Elpex-B: Assembly and Operating Instructions M3320-01en Edition 09/2022

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ELPEX-B

Assembly and operating instructions M3320-01en


Edition 09/2022

EBWT, EBWN, EBWZ


Original assembly and operating instructions

M3320-01
Edition 09/2022 V1
11/10/2022
Copyright (©2022 Flender GmbH) 10:15:14
Table of contents

1 Introduction...............................................................................................................................................11

1.1 Legal information .....................................................................................................................11

1.2 About these instructions...........................................................................................................12

1.3 Text attributes ..........................................................................................................................12

1.4 Copyright..................................................................................................................................13

2 Safety instructions ...................................................................................................................................15

2.1 General information .................................................................................................................15

2.2 Intended use ............................................................................................................................16

2.3 General warning notices ..........................................................................................................17

3 Description ................................................................................................................................................19

4 Application planning ................................................................................................................................23

4.1 Transport of the coupling .........................................................................................................23

4.2 Storage of the coupling ............................................................................................................23

5 Assembling ...............................................................................................................................................25

5.1 Preparatory work......................................................................................................................25


5.1.1 Milling the finished bore ...........................................................................................................25
5.1.2 Mill the parallel keyway ............................................................................................................27
5.1.3 Machining an axial locking mechanism....................................................................................27
5.1.4 Balancing the coupling.............................................................................................................30

5.2 Assembling the coupling ..........................................................................................................32


5.2.1 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a parallel key.. 32
5.2.2 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a pressurised oil
interference fit ..........................................................................................................................33
5.2.3 Mounting coupling parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER clamping
bush by a parallel key ..............................................................................................................34
5.2.4 Mounting a flanged shaft (6) ....................................................................................................34
5.2.5 Mounting a tyre (50) .................................................................................................................35

5.3 Aligning the coupling................................................................................................................36


5.3.1 Purpose of alignment ...............................................................................................................36
5.3.2 Possible misalignment .............................................................................................................36
5.3.2.1 Axial misalignment ...................................................................................................................37
5.3.2.2 Angular misalignment ..............................................................................................................37
5.3.2.3 Radial misalignment.................................................................................................................37

M3320-01en Edition 09/2022 3


Table of contents

6 Commissioning.........................................................................................................................................39

7 Operation...................................................................................................................................................41

7.1 Normal operation of the coupling .............................................................................................41

7.2 Fault - causes and correction...................................................................................................41


7.2.1 Procedure in the event of malfunctions....................................................................................41
7.2.2 Identifying the fault cause ........................................................................................................41
7.2.2.1 Possible faults ..........................................................................................................................42
7.2.2.2 Possible causes .......................................................................................................................43
7.2.2.2.1 Unsuitable coupling..................................................................................................................43
7.2.2.2.2 Assembly-related causes .........................................................................................................43
7.2.2.2.3 Maintenance-related causes....................................................................................................44
7.2.2.2.4 Specific assembly-related and maintenance-related causes................................................... 44
7.2.3 Resolving faults........................................................................................................................44
7.2.3.1 Replacing wearing parts ..........................................................................................................44
7.2.3.2 Correcting the changed alignment ...........................................................................................44

8 Maintenance ..............................................................................................................................................47

8.1 Maintenance intervals ..............................................................................................................47

8.2 Replacing wearing parts ..........................................................................................................48

8.3 Removing the coupling ............................................................................................................48

8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)............................................................. 49


8.4.1 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a parallel key .. 49
8.4.2 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a pressurised oil
interference fit ..........................................................................................................................50
8.4.3 Removing coupling parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER clamping
bush by a parallel key ..............................................................................................................51

9 Service and support .................................................................................................................................53

9.1 Contact.....................................................................................................................................53

10 Disposal.....................................................................................................................................................55

11 Spare parts ................................................................................................................................................57

11.1 Ordering spare parts ................................................................................................................57

11.2 Spare parts drawing and spare parts list ................................................................................. 58


11.2.1 Type EBWT..............................................................................................................................58
11.2.2 Type EBWN .............................................................................................................................59
11.2.3 Type EBWZ..............................................................................................................................60

A Technical data...........................................................................................................................................63

A.1 Geometry data and weights .....................................................................................................63

4 Edition 09/2022 M3320-01en


Table of contents

A.1.1 Dimension drawing of type EBWT ...........................................................................................63


A.1.2 Technical data of type EBWT ..................................................................................................64
A.1.3 Dimension drawing of type EBWN ...........................................................................................65
A.1.4 Technical data of type EBWN ..................................................................................................66
A.1.5 Dimension drawing of type EBWZ ...........................................................................................67
A.1.6 Technical data of type EBWZ ..................................................................................................67
A.1.7 Flat groove in TAPER clamping bushes (101) or (102) ........................................................... 68

A.2 Shaft misalignment values during operation ............................................................................ 69

A.3 Tightening torques and widths A/F ..........................................................................................70


A.3.1 Tightening torques and widths A/F for part 8 and part 22........................................................ 70
A.3.2 Tightening torques and widths A/F of screws for the TAPER clamping bush (101) or (102)... 71

A.4 Tightening procedure ...............................................................................................................71

A.5 Tyre (50) ..................................................................................................................................72


A.5.1 Use and storage of the tyre (50) ..............................................................................................72
A.5.2 ELPEX-B tyre (50) ...................................................................................................................72

M3320-01en Edition 09/2022 5


Table of contents

6 Edition 09/2022 M3320-01en


List of tables

Table 2-1 General warnings .......................................................................................................................15

Table 4-1 Types of preservative agents for long-term storage...................................................................24

Table 5-1 Recommended assigned fits for bores with parallel key connection..........................................26

Table 5-2 Tapped hole, tightening torque and width across flats for coupling parts 1 (1) and 2 (2) ..........28

Table 5-3 Axial position of the tapped hole for the coupling parts 1 (1) and 2 (2) ......................................29

Table 5-4 Tapped hole, axial position of the tapped hole, tightening torque and width across flats
for the coupling part 5 (5) ...........................................................................................................29

Table 7-1 Table of faults.............................................................................................................................42

Table 8-1 Maintenance intervals ................................................................................................................47

Table 11-1 Spare parts list for type EBWT ..................................................................................................58

Table 11-2 Spare parts list for type EBWN ..................................................................................................59

Table 11-3 Spare parts list for type EBWZ ..................................................................................................60

Table A-1 Torques, speeds, geometry data and weights of type EBWT ...................................................64

Table A-2 Torques, speeds, geometry data and weights of type EBWN ...................................................66

Table A-3 Torques, speeds, geometry data and weights of type EBWZ ...................................................67

Table A-4 Flat groove in TAPER clamping bushes.....................................................................................69

Table A-5 Maximum permissible shaft misalignment values during operation ...........................................69

Table A-6 Correction factor.........................................................................................................................70

Table A-7 Tightening torques and widths A/F for part 8 and part 22 ..........................................................70

Table A-8 Tightening torques and widths A/F of screws for the TAPER clamping bushes (101) or
(102) ...........................................................................................................................................71

Table A-9 Tightening procedure .................................................................................................................71

Table A-10 ELPEX‑B tyre (50)......................................................................................................................72

M3320-01en Edition 09/2022 7


List of tables

8 Edition 09/2022 M3320-01en


List of figures

Figure 3-1 Types EBWT, EBWN and EBWZ ...............................................................................................20

Figure 4-1 Transport symbols......................................................................................................................23

Figure 5-1 Tolerances for finished bore.......................................................................................................27

Figure 5-2 Diameter and axial position of the tapped hole in the hub .........................................................28

Figure 5-3 Position of the balancing bore for single-plane balancing ..........................................................31

Figure 5-4 Position of the balancing bore for two-plane balancing..............................................................31

Figure 5-5 Mount elastic tyre (50)................................................................................................................35

Figure 5-6 Possible misalignment................................................................................................................36

Figure 11-1 Spare parts drawing for type EBWT ..........................................................................................58

Figure 11-2 Spare parts drawing for type EBWN .........................................................................................59

Figure 11-3 Spare parts drawing for type EBWZ ..........................................................................................60

Figure A-1 Dimension drawing of type EBWT .............................................................................................63

Figure A-2 Dimension drawing of type EBWN ............................................................................................65

Figure A-3 Dimension drawing of type EBWZ .............................................................................................67

Figure A-4 Flat groove in TAPER clamping bushes.....................................................................................68

M3320-01en Edition 09/2022 9


List of figures

10 Edition 09/2022 M3320-01en


Introduction
1
1.1 Legal information 1.1 Legal information

Warning system
These instructions contain information you must observe for your own personal safety as
well as to avoid damage to property and persons. The information regarding your personal
safety is highlighted with a warning triangle. Information exclusively regarding property dam-
age alone is not marked with a warning triangle. Depending on the hazard class, the warn-
ings shall be depicted as follows, in descending order.

DANGER
means that death or severe physical injury will occur if the relevant precautionary meas-
ures are not taken.

WARNING
means that death or severe physical injury may occur if the relevant precautionary meas-
ures are not taken.

CAUTION
means that mild physical injury may occur if the relevant precautionary measures are not
taken.

NOTICE
means that damage to property may occur if the relevant precautionary measures are not
taken.

If multiple hazard classes come into play, the warning for the highest level in question shall
always be used. If a warning containing the warning triangle warns of harm to individuals, the
same warning may also include a warning regarding damage to property.

Information

Information
Information offers additional notes, assistance and tips for handling the product.

M3320-01en Edition 09/2022 11


Introduction
1.2 About these instructions

Qualified personnel
The product/system associated with this documentation may only be used by qualified per-
sonnel trained to perform the relevant tasks, taking into account the associated documenta-
tion for the relevant tasks, particularly the safety information and warnings included therein.
Due to their qualification and experience, qualified personnel are capable of detecting risks
and avoiding potential hazards when dealing with these products/systems.

Intended use of Flender products


Please note the following:

WARNING
Flender products are only suitable for the uses set out in the catalogue and associated
technical documentation. If third-party products and components are used, these must be
recommended and/or authorised by Flender. Safe and flawless operation of the products
requires proper transport, proper storage, setup, assembly, installation, commissioning,
operation and maintenance. The permissible environmental conditions must be adhered
to. Instructions in the associated documentation must be followed.

Trademarks
All designations marked with the trademark symbol ® are registered trademarks of Flender
GmbH. Other designations in this document may be trademarks whose use by third parties
for their own purposes may violate the rights of the owner.

Liability disclaimer
We have assessed the contents of these instructions for compliance with the hardware and
software described. However, deviations cannot be ruled out, so we are unable to accept li-
ability for full compliance. The details in these instructions are regularly reviewed and neces-
sary corrections are contained in subsequent editions.

1.2 About these instructions 1.2 About these instructions

These instructions describe the coupling and provide information about its handling - from
assembly to maintenance. Please keep these instructions for later use.
Please read these instructions prior to handling the coupling and follow the information in
them.

1.3 Text attributes 1.3 Text attributes

The warning notice system is explained on the back of the inner cover. Always follow the
safety information and notices in these instructions.
In addition to the warning notices, which have to be observed without fail, you will find the
following text attributes in these instructions:

12 Edition 09/2022 M3320-01en


Introduction
1.4 Copyright

1. Procedural instructions are shown as a numbered list. Always perform the steps in the
order given.
• Lists are formatted as bulleted lists.
– The dash is used for lists at the second level.
(1) Numbers in brackets are part numbers.

1.4 Copyright 1.4 Copyright

The copyright of these instructions is held by Flender.


These instructions must not be used wholly or in parts without our authorisation or be given
to third parties.
If you have any technical queries, please contact our factory or one of our service outlets
(refer to Service and support (Page 53)).

M3320-01en Edition 09/2022 13


Introduction
1.4 Copyright

14 Edition 09/2022 M3320-01en


Safety instructions
2
2.1 General information 2.1 General information

Instructions
These instructions are part of the delivery. Always keep these instructions close to the coup-
ling.
Please make sure that every person who is commissioned to work on the coupling has read
and understood these instructions prior to handling the coupling and observes all of the
points.
Only the knowledge of these instructions can avoid faults on the coupling and ensure fault-
free and safe operation. Non-adherence to the instructions can cause product or property
damage or personal injury. Flender does not accept any liability for damage or operating fail-
ures that are due to non-adherence to these instructions.

State of the art


The coupling described here has been designed in consideration of the latest findings for de-
manding technical requirements. This coupling is state-of-the-art at the time of printing these
instructions.
In the interest of further development, Flender reserves the right to make such changes to
the individual assembly units and accessories that increase performance and safety while
maintaining the essential features.

Symbols

ISO ANSI Warning

Warning – hazardous electrical voltage

Warning – explosive substances

--- Warning – entanglement hazard

--- Warning – hot surfaces

--- Warning – corrosive substances

--- Warning – suspended load

M3320-01en Edition 09/2022 15


Safety instructions
2.2 Intended use

ISO ANSI Warning

--- Warning – hand injuries

Table 2-1: General warnings

Explanation regarding Machinery Directive 2006/42/EC


The couplings described here are “components” in accordance with the Machinery Directive
and do not require a Declaration of Incorporation.

Protective clothing
In addition to the generally prescribed personal protective equipment (safety shoes, overalls,
helmet, etc.), also wear suitable protective gloves and safety glasses when handling the
coupling.

Using the coupling


The relevant occupational safety and environmental protection regulations must be complied
with at all times during transport, assembly, installation, dismantling, operation and mainten-
ance of the coupling.
Only qualified personnel may operate, assemble, maintain and repair the coupling. Informa-
tion about qualified personnel can be found in the legal notes at the beginning of these in-
structions.
If hoisting gear or load lifting devices are used for transporting, these have to be suitable for
the weight of the coupling.
If the coupling has visible damage, it may not be assembled or put into operation.
The coupling may only be operated in a suitable housing or with touch protection according
to applicable standards. This also applies to test runs and rotational direction checks.

Work on the coupling


Only carry out work on the coupling when it is not in operation and is not under load.
Take measures to prevent the accidental restarting of the drive aggregate. Attach an inform-
ation notice to the start switch stating clearly that work is being carried out on the coupling.
Ensure that the entire unit is not under load.

2.2 Intended use 2.2 Intended use

Only use the coupling according to the conditions specified in the service and delivery con-
tract and the technical data in the annex. Deviating operating conditions are considered im-
proper use. The user or operator of the machine or system is solely liable for any resulting
damage.
When using the coupling please specifically observe the following:
• Do not make any modifications to the coupling that go beyond the permissible machining
described in these instructions. This also applies to touch protection facilities.

16 Edition 09/2022 M3320-01en


Safety instructions
2.3 General warning notices

• Use only original replacement parts from Flender. Flender only accepts liability for ori-
ginal replacement parts from Flender.
Other replacement parts are not tested and approved by Flender. Non-approved re-
placement parts may possibly change the design characteristics of the coupling and thus
impact active and/or passive safety.
Flender will accept no liability or warranty whatsoever for damage occurring as a result
of the use of non-approved replacement parts. The same applies to any accessories that
were not supplied by Flender.
If you have any queries, please contact our customer service organisation (see Service and
support (Page 53)).

2.3 General warning notices 2.3 General warning notices

WARNING
Danger if the coupling fractures
The coupling may burst if it is not used for its intended use. There is a risk of fatal injury
from flying fragments.
• Use the coupling for the purpose for which it is intended.

WARNING
Danger from hot coupling parts
Risk of injury due to hot surfaces.
• Wear suitable protective equipment (gloves, safety goggles).

WARNING
Risk of chemical burns due to chemical substances
There is a risk of chemical burns when handling aggressive cleaning agents.
• Please observe the manufacturer's information on how to handle cleaning agents and
solvents.
• Wear suitable protective equipment (gloves, safety goggles).

CAUTION
Physical injury
Risk of injury due to falling coupling parts.
• Secure the coupling parts to prevent them from falling.

M3320-01en Edition 09/2022 17


Safety instructions
2.3 General warning notices

18 Edition 09/2022 M3320-01en


Description
3
The ELPEX-B couplings described here are highly torsionally flexible couplings and are
available in various types and sizes.
ELPEX-B couplings are without fail-safe device.
Types EBWN and EBWT are short shaft-to-shaft connections. Type EBWZ is a version with
radially removable flanged shaft (6).
These instructions describe the assembly and operation of an ELPEX-B coupling arranged
horizontally with a shaft-hub connection made by a cylindrical or tapered bore with parallel
key, pressurised oil interference fit or TAPER clamping bush with parallel key. Please con-
sult Flender if you want to use a different type of installation.

Application
ELPEX-B couplings are suitable for drives with very uneven torque load and/or with large
misaligments.

Design
The diagrams show the various types with their constituent parts and their part numbers.

M3320-01en Edition 09/2022 19


Description

You can find a complete description of the versions in Spare parts drawing and spare parts
list (Page 58).
           

 

          

Figure 3-1: Types EBWT, EBWN and EBWZ

20 Edition 09/2022 M3320-01en


Description

① Type EBWT
② Type EBWN
③ Type EBWZ
1 Coupling part 1
2 Coupling part 2
3 Coupling part 3
3/4 Coupling part 3 or 4
1/3/4 Coupling part 1 or 3 or 4
5 Coupling part 5
6 Flanged shaft
7 Clamping ring
8 Screws
22 Screws
50 Tyre
61 Parallel key
101 TAPER clamping bush
102 TAPER clamping bush

M3320-01en Edition 09/2022 21


Description

22 Edition 09/2022 M3320-01en


Application planning
4
Check the delivery for damage and for completeness. Report any damage and/or missing
parts to Flender immediately.
The coupling is delivered in individual parts and preassembled groups. Preassembled
groups may not be dismantled.

4.1 Transport of the coupling 4.1 Transport of the coupling

WARNING
Severe personal injury due to improper transport
Severe personal injury due to falling components or due to crushing. Damage to coupling
parts possible due to use of unsuitable transport means.
• Only use lifting gear and load suspension devices with sufficient load bearing capacity
for transport.
• Please observe the symbols applied on the packaging.

If not specifically contractually agreed otherwise, the packaging complies with the HPE Pack-
aging Directive.

7KLVZD\XS )UDJLOH .HHS .HHS &HQWUHRIJUDYLW\ 'RQRW $WWDFKKHUH


GU\ GU\ XVHKDQGKRRN
Figure 4-1: Transport symbols

4.2 Storage of the coupling 4.2 Storage of the coupling

NOTICE
Property damage due to improper storage
Negative changes to the physical properties of the coupling and/or coupling damage.
• Please observe the specifications on storing the coupling.

The coupling, unless not specifically ordered otherwise, is supplied with preservation and
can be stored for up to 3 months.

Information about storing the coupling


• Ensure that the storage room is dry (relative humidity < 65 %) and free of dust.
• Ensure that there is no condensation.

M3320-01en Edition 09/2022 23


Application planning
4.2 Storage of the coupling

• Do not store the coupling together with corrosive chemicals, acids, caustic solutions, etc.
• If the coupling contains elastomer components, ensure that there are no devices in the
storage room that produce ozone, such as fluorescent lights, mercury vapour lamps or
high-voltage electrical equipment.
• Store the coupling on suitable supports or in suitable containers.

Long-term storage

NOTICE
Property damage due to improper long-term storage
Negative changes to the physical properties of the coupling and/or coupling damage.
• Please observe the specifications on long-term storage.

1. You can find the required type of preservative agent in the following table (types of pre-
servative agents for long-term storage).
2. Remove the elastomer components. These must not come into contact with cleaning
agents and long-term preservative agents.
3. Clean the coupling parts.
4. Apply the stipulated preservative agent.
5. Store the coupling parts and the elastomer components separately.

Preservative agent Features Indoor storage Outdoor storage

Oil spray Corrosion protection Up to 12 months Up to 4 months

Tectyl 846 or similar Long-term preservative agent on Up to 36 months Up to 12 months


wax basis

Emulsion cleaner + VCI foil Active system, reusable Up to 5 years Up to 5 years

Table 4-1: Types of preservative agents for long-term storage

24 Edition 09/2022 M3320-01en


Assembling
5
Assembly of the coupling comprises the following steps:
• Preparatory work (Page 25)
• Assembling the coupling (Page 32)
• Aligning the coupling (Page 36)

WARNING
Danger of injury due to bursting of the coupling
If you do not observe the information stipulated here regarding assembly, this can lead to
bursting of the coupling during operation. There is a risk of fatal injury from flying frag-
ments.
• Please observe all the stipulations concerning assembly.

Notes regarding assembly of the coupling


• Only use undamaged components when assembling the coupling.
• Follow the assembly sequence.
• Please ensure that there is sufficient space at the assembly location and that the loca-
tion is tidy and clean in order to be able to assemble and maintain the coupling without
any risk.
• If a dimension drawing has been created for the coupling, please observe the informa-
tion it contains as a matter of priority.

5.1 Preparatory work 5.1 Preparatory work

Please consult Flender if you want to machine a conical finished bore.


Carry out the following steps if the coupling does not have a finished bore:
• Milling the finished bore (Page 25)
• Mill the parallel keyway (Page 27)
• Machining an axial locking mechanism (Page 27)
• Balancing the coupling (Page 30)

Information
The customer is responsible for execution of the finishing work on the coupling. Flender
shall have no liability whatsoever for claims under warranty arising from finishing work that
has not been carried out adequately.

5.1.1 Milling the finished bore 5.1 Preparatory work

The diameter of the finished bore depends on the shaft used.

M3320-01en Edition 09/2022 25


Assembling
5.1 Preparatory work

Recommended assigned fits


In the following table you can find the recommended assigned fits for bores with a parallel
key connection. The assigned fit m6 / H7 is especially suitable for a host of applications.

Description Push fit Press fit Interference fit

Not suitable for reversing opera- Suitable for reversing operation


tion

Shaft tolerance j6 h6 h6 k6 m6 n6 h6

Bore tolerance H7 J7 K7 H7 H7 H7 M7

Table 5-1: Recommended assigned fits for bores with parallel key connection

Bore hole diameter

WARNING
Danger if the coupling fractures
If you exceed the maximum diameter of the finished bore, then this can cause the coupling
to fracture in operation. There is a risk of fatal injury from flying fragments.
• Adhere to the maximum diameters specified.

The maximum diameters are listed in Section Geometry data and weights (Page 63).

Procedure
1. Remove the clamping ring (7) and the bolts (8).
2. Remove the preservation and clean the coupling parts 1 (1), 2 (2) or 5 (5) to be ma-
chined.
3. Clamp the coupling to the areas marked with in the diagram below.
4. Machine the finished bore in accordance with the diagram below.

26 Edition 09/2022 M3320-01en


Assembling
5.1 Preparatory work

,7 $
,7 %

$ %

,7 ,7
ෘ'

ෘ'



 
Figure 5-1: Tolerances for finished bore
① Coupling part 1 or 2
② Coupling part 5

5.1.2 Mill the parallel keyway 5.1 Preparatory work

Position of the parallel keyway


Arrange the parallel keyway in the centre between the tapped holes or holes.

Applicable standards
• If the coupling is intended for use under normal operating conditions, mill the parallel
keyway according to DIN 6885/1 ISO JS9.
• If the coupling is intended for reversing operation, mill the parallel keyway according to
DIN 6885/1 ISO P9.
• If you want to mill a parallel keyway that does not correspond to DIN 6885/1, please con-
sult Flender.

5.1.3 Machining an axial locking mechanism 5.1 Preparatory work

The coupling part is secured by a set screw or an end plate to prevent axial movements.
Please consult Flender if you want to use an end plate.
Note the following when using a set screw:
• Diameter and axial position of the tapped hole in the hub
• Position of the tapped hole with respect to the parallel keyway
• Selection of the set screw

M3320-01en Edition 09/2022 27


Assembling
5.1 Preparatory work

Diameter and axial position of the tapped hole in the hub


The following diagram shows the axial position of the tapped hole.

H H

G G

 
Figure 5-2: Diameter and axial position of the tapped hole in the hub
① Coupling part 1 or 2
② Coupling part 5

The following tables contain the values for the diameter and axial position of the tapped
holes, tightening torques and widths across flats.

Finished bore Tapped hole Tightening torque Width across flats

over up to d1 TA Hexagonal socket

mm mm Nm mm

- 22 M5 3 2.5

22 30 M6 4 3

30 38 M8 8 4

38 44 M10 15 5

44 58 M12 25 6

58 75 M16 70 8

75 110 M20 130 10

110 160 M24 230 12

Table 5-2: Tapped hole, tightening torque and width across flats for coupling parts 1 (1) and 2 (2)

Apply the specified tightening torques as listed in section Tightening procedure (Page 71).

28 Edition 09/2022 M3320-01en


Assembling
5.1 Preparatory work

Size e1
mm

105 16

135 10

165 12

190 20

210 25

235 20

255 25

280 30

315 35

360 30

400 45

470 60

510 60

560 50

630 65

Table 5-3: Axial position of the tapped hole for the coupling parts 1 (1) and 2 (2)

Size   Tapped hole Tightening torque Width across flats


TA Hexagonal socket
e5 d1 Nm mm
mm

105 20 M6 4 3

135 25 M8 8 4

165

190 40 M12 25 6

210

235

255 50 M12 25 6

280

315 55 M16 70 8

360

400 60 M16 70 8

470 65 M16 70 8

Table 5-4: Tapped hole, axial position of the tapped hole, tightening torque and width across flats for
the coupling part 5 (5)

Apply the specified tightening torques as listed in section Tightening procedure (Page 71).

M3320-01en Edition 09/2022 29


Assembling
5.1 Preparatory work

Position of the tapped hole with respect to the parallel keyway


The tapped hole for the set screw is positioned on the parallel keyway.

Selection of the set screw

CAUTION
Physical injury
Danger of injury from protruding set screw.
• Please observe the information about selecting the set screw.

As set screws use threaded studs in accordance with ISO 4029 with a toothed cup point.
The size of the set screw is determined by the bore made. The set screw should fill out the
tapped hole as much as possible and must not protrude beyond the hub.

5.1.4 Balancing the coupling 5.1 Preparatory work

Notes on balancing the coupling

NOTICE
Damage to coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
If you completely drill through the flange on coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5),
then coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5) is no longer allowed to be used for oper-
ation.
• Please observe the stipulations about machining the balancing bore.

Please note the following when balancing the coupling:


• Select the balancing quality according to the application (but at least G16 in accordance
with DIN ISO21940).
• Observe the balancing specification according to DIN ISO21940-32.
• Machine the balancing bore on a large radius with adequate clearance to the holes and
the outer contour. The balancing bore must not be machined in the region of the tyre
clamping.

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Assembling
5.1 Preparatory work

 
Figure 5-3: Position of the balancing bore for single-plane balancing
① Part 1, part 2, part 3, part 4
② Part 5
③ Balancing bore

 
Figure 5-4: Position of the balancing bore for two-plane balancing
① Part 1, part 2, part 3, part 4
② Part 5
③ Balancing bore

Information
A better balancing result can be achieved by balancing the coupling parts when they are
screwed together as an assembly. When balancing all parts together, mark the position of
the components relative to one another.

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Assembling
5.2 Assembling the coupling

5.2 Assembling the coupling 5.2 Assembling the coupling

NOTICE
Property damage
Damage to the elastomer components from cleaning agents.
• Ensure that the elastomer components do not come into contact with cleaning agents.

NOTICE
Property damage
Damage to the shaft end, the coupling parts, the TAPER clamping bush and/or the parallel
key.
• Note the handling instructions regarding assembly of the coupling parts.

The assembly procedure depends on which coupling part you wish to assemble.
• Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a parallel
key (Page 32)
• Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a pressur-
ised oil interference fit (Page 33)
• Mounting coupling parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER
clamping bush by a parallel key (Page 34)
• Mounting a flanged shaft (6) (Page 34)
• Mounting a tyre (50) (Page 35)

5.2.1 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a parallel key 5.2 Assembling the coupling

Procedure
1. Unscrew the set screw out of coupling parts 1 (1), 2 (2) or 5 (5) until it is no longer pos-
sible for there to be a collision with the parallel key or the shaft.
2. Clean the bores and shaft ends.
3. Coat the bores of coupling parts 1 (1), 2 (2) or 5 (5) and the shafts with MoS2 assembly
paste (e.g. Microgleit LP 405).
4. For sizes 190 to 630, place the clamping ring (7) on the shaft before attaching the coup-
ling part 1 (1) and/or 2 (2). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 1 (1) and/or 2 (2).
5. Mount the coupling part 1 (1), 2 (2) or 5 (5) on the shaft.

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Assembling
5.2 Assembling the coupling

WARNING
Danger if the coupling fractures
If you do not observe the information stipulated here when assembling coupling parts with
conical bore, then this can cause the coupling to fracture in operation. There is a risk of
fatal injury from flying fragments.
• Mount the coupling part 1 (1), 2 (2) or 5 (5) with conical bore and parallel keyway on
the shaft in cold condition. Secure the coupling part with a suitable end plate without
pulling the coupling part further onto the cone (fitting dimension = 0).

Information
Coupling parts with cylindrical bore
To make assembly easier, you can heat coupling part 1 (1), 2 (2) or 5 (5) with cylindrical
bore up to a maximum of 120 °C if required. Protect adjacent components against damage
and heating to temperatures above 80 °C.

6. If you have heated coupling parts 1 (1), 2 (2) and/or 5 (5), wait until the coupling parts
have cooled to a temperature ≤ 30 °C before continuing with assembly.
7. Secure the coupling part 1 (1), 2 (2) or 5 (5) with a set screw or an end plate. When se-
curing with a set screw the shaft must not protrude or be set back from the inner side of
the hub.
8. Tighten up the set screw or the screw to attach the end plate to the specified tightening
torque TA (for the set screw please refer to Machining an axial locking mechanism
(Page 27)).

5.2.2 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a pressurised oil interference fit 5.2 Assembling the coupling

Procedure
1. Remove the screw plugs (101) and/or (201) from the coupling parts 1 (1), 2 (2) and/or 5
(5).
2. Clean, degrease, de-oil and dry the bores and shaft ends.
3. Clean and dry the oil channels and the oil circulation grooves.
4. Protect adjacent components against damage and heating to temperatures above 80 °C.
5. For sizes 190 to 630, place the clamping ring (7) on the shaft before mounting the coup-
ling part 1 (1) and/or 2 (2). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 1 (1) and/or 2 (2).
6. Heat up the coupling parts 1 (1), 2 (2) and/or 5 (5) to the temperature specified in the di-
mension drawing.
Make sure that no dirt or contaminants can soil the bores again during the heating pro-
cess.
7. Mount the coupling parts 1 (1), 2 (2) and/or 5 (5) quickly on the shaft according to the in-
structions in the dimension drawing.
8. Secure the coupling parts to stop them from moving until they have cooled down.
9. Allow the coupling parts to cool down to the ambient temperature.

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Assembling
5.2 Assembling the coupling

10.Use an end plate to secure the coupling parts that have a non-self-locking, tapered pres-
surised oil interference fit.
11.In order to protect the oil channels of the coupling parts 1 (1), 2 (2) and/or 5 (5) against
corrosion, fill them with a suitable pressurised oil and seal the oil channels with the
screw plugs (101) and/or (201).

5.2.3 Mounting coupling parts 3 (3) or 4 (4) with shaft and hub connected with a
TAPER clamping bush by a parallel key 5.2 Assembling the coupling

Procedure
1. Clean the bores, the shaft ends and the TAPE​R clamping bushes (101), (102).
The large front face of the TAPER clamping bush (101), (102) has two axis-parallel half
blind holes up to size 3030 and three in the case of size 3535 and larger. The coupling
part 3 (3) or 4 (4) has half threaded holes in the same angular position.
2. Insert the TAPER clamping bush (101) or (102) in the coupling part 3 (3) or 4 (4).
3. Line up the half blind holes of the TAPER clamping bush (101) or (102) with the half
threaded holes of the coupling part 3 (3) or 4 (4).
4. Apply a small quantity of liquid screw locking agent (e.g. Loctite 243 medium strength) to
the screws of the TAPER clamping bush.
5. Insert the screws for the TAPER clamping bush (101), (102) into the blind hole/threaded
hole combination and tighten them slightly.
Install the TAPER clamping bush (101), (102) from the shaft end face end in the case of
coupling part 3 (3), and from the shaft shoulder end in the case of coupling part 4 (4).
6. For sizes 190 to 560, place the clamping ring (7) on the shaft before attaching the coup-
ling part 3 (3) and/or 4 (4). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 3 (3) and/or 4 (4).
7. Position the coupling part 3 (3) or 4 (4) together with the TAPER clamping bush (101) or
(102) on the shaft. The shaft must not be set back from the inner side of the hub.
8. Gradually tighten the screws for the TAPER clamping bush (101), (102) in sequence up
to the specified tightening torque TA (see Table A-29 Tightening torques and widths A/F
for screws for the TAPER clamping buses (101) or (102) (Page 71)).
As the screws are tightened, the hub is drawn against the TAPER clamping bush (101),
(102) and the bush thus pressed onto the shaft.
9. Fill any unused bores of the TAPER clamping bush (101) or (102) with a suitable grease
to prevent the ingress of dirt.

5.2.4 Mounting a flanged shaft (6) 5.2 Assembling the coupling

Procedure
1. Clean the contact surfaces of the flange shaft (6), parallel key (61) and coupling part 5
(5).
2. Insert the parallel key (61) into the groove of the flange shaft (6).

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Assembling
5.2 Assembling the coupling

3. Fasten the flange shaft (6) with the bolts (22) on coupling part 5 (5) and tighten the bolts
(22) with the specified tightening torque TA (see Table A-28 Tightening torques and
widths A/F for part 8 and part 22 (Page 70)).
4. For sizes 190 to 470, place the clamping ring (7) on the shaft before attaching the coup-
ling part 3 (3). Make sure that the clamping ring (7) cannot obstruct mounting of the
coupling part 3 (3).
5. Mount coupling part 3 (3) according to the instructions in chapter Mounting coupling
parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER clamping bush by a par-
allel key (Page 34).

5.2.5 Mounting a tyre (50) 5.2 Assembling the coupling

Figure 5-5: Mount elastic tyre (50)

Procedure
1. Align the coupling in accordance with Section Aligning the coupling (Page 36).
2. Clean the fixing points for the elastic tyre (50).
3. Fasten clamping ring (7) with the bolts (8) on coupling part 1 (1), 2 (2), 3 (3) or 4 (4).
Tighten the bolts just so far that the clamping ring (7) cannot come loose.
4. The elastic tyre (50) has one slit on its circumference for installation purposes. Open the
elastic tyre (50) at the slitted side and fit it using the fixing points according to the image
above until the interfaces touch or are a short distance away from each other.
The slitted part of the elastic tyre (50) is still visible after it is put on.
5. Tighten the screws (8) one by one as far as possible by hand.
6. Gradually tighten the bolts (8) in sequence one revolution at a time up to the specified
tightening torque TA (see Table A-28 Tightening torques and widths A/F for Part 8 and
Part 22 (Page 70)).

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Assembling
5.3 Aligning the coupling

5.3 Aligning the coupling 5.3 Aligning the coupling

5.3.1 Purpose of alignment 5.3 Aligning the coupling

The shafts that are joined by the coupling are never on an ideal precise axis but have a cer-
tain amount of misalignment.
Misalignment in the coupling leads to restoring forces that can stress adjacent machine parts
(e.g. the bearings) to an unacceptable extent.
The misalignment values in operation result from the following:
• Misalignment due to assembly
Incorrect position due to a lack of precision when aligning
• Misalignment due to operation
Example: Load-related deformation, thermal expansion
You can minimise misalignment by aligning after assembly. A lower misalignment in the
coupling has the following advantages:
• Reduced wear of the elastomer components
• Reduced restoring forces
• Misalignment reserves for operation of the coupling
You can find the maximum permitted shaft misalignment values during operation in section
Shaft misalignment values during operation (Page 69).

5.3.2 Possible misalignment 5.3 Aligning the coupling

The following types of misalignment can occur:


6PD[ 6PD[
ෙ.U

ෙ. D
ෙ.Z

6PLQ 6PLQ

  
Figure 5-6: Possible misalignment
① Axial misalignment (ΔKa)
② Angular misalignment (ΔKw)
③ Radial misalignment (ΔKr)

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Assembling
5.3 Aligning the coupling

NOTICE
Property damage
The specified permissible values for axial, angular and/or radial misalignment may not ap-
pear simultaneously.
• If axial, angular and/or radial misalignment appear simultaneously, halve the values
given in the table in section Shaft misalignment values during operation (Page 69).

5.3.2.1 Axial misalignment 5.3 Aligning the coupling

For axial alignment, comply with the clearance S within the following limits:
Smin. = S – ΔKa
Smax. = S + ΔKa
The values for the dimension S are provided in Technical data of type EBWN (Page 66).
You will find the values for ΔKaperm in section Shaft misalignment values during operation
(Page 69).

5.3.2.2 Angular misalignment 5.3 Aligning the coupling

Determine the value ΔS (ΔS = Smax. - Smin. ). The determined value ΔS must not exceed the
value ΔSperm.
You will find the values for ΔSperm in section Shaft misalignment values during operation
(Page 69).

5.3.2.3 Radial misalignment 5.3 Aligning the coupling

Determine the value ΔKr. The determined value ΔKr may not exceed the value ΔKrperm.
You will find the permissible radial misalignment ΔKrperm in section Shaft misalignment values
during operation (Page 69).

M3320-01en Edition 09/2022 37


Assembling
5.3 Aligning the coupling

38 Edition 09/2022 M3320-01en


Commissioning
6
In order to ensure safe commissioning, carry out various tests prior to commissioning.

Testing before commissioning

WARNING
Danger
Overload conditions can occur during the commissioning of the coupling. The coupling can
burst and metal parts can be flung out. There is a risk of fatal injury from flying fragments.
• Carry out the tests prior to commissioning.
• Do not touch the rotating coupling.

1. Check the tightening torques of the screws of the coupling in accordance with section
Tightening torques and widths A/F (Page 70).
2. Check the tightening torques of the foundation bolts of the coupled machines.
3. Check whether suitable enclosures (coupling guard, touch protection) have been in-
stalled and that the function of the coupling has not been adversely affected by the en-
closure. This also applies to test runs and rotational direction checks.

M3320-01en Edition 09/2022 39


Commissioning

40 Edition 09/2022 M3320-01en


Operation
7
7.1 Normal operation of the coupling 7.1 Normal operation of the coupling

The coupling runs quietly and shock-free during normal operation.

7.2 Fault - causes and correction 7.2 Fault - causes and correction

A form of behaviour which is different to normal operation is classed as a fault and has to be
rectified immediately.
Look out specifically for the following faults during coupling operation:
• Unusual coupling noise
• Sudden occurrence of shocks

7.2.1 Procedure in the event of malfunctions 7.2 Fault - causes and correction

WARNING
Danger due to bursting of the coupling
There is a risk of fatal injury from flying fragments.
• Switch off the unit at once if any malfunctions occur.
• Note during the maintenance work the possible causes of faults and the notes on recti-
fying them.

Proceed as described below if there is a malfunction of the coupling during operation:


1. De-energise the drive immediately.
2. Initiate the required action for repair, taking into consideration the applicable safety regu-
lations.
If you cannot determine the cause or if you cannot carry out repair work with your own
means, request one of our customer service technicians.

7.2.2 Identifying the fault cause 7.2 Fault - causes and correction

Faults occur frequently due to application errors or they occur due to operational circum-
stances such as wear of wearing parts or changes to the system.
The faults and fault causes listed below only serve as an indication for troubleshooting. In
the case of a complex system be sure to include all the system components in the search for
the fault.

M3320-01en Edition 09/2022 41


Operation
7.2 Fault - causes and correction

WARNING
Physical injury
Injury from rotating parts.
• Only carry out work on the coupling when it is not moving.
• Secure the drive unit against being operated accidentally.
• Attach a notice to the switch stating clearly that work is being carried out on the coup-
ling.
• Before starting any work, make sure that the unit is free from loads.

Intended use
The coupling is only approved for the applications specified in these instructions. Please ob-
serve all the stipulations in section Intended use (Page 16).

7.2.2.1 Possible faults 7.2 Fault - causes and correction

Fault Cause Rectification

Sudden changes in the noise level and/ Wear of wearing parts Follow the instructions given in section
or sudden occurrences of shocks Replacing wearing parts (Page 44).

Changed alignment Follow the instructions given in section


Correcting the changed alignment
(Page 44).

Coupling not suitable for the operating Use a coupling that is suitable for the
conditions. operating conditions.
Check the possible causes given in
section Unsuitable coupling (Page 43).

Incorrect assembly of the coupling. Reassemble the coupling in accord-


Check the possible causes given in ance with these instructions.
sections Assembly-related causes Please observe all the stipulations and
(Page 43) and Specific assembly-re- requirements given in chapter Assem-
lated and maintenance-related causes bling (Page 25).
(Page 44).

Incorrect maintenance of the coupling. Please observe all the stipulations and
Check the possible causes given in requirements given in chapter Mainten-
sections Maintenance-related causes ance (Page 47).
(Page 44) and Specific assembly-re-
lated and maintenance-related causes
(Page 44).

Presence of vibration The dynamic properties of the tyre (50) Replace the tyre (50).
have changed.

Coupling not suitable for the operating Use a coupling that is suitable for the
conditions. operating conditions.
Check the possible causes given in
section Unsuitable coupling (Page 43).

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Operation
7.2 Fault - causes and correction

Fault Cause Rectification

Presence of vibration Incorrect assembly of the coupling. Reassemble the coupling in accord-
Check the possible causes given in ance with these instructions.
sections Assembly-related causes Please observe all the stipulations and
(Page 43) and Specific assembly-re- requirements given in chapter Assem-
lated and maintenance-related causes bling (Page 25).
(Page 44).

Incorrect maintenance of the coupling. Please observe all the stipulations and
Check the possible causes given in requirements given in chapter Mainten-
sections Maintenance-related causes ance (Page 47).
(Page 44) and Specific assembly-re-
lated and maintenance-related causes
(Page 44).

Table 7-1: Table of faults

7.2.2.2 Possible causes 7.2 Fault - causes and correction

7.2.2.2.1 Unsuitable coupling 7.2 Fault - causes and correction

• Important information on the description of the drive unit and the environment were not
available when the coupling was chosen.
• System torque too high and/or torque dynamics not permissible.
• System speed too high.
• Application factor not selected correctly.
• Chemically aggressive environment not taken into consideration.
• Coupling not suitable for the ambient temperature.
• Diameter and/or assigned fit of the finished bore not permissible.
• Width across corners of the parallel keyways greater than the width across corners of
the parallel keyways in accordance with DIN 6885/1 for the maximum permissible bore.
• Shaft-hub connection incorrectly sized.
• Maximum permissible load conditions not taken into consideration.
• Maximum permissible overload conditions not taken into consideration.
• Dynamic load conditions not taken into consideration.
• Coupling and the machine and/or drive train form a critical torsional, axial or bending vi-
bration system.

7.2.2.2.2 Assembly-related causes 7.2 Fault - causes and correction

• Damaged parts installed.


• Shaft diameter outside the stipulated tolerance range.
• Coupling parts interchanged and hence not assigned to the specified shaft.
• Stipulated locking elements to prevent axial movements not installed.
• Stipulated tightening torques not adhered to.
• Screws inserted dry or greased.

M3320-01en Edition 09/2022 43


Operation
7.2 Fault - causes and correction

• Flange surfaces of screw connections not cleaned.


• Alignment and/or shaft misalignment values not set in accordance with the instructions.
• Coupled machines were not correctly connected to the foundation so that a shifting of
the machines leads to an impermissible displacement of the coupling parts.
• Coupled machines not earthed adequately.
• Coupling guard used is not suitable.

7.2.2.2.3 Maintenance-related causes 7.2 Fault - causes and correction

• Stipulated maintenance intervals not adhered to.


• Spare parts that were used were not original spare parts from Flender.
• Flender spare parts that were used were old or damaged.
• Leak in the area of the coupling not detected so that chemically aggressive substances
damage the coupling.
• Indications of faults, such as noise or vibration, were not heeded.
• Stipulated tightening torques not adhered to.
• Alignment and/or shaft misalignment values not set in accordance with the instructions.

7.2.2.2.4 Specific assembly-related and maintenance-related causes 7.2 Fault - causes and correction

• ELPEX-B tyre (50) not correctly mounted.


• After the coupling parts were heated, the tyre (50) was mounted although the temperat-
ure was impermissibly high.

7.2.3 Resolving faults 7.2 Fault - causes and correction

7.2.3.1 Replacing wearing parts 7.2 Fault - causes and correction

Tyres (50) are subject to wear. Signs of wear are visible changes to the tyre (50).

Procedure
1. Subject the tyre (50) to a visual inspection.
Look out for signs of wear, such as changes at the clamping point, buckling of the sur-
face or incipient cracks. Failure of the tyre (50) can occur very soon after signs of wear.
2. Replace the tyre (50) where appropriate (see Replacing wearing parts (Page 48)).

7.2.3.2 Correcting the changed alignment 7.2 Fault - causes and correction

A changed alignment of the coupling during operation often occurs when the coupled ma-
chines shift towards one another. A cause of this can be loose foundation bolts.

Procedure
1. Correct the cause for the change in alignment.
2. Check the wearing parts for wear and replace them as required.

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Operation
7.2 Fault - causes and correction

3. Check the locking elements that prevent axial movements and correct these as required.
4. Realign the coupling.

M3320-01en Edition 09/2022 45


Operation
7.2 Fault - causes and correction

46 Edition 09/2022 M3320-01en


Maintenance
8
8.1 Maintenance intervals 8.1 Maintenance intervals

WARNING
Danger of injury due to bursting of the coupling
The coupling can burst if the maintenance intervals are not adhered to. There is a risk of
fatal injury from flying fragments.
• Please observe all the stipulations concerning maintenance of the coupling in this sec-
tion.

WARNING
Danger of injury due to bursting of the coupling
The coupling can burst if the maximum permitted torsional backlash is exceeded. There is
a risk of fatal injury from flying fragments.
• Note also the actual wear of the elastomer components.

WARNING
Physical injury
Injury from rotating parts.
• Only carry out work on the coupling when it is not moving.
• Secure the drive unit against being operated accidentally.
• Attach a notice to the switch stating clearly that work is being carried out on the coup-
ling.
• Before starting any work, make sure that the unit is free from loads.

Maintenance includes checking the tightening torque TA of the clamping ring bolt connection
(8) (see Table A-28 Tightening torques and widths A/F for Part 8 and Part 22 (Page 70))
and visual inspection of the elastic tyre (50).
Check the elastic tyre (50) for wear at the indicated maintenance intervals. Wear leads to
changes at the fixing point, surface warping or cracks. Signs of wear may soon be followed
by the failure of the elastic tyre (50) and drive downtime. We recommend immediately repla-
cing the elastic tyre (50) on signs on wear.

Model Initial maintenance Follow-up maintenance

EBWT 3 months after commissioning Every 12 months

EBWN

EBWZ

Table 8-1: Maintenance intervals

M3320-01en Edition 09/2022 47


Maintenance
8.2 Replacing wearing parts

Shorter maintenance intervals


If necessary, set shorter maintenance intervals depending on actual wear.

8.2 Replacing wearing parts 8.2 Replacing wearing parts

DANGER
Danger due to bursting of the coupling
If you do not observe the information stipulated here regarding replacement of wearing
parts, this can lead to bursting of the coupling during operation. There is a risk of fatal in-
jury from flying fragments.
• Please observe all the stipulations concerning the replacement of wearing parts.

If tyres are worn, replace the tyres of the coupling.


The tyre has one slit on its circumference so that it is possible to mount and remove it
without moving the coupled machines apart.

Procedure
1. Carefully secure the parts and components so that they cannot fall.
2. Unscrew the screws (8) on the tyre (50) one after the other.
3. For sizes 190 to 630, place the clamping ring (7) on the hub. For sizes 105 to 165, pay
attention to the clamping rings (7) that are now loose in the cavity of the tyre (50).
4. Remove the tyre (50).
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).

8.3 Removing the coupling 8.3 Removing the coupling

Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the screws (8) of the clamping ring screw connection one after the other.
3. For sizes 190 to 630, place the clamping ring (7) on the hub. Make sure that the clamp-
ing ring (7) cannot obstruct removal of the coupling part. Secure the clamping ring (7) so
that it cannot fall.
4. Remove the tyre (50), for sizes 105 to 165 together with the clamping rings (7).
5. For types EBWT and EBWN, move the coupled machines apart.
6. On the type EBWZ, remove the screws (22) and the flanged shaft (6). You remove the
coupling part 5 (5) as described in Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
(Page 49).
7. Remove the coupling parts as described in Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4)
or 5 (5) (Page 49).

48 Edition 09/2022 M3320-01en


Maintenance
8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).

8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5) 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

The procedure to be followed depends on the existing shaft-hub connection:


• Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a parallel
key (Page 49)
• Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a pressur-
ised oil interference fit (Page 50)
• Removing coupling parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER
clamping bush by a parallel key (Page 51)

8.4.1 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a parallel key 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

WARNING
Danger from burners and hot coupling parts
Risk of injury due to burners and hot surfaces.
• Wear suitable protective equipment (gloves, safety goggles).

Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the axial locking elements (set screw, end plate).
3. Use a suitable pulling fixture.
4. Heat up the coupling part 1 (1), 2 (2) or 5 (5) using a burner above the parallel keyway
along its length to maximum 80 °C.
5. Pull off the coupling part 1 (1), 2 (2) or 5 (5). Use suitable lifting gear when doing this.
6. Check the hub bore and the shaft for damage and protect them against corrosion.
7. Replace any damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).

M3320-01en Edition 09/2022 49


Maintenance
8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

8.4.2 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a pressurised oil interference fit 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

WARNING
Oil pressure in excess of maximum permissible value
The coupling can burst. There is a risk of fatal injury from flying fragments.
• Do not exceed the maximum oil pressure specified in the dimension drawing.
• Keep the oil pressure constant in all oil channels during the entire procedure.

WARNING
Danger as a result of improper handling of fixtures and pumps
Failure to handle fixtures and pumps properly can result in injuries. The coupling can burst.
There is a risk of fatal injury from flying fragments.
• Please observe the manufacturer's information on handling the following tools:
ð Pulling fixtures
ð Pumps

WARNING
Risk of injury as a result of coupling components or the pulling fixture working
loose.
Coupling components or pulling fixtures can work loose and fall when dismantling work is
in progress.
• Use suitable hoisting gear to hold the coupling part 1 (1), 2 (2) or 5 (5) and the pulling
fixture in position.
• Attach an axial locking element if the pressurised oil interference fit is tapered.

NOTICE
Risk of injury and danger to the environment due to leaking oil.
• Catch any oil which escapes.
• Dispose of the oil according to the valid regulations.

Tools required
• One oil pump with pressure gauge (at least 2500 bar) per oil channel.
Or:
One motor-driven oil pump. One connection that can be closed independently is required
for each oil channel.

Refer to the dimension drawing for the number of oil channels.


• With a stepped bore:
A motor-driven oil pump at the oil channel located at the point of transition from the smal-
ler to the larger bore. A large quantity of oil per unit of time is needed here.
• Suitable connections and pipes.

50 Edition 09/2022 M3320-01en


Maintenance
8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

• Suitable pulling fixture.


Or:
Retaining plate with retaining screws or threaded spindles with nuts. Material of the
screws and spindles must have at least strength class 10.9; material of the nuts depend-
ing on the material of the screws or spindles.
• Hydraulic cylinder with oil pump. Note displacement and pressure of the hydraulic cylin-
der. Refer to the dimension drawing for the required axial force.

Procedure
1. Use a suitable pulling fixture.
2. Secure the coupling part 1 (1), 2 (2) or 5 (5) and the pulling fixture in position to prevent
them from falling.
3. Remove the screw plugs (101) or (201) from the oil channels.
4. Deaerate an oil pump and connect it to the oil channel in the centre.
5. Pressurise the oil pump to the pressure specified in the dimension drawing until oil starts
to escape from the adjacent connections or the front faces. Keep the pressure constant.
6. Deaerate the next oil pump and connect it to the adjacent oil channel.
7. Repeat steps 5 and 6 on the remaining oil channels.
8. If so much oil escapes when pressure is applied that the pump cannot maintain the pres-
sure, use a higher-viscosity oil.
9. Pressurise the hydraulic cylinder if oil escapes from both front faces as a closed oil ring.
Make sure that the coupling part 1 (1), 2 (2) or 5 (5) is pulled immediately off the shaft in
a swift, smooth movement.

NOTICE
Removal in several strokes
If several strokes of the hydraulic cylinder are required to remove the part, make sure that
the shaft end is positioned between two oil channels at the end of the stroke.

10.Dismantle the oil pumps and the pulling fixture from the coupling part 1 (1), 2 (2) or
5 (5) .
11.Check the hub bore and the shaft for damage and protect them against corrosion.
12.Replace damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).

8.4.3 Removing coupling parts 3 (3) or 4 (4) with shaft and hub connected with
a TAPER clamping bush by a parallel key 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the screws from the TAPER clamping bush (101) or (102).

M3320-01en Edition 09/2022 51


Maintenance
8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)

3. Insert one of the screws as a withdrawal screw into the thread of the TAPER clamping
bush (101) or (102) and tighten the screw.
Use two withdrawal screws for no. 3535 TAPER clamping bushes (101) or (102) or lar-
ger.
4. Pull off the coupling part 3 (3) or 4 (4). Use suitable lifting gear when doing this.
5. Check coupling part 3 (3) or 4 (4), the TAPER clamping bush (101) or (102) and the
shaft for any damage and protect them against corrosion.
6. Replace any damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).

52 Edition 09/2022 M3320-01en


Service and support
9
9.1 Contact 9.1 Contact

When ordering replacement parts, requesting a customer service technician or if you have
any technical queries, contact our factory or one of our Customer Service addresses:
Flender GmbH
Schlavenhorst 100
46395 Bocholt
Germany

Tel.: +49 (0)2871/92-0


Fax.: +49 (0)2871/92-2596

Flender GmbH (http://www.flender.com/)

More information
Further information about service and support can be found on the Internet:
Service & Support (https://www.flender.com/service)

M3320-01en Edition 09/2022 53


Service and support
9.1 Contact

54 Edition 09/2022 M3320-01en


Disposal
10
Disposal of the coupling
Dispose of the coupling parts according to applicable national regulations or recycle them.

M3320-01en Edition 09/2022 55


Disposal

56 Edition 09/2022 M3320-01en


Spare parts
11
11.1 Ordering spare parts 11.1 Ordering spare parts

By stocking the most important replacement parts at the installation site you can ensure that
the coupling is ready for use at any time.
Please only ever use original replacement parts from Flender. Flender only accepts liability
for original replacement parts from Flender.
You can find the available replacement parts for the coupling described here at Spare parts
drawing and spare parts list (Page 58).
You can find our contact data for ordering replacement parts here Service and support
(Page 53).

Information required when ordering replacement parts


• Flender order number with item
• Flender drawing number
• Coupling type and size
• Part number (refer to Spare parts drawing and spare parts list (Page 58))
• Dimensions of the replacement part, for example:
– Bore
– Bore tolerance
– Parallel keyway and balancing
• Special dimensions, for example, flange connection dimensions, intermediate sleeve
length or brake drum dimensions
• Any special properties of the replacement part, such as, for example:
– Temperature resistance
– Electrical insulation
– Operating fluid
– Use in potentially explosive atmospheres
• Quantity

M3320-01en Edition 09/2022 57


Spare parts
11.2 Spare parts drawing and spare parts list

11.2 Spare parts drawing and spare parts list 11.2 Spare parts drawing and spare parts list

11.2.1 Type EBWT 11.2 Spare parts drawing and spare parts list

             

 

     

  

Figure 11-1: Spare parts drawing for type EBWT

① Sizes 105 to 165


② Sizes 190 to 560
③ Design A
④ Design B
⑤ Design AB

Design A Design B Design AB

Part num- Designation Part num- Designation Part num- Designation


ber ber ber

3 Coupling part 3 4 Coupling part 4 3 Coupling part 3

3 Coupling part 3 4 Coupling part 4 4 Coupling part 4

58 Edition 09/2022 M3320-01en


Spare parts
11.2 Spare parts drawing and spare parts list

Design A Design B Design AB

Part num- Designation Part num- Designation Part num- Designation


ber ber ber

7 Clamping ring 7 Clamping ring 7 Clamping ring

8 Screws 8 Screws 8 Screws

50 Tyre 50 Tyre 50 Tyre

101 TAPER clamping bush 101 TAPER clamping bush 101 TAPER clamping bush

102 TAPER clamping bush 102 TAPER clamping bush 102 TAPER clamping bush

Table 11-1: Spare parts list for type EBWT

11.2.2 Type EBWN 11.2 Spare parts drawing and spare parts list

         

 

Figure 11-2: Spare parts drawing for type EBWN

① Sizes 105 to 165


② Sizes 190 to 630

Part number Designation

1 Coupling part 1

2 Coupling part 2

7 Clamping ring

8 Screws

50 Tyre

Table 11-2: Spare parts list for type EBWN

M3320-01en Edition 09/2022 59


Spare parts
11.2 Spare parts drawing and spare parts list

11.2.3 Type EBWZ 11.2 Spare parts drawing and spare parts list

                     

 

     

  

Figure 11-3: Spare parts drawing for type EBWZ

① Sizes 105 to 165


② Sizes 190 to 470
③ Design A
④ Design B
⑤ Design C

Design A Design B Design C

Part num- Designation Part num- Designation Part num- Designation


ber ber ber

3 Coupling part 3 3 Coupling part 3 1 Coupling part 1

3 Coupling part 3 4 Coupling part 4 3 Coupling part 3

5 Coupling part 5 5 Coupling part 5 5 Coupling part 5

6 Flanged shaft 6 Flanged shaft 6 Flanged shaft

7 Clamping ring 7 Clamping ring 7 Clamping ring

8 Screws 8 Screws 8 Screws

22 Screws 22 Screws 22 Screws

60 Edition 09/2022 M3320-01en


Spare parts
11.2 Spare parts drawing and spare parts list

Design A Design B Design C

Part num- Designation Part num- Designation Part num- Designation


ber ber ber

50 Tyre 50 Tyre 50 Tyre

61 Parallel key 61 Parallel key 61 Parallel key

101 TAPER clamping bush 101 TAPER clamping bush - -

102 TAPER clamping bush 102 TAPER clamping bush 102 TAPER clamping bush

Table 11-3: Spare parts list for type EBWZ

M3320-01en Edition 09/2022 61


Spare parts
11.2 Spare parts drawing and spare parts list

62 Edition 09/2022 M3320-01en


Technical data
A
A.1 Geometry data and weights Geometry data and weights

In this section, you can find dimension drawings and technical data for ELPEX-B couplings
of the following types:
• Type EBWT, dimension drawing (Page 63) and technical data (Page 64)
• Type EBWN, dimension drawing (Page 65) and technical data (Page 66)
• Type EBWZ, dimension drawing (Page 67) and technical data (Page 67)
• Flat groove in TAPER clamping bushes (101) or (102) (Page 68)

A.1.1 Dimension drawing of type EBWT Geometry data and weights

-( 1 -( 1
/- 4 /- /- 4 /-
   
˜/%

˜/%
˜%
˜/%

˜/%
˜%"

˜%
˜%

˜%
˜%"

˜%
˜%

1 1

 

Figure A-1: Dimension drawing of type EBWT

① Sizes 105 to 165


② Sizes 190 to 560
3/4 Coupling part 3 or 4

M3320-01en Edition 09/2022 63


Technical data
Geometry data and weights

A.1.2 Technical data of type EBWT Geometry data and weights

Size Rated Speed Part TAPER Weight


1)
torque n max. No. clamping D1 / D2 DA ND1 NL1 D3 S LG P1 P2 m
6)

T KN bush 4) 5)
2)
rpm min. max. ND2 NL2 kg
Nm mm mm mm mm mm mm
mm mm
mm mm
3)
105 24 4 500 3 1008 10 25 104 – 22 82 22 66 29 35 1.8
4
135 66 4 500 3 1210 11 32 134 80 25 100 25 75 38 35 2.4
4
3)
165 125 4 000 3 1610 14 42 165 103 25 125 33 83 38 35 4
4
190 250 3 600 3 2012 14 50 187 80 32 145 23 87 42 35 5.4
3)
4 1610 14 42 25 38
210 380 3 100 3 2517 16 60 211 98 45 168 25 115 48 35 8
4 2012 14 50 32 89 42
235 500 3 000 3 2517 16 60 235 108 46 188 27 119 48 35 12
4
255 680 2 600 3 3020 25 75 254 120 51 216 27 129 55 35 14
4 2517 16 60 113 45 117 48
280 880 2 300 3 3020 25 75 280 134 52 233 25 129 55 35 22
4
3)
315 1 350 2 050 3 3525 35 100 314 140 66 264 29 161 67 35 23
4 3020 25 75 51 131 55
3)
360 2 350 1 800 3 3525 35 100 359 178 65 311 32 162 67 35 38
4
3)
400 3 800 1 600 3 4030 40 115 402 200 77 345 30 184 80 35 54
4
470 6 300 1 500 3 4535 55 125 470 210 89 398 46 224 89 35 98
4
510 9 300 1 300 3 4535 55 125 508 208 89 429 48 226 89 35 120
4

64 Edition 09/2022 M3320-01en


Technical data
Geometry data and weights

Size Rated Speed Part TAPER Weight


1)
torque n max. No. clamping D1 / D2 DA ND1 NL1 D3 S LG P1 P2 m
6)

T KN bush 4) 5)
2)
rpm min. max. ND2 NL2 kg
Nm mm mm mm mm mm mm
mm mm
mm mm
560 11 500 1 100 3 5040 70 125 562 224 102 474 55 259 92 35 120
4
Table A-1: Torques, speeds, geometry data and weights of type EBWT
1)
Rated torques apply to TAPER clamping bushes with parallel key connection.
2)
Maximum bore for parallel keyway in accordance with DIN 6885/1
3)
Some bores have a flat groove.
4)
Space requirement for angled screwdriver and withdrawal screw for mounting and removing the TAPER clamping bush
5)
Space requirement for mounting and removing the tyre
6)
Weight applies to one coupling with maximum bore.

For flat groove see Flat groove in TAPER clamping bushes (101) or (102) (Page 68).

A.1.3 Dimension drawing of type EBWN Geometry data and weights

-( -(

 /- 4 /-   /- 4 /- 


/
˜/%
˜/%

˜/%

˜/%
˜%"

˜%"
˜%

˜%

˜%

˜%
˜%

˜%

1 1

 

Figure A-2: Dimension drawing of type EBWN

① Sizes 105 to 165


② Sizes 190 to 560
1 Coupling part 1
2 Coupling part 2

M3320-01en Edition 09/2022 65


Technical data
Geometry data and weights

A.1.4 Technical data of type EBWN Geometry data and weights

3)
Size Rated Speed                   Weight
torque n max.
2)
T KN D1 / D2 DA ND1 NL1 D3 L2 S LG P2 m
1)
rpm min. max. ND2 NL2
Nm mm mm mm mm mm mm mm mm mm mm kg

105 24 4 500 - 30 104 70 30 82 - 22 82 35 2.2


135 66 4 500 - 38 134 80 40 100 - 25 105 35 3.6
165 125 4 000 - 45 165 70 50 125 - 33 133 35 5.4
190 250 3 600 - 50 187 80 55 145 36 23 133 35 6.9
210 380 3 100 - 60 211 98 65 168 40 25 155 35 11
235 500 3 000 - 70 235 111 70 188 45 27 167 35 14.8
255 680 2 600 - 80 254 130 75 216 44 27 177 35 20
280 880 2 300 - 90 280 145 80 233 45 25 185 35 24.5
315 1 350 2 050 - 95 314 155 90 264 50 29 209 35 35
360 2 350 1 800 - 125 359 200 100 311 50 32 232 35 54
400 3 800 1 600 - 135 402 216 125 345 59 30 280 35 78
470 6 300 1 500 - 160 470 260 140 398 67 46 326 35 120
510 9 300 1 300 - 140 508 250 150 429 73 48 348 35 146
140 180 290 154
560 11 500 1 100 - 140 562 250 165 474 82 55 385 35 200
140 180 300 206
630 14 500 1 000 80 140 629 250 195 532 82 59 449 35 258
140 180 300 265
Table A-2: Torques, speeds, geometry data and weights of type EBWN
1)
Maximum bore for parallel keyway in accordance with DIN 6885/1
2)
Space requirement for mounting and removing the tyre
3)
Weight applies to one coupling with maximum bore.

66 Edition 09/2022 M3320-01en


Technical data
Geometry data and weights

A.1.5 Dimension drawing of type EBWZ Geometry data and weights

-(

/- 4 /-

4
   

˜%8
˜/%

˜/%
˜%"

˜%
˜%

˜%
˜%
4 -;

Figure A-3: Dimension drawing of type EBWZ


1/3/4 Coupling part 1 or 3 or 4
3 Coupling part 3
5 Coupling part 5
6 Flanged shaft

A.1.6 Technical data of type EBWZ Geometry data and weights

Siz Rated Spee


e torque d D2 DA ND2 D4 DW NL2 LZ S S1 S2 Weight
1)
T KN n max. 2) 4) 5)
min. max. min. max. min. max. m m
Nm rpm mm mm mm mm mm mm mm mm
mm mm mm mm mm kg kg
105 24 4 500 - 42 104 70 95 25 45 96 100 116 22 6 22 4.3 4.5
133 140 156
3)
135 66 4 500 - 55 134 90 125 32 50 93 100 116 25 9 25 6.7 7.3
133 140 156
3)
165 125 4 000 - 55 165 90 125 32 50 93 100 124 33 9 33 8.4 9.1
133 140 164
190 250 3 600 - 75 187 125 180 48 80 93.5 100 114 23 9 23 19 19.5
133.5 140 154
173.5 180 194

M3320-01en Edition 09/2022 67


Technical data
Geometry data and weights

Siz Rated Spee


e torque d D2 DA ND2 D4 DW NL2 LZ S S1 S2 Weight
1)
T KN n max. 2) 4) 5)
min. max. min. max. min. max. m m
Nm rpm mm mm mm mm mm mm mm mm
mm mm mm mm mm kg kg
210 380 3 100 - 75 211 125 180 48 80 133.5 140 156 25 9 25 21.5 23
173.5 180 196
235 500 3 000 - 75 235 125 180 48 80 133.5 140 158 27 9 27 32 33
173.5 180 198
255 680 2 600 - 90 254 150 225 60 100 133.5 140 158 27 9 27 37 40
173.5 180 198
280 880 2 300 - 90 280 150 225 60 100 133.5 140 156 25 9 25 45 46
173.5 180 196
315 1 350 2 050 46 100 314 165 250 80 110 134.5 140 160 29 9 29 53 59
174.5 180 200
360 2 350 1 800 46 100 359 165 250 80 110 134.5 140 163 32 9 32 68 76
174.5 180 203
400 3 800 1 600 51 110 402 180 280 90 120 223.5 230 250 30 10 30 126 128
470 6 300 1 500 51 120 470 200 315 100 140 207.5 214 250 46 10 46 145 165
Table A-3: Torques, speeds, geometry data and weights of type EBWZ
1)
Rated torques apply to TAPER clamping bushes with parallel key connection.
2)
Maximum bore for parallel keyway in accordance with DIN 6885/1
3)
Special tool required for mounting
4)
Weight applies to one coupling in A or B version with maximum bore, including TAPER clamping bush
5)
Weight applies to one coupling in C version with maximum bore

For dimensions D1, ND1, NL1, D3 and the space requirement for mounting and removing
the TAPER clamping bush and the tyre, see type EBWT, dimension drawing (Page 63) and
technical data (Page 64), and type EBWN, dimension drawing (Page 65) and technical data
(Page 66).

A.1.7 Flat groove in TAPER clamping bushes (101) or (102) Geometry data and weights

%
'7

Figure A-4: Flat groove in TAPER clamping bushes

68 Edition 09/2022 M3320-01en


Technical data
Shaft misalignment values during operation

TAPER- Bore Width Hub groove depth


Clamping bush D B D + T2
JS9
No. mm mm mm
1008 24 8 D+2
1008 25 8 D + 1.3
1610 42 12 D + 2.2
3525 100 28 D + 4.4
4030 115 32 D + 5.4
Table A-4: Flat groove in TAPER clamping bushes

A.2 Shaft misalignment values during operation Shaft misalignment values during operation

-1
Size Permissible shaft misalignment ΔK1500 at n = 1500 min
1)
ΔKa1500 ΔKr1500 ΔS1500
mm mm mm
105 1.3 1.1 5.7
135 1.7 1.3 7.0
165 2.0 1.6 8.7
190 2.3 1.9 10
210 2.6 2.1 12
235 3.0 2.4 13
255 3.3 2.6 15
280 3.7 2.9 16
315 4.0 3.2 18
360 4.6 3.7 22
400 5.3 4.2 24
470 6.0 4.8 28
510 6.6 5.3 30
560 7.3 5.8 33
630 8.2 6.6 37
Table A-5: Maximum permissible shaft misalignment values during operation
1)
ΔS1500 corresponds to a permissible angular deviation of ΔKw1500 = 4°

The maximum permissible axial, radial and angular misalignment depends on the operating
speed.
Use the following formulae to calculate the maximum permissible misalignment in your sys-
tem:
ΔKa perm = ΔKa1500 · FKV
ΔKr perm = ΔKr1500 · FKV
ΔS perm = ΔS1500 · FKV

M3320-01en Edition 09/2022 69


Technical data
Tightening torques and widths A/F

Halve the values for axial, angular and/or radial misalignment ΔKaperm, ΔKrperm and ΔSperm if
they appear simultaneously.

Speed in rpm

500 1 000 1 500 3 000


Correction factor FKV 1.2 1.1 1.0 0.7
Table A-6: Correction factor

Information
Note the maximum speed for the relevant coupling size.

A.3 Tightening torques and widths A/F Tightening torques and widths A/F

A.3.1 Tightening torques and widths A/F for part 8 and part 22 Tightening torques and widths A/F

Size Tightening torque TA and width A/F SW

Part 8 Part 22

Hexagon socket wrench Hexagon socket wrench


TA SW TA SW
Nm mm Nm mm
105 15 5 10 5
135 15 5 25 6
165 15 5 25 6
190 24 6 49 8
210 24 6 49 8
235 40 8 49 8
255 40 8 86 10
280 40 8 86 10
315 50 10 210 14
360 55 10 210 14
400 80 14 210 14
470 105 14 210 14
510 120 14 - -
560 165 17 - -
630 165 17 - -
Table A-7: Tightening torques and widths A/F for part 8 and part 22

Apply the specified tightening torques as listed in section Tightening procedure (Page 71).

70 Edition 09/2022 M3320-01en


Technical data
Tightening torques and widths A/F

A.3.2 Tightening torques and widths A/F of screws for the TAPER clamping
bush (101) or (102) Tightening torques and widths A/F

Size TAPER- Tightening torque TA and width A/F SW


Clamping bush BSW Length TA SW
Number Inch Inch Nm mm
105 1008 1/4 1/2 5.6 3
135 1210 3/8 5/8 20 5
165 1610 3/8 5/8 20 5
190
190 2012 7/16 7/8 31 5
210
210 2517 1/2 1 48 6
235
255
255 3020 5/8 1 1/4 90 8
280
315
315 3525 1/2 1 1/2 113 10
360
400 4030 5/8 1 3/4 170 12
470 4535 3/4 2 192 14
510
560 5040 7/8 2 1/4 271 14
Table A-8: Tightening torques and widths A/F of screws for the TAPER clamping bushes (101) or
(102)

Apply the specified tightening torques as listed in section Tightening procedure (Page 71).

A.4 Tightening procedure Tightening procedure

Adhere to tightening torques taking into account the following table:

Scatter of the torque ap- Tightening procedure


plied at the tool (As a rule, the tightening procedures listed are within the spe-
cified tool torque scatter)

±5 % • Hydraulic tightening with mechanical screwdriver

• Torque-controlled tightening with a torque spanner or a torque


spanner that gives a signal

• Tightening with a precision mechanical screwdriver with dynamic


torque measurement

Table A-9: Tightening procedure

M3320-01en Edition 09/2022 71


Technical data
Tyre (50)

The tightening torques apply to screws/bolts with untreated surfaces that are not oiled or are
only lightly oiled, and for screws/bolts that are used with a liquid screw locking agent in ac-
cordance with these instructions. Use with lubricant paint or lubricant is not permitted.

A.5 Tyre (50) Tyre (50)

A.5.1 Use and storage of the tyre (50) Tyre (50)

Note the following concerning the use and storage of the tyre (50):
• Storage possible for up to 5 years
• Protect against direct sunlight, artificial light with a high UV content and extreme temper-
atures
• Avoid contact with aggressive media

A.5.2 ELPEX-B tyre (50) Tyre (50)

Material Hardness Comment Marking Ambient temperature

NR 70 Shore A Standard 048 -50 °C to +50 °C

CR 70 Shore A - 068 FRAS -15 °C to +70 °C

Table A-10: ELPEX‑B tyre (50)

72 Edition 09/2022 M3320-01en


ELPEX-B
Assembly and operating instructions M3320-01en
Edition 09/2022

Flender GmbH
Alfred-Flender-Straße 77
46395 Bocholt
Germany

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