Fieldbus Independent I/O Modules 2Ai/2Do Vib VRMS/SPM Multi 750-645

Fieldbus Independent
I/O Modules
2AI/2DO VIB VRMS/SPM Multi
750-645
Manual
Version 1.2.1
ii • General
Copyright  2008 by WAGO Kontakttechnik GmbH & Co. KG

All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
Every conceivable measure has been taken to ensure the correctness and com-
pleteness of this documentation. However, as errors can never be fully ex-
cluded, we would appreciate any information or ideas at any time.
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally trademark or patent protected.
WAGO-I/O-SYSTEM 750
I/O-Modules
Important Notes • 3
Content
1 Important Notes .......................................................................................... 5

1.1 Legal Principles........................................................................................ 5
1.1.1 Copyright ............................................................................................. 5
1.1.2 Personnel Qualification ....................................................................... 5
1.1.3 Conforming Use of Series 750 ............................................................ 6
1.1.4 Technical Condition of the Devices .................................................... 6
1.2 Standards and Regulations for Operating the 750 Series ......................... 7
1.3 Symbols .................................................................................................... 8
1.4 Safety Information.................................................................................... 9
1.5 Font Conventions ................................................................................... 10
1.6 Number Notation .................................................................................... 10
1.7 Scope ...................................................................................................... 10
2 Condition Monitoring ............................................................................... 11

2.1 Tasks and Options .................................................................................. 11
2.2 Machine Condition Monitoring with VIB-I/O Modules ........................ 11
2.2.1 Fundamentals..................................................................................... 11
2.2.1.1 Vibration Severity......................................................................... 11
2.2.1.2 ISO 10816-3.................................................................................. 11
2.2.2 Roller Bearing Analysis..................................................................... 13
2.2.3 Shock Impulses.................................................................................. 13
2.2.3.1 Measuring Shock Impulses ........................................................... 13
2.2.3.2 Shock Impulse Evaluation ............................................................ 14
2.2.3.3 The Shock Impulse Carpet Value ................................................. 14
2.2.3.4 The Shock Impulse Peak Value .................................................... 15
2.2.4 Damage History ................................................................................. 16
2.2.4.1 Three Stages to Evaluate a Roller Bearing State .......................... 16
2.2.4.2 The Evaluation Scale .................................................................... 17
2.2.4.2.1 Good Operating Condition ....................................................... 17
2.2.4.2.2 Limited Operating Condition ................................................... 17
2.2.4.2.3 Poor Operating Condition ........................................................ 18
2.2.5 Typical Shock Impulse Diagrams...................................................... 19
2.2.5.1 Bearing in Good Condition........................................................... 19
2.2.5.2 Bearing Damage of Foreign Matter in the Lubricant ................... 19
2.2.5.3 Installation Errors or Insufficient Lubrication .............................. 20
2.2.5.4 Dry-Run or Cavitation .................................................................. 20
2.2.6 The Measuring Point ......................................................................... 21
3 Overview Condition Monitoring Components 750-645, 750-925 ......... 24
4 I/O Modules ............................................................................................... 25

4.1 Special Modules ..................................................................................... 25
4.1.1 750-645 [2AI/2DO VIB VRMS/SPM Multi] .................................... 25
4.1.1.1 View.............................................................................................. 25
4.1.1.2 Description.................................................................................... 25
4.1.1.3 Display Elements .......................................................................... 28
WAGO-I/O-SYSTEM 750
I/O-Modules
4 • Important Notes
4.1.1.4 Schematic Wiring Diagram........................................................... 29

4.1.1.5 Technical Data .............................................................................. 30
4.1.1.6 Function Description..................................................................... 32
4.1.1.6.1 Operating Mode........................................................................ 33
4.1.1.6.1.1 Measuring Process in Single-Channel Mode ...................... 33
4.1.1.6.1.2 Measuring Process in 2-Channel Mode .............................. 33
4.1.1.6.2 Parameter Vibration Monitoring (RMS) .................................. 35
4.1.1.6.3 Parameter Roller Bearing Monitoring (SPM) .......................... 35
4.1.1.7 Process Image ............................................................................... 36
4.1.1.7.1 Overview .................................................................................. 36
4.1.1.7.2 Control and Status Byte in Process Data Communication....... 37
4.1.1.8 Setting the 750-645 Module Using Register Communication...... 42
4.1.1.8.1 Control- and Status Byte at Register Communication ............. 44
4.1.1.9 Setting the 750-645 Module with WAGO-I/O-CHECK 2............ 46
5 Accessories ................................................................................................. 49
5.1 Sensors.................................................................................................... 49
5.1.1 750-925 [Tandem-Piezo® Acceleration Sensor] ................................ 49
5.1.1.1 View .............................................................................................. 49
5.1.1.2 Description.................................................................................... 49
5.1.1.3 Technical Data .............................................................................. 50
5.1.1.4 Screwed Adapter with M8 Thread................................................ 52
5.1.1.5 Electrical Connection.................................................................... 54
5.1.1.6 Measurement Report Template..................................................... 55
6 Use in Hazardous Environments ............................................................. 57

6.1 Marking Configuration Examples .......................................................... 58
6.1.1 Marking for Europe according to CENELEC and IEC ..................... 58
6.1.2 Marking for America according to NEC 500 .................................... 61
6.2 Installation Regulations.......................................................................... 62
6.2.1 Special Conditions for Safe Operation of the ATEX and IEC Ex (acc.
DEMKO 08 ATEX 142851X and IECEx PTB 07.0064).................. 63
6.2.2 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X) .......................................................................................... 64
6.2.3 Special conditions for safe use (IEC-Ex Certificate TUN 09.0001 X)66
6.2.4 ANSI/ISA 12.12.01 ........................................................................... 68
WAGO-I/O-SYSTEM 750
I/O-Modules
Legal Principles
1 Important Notes
This section provides only a summary of the most important safety
requirements and notes which will be mentioned in the individual sections. To
protect your health and prevent damage to the devices, it is essential to read
and carefully follow the safety guidelines.
1.1 Legal Principles

1.1.1 Copyright
This manual including all figures and illustrations contained therein is subject
to copyright. Any use of this manual which infringes the copyright provisions
stipulated herein, is not permitted. Reproduction, translation and electronic
and phototechnical archiving and amendments require the written consent of
WAGO Kontakttechnik GmbH & Co. KG, Minden. Non-observance will
entail the right of claims for damages.
WAGO Kontakttechnik GmbH & Co. KG reserves the right of changes

serving technical progress.
All rights developing from the issue of a patent or the legal protection of
utility patents are reserved to WAGO Kontakttechnik GmbH & Co. KG.
Third-party products are always indicated without any notes concerning patent
rights. Thus, the existence of such rights must not be excluded.
1.1.2 Personnel Qualification

The use of the product described in this manual requires special qualifications,
as shown in the following table:
Specialists**) having
Instructed
Activity Electrical specialist qualifications in PLC
personnel*)
programming
Assembly X X
Commissioning X X
Programming X
Maintenance X X
Troubleshooting X
Disassembly X X
*) Instructed persons have been trained by qualified personnel or electrical specialists.
**) A specialist is someone who, through technical training, knowledge and experience,
demonstrates the ability to meet the relevant specifications and identify potential dangers in
the mentioned field of activity.
WAGO-I/O-SYSTEM 750
I/O-Modules
Legal Principles
All personnel must be familiar with the applicable standards.

WAGO Kontakttechnik GmbH & Co. KG declines any liability resulting from
improper action and damage to WAGO products and third party products due
to non-observance of the information contained in this manual.
1.1.3 Conforming Use of Series 750

The couplers and controllers of the modular I/O System 750 receive digital
and analog signals from the I/O modules and sensors and transmit them to the
actuators or higher level control systems. Using the WAGO controllers, the
signals can also be (pre-)processed.
The device is designed for IP20 protection class. It is protected against finger
touch and solid impurities up to 12.5mm diameter, but not against water
penetration. Unless otherwise specified, the device must not be operated in
wet and dusty environments.
1.1.4 Technical Condition of the Devices

For each individual application, the components are supplied from the factory
with a dedicated hardware and software configuration. Changes in hardware,
software and firmware are only admitted within the framework of the
possibilities documented in the manuals. All changes to the hardware or
software and the non-conforming use of the components entail the exclusion
of liability on the part of WAGO Kontakttechnik GmbH & Co. KG.
Please direct any requirements pertaining to a modified and/or new hardware
or software configuration directly to WAGO Kontakttechnik GmbH & Co.
KG.
WAGO-I/O-SYSTEM 750
I/O-Modules
Standards and Regulations for Operating the 750 Series
1.2 Standards and Regulations for Operating the 750 Series

Please observe the standards and regulations that are relevant to your
installation:
 The data and power lines must be connected and installed in compliance
with the standards to avoid failures on your installation and eliminate any
danger to personnel.
 For installation, startup, maintenance and repair, please observe the
accident prevention regulations of your machine (e.g. BGV A 3,
"Electrical Installations and Equipment").
 Emergency stop functions and equipment must not be made ineffective.
See relevant standards (e.g. DIN EN 418).
 Your installation must be equipped in accordance to the EMC guidelines
so that electromagnetic interferences can be eliminated.
 Operating 750 Series components in home applications without further
measures is only permitted if they meet the emission limits (emissions of
interference) according to EN 61000-6-3. You will find the relevant
information in the section on "WAGO-I/O-SYSTEM 750"  "System
Description"  "Technical Data".
 Please observe the safety measures against electrostatic discharge
according to DIN EN 61340-5-1/-3. When handling the modules, ensure
that the environment (persons, workplace and packing) is well grounded.
 The relevant valid and applicable standards and guidelines concerning the
installation of switch cabinets are to be observed.
WAGO-I/O-SYSTEM 750
I/O-Modules
Symbols
1.3 Symbols
Danger
Always observe this information to protect persons from injury.
Warning
Always observe this information to prevent damage to the device.
Attention
Marginal conditions that must always be observed to ensure smooth and
efficient operation.
ESD (Electrostatic Discharge)

Warning of damage to the components through electrostatic discharge.
Observe the precautionary measure for handling components at risk of
electrostatic discharge.
Note
Make important notes that are to be complied with so that a trouble-free and
efficient device operation can be guaranteed.
Additional Information
References to additional literature, manuals, data sheets and internet pages.
WAGO-I/O-SYSTEM 750
I/O-Modules
Safety Information
1.4 Safety Information

When connecting the device to your installation and during operation, the
following safety notes must be observed:
Danger
The WAGO-I/O-SYSTEM 750 and its components are an open system. It
must only be assembled in housings, cabinets or in electrical operation rooms.
Access is only permitted via a key or tool to authorized qualified personnel.
Danger
All power sources to the device must always be switched off before carrying
out any installation, repair or maintenance work.
Warning
Replace defective or damaged device/module (e.g. in the event of deformed
contacts), as the functionality of field bus station in question can no longer be
ensured on a long-term basis.
Warning
The components are not resistant against materials having seeping and
insulating properties. Belonging to this group of materials is: e.g. aerosols,
silicones, triglycerides (found in some hand creams). If it cannot be ruled out
that these materials appear in the component environment, then the
components must be installed in an enclosure that is resistant against the
above mentioned materials. Clean tools and materials are generally required
to operate the device/module.
Warning
Soiled contacts must be cleaned using oil-free compressed air or with ethyl
alcohol and leather cloths.
Warning
Do not use contact sprays, which could possibly impair the functioning of the
contact area.
Warning
Avoid reverse polarity of data and power lines, as this may damage the
devices.
ESD (Electrostatic Discharge)

The devices are equipped with electronic components that may be destroyed
by electrostatic discharge when touched.
Warning
For components with Ethernet/RJ45 connectors:
Only for use in LAN, not for connection to telecommunication circuits
WAGO-I/O-SYSTEM 750
I/O-Modules
Font Conventions
1.5 Font Conventions

italic Names of paths and files are marked in italic.
e.g.: C:\Programs\WAGO-IO-CHECK
italic Menu items are marked in bold italic.

e.g.: Save
\ A backslash between two names characterizes the

selection of a menu point from a menu.
e.g.: File \ New
END Press buttons are marked as bold with small capitals

e.g.: ENTER
<> Keys are marked bold within angle brackets

e.g.: <F5>
Courier The print font for program codes is Courier.

e.g.: END_VAR
1.6 Number Notation

Number code Example Note
Decimal 100 Normal notation
Hexadecimal 0x64 C notation
Binary '100' Within inverted commas,
'0110.0100' Nibble separated with dots
1.7 Scope
This manual describes the Special Module 750-645
2AI/2DO VIB VRMS/SPM Multi of the modular WAGO-I/O-SYSTEM 750.
Handling, assembly and start-up are described in the manual of the Fieldbus
Coupler. Therefore this documentation is valid only in the connection with the
appropriate manual.
WAGO-I/O-SYSTEM 750
I/O-Modules
Condition Monitoring • 11
Tasks and Options
2 Condition Monitoring
2.1 Tasks and Options
The growing cost pressure within the global competition increasingly forces
companies to maximize existing saving potentials and to implement measures
for more efficiency. In the maintenance sector this means the assurance of a
fault free production process, the avoidance of unscheduled machine down-
time and the optimum exploitation of the installation lifespan.
For the realization of these goals, online condition monitoring systems are of
paramount importance. Faults can be diagnosed early, maintenance measures
scheduled for the optimum timelines and unexpected operational shuts-downs
can be avoided.
The continuous registration of the machine health condition via the fieldbus
permits an early analysis and reaction prior to the actual occurrence of
damages.
For this purpose, WAGO offers the WAGO-I/O-SYSTEM function modules

for recording and processing of the relevant parameters, such as current,
temperature, standard signals and machine vibrations.
Typical applications will be all standard machines, such as electric motors,

ventilators, pumps, air conditioners, etc.
2.2 Machine Condition Monitoring with VIB-I/O Modules

2.2.1 Fundamentals
2.2.1.1 Vibration Severity
The vibration severity is defined as the largest effective value of the vibration
speed occurring at functionally important locations, in a frequency range of 2
or 10 to 1000 Hz. The vibration severity is an energetic mean value of all
vibration components within a wide and comparatively low frequency range.
The vibration severity is relative to the energy level of the machine vibration
and thus a suitable indicator for the vibration forces acting on a machine.
2.2.1.2 ISO 10816-3
The following illustration shows the criteria for an analysis of the vibration
severity values. The classification depends on the capacity and installation of
the machine.
The frequency range to be recorded is to be selected according to the machine

RPM (10 Hz to 1000 Hz for > 600 RPM, 2 Hz to 1000 Hz for > 120 RPM).
 Group 1: large machines; 300 kW to 50 MW capacity
WAGO-I/O-SYSTEM 750
I/O-Modules
12 • Condition Monitoring
Machine Condition Monitoring with VIB-I/O Modules
 Group 2: medium machines; 15 kW to 300 kW capacity
 Group 3: pumps, indirect drive
 Group 4: pumps, direct drive
(10 - 1000 Hz, r > 600 1/min)

(2 - 1000 Hz, r > 120 1/min)
Vibration Velocity (RMS)

11
7.1
4.5
C 3.5
2.8
B 2.3
1.4
A 0.71
mm/s
rigid soft rigid soft rigid soft rigid soft Machine Base
Pumps medium-size large-size
radial, axial, diagonal Machines Machines
P > 15 KW 15 KW < P < 300 KW 300 KW < P < 50 MW
Machine Type
Intermediate Shaft / Motors Motors
Direct Drive Belt Drive 160 mm < H < 315 mm 315 mm < H
Group 4 Group 3 Group 2 Group 1 Group
Fig. 2.2.1-1: Scaling system ISO 10816-3 g064530e
 A: newly commissioned
 B: unlimited long-term operation admissible
 C: short-term operation admissible
 D: vibration causes damages
The machine condition is determined by searching for the measured vibration

speed in the right column and reading the corresponding machine class at the
lower axis.
Derived measures
 A, B: Continuous measuring in regular time intervals.
 C: Determination of the cause of vibration and exact observation of the

machine. Plan for shut-down.
 D: Immediate measures are required: localization of the cause, machine

shut-down and problem correction.
WAGO-I/O-SYSTEM 750
I/O-Modules
2.2.2 Roller Bearing Analysis

The VIB-I/O module uses the shock pulse method to analyze the roller
bearing. This method provides the measurement of mechanical shock
impulses. They arise during operation from the contact between the roller
bearings and the rolling path in the load zone and spread in waves in the
material. The signals measured during the rolling process divide in the carpet
value and the peak value. With increasing deterioration of the measuring state,
the distance between those two values will increase. The VIB-I/O module
measures the carpet value, as well as the peak value. With the analysis of these
two parameters, damages can be detected very early. Shock impulses are
influenced by the rolling speed of the roller bearings.
The subsequently used scale in three parts for the evaluation of the roller
bearing state ('good', 'limited' and 'poor') shall serve only as a pictorial
example. The actual limits boundaries between 'good', 'limited' and 'poor'
roller bearing condition can differ strongly from bearing to bearing, depending
on the design and operational conditions. A reliable diagnosis of a bearing
condition is only possible with a trend analysis over longer periods of time.
2.2.3 Shock Impulses

Shock impulses are momentary impulses arising from mechanical damages to
roller bearings or the bearing surfaces. The severity of these shock impulses
depends, amongst others, from the rolling speed of the roller bearings. Shock
impulses occur during machine operation as frequently as vibrations. They can
be traced to various causes, e.g., shocks due to harsh handling or explosions.
The deciding factor is their short duration. A shock impulse may be defined,
as e.g., transmission of kinetic energy to a system in a relative short time.
Shock impulses occur in bearings. There, they are caused by the contact
between the roller bearings and the rolling path of the load zone. Because
both, the surface of the rolling path and the surface of the roller bearing are
rough, signals are generated by the collision at locations where the lubricant
layer is not thick enough and these roughness peaks meet. These signals
spread in waves and are transmitted to all other surrounding parts via the
bearing.
2.2.3.1 Measuring Shock Impulses
The acceleration sensor mounted to the load zone of the bearing is actuated
through shock impulses at its natural resonance of approx. 30 kHz. A high
band filter is used to suppress low frequency portions, - such as those caused
by alignment or balancing errors. The remaining signal portions are processed
by the computer to obtain various shock impulse parameters that are described
in the following pages.
WAGO-I/O-SYSTEM 750
I/O-Modules
2.2.3.2 Shock Impulse Evaluation
The following scale for the evaluation of shock impulses has been created.
The measured shock impulses are classified here in the categories of the
bearing state, from 'good, to 'limited' and finally to 'poor'.
dB N
60
poor
40
limited
20
good
0
50% 100%
Fig. 2.2.3-1: Evaluation of shock impulses g064510e
The illustration shows the progress of a trend measurement from originally

good values to poor values (bearing damage).
This provides a quick and clear overview of the evaluation of the

measurement results, without complex terminology or calculation.
Note
Because roughness is rolled into the surface during operation, but new damages
also occur, the measured values may strongly rise or decline for short periods
of time. For this reason, the "snapshot" of a measured value is less
representative than a trend measurement and trend monitoring over a longer
period of time.
2.2.3.3 The Shock Impulse Carpet Value
Roughness in the surface can cause a quick sequence of low shock impulses,
together creating the carpet value of a bearing. This is the basic noise which is
audible through a screwdriver pressed to the bearing. The carpet value is
measured in decibel (dBc = decibel carpet value). The carpet value ( )
provides information to the lubrication of a bearing, the assembly condition
and the different load of a bearing (e.g. due to alignment errors). The carpet
value directly corresponds to the lubricant thickness between roller bearings
and rolling path. If the rolling path and roller bearings are separated by a
complete and sufficient lubrication layer, the carpet value is low. This is
shown in the following diagram.
WAGO-I/O-SYSTEM 750
I/O-Modules
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.3-2: Low carpet value g064518e
The carpet value rises when the lubrication layer decreases and rolling path
and roller bearing touch at more and more locations. The following diagram
shows an increased carpet value.
dB N
60
poor
40
limited
20
good
0
Time
Fig.. 2.2.3-3: Increased carpet value g064519e
The carpet value helps to pinpoint the cause for limited or poor operating
conditions.
2.2.3.4 The Shock Impulse Peak Value
Bearing damages (i.e., relatively large roughness of the surfaces) result in

individual, very high shock impulses (see illustration below). In some cases,
this can be heard through a screwdriver pressed to the bearing. The highest
shock impulse values measured at a bearing are called peak value (or
maximum value) and are shown in dBM (decibel maximum value). The peak
value ( ) provides information to the operating conditions of a bearing and
already existing bearing damages. The following diagram shows shock
impulses indicating a bearing damage.
WAGO-I/O-SYSTEM 750
I/O-Modules
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.3-4: Shock impulses at bearing damage g064520e
2.2.4 Damage History

2.2.4.1 Three Stages to Evaluate a Roller Bearing State
By performing continuous shock impulse measurements, changes in the

bearing condition can be easily detected. The operating time starts at 0 % with
the installation of the bearing and ends with the bearing damage at 100 %. The
diagram below shows the shock impulse values (only peak values) of a normal
roller bearing. 'Normal' means here that the installation and lubrication are
proper and that the bearing is under constantly distributed load. The
continuous increase of the shock impulse values can be traced to material
fatigue and consequential bearing damage.
dB N
60
poor
40
limited
20
good
0
50% 100%
Fig. 2.2.4-1: Lifespan curve g064510e
Low deviations of the measured values are quite normal. They can be caused
by temperature changes, changes in bearing load, the time passed since the last
lubrication and other influences during operation.
WAGO-I/O-SYSTEM 750
I/O-Modules
Deciding factor for the planning of bearing changes is the trend measurement
and change analysis.
Continuous shock impulse measurements clearly show changes in the bearing

condition during operation.
Note
New bearings may require a break-in time, during which the base noise is
decreasing.
2.2.4.2 The Evaluation Scale
The roller bearing evaluation scale is divided in three stages:
1. Good operating condition
2. Limited operating condition
3. Poor operating condition
The subsequent diagrams show how carpet value and peak value can develop.
2.2.4.2.1 Good Operating Condition
The diagram below shows a bearing in a good operating condition. The low
carpet value indicates that the installation, lubrication and load are normal. A
peak value that is only little higher than the carpet value confirms this
evaluation.
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.4-2: Good operating condition g064511e
A low carpet value indicates that the installation, lubrication and load are
normal.
2.2.4.2.2 Limited Operating Condition
A significant increase of both values is a first warning signal. A bearing

damage in the making only appears during limited operating condition. The
WAGO-I/O-SYSTEM 750
I/O-Modules
peak value reaches increased values and the difference between peak values
and carpet value rises (see diagram below).
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.4-3: Limited operating condition g064512e
A visible increase in the peak values and a rising difference between carpet
value and peak values are a sure indication for a bearing damage in progress.
2.2.4.2.3 Poor Operating Condition
Peak values in poor operating condition, a large distance between peak values
and carpet values and a possible increase in the carpet value, indicate the
presence of a bearing damage.
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.4-4: Poor operating condition g064513e
When the peak values are in poor operating condition and the peak values are
approx. three times the carpet value, the risk of a bearing damage is very high.
WAGO-I/O-SYSTEM 750
I/O-Modules
2.2.5 Typical Shock Impulse Diagrams

2.2.5.1 Bearing in Good Condition
Peak values between 0 dBn and 20 dBn do not require a further analysis. The
bearing is in good condition. Brand-new bearings and small needle roller
bearings may show values below 0 dBn. Such low values, however, should be
verified since they could be caused by a wrong measuring position or a faulty
measurement.
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.5-1: Bearing on good condition g064514e
Note
Extremely low measured values may be frequently caused by wrong measuring
locations or an erroneous measuring position.
2.2.5.2 Bearing Damage of Foreign Matter in the Lubricant
Occasional high peak values beyond 35 dBn and a low carpet value indicate
that a bearing damage is in progress or that foreign matter is contained in the
lubricant. The bearing should be re-lubricated or the lubricant requires
analysis, prior to the decision of a bearing exchange.
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.5-2: Bearing damage or foreign matter in the lubricant g064515e
WAGO-I/O-SYSTEM 750
I/O-Modules
2.2.5.3 Installation Errors or Insufficient Lubrication
A high carpet value and a peak value insignificantly above, but still in the
limited range, indicate either an installation error when the bearing was
installed, or insufficient lubrication. The bearing should be re-lubricated and
measured again after some hours. If the lubrication was insufficient, the values
should decrease. If the bearing was installed wrongly, the measurement values
will remain the same.
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.5-3: Installation errors or insufficient lubrication g064516e
2.2.5.4 Dry-Run or Cavitation
In this diagram, the carpet value and the peak value are very high. This can be
caused by dry-run of the bearing or cavitation at a pump. If the cause was dry-
run, a re-lubrication of the bearing results in decreased values. In the case of
cavitation, the values close to the pump enclosure will be the highest, or will
oscillate with the operating point (pressure).
dB N
60
poor
40
limited
20
good
0
Time
Fig. 2.2.5-4: Dry-run or cavitation g064517e
WAGO-I/O-SYSTEM 750
I/O-Modules
2.2.6 The Measuring Point

Preferred measuring location is the place where the shock impulse signals can
be received with the least loss. In the case of machinery with rotating masses,
the bearing or the bearing enclosure are the ideal measuring locations.
Four rules for the selection of a measuring point
1. Material Transition
Every additional material transition dampens and/or reflects the signal to be

measured. The signal path should have one material transition maximum,
between bearing and bearing enclosure.
Fig. 2.2.6-1: One material transition g064524x
Note
Signal losses due to addition material transitions can be significant (i.e.,
partition lines).
WAGO-I/O-SYSTEM 750
I/O-Modules
2. Short Measuring Path
The measuring path between bearing and measuring point should be as short
and direct as possible.
Fig. 2.2.6-2: Short measuring path g064525x
Note
Shock impulse signals are weakened with increased signal path. Therefore,
measurements should be only taken in the dashed area of the drawing.
3. Measurement in Load Direction
Shock impulses are caused by the contact between the roller bearing and the
rolling path in the load zone. For this reason, measurements should be taken
within the load zone of the bearing, if possible. The load zone is defined by
the emission window (see also illustration below). The ideal situation is the
measuring point right in the emission window.
WAGO-I/O-SYSTEM 750
I/O-Modules
60 °
60
°
Fig. 2.2.6-3: Measurement in load direction g064523x
Fig. 2.2.6-4: Emission window g064522x
Shock impulses spread in waves. The shock impulses are transmitted from the
outer rolling path to the bearing enclosure. Because the width of a bearing is
limited, shock impulse signals can only be transmitted within a ±60° sector
from the vertical to the contact surface between roller bearings and rolling
path. This area is defined as emission window. Outside an emission window,
weakened and reflected signals are measured. These measurements permit
trend tracking and comparisons, but will not provide for accurate statements to
the lubrication state or possible bearing damages.
WAGO-I/O-SYSTEM 750
I/O-Modules
24 • Overview Condition Monitoring Components 750-645, 750-925
4. Measurements as Close to the Bearing as Possible
Shock impulses are weakened by extended measuring paths and material

interruptions. Hence, shock impulses should be recorded before an important
portion of the signal strength is lost. For this reason, measurements should be
taken as close as possible to the bearing.
V
IB
R
O
R
P
T
R
IP
U
F
T
E
C
H
N
M
IK
A
G
ENT
Fig. 2.2.6-5: Measuring location g064527x
Note
Freely oscillating or elastically malleable enclosure or casing parts, e.g., fan
covers, are absolutely unsuitable for measurements.
3 Overview Condition Monitoring Components 750-

645, 750-925
Komponente Artikel-Nr. Beschreibung

I/O module 750-645 2 channel vibration strength / roller bearing monitoring
VIB I/O
Accessories 750-925 Tandem-Piezo® acceleration sensor
WAGO-I/O-SYSTEM 750
I/O-Modules
750-645 [2AI/2DO VIB VRMS/SPM Multi] • 25
View
4 I/O Modules
4.1 Special Modules
4.1.1 750-645 [2AI/2DO VIB VRMS/SPM Multi]
2 channel vibration strength / roller bearing monitoring VIB I/O
4.1.1.1 View
13 14
Status
DO1 DO2 Data contacts
DO 1 DO 2
(SYS ok) (Alarm)
+AI1 +AI2
+AI 1 +AI 2
(LD) (LD)
-AI1 -AI2
-AI 1 -AL 1
(LD) (LD)
750-645
Power jumper contacts
Fig. 4.1.1-1: View g064500e
4.1.1.2 Description
The VIB-I/O module is used in the online-monitoring of the machine vibration

condition. It records the two most important parameters required for the
condition analysis: vibration severity and roller bearing condition.
The severity of vibration is a measurement for the machine vibration energy

and therefore, a suitable indicator for the vibration forces acting on the
machine. The ISO 10816-3 standard is used to assess the results in which the
effective values of the (measured) vibration are divided into four quality
categories.
The roller bearing condition is evaluated on the basis of high-frequency shock

impulse signals. Shock impulses are momentary impulses arising from
mechanical damages to roller bearings or the bearing surfaces.
The evaluation uses a scale where the measured shock impulses are divided
into three bearing condition categories: 'good', 'limited' and 'poor'. By
recording the measurement results and evaluation in a trend curve, bearing
damages can be detected at an early time.
WAGO-I/O-SYSTEM 750
I/O-Modules
26 • 750-645 [2AI/2DO VIB VRMS/SPM Multi]
Description
A special Tandem-Piezo® acceleration sensor at the same time, provides the

measurement of machine vibrations and high-frequency shock impulse
signals.
The sensor is connected to +AI1 and -AI1 or +AI2 und -AI2 respectively.
The sensor connections are executed as line drive connectors and also provide
the power supply to the sensors.
Warning and alarm thresholds can be set for the incoming signals.
The I/O module outputs are short-circuit proof and positive switching. The
SYS OK output is "low" active, i.e., the output level is 24 V when there is no
error and a warning threshold is not exceeded, and 0 V when a warning
threshold is exceeded. The alarm output is "high" active, i.e. the output level is
24 V when an alarm threshold is exceeded.
A green LED signals the fault-free operation of the module and the connected
sensors.
Two yellow LEDs indicate the exceeding of a warning threshold, and four red
LEDs announce the exceeding of an alarm threshold. The red LEDs also
indicate a wire-break or short-circuit.
Field and system signals are electrically isolated.
The individual I/O modules can be arranged in any combination when

configuring the fieldbus node. An arrangement in groups is not necessary.
The VIB I/O module receives the 24 VDC supply voltage for the field side via
an upstream I/O module or a supply module. Power connections are made
automatically from module to module via the internal power jumper contacts
when snapped onto the DIN rail.
Note
The 24V field power supply of the VIB-I/O module must be switched on
prior to or simultaneaously with the system power supply!
If the field supply is switched on after the system supply, the node will not be
started!
Warning
The maximum current to flow through the power contacts is 10 A. When
configuring the system, it must be assured that this aggregate current is not
exceeded. If this should happen, an additional supply module has to be used.
This I/O module can be operated with all couplers/controllers (except the
economy variants 750-320, -323, -324 und -327) of the
WAGO-I/O-SYSTEM 750.
WAGO-I/O-SYSTEM 750
I/O-Modules
Description
This description applies to the hardware and software version XXXX????... .

The version is specified in the manufacturing number, which is part of the
lateral marking on the module.
WAGO-I/O-SYSTEM 750
I/O-Modules
Display Elements
4.1.1.3 Display Elements
LED Channel Name State Function
System off System not OK

SYS ok -
state green System OK
Channel 1
Alarm threshold
off
RMS and SPM not
Alarm exceeded
Alarm 1 threshold
Channel 1 Channel 1
Alarm threshold
red
RMS or SPM
exceeded
Channel 1
Warning threshold
1 off
RMS and SPM not
Warning exceeded
Warn 1 threshold
Channel 1 Channel 1
Warning threshold
yellow
RMS or SPM
exceeded
13 14 off Channel 1 OK
SYS ok
Alarm 1 Alarm 2 Error Channel 1
Error 1
Warn 1 Warn 2 Channel 1 red Short-circuit or wire
Error 1 Error 2
break
Fig. 4.1.1-2: Display
Channel 2
elements g064502x
Alarm threshold
off
RMS and SPM not
Alarm exceeded
Alarm 2 threshold
Channel 2 Channel 2
Alarm threshold
red
RMS or SPM
exceeded
Channel 2
Warning threshold
2 off
RMS and SPM not
Warning exceeded
Warn 2 threshold
Channel 2 Channel 2
Warning threshold
yello
RMS or SPM
exceeded
off Channel 2 OK
Error Channel 2
Error 2
Channel 2 red Short-circuit or wire
break
WAGO-I/O-SYSTEM 750
I/O-Modules
Schematic Wiring Diagram
4.1.1.4 Schematic Wiring Diagram
1 5
DO 1 (SYS ok) DO 2 (Alarm)
2 6
+AI 1 (LD) +AI 2 (LD)
24 V
3 7
-AI 1 (LD) -AI 2 (LD)
0V
4 8
750-645
Fig.. 4.1.1-2: Schematic wiring diagram g064501e
WAGO-I/O-SYSTEM 750
I/O-Modules
Technical Data
4.1.1.5 Technical Data
Inputs
Number of inputs 2 (+AI1/-AI1, +AI2/-AI2)
Sensor supply Line drive
Cable length max. 30 m
Measuring range
Vibration speed (RMS) 0 ... 100 mm/s
Shock impulse (SPM) -10 ... +80 dBsv
Outputs
Number of outputs 2 (Alarm, System OK)
Output voltage DC 24 V
Output current 0.5 A short-circuit proof
Cable length max. 10 m
Configuration Alarm and warning threshold can be set in the
process image or in WAGO-I/O-CHECK
Module Specific Data
Voltage supply via system voltage internal bus (5 V) and power
jumper contacts field supply (24 V)
Power input (5 V) < 30 mA
Voltage via power jumper contacts DC 24 V (-15 % ... +20 %)
Power input (24 V) < 50 mA + 2 x max. 500 mA load
Isolation 500 V (system/supply)
Internal data width 4 x 16 Bit data
4 x 8 Bit control/status
Dimensions W x H* x D * 12 mm x 64 mm x 100 mm
(from upper edge of DIN 35 rail)
Weight approx. 60 g
Standards and directives (see section 2.2 in manual on coupler / controller)
EMC CE immunity to interference as per EN 61000-6-2 (2001)
EMC CE emitted interference as per EN 61000-6-3 (2001)
Approvals (see section 2.2 in manual on coupler / controller)
CULUS (UL508)
Conformity marking
Accessories
Tandem-Piezo® acceleration sensor or 750-925
WAGO-I/O-SYSTEM 750
I/O-Modules
Technical Data
The following Ex approvals have been granted to the basic version of 750-645
I/O modules:
TÜV 07 ATEX 554086 X

I M2 Ex db I Mb
II 3 G Ex nAc IIC T4 Gc
II 3 D Ex tc IIIC T135°C Dc
Permissible operation temperature: 0 °C ≤ TA ≤ +60 °C
TÜV TUN 09.0001X
Ex db I Mb
Ex nAc IIC T4 Gc
Ex tc IIIC T135°C Dc
Permissible operation temperature: 0 °C ≤ TA ≤ +60 °C
More information
Detailed notes to the approvals are found in the document "Overview
WAGO-I/O-SYSTEM 750 Approvals".
This document is found in the CD ROM "AUTOMATION Tools and Docs"
(Item No.: 0888-0412) or on the Internet under: http://www.wago.com 
Documentation  WAGO-I/O-SYSTEM 750  System description
Additional "General technical data" of the WAGO-I/O-SYSTEM 750 are

found in the manual of the corresponding bus system.
WAGO-I/O-SYSTEM 750
I/O-Modules
Function Description
4.1.1.6 Function Description
The VIB-I/O module is equipped with a self-monitoring function recognizing

a short-circuit at the sensor or an open circuit in the signal path. These faults
are signaled after approx. 1-2 seconds via the 'Sys ok'-LED at the module and
output via the corresponding 'System OK'-output, independent from the
defined delay time.
The VIB-I/O module processes the measured machine signals and compares
them with warning and alarm thresholds that are set in parameters.
If the level exceeds one of these limiting values and after a user-defined delay
time is elapsed, a digital output is activated and the corresponding LED
('Alarm'/'Warn') will light up at the module. The LED and the digital output is
only activated when the signal level is continually beyond the defined
threshold value.
A delay time for a warning/alarm condition can be defined, after which the
corresponding output and LED is activated. This prevents short-time signal
peaks, such as those which occur during the start-up of machine, that will
trigger a warning or an alarm.
If the signal level rises beyond the defined alarm threshold and the delay time
is elapsed, the alarm output changes from 0 V to 24 V. When the signal
returns below the alarm threshold, the alarm output will be set back to 0 V
after approx. 3 to 4 seconds.
The output 'System ok' will fall from 24 V to 0 V in the case of faults (open
circuit, short-circuit, power failure) and also when exceeding the defined
warning threshold and delay time is elapsed. When the fault is corrected or the
machine again runs in normal range, the output will return to 24 V after 3 to 4
seconds.
WAGO-I/O-SYSTEM 750
I/O-Modules
4.1.1.6.1 Operating Mode
The following operating modes can be set for each channel:
· No measurement
· Vibration monitoring
· Roller bearing monitoring
· Vibration monitoring and roller bearing monitoring
Please note
If the I/O module is to be used in machine protection, only one channel may
be operated in Vibration monitoring mode, the other channel must be turned
off (no measurement).
When using the module in condition monitoring, both channels may be used
in any combination of operating modes.
4.1.1.6.1.1 Measuring Process in Single-Channel Mode
In 1-channel mode, measurements are performed continuously after a

once-only settling time (tS) of 10 seconds
Process Alarm
value message
Alarm
threshold Alarm
delay (60s)
0
(Power up) t
tS tM
Alarm
Fig. 4.1.1-2: Measuring Process in Single-Channel Mode g064540d
4.1.1.6.1.2 Measuring Process in 2-Channel Mode
IIn 2-channel mode, using two sensors in both active channels (configurable
using WAGO-I/O-CHECK), the sensor measurement data of these two
channels is processed sequentially.
a) After channel switchover internally, the settling time (tS) of 10 seconds

runs only in one channel. During this time, the measurement signal must
settle due to filters. The control system process data for neither channel is
updated (frozen) during this period.
WAGO-I/O-SYSTEM 750
I/O-Modules
b) The actual measurement period (tM) of 20 seconds then begins. Control

process data is updated during this period.
c, d) NChannel switchover takes place after 30 seconds. The process data of

the channel active up to this time are frozen at the last valid process value.
The process sequence that then takes place on the newly activated channel is
identical to a) and b).
Duration Activity Channel 1 Activity Chanel 2 Total

Duration
a) tS =10 s „Settling time“ channel 1 Frozen process data 10 s
(frozen process data)
b tM =20 s Measuring channel 1 30 s
)
c) tS =10 s Frozen process data „Settling time“ channel 2 40 s
(frozen process data)
d tM =20 s Measuring channel 2 60 s
)
Process
value 1 Alarm
message
Alarm
threshold 1 Alarm
delay (60s)
0
(Power up) t
tS tM tS tM tS tM tS tM
Alarm 1
Process
Alarm
value 2 message
Alarm
threshold 2 Alarm
delay (60s)
0
(Power up) t
tS tM tS tM tS tM
Alarm 2
Fig. 4.1.1-2: Measuring Process in 2-Channel Mode g064541d
WAGO-I/O-SYSTEM 750
I/O-Modules
4.1.1.6.2 Parameter Vibration Monitoring (RMS)
The following parameters can be defined for each channel for the vibration
monitoring:
· Lower limiting frequency (2 Hz or 10 Hz)
· Alarm threshold (0 mm/s ... measuring range end value)
· Warning threshold (0 mm/s ... measuring range end value)
· Delay time alarm (0 ... 600 s)
· Delay time warning (0 ... 600 s)
4.1.1.6.3 Parameter Roller Bearing Monitoring (SPM)
The following parameters can be defined for each channel for the roller
bearing monitoring:
· Measuring range end value (40 dBSV, 60 dBSV, 80 dBSV)
· Alarm threshold (-10 dBSV ... measuring range end value)
· Warning threshold (-10 dBSV ... measuring range end value)
· Delay time alarm (0 ... 600 s)
· Delay time warning (0 ... 600 s)
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
4.1.1.7 Process Image
The 750-645 I/O module provides the fieldbus coupler/controller 12 byte input
and output process image via 4 logical channels.
The measuring values for channel 1 are transmitted via the data bytes D0 and
D1, or D4 and D5, respectively, and the measuring values for channel 2 are
transmitted via the data bytes D2 and D3 or D6 and D7, respectively. The
status messages for channel 1 are transmitted via the status bytes S0 and S2,
whereas the status messages for channel 2 are transmitted using status bytes
S1 and S3.
Please note
Mapping the process data of some I/O modules or their variations into the
process image is specific for the fieldbus coupler/controller used. You will
find both this information and the specific configuration of the relevant
control/status bytes in the section on "Fieldbus Specific Configuration of
Process Data" which describes the process image of the particular
coupler/controller.
4.1.1.7.1 Overview
Input Data Output Data

S0 Status byte S0 C0 Control byte C0
D0 Channel 1 RMS Vibration force D0 reserved
[mm / s x 10] (LSB)
[mm / s x 10] (MSB)
[mm / s x 10] (LSB)
[mm / s x 10] (MSB)
D4 Channel 1 SPM Peak [dBsv] D4 reserved
D5 Channel 1 SPM Carpet [dBsv] D5 reserved
D6 Channel 2 SPM Peak [dBsv] D6 reserved
D7 Channel 2 SPM Carpet [dBsv] D7 reserved
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
4.1.1.7.2 Control and Status Byte in Process Data Communication
For process data communication, Bit 7 (REG_COM) must be set to '0' in the
corresponding control byte. Control and status bytes will then be assigned as
follows:
Control byte C0
Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
REG_ 0 0 0 0 0 0 0
COM
REG_COM 0: Process data communication
0 reserved
Control byte C1
REG_ 0 0 0 0 0 0 0
COM
0 reserved
Control byte C2
REG_ 0 0 0 0 0 0 0
COM
0 reserved
Control byte C3
REG_ 0 0 0 0 0 0 0
COM
0 reserved
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
Status byte S0
REG_ ERROR X ALARM ERR_ WRN_ AL_ SYS_
COM K1 K1 K1 OK
SYS_OK 0: System OK, System-OK output is set
1: System not OK
AL_K1 0: OK
1: Channel 1 alarm threshold (RMS or SPM) exceeded
WRN_K1 0: OK
1: Channel 1 warning threshold (RMS or SPM) exceeded
ERR_K1 0: OK
1: Channel 1 error (wire break, short-circuit)
ALARM 0: OK
1: Alarm output is set, OR linkage with AL_Kx
ERROR 0: OK
1: General error, OR linkage of POST (PowerOn SelfTest) and
ERR_Kx.
Warning and alarm messages are not output. Not identical to SYS-
OK, only reports error of the module including sensor
X reserved
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
Status byte S1
REG_ ERROR X ALARM ERR_ WRN_ AL_ SYS_
COM K2 K2 K2 OK
SYS_OK 0: System OK, System-OK output is set
1: System not OK
AL_K2 0: OK
1: Channel 2 alarm threshold (RMS or SPM) exceeded
WRN_K2 0: OK
1: Channel 2 warning threshold (RMS or SPM) exceeded (red LED
"WARN 2" on)
ERR_K2 0: OK
1: Channel 2 error (wire break, short-circuit)
ALARM 0: OK
1: Alarm output is set, OR linkage with AL_Kx
ERROR 0: OK
ERR_Kx.
X Reserved
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
Status byte S2
REG_ ERROR RMS_ SENS_ SPM_ SPM_ RMS_ RMS_
COM SPM_ ERR_ AL_ WRN_ AL_ WRN_
AL K1 K1 K1 K1 K1
RMS_WRN_ 0: OK
K1
1: Channel 1 RMS warning threshold exceeded
RMS_ 0: OK
AL_K1
1: Channel 1 RMS alarm threshold exceeded
SPM_ 0: OK
WRN_K1
1: Channel 1 SPM warning threshold exceeded
SPM_ 0: OK
AL_K1
1: Channel 1 SPM alarm threshold exceeded
SENS_ 0: OK
ERR_K1
1: Channel 1 sensor short-circuit or wire break
RMS_ 0: OK
SPM_AL
1: Alarm output is set, OR linkage of RMS_AL_Kx and SPM_AL_Kx
ERROR 0: OK
ERR_Kx.
WAGO-I/O-SYSTEM 750
I/O-Modules
Process Image
Status byte S3
REG_ ERROR RMS_ SENS_ SPM_ SPM_ RMS_ RMS_
COM SPM_ ERR_ AL_ WRN_ AL_ WRN_
AL K2 K2 K2 K2 K2
RMS_WRN_ 0: OK
K2
1: Channel 2 RMS warning threshold exceeded
RMS_ 0: OK
AL_K2
1: Channel 2 RMS alarm threshold exceeded
SPM_ 0: OK
WRN_K2
1: Channel 2 SPM warning threshold exceeded
SPM_ 0: OK
AL_K2
1: Channel 2 SPM alarm threshold exceeded
SENS_ 0: OK
ERR_K2
1: Channel 2 sensor short-circuit or wire break
RMS_ 0: OK
SPM_AL
1: Alarm output is set, OR linkage of RMS_AL_Kx and SPM_AL_Kx
ERROR 0: OK
ERR_Kx.
WAGO-I/O-SYSTEM 750
I/O-Modules
Setting the 750-645 Module Using Register Communication
4.1.1.8 Setting the 750-645 Module Using Register Communication
The operating mode and the parameters for the 750-645 module can be set
using the register communication.
The values for channel 1 are set via the control and status bytes C0/S0 for the
addressing and via the data bytes D0 and D1 for the transmission of the values
to be set. The settings for channel 2 are made via the control and status bytes
C1/S1 and the data bytes D2 and D3.
Setting Parameters
Control-/
Channel Function Register Data bytes
status byte
Operating mode C0/S0 41 D0/D1
2 Hz/10 Hz change-over C0/S0 42 D0/D1
Measuring range SPM C0/S0 43 D0/D1
Alarm threshold RMS C0/S0 48 D0/D1
Delay alarm RMS C0/S0 49 D0/D1
1 Warning threshold RMS C0/S0 50 D0/D1
Delay warning RMS C0/S0 51 D0/D1
Alarm threshold SPM C0/S0 52 D0/D1
Delay alarm SPM C0/S0 53 D0/D1
Warning threshold SPM C0/S0 54 D0/D1
Delay warning SPM C0/S0 55 D0/D1
Operating mode C1/S1 41 D2/D3
2 Hz/10 Hz change-over C1/S1 42 D2/D3
Measuring range SPM C1/S1 43 D2/D3
Alarm threshold RMS C1/S1 48 D2/D3
Delay alarm RMS C1/S1 49 D2/D3
2 Warning threshold RMS C1/S1 50 D2/D3
Delay warning RMS C1/S1 51 D2/D3
Alarm threshold SPM C1/S1 52 D2/D3
Delay alarm SPM C1/S1 53 D2/D3
Warning threshold SPM C1/S1 54 D2/D3
Delay warning SPM C1/S1 55 D2/D3
WAGO-I/O-SYSTEM 750
I/O-Modules
The following table displays the assignments and factory settings for the
individual registers.
Register Assignment
Register Function Data type Access Factory setting
41 Bit 0 … 1: Mode Flags R/W Channel 1 / Sensor 1:
0: no measurement [0x0003] =
1: RMS measurement RMS and SPM
2: SPM measurement
Channel 2 / Sensor 2:
3: RMS + SPM measurement
[0x0000] =
Bit 2 … 15: reserved no measurement
42 Bit 0 … 6: reserved Flags R/W [0x0000] =
Frequency range
Bit 7: 2/10 Hz Change-over
10 – 1000 Hz
0: 10 – 1000 Hz
1: 2 – 1000 Hz
Bit 8 … 15: reserved
43 Bit 0 … 3: Measuring range SPM Flags R/W [0x0000] =
0: to +80 dBsv Measuring range SPM
1: to +60 dBsv to +80 dBsv
2: to +40 dBsv
Bit 4 … 15: reserved
44 Reserved UINT R/W [0xXXXX]
48 Alarm threshold RMS [mm/s x 10] UINT R/W [0x0096] = 15,0 mm/s
49 Delay alarm RMS [s] UINT R/W [0x000A] = 10 seconds
50 Warning threshold RMS [mm/s x UINT R/W [0x0064] = 10.0 mm/s
10]
51 Delay warning RMS [s] UINT R/W [0x001E] = 30 seconds
52 Alarm threshold SPM [dBsv] UINT R/W [0x0041] = 65 dBsv
53 Delay alarm SPM [s] UINT R/W [0x000A] = 10 seconds
54 Warning threshold SPM [dBsv] UINT R/W [0x0037] = 55 dBsv
55 Delay warning SPM [s] UINT R/W [0x001E] = 30 seconds
Please note
Prior to writing to the registers, '0x1235' must be written to the password
register 31.
Bit 0 to Bit 5 of the control byte contain the register number.

The access direction (read/write) is set with Bit 6 (R/W) of the control byte.
In order to activate the register communication, Bit 7 (REG_COM) in the
control byte is set to '1'.
WAGO-I/O-SYSTEM 750
I/O-Modules
The values to be set are written to the output data bytes D0 and D1 and can be
read back with the input data bytes D0 and D1.
Please note
After writing to the registers, the set values should be verified by reading the
registers.
The corresponding bits of the control byte are mirrored in Bit0 to Bit 5 and Bit
7 of the status byte.
Please note
After writing to the registers, the password register 31 must be reset with
'0x0000'. Otherwise write access to these registers is possible until the supply
voltage is disconnected.
4.1.1.8.1 Control- and Status Byte at Register Communication
The following tables show the assignment of the control and status bytes.
Control byte C0
REG_ R/W Register number
COM
Register Register number of selected function (see Table "Setting parameters")
number
R/W 0: Read access
1: Write access
REG_COM 1: Register communication
Control byte C1
REG_ R/W Register number
COM
Register Register number of selected function (see Table "Setting Parameters")
number
R/W 0: Read access
1: Write access
REG_COM 1: Register communication
WAGO-I/O-SYSTEM 750
I/O-Modules
Control byte C2
Not used for register communication.
Control byte C3
Status byte S0
REG_ X Register number
COM
Register Register number of selected function (see Table "Setting Parameters"),
number mirrored from control byte 0
REG_COM 1: Register communication (mirrored from control byte C0)
X Reserved
Status byte S1
REG_ X Register number
COM
Register Register number of selected function (see Table "Setting Parameters"),
number mirrored from control byte 1
REG_COM 1: Register communication (mirrored from control byte C1)
X reserved
Status byte S2
Status byte S3
WAGO-I/O-SYSTEM 750
I/O-Modules
Setting the 750-645 Module with WAGO-I/O-CHECK 2
4.1.1.9 Setting the 750-645 Module with WAGO-I/O-CHECK 2
Select the module in node view or in navigation.
Open the parameter dialog of the selected module. To do so, execute the
command Settings in the context menu of the module (node view or
navigation).
The following dialog appears:
Fig. 4.1.1-2: Settings dialog p064510e
Note:
Before changing the parameters you should save the current values in a
parameter file. In case that the parameters are wrong, you can always fall
back on the original values. Use the SAVE and OPEN buttons in the
parameter dialog.
When opening the parameter dialog, the current parameter set of the I/O
module is read out of the module's EEPROM and displayed.
If you want to use already existing data, click the OPEN button.
In the OPEN dialog, enter a name for the parameter file and select the
directory from which the file is to be loaded. Now click on OPEN in order to
load the file from the hard disk.
You can now make the required changes.
Select the required channel in the Measuring Point group. If necessary,

change the channel name.
WAGO-I/O-SYSTEM 750
I/O-Modules
750-645
-750 [2AI/2DO VIB VRMS/SPM Mul• 47
Select the required Operating mode in the Operating Mode group.
Enter the required limiting values and delay times in the Vibration
Monitoring group (RMS).
Note:
The value Effective Range must not be changed!
If you click on a parameter value with the left mouse button a selection list of
the possible settings for this parameter will be displayed. You can also enter
the desired value directly.
If warning or alarm thresholds are exceeded, the title bars of the

corresponding group are displayed in yellow or red.
By clicking on the ISO 10816-3 PRE-SETTINGS button, you open a dialog

box where you can select a default setting of the values specified for the
machine type.
Abb. 4.1.1-2: Default setting dialog p064511d
The classification is made by machine and foundation type.
Enter the required limiting values and delay times in the Antifriction Bearing
Monitoring group (SPM).
After changing the required parameters, transfer them into the I/O module. To
do so, click on WRITE in the toolbar.
WAGO-I/O-SYSTEM 750
I/O-Modules
If all settings are correct, save the parameter set in a parameter file. To do so,
click on STORE.
In the Save under dialog, enter a name for the parameter file and select the
directory in which the file is to be saved. Now click on STORE in order save
the file on the hard disk.
In order to close the parameter dialog click on EXIT.
WAGO-I/O-SYSTEM 750
I/O-Modules
750-925 [Tandem-Piezo® Acceleration Sensor] • 49
View
5 Accessories
5.1 Sensors
5.1.1 750-925 [Tandem-Piezo® Acceleration Sensor]
5.1.1.1 View
Thread mount
UNF 1/4”
LineDrive connector
Fig. 5.1.1-1: View g092500e
5.1.1.2 Description
The Series 750-925 Tandem-Piezo® sensor is designed for continuous

monitoring of machine vibration.
It is suitable for vibration measurement up to 10 KHz, shock pulse
measurement on rolling bearings, as well as pump cavitation measurement.
The sensor features a ¼“ UNF thread mount and can be fitted to the machine
part to be monitored using either screwed adapters (in the scope of supply),
bonded adapters or magnetic adapters.
The sensor is equipped with a LineDrive connector and operates in

conjunction with the Series 750-645 VIB I/O module.
WAGO-I/O-SYSTEM 750
I/O-Modules
50 • 750-925 [Tandem-Piezo® Acceleration Sensor]
Technical Data
5.1.1.3 Technical Data
Technical Data
Signaling system Current LineDrive,
3.5 mA closed current with superposed AC
signal
Measurement range (r.m.s.) max. 961 ms-2
Transmission factor ±5 % 1.0 µA/ms-2 (159 Hz, 25 °C)
Frequency range
±10 % 4 Hz ... 8 kHz
± 3 dB 2 Hz ... 10 kHz
Resonant frequency 30 kHz
Linearity range ±10 % ±961 ms-2 (±98 g)
Temperature range -30 °C ... +80 °C
Power requirement 3.5 mA DC/8.5 ... 18 V DC
Temperature sensitivity < 0.08 ms-2/K
Electrical noise, rms (2 Hz ... 10 kHz) < 0.1 ms-2
Output impedance > 250 kOhm
Shock limit max. 250 kms-2
Housing material VA 1.4305/Peek 1000
Degree of protection IP65 (with cable)
Mounting UNF ¼“ thread
Connector type Coaxial, open cable ends
Cable length 6m
Weight 22 g
Standards and Regulations (See Section 2.2 of the Coupler/Controller Manual)
EMC Immunity to interference acc. to EN 61000-6-2 (2001)
EMC Emission of interference acc. to EN 61000-6-3 (2001)
Approvals (See Section 2.2 of the Coupler/Controller Manual)
CULUS (UL508)
Conformity marking
Accessories
Screwed adapter M8, 90° in the scope of supply
Bonded adapter on request
Magnetic adapter on request
WAGO-I/O-SYSTEM 750
I/O-Modules
Technical Data
Dimensions
23 mm
19 mm
19 mm
6 mm
Fig. 5.1.1-2: Dimensions g092503x
Frequency Response Curve

30 dB
20 dB
10 dB
0 dB
-10 dB
-20 dB
1 Hz 10 Hz 100 Hz 1 KHz 10 KHz
Fig. 5.1.1-3: Frequency response curve g092504x
WAGO-I/O-SYSTEM 750
I/O-Modules
Screwed Adapter with M8 Thread
5.1.1.4 Screwed Adapter with M8 Thread
Fig. 5.1.1-4: Sensor with screwed adapter g092505x
Step 1: Select hole position
1.
> 35 mm
1.
Fig. 5.1.1-5: Assembly step 1 g092510x
Step 2: Bore pilot hole
2.
3,5 mm
> 14 mm
2.
Step 3: Bore out hole
3.
6,8 mm
3.
WAGO-I/O-SYSTEM 750
I/O-Modules
Screwed Adapter with M8 Thread
Step 4: Countersink hole
4.
90°
3 mm
4.
Step 5: Tap thread
5.
M8
Step 6: Mount adapter
6.
10 ... 20 Nm
WAGO-I/O-SYSTEM 750
I/O-Modules
Electrical Connection
5.1.1.5 Electrical Connection
1 5
Inner conductor,
transparecy isolation
+AI1 +AI2
Sensor 1 2 6 Sensor 2
750-925 750-925
Connection such as sensor 1
-AI1 -AI2
3 7
Cable braid,
black isolation
4 8
Fig. 5.1.1-11: Electrical connection g092508e
WAGO-I/O-SYSTEM 750
I/O-Modules
Measurement Report Template
5.1.1.6 Measurement Report Template
On the following page, you will find the template of a measurement report on
a measuring point of the VIB I/O module 750-645. You can copy or print this
template as you need it.
The measurement report will help you to report and archive the settings done.
Enter all the values related to a measuring point into the table (including date
and signature) and keep the measurement protocol together with your machine
documentation.
This way, if the settings have been changed unintentionally, you can reset the
module to its original values.
VIB I/O Module 750-645 with

Tandem-Piezo® Sensor 750-925
Measuring point
Vibration Measurement RMS
Measuring range [mm / s * 10]

Reference [mm / s * 10]
Warning threshold [mm / s * 10]
Warning delay [s]
Alarm threshold [mm / s * 10]
Alarm delay [s]
Shock Pulse Measurement (SPM)
Measuring range [dBSV]

Reference [dBSV]
Warning threshold [dBSV]
Warning delay [s]
WAGO-I/O-SYSTEM 750
I/O-Modules
Measurement Report Template
Alarm threshold [dBSV]

Alarm delay [s]
Date
Signature
WAGO-I/O-SYSTEM 750
I/O-Modules
Use in Hazardous Environments • 57
16BSensors
6 Use in Hazardous Environments

The WAGO-I/O-SYSTEM 750 (electrical equipment) is designed for use in Zone 2
hazardous areas.
The following sections include both the general identification of components

(devices) and the installation regulations to be observed. The individual subsections
of the "Installation Regulations" section must be taken into account if the I/O module
has the required approval or is subject to the range of application of the ATEX
directive.
WAGO-I/O-SYSTEM 750
I/O-Modules
58 • Use in Hazardous Environments
Marking Configuration Examples
6.1 Marking Configuration Examples

6.1.1 Marking for Europe according to CENELEC and IEC
Figure 1: Side marking example for ATEX and IEC Ex approved I/O modules according to
CENELEC and IEC
Figure 2: Printing Text detail – Marking example for ATEX and IEC Ex approved I/O modules
according to CENELEC and IEC
Table 1: Description of marking example for ATEX and IEC Ex approved I/O modules according to
CENELEC and IEC
Printing on Text Description
DEMKO 08 ATEX 142851 X Approval body and/or number of the examination
IECEx PTB 07.0064X certificate
I M2 / II 3 GD Explosion protection group and Unit category
Ex nA Type of ignition and extended identification
IIC Explosion protection group
T4 Temperature class
WAGO-I/O-SYSTEM 750
I/O-Modules
Figure 3: Side marking example for Ex i and IEC Ex i approved I/O modules according to CENELEC
and IEC
Figure 4: Text detail – Marking example for Ex i and IEC Ex i approved I/O modules according to
CENELEC and IEC
WAGO-I/O-SYSTEM 750
I/O-Modules
Table 2: Description of marking example for Ex i and IEC Ex i approved I/O modules according to
CENELEC and IEC
Inscription text Description
TÜV 07 ATEX 554086 X Approving authority or
TUN 09.0001X certificate numbers
Dust
II Device group: All except mining
3(1)D Device category: Zone 22 device (Zone 20 subunit)
Ex Explosion protection mark
tD Protection by enclosure
[iaD] Approved in accordance with "Dust intrinsic safety"
standard
A22 Surface temperature determined according to
Procedure A, use in Zone 22
IP6X Dust-tight (totally protected against dust)
T 135°C Max. surface temp. of the enclosure (no dust bin)
Mining
I Device group: Mining
(M2) Device category: High degree of safety
[Ex ia] Explosion protection: Mark with category of type of
protection intrinsic safety: Even safe when two
errors occur
I Device group: Mining
Gases
II Device group: All except mining
3(1)G Device category: Zone 2 device (Zone 0 subunit)
Ex Explosion protection mark
nA Type of protection: Non-sparking operating
equipment
[ia] Category of type of protection intrinsic safety: Even
safe when two errors occur
IIC Explosion Group
T4 Temperature class: Max. surface temperature 135°C
WAGO-I/O-SYSTEM 750
I/O-Modules
6.1.2 Marking for America according to NEC 500
Figure 5: Side marking example for I/O modules according to NEC 500
Figure 6: Text detail – Marking example for I/O modules according to NEC 500
Table 3: Description of marking example for I/O modules according to NEC 500
Printing on Text Description
CL 1 Explosion protection group (condition of use
category)
DIV 2 Area of application (zone)
Grp. ABCD Explosion group (gas group)
Optemp code T4 Temperature class
WAGO-I/O-SYSTEM 750
I/O-Modules
Installation Regulations
6.2 Installation Regulations

In the Federal Republic of Germany, various national regulations for the
installation in explosive areas must be taken into consideration. The basis for this
forms the working reliability regulation, which is the national conversion of the
European guideline 99/92/E6. They are complemented by the installation regulation
EN 60079-14. The following are excerpts from additional VDE regulations:
Table 4: VDE Installation Regulations in Germany

DIN VDE 0100 Installation in power plants with rated voltages up to 1000 V
DIN VDE 0101 Installation in power plants with rated voltages above 1 kV
DIN VDE 0800 Installation and operation in telecommunication plants including
information processing equipment
DIN VDE 0185 lightning protection systems
The USA and Canada have their own regulations. The following are excerpts from
these regulations:
Table 5: Installation Regulations in USA and Canada

NFPA 70 National Electrical Code Art. 500 Hazardous Locations
ANSI/ISA-RP 12.6-1987 Recommended Practice
C22.1 Canadian Electrical Code
Notice the following points

When using the WAGO-I/O SYSTEM 750 (electrical operation) with Ex
approval, the following points are mandatory:
WAGO-I/O-SYSTEM 750
I/O-Modules
6.2.1 Special Conditions for Safe Operation of the ATEX and IEC Ex
(acc. DEMKO 08 ATEX 142851X and IECEx PTB 07.0064)
The fieldbus-independent I/O modules of the WAGO-I/O-SYSTEM 750-.../...-...
must be installed in an environment with degree of pollution 2 or better. In the final
application, the I/O modules must be mounted in an enclosure with IP 54 degree of
protection at a minimum with the following exceptions:
- I/O modules 750-440, 750-609 and 750-611 must be installed in an IP 64

minimum enclosure.
- I/O module 750-540 must be installed in an IP 64 minimum enclosure for 230
V AC applications.
- I/O module 750-440 may be used up to max. 120 V AC.
When used in the presence of combustible dust, all devices and the enclosure shall be
fully tested and assessed in compliance with the requirements of IEC 61241-0:2004
and IEC 61241-1:2004.
When used in mining applications the equipment shall be installed in a suitable

enclosure according to EN 60079-0:2006 and EN 60079-1:2007.
I/O modules fieldbus plugs or fuses may only be installed, added, removed or
replaced when the system and field supply is switched off or the area exhibits no
explosive atmosphere.
DIP switches, coding switches and potentiometers that are connected to the I/O
module may only be operated if an explosive atmosphere can be ruled out.
I/O module 750-642 may only be used in conjunction with antenna 758-910 with a
max. cable length of 2.5 m.
To exceed the rated voltage no more than 40%, the supply connections must have
transient protection.
The permissible ambient temperature range is 0 °C to +55 °C.
WAGO-I/O-SYSTEM 750
I/O-Modules
6.2.2 Special conditions for safe use (ATEX Certificate TÜV 07 ATEX
554086 X)
1. For use as Gc- or Dc-apparatus (in zone 2 or 22) the field bus independent I/O
modules WAGO-I/O-SYSTEM 750-*** shall be erected in an enclosure that
fulfils the requirements of the applicable standards (see the marking) EN
60079-0, EN 60079-11, EN 60079-15, EN 61241-0 and EN 61241-1. For use as
group I, electrical apparatus M2, the apparatus shall be erected in an enclosure
that ensures a sufficient protection according to EN 60079-0 and EN 60079-1
and the degree of protection IP64. The compliance of these requirements and
the correct installation into an enclosure or a control cabinet of the devices
shall be certified by an ExNB.
2. If the interface circuits are operated without the field bus coupler station type
750-3../…-… (DEMKO 08 ATEX 142851 X), measures must be taken outside
of the device so that the rating voltage is not being exceeded of more than 40%
because of transient disturbances.
3. DIP-switches, binary-switches and potentiometers, connected to the module

may only be actuated when explosive atmosphere can be excluded.
4. The connecting and disconnecting of the non-intrinsically safe circuits is only

permitted during installation, for maintenance or for repair purposes. The
temporal coincidence of explosion hazardous atmosphere and installation,
maintenance resp. repair purposes shall be excluded. This is although and in
particular valid for the interfaces “CF-Card”, “USB”, “Fieldbus connection“,
“Configuration and programming interface“, “antenna socket“, “D-Sub“ and
the “Ethernet interface“. These interfaces are not energy limited or intrinsically
safe circuits. An operating of those circuits is in the behalf of the operator.
5. For the types 750-606, 750-625/000-001, 750-487/003-000, 750-484 and 750-

633 the following shall be considered: The interface circuits shall be limited to
overvoltage category I/II/III (non mains/mains circuits) as defined in EN
60664-1.
6. For the type 750-601 the following shall be considered: Do not remove or
replace the fuse when the apparatus is energized.
7. The ambient temperature range is: 0°C ≤ Ta ≤ +55°C (for extended details
please note certificate).
WAGO-I/O-SYSTEM 750
I/O-Modules
8. The following warnings shall be placed nearby the unit:
Do not remove or replace fuse when energized!

If the module is energized do not remove or replace the fuse.
Do not separate when energized!

Do not separate the module when energized!
Separate only in a non-hazardous area!

Separate the module only in a non-hazardous area!
WAGO-I/O-SYSTEM 750
I/O-Modules
6.2.3 Special conditions for safe use (IEC-Ex Certificate TUN 09.0001
X)
1. For use as Dc- or Gc-apparatus (in zone 2 or 22) the fieldbus independent I/O
modules WAGO-I/O-SYSTEM 750-*** shall be erected in an enclosure that
fulfils the requirements of the applicable standards (see the marking) IEC
60079-0, IEC 60079-11, IEC 60079-15, IEC 61241-0 and IEC 61241-1. For
use as group I, electrical apparatus M2, the apparatus shall be erected in an
enclosure that ensures a sufficient protection according to IEC 60079-0 and
IEC 60079-1 and the degree of protection IP64. The compliance of these
requirements and the correct installation into an enclosure or a control cabinet
of the devices shall be certified by an ExCB.
2. Measures have to be taken outside of the device that the rating voltage is not
being exceeded of more than 40% because of transient disturbances.
3. DIP-switches, binary-switches and potentiometers, connected to the module

may only be actuated when explosive atmosphere can be excluded.
4. The connecting and disconnecting of the non-intrinsically safe circuits is only

permitted during installation, for maintenance or for repair purposes. The
temporal coincidence of explosion hazardous atmosphere and installation,
maintenance resp. repair purposes shall be excluded. This is although and in
particular valid for the interfaces “CF-Card”, “USB”, “Fieldbus connection“,
“Configuration and programming interface“, “antenna socket“, “D-Sub“ and
the “Ethernet interface“. These interfaces are not energy limited or intrinsically
safe circuits. An operating of those circuits is in the behalf of the operator.
5. For the types 750-606, 750-625/000-001, 750-487/003-000, 750-484 and 750-

633 the following shall be considered: The interface circuits shall be limited to
overvoltage category I/II/III (non mains/mains circuits) as defined in IEC
60664-1.
6. For the type 750-601 the following shall be considered: Do not remove or
replace the fuse when the apparatus is energized.
7. The ambient temperature range is: 0°C ≤ Ta ≤ +55°C (For extensions please see
the certificate).
WAGO-I/O-SYSTEM 750
I/O-Modules
8. The following warnings shall be placed nearby the unit:
Do not remove or replace fuse when energized!

If the module is energized do not remove or replace the fuse.
Do not separate when energized!

Do not separate the module when energized!
Separate only in a non-hazardous area!

Separate the module only in a non-hazardous area!
WAGO-I/O-SYSTEM 750
I/O-Modules
6.2.4 ANSI/ISA 12.12.01

This equipment is suitable for use in Class I, Division 2, Groups A, B, C, D or non-
hazardous locations only.
This equipment is to be fitted within tool-secured enclosures only.
Explosion hazard!
Explosion hazard - substitution of components may impair suitability for Class I,
Div. 2.
Disconnect device when power is off and only in a non-hazardous area!

Do not disconnect equipment unless power has been switched off or the area is
known to be non-hazardous near each operator accessible connector and fuse
holder." When a fuse is provided, the following information shall be provided: “A
switch suitable for the location where the equipment is installed shall be provided
to remove the power from the fuse.”
For devices with Ethernet connectors:

”Only for use in LAN, not for connection to telecommunication circuits”.
Use only with antenna module 758-910!

Use Module 750-642 only with antenna module 758-910.
For Couplers/Controllers and Economy bus modules only: "The configuration

Interface Service connector is for temporary connection only. Do not connect or
disconnect unless the area is known to be nonhazardous. Connection or disconnection
in an explosive atmosphere could result in an explosion.
Devices containing fuses must not be fitted into circuits subject to over loads!
Devices containing fuses must not be fitted into circuits subject to over loads, e.g.
motor circuits!
WAGO-I/O-SYSTEM 750
I/O-Modules
Do not connect or disconnect SD-Card unless the area known to be free of

ignitable concentrations of flammable gases or vapors!
Do not connect or disconnect SD-Card while circuit is live unless the area is
known to be free of ignitable concentrations of flammable gases or vapors.
Additional Information
Proof of certification is available on request. Also take note of the information
given on the module technical information sheet. The Instruction Manual,
containing these special conditions for safe use, must be readily available to the
user.
WAGO-I/O-SYSTEM 750
I/O-Modules
WAGO Kontakttechnik GmbH & Co. KG
Postfach 2880 • D-32385 Minden
Hansastraße 27 • D-32423 Minden
Phone: 05 71/8 87 – 0
Fax: 05 71/8 87 – 1 69
Internet: http://www.wago.com

Fieldbus Independent I/O Modules 2Ai/2Do Vib VRMS/SPM Multi 750-645

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Copyright  2008 by WAGO Kontakttechnik GmbH & Co. KG

WAGO Kontakttechnik GmbH & Co. KG

1 Important Notes .......................................................................................... 5

2 Condition Monitoring ............................................................................... 11

3 Overview Condition Monitoring Components 750-645, 750-925 ......... 24

4 I/O Modules ............................................................................................... 25

4.1.1.4 Schematic Wiring Diagram........................................................... 29

6 Use in Hazardous Environments ............................................................. 57

1.1 Legal Principles

WAGO Kontakttechnik GmbH & Co. KG reserves the right of changes

1.1.2 Personnel Qualification

All personnel must be familiar with the applicable standards.

1.1.3 Conforming Use of Series 750

1.1.4 Technical Condition of the Devices

1.2 Standards and Regulations for Operating the 750 Series

ESD (Electrostatic Discharge)

1.4 Safety Information

ESD (Electrostatic Discharge)

1.5 Font Conventions

italic Menu items are marked in bold italic.

\ A backslash between two names characterizes the

END Press buttons are marked as bold with small capitals

<> Keys are marked bold within angle brackets

Courier The print font for program codes is Courier.

1.6 Number Notation

For this purpose, WAGO offers the WAGO-I/O-SYSTEM function modules

Typical applications will be all standard machines, such as electric motors,

2.2 Machine Condition Monitoring with VIB-I/O Modules

2.2.1.2 ISO 10816-3

The frequency range to be recorded is to be selected according to the machine

 Group 1: large machines; 300 kW to 50 MW capacity

 Group 2: medium machines; 15 kW to 300 kW capacity

 Group 3: pumps, indirect drive

 Group 4: pumps, direct drive

(10 - 1000 Hz, r > 600 1/min)

Vibration Velocity (RMS)

Group 4 Group 3 Group 2 Group 1 Group

Fig. 2.2.1-1: Scaling system ISO 10816-3 g064530e

 B: unlimited long-term operation admissible

 C: short-term operation admissible

 D: vibration causes damages

The machine condition is determined by searching for the measured vibration

 A, B: Continuous measuring in regular time intervals.

 C: Determination of the cause of vibration and exact observation of the

 D: Immediate measures are required: localization of the cause, machine

2.2.2 Roller Bearing Analysis

2.2.3 Shock Impulses

2.2.3.1 Measuring Shock Impulses

2.2.3.2 Shock Impulse Evaluation

The illustration shows the progress of a trend measurement from originally

This provides a quick and clear overview of the evaluation of the

2.2.3.3 The Shock Impulse Carpet Value

2.2.3.4 The Shock Impulse Peak Value

Bearing damages (i.e., relatively large roughness of the surfaces) result in

2.2.4 Damage History

By performing continuous shock impulse measurements, changes in the

Continuous shock impulse measurements clearly show changes in the bearing

2.2.4.2 The Evaluation Scale