Textile Syllabus Revised For UGC (174 Crdits) 07.10.07 Without Name
Textile Syllabus Revised For UGC (174 Crdits) 07.10.07 Without Name
Textile Syllabus Revised For UGC (174 Crdits) 07.10.07 Without Name
1st year First Semester Mathematics-I (Math-1011) Algebra: Determinants, Matrix, Rank of Matrix, Convergency and Divergency. Trigonometry: Demoivres Theorem Deductions from Demoivres Theorem, complex quantities, Gregorys Series, Summation of Series, Hyperbolic Functions. Three Dimensional Geometry: Co-ordinates: direction cosines, Projections, The Plane, The Straight Line, Sphere. Differential Calculus: Functions, Limits, continuity, Simple Differentiation, Successive Differentiation, Expansion of Functions, Rolles Theorem, Mean Value Theorem, Taylors Series, Maclaurins Series, Partial Differentiation In determinant Forms, Maxima and Minima. Books Recommended: 1. Differential & Integral Calculus 2. A Text Book of Coordinated Geometry 3. A Text Book of Higher Trigonometry Chemistry-I (Chem-1013) Chemistry-I General and Inorganic Chemistry: Mass Conversion of mass into energy, Mass number, Atomic mass unit, mass defects, Decay of mass, Radioactivity, Half-life of radioactivity elements, Binding energy. Contact hr./week 3-0 Mathematics-I Contact hr./week 3-0
Atomic Structure Daltons theory, Rutherfords atomic model, Bohrs atomic model, Quantum number, Pauli exclusion principle, Spectra. Chemical Bond Electronic theory of valency, Electrovalency, Co-valency, Co-ordinate Co-valency, Valance-bond theory, Molecular orbital theory, Co-ordination complexes, Chelate complexes. Periodic Table Periodic law, Classification of elements, Defects of periodic table, Application of periodic table, Oxidation number, Electro-negativity. Metals and Non-metals Difference between metals and non-metals, Principles of metallurgy, Methods for extraction of metals. Acids, Bases and Salts Modern theories of Acids and Bases, Bleaching powder, H2O2, HOCI, NaCIO2 SO2, PH, Buffer solution Indicators. Chemical Reactions Isomeric transformation, Condensation Polymerization, Association, Dissociation, Decomposition, synthesis, Metathesis, Neutralization, Hydrolysis, Aminolysis, Addition reaction, Pyrolysis, Chain reaction, Photo-chemical reaction, Exothermic reaction, Endothermic reaction, Electrophilic and nucleophilic reactions. Catalytic and induced reactions, Redox reactions. Physical Chemistry: Kinetic theory of gases Vander Wals forces and equation. Thermodynamics 1st Law and 2nd Law of thermodynamics, Thermo-chemistry. Chemistry of Dilute Solutions Osmotic pressure, Vant Hoffs theory of dilute solution, Raoults law of vapour pressure lowering, Elevation of boiling point and depression of freezing point. Homogeneous Equilibrium Law of mass action, Thermodynamic derivation of law of mass action, Application of law of mass of action to chemical reactions, Heretogeneous equilibrium. Chemical Kinetics 1st and 2nd order of reactions, Mathematical formulation of the 1st and 2nd order of reactions, Methods of determination of the order of reaction. Colloids Classification, Preparation, Properties and importance of colloids.
Qualitative analysis of inorganic mixtures containing not less than three radicals including insoluble and interfering radicals: Volumetric Analysis (i) Acidimetry and Alkalimetry viz. Preparation of approximate IM, HCI, M/2 H2SD4 and IM CH3COOH solutions and their standardization, (ii) Preparation of standard alkali solution; analysis of oils and fats for (a) Acid value (b) Saponification value, (c) Iodine value and flash point.
Books Recommended: 1. Modern Inorganic Chemistry 2. Introduction to Modern Inorganic Chemistry 3. Inorganic Chemistry 4. A Text of Practical Chemistry 5. Text Book of Quantitative Inorganic Analysis 6. Quantitative Analysis 7. Elementary Physical Chemistry 8. Principles of Physical Chemistry 9. A Text Book of Organic Chemistry 10. Organic Chemistry 11. Advanced Organic Chemistry 12. Organic Chemistry 13. Organic Chemistry
: Jaginder Singh : S.Z. Haider : P.D.L. Thorne : A. Khaleque : I. Vogel : Willis Conway Pierce : S.R. Palit : Haque & Nawab : Mofizuddin Ahmed and A. Jabber : Morrison & Bajed : B.S. Bahl. & Arun Bhal : I.L. Finar : P.B. Sarker E.P.C. Rakshil
Textile Terms & Definitions (Tex-1015) Textile Terms & Definitions Contact hr./week 3-0
Fibre, Yarn, Spinning, Weaving, Knitting, Dyeing, Printing, Loom, Warping, Shuttle, Warp, Weft, Sheding, Picking, Beating, Loops, Wales, Ring, Bobbin, Traveller, Draft, Twist, Count, Doubling, Scouring, Bleaching, Sizing, Apparel, Fashion, Garments, Design etc.
Books Recommended: 1. Textile Terms & Definition 2. Guide to Textile Terms 3. From Fibre to Fabric 4. Cotton Industry
: Mclntyre, J.E & Daniels, P.N (eds) : The Anstey Weston : A. Gale : J.H. Carl Trac
1st year Second Semester Textile Fibres-I (Tex-1021) Textile Fibres-I Contact hr./week 3-0
Definition of textile fibre, Classification of fibres with examples. Study of cellulosic fibres: Cotton Cultivation and harvesting, Growth, composition, physical and chemical structure and properties, Geographical distribution, Ginning, grading and classification, End uses. Bast fibres Cultivation and harvesting of different types of bast fibres with special reference to Jute, Growth composition, physical and chemical structure and properties, Retting, study of fibre ultimate, sorting, grading and classification, End uses. Brief study of other types of cellulosic fibres such as leaf and fruit fibres. Study of Protein fibres: Wool Growth, composition, physical and chemical structure and properties, Geographical distribution of main wool producing countries, shearing, classing and sorting, End uses. Sources and types of animal hair fibres. Silk Growth, composition, physical and chemical structure and properties, Sericulture and methods of production, Geographical distribution, End uses.
Books Recommended: 1. Mathews Textile Fibres 2. Man-made Fibres 3. Fibre Properties 4. Man-made Fibers, Vol. I (Science & Technology) 5. Processing of Polyester Cotton Blends 6. Identification of Textile Fibers
: Manersherger : Moncrieff : Carty. P. : Mark, Atlas & Cornin : Trivedi & Kulkarni : Textile Institute
Mathematics-II (Math- 1023) Mathematics-II Integral Calculus: Methods of Integration, Integration by Parts, Integration of Rational Fraction, Special Types of Integration. Differential Equations: Variables Separable, Homogeneous Equation, Exact Differential Equations, Linear Equations, Equations of First Order and First Degree, Eqn. Solvable for Y, Eqn. Solvable for X, Clairants form, Linear Equation with Constant Coefficients, Inverse Operators. F(D)Y = X, F(D)X = E ax, F(D)Y = Sinax or Cosax. Particulars Integrals. Homogeneous Linear Equation, Orthogonal Trajectories. Vector Analysis: Introduction of Vector Analysis, Scalar Product or Dot Product. Vector Product or Cross Product, Solution or Vector Equations. Applications of Vectors in Geometry. Mathematical Methods: Fourier Series and Fourier Integral, Vector Calculus, Vector Function of Scalar Variables, Differentiation of Vector Function, Partial Derivatives of Vectors, Gradient, Divergence and Curl, Vector Integration, The Line Integral, The Surface Integral, The Volume Integral, Green Theorem, Gauss Divergence Theorem, Beta and Gamma Functions. Contact hr./week 3-0
Properties of Matter: Friction Laws of Friction, Co-efficient of Friction, Angle of Friction, Equilibrium of a body on an inclined surface, advantages due to friction. Elasticity Elastic and Plastic bodies, Stress, Strain, Elastic Limit, Behaviour of a strained wire, Hookes Law, Elastic constants, Experimental determination of Youngs modulus and rigidity modulus. Twisting of a cylinder, Torsional pendulum, Poissons ratio, Limits of Poissons ratio, Compressibility, Relation between elastic constants, Energy in a strained body, Variation of elasticity with temperature. Moment of Inertia Moment of inertia and its theorems, Moment of inertia of simple cases (Uniform rod, Solid cylinder, Sphere, Fly wheel), Determination of moment of inertia of a body. 5
Surface Tension Molecular theory of surface tension, Demonstration of surface tension, Phenomena due to surface tension, Total surface energy, Surface energy in curved surfaces, Capillarity, Angle of contact, Determination of surface tension of water, Effect of temperature on surface tension. Viscosity Viscosity and its co-efficient, Poiseuilles equation, Determination of the co-efficient of viscosity, Variation of viscosity with temperature. Relation between viscosity and friction, Importance of knowledge of viscosity. Light: Wave theory, Huygenss principle, Rectilinear propagation of light, Interpretation of laws of reflection and refraction by Huygenss principle, Interference, Youngs experiment, Determination of wave length of light by bi-prism. Newtons ring, Colours of thin films, Diffraction, Diffraction grating and its use, Zone Plate, X-ray diffraction, Polarization, Polarization by reflection, Brewsters law, Double refraction, Nicols prism, Polarimeter.
(Phy-1026)
Physics-I Lab
Determination of: Elastic constants by various methods, g by compound pendulum, Moment of inertia of a wheel, Density of water at various temperature, Surface tension of water and mercury, Focal length of convex and concave lens by various methods, Refractive index of water by using plain mirror and convex lens. Angle of the prism by spectrometer, Wave length of light, specific rotation of different solutions by means of polarimeter, Viscosity of water by capillary tube method. Books Recommended: 1. Fundamentals of Physics (6th Edition) 2. Electricity and Magnetism 3. Physics 4th Edition, Vol.-II Extended 4. A Text Book of Optics 5. Heat and Thermosic 6. Elements of Properties of Matter 7. Concepts of Electricity & Magnetism 8. A Text Book of Practical Physics 9. A Text Book of Heat
: Halliday Resnic & Walker : K. E. Tewari : Halliday Resnic and Knane : Brizlal and Subramanyam : Brizlal and Subramanyam : D.S. Matheward : Hoque & Roy : Prof. Dr. Giasuddin : Tofazzel Hossain
Chemistry-II (Chem-1027) Chemistry-II Organic Chemistry: Bonding Properties of Carbon Tetra-covalency of Carbon, Hybridization of atomic orbitals or carbon. Isomerism Structural Isomerism, Chain isomerism, Positional isomerism, Functional group isomerism; Stereo-isomerism like geometrical isomerism and optical isomerism. Aliphatic Hydrocarbons Alkanes, alkenes and Alkynes. Derivatives of Aliphatic Hydrocarbons General methods of preparation and important reactions of Alkylhalides, Mono. Di. And Tri-hydric alcohols, Aldehydes, Ketones, Amines, Mono-Carboxylic acids and their halides, Esters, Anhydrides and Amides. Aromatic Hydrocarbons Kekules structure of benzene, Orbital theory, Isomers and nomenclature, Orientation in benzene derivatives, Electrophilic Aryl substitution, Aromaticity. Derivatives of Aromatic Hydrocarbons - General methods of preparation and important reactions of Aromatic Amines and Amides, Aromatic sulphonic acids, Aromatic Aldehydes, Ketones, Phenols, Carboxylic acids. Carbohydrates Mono. Di. And Polysaccharides. Proteins Classification and Properties of Amino acids. (Chem-1028) Chemistry-II Lab Contact hr./week 0-3 Contact hr./week 3-0
Detection of Elements Carbon, Sulphur, Hydrogen, Nitrogen, Halogens, Oxygen in Organic compounds. Identification of Organic compounds containing one functional group out of the following Methyl Alcohol, Ethyl Alcohol, Isopropyl Alcohol, Tert-butyl Alcohol, Acetophenone, Acetaldehyde, Formaldehyde, Formic Acid, Acetic Acid, Oxalic Acid, Benzoic Acid, Acetone, Benzophenone, Aniline, Nitro-benzene, Chloro-benzene, Phenols, Picric Acid etc. (analysis should include the following: (i) Physical Examination, (ii) Physical Constants, (iii) Elemental Analysis of Detectable Elements, (iv) solubility group with the following solvents only (a) Water, (b) 5% NaHCO3 solution/ NaOH, (c) Conc. H2SO4 (v) Classification Tests, (vi) Any specific tests for the above class of compounds. Oxidation and Reduction Titration Involving: (a) Preparation and Standardization of KMnO4 solution with Oxalic Acid or Sodium Oxalate, (b) Determination of Ferrous Iron with Standard KMnO4 solution, (c) Preparation of standard K2Cr2O7 solution and Determination of Ferrous Iron by using internal indicators, (d) Determination of available Chlorine in Bleaching Powder, (e) Determination of the Na2CO3 content of Washing Soda, (f) Determination of strength of H2O2.
1st year Third Semester Statistics (Stat-1031) Statistics Contact hr./week 3-0
Historical development of the subject. Collection of data Primary data and Secondary data, Presentation of data Tabular and diagrammatic. Frequency distribution Grouped frequency distribution and their presentation in the form of frequency polygon and Histogram. Measures of central tendency (i) Mean (a) Arithmetic Mean (b) Geometric Mean (c) Harmonic Mean (ii) Median (iii) Mode. Their definition, computation, advantage, disadvantage and uses. Measures of dispersion (i) Absolute measure (a) Range (b) Mean deviation (c) Quartile deviation (d) Standard deviation (ii) Relative measure (a) Co-efficient of variation. Their definition, computation and uses. Moment, skewness and kurtosis Their definition, computation and uses. Probability Simple idea of probability. Different definitions related to probability, Addition law of probability for mutually exclusive and not mutually exclusive events. Multiplication law of probabilities for dependent and independent events. Calculation of successive probabilities using addition law ad multiplication law of probability. Probability distribution (i) Binomial, (ii) Poisson, (iii) simple idea about normal distribution and its probability curve. Estimation Simple idea about estimation. Correlation and Regression: (a) Correlation Ideas of correlation, Measurement of correlation, Pearsonian correlation coefficient and spearmans Rank correlation co-efficient. Multiple correlations. Regression Ideas about simple regression. Equation of the regression line. Estimation of the parameters of the regression line.
(b) (c)
(i)
t test, (a) Comparison of a sample mean with a know population mean when S.D. is known and when S.D. is not know, (b) Comparison of two sample means when S.D. is known and also when it is unknown (c) Paired t-test, its practical use in Textile Industry. X2 test Simple application and its practical use in Industry.
(ii)
Time series Definition, characteristics and components. Sampling Definition of population, sample, parameter, census etc. (i) Simple random Sampling (ii) Stratified random sampling, their definition, computation, use, advantage and disadvantage.
Design of experiment Basic principles of experimental design, Ideas about CRD, RBD and LSD.
Books Recommended: 1. Basic Statistics : 2. Statistical Methods in Accountancy Commerce & Economics: 3. Basic Statistics : 4. Statistical Methods for the Textile Industry :
Definition and types of Polymers Linear, Branched and Cross linked Polymers, Homopolymers/copolymers; Repeat Unit; Degree of Polymerization; Number average Molecular Weight, Weight average Molecular weight and their measurements, Distribution of Molecular weight and its measurements, Viscosity, End-groups; Polymerization and its Classification, Chemical modification, Technology of Polymerization, Tacticity, conformation of Polymers Chains, Order in Polymers, Crystallization and melting of polymers, Glass Transition temperature and melting temperature, Entropy elasticity, Depolymerization, Polymer degradation, Criteria of fibre forming polymers. Books Recommended: 1. Mathews Textile Fibers 2. Man-made Fibers 3. Fiber Properties
Engineering Materials 9
(ME-1035)
Engineering Materials
Definition of stress and strain, Various types of stresses and Strain tensile, compressive, shear, Calculation of various stresses, Mohrs circle of stresses. Hooks law of elasticity, Definition of modules of elasticity and rigidity, Analysis of typical tensile strain curve for a ductile material showing yield points, breaking point, yield stress and ultimate stress, Poisons ratio. Springs: Types of spring, closely coiled spring, spring subjected to axial loads and axial twist, open coiled spring. Columns and strut, Buckling of column, Eulers column theory, Eulers crippling load for column, Rankings crippling load for column, Electric loading on column. Mechanical properties of iron and steel; strain, energy and resilience, breaking energy and toughness; repeated loads and fatigue; hysteresis, and endurance limit, time effect, creep and relaxation of stresses, hardness and its methods of measuring, Structure and properties of wood, Alloys of metals and their properties, Material in hostile environment (high temp., sub-normal temp. and corrosion). Books Recommended: 1. Textile Mechanics 2. Applied Mechanics 3. Textile Mathematics Vol. I, II & III 4. Textile Mechanics Vol. I & II
(ME-1034)
Workshop Practice
Identification and use of handtools and measuring instruments; reamers, taps and dies, bench vice and carpentry tools, makings of models. Identification, use and practices on Lathe, Drill, Grinder, Shaper, Planner, Circular saw and milling machine. Sheet metal work Cutting of sheet material to make some useful objects. Metal joining processes Soldering, Brazing, riveting, gas welding and electric arc welding. Heat treatment of steel such as annealing, normalizing, quenching, tempering and surface hardening, Sand moulds, core moulding, pattern for casting, sand casting.
Books Recommended: 1. Workshop Technology Part- I, II, III 2. Machine Shop (Theory & Practice) (Phy-1037) Physics-II 10
Electricity and Magnetism: Static Electricity Electric Potential, Field, Intensity, Electrostatic induction, Gausss theorem and its application, Condensers and capacity of condensers. Current Electricity Growth and decay of current, Charging and discharge of the condenser. Equations of alternating current and voltage. Peak, R.M.S. and average values of alternating current and voltage. Power in A.C. Circuit. Flow of alternating current through inductance, capacitance and resistance in series. Resonance in parallel circuit. Magnetism Intensity of magnetization, Permeability, Susceptibility, Characteristics of diamagnetic, Paramagnetic and ferromagnetic substances. Heat and thermodynamics: Temperature and its measurements Gas thermometers, Platinum resistance thermometer, Nature of heat. Specific heats of gases and their measurements. Kinetic theory of gases, Deviation of gas laws and Van - der Waals equation, Isothermal and adiabatic changes. Heat and work The first law of thermodynamics, Reversible and irreversible processes, Enthalpy and heat capacity. The carnot cycle, The second law of thermodynamics, Entropy, Absolute temperature scale, Engines, Entropy and disorder. Clausius - Clapeyron equation, Refrigeration, Radiation and black body radiation, comptons effect. Thermodynamic function, Helmholtz and Gibbs functions. (Phy-1038) Physics-II Lab Contact hr./week 0-3 Determination of (a) Co-efficient of linear expansion of solid, (b) Sp. heat of solid and liquid, (c) Thermal conductivity of metals, (d) Measurement of high temperature by thermocouple and Potentiometer. Determination of (a) Resistance of a wire by P.O. Box, (b) Specific resistance by meter bridge, (c) Resistance of a galvanometer by half deflection method, (d) E.C.E of copper, (e) Value of J by electrical method. English Language (End-1039) English Language Contact hr./week 3-0
Language: Its function as a Primary means of communication to the Technologists; Writing, Speaking, Listening and Reading; Difference between Written and Spoken language, Language appropriate to task. Writing: Planning-format, Paragraph headings, Context, language and vocabulary. Writing for a purpose: Technical and Industrial reports, Proposals, e.g. for new equipment, Increasing Production, Description of visits, Experiments, commercial writing such as business letters, Internal memos, Abstracts. Explaining: Process-explaining, complaining, Reporting damage, Reading and Understanding; Technical Literature, Books, Magazines, Scientific Journals.
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2nd year First Semester Yarn Manufacturing Technology-I (Tex-2011) Short Staple: Characteristics of Fibre considered by a spinner. Flow chart for the production of carded and combed yarns. Importance of mixing and blending. Blow Room Principles of Opening and Cleaning, Study of Blow Room Machines for Blending, Opening, Cleaning and control of regularity of mass per unit length. Extraction and control of waste, settings for waste, Blow room lines for different purposes, use of suitable sequences of machines, Production of scutcher laps. Advantages and disadvantages of chute feeding to cards, Safety; Prevention of fires, methods of extraction of metal objects, Contamination/Foreign materials detection and extraction, Main settings, Speeds, Production. Carding - Principles and objects of carding, Detailed study of the revolving flat card; Types and care of wire, Stripping and Grinding, Doffing mechanism. Extraction and control of waste and dust, Can coiling, Speeds, Productions, Settings, Cleaning efficiency, Control of nep and Fibre damage, Variation in Sliver mass per unit length. Draw Frame Principles of roller drafting: Drafting forces; Fibre control; Drafting wave and effect of short fibres and fibres with hooked ends created in carding, Mechanical faults causing periodic variation. Minimum theoretical variation, Effects of doubling and drafting Study of Draw frame, Drafting systems, stop mechanism, Cancoiling, Roller Setting, Production, Introduction to auto levellers. Long Staple: Flow charts for production of yarns from bast fibres, Woolen and worsted and silk. Processing of Jute, Importance and methods of batching and batch selection. Emulsion preparation and application, Softening technique and machinery. Treatment of cutting: Carding Principles and objects of Jute card; Detailed study of carding systems and machinery, Methods of spreading, Differences in treatment on breaker and finisher cards, pinning, Control of opening and waste, Cleaning efficiency, Settings, Speeds and productions. Yarn Manufacturing Technology-I Contact hr./week 3-0
12
(Tex-2012)
Detailed practical study of Mixing, Blow room, Carding and Draw frame of Cotton Spinning. Detail practical study of batching, softener, Spreader, Breaker card and finisher card of Jute spinning. Books Recommended: 1. Cotton Spinning Vol. I, II and III : W.S. Taggart 2. Manual of Cotton Spinning Vol. I, II, III, IV & V : Textile Institute 3. Introduction to the Study of Spinning : W.E. Morton 4. Comprehensive Study on Modern Jute Technology Part-I : S. Paul 5. Jute Fiber to Yarn : R.R. Atkinston 6. Jute Spinning : H. Ahmed nd 7. The Technology of Short Staple Spinning, 2 Edition : Klein, W 8. A Practical Guide to the Blow Room & Carding, 2nd Edition : Klein, W 9. A Practical Guide to Combing, Drawing & Roving Frame, 2nd Edition : Klein, W nd 10. A Practical Guide to Ring Spinning 2 Edition : Klein, W. 11. Theory & Practice of Jute Spinning : Lagget & William 12. Introduction to Jute Spinning : S.N. Kar 13. Woolen & Worsted Yarn Manufacture : W Radcliff 14. Theory of Flax Spinning : A.V. Pingle 15. Worsted Drawing & Spinning : H. Walker 16. Yarn Production: Science, Technology & Economics : Lord. P. 17. Braiding : Braiding Machinery 18. The Technology of Cordage Fibers & Ropes : David Hanid 19. Tapes Yarn : D.C. Hossack 20. Comprehensive study in Modern Jute Technology Part-1 : S. Pual 21. Practical Testing on Jute Cultivation & Jute Spinning Part I & II : S. Pual 22. Jute & its Diversification : A.B.M. Abul Kassem Fabric Manufacturing Technology-I (Tex-2013) Fabric Manufacturing Technology-I Contact hr./week 3-0 Weaving Preparation: Introduction and historical background of fabric manufacture. Flow chart for weaving, Introduction of yarn preparation. Winding Winding requirements, Different winding machines and for both cotton and jute yarn methods of drawing the packages, Precision and non-precision winding. Yarn tensioning Devices, stop motions and other controlling devices of wining m/c. Pirn and cop winding mechanism, Winding efficiency, Winding defects and remedies.
13
Warping Techniques of warping, Direct warping of cotton and jute and sectional warping. Essential parts of warping machines and their functions. Faults in warping and their remedies. Sizing Introduction to sizing: Ingredients of a size mixture and their functions, Chemistry of sizing and technological changes due to sizing. Typical recipes, Choice of size ingredients, Size cooking, short description of different techniques of sizing, Methods of drying, Dressing of jute yarn. Warp sizing and weaving efficiency, Mechanism of size take up, Defects in sizing and their remedies, Calculations related to winding, warping and sizing. Weaving mechanism: Basic principle of weaving, Classification and brief description of looms, Classification and definition of motions of loom, Study of primitive, pit, frame fly shuttle, Chittaranjan and Hattersley looms, Study of Hessian and Sacking loom, Relevant calculations. Knitting: Introduction and historical background of Knitting Technology, Hosiery yarns. General terms and principles of knitting Technology, Knitting action of latch, bearded and compound needle. Basic mechanical principles of knitting Technology, elements of knitted loop structure, Warping, Plain circular latch needle machine - Description, Knitting action, Cam system, Sinker timing. Circular Rib machine - Description, knitting action, needle timing etc. Circular Interlock machine - Description, knitting action, interlock cam system, etc. Purl knitting machine - Description, purl needle transfer action, Use of dividing cams, use of spring loaded cams, characteristic features of the knitted fabric, Hosiery machine drive, control mechanism and sequences. Hosiery machines Mechanism for welts, heels and toe production, Hosiery stitch control mechanism. (Tex-2014) Fabric Manufacturing Technology-I Lab Weaving: Practical study of the process and machinery involved. Visits to manufacturing plants, Operation of machinery. Knitting: Practical study of the machinery involved, Understanding of the principles of loop formation in different circular, flat and warp knitting machine. Contact hr./week 0-3
14
Books Recommended: 1. Weaving Mechanism 2. Negative Dobby 3. Weaving Mechanism 4. Weaving: Conversion of Yarn to Fabric 5. Weaving Machines, Mechanisms, Management 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. Fabric Manufacture: A. Hand Book Automatic Weaving Modern Developments in Weaving Advanced Textile Design Warp Knitting Technology An Introduction Warp Knitting Air-Jet Weft Insertion Principles of Weaving Shuttleless Looms Circular Knitting: Technology, Process, Structures, Yarns, Quality Flat Knitting Technology Modern Carpet Manufacture Applied Textiles Circular Knitting: Technology, Process, Structure, Yarns, Quality Flat Knitting Technology Hosiery Machines Knitting Technology Warp Knit Fabric Construction From Stitch Formation to Stitch Construction
: Fox : Middle brook : Mukherjee & Das : Lord P.R. & Mohamed,M. H : Talukdar M.K, Sriramulu, P.K and Ajgonkar, B.D. : Newton, A : Hanton : Duxbury : Watson : D.F. Palin : D.B.G. Thomas : Vangheluwe, L. : Marks, R. and Robinson, A.T.C. : Vincent, J.J. : Lyer, C., Mallel, B., and Schach, W. : Raz, S : A Crosslant : E. Linton : Iyer C. Mallel B & Schach, W : Raz. S. : Modig. N. : Spencer. D.J. : Wilkens, C.
Wet Processing Technology-I (Tex-2015) Wet Processing Technology-I Contact hr./week 3-0
Applied Chemistry: Water and its importance in wet processing (hydrogen bonding, Cluster formation, Heat of evaporation, Dissolving ability), General concepts of Soaps, Classification of detergents, Detergency (Mono molecular layer, Micelle formation, surface and interface tension, Wetting and dispersing).
Pretreatment and Bleaching: Flow-chart of wet processing, Chemistry of various impurities in fibres and their removals: Singeing, Desizing, Scouring of cotton, Jute, Wool and silk fibres, Methods of bleaching of cotton, Jute, wool and silk fibres.
15
Technology of Dyeing: Elementary concepts of colour and constitution (Chromophore, Chromogene, Auxochrome, Antiautochrome, Resonance theory) Definition of dyestuffs, Pigments and their classifications. Commercial dyestuff preparations (Powder, Paste, Lump, Solution and presscake). History of dyeing, Structure and application of direct, Acid, Basic and Vat dyes on different fibres: Dyeing machinery for different types of dyeing processes (for loose Fibres, Yarn, Packages, Fabrics). Continuous, Semicontinuous and discontinuous processes. Technology of Printing: Flow chart of Printing, Thickeners (types of Thickners, Rheology), Methods and styles of Printing; Machinery used for printing; Printing processes for different fibres with Direct, Acid, Basic and Vat dyes. (Tex-2016) Wet Processing Technology-I Lab Contact hr./week 0-3
Study on Wet Processing Machinery: Preparation for dyeing and Printing, Desizing, scouring and Bleaching of cotton, Jute, Wool and silk fibres, practical application of direct, Acid, Basic and Vat dyes for Dyeing and Printing of Cotton, Jute, Wool and Silk fibres. Books Recommended: 1. Scouring & Bleaching : 2. Bleaching : 3. Textile Chemical & Auxiliaries : 4. Dyeing of Cellulosic Fibers & Related Processes : 5. Bleaching, Dyeing & Chemical Technology of Textile Fibers: 6. Physical & Chemical Technology of Textile Fibers : 7. Physical Chemistry : 8. Advances in Textile Testing : 9. Chemical Technology of Dyeing & Printing : 10. Principles of Practice in Textile Printing : 11. Introduction of Textile Finishing :
E.R. Trotman J.T. Marsh H.C. Speel Cockett & Milton E.B. Tretun E.R. Tra Vickerstaff Lyum Discrence Kneeht J.T. Marsh
(ME-2018)
Engineering Drawing-
Instruments and their uses Planning of Drawing sheets dimensioning, projection and its types. First and third angle-Projection of elementary machine parts, models or pictorial, orthographic drawings Isometric view, auxiliary views Assembly drawing & sectional views Specifications for manufacture; working drawings; plan and elevation of building; Drawing of gear tooth profile, cam profile, fasteners, key & springs, Free-hand drawing of different textile machinery parts, Drawing of Assemblies of textile machinery parts from given details; Computer Graphics. 16
2nd year Second Semester Computer Science (CSE-2022) Introduction of Computer Science-I Contact hr./week 0-3
Types of computer, Functional units of computer, Typical input and output devices, Auxiliary storage devices, Commonly used DOS commands, GUI, numerical method, Programming techniques.
Elements of Electrical Engineering and Electronics (EEE-2021) Elements of Electrical Engineering and Electronics, Contact hr./week 3-0 Electrical Engineering: D.C. Current D.C. fundamentals, Generators and their characteristics, motors and their characteristics, Speed control process. A.C. Current A.C. Fundamentals, Flow of A.C. through coils, Inductance and resistance in series and in parallel. Flow of A.C. through capacitance. Inductance, resistance and capacitance in series in parallel. Power in A.C. Circuits. Power Factor and Power Factor Improvement. Resonance circuit, Transformer, Poly phase circuits, Induction motors. Sub-station Its purpose, Substation equipments (H.T., L.T. Switch gear etc.), Distribution board and sub-distribution board. System network Typical distribution circuits, cables and wiring systems and their selection. System protection Types of faults, (Transformer and motor) principles of protection, Protective devices circuit breaker, Switches, Starter. Electrical hazards Protection against shock and fire, earthing, and its importance, procedure to be adopted when a person is in contact with a live contact. Electronics: Amplifiers, Rectifiers and Transistors, Diodes and their uses Voltage amplification, Power amplification, Photo Sensor and Transducer, Integrated Circuits (I.C.).
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Study on D.C. Circuits, A.C. Circuits, D.C. Motors, Induction Motor, A.C. and D.C. Generators, Single Phase transformer, 3-Phase transformer, star-Delta Starter, Half-Wave and full-wave rectifier. Transistor amplifier circuit, Transducer and sensor application circuits. Application of I.Cs in every day and industrial use. House wiring and layout of a factory (Electrical).
Garments Manufacturing Technology-I (Tex-2025) Garments Manufacturing Technology-I Contact hr./week 3-0
Historical Development of Garments industry in Bangladesh and other countries of the world. Garments terms and definitions, Garments manufacturing sequence, General discussion on pattern making. Sample garments making. Components of shirt, trouser and their types, Standard body measurement for Gents, Standard body measurement for ladies, Principle of pattern making for shirt and trouser, Pattern grading. Marker Making Definition, marker efficiency, objectives, constraints, method, drawing, duplicating and wastage in marker making. Fabric Spreading Requirements, types, Fabric packages, methods, machines and splices. Fabric Cutting Requirements, methods, machines and quality in cutting. Interlining Definition, advantages of fusible interlining, conditions of fusing, properties of fusible interlining, methods of coating, fusing machines, types of fusible interlining. Quality control in fusing, fusing performance analysis. (Tex-2026) Garments Manufacturing Technology-I Lab Contact hr./week 0-3
Sewing machine handling and adjustment, General sewing practices, Marker Planning and Marker Making, Marker copying, Pattern making for shirt and ladies blouse, Pattern grading, Fabric cutting, Industrial visit.
18
Books Recommended: 1. Apparel Manufacturing: Sewan Product Analysis 2. Clothing Sizes: International Standardization 3. Clothing Technology: From Fiber to Fashion 4. Introduction to Clotting Manufacture (Part-1, 2, 3 & 4) 5. Managing Quality in the Apparel Industry Textile Fibers-II (Tex-2027) Textile Fibres-II
: Glock, R.E. & Kunz. G.I. : Winks, J. M. : Kilgus, R (Ed) : G. Cooklln : Mehta. P.V. & Bhardwaj S.K
Definition and classification of Chemical fibres, Principles of different spinning system, Different fibre structures and their effects on fibre properties. Technologies of formation of regenerated fibres, their properties and uses: Different types of viscose and acetate rayons, derivatives of cellulose, different types of regenerated protein fibres. Technologies of formation of synthetic fibres, their properties and uses: Polyamides, Polyesters, polyacrylics, polypropylenes. PVA, PVC and elastomeric fibres. Formation of carbon fibres, Bi/Multicomponent fibres, glass fibres and metallic fibres, their properties and uses. Present trends of chemical fibres production and their economic and social aspects.
(CSE-2024)
Writing Algorithm and drawing Flowchart, Use of different commands of C/C++/JAVA (variables, operators and formulas, input-output statements, branching and looping, library functions, defining functions and subroutines, arrays and subscripted variables, sequential and random data files, use of colours and sound, microcomputer graphics).
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2nd year Third Semester Textile Testing and Quality Control-I (Tex-2031) Textile Testing and Quality Control-I Contact hr./week 3-0
Introduction to Textile Testing, Importance of Textile Testing, Sampling methods for fibre. Moisture Moisture content and moisture regain standard moisture regain of different fibres, Relative humidity, measurement of relative humidity, standard conditions for testing importance of moisture regain, methods of measurement of moisture in textiles. Fibre Testing: Length, staple length, effective length, span length, fibre length dispersion. Short fibre percentage, methods of test, Fitness and maturity of cotton, Importance in processing, Relationship between fineness and maturity. Methods of measurement and expressions of results, Maturity ratio, measurement of foreign matters in fibre sample. Tensile strength Single fibre and fibre bundle test, comparison of different methods between single fibre and bundle test. Yarn Testing: Measurement of linear density of lap, silver, roving and yarn, Counting systems, different methods of measurement of yarn count, Twist in yarn, Measurement of twist. (Tex-2032) Textile Testing and Quality Control-I Lab Contact hr./week 0-3
Determination of Moisture regain and moisture content of cotton, Fibre length and length characteristics, Fibre fitness, Maturity ratio of cotton fibre, Trash content in cotton, Fibre strength by Pressley strength tester, Hank of silver and roving, count of yarn by wrap reel and balance in different counting systems. Count of yarn by (i) Knowles balance (ii) Beesleys balance (iii) Quadrant balance, twist of single and double yarn.
Books Recommended: 1. Principles of Textile Testing 2. Textile Testing 3. B.S.I Hand Book-I 4. Testing & Quality Management 5. Textile Testing 6. Carpet Testing 7. Outlines of Statistical Methods used in Textile Industry 8. Process Control in Cotton Spinning 9. A Manual of Quality Control in Spinning 10. Hand Book of Textile Testing & Quality Control
: J.E. Booth : Skinkle : : Kothari, V.K. (Ed) : Lomax : WIRA : Bearly & Cox : Grade, A.R. : Ratman : E.B. Grover
20
Friction Limiting Friction and co-efficient of friction, Screw friction, efficiency of screw jack, Friction in Journal bearing, Friction clutches, rolling resistances. Mechanism Crank connecting and mechanism, Quick return mechanism, links, kinematics pairs. Transmission of motion and power by belts, ropes, chains and gears; geartrains. Conversion of motion Shedding tappets and Cams, Shearing, force and bending moment, Impact of forces, momentum, torque, torsion, moment of forces and its application in textile machines, Methods of finding radius of gyration of revolving or oscillating bodies. Machine Design: Tolerances and allowances, variable loads and stress concentration, Design of screw joints, riveted joints, Spring Columns, Keys and couplings, Journal, ball and roller bearings; pressure vessels. (Tex-2035) Fabric Structure and Design Contact hr./week 3-0
Woven Fabric Structure: Introduction Classification of woven fabrics, Plain weave fabric and its representation, Factors affecting the fabric structure. Plain Weave Fabrics Derivatives of plain weave and their characteristic, Ornamentation of plain weave fabrics by varying set, yarn linear density, crimp, twist and material. Twill weaves Definition of the terms balanced, warp-faced and weft-faced twill weaves. Developed twill weaves, i.e. waved, herringbone, diamond and elongated. Relative firmness of twill weave, Large twills influence of the twist of the yarns. Angle of inclination of twill weaves. Satin and sateen weaves, Drafts, denting and pegging plans. Fancy designs of fabrics Characteristic, appearance and texture of simple fancy weaves (viz. mock leno including distorted thread effects), huckaback honeycomb, basic crepe weaves and Bedford cord structures. Color & Weave effects: Stripe and check effects using basic and simple fancy weaves, Colour in combination with weave effects, i.e. pinstripe, crowfoot, dogs tooth, shepherds check. Designs of fabrics figured with extra warp, extra weft and extra warp and weft.
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Double Cloth: Designing of double width, tubular, multiply and stitched double cloth, designing of double equal plain fabrics figured by inter change. Pile Fabrics: Brief idea on different types of Pile Fabrics. Knitted Fabric Structure: Structure of 1x1 rib and 1x1 purl weft knitted fabrics and their representation on design paper, Comparison of the properties of plain, 1x1 rib and 1x1 purl weft knitted fabrics. Structures of simple, duck and miss stitches and their representation using loop diagrams. Representation using conventional notation 1x1 straight lock, 1x1 cross lock, half-cardigan, fullcardigan, 1x1 weft locknit and 2x1 weft locknit structures. (Tex-2036) Fabric Structure and Design - Lab Contact hr./week 0-3
General procedure for the analysis of woven and knitted fabric. Determination of specification for the reproduction of fabric samples of all types. Practical setting of sample and compound structures, Calculations relevant to woven and knitted fabric structure. Books Recommended: 1. Textile Design & Color 2. Advanced Textile Design 3. Grammar of Textile Design 4. Elementary to Textile Design & Fabric Structure 5. Woven Cloth Construction 6. Tant O Rang 7. The Textile Design Book 8. Textiles: A hand book for Designers 9. Textile Design
: Watson : Watson : Nisbet : Reed : Robinson : T.N. Bose : Jerstorp, K & Kohlmark, E : Yates, M. : Joyce, C.
Physical structure of fibres: Crystallinity and orientation. Basic concepts of methods for investing fibre structure, e.g. X-ray diffraction, optical and election microscopy infra-red absorption, relations between fibre properties and structure of fibre.
22
Detailed study of fibre properties: Mechanical properties tensile, flexural and torsional properties, stress/strain relations under various conditions, Modulas of elasticity, plasticity, creep and relaxation. Effects of moisture Effect of water on fibre e.g. swelling. Frictional properties Importance in drafting, experimental methods of measurement Effect of lubricant and dyes. Relationship of frictional properties of knitting, stitching and sewing. Optical properties reflection, refraction, scattering, polarization, bire fringence. Thermal properties absorption and emission of radiation. Energy changes associated with changes of state including transition temperature of fibres. Moisture content and heat of wetting.
Books Recommended: 1. Mechanical Properties of Textile Fibres 2. Physics of Fibres 3. Physical Properties of Fibres 4. Experiments of Fibre Physics 5. Structural Mechanics of Fibres, Yarn & Fabrics 6. Physics of Fibres 7. Moisture in Textiles 8. Physical Methods & Investigating Textile
: R. Meredith : H.J. Wood : W.F. Morton & J.W.S Hearle : Beevers : Hearle, Crosherg Baker : H.J. Woods : J.W.S. Hearle & R. Peters : R .Mereditth & J.W.S Hearle
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3rd year First Semester (Tex-3011) Short Staple: Comber Objects of the combing process, Methods of comber lap preparation and importance of arrangement of fibre in card sliver, Principles of comber, Cycle of operations, Comber waste and waste control, Main comber settings, effect of change of settings on sliver quality, waste quality and percentage extraction, Methods of waste removal, Drafting system, Sliver coiling system. Speed frame Objects of speed frames, Detailed study of types of drafting systems, amount and distribution of draft, Twisting and amount of twist for different materials, use of false twist, Winding and bobbin building, Drives to Robbins, Bobbins rail and Spindles, Object and action of cone drum drive and differential motion, alternative methods of bobbin drive, Builder mechanism, Settings, Speeds and Production. Ring Frame Function of ring spinning process, description of main working parts, drafting systems, types of spindle, ring and travellers, Yarn tension and forces acting on the traveller, Winding, building mechanism, Settings, Speeds and Production, End breaks. Study of doubling and Twisting machines, different systems of doubling, Reeling, bundling, baling, Brief outline of modern spinning systems. Long Staple: Objects and functions of jute drawing, Detailed study of jute drawing frames, drafting system, suitable drafts and roller settings. Objects and functions of flyer and other spinning machines, types of drafting systems, Twisting and winding, Bobbin building mechanism, Amount of twist necessary in jute yarns, Brief outline of modern spinning systems for Jute Yarns. Yarn Manufacturing Technology-II Contact hr./week 3-0
(Tex-3012)
Practical study of Comber, Speed frame, Doubling, Reeling machine of cotton spinning, Practical study of drawing frame of Spinning frames of jute spinning.
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(Tex-3013) Weaving:
Chronological Development of Looms, Loom drive and brakes, Different types of sheds. Shedding Tappet shedding, Construction of shedding Tappet. Dobby Shedding Scope and classification, Negative, positive and cross-border dobby, Peg-plan, Timing and dwell of dobby. Jacquard shedding Scope, Types and Basic principle of Jacquard shedding. Picking Classification, over picking and under picking mechanisms, Construction of picking tappet, picks faults. Beating Principle of crank and crank arm beating, Effect of crank arm and crank length, Sley eccentricity and its effects, Forces involved in beating action. Take-up and let-off mechanisms, Calculation of take-up constant, picks/cm and rate of let off. Automation in weaving, Production of various stripe and check fabrics, Necessary calculations. Knitting: Study on weft knitting machines, Fabric machine and Garment length machine. Stitches produced by varying the timing of the needles, loop intermeshing. Straight bar frame Development, Fully fashioned article, knitting action of straight bar frame, Rib to plain machines. Double cylinder hosiery machine, closed toe hosiery machine, Knitting Argyle designs on circular half hose machine, Fish net, Stockings and panty hose production. Basic warp knitting principles Terminology mechanism and Classes of warp knitting machinery, Tricot and Raschel machines, knitting cycle of bearded needle Tricot and single needle bar Raschel machines, Compound needle warp knitting machine, Crochet machine, warping. Tricot two full set guider bar m/c and its product, Rules for product, Rules for locknit, Tricol, Sharkshin etc., Fabric production, Surface interest, Relief and open work fabrics, Calculations related to weft and warp knitting.
25
Practical study of involved machinery, Dismantling and reassembling of various parts, operation of machinery, Visit to manufacturing plants. Knitting: Practical study of different mechanisms Feeding, drawing-off, winding and receiving, driving and stopping mechanisms, Operational technique of knitting machinery, Detection of fabric specification from given samples. Textile Testing and Quality Control-II (Tex-3015) Yarn Testing: Sampling methods, zoning, stratified samples, Measurement of tensile strength of yarn; single thread, skein or lea strength and ballistic test: comparison of results, CRT, CRE, and CRI, machines and methods of loading. Sliver, roving and yarn irregularity: measurement by cutting and weighing methods, thickness under compression, capacitance and other methods; length variance curves. Use of spectrogram for analysis of periodic, random and drafting wave variation, Measurement of imperfections, Comparison of results with Uster statistics. Measurement of yarn hairiness. Fabric Testing: Fabric dimension, measurement of length, width, thickness; ends and picks per unit length in woven fabric; courses and wales per unit length in knitted fabric. Crimp of yarn in woven and knitted fabric. Methods of measurement for tensile tearing, ballistic and bursting tests, Relationship of fibre, yarn and fabric strength. Measurement of fabric stiffness and its relation to handle and drape. Measurement of air, water permeability/retention, water pressure, crease recovery, Serviceability, wear and abrasion tests, pilling of fabrics, Flame retardant/flame resistance tests. Measurement of fastness to light, washing and rubbing. Estimation of damage to materials caused by physical and chemical treatments viz. Singeing scouring, bleaching, Determination of size and filling. Carpet testing Carpet thickness, compression and durability, Identification of fibres. Textile Testing and Quality Control-II Contact hr./week 3-0
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Determination of (i) Single yarn strength by single strength tester (ii) Lea strength and C.S.P. of yarn (iii) Irregularity of sliver, roving and yarn (iv) Imperfections Analysis of spectrogram. Determination of (i) Woven and Knitted fabric dimensions (ii) Fabric weight/unit area (iii) Cloth thickness (iv) Size percentage in fabric (v) Porosity of fabric (vi) Fabric strength (tensile, tearing, ballistic and bursting) (vii) abrasion of resistance of fabric (viii) Fabric crease recovery (ix) Water repellency, water absorption, Carpet testing, Identification of fibres from a given sample (single or blended). Textile Physics-II (Tex-3017) Textile Physics-II Contact hr./week 3-0
Electrical properties Electronic properties of solids, conductors and insulators capacitance, dielectric constant, effect of moisture, Measurement of di-electric constants of fibres, yarns and fabrics. Static electricity formation Theories of static electrification, measurement of static charge, explanation of the phenomenon of static electrification in textile, its effect and remedies in textile processes. Engineering approach to fibre structure, Mechanics of simple yarn structure, effects of fibre properties and yarn twist on torsional and flexural rigidity, Effect of fibre length, fineness, strength and moisture on yarn strength. Yarn geometry, effect of yarn twist on yarn strength (obliquity effect) luster, yarn diameter and handle. Fibre migration, theory and causes of migration of fibres to surface or core of yarn. Geometry of plain woven fabrics, calculation knowing crimp ratio and thread spacing, Geometry of jumped conditions, crimp interchange, effect of yarn flattening, deformation of fabric. Application of cloth geometry, tensile testing, geometrical change during extension of fabrics. Fabric buckling, shear and drape, Geometry of plain knitted structure. Engineering design of fabric to meet specific mechanical properties. Prediction of tensile properties of fabrics.
Wet Processing Technology-II (Tex-3021) Wet Processing Technology-II Contact hr./week 3-0
Technology of Dyeing Structure and application of Sulphur, Azoic, Reactive and Disperse dyestuffs on different fibres, Stripping. Technology of Printing Printing processes for different fibres with reactive, Azoic and Disperse dyestuff, Assistant used in printing operations and their functions: Structure of Pigments, Pigment printing. Technology of Finishing Definition and classification of finishing, Physical and Mechanical Finishing of Cotton, Jute, Wool and Silk fabrics, Shearing and Cropping, different types of calendaring, measuring and cutting, making up of different jute goods. Hoop-length and dead weight measurement calculations, raising, beetling, breaking, folding sanforising, chemical finishing, mercerization and parchmentisation, resin finishing, water repellency, flame retardancy. (Tex-3022) Wet Processing Technology-II Lab Contact hr./week 0-3
Dyeing of various fibres with sulphur, Azoic, Reactive and Disperse dyestuffs, Printing of different fabrics with sulphur, Azoic, Reactive and Disperse dyestuff, Pigment printing, Production of water repellent and flame retardant effects on different fabrics. Elements of Mechanical Engineering (ME-3023) Elements of Mechanical Engineering Thermodynamics and Heat Transfer: Fundamental concepts and definitions, Revision of gas laws, properties of perfect gas and steam, laws of thermodynamics, thermodynamics processes and cycles, Vapour power cycles-Rankine, Reheat. Different modes of heat transfer - Conduction, conversion and radiation, one dimensional steady state conduction of heat in solid plane wall, Radiation heat transfer, the law of black-body radiation. Hydraulics Properties of fluids, pressure head of a liquid, pressure gauges, flow of fluids, Bernoules equation, General energy equation for steady flow, Laminar flow and turbulent flow, head loss due to friction in a pipe, flow through circular orifices. Compressed air General discussion, textile applications and safety. Pumps Characteristics and application of reciprocating and centrifugal pumps. Boilers, Steam engine, Diesel and Petrol engine, Gas turbine. (ME-3024) Elements of Mechanical Engineering - Lab Contact hr./week 3-0
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Study and experiments based on ME 301. Conduction and conception heat transfer, Bernoullis experiment, flow through pipes and circular orifice, Centrifugal, pump, boilers. Books Recommended: 1. Heat Engine 2. Elements of Mechanical Engineering : Pandya & Shah : Patel Karmahadan
Management and Organization: Definition, Function and role of management, Nature and scope of business, Direction and Communication controlling-budgetary control; Organization-structure, Type of structure, Work measurement and Wage plan operational research, Span of Supervision, Motivation, Leadership, Nature of Behaviour, Personally, Psychology of labour/management reactions from different types of companies. Personnel Management: Concepts, Policy, Structure and Functions of personnel department, Line and staff organization, Recruitment, Training, Job evaluation, Methods of remuneration, Organization of employers and work people, ILO, Trade union organization, Collective Bargaining, Labour Welfare, Disputes, Job specifications, Job descriptions, disciplinary action show cause, charge sheet etc. Health, Safety and working conditions. Production Economics: Basic concepts in economics utility of goods, wealth, value, price and want. Theory of utility of supply and demand, Elasticity of supply and demand, Problems of allocation and investment study capital. Production: factors of production, division of labour, location of industries, specialization. The economics of small scale and large scale production. Producers curves and production function. Investment decisions: Feasibility studies to set up a new Mill Economic, Market, Financial and Technical feasibility studies. Economic evaluation and comparison of alternative investments. Capital budgeting technique, Project Management through CPM/PERT. Books Recommended: 1. Management Control Manual for Textile Industry 2. Time Study Manual for Textile Industry 3. Personnel Administration 4. Management of Organisation 5. An Introduction to Work Study 6. Economics & Introduction to its Basic Principles
: Enric N.L : Enric N.L : Pigores & Nyers : H.G. Hicks : I. L. D. : J. K. Mitra
29
Contact hr/Week:3-0 Introduction to different types of microprocessor Microprocessor architecture. Instruction set. I/C operations. Interrupt structure, Interfacing and interfacing ICs. Micro processor based system design. Introduction to Robotics Definitions. Industrial robots. Robot structure and robot configuration. Robot drives and control Systems. Robot sensors. Robot Applications. Introduction to control systems and their representation Different types of control systems. Hydraulic and pneumatic control systems. Elements of electro mechanical controls. Introduction to digital computer control. 3rd year Third Semester Garments Manufacturing Technology Technology-II (Tex-3031) Sewing: Seam properties, types and usages - Stitch types, properties and usages; Principle of lock stitch and chain stitch formation, Sewing machine-feed mechanism, needles, Sewing thread, Sewing problem and remedies, Sewing machines, Work aids and sewing, Simple automatic machines. Alternative methods of joining fabrics Welding, adhesives, Fusing, Moulding and their comparison. Trimmings Discussion on label and motifs, Chain, Buttons, lining, Hook and loop fastening, shoulder pad, lace braid and elastic, performance of trimmings. Pressing and finishing Objects, types, methods and International care labeling codes. Folding and Packing Types, methods, equipments, symbol and markings. Garments Manufacturing Technology-II Contact hr./week 3-0
(Tex-3032)
Production of different types of stitches, Production of different types of seams, pattern making for trouser, Pattern grading, Manufacturing problems and their correction, Fusing of garments parts, Test of fuse quality, Industrial visits.
Technical Textiles 30
(Tex-3033)
Technical Textiles
Introduction to technical textiles: Construction and use of technical textiles, process and variety of applications. Includes woven, knitted and non-woven fabrics; finishing, coating, lamination and coloration; heat and flame protection; composite materials; shower proof/breathable fabrics, textiles in filtration, civil engineering, medicine, defense, transport and for survival; and textiles and the environmental effects and recycling process, intelligent textiles and space fabrics etc. Books Recommended: 1. Technical Textiles 2. Three-Dimensional Textile Reinforcement for composite materials 3. Automotive Textile (Textile progress Vol. 29 Nos V2) 4. 5. 6. 7. 8. Braiding The Technology of Cordage Fibers & Ropes Tapes Yarn Modern Carpet Manufacture Applied Textiles Intl. Mktg. of Textiles & Apparels : Horrocks, AR and Anand, S (eds) : Miravete, A. : Mukhopadhyay, S.K. and Partridge, J.F. : Braiding Machinery : David Hanid : D.C. Hossack : A Crosslant : E. Linton Contact hr./week 3-0
Definition of International Trade: Importance of international trade in the world economy-Trend of international trade with reference to Bangladesh. International Trade and the Theory of Comparative Advantage: Economic basis for international trade, the source of international trade. The principle of comparative advantage, Economic again from trade, Effects of trade quotas- Heckscher-Ohilion Theorem. Protectionism and Free Trade: Arguments/economics of protectionism- Instruments of protectionism-Multilateral trade negotiation-Removing barriers to free trade GAT as an initiative for liberalizing trade. Controlling the international business. The economics of foreign exchange: Balance of international trade-International financial system. International Trade Transaction: How foreign trade is carried out-Export and import transactions. Foreign exchange markets-Equilibrium exchange rates- Determinants of foreign exchange ratesNominal and real exchange rtes-Appreciation and depreciation of currencies. International balance of payments-Current accounts, capital accounts. Export and Import Practices: Export Strategy, Export intermediaries, Locating foreign markets, Freight forwards and their Functions, Export Financing, Other government Incentives. Import & Export Procedure: Registration procedure, Procedure in export import trade Import procedure of industrial goods and commercial good. Documentation- Invoice, packing list, bill of exchange, bill of lading types of B/L, certificate of origin, certificate of Analysis. Pre-shipment Inspection (PSI), Shipments, Import strategy, Delivery and negotiation, retirement of documents from bank, clearing agent and their functions in customs clearance. Technology transfer, Technical assistance. Procedure for realization of export incentives, Back to back L/C,
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Issues of International Economics: The Bretton Woods system- The International Monetary Fund (IMF) The World Bank (WB) world Trade Organization (WTO) & other institutional arrangement. Bangladesh and International Textile & Apparel Trade: World Textile & Apparel Trade & Production trends, International Trade in Textile Clothing, Trends of export & import of Bangladesh with special reference to Textile & apparel. Bangladeshs position in the World USA, EU, & community of developing countries-Trade intensity and terms of trade of Bangladesh with the SAARC countriesTrends and composition of Exports and imports of Bangladesh Major trade partners of Bangladesh. Export Processing Zone in Bangladesh: Bangladesh Export Processing Zone Authority (BEPZA)Reasons for setting EPZ in Bangladesh. Books Recommended: 1. G. Jepma and A, Rhoen, International Trade, A Business Perspective. Addison Wesley Longman, Europe (Pearson Eductin Asia). 2. International Business- A Managerial Perspective-R.W. Griffin & M.W. Pusty.
3. International Business-Don Ball and Wendell McCulloch (Irwin McGraw-Hill Book Corp.,
Boston, USA, 1999) 4. International Business- Edgar P. Hibbert (McMillan Press Ltd. London, U.K. 197) 5. International Business, Environment and operation John D. Daniels & Lee H. Redebaugh. 6. Import/Export Policy of the Government of Bangladesh.
Environmental Pollution & its Control Tex-3037 Environmental Pollution & its control Contact hr./week 3-0 Environmental Pollution & Its Control: Water Pollution-Sources & Types of Pollutants; Waste Assimilation Capacity of Streams; Dissolved Oxygen Modeling; Ecological Balance of Streams; Industrial Pollution; Heavy Metal Contamination; Detergent Pollution & Eutrophication; Groundwater Pollution; Marine Pollution; Pollution Control Measures, Water Quality Monitoring and Management. Air Pollution-Sources & Types of Pollutants; Effects of Various Pollutants on Human Health, Materials and Plants; air Pollution Meteorology; Global Warming & Green House Effects; Air Pollution Monitoring & Control Measures. Study of Effluent Treatment Plant (ETP) in Textile Processing, Dry & Wet waste management in Textiles, effects of textile waste in environment pollution. Books Recommended: Any book on Environment and pollution
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(Tex-4011)
Short Staple: Assessment, Calculation and Control of Mixing Cost and Quality. Study of modern trends and development in a ring spinning mill from blow room to baling. Automation in all sector of spinning industry for Cree ling, Doffing, Piecing, Cleaning, Materials handling and linking of machines, Data processing, Relationship of automation with quality and productivity and its relevance in the Bangladesh Textile Industry. Processing parameters such as hanks, Speeds, Settings, Waste, Cleaning efficiencies, Nep content, Productions and CV% for mass per unit length at all stages of processing, Setting of suitable values for the material processed and machine conditions. Waste control at all stages of manufacture, centralized waste collection. Dust and bags and setting chambers. Theoretical considerations of fibre disentanglement during carding and formation of fibre hooked ends, Reduction of fibre hooks during drafting. Theory of ring spinning and ballooning, causes of end breaks, Evaluation of properties and characteristics of spun yearns. Processing of soft waste, hard waste and rags into condenser spin yarn. Comparison of methods of spinning waste yarns. Long Staple: Study of modern trends and developments of batching, Softening, Carding, Drawing, Drafting Systems and flyer spinning. Processing parameters of different quantities and counts of jute yarns, causes of end Breakages, Waste recovery, dust extraction and utilization of waste. Evaluation of properties and characteristics of jute yarns.
(Tex-4012)
Practical processing of different counts of cotton and jute yarns and analysis of yarn specimens.
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Fabric Manufacturing Technology-III (Optional) (Tex-4013) Weaving: Features of automatic looms, Weft replenishment, Methods of weft patterning, Wrap protector motion, Side and centre weft fork motion, Warp stop motions. Jacquard Weaving Classification of Jacquards, S.L.S.C, D.L.S.C & D.L.D.C Open shed, centre shed fine pitch and cross border Jacquard shedding, Systems of harness mounting, Methods of increasing the figuring capacity of Jacquared costing out, Card cutting and lacing, Jacquard calculations. Study of broad (C.B.C.) loom. Time studies in weaving and calculation of weavers load, Cloth costing, Causes of warp and weft breakage in weaving, Cloth faults and their remedies, Factors controlling loom efficiency and means of increasing loom efficiency, Relevant calculations. Knitting: Coloured stitch designs in weft knitting Weft knitted Jacquard e.g. single jersey Jacquard, Rib Jacquard, Pattern and selection devices Butt Length, Butt position, Multistep butt set-out, Element selection, Full Jacquard mechanical and electronic needle selection, pattern wheel, Pattern area calculations, Production of weft knitted fabrics Simple Tuck and float stitch single jersey fabrics non jacquard double jersey fabrics. Double jersey inlay, Loop transfer stitches plain loop, fancy lacing, Rib loop, eyelet, Welts, Garment sequences and knitting to shape calculation of fashioning frequencies. Flat knitting principles and structures, Laying in warp knitting General rules, Full plate patterning, Full width weft insertion, Cut presser and Miss-press structures. Aspects of knitting science loop shape and loop length control, yarn let-off, welt knitted fabric relaxation, knitted fabric geometry, Tightness factor, Robbing back. Multiple guide bar warp knitting machines and their product, Fabric control mechanism Run-in, yarn feeding and tension control, Fabric take up and batching mechanisms. Specially weft knitted fabrics and machines loop wheel frame, production of fleecy interlock, sinker wheel m/c, push in sinker top latch needle m/c sliver or high pile knitting, Knitted fabric faults and their remedies. (Tex-4014) Weaving: Detailed study of relevant mechanisms and machinery, Dismantling and reassembling of parts, Operation of machinery, Visit to manufacturing plants, study of fabric defects. Knitting: Detailed practical study of mechanisms and machinery, Dismantling and reassembling of different parts of machinery, Production of knitted fabric samples containing basic structures. Fabric Manufacturing Technology-III Lab, Contact hr./week 0-3 Fabric Manufacturing Technology-III (Optional), Contact hr./week 4-0
34
Wet Processing Technology-III (Optional) (Tex-4015) Wet Processing Technology-III (Optional), Applied Chemistry: Contact hr./week 4-0
Water treatment (Estimation and Removal of Hardness); Different types of surface active agents (Synthesis, Effects, Degradability); Chemistry, properties and uses of various Acids, Alkalies, Salts, Oxidizing Agents and Reducing Agents in Textile Wet Processing. Dyeing: Dye Aggregation; interaction of dyes and fibres, Mechanism of Dyeing, Dyeing Kinetics, (Diffusion, Pore Model, Free volume model), Thermodynamics of dyeing (dyeing Isotherms, Affinity/Standard Chemical Potential difference). Structure and application of Mordant dyes, Pigments and Mineral colorants on different fibres. Printing: Special types of thickners (Synthetic Polymers, Emulsion thickeners); methods of screen and roller preparation; detailed study on screen printing technology. Finishing: Softening agents (different types, applications, special finishing treatments (rot-proofing, mildew proofing, insect and bactericidal finishes, soil lease finishes). (Tex-4016) Wet Processing Technology-III Lab Contact hr./week 0-3 Determination of hardness of water, Removal of hardness by different methods, Dyeing of different fibres with mordent dyes and pigments, Preparation of screen and printing of different fabrics by flat bed and rotary printing machines, Production of crease resistant cotton fabrics with different types of cross-linking agents. Garments Manufacturing Technology-III (Optional) (Tex-4017) Garments Manufacturing Technology-III (Optional), Contact hr./week 4-0
Discussion on garments washing, dyeing and drying machines. Garments washing Concept of washing, requirements of washing, different types of washes Caustic wash, bleach wash, pigment wash, Enzyme wash, stone wash, Acid wash, Super white wash. Garments Dying Concept of swatch making and garments dyeing, Garments dyeing with reactive and other dyes, Problems associated with garments dyeing. Garments inspection and quality control Raw material and finished garments inspection, Inprocess inspection, Final inspection, Product quality audit, Comparability test. Garments costing Systems of garments costing, determination of fabric, consumption, threads consumption and trimmings. Analysis of fabric requirements in relation to garments costing, Determination of costs. Factorial study of seam strength, Mechanism seam slippage, seam strength prediction, seam strength testing, Fabric sewability assessment, Selection and setting of machines per line for the production of Shirt, Trouser and T-shirt.
(Tex-4018)
Swatch making and reproduction of swatch, Different types of garments washing, Different types of garments dyeing, Seam strength analysis, Fabric sew ability analysis, Industrial visits.
Special Yarn Manufacturing Technology (Optional) (S.Tex-4011) Special Yarn Mfg. Tech. (Optional) Contact hr./week 3-0
Study of two-fold, manifold, cabled and core yarns for particular ends uses. Twisting and doubling machines including up-twisters and 2-for-1 twisters. Effects of amount and direction of twist at each twisting stage on strength, elongation, lustre and balanced twist, twist setting, Manufacture of fancy yarn. Top-to-Tow conversion manufacture. Methods of producing textured filament yarn. Effect of process variables on characteristics of textured yarns, Production of twines and ropes.
Special Fabric Manufacturing Technology (Optional) (S.Tex-4013) Special Fabric Mfg. Tech. (Optional) Contact hr./week 3-0
Definition, Structure, Production, Properties, End-uses etc. of Laminate, Tape, Belt, Label, Braid, Lappet swivel, velvets and velveteen Carpet, Terry Towel, Geotextiles, Medical Textile, Triaxial Fabrics, Coated and filter fabrics. Special Wet Processing Technology (Optional) (S.Tex-4015) Special Wet Processing Tech. (Optional) Contact hr./week 3-0
Foam technology in wet processing (foam generation, application, advantages and disadvantages); Solvent dyeing, Dyeing under hypercritical conditions; Computer assisted recipe calculations. Human Colour vision, Metamerism, Trichromatic theory of colour vision and colour matching equations.
Brief description of fashion house in Europe and USA, the conversion of fashion design to the ready made clothing industry. Fashion trends in different countries; traditional including modifications to ethnic designs. Modern trends in relation to the following: length, silhouette, exposure, colour, cloth texture and cloth design. Modern trends of fashion and design. Physiological process of maintaining constant core temperature of human body Mechanism of heat transfer from human body. Concept of apparel design, heat transfer and comfort. Detail study on thermal underwear, wind proof garments. Breathable fabrics and garments, fire proof garments, Rain coats, Racing drivers garments, protective clothing and safety item, Jogging suit, space suits and divers suits. Production, Planning and Control (Mgt-4013) Production, Planning and Control Contact hr./week 3-0
Functions and types of production, production life cycle, capacity planning, process planning, process design, PPC function Forecasting, Loading, scheduling, dispatching, order control, Line balancing, plant layout, Plant location factors, Inventory control, Purchasing, Principles make or buy decisions, Quality control in production life cycle, Maintenance and productivity. Work Study: Method study, Purpose and Techniques used; Procedure of select, Record, Examine, Develop, Install and Maintain. Precautions when introducing new methods, Relationship with work measurement. Work measurement, purpose and techniques used, Rating, Elements, Break points, Basic time, Use of allowances. Activity sampling, Definition, purpose and procedures, use of pilot study, Interpretation of results. Production studies, Machine utilization and operator performances, Hok (operator hours per 100kg production). Machine interference, Materials handling, Mechanical and static handling.
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The Evaluation of Investment Proposals: Project Appraisal Check Lists for the Textile Industry
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Cost & Management Accounting (Act-4015) Cost & Management Accounting Contact hr./week 3-0 (A) Cost Accounting: Introduction: meaning, scope, objective, advantages Financial Accounting vs Cost Accounting, Factors influencing the design of a cost, limitation, characteristics of an ideal Cost Accounting, System Installation of costing system- steps, difficulties, Measures to overcome the difficulties, Cost unit, Methods of costing types, Development of Cost Accounting. Cost Behavior and Terminology: Basic cost behavior patterns, Economic, Accounting and other cost patterns, product Costing Concept Need for Knowledge of cost behavior, Methods of estimating cost relationship. Cost Elements: Costing for materials, Costing for labour, and costing for Overheads. Cost Accounting System: Job order costing, Contract Costing and process costing. Costing Techniques: Standard Costing, Costing of by products and joint products, Direct Costing. Management Accounting: Introduction-Definition, Difference from Financial Accounting & Cost Accounting, Relationship with Financial Accounting, Uses in planning and control. Analysis of Cost Behavior -Variable, Fixed and Mixed. Cost-Volume-Profit Analysis. Analysing cost for Pricing and short-rum decision: BEP Analysis, Cost for decision making, Differential cost analysis. Planning and Budgeting, Master Budget, Flexible & Cash Budget Responsibility Accounting. Evaluation Performance: Variance analysis, Financial statement, Analysis & Interpretation. Books Recommended: 1. Matz A and Usry. M.F., Costing Accounting: Planning and Control, South westrn Publishing Co. Ohio, USA. 2. Horngren, C.T.; Costing Accounting: A Managerial Emphasis : Prentice Hall of India Private Limited, New Delhi, India. 3. Jain, S.P. and Narang, K.I.; Cost Accounting. 4. Ray H. Garrison and Eric W. Norcen, Managerial Accounting, Irwin McGraw-Hill, Boston, USA.
Yarn Manufacturing Technology-IV (Optional) Tex-4021) Short Staple: Detailed study of processing chemical staple fibres, viz. Viscose Rayon, Polyester, Acrylic and their blends with cotton on cotton processing machines, Differences in machine speeds, Settings and Productions, Properties of blended yarns, Analysis of blends, Effects of length, Fineness and Surface characteristics of fibres on yarn properties. In depth study of rotor spinning and other modern short staple spinning methods, Comparison of methods, yarn quality, productions and economics with rang spinning. Long Staple: Manufacture of jute blended yarns using different spinning systems, Properties and end-uses of blended yarns. Detailed study of modern long staple spinning systems such as Repco, Spin-gard, Wrap Spun, Core spun and Twistless spinning. Lectures on recently published Research and Development work in spinning industries in Bangladesh and in other countries for short and long staple materials. (Tex-4022) Yarn Manufacturing Technology-IV Lab, Contact hr./week 0-3 Yarn Manufacturing Technology-IV (Optional), Contact hr./week 4-0
Processing of Manmade staple fibre and their blends, Detailed study of Rotor and other modern short and long staple spinning machines. Fabric Manufacturing Technology-IV (Optional) (Tex-4023) Weaving: Study of interrelationships between winding parameters, Uniform build of the cone, Introduction to ballon theory and tension variation during unwinding Relationship between size and angle of creel the distance between creel and head stock and warp width, Sizing of blended and synthetic yarns, Comparative study of different techniques of sizing, Disadvantages of sizing, desizing and recycling, Analysis of weaving performance of sized yarn. Description of attempts to substitute sizing operation. Factors influencing the drying efficiency of a sizing machine. Comparison of different methods of drying, Means of uniform drying. Eccentricity and Acceleration of slay, Differences between conventional and unconventional looms, Factors involved in warp and weft strain and calculation of warp strain, Variations in pick spacing. Conventional and various unconventional selvedges and calculation of weft waste percent, Shirley picking and take-up mechanism. Detailed study of projectile, Rapier, Jet and Multiphase weaving machines. Fabric Manufacturing Technology-IV (Optional), Contact hr./week 4-0
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Standard commercial fabrics (Jute/Cotton/Synthetic) Fabric properties and comfortable clothing, Factors to be considered in choosing a fabric for particular end use condition. Current issues in weaving. Relevant calculations of weaving machinery allocation, production management, project balancing and modernization. Knitting: Production of high quality cotton knit goods. Production of knit goods from yarns containing man made fibre. Study on linear and non linear cams in weft knitting, Kinetics and economics of weft knitting. Automation in knitting industry, Multi-axial knitted fabric construction, Multi-axial brushed machine. Uses of multi-axial fabrics. Recent Research and Development in Knitting. Non-woven: Definition and classification. Methods of web formation. Conventional method of non-woven fabric formation Modern techniques for the production of non-woven. Properties and uses of non-woven fabrics. Fault and remedies of non-woven fabrics. Environmental problems caused by non-woven fabrics.
(Tex-4024) Weaving:
Practical study of the relevant machinery. Dismantling and reassembling of various parts. Operation of machinery. Visit to manufacturing plants etc. Knitting: Production of knitted samples with given specifications and study of their dimensional behavior. Adjustment of the machine for the production of fabrics of different GSM.
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Wet Processing Technology-IV (Operational) (Tex-4025) Pretreatment: Special scouring processes (solvent scouring and Vapour-loc scouring); Estimation of scouring, Bleaching and mercerizing effects; Estimation of available chlorine in bleaching powder, Faults and damages in bleaching. Dyeing: Additive and substractive colour mixing, Colour measurements, CIE and Lab Systems of Colour Measurement, Spectrophotometers, Colour fastness, Assessment of colour-fastness with gray scale. Faults in dyeing and their remedies. Dying of blended fibres and fabrics. Printing: Special printing methods (Transfer Printing, Jet printing, Flock printing, Burn-out printing). Faults in printing and their remedies. Finishing: Removal of excess water and various drying systems in wet processing. Low-wet pick-up finishing and its Importance, application of optical brightening agents. Lectures on recently published research and developments in wet processing. (Tex-4026) Wet Processing Technology-IV (Lab) Contact hr./week 0-3 Wet Processing Technology-IV (Optional) Contact hr./week 4-0
Identification of dyestuffs. Colour fastness tests of different dyeing. Dyeing of blended fabrics with appropriate dyes. Colour matching by production of combination shade, Practical estimation of Scouring, Bleaching and Mercerizing effects, Printing of blended fabrics with appropriate dyestuffs, Transfer printing. Garments Manufacturing Technology-IV (Optional) (Tex-4027) Garments Manufacturing Technology-IV (Optional) Contact hr./week 4-0
Production planning, Production control and Production management, Line balancing, Production systems. Tools of planning Work measurements, time study motion study and method study. Material handling and transportation system of garments components advance study on scheduling in cutting room.
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Material Management in the clothing Production Principles of purchasing, Market utilization variation, Fabric loss outside marker, Fabric utilization variation, control of material wastage. Manufacturing resource planning, Production engineering, Cost control, Total quality control, Quality from design to dispatch, Production and people, Training, Discussion on category and quota, Merchandizing in the garment factory, Detailed study of garments design, Lecture on latest trend in garments manufacturing, Lecture on recently published research and development works.
(Tex-4028)
Production of Suits, Jacket, Jogging suit, Ladies dresses, Childrens wear, Knight Dress.
Applications of Computer in Textiles (CSE-4023) Applications of Computer in Textiles Contact hr./week 3-0
Use of computer in Textile Manufacture (Machine/process control, dye recipe formulation, quality control, colour matching, mixing ratio formulation etc.) Study on Spin, Weave, Wet Procss & Garments Plan. General programming principles used in developing business and Textile applications of computers (Payroll, stock control, whole sales, retailing etc.) Idea about C-Language. Principles System analysis, system design, documentation and planning. Applications Critical path analysis, linear programming, accounting, forecasting etc. use of available textile related software.
(CSE-4024)
Books Recommended: 1. CAD/CAM in clothing & Textiles 2. Textile go on-line 3. Computer Integrated Manufacturing & Total Quality Management (Textile progress Vol. 27 No. 4)
: Gray, S : The Textile Institute 1996 : Sigmon, D.M., Grady, P.L and Winchester, S.C
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Machine Technology and Maintenance of Textile Machinery (Tex-4029) Machine Technology and Maintenance of Textile Machinery Contact hr./week 3-0
Maintenance Types of maintenance, planning and organizing maintenance, repair cycle, maintenance stages, lubrication and lubricants, Inspection. Inventory Management Types of inventory, cost analysis of inventory, inventory control, economic order quantity (EOQ), economic lot size, lead time, Mean absolute deviation (MAD), Reorder level. Material handling Conveyors used in textile mill belt conveyor, chain conveyer, hydraulic press and lift, truck hoist. Air conditioning Comfort condition, psychometric chart, Heating, cooling, dehumidification, humidification, Ventilation, Filtration, Mill illumination. Ergonomics Definition, importance and application of ergonomics of work place and layout. Machine creation Floor preparation, foundation, machine fixation, leveling etc. Safety in textile mill Industrial hazards, safety rules, factory act, first aid and pollution control.
(MTex-4022/ MTex-4024/ MTex-4026/ MTex-4028) Maintenance of Yarn Mfg. Machinery /Fabric Mfg. Machinery /Wet Processing Machinery /Garments Mfg. Machinery Contact hr./week 0-3 Maintenance of Yarn Manufacturing Machinery (Optional) Safety Drives to any machines on which maintenance is being carried out should be isolated and machine unable to be switched on. Safety must be stressed, in particular, maintenance of guards, guard door solenoids and position of emergency stop buttons. All maintenance should be related to the quality of product from each machine. Examination of all gearing for wear and correct depth of setting; also flat belt, V-velt, Tape, Rope and Chain drives for Wear, correct settings and slippage where appropriate. Position of oiling and greasing points; schedules for cleaning, Oiling and Greasing, Scouring and re-setting schedules. Blow room Inspection for wear and settings of beaters, beater bars, lattices, regulating and lap forming mechanisms. Cards Examination and core of card and taker-in-wire, stripping and grinding, Checking and adjusting all settings, can coiling.
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Draw frames Maintenance of drafting system, stop mechanisms, Comber check cylinder half laps, top combs and brushes for wear, check and adjust all settings, care of drafting system. Speed frames Maintenance of drafting system, building mechanism, drives to spindles bobbin rail and bobbins. Ring frames Care and maintenance of drafting systems, Rings and Travelers, Spindles, drive to ring rail. Rotors spinning frame Maintenance of opening roller rotor, driving systems and suction unit. OR Maintenance of Fabric Manufacturing Machinery (Optional) Contact hr./week 0-3
Thorough understanding of different preparatory and fabric manufacturing machinery. To become familiar with various parts of the machines. To become familiar with the maintenance tools and their functions. Cleaning, oiling/lubricating and greasing of various machine parts. Understanding the basic principal of tightening and loosening of nut bolt, screw, belt etc. and skill development thereof. Proper meshing of the gears, putting on and putting off the belts etc. locking/fixing of cam, cone, pulley, toothed gear etc. Fitting of bush, bearing collar and bracket. System of dismantling and re-assembling of machine parts. Changing and setting of various machine parts and observing their effects on changing. Over handling and erecting of preparatory and fabric manufacturing machinery. OR Maintenance of Wet Processing Machinery (Optional) Contact hr./week 0-3
Preparatory Machinery Maintenance of singeing, Kier boiler, J-box, Rope washing machines, Boilers. Dyeing Machinery Maintenance of Jigger dyeing, Winch dyeing, HTHP dyeing, Hank dyeing machinery. Finishing Machinery Maintenance of different padding mangles, Drying machinery, Stenter, Mercerizing machines, Calendaring and Folding machines. Printing Machinery Maintenance of different Roller printing and Screen printing machinery. Laboratory Machinery Maintenance of different Laboratory Machinery. OR Maintenance of Garments Manufacturing Machinery (Optional) Contact hr./week 0-3 Repair, Maintenance, Setting and Replacement of different parts of Rotary knife, Straight knife, Band knife, Die cutting machine, Notcher and Drill machines, Repair, Maintenance, Setting and Replacement of different parts of lockstitch, Blind stitch, Chain stitch, Over edge stitch and Flat lock sewing machines, Repair, Maintenance and Setting of Fusing machines and Pressing machines.
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4th year Third Semester Textiles Quality Management (Tex-4031) Textiles Quality Management Contact hr./week 3-0
Definition and purpose of Q.C, S.Q.C, Q.A, T.Q.M. Introduction and Administration of Quality Control Department, Duties and responsibilities of quality control officers. Use of standards BSTI, ISO, ASTMS, British, Pakistan and Indian standards. Quality Control and Inspection Planning. Quality control charts use of charts and setting of limits. Analysis of variance, acceptance sampling, correlation analysis to determine relationship between various factors, tests of significance. Acceptance tests and inspection of raw materials for each sector of the industry. Yarn manufacturing raw cotton/jute/chemical fibres. Fabric manufacturing yarns. Wet Processing yarn and fabric, Dyes and auxiliaries. Garment manufacturing finish fabric, sewing thread. Process and finished goods control for each sector of the industry. Effects of process control on costs and quality. Parameters measured, Sample sizes, Tests made, Results expected at each stage of processing from fibre to finished garment production. Study of USTER statistics (Tex-4032) Textiles Quality Management Lab Contact hr./week 0-3
Quality control practices for yarn, Grey fabrics, finished fabrics and garments including use of control charts, Industrial visits. Project (Tex-4034) Project Contact hr./week 0-6
For successful completion of course work every students shall submit a project report on his project work, which would be selected and approved by the department. A presentation on project work would be given by the candidate. Every candidate shall be required to appear at an comprehensive oral examination on a date fixed by the head of the department and must satisfy the examiners that he is capable of intelligently applying the results of this research to the solution of problems of undertaking independent work and also afford evidence of satisfactory knowledge related to the theory and technique used in his research work. The project work will be guided by a Faculty Member of the concerned area of specialisation.
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For Industrial training or internship, the students will be placed in selected textile mills or organisations for eight weeks. On completion of the internship, the student will prepare and defend on Mill training report.
Industrial Compliance & ISO Certification (Mgt-4037) Industrial Compliance & ISO Certification Contact hr./week 2-0
Introduction, Benefits of Compliance, Implementation, Compliance with the Law, Safety & Health, Child labour, Forced labour, Harassment or abuse, Discrimination, Working hour, Wages & benefits, Freedom of association, Environmental compliance, Notice and record keeping.
Introduction, Term and definition, Quality Management Systems - General requirements. Documentation Requirements General manual, Control of documents, Control of records, Management responsibility, Management commitment, Customer focus, Quality policies, Planning Quality objectives, Quality management system planning, Responsibility, Authority & Communication. Management representative, Internal communication, Management review General, Review input, Review output, Resource management, Provision of Resource, Human resource, Competence, Awareness & training. Infrastructure work environment. Product realization, Custom related process, Determination & requirements related to the product. Review of requirements related to the product, Customer communication, Design & development, Input, Output, Review. Design & development verification, Design & Development validation, Control of design & development changes. Purchasing - Process, information, verification of purchased products. Production & service provision Validation of processes for production & service provision, Identification & traceability, Customer property, Preservation of product, Control monitoring & measuring devices, Measurement, Analysis, Improvement, Monitoring & measurement Customer identification, Internal audit, Monitoring & measurement of processes product. Control of non-conforming product. Analysis of data improvement, continued improvement, Corrective action, Preventive action.
: Horrocks, A. R. (Ed)
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