A Pilot Recycling of Plastic Pure Water Sachets/Bottles Into Composite Floor Tiles: A Case Study From Selected Dumping Site in Ogbomoso
A Pilot Recycling of Plastic Pure Water Sachets/Bottles Into Composite Floor Tiles: A Case Study From Selected Dumping Site in Ogbomoso
A Pilot Recycling of Plastic Pure Water Sachets/Bottles Into Composite Floor Tiles: A Case Study From Selected Dumping Site in Ogbomoso
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ISSN: 2169-0022
Research Article
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Abstract
The adverse effect associated with the surge in uses of non-biodegradable plastic products include the blockage
of drains, suffocating some animal life, who accidentally take them as food, grounds impermeable to water and
several other hazards. The need then arises to finding a safe means converting these plastic waste products into
other useful and harmless items.
The method adopted involves the collection of the plastic materials from trenches, drainages, streets, dump sites
and from eateries around Ogbomoso metropolis. These were sorted and washed before the Shredding Process was
carried. Melting of the Shredded Plastics and poured into a dimensioned wooden mould and Cured for some days.
It could be shown from the crushing test that the conventional tiles fail under slight heavier loads of 34 kN as
comparable to the 29 kN failure load of the composite tiles. However the water absorption test has no effect on both the
conventional and the composite tiles respectively. Furthermore, the flammability test carried out on the conventional
tiles shows a slight change as compared to the composite tiles which split under the effect of flame. Moreover the
composite tiles recorded a higher value than that of the conventional tiles. The tests show that the composite floor tiles
are cheaper, durable, and affordable as compared to the ceramic tile. Hence, the performances of the composite floor
tiles though are a little less than that of the commercial ceramic floor tiles yet appear a reasonably good substitute at
more reasonable rate.
Keywords: Composite floor tiles; Conventional tiles; Plastic waste; in the water body. The entire length of road from Lagos State to Benin
Recycling; Sawdust; Flammability lined with millions of old and used containers deposited by travellers.
Some of these wastes that litters the streets find their ways into drains,
Introduction trenches and canals, thereby clogging drains and hindering the
Plastic is defined as synthetic or semi-synthetic materials which are free flow of water and consequently leading to flooding [4]. The
polymeric and are composed of large molecules of organic substances expanding population and increased preference for packaged
known as monomers. The large molecules that are formed during a commodities are worsening the negative environmental impacts of
process known as polymerization are known as polymers [1]. these plastics [4].
The major divisions of plastics are thermoplastic and the In view of all the hazards that accompany the improper disposal
thermosetting polymers. Thermoplastics are the form of plastics that do of plastic wastes, the need then arise for an alternative means to
not undergo chemical changes in their composition when subjected to manage the plastics waste. The only means of adequately take care of
heat and can be remoulded into another shape even after solidification. several tonnes of plastic wastes being disposed is through the adoption
Thermosetting on the other hand are non-recycled polymers which of recycling process. This recycling process will go a long way to
undergo an irreversible chemical changes when subjected to heat, contribute to a cleaner environment. Plastic recycling is the process of
they melts and take a shape once after which they cannot be moulded recovering plastic wastes and turning old or scrap plastic into useable
into another shape. The role of plastics in human lives cannot be over products that can re-enter the manufacturing chains. This will in turn
emphasized ranging from use as household appliances, packaging generate revenue, create more job opportunities and reduce the hazards
materials, potable water and beverage containers, kitchen utensils, associated with improper disposal of plastic wastes [3].
furniture, toys, automobile parts, polythene bags etc [2]. Attributed the
great attention given to their use as due to their generally light, cheap
and durability nature and this account for their preference over other *Corresponding author: Temitope AK, Department of Mechanical Engineering,
Ladoke Akintola University of Technology, Ogbomoso, Nigeria, E-mail:
materials [3].
[email protected]
Pure water sachets are products of plastics which are used widely in Received August 13, 2015; Accepted August 22, 2015; Published August 30,
Nigeria for various purposes, among such function is in the packaging 2015
of pure potable water. This when consumed and disposed can pose Citation: Temitope AK, Abayomi OO, Ruth AO, Adeola AP (2015) A Pilot
a great environmental problem if not disposed properly. Empty Recycling of Plastic Pure Water Sachets/Bottles into Composite Floor Tiles: A
polythene plastic containers are rampant in the nook and cranny of the Case Study from Selected Dumping Site in Ogbomoso. J Material Sci Eng 4: 201.
doi:10.4172/2169-0022.1000201
Nigerian landscape. Plastic materials are non-biodegradable material
and when find their way into the soil prevents water from getting to the Copyright: © 2015 Temitope AK, et al. This is an open-access article distributed
under the terms of the Creative Commons Attribution License, which permits
root of the plants and also restrict the stretching of the plant root. Some unrestricted use, distribution, and reproduction in any medium, provided the
of it hinders the exchange of gases for respiration by plants and animals original author and source are credited.
Page 2 of 5
• Conservation of energy used for production of fresh products. Construction: Wood is an important construction material since
human began building shelters, bridges and boats. It has found
• It creates job opportunities [9]. use in the construction of scaffolds, mould, frames, interior
• Emission of poisonous gases such as carbon-dioxide, carbon- doors, roof construction and exterior cladding.
monoxide, nitrogen-oxide and sulphur-oxide are reduced [10]. Sawdust as waste product: Generally, wood is biodegradable
• Conservation of non-renewable fossil fuels- plastic production [12]. Before a desired finished product is derived from wood, it has
to go through so many processes. Some of these conversion processes
uses 8% of the world’s oil production, 4% as feedstock and 4%
include falling down of the tree, debarking, sawing, sanding, milling,
during manufacture [10].
lathing, drilling, chipping and carving. During the conversion process,
• As plastic wastes that litter the streets and choke drainages which off cuts are generated which pose as nuisance and are seen as having
serve as breeding ground for mosquitoes and flies are reduced, limited use to human being. These off cuts produced tend to attract
diseases associated with these vectors will also reduced [2]. pests and micro-organisms to wherever they are found. They cause
infections and sicknesses to human beings if found around the home.
Plastic wastes recycling techniques: There are basically two types
of plastic wastes recycling techniques. They are: Methodology
• Mechanical recycling techniques and Materials and equipment used in the production of compos-
• Chemical recycling techniques. ite tiles: The materials required for this research work were
Page 3 of 5
sourced locally. The composite floor tile was produced from finely defined sun-dried saw dust is then added to the mixture. The
through the blending of water sachets, bottles and saw dusts. mixture is stirred to allow for uniformity of the blended mixture. This
Other materials include charcoal, cardboards. is then poured into a pre-designed wooden mould that has a card
board for the interior. The edge of the mould were gently banged on
The equipment used in this work is listed below: the ground continuously, this is to allow for even spreading of the
eighing Scale molten material which aids the escape of bubbles that can cause a
crack in the composite. The curing process involves the cooling of
Hydraulic Hot Press the composite material to allow for solidification. This is done for
Metal Slab 20 minutes in air (Figure 1).
Measuring Cylinder
Laboratory tests on the composite produced
Hand Trowel
Tests were carried out on the composite samples to ascertain their
Sieve
suitability for floor tiling and compared with the mechanical tests on
Hand glove the conventional tiles. These tests include the water absorption test,
Wood Stirrer crushing test, frictional test, and the flammability test.
Coal pot Water absorption (Cold and hot testing): In cold absorption
Mouth mask testing, the weight of the composite and conventional tile before
Scissors immersion into the cold water was determined using a scale of capacity
of 5 kg. After 24 hours of immersion, the weight of both the pilot
Razors
produced composite and conventional tiles was taken again.
Knives
However the hot absorption test involves weighting the composite
Procedure into pilot scale production of composite floor tiles and conventional sample using the weighing scale and thereafter
The steps involved in the production of the floor tiles are detailed dipping into boiling water for 30 minutes. A stone was then placed on
below: the composite and conventional material to prevent it from floating.
After 30 minutes the composite was reweighed and the quantity of
Collection of raw materials: The plastic materials were collected water absorbed was obtained.
from trenches, drainages, streets, dump sites and from eateries around
Ogbomoso metropolis. The reason for using this area as case study is Crushing test: The Universal Testing Machine (U.T.M) was
due to large volume of plastics wastes generated by these selected area. used to carry out this test. Here the dimension of the composite and
To effectively collect these plastic wastes the areas where plastics wastes conventional material were reduced to 100 mm in length and breadth
are generated in large quantities were identified. and thickness is of 35 mm. This was placed in the machine and loading
was applied until there is a noticeable fracture in the composite and
Sorting, washing and shredding process: This involves the conventional material. The failure load was thereby obtained.
separation of plastic materials into categories and this is done
according to the Plastic Identification Code (PIC). This is done in Frictional coefficient test: The frictional coefficient test is used
bigger establishment with the aid of an automated sorting system. to obtain the slip properties of the tiles produced, this is done by
However for this work a manual sorting system was employed for the placing the composite and conventional sample on a level platform,
pilot scale production. and a known mass of match box, toothpaste tube and a stone was
placed on the composite. With one end of the material in position, the
Detergent and water was used to wash the already sorted plastic opposite end of the composite was continuously raised such that the
materials and thereafter leave to dry. The reason for washing process is material inclines at an angle. The angle of inclination was continuously
to remove label attached to bottles and to get rid of contaminants such increased until the mass placed on top of the composite rolled off. At
as adhesives and dirt. However, the shredding process in a small scale this point the value of the angle of inclination was taken; this is called
recycling process employs the rapid granular method in shredding the
dried sorted plastic materials. It is however worthy of note that the
shredding process was carried out with the aid of scissors.
Collection of a sun-dried sawdust and sieving operation: The
waste products from saw dusts were collected during wood milling
operations of oganho, gmelina. Mahogany and iroko tree. After the
various types of sawdust were collected, they were placed separately,
directly under the sun. This was to dehydrate the sawdust for just one
day, being in powdery form, the drying was quite fast. The sun-dried
saw dust was sieved to different degree of fineness. The fine particles
were used to provide the fine surface finishing while the larger particles
were used to give a rough/coarse surface finish.
Melting of the shredded plastics and curing process: An
aluminium pot is placed on a heat source (charcoal) for close to
3 minutes and 320 g of the shredded water sachet and other plastic
waste component inclusive. The shredded material is then allowed Figure 1: A Panel of the composite tiles produced from the recycled plastic
materials.
to melt completely inside the heated aluminium pan. A 100 g of the
Page 4 of 5
the angle of repose. This was done using different materials of different which will readily shatter into new smaller sharp pieces under sudden
weight and surface finish. loading or when released from a height and these can cause serious
injuries to human beings.
The Frictional coefficient is obtained using the equation below:
Frictional coefficient µ (N/Kg) = Tan θ (1) Results from frictional coefficient test
Flammability tests (Composite and conventional) The different material used for the frictional coefficient tests were
toothpaste tube, match box, and stone. Their weight and coefficient of
• Composite testing: The composite sample was place in the friction are calculated as shown in Tables 1 and 2. Given that the angle
direction of heat from an oxy-acetylene gas for about one second. of repose as ø, weight of material as L, and the coefficient of friction as
The process was repeated but the duration of the release of heat µ (Figure 2).
on the composite was increased to 5 seconds.
Comparing the values of frictional coefficients of the composite
• Conventional testing: A piece of conventional tile was thrown and that of the conventional tiles, it can be deduced that the composite
into the fire and left for 2 minutes before taken out of the fire. has higher frictional coefficient than the conventional tiles and this will
This was repeated for duration of 2 minutes and observation was promote more friction. For this reason the composite tiles produced
made for both cases. from the recycled plastics can be used as home floor tiles and reduced
the risk of slipping on tiles which could cause injury to human being.
Results and Discussion
Results from flammability tests (Composite and conventional)
Results from water absorption cold and hot testing
• Test on composite tiles: It was observed that after heat was
Cold testing: The following results were obtained for the cold supplied to the surface of the composite for durations of 1
absorption test carried out: second and 5 second separately, and the heat was taken away,
Weight of the composite before emersion A= 0.32 kg there was just a little noticeable change in the surface of the
composite. This means that the composite did not burn after the
Weight of the composite sample after cold immersion B = 0.32 kg heat was taken away from. It can therefore be concluded that
Amount of water absorbed = Weight after immersion - weight
before emersion = B-A = 0.32-0.32 =0.00 kg Material
Angle of repose Weight of Frictional coefficient
(ø) Material ( L) µ(N/kg)
From the above result the composite tiles produced from the Toothpaste tube 17.5 0.040 0.315
recycled plastic has a zero absorbing capacity when immersed in cold Match box 24 0.020 0.445
water. This is comparable to the conventional ceramic tiles sold in the Stone 26 0.080 0.488
market, which also had a water resistant. Hence, the composite tiles
Table 1: Determine the Frictional Coefficient for different materials on the
produced from the recycled plastic bottles and water sachet can act as
Composite tile.
an alternative in place of the ceramic tiles.
Weight of Material Frictional
Hot testing: The amount of water absorbed during the hot Material Angle of repose ø
(L) coefficient µ(N/kg)
absorption test was obtained as follow at:
Toothpaste tube 16.5 0.040 0.296
Weight of the composite before emersion A= 0.32 kg Match box 15 0.020 0.268
Stone 19 0.080 0.344
Weight of the composite sample after hot immersion B = 0.32 kg
Table 2: Determine the Frictional Coefficient for different materials on the
Amount of water absorbed = Weight after immersion - weight Conventional tile.
before emersion = B-A = 0.32-0.32 = 0.00 kg
PLOT OF FRICTIONAL COEFFICIENT OVER WEIGHT OF MATERIAL
From the calculation above, it can be observed that there was no 0.46
water absorption by the composite after 30 minutes of immersion in
boiling water. Also there was no crack on the composite sample tested, 0.44
Conventional
this show the ability of the tiles to resist heat from the boiling water. 0.42 Composite
0.4
composite produced from a recycled water sachet /plastic bottles
0.38
possess the ability to resist heat from the boiling water. Hence the
composite tiles can be used as floor and wall tiles for both bathroom 0.36
and kitchen.
0.34
The value of the failure load of the composite was 34 KN which is 0.3
considerable and this is a reason why the composite can be seen as an
0.28
alternative for tile production. For a material to be used as floor tile it
must have high load carrying capacity as people and items of various 0.26
0.02 0.03 0.04 0.05 0.06 0.07 0.08
weight will be stationary or moving on the tile. Also, it was also noticed WEIGHT OF MATERIAL
that the composite did not shatter under sudden loading. Hence, it
Figure 2: A graph of material weight against frictional coefficient.
has high ductility. This is one major setback for the conventional tiles
Page 5 of 5
forcefully split into pieces that will pierce into human skins. 7. (2001) An Introduction to Plastics.
It could be shown from Table 3 the crushing test that the conventional 8. Naryanan KS (2007) Making Floor Tiles from Plastic Wastes.
tiles fail under slight heavier loads of 34 kN as comparable to the 29 9. Ugoamadi CC, Ihesiulor OK (2011) Optimization of the development of a plastic
kN failure load of the composite tiles. However the water absorption recycling machine. Nigeria Journal of Technology 30: 67-81.
test has no effect on both the conventional and the composite tiles 10. Sharma PD (2008) Plastic waste-reduce, reuse and recycle of plastic wastes
respectively. Furthermore, the flammability test carried out on the are essential to make the Environment Greener and Safer.
conventional tiles shows a slight change as compared to the composite 11. Kuruppuge UA (1998) Occupational exposure to wood dust. University of
tiles which split under the effect of flame. Moreover the composite tiles Sydney, New South Wales, Australia.
recorded a higher value than that of the conventional tiles. 12. Is Wood Biodegradable.