Demonstration of Relief Valve in Hydraulic and Pneumatic Systems

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Demonstration of Relief Valve in Hydraulic and Pneumatic Systems

Aims/Objectives
 To understand the function and importance of relief valves in hydraulic and pneumatic
systems.
 To demonstrate the operation of a relief valve and its role in protecting the system from
overpressure.
 To practice safe handling and operation of relief valves.
Apparatus
 Hydraulic system with relief valve.
 Pneumatic system with relief valve.
 Hydraulic or pneumatic pump to generate pressure.
 Pressure gauges for monitoring system pressure.
 Actuators to simulate load on the system.
 Safety goggles and gloves.
Introduction/ Background Theory

Purpose of Relief Valves: Relief valves are essential safety devices used in both hydraulic and
pneumatic systems to prevent system overpressure. Their primary purpose is to protect the
system components, equipment, and operators from the potential hazards associated with
excessive pressure. Relief valves ensure that the pressure within the system remains within safe
operating limits by releasing excess fluid or air when the pressure exceeds a predetermined set
point.

Operating Principle of Relief Valves: The operating principle of a relief valve is based on a
simple yet critical mechanism. When the pressure within the hydraulic or pneumatic system rises
above the preset pressure limit, the relief valve opens to allow excess fluid or air to escape. This
prevents the pressure from reaching dangerous levels and maintains the system's integrity. Relief
valves play a critical role in hydraulic and pneumatic systems by preventing overpressure
situations and maintaining safe operating conditions. Proper selection and maintenance of relief
valves are essential for system safety, longevity, and efficiency.

Demonstration Procedures
1. Setup the hydraulic and pneumatic systems:
 Connect the hydraulic or pneumatic pump to the respective system.
 Install pressure gauges to monitor the system pressure.
 Connect actuators to simulate load on the system.
2. Setting the relief valve:
 Adjust the relief valve to the desired pressure setting, ensuring it is within the safe
operating limits of the system.
 Explain the significance of the set pressure and the consequences of exceeding it.
3. Normal system operation:
 Operate the hydraulic or pneumatic system without exceeding the relief valve set
pressure.
 Observe and record the system pressure under normal operating conditions.
4. Overpressure demonstration:
 Gradually increase the pressure in the system beyond the relief valve set pressure.
 Observe the relief valve's action as it opens to release excess fluid and maintain safe
pressure levels.
Safety Precautions
 Wear appropriate PPE, including safety goggles and gloves, while operating the
hydraulic or pneumatic system.
 Ensure that the relief valve is properly installed and adjusted to the correct set pressure.
 Avoid standing in the path of escaping fluid during the overpressure demonstration.
Conclusion
 Summarize the key points of the demonstration and the importance of relief valves in
hydraulic and pneumatic systems.
 Reinforce the significance of safety and proper relief valve selection to protect the system
and personnel.

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