4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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Revision 08/2014
4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS MOULDED PISTONS Cont...
Kit Overhaul Kit Without Pistons Kit Piston Kit (RWD) (Precision)
(Transtec) .................................. 98-ON 1 5L40E.OHK01 (11 Pistons, Contains Direct, Reverse, Coast, Overdrive (2WD),
Kit Overhaul Kit Without Pistons Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac),
(Precision) ................................. 98-ON 1 5L40E.OHK51 Second Coast (2WD), Second (BMW 2WD), Second(Cadillac) &
Kit Overhaul Kit With Pistons Forward Clutch Pistons)
(Precision) ................................. 98-ON 1 5L40E.OHK03 (Does not contain, Second (AWD), Second Coast (AWD) &
Kit Seal Kit for 5L40E.PISKIT11 ..... 98-ON 1 5L40E.ORK01 Overdrive (AWD) Clutch Pistons)
Kit Valve Body 'O' Ring, .................................................. 98-ON 1 5L40E.PISKIT52
Check Ball & Filter Set .............. 98-ON 1 5L40E.ORK02 Kit Piston Kit (BMW AWD) (Precision)
Kit Repair Package, Contains (7 Pistons, Contains Direct, Reverse, Coast, Intermediate,
1 x Overhaul Kit, 1 x Friction Kit, Low/Reverse (Except Cadillac), Forward & Second,Clutch (AWD)
1 x Piston Kit, 1 x Filter, Pistons)
1 x EPC Sol, 1 x Lock-Up Sol (Does not contain, Overdrive (2WD), Low/Reverse Cadillac),
2WD .......................................... 98-ON 1 5L40E.REP02 Second Coast (2WD), Second Clutch (BMW 2WD) or Second
4WD .......................................... 98-ON 1 5L40E.REP01 (Cadillac) Clutch Pistons).
(Needs, Second Coast, & Overdrive (AWD) Clutch Pistons,
5L40E.PIS10 x 2 to Complete Kit)
GASKETS ................................................. 98-ON 1 5L40E.PISKIT51
Kit Piston Kit (Combi Kit)
100K Oil Pan (Rubber) ....................... 98-ON 1 5L40E.GAS01
(12 Pistons, Contains Direct, Reverse, Coast, Overdrive
101K Pump (Bonded) ......................... 98-ON 1 5L40E.GAS02
Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac),
102K Extension Housing (Bonded) .... 98-ON 1 5L40E.GAS03
Second Coast (2WD), Second (BMW 2WD), Second (Cadillac),
103K Valve Body Channel Plate
Second (AWD) & Forward Clutch Pistons)
(Precision) ................................. 98-ON 1 5L40E.GAS06
(Does not contain, Second (AWD), Second Coast (AWD) &
103K Valve Body Channel Plate
Overdrive (AWD) Clutch Pistons)
(Transtec) .................................. 98-ON 1 5L40E.GAS09
(Needs Second Coast (AWD) & Overdrive (AWD)
104K Valve Body Upper (Precision) ... 98-ON 1 5L40E.GAS04
(Precision) ............................... 98-ON 1 5L40E.PISKIT53
104K Valve Body Upper (Transtec) .... 98-ON 1 5L40E.GAS07
(MFC) ........................................ 98-ON 1 5L40E.PISKIT63
105K Valve Body Lower (Precision) ... 98-ON 1 5L40E.GAS05
Kit Forward Clutch Steel Piston
105K Valve Body Lower (Transtec) .... 98-ON 1 5L40E.GAS08
With Retainer & Seals ............... 98-ON 1 5L40E.PISKIT11
170B Piston, Reverse Clutch
(OEM) ....................................... 98-ON 1 5L40E.PIS03
RUBBER COMPONENTS 170B Piston, Reverse Clutch
(Precision®) ............................. 98-ON 1 5L40E.PIS53
Kit Seal Kit for 5L40E.PISKIT10..... 98-ON 1 5L40E.ORK01 171B Piston, Direct Clutch
Kit Valve Body 'O' Ring, (OEM) ....................................... 98-ON 1 5L40E.PIS01
Check Ball & Filter Set .............. 98-ON 1 5L40E.ORK02 171B Piston, Direct Clutch
120B Pump Outer 'O' Ring ................. 98-ON 1 5L40E.OR01 (Precision®) ............................. 98-ON 1 5L40E.PIS51
121B 'O' Ring, Reverse Clutch Inner.. 98-ON 1 5L40E.OR03 172C Piston, Forward Clutch
125C Turbine Shaft 'O' Ring (OEM) ....................................... 98-ON 1 5L40E.PIS04
(Green Coated) ......................... 98-ON 1 TH125.OR01 172C Piston, Forward Clutch
126C Check Valve, Input Drum (x 5) (Precision®) ............................. 98-ON 1 5L40E.PIS54
(7.00mm x 8.00mm x 6.7mm) ... 98-ON 1 5L40E.VA23 173C Piston, Coast Clutch
127C Check Valve, Input Drum Piston (x 5) (OEM) ....................................... 98-ON 1 5L40E.PIS02
(6.80mm x 8.20mm x 6.7mm) ... 98-ON 1 5L40E.VA22 173C Piston, Coast Clutch
142K 'O' Ring, (Precision®) ............................. 98-ON 1 5L40E.PIS52
Valve Body loom to Case .......... 98-ON 2 5HP18.OR03 174F Piston, Overdrive Brake (Check Pt No. of old piston)
(OEM, 2WD) ............................. 98-ON 1 5L40E.PIS05
174F Piston, Overdrive Brake
(Precision®, 2WD) ................... 98-ON 1 5L40E.PIS55
METAL CLAD SEALS 174F Piston, Overdrive Brake
150A Pump......................................... 98-ON 1 5L40E.MCS01 (OEM, BMW AWD) ................... 98-ON 1 5L40E.PIS10
151K Extension Housing 174F Piston, Overdrive Brake
(62mm x 43mm x 7mm) ............ 98-ON 1 5L40E.MCS02 (Precision®, BMW AWD) ......... 98-ON 1 5L40E.PIS60
152K Tube Kit, Valve Body to Case ... 98-ON 1 5L40E.TU01 175F Piston, Intermediate Brake
NI 4WD Output Seal (BMW X5) .... 98-ON 1 3HP22.MCS02 (OEM) ....................................... 98-ON 1 5L40E.PIS06
NI 4WD Output Seal (R. Rover) .... 98-ON 1 TF8.MCS05 175F Piston, Intermediate Brake
NI Manual Lever ............................ 98-ON 1-2 4L30E.MCS04 (Precision®) ............................. 98-ON 1 5L40E.PIS56
176H Piston, Low/Rev Brake
(OEM, Except Cadillac)............. 98-ON 1 5L40E.PIS07
MOULDED PISTONS 176H Piston, Low/Rev Brake
(Precision®, Except Cadillac) .. 98-ON 1 5L40E.PIS57
Kit Piston Kit (9 Pistons) (OEM) ..... 02-ON 1 5L40E.PISKIT01 176H Piston, Low/Rev Brake
Kit Piston Kit (9 Pistons) (MFC) ..... 02-ON 1 5L40E.PISKIT61 (OEM) ....................................... 98-Mid99 1 5L40E.PIS11
Kit Piston Kit (3 Pistons) (AM) 176H Piston, Low/Rev Brake
(Used until 2002 only, use in addition to (Precision®) ............................. 98-Mid99 1 5L40E.PIS61
5L40E.PISKIT01 to cover early applications, 177H Piston, Second Brake (OEM)
which are used in GM & mainly BMW) (128mm OD x 18.00mm Hight) . 02-ON 1 5L40E.PIS08
.................................................. 98-02 1 5L40E.PISKIT54

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
MOULDED PISTONS Cont... FRICTION PLATES Cont...
177H Piston, Second Brake (Precision®) 255C Coast Clutch (External Spline)
(128mm OD x 18.00mm Hight) . 02-ON 1 5L40E.PIS58 (104.8mm ID x 1.60mm x 12T) . 99-ON 3 5L40E.FRP04
177H Piston, Second Brake (OEM) 255C Coast Clutch (External Spline)
(134mm OD x 18.50mm Hight) . 6/99-12/011 5L40E.PIS12 (104.8mm ID x 1.60mm x 12T)
177H Piston, Second Brake (Precision®) (BMW X5 3.0Ltr Diesel) ............ 99-ON 4 5L40E.FRP04
(134mm OD x 18.50mm Hight) . 6/99-12/011 5L40E.PIS62 256C Forward Clutch (Internal Spline)
177H Piston, Second Brake (OEM) (129.8mm OD x 1.60mm x 24T) 99-ON 3-4 5L40E.FRP07
(128mm OD x 20.00mm Hight) . 98-Mid99 1 5L40E.PIS13 257C Forward Clutch (External Spline)
177H Piston, Second Brake (Precision®) (104.8mm ID x 1.60mm x 24T) . 99-ON 3-4 5L40E.FRP08
(128mm OD x 20.00mm Hight) . 98-Mid99 1 5L40E.PIS63 258F Overdrive Clutch (Internal Spline)
178H Piston, Second Coast Brake (Check Pt No. of old piston) (179.4mm OD x 1.60mm x 36T) 99-ON 2 5L40E.FRP05
(OEM, 2WD) ............................. 98-ON 1 5L40E.PIS09 259F Overdrive Clutch (External Spline)
178H Piston, Second Coast Brake (Check Pt No. of old piston) (164.2mm ID x 1.60mm x 36T) . 99-ON 2 5L40E.FRP06
(Precision®, 2WD) ................... 98-ON 1 5L40E.PIS59 260F Intermediate Clutch (Internal Splines)
178H Piston, Second Coast Brake (Check Pt No. of old piston) (134.8mm OD x 1.60mm x 24T) 99-ON 3 5L40E.FRP11
(OEM, BMW AWD) ................... 98-ON 1 5L40E.PIS10 261F Intermediate Clutch (External Spline)
178H Piston, Second Coast Brake (Check Pt No. of old piston) (104.9mm ID x 1.60mm x 24T) . 99-ON 3 5L40E.FRP12
(Precision®, BMW AWD) ......... 98-ON 1 5L40E.PIS60 262H Low/Reverse Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T) 99-ON 5 5L40E.FRP01
262H Low/Reverse Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T)
SEALING RINGS (BMW X5 3.0Ltr Diesel) ............ 99-ON 6 5L40E.FRP01
263H Low/Reverse Clutch (External Spline)
Kit Sealing Ring Kit (Transtec) ....... 99-ON 1 5L40E.SRK01
(155.1mm ID x 1.60mm x 29T) . 99-ON 5 5L40E.FRP14
Kit Sealing Ring Kit (Precision) ...... 99-ON 1 5L40E.SRK02
263H Low/Reverse Clutch (External Spline)
(155.1mm ID x 1.60mm x 29T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 6 5L40E.FRP14
FRICTION PLATES 264H Second Clutch (Internal Splines)
(129.8mm OD x 1.60mm x 24T) 99-01 5 5L40E.FRP15
Kit Friction Plate Kit Except BMW X5 & Range Rover 264H Second Clutch (Internal Splines)
(Without 6 Tooth Second Coast Frictions) (129.8mm OD x 1.60mm x 24T)
.................................................. 99-01 1 5L40E.FRK01 (BMW X5 3.0Ltr Diesel) ............ 99-01 6 5L40E.FRP15
Kit Friction Plate Kit BMW X5 & Range Rover 264H Second Clutch (Internal Splines)
(Without 6 Tooth Second Coast Frictions) (137.8mm OD x 1.60mm x 24T) 02-ON 5 5L40E.FRP19**
.................................................. 99-01 1 5L40E.FRK02 264H Second Clutch (Alto Internal Splines)
Kit Friction Plate Kit Except BMW X5 & Range Rover
(With 6 Tooth Second Coast Frictions) (137.8mm OD x 1.60mm x 24T) 02-ON 5 5L40E.FRP66**
.................................................. 02-ON 1 5L40E.FRK03 265H Second Clutch (External Splines)
Kit Friction Plate Kit BMW X5 & Range Rover (113.7mm ID x 1.60mm x 24T) . 99-01 5 5L40E.FRP16
(With 6 Tooth Second Coast Frictions) 265H Second Clutch (External Splines)
.................................................. 02-ON 1 5L40E.FRK04 (113.7mm ID x 1.60mm x 24T)
Kit Friction Plate Kit (Alto) .............. 99-ON 1 5L40E.FRK51 (BMW X5 3.0Ltr Diesel) ............ 99-01 6 5L40E.FRP16
Kit Friction Plate Kit 4WD (Alto) ..... 99-ON 1 5L40E.FRK52 265H Second Clutch (External Splines)
250B Direct Clutch (Internal Spline) (113.8mm ID x 1.60mm x 24T) . 02-ON 5 5L40E.FRP20**
(172.6mm OD x 1.60mm x 36T) 99-ON 4 5L40E.FRP01 265H Second Clutch (Alto External Splines)
250B Direct Clutch (Internal Spline) (113.8mm ID x 1.60mm x 24T) . 02-ON 5 5L40E.FRP67**
(172.6mm OD x 1.60mm x 36T) 266H Second Coast Clutch (Internal Spline)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 5 5L40E.FRP01 (172.6mm OD x 1.60mm x 36T) 99-01 3 5L40E.FRP01
251B Direct Clutch (External Spline) 266H Second Coast Clutch (Internal Spline)
(155.1mm ID x 1.60mm x 36T) . 99-ON 4 5L40E.FRP02 (175.8mm OD x 1.65mm x 36T) 02-ON 3 5L40E.FRP21**
251B Direct Clutch (External Spline) 266H Second Coast Clutch (Alto Internal Spline)
(155.1mm ID x 1.60mm x 36T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 5 5L40E.FRP02 (175.8mm OD x 1.65mm x 36T) 02-ON 3 5L40E.FRP64**
252B Reverse Clutch (Internal Spline) 267H Second Coast Clutch (External Spline)
(179.4mm OD x 1.60mm x 36T) 99-ON 2 5L40E.FRP05 (155.1mm ID x 1.60mm x 36T) . 99-01 3 5L40E.FRP02
252B Reverse Clutch (Internal Spline) 267H Second Coast Clutch (External Spline)
(179.4mm OD x 1.60mm x 36T) (163.2mm ID x 1.60mm x 6T) ... 02-ON 3 5L40E.FRP22**
(BMW X5 3.0Ltr Diesel) ............ 99-ON 3 5L40E.FRP05 267H Second Coast Clutch (Alto External Spline)
253B Reverse Clutch (External Spline) (163.2mm ID x 1.60mm x 6T) ... 02-ON 3 5L40E.FRP65**
(164.2mm ID x 1.60mm x 36T) . 99-ON 2 5L40E.FRP06
253B Reverse Clutch (External Spline)
(164.2mm ID x 1.60mm x 36T) ** Alternative Sizes
(BMW X5 3.0Ltr Diesel) ............ 99-ON 3 5L40E.FRP06 For late 2001 & Early 2002 check sizes as not all vehicles
254C Coast Clutch (Internal Spline) Changed at exactly the same point
(123.1mm OD x 1.60mm x 24T) 99-ON 3 5L40E.FRP03
254C Coast Clutch (Internal Spline)
(123.1mm OD x 1.60mm x 24T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 4 5L40E.FRP03

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
STEEL PLATES SPRINGS & CIRCLIPS Cont…
300B Waved Steel, Direct Clutch ....... 99-ON 1 5L40E.STP03 440H Circlip, Low/Reverse Clutch Selective
301B Waved Steel, Reverse Clutch ... 99-ON 1 5L40E.STP04 (2.30mm)................................... 99-ON AR 5L40E.CIR01
302C Waved Steel, Coast Clutch ....... 99-ON 1 5L40E.STP05 (2.65mm)................................... 99-ON AR 5L40E.CIR02
303C Waved Steel, Forward Clutch ... 99-ON 1 5L40E.STP02 (3.00mm)................................... 99-ON AR 5L40E.CIR03
304F Waved Steel, (3.35mm)................................... 99-ON AR 5L40E.CIR04
Intermediate Brake.................... 99-ON 1 5L40E.STP01 (3.70mm)................................... 99-ON AR 5L40E.CIR05
(4.05mm)................................... 99-ON AR 5L40E.CIR06
(4.40mm)................................... 99-ON AR 5L40E.CIR07
PRESSURE PLATES 443H Circlip, Second Clutch Selective
(2.40mm)................................... 99-ON AR 5L40E.CIR14
403C Forward Clutch
(2.75mm)................................... 99-ON AR 5L40E.CIR15
(5.00mm Thick) ......................... 99-ON AR 5L40E.PP01
(3.10mm)................................... 99-ON AR 5L40E.CIR16
(5.50mm Thick) ......................... 99-ON AR 5L40E.PP02
(3.45mm)................................... 99-ON AR 5L40E.CIR17
404F Overdrive Brake
(3.80mm)................................... 99-ON AR 5L40E.CIR18
(5.00mm Thick) ......................... 99-ON 1 5L40E.PP03
(4.15mm)................................... 99-ON AR 5L40E.CIR19
406H Low/Reverse Brake
(4.50mm)................................... 99-ON AR 5L40E.CIR20
(5.00mm Thick) ......................... 99-ON 1 5L40E.PP04
445H Circlip, Second Coast Clutch Selective
(2.30mm)................................... 99-ON AR 5L40E.CIR01
(2.65mm)................................... 99-ON AR 5L40E.CIR02
(3.00mm)................................... 99-ON AR 5L40E.CIR03
(3.35mm)................................... 99-ON AR 5L40E.CIR04
SPRINGS & CIRCLIPS (3.70mm)................................... 99-ON AR 5L40E.CIR05
(4.05mm)................................... 99-ON AR 5L40E.CIR06
410A Spring, Pump Slide Pivot Pin .... 99-ON 1 TH700.PUM24 (4.40mm)................................... 99-ON AR 5L40E.CIR07
413C Return Spring, Fwd/Coast Clutch 449K Solenoid Retaining Clip............. 99-ON 5 5L40E.RET01
.................................................. 99-ON 1 5L40E.SPR03
419K Accumulator Spring
(Long 66mm)............................. 99-ON 4 5L40E.SPR01 FILTERS
419K Accumulator Spring
450K Pan Filter (Aftermarket), (BMW Except X5)
(Short 60mm) ............................ 99-ON 4 5L40E.SPR02
(Spacer hight 17mm & 35mm, Tube has
431B Circlip, Direct Clutch Selective
white spacer & two brown seals)
(2.30mm)................................... 99-ON AR 5L40E.CIR01
.................................................. 99-ON 1 5L40E.FIL01
(2.65mm)................................... 99-ON AR 5L40E.CIR02
450K Pan Filter (OEM), (BMW Except X5)
(3.00mm)................................... 99-ON AR 5L40E.CIR03
(Spacer hight 17mm & 35mm, Tube has
(3.35mm)................................... 99-ON AR 5L40E.CIR04
white spacer & two brown seals)
(3.70mm)................................... 99-ON AR 5L40E.CIR05
.................................................. 99-ON 1 5L40E.FIL11
(4.05mm)................................... 99-ON AR 5L40E.CIR06
450K Pan Filter (Aftermarket)
(4.40mm)................................... 99-ON AR 5L40E.CIR07
(4WD BMW X5 & Range Rover)
432B Circlip, Reverse Clutch Selective
.................................................. 00-ON 1 5L40E.FIL02
(2.40mm)................................... 99-ON AR 5L40E.CIR08
450K Pan Filter (OEM)
(2.75mm)................................... 99-ON AR 5L40E.CIR09
(4WD BMW X5 & Range Rover)
(3.10mm)................................... 99-ON AR 5L40E.CIR10
.................................................. 00-ON 1 5L40E.FIL12
(3.40mm)................................... 99-ON AR 5L40E.CIR11
450K Pan Filter Aftermarket (BMW & Cadillac Except X5)
(3.80mm)................................... 99-ON AR 5L40E.CIR12
(Spacer hight 7mm & 27mm,
(4.15mm)................................... 99-ON AR 5L40E.CIR13
Tube only has two brown seals)
434C Circlip, Forward Clutch Selective
.................................................. 03-ON 1 5L40E.FIL03
(2.40mm)................................... 99-ON AR 5L40E.CIR14
450K Pan Filter OEM (BMW & Cadillac Except X5)
(2.75mm)................................... 99-ON AR 5L40E.CIR15
(Spacer hight 7mm & 27mm,
(3.10mm)................................... 99-ON AR 5L40E.CIR16
Tube only has two brown seals)
(3.45mm)................................... 99-ON AR 5L40E.CIR17
.................................................. 03-ON 1 5L40E.FIL13
(3.80mm)................................... 99-ON AR 5L40E.CIR18
451A Pump Cover Filter ..................... 03-ON 1 TH700.FIL03
(4.15mm)................................... 99-ON AR 5L40E.CIR19
452K Filter Screen (EPC Solenoid) .... 03-ON 1 4L60E.FIL02
(4.50mm)................................... 99-ON AR 5L40E.CIR20
453K Filter Screen (TCC Solenoid) .... 03-ON 1 4L60E.FIL02
435F Circlip, Overdrive Clutch Outer . 99-ON 1 5L40E.CIR12
454K Filter Kit (OEM BMW X5)
436F Circlip, Overdrive Clutch Return Spring
(Includes Pan Gasket & Bolts) .. 00-ON 1 5L40E.FIL22
.................................................. 99-ON 1 5L40E.CIR21
437F Circlip, Intermediate Clutch Selective
(2.85mm)................................... 99-ON AR 5L40E.CIR22 BUSHINGS
(3.20mm)................................... 99-ON AR 5L40E.CIR23
(3.55mm)................................... 99-ON AR 5L40E.CIR24 Kit Bushing Kit (11 Pieces)
(3.90mm)................................... 99-ON AR 5L40E.CIR25 (Does not include front Stator Bush #551)
(4.25mm)................................... 99-ON AR 5L40E.CIR26 (Use with installer 5L40E.TOOL04)
438F Circlip, Intermediate & Overdrive Housing to Case .................................................. 99-ON 1 5L40E.BK01
(3.50mm)................................... 99-ON AR 5L40E.CIR27 Kit Bushing Kit (9 Pieces) Without Planet Bushings
(3.60mm)................................... 99-ON AR 5L40E.CIR28 (Does not include front Stator Bush #551)
(3.70mm)................................... 99-ON AR 5L40E.CIR29 (Use with installer 5L40E.TOOL04)
(3.80mm)................................... 99-ON AR 5L40E.CIR30 .................................................. 99-ON 1 5L40E.BK02
(3.90mm)................................... 99-ON AR 5L40E.CIR31 550A Bell Housing (Dura-Life)............ 99-ON 1 TH700.BUS03

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
BUSHINGS Cont… VALVE BODY PARTS Cont…
551A Pump Stator (Front) .................. 99-ON 1 TH700.BUS11 Kit Boost Valve & Spacer Kit (Increased Performance)
551A Stator (Babbit 26.3x23x12.5mm) .. 99-ON 1 TH700.BUS11 (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA01
554C Forward Clutch Drum ................ 99-ON 1 5L40E.BUS02 Kit Boost Valve & Spacer Kit (OEM Pressures)
555D Direct Drum (Front) (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA10
(Has 2 ID Grooves) ................... 99-ON 1 5L40E.BUS04 Kit TCC Regulator Valve & Sleeve Kit
556D Direct Drum (Rear) For OE valves with .437" dia. balance spool
(Has 1 ID Groove) ..................... 99-ON 1 5L40E.BUS06 (Requires Tool Kit 5L40E.VA03) &
558J Planetary, Front (Oversize OEM) Universal Valve Body Fixture AG4.VA05)
(Needs Finishing in Place) ........ 99-ON 1 5L40E.BUS05 (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA02
Kit Tool Kit for 5L40E.VA02
(Reamer Jig, Guide Pin & Reamer)
THRUST WASHERS & BEARINGS (Sonnax®) ................................. 99-ON 1 5L40E.VA03
NI Replacement Reamer for 5L40E.VA03 AR 5L40E.VA09
Kit Thrust Washer, Plastic with 3 Tangs
Kit TCC Regulator Valve & Sleeve Kit
(Contains 1 x 605D & 1 x 606E) 99-ON 1 5L40E.TWK02
For OE valves with .476" dia. balance spool
600A Thrust Washer, Selective
(Requires Tool Kit 5L40E.VA25) &
Reverse Drum to Stator
Universal Valve Body Fixture AG4.VA05)
(2.50mm)................................... 99-ON AR 5L40E.THW04
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA24
(2.70mm)................................... 99-ON AR 5L40E.THW05
Kit Tool Kit for 5L40E.VA24
(2.90mm)................................... 99-ON AR 5L40E.THW06
(Reamer Jig, Guide Pin & Reamer)
(3.05mm)................................... 99-ON AR 5L40E.THW07
(Sonnax®) ................................. 99-ON 1 5L40E.VA25
(3.25mm)................................... 99-ON AR 5L40E.THW08
Kit Actuator Feed Limit Valve & Sleeve
(3.50mm)................................... 99-ON AR 5L40E.THW09
(Requires Tool Kit 5L40E.VA05 &
605D Thrust Washer, Direct Clutch Hub
Universal Valve Body Fixture AG4.VA05)
(Plastic 3 Tang) Part of Kit ........ 99-ON 5L40E.TWK02
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA04
606E Thrust Washer, Input & Reaction
Kit Tool Kit for 5L40E.VA04 & 5L40E.VA08 (Sonnax®)
Carrier Inner Shaft
(Two Reamers & Guide Pin) ..... 99-ON 1 5L40E.VA05
(Plastic 3 Tang) Part of Kit ........ 99-ON 5L40E.TWK02
Tool Replacement Roughing Reamer
614J Thrust Washer, 2nd Clutch
for 5L40E.VA05 ......................... AR 5L40E.VA17
Sprag to Planetary (Plastic) ...... 99-ON 1 5L40E.THW03
Tool Replacement Finishing Reamer
615J Thrust Washer, Planetary Gears
for 5L40E.VA05 ......................... AR 5L40E.VA18
(25.80mm I.D.) .......................... 99-ON 1 5L40E.THW14
Kit Pressure Regulator Valve & Sleeve Kit
616J Thrust Washer, Planetary Gears
(Requires Tool Kit 5L40E.VA07)
(27.70mm I.D.) .......................... 99-ON 1 5L40E.THW15
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA06
Kit Tool Kit for 5L40E.VA06
(Sonnax®) ................................. 99-ON 1 5L40E.VA07
ELECTRICAL COMPONENTS Tool Replacement Roughing Reamer
for 5L40E.VA07 ......................... AR 5L40E.VA19
700K EPC Solenoid (OEM) ................ 99-03 1 5L40E.SOL11 Tool Replacement Finishing Reamer
700K EPC Solenoid (Borg Warner) for 5L40E.VA07 ......................... AR 5L40E.VA20
(Click Here for Information) ....... 99-ON 1 4T40E.SOL01 Kit Reverse Lockout Valve and Sleeve Kit
700K EPC Solenoid Option ................ 04-ON 1 4T40E.SOL05 (Requires Tool Kit 5L40E.VA05 &
701K TCC/PWM Solenoid(OEM) ....... 99-ON 1 5L40E.SOL13 Universal Valve Body Fixture AG4.VA05)
701K TCC/PWM Solenoid (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA08
(Aftermarket) ............................. 99-ON 1 5L40E.SOL03 Kit Actuator Feed Limit Valve, Repair Kit
702K 1-2 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 (Includes reamer plus springs and
703K 2-3 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 valves to fix 3 transmissions)
704K 4-5 Shift Solenoid...................... 99-ON 1 5L40E.SOL04 (TransGo® ................................ 99-ON 1 5L50E.SK01
705K Input Speed Sensor .................. 99-ON 1 5L40E.ELE03 Kit Refill Kit for 5L40E.SK01
706K Output Speed Sensor ............... 99-ON 1 5L40E.ELE03 (TransGo® Services 5 units)..... 99-ON 1 5L40E.SK02
707K Valve Body Loom ...................... 99-ON 1 5L40E.ELE04 Kit Safety Mode Valve
NI PRNDL Switch (BMW) .............. 99-ON 1 5L40E.ELE02 (Requires Tool Kit 5L40E.VA12 &
Universal Valve Body Fixture AG4.VA05)
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA11
Kit Tool Kit for 5L40E.VA11
VALVE BODY PARTS (Sonnax®) ................................. 99-ON 1 5L40E.VA12
750K Valve Body Assy (Remanufactured) Kit Low Pressure Control Valve
(Transmission Details Required) . 99-ON 1 5L40E.VBxx (Requires Tool Kit 5L40E.VA12 &
750K Valve Body Assy (New) Universal Valve Body Fixture AG4.VA05)
(Transmission Details Required) . 99-ON 1 5L40E.VBxx (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA13
751K Valve Body (Front Section) Kit Tool Kit for 5L40E.VA13
(With Solenoids, Petrol/Diesel) (Sonnax®) ................................. 99-ON 1 5L40E.VA16
(Also fits later 4L40E Units) ...... 99-ON 1 5L40E.VB10 Kit TCC Control & Enable Valve (Dual Valve Pumps)
751K Valve Body (Front Section) (Requires Tool Kit 5L40E.VA16 &
(Casting Only, Petrol/Diesel) Universal Valve Body Fixture AG4.VA05)
(Also fits later 4L40E Units) ...... 99-ON 1 5L40E.VB30 (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA14
752K Valve Body (Rear Section) Kit Tool Kit for 5L40E.VA14
(With Solenoids, Diesel)............ 99-ON 1 5L40E.VB11 (Sonnax®) ................................. 99-ON 1 5L40E.VA15

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
VALVE BODY PARTS Cont… SPECIAL ITEMS
Tool Replacement Reamer for
Toolkit 5L40E.VA15 ................... 99-ON AR 5L40E.VA21

Click here for complete 5L40E Sonnax® Valve Body Diagram TOOLS & MANUALS
NI ATSG Rebuild Manual
HARD PARTS (4L40E/5L40E) .......................... 99-ON 5L40E.MAN01
NI Bushing Installer, Complete Kit . 99-ON 5L40E.TOOL11
NI Complete gearset and running gear front to back,
No cases or Valve Body Click here to see special tools available for this unit
(BMW)....................................... 99-ON 1 5L40E.SET01
Kit Pump Service Kit, Includes the Following Items
(Rotor & Slide Kit, Pump Seal, Boost Valve,
Duralife Pump Bush & Pump Cover Filter)
.................................................. 99-ON 1 5L40E.CAS04
800A Oil Pump (Remanufactured)
There are various options available on this item, please
contact our sales team, who will be pleased to give you
further details.
801A Rotor, 13 Vane .......................... 99-ON 1 TH700.PUM20
803A Rotor & Slide Kit, 13 Vane ........ 99-ON 1 4L60E.PUM02
803A Rotor Kit, 13 Vane (17.967mm OEM)
(Without Slide #807) ................. 99-ON 1 4L60E.PUM08
804A Ring, Pump Rotor to Vane
(Black Steel).............................. 99-ON 2 TH700.PUM03
805A Rotor Guide (13 Vane) .............. 99-ON 1 TH700.PUM19
806A Vane Kit (Package of 13) .......... 99-ON 1 TH700.PUM08
807A Pump Slide, Aftermarket (17.968mm)
(For 13 Vane Rotor) .................. 99-ON 1 TH700.PUM18
807A Pump Slide, OEM (17.968mm)
(For 13 Vane Rotor) .................. 99-ON 1 TH700.PUM04
808C Input Drum (1 ID Groove)
(Diesel)...................................... 99-ON 1 5L40E.DRU07
813C Coast Clutch Housing
(35.2cm Ext Height/25.9cm Int Height)
(4 x Coast/3 x Forward Plates) . 99-ON 1 5L40E.HUB04
813C Coast Clutch Housing
(35.2cm Ext Height/25.9cm Int Height)
(4 x Coast/3 x Forward Plates) . 99-ON 1 5L40E.HUB04
813C Coast Clutch Housing (Used)
(35.2cm Ext Height/22.3cm Int Height)
(3 x Coast/3 x Forward Plates) . 99-ON 1 5L40E.HUB07
813C Coast Clutch Housing
(32.4cm Ext Height/25.9cm Int Height)
(4 x Coast/4 x Forward Plates) . 99-ON 1 5L40E.HUB06
816D Forward Sprag .......................... 99-ON 1 5L40E.OWC01
817D Direct Clutch (With Input&
Hub Assembly ........................... 99-ON 1 5L40E.DRU09
818E Drum, Overdrive / Reverse
Clutch Hub ................................ 99-ON 1 5L40E.DRU03
819E Intermediate Sprag ................... 99-ON 1 5L40E.OWC01
822F Intermediate Drum (Used) ........ 99-ON 1 5L40E.DRU02
826G Low Clutch Sprag...................... 99-ON 1 5L40E.OWC02
835J Second Clutch Sprag ................ 99-ON 1 5L40E.OWC03
848K Oil Pan, (Deep with Gasket)
(BMW X5, Range Rover) .......... 99-ON 1 5L40E.PAN01

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