for (for Electrical Box)
Sub Electrical Box
(Upper Side)
Screw for
Sub Electrical Box
(Lower Side)
Screw for
Electrical Box
(Lower Side)
133
TURN OFF all power source switches.
2.5 Removing E-Box Stay
(1) Remove the electrical box according to the item 2.4 “Removing Electrical Box”.
(3) Draw the sub electrical box frontward and remove it. (14HP to 18HP, 380~415V/50Hz)
(4) Remove the four (4) screws fixing the E-Box stay.
(5) Lift the E-Box stay upward. Remove the E-Box stay from the hook of right and left sides and draw it
frontward in the arrow direction.
Screw for
Screw for
E-Box Stay
E-Box Stay
E-Box Stay
134
TURN OFF all power source switches.
NOTE:
DO NOT apply the excessive force to the shroud (plastic part) to avoid deformation and breakage.
Screw
Air Grille
135
TURN OFF all power source switches.
DC Fan Motor
(2) Remove the closing nut and the flat washer fixing the propeller fan onto the motor shaft by use of an
box wrench. Remove the propeller fan from the motor shaft. If it is difficult to remove the fan because
the fan is firmly fixed with the motor shaft, use a puller.
NOTE:
DO NOT apply excessive force to the shroud Adjustable Wrench, Spanner, Puller,
Tool
(plastic part) to avoid deformation and breakage. Phillips Screwdriver, Nipper, Box Wrench
Closing Nut
Flat Washer
Propeller Fan
Shroud
136
TURN OFF all power source switches.
4. Connect the motor wire connector with the wire connector in the electrical box.
(6) Check that the gap between the propeller fan and the upper cover is even by observing from the upper
cover top. Also check that there is no noise caused by contacting propeller fan with the upper cover
during the propeller fan operation.
Spanner, Adjustable Wrench, Nipper,
Tool
Phillips Screwdriver, Puller
8HP to 12HP: M6
Screw
14HP to 18HP: M5
Motor Shaft
Cord outlet end should be Fan Motor
downward-facing.
Motor Wire
Electrical Box
Wire Connector
(Connect inside
the electrical box
when reassembling.)
137
TURN OFF all power source switches.
NOTES:
When removing the compressor, the electrical box located above the compressor may disturb removing
RC cover. In that case, the electrical box should be removed before starting work.
If not, the inner aluminium sheet may be damaged when removing RC cover.
Thermistor
Holder
Holder
Sound Proof
Cover
Bind Lace Td
Thermistor Thermistor
Fixing Plate
Rubber Cap for
Td Thermistor
RC Cover
138
TURN OFF all power source switches.
RC Cover
Compressor
(5) Remove the terminal cover for the compressor and disconnect the wiring to the compressor terminals.
Match the terminal Nos. with the mark band Nos. when reassembling. If the wiring is connected
incorrectly, the compressor may be damaged due to reverse rotation.
NOTES:
1. When replacing the compressor, check for the ring terminal condition. If the ring terminal is
damaged or something wrong with it, replace it with new one.
2. Fix the lead wire firmly with plastic ties.
3. Retighten the compressor screws after
Tool Phillips Screwdriver, Spanner
replacing.
Ring Terminal
Terminal Box
Cover
V U
Plastic Tie
Mark Band Compressor Power Line W
Terminal Box
Cover Inverter Compressor (E656DHD)
Constant Speed Compressor (E655DH, E855DH)
139
TURN OFF all power source switches.
Spring
Crankcase Heater
140
TURN OFF all power source switches.
(7) Disconnect the discharge and the suction pipes from the compressor.
Check that the pipe inside pressure is equal to the atmospheric pressure. Cut the pipe at the closer
position to the compressor from the brazing part. After cutting, remove the pipe from the brazing part
of the compressor.
NOTES:
1. All the pipes are connected by brazing. When applying the burner to the pipe connections, the
oil adhered inside the pipe may burn. When brazing, clear the flammable materials around the
compressor.
2. Burner work under applying gas pressure is very dangerous. Make sure to cut the pipes first before
burner work.
Tool Burner (Welder), Pipe Cutter
Cut
Remove here
by using burner
after cutting.
Discharge
Pipe
Oil
Discharge
Pipe
(8) Disconnect the oil discharge pipe from the compressor. When disconnecting, pinch and cut the pipe at
the closer position to the compressor from the brazing part, so that the refrigerant oil remained inside
the compressor does not overspill from oil discharge pipe. Before disconnecting the oil discharge pipe
at the piping side, check that the oil at the brazing part is completely removed.
NOTES:
1. If the oil discharge pipe is disconnected without performing the above procedure (for example,
applying burner directly to the brazing part), the refrigerant oil spilt from the oil discharge pipe is
caught fire. Make sure to follow the procedure for safety.
2. DO NOT throw out the oil that is collected by the oil pan and others.
Oil quantity is measured afterward.
Tool Pincher, Burner, Oil Pan
Oil
Discharge
Pipe Remove here
by using burner
after cutting.
Oil Pan
141
TURN OFF all power source switches.
(9) Remove three (3) nuts fixing the compressor and remove the compressor.
NOTES:
1. When removing the compressor, pay attention not to contact with surrounding pipes.
If contacted, pipe may deform.
2. Pay attention not to be injured with the sheet metal edge while working.
3. When removing the compressor fixed with oil discharge pipe, seal the pipe ends with tapes to avoid
remaining refrigerant oil spill.
4. Do not expose the refrigerant cycle to the environment for a long period in order to avoid
mixing the water with foreign particles.
After removing the compressor, mount the new one quickly.
Compressor
Discharge Pipe
Nut Fixing Position
Oil Discharge Pipe
Front Side
Vibration-Proof
Never remove these special washers. Special washers are Rubber
fixed with special nuts.
Without the special nuts, the pipe may be cracked due to the
vibration of compressor..
142
TURN OFF all power source switches.
(10) Take out the remaining refrigerant oil in the compressor from the discharge pipe, and measure the
oil quantity. This procedure should be performed for constant speed compressor or the inverter
compressor replacement.
NOTES:
1. Additional refrigerant oil charge is required if:
remaining refrigerant oil quantity in the old compressor > pre-charged refrigerant oil in the new
compressor
2. No additional refrigerant oil charge is required if:
remaining refrigerant oil quantity in the old compressor < pre-charged refrigerant oil in the new
compressor
3. The recharged quantity of the refrigerant oil to the cycle is calculated as follows:
(Remaining quantity in the old compressor + Collected quantity in the item 2.8 (8) + 200 cc*)
- (Initial charged quantity in the compressor for each model)
Compressor Initial Charged Refrigerant Oil
For Inverter (E656DHD) 1100cc
For Constant Speed (E655DH) 500cc
For Constant Speed (E855DH) 1100cc
* 200 cc : This value is considered not to be removed from the chamber.
4. If the refrigerant oil is contaminated, exchange all of them with new refrigerant oil.
Discharge Piping
Refrigerant Oil
143
TURN OFF all power source switches.
(11) Mount the new compressor. When attaching the nut at the front side, pay attention not to deform the
discharge piping.
Perform the brazing according to the following order:
(a) Oil Discharge Pipe
(b) Discharge Pipe
(c) Suction Pipe
NOTES:
1. When mounting the new compressor on the base, pay attention not to contact with piping.
If contacted, piping may be deformed.
2. The new compressor should be mounted with the cap, and remove the cap just before starting the
brazing work.
3. Connect the charging hose with the check joint at the low pressure side to release pressure.
4. When brazing the suction pipe, make sure that the connecting part is firmly inserted into the
compressor. The piping root is cooled in order to avoid entering the brazing material into the
compressor.
Brazing
Suction Pipe
Discharge Pipe
144
TURN OFF all power source switches.
(Example)
RC Cover
Wire is caught on the spring. Dent Part
Hook
1. Attach the crankcase heater firmly to the compressor and fix it with spring as shown in the figure.
2. If there is a clearance between the crankcase heater and the compressor due to wire overlapping, excessive heat is
generated there. Then crankcase heater is failed due to overheating. When mounting the reassembled crankcase
heater, this point should be taken into account.
3. If the crankcase heater lead wire is caught on the spring, the lead wire may be cut due to vibration. When
reassembling, attention should be paid to the lead wire
(c) Fix the cover firmly with two tacks to avoid water entering from the clearance between RC cover and
the sound proof cover.
(Example)
Sound Proof Cover
Suction Pipe
Dent Part
(For Td Thermistor
Lead Wiring)
Dent Part
(For PSH Lead Wire)
145
TURN OFF all power source switches.
(15) Perform the final check for wiring conditions referring to the drawing below.
NOTE:
Check that all wires do not contact with the compressor, piping or plate edges. If it contacts, wire
breakage or fire may be occurred.
Tack
Remove Td Thermistor and PSH from Dent Part of RC Cover Right Side.
37
Slacken Thermistor Wiring and PSH Lead Wire about 10mm to Prevent
Compressor and Piping from Contacting.
Fix Sound Proof Cover firmly
Td Thermistor
to Protect Compressor
from Entering Water.
RC Cover
Crankcase Heater
Cover Outside of Discharge Oil Pipe Do NOT Contact Discharge Oil Pipe with Crankcase Heater Lead Line
When Winding RC Cover. and Power Line for Compressor.
Compressor
Wind crankcase heater
firmly around the
compressor bottom part.
146
TURN OFF all power source switches.
147
TURN OFF all power source switches.
148
TURN OFF all power source switches.
(5) Disconnect (H) upper part of return oil circuit and connect the charging hose to (F) oil separator outlet
port (size 1/4).
NOTE:
When (F) oil separator outlet port and (H) upper part of return oil circuit are disconnected, refrigerant
oil may come out. Prepare the oil pan to receive the refrigerant oil before removing.
(6) Charge nitrogen (0.15MPa) from (H) upper part of return oil circuit and collect refrigerant oil in (I) oil
separator.
NOTE:
Collect refrigerant oil from the return oil circuits and oil separators one by one.
(7) Stop charging nitrogen after refrigerant oil has been completely collected and connect the parts
removed in the procedure (5) above. Add the same quantity as the collected refrigerant oil from (C)
check joint for collecting refrigerant oil by vacuuming from (D) low pressure check joint.
(Refer to the procedure (6) above for the collected refrigerant oil quantity.)
(8) When the procedures above are completed, perform the vacuuming again from (D) low pressure check
joint and recharge the refrigerant. After recharging, open the stop valves.
NOTE:
1. Use a clean charging hose.
2. Charge the refrigerant oil in a short time (within approx. 20 minutes).
Use the container with a small opening so that the refrigerant oil does not absorb the moisture in
the atmosphere.
Tool Burner
● 8HP to 12HP
(F) Oil Separator Outlet Port
● 14HP to 18HP
149
TURN OFF all power source switches.
150
TURN OFF all power source switches.
Tool Burner
● 8HP to 12HP
● 14HP to 18HP
151
TURN OFF all power source switches.
● 8HP to 12HP
SVA: Solenoid Valve Coil
RVR2: Reversing Valve Coil
MV1: Expansion Valve Coil
SVA MVB: Expansion Valve Coil
RVR2
MVB
MV1
RVR2
MV1
MVB
<Coil Position>
152
TURN OFF all power source switches.
Tool Pliers
Coil Bracket
Turn the coil and
remove the coil
bracket from the slot.
Coil Bracket
Rotating
Direction
Expansion
Valve Coil
Correct
Correct Position for
Coil Bracket
Expansion
Valve
Expansion
Valve
153
TURN OFF all power source switches.
Screw
Solenoid Valve Coil
Solenoid Valve
154
TURN OFF all power source switches.
155
TURN OFF all power source switches.
Screw
156
TURN OFF all power source switches.
157
TURN OFF all power source switches.
● 8HP to 12HP
Reversing Valve
RVR2
● 14HP to 18HP
Reversing Valve
RVR2
158
TURN OFF all power source switches.
(1) Remove the front service cover according to the item 2.1 “Removing Front Service Cover”.
(2) Remove (C) stop valve cover 1 and (D) stop valve cover 2.
(3) When removing (A) gas stop valve, cover the stop valves with wet cloth for cooling and then remove
the brazing.
When removing (B) liquid stop valve, remove the brazing of the pipe for the stop valve as shown in the
figure.
NOTE:
To remove the brazing for (A) gas stop valve, RC cover should be removed or protected with metal
plate.
(4) Remove the screws fixing the plate as shown in the figure and pull out the stop valve with the plate
together. (If the stop valve is mounted only at the liquid side, the stop valve can be pulled out without
removing the plate.)
(5) Reassemble the stop valve in the reverse procedure for removing.
NOTE:
Cover the stop valve with wet cloth for cooling when mounting or removing the brazing.
The allowable temperature limit of the internal stop valve is 120oC.
159
TURN OFF all power source switches.
*1
Plate
*1: Brazing Removing Portion for Screw for Liquid Stop Valve
Gas Stop Valve
*1
160
TURN OFF all power source switches.
2.13 Removing High Pressure Switch, High Pressure Sensor and Low Pressure Sensor
(1) Remove the front service cover according to Item 2.1 “Removing Front Service Cover”.
(2) High Pressure Switch, High Pressure Sensor and Low Pressure Sensor are fixed as shown in the
figure.
Tool Adjustable Wrench or Spanner
● 8HP to 12HP
● 14HP to 18HP
161
TURN OFF all power source switches.
Faston Terminal
Compressor
2.13.2 Removing High Pressure Sensor (Pd) and Low Pressure Sensor (Ps)
(1) Remove the connector for the pressure sensor wiring from PCB1.
NOTE:
Remove the connector firstly. If not, the wiring may be damaged.
(2) Remove the refrigerant piping for the high
pressure sensor or low pressure sensor by use of Tool Adjustable Wrench or Spanner,
two spanners. Phillips Screwdriver, Pliers
Tightening Position ( )
Spanner Size: 17 mm
162
TURN OFF all power source switches.
Pipe
Thermistor
Vinyl Tube
Thermo Clip
Te Thermistor
(Evaporation Liquid Line) Tbg Thermistor
(Super Cooling Bypass Line)
Tg Thermistor
(Evaporation Gas Line)
Tchg Thermistor
(Super Cooling Main Line)
163
TURN OFF all power source switches.
To Electrical Box
Thermistor Position
Ta ( Thermistor for
Ambient Temp.)
Thermistor Holder
164
TURN OFF all power source switches.
NOTES:
1. The open angle for the PCBs fixing plate should be within 120 degree. If try to open wider than 120
degree, the fixing plate will not open due to insufficient electrical wiring length.
2. Do not touch the electrical components on PCBs.
Do not bend or apply excessive force to PCB. It will cause PCB failure.
165
TURN OFF all power source switches.
NOTES:
1. Match the terminal Nos. with the mark band Nos. when reassembling. If incorrectly connected,
malfunction may occur or the electrical components may be damaged.
2. Protect the cables from being caught on the plate edge or electrical component when closing the PCB
fixing plate for reassembling.
3. The capacitor is charged with electricity even if the power source is turned off.
DO NOT contact with the terminals to avoid electrical shock. ( )
Phillips Screwdriver,
Tool
Long-Nose Pliers, Pliers
● 380-415V/50Hz
Front Side (For Main) The Interior of the Electrical Box (For Main)
RS2
R1
RS2
DCL1 FANM1 DCL1 FANM1 CB1
CMC1 CMC1
NF1 NF1
CS1 PCB1 CS1 CB2
NF4
NF4
NF2
C C
PCB2 EF11
CTV
PCB2
CTU
CB3 TB1 CB3 TB1
DCL2 DCL2
NF5 NF5
PCB
EF3
EF4
CT2
PCB1 Fixing Holder: 9
NF15
CMC2
TB3
166
TURN OFF all power source switches.
Phillips Screwdriver,
Tool
Long-Nose Pliers, Pliers
● 220V/60Hz
Front Side (For Main) The Interior of the Electrical Box (For Main)
B (Screw for PCB1 Fixing Plate)
(2 Portions)
RS RS
DCL CMC1
FANM1 DCL CMC1
FANM1
NF4
NF1 EF1 NF1
PCB1
NF5
NF5
NF7 CS THM NF7 CS THM EF2
IPM
DM DM NF3
EFR1
CT2 CT2 EF3
ZNR TB2 EFS1 ZNR
IPM
EF4
CMC2
CMC2
PCB2
TB1 PCB2 CB TB1
CTV CB
CTU
A Portion
Middle
Part of
Holder
PCB
167
Turn OFF all power source switches.
Do not touch the any electrical parts during LED201 (Red) on PCB2 is ON.
If touched, electric shock will occur.
Bush
PCB2
Screw
M3
Holder
Transistor Module
PCB2
168
Turn OFF all power source switches.
Do not touch the any electrical parts during LED201 (Red) on PCB2 is ON.
If touched, electric shock will occur.
Transistor
Module
Fixing Screw
for PCB2 (M3) PCB2
for Inverter
169
Turn OFF all power source switches.
Do not touch the any electrical parts during LED201 (Red) on PCB2 is ON.
If touched, electric shock will occur.
● 380-415V/50Hz
CN206 CN207
R
W
V DCL1
U
DCL2 S
P2
N
LED501
● 220V/60Hz
CN206 CN207
R
W
V
S
U
T
LED501
170
TURN OFF all power source switches.
● For attaching the electrical box, perform the reverse procedures for removing.
NOTES:
1. Check to ensure that tube end of waterproof vinyl pipe and connectors are fixed firmly with cord
clamp in the electrical box when wiring as shown in the figure below.
2. Fix the wiring from each electrical part to the electrical box with plastic band to avoid direct contact
with compressor, piping and plate edge.
3. Fix the wiring neatly to avoid the damage by pressing with the electrical box cover.
4. Fix the fan motor wiring with cord clamp as shown in the figure.
Plastic Band
Electrical Box
Cord Clamp
171
3. MAIN PARTS
3.1 Inverter
3.1.1 Specifications of Inverter
300 300
220
200 200
100 100
NOTE:
Characteristics are fluctuated by the current minimize control.
172
Protection Function
Overcurrent Protection Current (1)
for Inverter
(2)
(3)
Rated Current of
Transistor Module (IPM)
(4)
Rated Current 105%
4 1
173
3.1.3 Protective Function
174
(5) Fin Temperature Increase
(a) Level of Detection
When the temperature of internal thermistor exceeds more than 90oC, an abnormality is detected.
(b) Function
When abnormalities are detected, the inverter compressor is stopped and the signal code of
stoppage cause is transmitted to PCB1.
(c) Cancellation of Protection Function
Transmission signal about stoppage cause is canceled when remote control switch is off or main
power source is cut off.
(6) Earth Detection
(a) Level of Detection
1 When the terminal U, V, W and earth of the compressor are short-circuited before compressor
activation, abnormalities are detected.
2 When the output terminals (U, V, W) of transistor module (IPM) are short-circuited, abnormalities are
detected.
(b) Function
When abnormalities are detected, the inverter compressor is stopped and the signal code of
stoppage cause is transmitted to PCB1.
(c) Cancellation of Protection Function
Transmission signal about stoppage cause is canceled when remote control switch is off or main
power source is cut off.
175
3.2 Scroll Compressor
3.2.1 Reliable Mechanism for Low Vibration and Low Sound
(1) The rotating direction is definite.
(2) The pressure inside of the chamber is high pressure, and the surface temperature of the chamber is
60oC to 110oC.
3.2.2 Principle of Compression
(1) The gas is inhaled from the inlet port at the outer frame of the fixed scroll.
(3) The compression space is minimum at the center of the scroll, and
the gas compressed at the maximum is discharged from the outlet port
of at the center of the scroll.
Gas
Rotating Scroll
Compression
Space
Suction Process
Fixed Scroll
Discharge Process
Compression Process
176
3.2.3 Structure
The compressor has the structure for oil supply from the outer oil separator.
The inside of the oil separator is at high pressure, and the surface temperature of the oil separator is as
high (60oC to 110oC) as the compressor.
Suction Pipe
Suction
Fixed Scroll
Frame
Motor
Discharge Pipe
Discharge
Oil Pipe
● Compressor Type
8HP
10HP Without Without 1
12HP
Q’ty: 1
14HP Without 2
16HP
Q’ty: 1 Q’ty: 1
18HP Without 2
Q’ty: 1 Q’ty: 1
NOTE:
Seen from the front side of the unit, the one compressor at the left is the inverter compressor and
the other compressor is the constant speed type.
177
3.3 Thermistor
(1) Position of Thermistor
Thermistor Holder
Thermistor
Fixing Plate
Td Thermistor (Td1)
for Discharge Gas Butyl Sheet
Temperature
Plastic Band
Te Thermistor
Inverter Compressor
Thermistor
(Te,Tg,Tchg,Tbg)
Thermistor Thermo
Holder Clip
Ta Thermistor
Tg Thermistor
Tbg Thermistor
Constant Speed
Compressor
Tchg Thermistor
Thermistor Holder
Thermistor
Fixing Plate
Td Thermistor (Td2)
for Discharge Gas
Temperature
178
(2) Thermistor for Upper Part Temperature of Compressor
a. A thermistor for the upper part temperature of the 200
compressor is installed to prevent discharge gas from
200
overheating. If discharge gas temperature increases R25 = 200kΩ
Resistance Value of
excessively lubricating oil deterioration occurs and B = 3920k
Thermistor (kΩ)
lubricating properties deteriorate, resulting in short
compressor life.
100
b. If discharge gas temperature increases excessively, 72.3
compressor temperature increases. At the worst,
compressor motor winding will be burnt out. 14.2 5.3
c. When the upper part temperature of compressor 0
25 30 100 132 150
increases during heating operation, the unit is controlled
Temperature (oC)
according to the following method.
Resistance Characteristics of Thermistor
• An electronic expansion valve of outdoor units is for Discharge Gas Overheating Protection
(are) opened to return the liquid refrigerant to the
compressor through the accumulator, decreasing compressor temperature.
• If the compressor upper part temperature increases exceeding 132oC even if an electronic
expansion valve opens, the compressor is stopped, in order to protect the compressor.
In cooling operation, the above function is also available.
d. If compressor upper part temperature increases excessively, the protection control is activated and
the compressor is stopped according to the following method.
90
82
80
70
61
60
Thermistor 50 46
Resistance
(kΩ) 40 35
30 27
20.5
20 16
12.5
10
10 8 5.3 3.6 2.5
0
-15 -10 -5 0 5 10 15 20 25 30 35 40 45 50 55 60
179
3.4 Electronic Expansion Valve
Micro-Computer
Pulse Signal Pulse Motor
2-Phase Permanent Magnetic Pulse Motor
Control 0 to 500 Pulse by 1 Pulse
Needle
Specifications
Items Specifications
Models to be Applied For Main Cycle of 8 to 18HP
Type UKV Series / EKV Series
Refrigerant Used R410A
Working Temperature
-30oC to 65oC (Operating Time of Coil: less than 50%)
Range
Mounting Direction Drive shaft in Vertical Direction within an Angle of 45o as Maximum
Flow Direction Reversible
Drive Method 4-Phase Pulse Motor Method
Rated Voltage DC12V+1.2V
Drive Condition 80+5PPS (Pulse Width at ON: 36mm sec, OFF: 60mm sec)
1, 2 Phase Excitation
Coil Resistance
46Ω+3Ω (at 20oC)
(each Phase)
Wiring Diagram,
Drive Circuit and
Activation Mode A ON
M OFF
Wiring B
Diagram A
B A B A
B
Drive Close Open
DC12V Circuit Valve
Activation
180
3.5 Pressure Sensor
(1) High Pressure Control
The high pressure during heating operation is detected by a high pressure sensor, and compressor
frequencies are controlled by the proportional controlling method with operating capacity of indoor units
(or PID Control for Compressor Frequency) so that the high pressure is controlled in an appropriate
range. The output of the high pressure sensor during heating operation performs protective control;
gas by-pass control.
4.5
Proportional Control of
Compressor Frequency
with Operating Capacity 2.5
High of Indoor Units
Pressure
Control
Protection Control (Gas
Bypass Control)
0.5
0 2.5 5.0
Pressure MPa (kgf/cm G)
2
4.5
Output Voltage (DC V)
Cooling Operation
Proportional Control of
Compressor Frequency
with Operating Capacity 2.5
Low of Indoor Units
Pressure
Control
Vacuum Prevention
Control 0.5
(0.3)
181
3.6 High Pressure Protection Device
If the discharge pressure is excessively high, the compressor and the component parts of the
refrigeration cycle can be damaged. Therefore, in case that the discharge pressure is higher than
4.15MPa (R410A), the protection control is activated and the compressor is stopped.
Faston Terminal
High Pressure
Switch
Brazing Part
PSH1
PSH2
Inverter Compressor
Constant Speed
Compressor
182
3.7 Noise Filter (NF1, NF2)
The noise filter decreases the leakage of noise made by the inverter to the power supply side. Terminals
indicated with “LOAD” are connected to the inverter side and terminals indicated with “LINE” to the power
supply side.
380-415V/50Hz (NF1)
Items Specifications
Model EFFQ-27TT-03
Rated Current AC 380/415V 27A
Permissible Temperature Range -25oC to 65oC
Circuit Diagram
LINE LOAD
IN L Cy1 L OUT
L1 L1’
Cy1
L2 L2’
Cy1
L3 L3’
FU
Z
N N’
Cx Cy2 Cx
Z
SA Cy2
E E’
(mm)
E
OUT
IN
N N'
L3'
L3
106
116
L2'
L2
L1 L1'
118 82
214
Max. 70
Max. 5
183
380-415V/50Hz(NF2)
Items Specifications
Model ESFQ-30F3P-04
Rated Current AC 220/240V 15A
Permissible Temperature Range -25oC to 60oC
Circuit Diagram
LINE L4
LOAD
L1 L2
L11 L12
FU Cx2.2 Cx2.2 Cx2.2 L3 Cx4.7
Z
N1 N2
Cy2 Cy2
Z SA
(mm)
188.5
170
65 4.5
70
79
Lot E
105 6-φ4.2
Max. 50
Max. 2.5
Max. 5
184
220V/60Hz (NF1)
Items Specifications
Model EFFQ-60TT-01
Rated Current AC250V 60A
Permissible Temperature Range -25oC to 85oC
Circuit Diagram
LINE LOAD
R U
R Cx R Cx Cx Cx
ZZ
S V
R Cx
Z L
T W
Cy Cy Cy
Z SA
E
(mm)
245
Cy Cy
RZ E
R
Cx U Cx
RZ
S V
120
110
Cx Cx
RZ W
T
Cx Cx
Cy
117.5 117.5
Max. 60
Max. 3
185
3.8 Capacitor (CB1, CB2)
This part is used for changing the alternative current to the direct current for the inverter.
380/50Hz(CB1, CB2)
Items Specifications
Model LNX2G472MSEAHE
Capacity of Static Electricity 4700µF
Rated Voltage 400V
Permissible Temperature Range -25oC to 85oC
415V/50Hz(CB1, CB2)
Items Specifications
Model LNX2W472MSEEHE
Capacity of Static Electricity 4700µF
Rated Voltage 450V
Permissible Temperature Range -25oC to 85oC
(mm)
150
+
φ63.5
380-415V/50Hz
Items Specifications
Model LNT2W272MSEAHE
Capacity of Static Electricity 2700µF
Rated Voltage 450V
Permissible Temperature Range -25 C to 105oC
o
(mm)
130
+
φ63.5
186
3.10 Reactor (DCL1, DCL2)
This part is used for changing the alternative current to the direct current for the inverter.
380-415V/50Hz (DCL1)
Items Specifications
Character 1.0mH+10% (at 1kHz)
Rated Current 30A
Direct Current Resistance 22.8mΩ+20% (at 20oC)
Permissible Temperature Range -20oC to 60oC
(mm)
Max. 85
47.5
66
71.5
60
86
187
380-415V/50Hz (DCL2)
Items Specifications
Character 3.0mH
Rated Current 10A
Direct Current Resistance 0.076Ω+10% (at 20oC)
Permissible Temperature Range -20oC to 70oC
(mm)
66
54
60
46
57
49
188
220V/60Hz (DCL)
Items Specifications
Character 0.7mH+15% (at 1kHz)
Rated Current 55A
Direct Current Resistance 11.2mΩ+20% (at 20oC)
Permissible Temperature Range Max. 60oC
(mm)
Max. 100
80.5
62
74
60
86
189
(Operation from Outdoor PCB)
4. OPTIONAL FUNCTION
4.1 Setting Method
Setting PSW on the outdoor unit PCB is required for “External Input and Output Setting” and “Function
Setting”. As for 20 to 54HP, set from the PSW in outdoor unit A. (Setting from the PSW in outdoor unit B and
C is invalid.)
< Setting Method >
PSW1
Press PSW1 for 3 seconds when remote control switches are OFF. “Menu Mode” will be indicated.
After the setting is completed, press PSW1 for 3 seconds when “Menu Mode” is indicated.
The display will be back to the normal indication.
Menu Mode
Control Function No. Setting Function for Input Control Function No. Setting Function for Output
Input Terminal Name Connector (Pin No.) Setting Function Control Function No.
Output Terminal Name Connector (Pin No.) Setting Function Control Function No.
190
(Operation from Outdoor PCB)
● Setting of External Input and Output
In the case that the setting alteration is required at site, perform the following procedures.
(1) By selecting “External Input and Output Setting”, the following appears on the 7-segment display.
(The setting should be performed during the outdoor unit stoppage. Also, set DSW4-#4 of outdoor unit
PCB at the “ON” side before performing in order to prevent the compressor activation.)
SEG2 SEG1
This display indicates that the control function No. 1 (Fixed Heating Operation Mode) is set at input 1.
Input Terminal
Name 2
PSW4 PSW2
ON ON
Input Terminal
Name 3
Output Terminal
Name 1
Output Terminal
Name 2
(3) After selecting Input/Output Terminal Name, press PSW3 or PSW5, and then choose Control Function No.
(4) After selecting the control function No., press PSW1 for 3 seconds. The display will be back to the
normal indication. The selected contents are memorized in the outdoor unit PCB and “External Input
and Output Setting” is completed. The memorized data is maintained even power source is cut OFF.
The electrical wiring diagram for each control functions are described in next item, and the required
parts are also indicated in the table 4.1.
191
(Operation from Outdoor PCB)
● External Input Function Setting
The following signals can be received by the outdoor unit PCB. Refer to the table 4.1 for the required
main parts.
4.2.1 Input Fixing Heating Operation Mode (Control Function No.1),
Input Fixing Cooling Operation Mode (Control Function No.2)
When the input terminals for the fixing operation mode on the outdoor unit PCB1 are
short-circuited, the operation mode can be fixed at the cooling or heating mode.
Short-circuit between Terminals 1 and 2 of CN17: Fixed Heating Operation Mode
Short-circuit between Terminals 2 and 3 of CN17: Fixed Cooling Operation Mode
During this fixed heating (or cooling) mode, no cooling (or heating) operation is available. The indoor units
under the cooling or dry operation (or heating operation) will be changed to the Thermo-OFF condition
during this mode, and stoppage code No. “20” is given.
• Setting Example
Fixing Heating Operation at Input 1 (between 1 and 2 pins of CN17)
Fixing Cooling Operation at Input 2 (between 3 and 2 pins of CN17)
CN17 SS3
1
1
2 2 SS2
3 Power
3
Source
(Heat) (Cool)
X2 X1 X2 X1
(Heat) (Cool)
Control Circuit
• Setting Example
Demand Stoppage at Input 3 (between 1 and 2 pins of CN18)
CN18 SS3
1
1
2 2 Power
3
Source
X1 X1
Control Circuit
192
(Operation from Outdoor PCB)
4.2.3 Input Outdoor Fan Motor Start/Stop (Control Function No.4)
When the input terminals for the outdoor fan motor start/stop on the outdoor unit PCB1 are
short-circuited during compressor stoppage, all the outdoor fan motors are operated at the full speed.
However, if the compressor starts compressor operation, the fan operation is changed to the normal
operation. If the input terminal is opened, the fan(s) is stopped. This function protects the outdoor units
from a condition covered with snow.
This function is available only when the compressor is stopped. Therefore, even if the input signal is sent
mistakenly during the normal cooling and heating operation, this function will NOT be available.
• Setting Example
Outdoor Fan Motor Start/Stop at Input 3 (between 1 and 2 pins of CN18)
CN18 SS3
1
1
2 2 Power
3
Source
X1 X1
Control Circuit
• Setting Example
Forced Stoppage at Input 3 (between 1 and 2 pins of CN18)
CN18 SS3
1
1
2 2 Power
3
Source
X1 X1
Control Circuit
193
(Operation from Outdoor PCB)
4.2.5 Input Demand Current Control 40, 60, 70, 80, 100% (Control Function No.6 to 10)
When the input terminals for demand current control on the outdoor unit PCB1 are short-circuited, the
compressor frequency is controlled that the maximum limit of the outdoor running current is set 100%, 80%,
70%, 60% and 40%.
(The maximum limit of the outdoor unit running current can be selected according to the item “4.2 External
Input and Output Setting”.)
If the outdoor unit running current increases over the maximum limit, the indoor unit is put under thermo-
OFF condition. The stoppage code No. “10” is given. When the input terminal is opened during the demand
current control, its control is reset.
• Setting Example
Demand Current Control at Input 3 (between 1 and 2 pins of CN18), Control Function No. 6 to 10
CN18 SS3
1
1
2 2 Power
3
Source
X1 X1
Control Circuit
194
(Operation from Outdoor PCB)
4.2.6 Input Low Noise Setting 1, 2, 3 (Control Function No.11 to 13)
When the input terminals for low noise setting on the outdoor unit PCB1 are short-circuited, the compressor
frequency and outdoor fan rotation frequency are controlled and the operating sound for the outdoor unit will
be given as shown in the table below.
The operating sound can be set by selecting the control function No.
NOTE:
(a) The outdoor unit capacity will decrease because the compressor frequency and outdoor fan motor
frequency forcibly decrease. The operating range will be also restricted.
(b) In some cases, the operating sound (targeted value) may be temporarily higher than the value in the
table below.
<Control Function No. for Low Noise Setting and Operating Sound/Outdoor Unit Capacity>
Operating Sound Outdoor Unit Capacity
Control Function No.
(Targeted Value) (Specification Ratio)
No Setting Catalog Value 100%
11 (Low Noise Setting 1) Catalog Value -2 [dB] 80%
12 (Low Noise Setting 2) Catalog Value -5 [dB] 60%
13 (Low Noise Setting 3) Catalog Value -8 [dB] 40%
• Setting Example
Low Noise Setting at Input 3 (between 1 and 2 pins of CN18), Control Function No. 12
Control Circuit
Input Terminal
Short-circuited
100%
Capacity
60%
Operating
Sound Catalog Value -5 [dB]
195
(Operation from Outdoor PCB)
Table 4.1 Specifications of Required Main Parts
NOTES:
1. Make the wire to the terminals as short as possible.
2. Do not run the wires along high voltage cable. Keep at least 30cm between the wire and the high
voltage cable. (crossing is applicable.)
If necessary to run wires along high voltage cable, insert the low voltage cable(s) into metal tube and
ground it at one end. If sealed wires are used at the low voltage wire side, ground it at one end of shield
wires. The maximum length should be within 70m.
196
(Operation from Outdoor PCB)
● External Output Function Setting
The following signals can be picked up from the outdoor unit PCB.
Refer to the table 4.2 for the required main parts.
• Setting Example
Operation Signal at Output 1 (between 1 and 2 pins of CN16)
Auxiliary Relay
RYa RY
1 2
3P Connector Housing
1 2 3
CN16 Connector
Outdoor Unit CN16
PCB1
• Setting Example
Alarm Signal at Output 2 (between 1 and 3 pins of CN16)
Auxiliary Relay
RYa RY
1 3
3P Connector Housing
1 2 3
CN16 Connector
Outdoor Unit CN16
PCB1
197
(Operation from Outdoor PCB)
4.2.9 Output Compressor ON Signal (Control Function No.3)
This function is utilized to receive the compressor operation signal.
Auxiliary relay contacting (RYa) is closed during the compressor operation.
• Setting Example
Compressor ON Signal at Output 2 (between 1 and 3 pins of CN16)
Auxiliary Relay
RYa RY
1 3
3P Connector Housing
1 2 3
CN16 Connector
Outdoor Unit CN16
PCB1
• Setting Example
Defrosting Stoppage at Output 2 (between 1 and 3 pins of CN16)
Auxiliary Relay
RYa RY
1 3
3P Connector Housing
1 2 3
CN16 Connector
Outdoor Unit CN16
PCB1
Parts Specifications
198
(Function Setting from Outdoor PCB)
4.3 Function Setting
(1) The setting should be performed during the outdoor unit stoppage.
Set DSW4-#4 of outdoor unit PCB at the “ON” side before performing in order to prevent the
compressor activation.
(2) Press PSW1 for more than 3 seconds.
“Menu” will be indicated on the 7-segment display. The menu indication is changed by pressing PSW2
or PSW4 and displayed in the following order.
“CHEC” “ioST” “Func”
Select the function setting mode indicated “Func” on the 7-segment display.
PSW2 PSW3
PSW5
SEG2 SEG1
20B 52C1
7-Segment
Display X1 20C
X2 212 20A1 52C2
199
(Function Setting from Outdoor PCB)
Start
Available
Available PSW4 PSW2
PSW3 PSW5
PSW3 PSW5
Indoor Expansion
Not Available
Valve Control Available
Available Target Value for
Cooling PSW3 PSW5
PSW3 PSW5
PSW4 PSW2 (Need No Setting)
Cancellation of Available
Not Available SET Available
Hot Start
PSW3 PSW5
PSW3 PSW5 PSW4 PSW2
Available
Available Fine adjustment
SET Not Available
PSW3 PSW5 of Indoor
PSW4 PSW2 Expansion Valve
Initial Opening in PSW3 PSW5
Available
Heating Mode
Priority Capacity
Not Available (Need No Setting) Available
Mode PSW3 PSW5
(Need No Setting)
PSW3 PSW5 SET PSW3 PSW5
Available
Available Available
SET PSW4 PSW2
PSW3 PSW5 Indoor Expansion PSW3 PSW5
Not Available
Valve Control
Target Value for Available
Available PSW3 PSW5
Heating
(Need No Setting)
PSW3 PSW5 PSW3 PSW5
Available
SET
Available PSW3 PSW5 Available
PSW3 PSW5
A
PSW2
Available
PSW3 PSW5
Available
PSW2
PSW4
200
(Function Setting from Outdoor PCB)
PSW4 PSW2
PSW3 PSW5
Available
PSW3 PSW5
PSW3 PSW5
Available
Available SET
PSW3 PSW5
PSW3 PSW5
Available
Available
PSW4 PSW2
PSW4 PSW2
Not Prepared
Not Prepared
Demand Function
Not Available
Setting
PSW3 PSW5
SET
Available
SET PSW4 PSW2
PSW3 PSW5
Not Prepared
Available
PSW3 PSW5
PSW4 PSW2
Available
B
PSW3 PSW5
Available
PSW3 PSW5
Available
PSW4 PSW2
Wave Function
Not Available
Setting
PSW3 PSW5
Available
SET
PSW3 PSW5
Available
PSW3 PSW5
Available
PSW3 PSW5
Available
PSW4
PSW2
201
(Function Setting from Outdoor PCB)
4.3.1 Circular at Heating Thermo-OFF
Press “PSW3” and select the setting condition “1” at the circular at heating thermo-OFF “ ”.
When the fan speed is changed to “LOW” at heating Thermo-OFF, there is a case that the room air
temperature is too high at heating Thermo-OFF.
In this case, the circular at heating thermo-OFF is recommended, and the detail of this function is shown
below.
The indoor fan operates for 2 minutes and stops for 6 minutes repeatedly during compressor operation.
Stop
6 2 6 2 6 2 6
(min.)
NOTE:
When the indoor fan is stopped by another control, it is not available to operate indoor fan.
202
(Function Setting from Outdoor PCB)
4.3.2 Night-Shift (Low Noise)
Press “PSW3” and select the setting condition “1” at the night shift (low noise) “ ”. Then, this function can
be set.
The outdoor fan operation is controlled by fan controller as shown below.
The night shift operation shall be applied in case that the cooling capacity has the margin to be allowed for
the capacity decrease and the low sound operation is required especially in the nighttime.
90%
80%
Maximum
Rotation 70%
(Rotation Ratio)
22 25 30 33
Outdoor Temperature (oC)
NOTE:
The maximum rotation is always 100% (rotation ratio) for the standard unit. (No limitation of the
outdoor temperature)
NOTE:
The maximum frequency for the 8 to 18HP outdoor unit is indicated as;
Inverter Frequency + Converted Frequency of Constant Speed Compressor.
203
(Function Setting from Outdoor PCB)
4.3.3 Cancellation of Outdoor Ambient Temperature Limit
Press “PSW3” and select the setting condition “1” to “3” at the cancellation of outdoor ambient temperature
limit of “ ”. Then, this function can be set.
The heating operation is continued under a high outdoor temperature or the cooling operation is continued
under a low temperature.
Heating Operation
The limitation of the permissible outdoor
temperature area in heating operation Operation
30 Stoppage
(factory-set) as shown in the right figure is
canceled. Area
27
25
Indoor
Suction Air
Temperature
(oC)
0 15 17 19 26
Outdoor Temperature (oC)
Cooling Operation
The limitation of the permissible outdoor
temperature area in cooling operation 20
(factory-set) as shown in the right figure is
canceled. Operation Indoor
Stoppage Suction Air
Area 10 Temperature
(oC)
-8 0
Outdoor Temperature (oC)
NOTE:
If this function is set and the outdoor unit operates in the operation stoppage area shown above figure for a
long time, the outdoor unit may be damaged since protection control is canceled.
-21
204
(Function Setting from Outdoor PCB)
4.3.5 SLo Defrost Setting
Press “PSW3” and select the setting condition “0” to “3” at the SLo defrost setting “ “.
Indoor fan operation is stopped during the defrost operation and starting of heating operation.
However, this function can be operated the indoor fan at low speed during the defrosting operation and
starting of heating operation.
• Demand Control
Adopting self-demand function which drastically decreases power consumption has largely
improved energy-saving.
is restricted.
Power Setting
Selectable from 100%,
Maximum efficiency is secured 80%, 70%, 60% and 40% of
within the power setting range. the rated power consumption
for cooling operation.
Morning Daytime Night
Operating Hours
205
(Function Setting from Outdoor PCB)
Electricity
Consumption
(100%)
Electricity
Consumption
(40 to 80%)
o
Setting Condition C
1 10
2 12
3 14
206
5. FIELD WORK INSTRUCTION
Refer to Chapter 1 “TROUBLESHOOTING” when dealing with troubles.
If the trouble cannot be solved, contact your dealer of YORK.
The room where the packaged air conditioner is installed, the refrigerant gas should be controlled not to
exceed the limit concentration in case of the refrigerant leakage.
The refrigerant R410A of incombustible and non-toxic is adopted with this unit. If by any chance the
refrigerant gas is leaked and filled in the room, the possibility of suffocation may occur.
Especially for the JVOH(C) series, the outdoor unit is multi-type air conditioner by connecting multiple indoor
units with long distance piping. Accordingly, the refrigerant charging quantity is larger than general individual
unit. Before the indoor unit installation, confirm that the room can keep the lower gas concentration than the
limit value in order to take the emergency countermeasures even if the gas leakage is occurred.
(1) The gas leakage detector & alarm system and interlocking mechanical ventilation equipment (with
ventilation capacity over 0.4m3/min per refrigerating ton) should be installed. Refer to the following
figure.
Refrigerating Ton Refrigerating Ton Refrigerating Ton
Outdoor Unit Outdoor Unit Outdoor Unit
(50Hz/60Hz) (50Hz/60Hz) (50Hz/60Hz)
8HP 4.11/4.11 24HP 10.19/10.59 40HP 14.30/14.70
10HP 4.11/4.11 26HP 10.19/10.59 42HP 14.73/14.76
12HP 4.11/4.11 28HP 12.16/12.96 44HP 16.70/17.13
14HP 6.08/6.48 30HP 12.16/12.96 46HP 16.70/17.13
16HP 6.08/6.48 32HP 12.16/12.96 48HP 17.13/17.19
18HP 6.51/6.54 34HP 12.59/13.02 50HP 19.10/19.56
20HP 8.22/8.22 36HP 13.02/13.08 52HP 19.10/19.56
22HP 10.19/10.59 38HP 14.30/14.70 54HP 19.53/19.62
(2) Make the effective opening for ventilation (such as opening without door or opening with over 0.15% of
the floor area at the upper and lower part of the door) between the next room in order to keep the lower
gas concentration than the limit.
Refrigerant Piping
● Example Refrigerant Charge: 60kg
Outdoor Unit
Indoor Unit
The Smallest
Room
Medium-sized
Small Room Room Large Room
207
5.2 Maintenance Work
208
5.3 Service and Maintenance Record by 7-Segment Display
Customer’s Name DATE: - -
FAN 20B 20C 20F1 20F2 20CHG X1 X2 FAN 20B 20C 20F1 20F2 20CHG X1 X2
Inverter Frequency H1
Compressor Running Quantity CC
Outdoor Fan Step Fo
Outdoor Expansion Valve Opening E1
Eb
Discharge Pressure Pd
Suction Pressure Ps
Outdoor Temperature To
Discharge Gas Temperature Td1
Td2
Heat Exchanger Liquid Temperature TE
Heat Exchanger Gas Temperature TG
Automatic Refrigerant Charge Temperature TCH
Gas Bypass Temperature TbG
Inverter Fin Temperature TFi
Fan Controller Temperature TFF
Compressor Running Current A1
A2
Fan Running Current AF
Accumulated Operation Time of Compressor UJ1
UJ2
209
5.4 Service and Maintenance Record by Remote Control Switch
Data Sheet for Checking by Remote Control Switch
Time : : : : :
I.U. Model
I.U. Serial No.
I.U. No. / Alarm Code
Check Check
Mode Mode 1 • 2 1 • 2 1 • 2 1 • 2 1 • 2
1 2
B Temp. Indication
Set Temp. b1 --
Inlet Air Temp. b2 91
Discharge Air Temp. b3 92
Liquid Pipe Temp. b4 93
Remote Thermistor Temp. b5 --
Outdoor Air Temp. b6 94
Gas Pipe Temp. b7 95
Evaporating Temp.
b8 96
at Heating
Control Information b9 97
Comp. Top Temp. bA 98
Thermo Temp. of
bb --
Remote Control Switch
C Micro-Computer State Indication
I.U. Micro-Computer C1 --
O.U. Micro-Computer C2 --
D Stopping Cause State Indication
Stopping Cause
d1 --
State Indication
E Alarm Occurrence
Times of Abnormality E1 --
Times of Power Failure E2 --
Times of
E3 --
Abnormal Transmitting
Times of Inverter Tripping E4 --
F Automatic Louver State
Louver Sensor State F1 --
H Pressure, Frequency State Indication
Discharge Pressure H1 99
Suction Pressure H2 9A
Control Information H3 9b
Operating Frequency H4 9C
J I.U. Capacity Indication
I.U. Capacity (X1/8HP) J1 --
O.U. Code J2 --
Refrigerant Cycle Number J3 --
Refrigerant Cycle Number J4 --
L Opening of Expansion Valve
I.U. Expansion Valve L1 9d
O.U. Expansion Valve 1 L2 9E
O.U. Expansion Valve 2 L3 --
O.U. Expansion Valve B L4 --
P Running Current Indication (Reference)
Comp. Current P1 9F
Client: Result
Installation Date:
System No.:
Date Checked:
Checked by:
210
5.5 Service & Maintenance Record
Service and Maintenance Record
No. Check Item Action Judgement
1 Is service space sufficient? YES or NO
2 Short Circuit of Discharge Air? YES or NO
3 Any Heat Influence YES or NO
4 Is earth wire connected? YES or NO
5 Refrigeration Piping GOOD or NOT GOOD
6 Fixing of Units GOOD or NOT GOOD
Any Damage on Outer or Internal
7 YES or NO
Surface?
TIGHTENED or
8 Checking of Screw and Bolts Tighten if loosen.
NOT TIGHTENED
Tighten all terminal screws by TIGHTENED or
9 Tightening of Terminal Screws
phillips driver. NOT TIGHTENED
Are compressor terminals PUSHED or
10 Push all terminals.
tightly fixed? NOT PUSHED
Measure insulation resistance by
insulation resistance-meter.
11 Insulation Resistance Comp. and Fan GOOD or NOT GOOD
Motor: greater than 3MW
Others: greater than 3MW
Check for smooth flow by
12 Does drain water smoothly flow? GOOD or NOT GOOD
pouring water.
13 Check for leakage at compressor. Check for any leakage. GOOD or NOT GOOD
Check for leakage at
14 ditto GOOD or NOT GOOD
outdoor heat exchanger.
Check for leakage at
15 ditto GOOD or NOT GOOD
indoor heat exchanger.
16 Check for leakage at reversing valve. ditto GOOD or NOT GOOD
17 Check for leakage at check valve. ditto GOOD or NOT GOOD
18 Check for leakage at accumulator. ditto GOOD or NOT GOOD
19 Check for leakage at strainer. ditto GOOD or NOT GOOD
Check for leakage at
20 ditto GOOD or NOT GOOD
electronic expansion valve.
21 Check for leakage at piping. ditto GOOD or NOT GOOD
22 Check direction of fans. by Viewing or Air Flow Volume GOOD or NOT GOOD
23 Voltage among each Phase. higher than 220V GOOD or NOT GOOD
24 Vibration and Sound Check fan, compressor, piping, etc. GOOD or NOT GOOD
Check activation of COOL,
25 Activation of Each Operation Mode GOOD or NOT GOOD
HEAT, STOP and TEMP. switches.
26 High Pressure Cut-out Switch Check actual activation value. GOOD or NOT GOOD
27 Check activation of drain mechanism. Check it during cooling operation. GOOD or NOT GOOD
o
28 Indoor Inlet Air Temp. (DB/WB) C DB/ oC WB
o
29 Indoor Outlet Air Temp. (DB/WB) C DB/ oC WB
o
30 Outdoor Inlet Air Temp. (DB/WB) C DB/ oC WB
o
31 Outdoor Outlet Air Temp. (DB/WB) C DB/ oC WB
32 High Pressure Switch MPaG
33 Low Pressure Switch MPaG
34 Operating Voltage V
35 Operating Current A
36 Instruction Cleaning of Air Filter to Client DONE or NOT YET
37 Instruction for Cleaning Method to Client DONE or NOT YET
38 Instruction for Operation to Client DONE or NOT YET
211
5.6 Saturation Curve for Refrigerant
4.0
R407C R404A
3.5 R507A R410A
R22 R12
R134a R407E
3.0
2.5
Saturation Pressure (Liquid) [MPa (G)]
2.0
1.5
1.0
0.5
0.0
REFPROP Ver.5.10
-0.5
-30 -20 -10 0 10 20 30 40 50 60
212
5.7 Mollier Chart for R410A
213
© 2015 Johnson Controls, Inc. WWW.johonsoncontrols.com Form No. 1777 201603
Johnson Controls reserve the right change product features without notice.
JTC22016001A 201603