How To Test A 3 Phase Motor Windings With An Ohmmeter
How To Test A 3 Phase Motor Windings With An Ohmmeter
How To Test A 3 Phase Motor Windings With An Ohmmeter
The 3 phase motor is a rugged piece of equipment but as with everything man made,
there comes a time when this beautiful piece of machinery fails either due to old age,
misapplication, mal-operation or any other adverse cause.
The most common failure mode of a 3 phase AC motor is burnt winding or shorted
winding leading to the damage of the motor. Often it is required to test the winding
of the 3 phase windings with the aid of a multimeter or ohmmeter to determine
whether the motor is still good or burnt or shorted.
The first thing to do before testing the windings of the motor is to remove the links
linking terminals W2U2V2 and the disconnect the motor from supply (L1, L2, L3). A
multimeter terminals placed across this matrix of terminals will indicate the following
readings for a good 3 phase motor:
(a) Terminals W1W2, U1U2, V1V2 will indicate continuity for a good motor
(b) Every other terminal combinations should indicate Open for a good motor
(c) Readings between any of the six (6) terminals and the motor frame signifying
earth
(E) should indicate open for a good motor.
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An AC motor is not working like it's supposed to. What do you do? Before replacing the
motor, here are three ways to start troubleshooting your AC motor with a circuit tester.
AC motors are the easiest type of motors to use. Once power is connected, an AC
motor runs at a certain speed, and stops when the power is disconnected. When an AC
motor does not work, it's usually a power or wiring issue. The trick to identifying the
cause is to isolate potential problems.
What is a Circuit Tester?
A circuit tester (also known as a multimeter or
electronic measuring instrument that combine
meter, an ohmeter, and an ammeter. A typica
measure voltage, resistance, and current in a
When the motor is wired to a power supply but not working, the first thing you should do
is check the wiring and confirm the required components for operation are in good
working condition. Since there could be many components in the power supply circuit
that can affect motor operation, such as relays, switches, or controllers, start with the
most basic circuit as possible. This means connecting the AC motor and capacitor
directly to the AC power supply. Once you confirm that the motor works, then you can
add back the components back. This can help you verify if the components are good or
bad.
TIP: Many AC motor issues are caused by bad components or incorrect wiring. To make troubleshooting easier, isolate t
troubleshooting the most basic circuit first. Once that has been confirmed, then test each individual component as they'
circuit.
Now we will show you how to do each measurement, and what it confirms.
If properly connected, the capacitor terminal voltage should be roughly 1.7 times the
value of the power supply voltage. This confirms if the motor is receiving the proper
voltage.
Using Circuit Tester A as shown in the above diagram, connect the red needle tip to
the exposed portion of the red wire, and connect the black needle tip to the exposed
portion of the black wire (and make sure there is good contact). Confirm that the proper
voltage is received at the motor. Select AC voltage measurement mode (indicated by a
"V"), on the circuit tester before starting. If correctly connected, Circuit Tester A will
show the power supply voltage. For easy calculation, we used a 100 VAC motor in the
example, so 100 V would display on the circuit tester.
Using Circuit Tester B as shown in the above diagram, connect the red needle tip to
the exposed portion of the red wire, and connect the black needle tip to the exposed
portion of the white wire. If properly connected, the circuit tester will show a value that's
about 1.7 times the power supply voltage. In this example, 170 V is measured.
Compare the two measured voltages. The capacitor terminal voltage (red/white) should
be 1.7 times more of the power supply voltage (black/red).
What If I Don't Have a Circuit Tester / Multimeter?
To check whether any capacitor is connected in the circuit, rotate the motor shaft
manually by hand while the power is on. If no capacitor is connected, it will rotate in the
direction in which you apply the force.
A break in the connection of the motor's circuit with its power supply can prevent the
motor from working properly. Doing the following measurement can confirm if a circuit
is closed or open.
Do this with the power off. Using Circuit Tester C and D as shown in the above
diagram to test the continuity of the cables from the motor to the power supply. Use the
black and red needle tips from the circuit tester to connect to the exposed connection
points closest to the motor to the power supply. If there's no break in the circuit, the
circuit tester will beep.
Mechanical issues, such as a damaged ball bearing due to excessive radial or axial
loads, can also cease the operation of a motor. To test this, remove the motor and
gearhead and try to rotate the shaft in both directions. If the motor shaft or the
gearhead shaft feels locked up without any load, then something is not right. An
abnormal noise or friction while turning the shaft could indicate damage or
misalignment. The best thing to do would be to replace the motor and/or gearhead.
Another way to become a better motor troubleshooter is to understand the product
better. Take a look at these related posts to increase your product knowledge of AC
motors (or talk to our technical support engineers).
This month’s Engineering your Business is the first of a two-part discussion, with the second part
wrapping up in the May issue. It is also the fourth and final part of a series on why and how electric
motors fail and some common troubleshooting techniques for both single- and three-phase motors.
As with all electrical troubleshooting and service procedures—but especially important for three-
phase systems—the first consideration must always be personnel and equipment safety. This
means individuals not fully trained, experienced, and licensed when required for electrical
troubleshooting, repair, and service work should not attempt any troubleshooting or service work.
When conducting this type of work, knowledge of and adherence to the lock out/tag out, arc flash
rules, and recognition and consideration of the motor style, driven system (i.e., process) of the
control system and motor controller type, and potential impacts from shutting down the process must
always be observed.
AC voltage meter
AC ammeter
Ohmmeter
Megohmmeter
Several of these functions can be combined into a single meter. The voltage or multimeter, if used,
must be rated, insulated, and capable of measuring the full range of applicable AC voltage.
Figure 1. Voltage testing of
three-phase electrical system.
However, the greatest accuracy is generally obtained when reading in the midrange of the scale.
Lower voltage (less than 1000 volts AC) meters are often rated for 300, 600, or 1000 volts of AC
power (VAC). Although a 300VAC rated voltmeter will satisfactorily read 120- and 240-volt circuits,
they will obviously be inadequate for 480- or 575-volt circuits.
More than one voltmeter has exploded in the hands of a technician because a 300-volt rated meter
was applied to a 480-volt circuit. Although a 600-volt rated meter will work on a 480-volt circuit, I
recommend procuring and using a 1000-volt rated voltmeter for all low voltage three-phase
troubleshooting, as the higher-rated meter will possess more insulation and be less likely to explode
or fail.
The second meter, an ammeter, is used to measure the current of the motor during operation. This
meter can consist of a rotary dial meter or as an element of a multimeter with an amp clip and plug-
in leads.
Once again, it is imperative the meter is rated for all conceivable ampere ranges it may need to read.
For most motors up to 200 HP, the Amprobe model RS-3 is an excellent and resilient meter for this
work. It possesses several rotary scales as low as 6 amps up to 300 amps. The meter’s clip is small
enough to fit over or between virtually any wire size up to 250 MCM and provides a needle read
rather than an LED or LCD display that are often hard to read in illuminated areas.
A basic analog ohmmeter, such as the Simpson model 372, can be used to measure a motor’s
winding and insulation resistance, but I recommend using an electronic (capacitor) or crank-style
500VDC minimum rated megohmmeter for measuring insulation resistance.
These functions can also be combined into a single multimeter, although I still prefer to stick with the
individual instruments.
As such, three-phase motors will often operate satisfactorily under extreme service conditions and
harsh environments. While troubleshooting a potential issue with a three-phase motor installation,
three initial steps should be conducted in the following order before moving on to the motor itself:
1. If it is an aboveground installation and accessible, check the pump and motor for free-hand
rotation.
2. Verify the incoming power supply and voltage into the motor controller.
3. Check the motor’s design characteristics and the starting and control equipment and control
circuit.
The first item to quickly check is the rotation of the motor and driven equipment, usually a pump. A
bound (locked up) motor or pump is often the source of a system problem, and it is generally a brief
task to verify free-hand rotation in the case of an aboveground unit.
Verifying the incoming power supply and voltage is an obvious troubleshooting step that should next
be performed on all installations as this is often the only real problem. This condition can consist of a
blown motor or control circuit fuse, tripped circuit breaker, or overload.
Verification of the incoming voltage should be performed, as shown in Figure 1, using line to line
measurements rather than line to ground, as voltage feedback through the controls or magnetic coil
can often result in erroneous and false readings.
Checking fuses can be performed on a deenergized panel by using an Rx1 ohmmeter setting on
each side of the fuse, as shown in Figure 2 (although, for safety, I recommend removing the fuse
and checking its continuity outside of the panel).
In a balanced three-phase system, the line-to-line phase voltages should be equal or very close to
equal. Voltage unbalance or imbalance is a measurement of the inequality of the phase voltages and
is a common problem, particularly with open-delta three-phase power systems.
Voltage imbalance is the measure of the voltage differences between the phases of a three-phase
system. The procedure for calculating voltage imbalance was outlined in the Engineering Your
Business column in the February 2022 issue of Water Well Journal. It degrades the performance and
significantly shortens the life of three-phase motors.
Transients can result from switching of power lines or harmonics from VFDs, fluorescent lighting
ballasts, and other electronic and capacitive equipment. The impact of transients on motors can also
be severe, as motor winding insulation can steadily degrade, leading to costly early motor failure and
unplanned downtime.
The recent trend towards retrofitting high or premium efficiency motors with existing pumping
installations can also present problems with existing motor controllers. High efficiency electric motors
are often designed for a greater inrush current during the starting phase than older motors. This can
result in instantaneous tripping of the circuit breaker, especially with full voltage starting methods.
This can often be corrected by adjusting the inrush dial setting on the circuit breaker. However,
replacement of the circuit breaker or switching to dual element fuses may be needed in some cases.
Improper connections to the motor, particularly with new installations and dual voltage motors, is a
common problem with three-phase motors. Most three-phase motors are provided with nine leads,
although some types use only six or three leads. These are pulled from the stator and must be
combined and wired to the incoming power supply in accordance with the type of winding and
supplied voltage.
Each motor type, delta and wye, use a standard wiring configuration as illustrated in Figure 3.
However, the installer or electrician must always verify the type of motor and its applicable wiring
diagram before performing the junction box connections.
Inadequate knowledge of the type of motor starter is often the single greatest impediment to
effectively troubleshooting a three-phase motor. Troubleshooters must make the effort to familiarize
themselves with the function and complexities of the applicable motor starting and control method as
the problem often lies in the motor controller or control circuit rather than with the motor.
Problems with the motor controller or control circuit can be as simple as a blown fuse or tripped
circuit breaker to as complex as burned-out diodes or capacitors in a variable frequency drive. A
working knowledge of electrical schematics and understanding of the specific type of motor
controller and its function is necessary to effectively troubleshoot three-phase motors, particularly
those with complicated starters,
extensive wiring, external devices and circuits, or numerous components.
Often, correcting an issue with the motor controller or control circuitry will repair the entire issue.
Three-phase motors are capable of starting and running motors using various styles of full and
reduced voltage equipment. The typical types are shown in Figure 4 as one-line diagrams, including:
Direct-On Line (DOL) (across the line or ALS): Applies direct full voltage to motor at starting
Star-Delta: Reduces voltage during starting using a star connection, then transitions to a delta
connection
Primary Resistor or Reactor: Appropriate resistance is introduced in series with each winding
to start.
Autotransformer: Uses winding taps to reduce start voltage to 50%, 65%, or 80% of full
voltage
Part Winding: Starts motor on one half of the motor’s windings, requires specialized motor
design
Electronic Soft Starter: Electronically reduces the voltage to the motor during the starting
phase
Variable Frequency Drive (VFD): Functions the same as the soft starter, but is capable of
variable speed.
With the exception of a VFD, all of the above starting methods are designed to transition to full
voltage values once the motor has started and began to accelerate to full speed.
Many of these motor starters, including part winding and autotransformer, use time delay relays to
perform the transition from reduced voltage start to full voltage running. These time delay relays are
often the source of the problem, particularly if the motor does not successfully ramp up to full speed
after it has started.
The troubleshooting protocol associated with each controller is specific to the method and type of
system and cannot be easily simplified. It is imperative that anyone contemplating troubleshooting
these various motor control methods possess a full understanding of the controller type, the system
it controls, and possible problems.
Electronic soft starters and variable frequency drives require even more specialized knowledge of
electronic circuits beyond most motor controllers. Additional test meters, such as frequency and sine
wave meters, are often required.
When troubleshooting a system as complex as a drive, sometimes it’s difficult to know how and
where to start. By initially checking the supply voltage, current, and frequency, the troubleshooter
can rule out problems that might affect the motor drive or breaker circuits. If operable, examining the
output voltage and frequency to the motor with the reference value or systems that employ speed
control feedback, such as an analog control loop, is a valuable troubleshooting step.
This can save valuable time and lead to a faster resolution to the problem. In addition, by identifying
over- or under-voltage conditions, nuisance tripping of soft starter or drive fault circuits can often be
avoided and prevent eventual damage to the motor and device.
The basic procedure for troubleshooting electronic soft starters and drives is as follows:
1. If an aboveground installation, always check the pump and motor for free-hand rotation.
2. Check the input voltage from the AC power supply entering the soft starter or drive.
3. Check the device’s components for burned solder joints or loose connections, including the
AC to DC converter, circuit board, DC filter, and the DC-to-AC inverter that provide the power
to the motor.
4. Check the motor itself.
Once the power supply (three-line phase to phase voltage), motor controller, related control circuit,
and junction box connections have been verified for correct values and properly function, the
troubleshooter can turn to the motor itself.
Automatic 3-Phase Induction Motor Starter
The starter circuit presented here offers two main advantages: single-phase prevention and
automatic star-to-delta conversion. -- R. Lakshmanan
January 9, 2017
77626
- Advertisement -
3 phase induction motor starter often uses star-to-delta converters. The stator
coils of the motor are connected in star configuration at the time of power-on
and switched to delta configuration when the motor reaches 3/4th of its full
speed, after the stator coils have developed sufficient back electromagnetic
force (emf).
The 3 phase induction motor starter circuit presented here offers two main
advantages: single-phase prevention and automatic star-to-delta conversion. It
can be used only with those motors which are rated for connection in delta
configuration at the given line voltage and which have both ends of each of the
three stator windings available individually.
- Advertisement -
At start, the line voltage is applied to one end of each of the three windings,
with the other ends bridged together, effectively connecting the windings in star
configuration. Under this connection, the voltage across the windings is 1/√3 of
line-to-line supply voltage and so the current flowing through each winding is
also reduced by this factor. Compared to delta connection, the resultant current
flowing from the supply, as also the torque, is reduced by a factor of 1/3 in star
configuration. The relevant equations for star and delta connections are given in
the box.
The base speed of the AC motor is determined by the number of poles built into
the stator windings and the frequency of the AC input voltage. A load on the
motor causes the motor to slip in proportion to the load.
The three 12V DC supplies drive relays RL1, RL2 and RL3, respectively. When all
the three phases are present, the 12V DC supply derived from the R phase is
fed to the coil of relay RL3 and the timer circuit through the contacts of relays
RL1 and RL2. As a result, relay RL3 energises.
The timer output at pin 3 is connected to the base of transistor T2 via resistor
R2. As a result, transistor T2 is driven to saturation and relay RL4 energises
(indicated by glowing of LED2). Thus at power-on, relay RL3, as also RL4,
energises (if all three phases are present) to connect the stator windings in star
configuration.
On tracing the connections you will observe that R phase is connected to R1 end
of R windings, Y phase is connected to Y1 end of Y windings and B phase is
connected to B1 terminal of B stator windings. The other ends of all the stator
windings (i.e., R2, Y2 and B2) get bridged together to form star connection.
Fig
. 2: Single-side PCB layout of 3 phase induction motor starter
Fig
. 3: Component layout for the PCB
All three coils in a three-phase generator are identical, producing the same
level of rms output voltage. This is termed the phase voltage(V ). Figure 1 p
The phase current (I ) is the current level supplied by each of the three
p
Figure 1 are those that occur when each coil has a positive output voltage.
Thus, the phase current for coil Aa is shown flowing out of terminal A and into
a.
that terminal A is positive concerning the neutral terminal while the coil output
is positive.
Similarly, when the output of coil Bb is a positive quantity, terminal B is
positive concerning b, and the internal current direction is from b to B. The
voltage is identified as E or E in Figure 1. The voltage labeled E or
Bb BN Cc,
of all three line currents. This would seem to make I larger than I and
N L
therefore require a neutral conductor that is thicker than the line conductors.
However, in Example 1, it is demonstrated that when all three coils have
identical loads (a balanced load), I is zero. When a balanced load condition
N
Figure 2. For a Y-connected three-phase generator, the line voltages are the phasor sums of pairs of
phase voltages. This makes each line voltage equal to 3 (phase voltage). Image used courtesy of Amna
Ahmad
Figure 2(a) shows the individual coil voltage phasors. Line voltage E in AB
first drawn equal and opposite to E [see Figure 2(b)]. Because of the 120°
BN
Figure 2(b).
This gives,
E A B = √ 3V p ���=3��
So, for a Y-connected generator,
VL = √ 3V p ��=3�� (1)
Also,
Line Current = Phase Current
or
IL = I p ��=�� (2)
Figure 2(b) also shows that line voltage E leads phase voltage E by 30°.
AB AN
Y-Connected Loads
The circuit of a Y-connected generator with Y-connected load resistors is
shown in Figure 3 (a). Note that the generator phase voltages are once again
identified as E , E , and E , and the load voltages are similarly identified. The
AN BN CN
Figure 3. Circuit and phasor diagrams for a Y-connected three-phase four-wire generator with a Y-
connected balanced load. In this case, the load voltages and currents are equal to the generator phase
voltage and phase current. Images used courtesy of Amna Ahmad
Example 1
Load resistors, R , R , and R in Figure 3(a) are each 100 Ω, and the phase
1 2 3
voltage is V =100 V. Determine: (a) the line current, (b) the neutral current,
p
IN = I A + IB + I C = 0 ��=��+��+��=0
(c) The line voltage
Thank you for visiting one of our most popular classic articles. If you’d like to
see updated information on this topic, please check out this recently published
article, Transformer Calculations.
Transformer configuration names like “delta” and “wye” derive from the way the
windings are connected inside the transformer. These connections determine the way
the transformer will behave, and they also determine the methods of calculation
required for properly applying a given transformer.
Fig. 1. It’s important to note that the line current from a delta transformer doesn’t equal the phase
current. In this example, the line current is 87A and the phase current is 50A.
Delta transformer current. In a delta transformer, the line current
doesn't equal the phase current (as it does in a wye transformer).
Because each line from a delta configured transformer is connected to
two transformer phases, the line current from a 3-phase load will be
greater than the phase current by the square root of 3. Note these
formulas:
ILine= IPhase×√3
IPhase= ILine÷√3
IPhase= VAPhase÷EPhase
Fig. 2. You can use the same formula to find both the primary and secondary line current.
If you plug some numbers in, you can more clearly see the effects of the
delta configuration on currents. Let's try this with a 240V, 36kVA, 3-
phase load (Fig. 1 above).
First, let's solve for the line current (total line power=36kVA).
ILine=VALine÷(ELine×√3)
ILine=36,000VA÷(240V×√3)
ILine=87A
Now, let's solve for the phase current (phase power=12kVA, per
winding).
IPhase=VAPhase÷EPhase
IPhase=12,000VA÷240V=50A
You can also find the line and phase currents using the other two
formulas shown above.
ILine=IPhase×√3
ILine=50A × 1.732=87A
IPhase=ILine÷√3
IPhase=87A÷1.732=50A
We can also use the formula: ILine = VALine÷(ELine×√3). For example, what
is the secondary line current for a 480V to 240/120V, 150kVA, 3-phase
delta transformer (Fig. 2)? The answer is found as follows:
ILine=VALine÷(ELine×√3)
ILine=150,000VA÷(240V×1.732)= 360A
IPhase=ILine÷√3
IPhase=87A÷1.732=50A
We can also use the formula: ILine = VALine÷(ELine×√3). For example, what
is the secondary line current for a 480V to 240/120V, 150kVA, 3-phase
delta transformer (Fig. 2)? The answer is found as follows:
ILine=VALine÷(ELine×√3)
ILine=150,000VA÷(240V×1.732)= 360A
Fig. 3. When solving for phase current, don’t forget to divide the overall transformer kVA rating
by 3.
IPhase=208A
Fig. 4. This diagram is showing transformer balancing. For the sake of simplicity, overcurrent
protection for these circuits isn’t shown.
To size the panelboard and its conductors, you must balance the loads in
amperes. Why balance the panel in amperes? Why not take the VA per
phase and divide by phase voltage? Because line current of a 3-phase
load is calculated by the following formula:
ILine=VA÷(ELine×√3)
If you took the per line power of 50,000VA and divided by one line
voltage of 120V, you would come up with an incorrect line current of
50,000VA÷ 120V=417A.
Delta transformer sizing. Consider this method the next time you're
sizing delta-connected transformers, where most of the loads are line-to-
line. Once you balance the transformer, size it to the load of each phase.
Size the “C” transformer using two times the highest of “C1” or “C2.” The
“C” transformer is actually a single unit. If one side has a larger load, that
side determines the transformer size.
Refer to this load breakdown per phase for the practice problem below.
Let's try another practice problem to reinforce these concepts. What size
480V to 240/120V transformer is required for the following loads: one
240V, 36kVA, 3-phase heat strip; two 240V, 10kVA, 3-phase loads; three
120V, 3kVA loads, single-phase (Fig. 4)?
(c) a or b
(d) none of the above
i.e. IR + IB + IY = 0,
or IN = 0.
The neutral wire, in that case, may be omitted although its retention is useful
for supplying lighting loads at low voltages.
The current in each winding is known as phase current (IPH) and the current
flowing in each line is called line current (IL). In star connection line current is
equal to phase current.
insulator will have to bear full line voltage V . It will increase the
L
It is seen from the Figure, that network supplies two flats on each floor of the
three-story residence and there is a balanced distribution of lamp load among
the three phases. There are house fuses at the cable entry into the building
which protects the two mains against short-circuits in the main cable.
At the flat entry, there are apartment (or flat) fuses in the single-phase supply
which protects the two mains and other flats in the same building from short
circuits in a given building.
There is no fuse on the neutral wire of the mains because blowing of such
a fuse would mean a break in the neutral wire. This would result in unequal
voltages across different groups of lamps in case they have different power
ratings or numbers.
Consequently, filaments in one group would burn dim whereas in other groups
they would burn too bright resulting in their early burn-out.