Elpex-B: Assembly and Operating Instructions M3320-01en Edition 09/2022
Elpex-B: Assembly and Operating Instructions M3320-01en Edition 09/2022
Elpex-B: Assembly and Operating Instructions M3320-01en Edition 09/2022
M3320-01
Edition 09/2022 V1
11/10/2022
Copyright (©2022 Flender GmbH) 10:15:14
Table of contents
1 Introduction...............................................................................................................................................11
1.4 Copyright..................................................................................................................................13
3 Description ................................................................................................................................................19
5 Assembling ...............................................................................................................................................25
6 Commissioning.........................................................................................................................................39
7 Operation...................................................................................................................................................41
8 Maintenance ..............................................................................................................................................47
9.1 Contact.....................................................................................................................................53
10 Disposal.....................................................................................................................................................55
A Technical data...........................................................................................................................................63
Table 5-1 Recommended assigned fits for bores with parallel key connection..........................................26
Table 5-2 Tapped hole, tightening torque and width across flats for coupling parts 1 (1) and 2 (2) ..........28
Table 5-3 Axial position of the tapped hole for the coupling parts 1 (1) and 2 (2) ......................................29
Table 5-4 Tapped hole, axial position of the tapped hole, tightening torque and width across flats
for the coupling part 5 (5) ...........................................................................................................29
Table A-1 Torques, speeds, geometry data and weights of type EBWT ...................................................64
Table A-2 Torques, speeds, geometry data and weights of type EBWN ...................................................66
Table A-3 Torques, speeds, geometry data and weights of type EBWZ ...................................................67
Table A-7 Tightening torques and widths A/F for part 8 and part 22 ..........................................................70
Table A-8 Tightening torques and widths A/F of screws for the TAPER clamping bushes (101) or
(102) ...........................................................................................................................................71
Figure 5-2 Diameter and axial position of the tapped hole in the hub .........................................................28
Warning system
These instructions contain information you must observe for your own personal safety as
well as to avoid damage to property and persons. The information regarding your personal
safety is highlighted with a warning triangle. Information exclusively regarding property dam-
age alone is not marked with a warning triangle. Depending on the hazard class, the warn-
ings shall be depicted as follows, in descending order.
DANGER
means that death or severe physical injury will occur if the relevant precautionary meas-
ures are not taken.
WARNING
means that death or severe physical injury may occur if the relevant precautionary meas-
ures are not taken.
CAUTION
means that mild physical injury may occur if the relevant precautionary measures are not
taken.
NOTICE
means that damage to property may occur if the relevant precautionary measures are not
taken.
If multiple hazard classes come into play, the warning for the highest level in question shall
always be used. If a warning containing the warning triangle warns of harm to individuals, the
same warning may also include a warning regarding damage to property.
Information
Information
Information offers additional notes, assistance and tips for handling the product.
Qualified personnel
The product/system associated with this documentation may only be used by qualified per-
sonnel trained to perform the relevant tasks, taking into account the associated documenta-
tion for the relevant tasks, particularly the safety information and warnings included therein.
Due to their qualification and experience, qualified personnel are capable of detecting risks
and avoiding potential hazards when dealing with these products/systems.
WARNING
Flender products are only suitable for the uses set out in the catalogue and associated
technical documentation. If third-party products and components are used, these must be
recommended and/or authorised by Flender. Safe and flawless operation of the products
requires proper transport, proper storage, setup, assembly, installation, commissioning,
operation and maintenance. The permissible environmental conditions must be adhered
to. Instructions in the associated documentation must be followed.
Trademarks
All designations marked with the trademark symbol ® are registered trademarks of Flender
GmbH. Other designations in this document may be trademarks whose use by third parties
for their own purposes may violate the rights of the owner.
Liability disclaimer
We have assessed the contents of these instructions for compliance with the hardware and
software described. However, deviations cannot be ruled out, so we are unable to accept li-
ability for full compliance. The details in these instructions are regularly reviewed and neces-
sary corrections are contained in subsequent editions.
These instructions describe the coupling and provide information about its handling - from
assembly to maintenance. Please keep these instructions for later use.
Please read these instructions prior to handling the coupling and follow the information in
them.
The warning notice system is explained on the back of the inner cover. Always follow the
safety information and notices in these instructions.
In addition to the warning notices, which have to be observed without fail, you will find the
following text attributes in these instructions:
1. Procedural instructions are shown as a numbered list. Always perform the steps in the
order given.
• Lists are formatted as bulleted lists.
– The dash is used for lists at the second level.
(1) Numbers in brackets are part numbers.
Instructions
These instructions are part of the delivery. Always keep these instructions close to the coup-
ling.
Please make sure that every person who is commissioned to work on the coupling has read
and understood these instructions prior to handling the coupling and observes all of the
points.
Only the knowledge of these instructions can avoid faults on the coupling and ensure fault-
free and safe operation. Non-adherence to the instructions can cause product or property
damage or personal injury. Flender does not accept any liability for damage or operating fail-
ures that are due to non-adherence to these instructions.
Symbols
Protective clothing
In addition to the generally prescribed personal protective equipment (safety shoes, overalls,
helmet, etc.), also wear suitable protective gloves and safety glasses when handling the
coupling.
Only use the coupling according to the conditions specified in the service and delivery con-
tract and the technical data in the annex. Deviating operating conditions are considered im-
proper use. The user or operator of the machine or system is solely liable for any resulting
damage.
When using the coupling please specifically observe the following:
• Do not make any modifications to the coupling that go beyond the permissible machining
described in these instructions. This also applies to touch protection facilities.
• Use only original replacement parts from Flender. Flender only accepts liability for ori-
ginal replacement parts from Flender.
Other replacement parts are not tested and approved by Flender. Non-approved re-
placement parts may possibly change the design characteristics of the coupling and thus
impact active and/or passive safety.
Flender will accept no liability or warranty whatsoever for damage occurring as a result
of the use of non-approved replacement parts. The same applies to any accessories that
were not supplied by Flender.
If you have any queries, please contact our customer service organisation (see Service and
support (Page 53)).
WARNING
Danger if the coupling fractures
The coupling may burst if it is not used for its intended use. There is a risk of fatal injury
from flying fragments.
• Use the coupling for the purpose for which it is intended.
WARNING
Danger from hot coupling parts
Risk of injury due to hot surfaces.
• Wear suitable protective equipment (gloves, safety goggles).
WARNING
Risk of chemical burns due to chemical substances
There is a risk of chemical burns when handling aggressive cleaning agents.
• Please observe the manufacturer's information on how to handle cleaning agents and
solvents.
• Wear suitable protective equipment (gloves, safety goggles).
CAUTION
Physical injury
Risk of injury due to falling coupling parts.
• Secure the coupling parts to prevent them from falling.
Application
ELPEX-B couplings are suitable for drives with very uneven torque load and/or with large
misaligments.
Design
The diagrams show the various types with their constituent parts and their part numbers.
You can find a complete description of the versions in Spare parts drawing and spare parts
list (Page 58).
① Type EBWT
② Type EBWN
③ Type EBWZ
1 Coupling part 1
2 Coupling part 2
3 Coupling part 3
3/4 Coupling part 3 or 4
1/3/4 Coupling part 1 or 3 or 4
5 Coupling part 5
6 Flanged shaft
7 Clamping ring
8 Screws
22 Screws
50 Tyre
61 Parallel key
101 TAPER clamping bush
102 TAPER clamping bush
WARNING
Severe personal injury due to improper transport
Severe personal injury due to falling components or due to crushing. Damage to coupling
parts possible due to use of unsuitable transport means.
• Only use lifting gear and load suspension devices with sufficient load bearing capacity
for transport.
• Please observe the symbols applied on the packaging.
If not specifically contractually agreed otherwise, the packaging complies with the HPE Pack-
aging Directive.
NOTICE
Property damage due to improper storage
Negative changes to the physical properties of the coupling and/or coupling damage.
• Please observe the specifications on storing the coupling.
The coupling, unless not specifically ordered otherwise, is supplied with preservation and
can be stored for up to 3 months.
• Do not store the coupling together with corrosive chemicals, acids, caustic solutions, etc.
• If the coupling contains elastomer components, ensure that there are no devices in the
storage room that produce ozone, such as fluorescent lights, mercury vapour lamps or
high-voltage electrical equipment.
• Store the coupling on suitable supports or in suitable containers.
Long-term storage
NOTICE
Property damage due to improper long-term storage
Negative changes to the physical properties of the coupling and/or coupling damage.
• Please observe the specifications on long-term storage.
1. You can find the required type of preservative agent in the following table (types of pre-
servative agents for long-term storage).
2. Remove the elastomer components. These must not come into contact with cleaning
agents and long-term preservative agents.
3. Clean the coupling parts.
4. Apply the stipulated preservative agent.
5. Store the coupling parts and the elastomer components separately.
WARNING
Danger of injury due to bursting of the coupling
If you do not observe the information stipulated here regarding assembly, this can lead to
bursting of the coupling during operation. There is a risk of fatal injury from flying frag-
ments.
• Please observe all the stipulations concerning assembly.
Information
The customer is responsible for execution of the finishing work on the coupling. Flender
shall have no liability whatsoever for claims under warranty arising from finishing work that
has not been carried out adequately.
Shaft tolerance j6 h6 h6 k6 m6 n6 h6
Bore tolerance H7 J7 K7 H7 H7 H7 M7
Table 5-1: Recommended assigned fits for bores with parallel key connection
WARNING
Danger if the coupling fractures
If you exceed the maximum diameter of the finished bore, then this can cause the coupling
to fracture in operation. There is a risk of fatal injury from flying fragments.
• Adhere to the maximum diameters specified.
The maximum diameters are listed in Section Geometry data and weights (Page 63).
Procedure
1. Remove the clamping ring (7) and the bolts (8).
2. Remove the preservation and clean the coupling parts 1 (1), 2 (2) or 5 (5) to be ma-
chined.
3. Clamp the coupling to the areas marked with in the diagram below.
4. Machine the finished bore in accordance with the diagram below.
,7 $
,7 %
$ %
,7 ,7
ෘ'
ෘ'
Figure 5-1: Tolerances for finished bore
① Coupling part 1 or 2
② Coupling part 5
Applicable standards
• If the coupling is intended for use under normal operating conditions, mill the parallel
keyway according to DIN 6885/1 ISO JS9.
• If the coupling is intended for reversing operation, mill the parallel keyway according to
DIN 6885/1 ISO P9.
• If you want to mill a parallel keyway that does not correspond to DIN 6885/1, please con-
sult Flender.
The coupling part is secured by a set screw or an end plate to prevent axial movements.
Please consult Flender if you want to use an end plate.
Note the following when using a set screw:
• Diameter and axial position of the tapped hole in the hub
• Position of the tapped hole with respect to the parallel keyway
• Selection of the set screw
H H
G G
Figure 5-2: Diameter and axial position of the tapped hole in the hub
① Coupling part 1 or 2
② Coupling part 5
The following tables contain the values for the diameter and axial position of the tapped
holes, tightening torques and widths across flats.
mm mm Nm mm
- 22 M5 3 2.5
22 30 M6 4 3
30 38 M8 8 4
38 44 M10 15 5
44 58 M12 25 6
58 75 M16 70 8
Table 5-2: Tapped hole, tightening torque and width across flats for coupling parts 1 (1) and 2 (2)
Apply the specified tightening torques as listed in section Tightening procedure (Page 71).
Size e1
mm
105 16
135 10
165 12
190 20
210 25
235 20
255 25
280 30
315 35
360 30
400 45
470 60
510 60
560 50
630 65
Table 5-3: Axial position of the tapped hole for the coupling parts 1 (1) and 2 (2)
105 20 M6 4 3
135 25 M8 8 4
165
190 40 M12 25 6
210
235
255 50 M12 25 6
280
315 55 M16 70 8
360
400 60 M16 70 8
470 65 M16 70 8
Table 5-4: Tapped hole, axial position of the tapped hole, tightening torque and width across flats for
the coupling part 5 (5)
Apply the specified tightening torques as listed in section Tightening procedure (Page 71).
CAUTION
Physical injury
Danger of injury from protruding set screw.
• Please observe the information about selecting the set screw.
As set screws use threaded studs in accordance with ISO 4029 with a toothed cup point.
The size of the set screw is determined by the bore made. The set screw should fill out the
tapped hole as much as possible and must not protrude beyond the hub.
NOTICE
Damage to coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
If you completely drill through the flange on coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5),
then coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5) is no longer allowed to be used for oper-
ation.
• Please observe the stipulations about machining the balancing bore.
Figure 5-3: Position of the balancing bore for single-plane balancing
① Part 1, part 2, part 3, part 4
② Part 5
③ Balancing bore
Figure 5-4: Position of the balancing bore for two-plane balancing
① Part 1, part 2, part 3, part 4
② Part 5
③ Balancing bore
Information
A better balancing result can be achieved by balancing the coupling parts when they are
screwed together as an assembly. When balancing all parts together, mark the position of
the components relative to one another.
NOTICE
Property damage
Damage to the elastomer components from cleaning agents.
• Ensure that the elastomer components do not come into contact with cleaning agents.
NOTICE
Property damage
Damage to the shaft end, the coupling parts, the TAPER clamping bush and/or the parallel
key.
• Note the handling instructions regarding assembly of the coupling parts.
The assembly procedure depends on which coupling part you wish to assemble.
• Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a parallel
key (Page 32)
• Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected by a pressur-
ised oil interference fit (Page 33)
• Mounting coupling parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER
clamping bush by a parallel key (Page 34)
• Mounting a flanged shaft (6) (Page 34)
• Mounting a tyre (50) (Page 35)
5.2.1 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a parallel key 5.2 Assembling the coupling
Procedure
1. Unscrew the set screw out of coupling parts 1 (1), 2 (2) or 5 (5) until it is no longer pos-
sible for there to be a collision with the parallel key or the shaft.
2. Clean the bores and shaft ends.
3. Coat the bores of coupling parts 1 (1), 2 (2) or 5 (5) and the shafts with MoS2 assembly
paste (e.g. Microgleit LP 405).
4. For sizes 190 to 630, place the clamping ring (7) on the shaft before attaching the coup-
ling part 1 (1) and/or 2 (2). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 1 (1) and/or 2 (2).
5. Mount the coupling part 1 (1), 2 (2) or 5 (5) on the shaft.
WARNING
Danger if the coupling fractures
If you do not observe the information stipulated here when assembling coupling parts with
conical bore, then this can cause the coupling to fracture in operation. There is a risk of
fatal injury from flying fragments.
• Mount the coupling part 1 (1), 2 (2) or 5 (5) with conical bore and parallel keyway on
the shaft in cold condition. Secure the coupling part with a suitable end plate without
pulling the coupling part further onto the cone (fitting dimension = 0).
Information
Coupling parts with cylindrical bore
To make assembly easier, you can heat coupling part 1 (1), 2 (2) or 5 (5) with cylindrical
bore up to a maximum of 120 °C if required. Protect adjacent components against damage
and heating to temperatures above 80 °C.
6. If you have heated coupling parts 1 (1), 2 (2) and/or 5 (5), wait until the coupling parts
have cooled to a temperature ≤ 30 °C before continuing with assembly.
7. Secure the coupling part 1 (1), 2 (2) or 5 (5) with a set screw or an end plate. When se-
curing with a set screw the shaft must not protrude or be set back from the inner side of
the hub.
8. Tighten up the set screw or the screw to attach the end plate to the specified tightening
torque TA (for the set screw please refer to Machining an axial locking mechanism
(Page 27)).
5.2.2 Mounting coupling parts 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a pressurised oil interference fit 5.2 Assembling the coupling
Procedure
1. Remove the screw plugs (101) and/or (201) from the coupling parts 1 (1), 2 (2) and/or 5
(5).
2. Clean, degrease, de-oil and dry the bores and shaft ends.
3. Clean and dry the oil channels and the oil circulation grooves.
4. Protect adjacent components against damage and heating to temperatures above 80 °C.
5. For sizes 190 to 630, place the clamping ring (7) on the shaft before mounting the coup-
ling part 1 (1) and/or 2 (2). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 1 (1) and/or 2 (2).
6. Heat up the coupling parts 1 (1), 2 (2) and/or 5 (5) to the temperature specified in the di-
mension drawing.
Make sure that no dirt or contaminants can soil the bores again during the heating pro-
cess.
7. Mount the coupling parts 1 (1), 2 (2) and/or 5 (5) quickly on the shaft according to the in-
structions in the dimension drawing.
8. Secure the coupling parts to stop them from moving until they have cooled down.
9. Allow the coupling parts to cool down to the ambient temperature.
10.Use an end plate to secure the coupling parts that have a non-self-locking, tapered pres-
surised oil interference fit.
11.In order to protect the oil channels of the coupling parts 1 (1), 2 (2) and/or 5 (5) against
corrosion, fill them with a suitable pressurised oil and seal the oil channels with the
screw plugs (101) and/or (201).
5.2.3 Mounting coupling parts 3 (3) or 4 (4) with shaft and hub connected with a
TAPER clamping bush by a parallel key 5.2 Assembling the coupling
Procedure
1. Clean the bores, the shaft ends and the TAPER clamping bushes (101), (102).
The large front face of the TAPER clamping bush (101), (102) has two axis-parallel half
blind holes up to size 3030 and three in the case of size 3535 and larger. The coupling
part 3 (3) or 4 (4) has half threaded holes in the same angular position.
2. Insert the TAPER clamping bush (101) or (102) in the coupling part 3 (3) or 4 (4).
3. Line up the half blind holes of the TAPER clamping bush (101) or (102) with the half
threaded holes of the coupling part 3 (3) or 4 (4).
4. Apply a small quantity of liquid screw locking agent (e.g. Loctite 243 medium strength) to
the screws of the TAPER clamping bush.
5. Insert the screws for the TAPER clamping bush (101), (102) into the blind hole/threaded
hole combination and tighten them slightly.
Install the TAPER clamping bush (101), (102) from the shaft end face end in the case of
coupling part 3 (3), and from the shaft shoulder end in the case of coupling part 4 (4).
6. For sizes 190 to 560, place the clamping ring (7) on the shaft before attaching the coup-
ling part 3 (3) and/or 4 (4). Make sure that the clamping ring (7) cannot obstruct mount-
ing of the coupling part 3 (3) and/or 4 (4).
7. Position the coupling part 3 (3) or 4 (4) together with the TAPER clamping bush (101) or
(102) on the shaft. The shaft must not be set back from the inner side of the hub.
8. Gradually tighten the screws for the TAPER clamping bush (101), (102) in sequence up
to the specified tightening torque TA (see Table A-29 Tightening torques and widths A/F
for screws for the TAPER clamping buses (101) or (102) (Page 71)).
As the screws are tightened, the hub is drawn against the TAPER clamping bush (101),
(102) and the bush thus pressed onto the shaft.
9. Fill any unused bores of the TAPER clamping bush (101) or (102) with a suitable grease
to prevent the ingress of dirt.
Procedure
1. Clean the contact surfaces of the flange shaft (6), parallel key (61) and coupling part 5
(5).
2. Insert the parallel key (61) into the groove of the flange shaft (6).
3. Fasten the flange shaft (6) with the bolts (22) on coupling part 5 (5) and tighten the bolts
(22) with the specified tightening torque TA (see Table A-28 Tightening torques and
widths A/F for part 8 and part 22 (Page 70)).
4. For sizes 190 to 470, place the clamping ring (7) on the shaft before attaching the coup-
ling part 3 (3). Make sure that the clamping ring (7) cannot obstruct mounting of the
coupling part 3 (3).
5. Mount coupling part 3 (3) according to the instructions in chapter Mounting coupling
parts 3 (3) or 4 (4) with shaft and hub connected with a TAPER clamping bush by a par-
allel key (Page 34).
Procedure
1. Align the coupling in accordance with Section Aligning the coupling (Page 36).
2. Clean the fixing points for the elastic tyre (50).
3. Fasten clamping ring (7) with the bolts (8) on coupling part 1 (1), 2 (2), 3 (3) or 4 (4).
Tighten the bolts just so far that the clamping ring (7) cannot come loose.
4. The elastic tyre (50) has one slit on its circumference for installation purposes. Open the
elastic tyre (50) at the slitted side and fit it using the fixing points according to the image
above until the interfaces touch or are a short distance away from each other.
The slitted part of the elastic tyre (50) is still visible after it is put on.
5. Tighten the screws (8) one by one as far as possible by hand.
6. Gradually tighten the bolts (8) in sequence one revolution at a time up to the specified
tightening torque TA (see Table A-28 Tightening torques and widths A/F for Part 8 and
Part 22 (Page 70)).
The shafts that are joined by the coupling are never on an ideal precise axis but have a cer-
tain amount of misalignment.
Misalignment in the coupling leads to restoring forces that can stress adjacent machine parts
(e.g. the bearings) to an unacceptable extent.
The misalignment values in operation result from the following:
• Misalignment due to assembly
Incorrect position due to a lack of precision when aligning
• Misalignment due to operation
Example: Load-related deformation, thermal expansion
You can minimise misalignment by aligning after assembly. A lower misalignment in the
coupling has the following advantages:
• Reduced wear of the elastomer components
• Reduced restoring forces
• Misalignment reserves for operation of the coupling
You can find the maximum permitted shaft misalignment values during operation in section
Shaft misalignment values during operation (Page 69).
ෙ. D
ෙ.Z
6PLQ 6PLQ
Figure 5-6: Possible misalignment
① Axial misalignment (ΔKa)
② Angular misalignment (ΔKw)
③ Radial misalignment (ΔKr)
NOTICE
Property damage
The specified permissible values for axial, angular and/or radial misalignment may not ap-
pear simultaneously.
• If axial, angular and/or radial misalignment appear simultaneously, halve the values
given in the table in section Shaft misalignment values during operation (Page 69).
For axial alignment, comply with the clearance S within the following limits:
Smin. = S – ΔKa
Smax. = S + ΔKa
The values for the dimension S are provided in Technical data of type EBWN (Page 66).
You will find the values for ΔKaperm in section Shaft misalignment values during operation
(Page 69).
Determine the value ΔS (ΔS = Smax. - Smin. ). The determined value ΔS must not exceed the
value ΔSperm.
You will find the values for ΔSperm in section Shaft misalignment values during operation
(Page 69).
Determine the value ΔKr. The determined value ΔKr may not exceed the value ΔKrperm.
You will find the permissible radial misalignment ΔKrperm in section Shaft misalignment values
during operation (Page 69).
WARNING
Danger
Overload conditions can occur during the commissioning of the coupling. The coupling can
burst and metal parts can be flung out. There is a risk of fatal injury from flying fragments.
• Carry out the tests prior to commissioning.
• Do not touch the rotating coupling.
1. Check the tightening torques of the screws of the coupling in accordance with section
Tightening torques and widths A/F (Page 70).
2. Check the tightening torques of the foundation bolts of the coupled machines.
3. Check whether suitable enclosures (coupling guard, touch protection) have been in-
stalled and that the function of the coupling has not been adversely affected by the en-
closure. This also applies to test runs and rotational direction checks.
7.2 Fault - causes and correction 7.2 Fault - causes and correction
A form of behaviour which is different to normal operation is classed as a fault and has to be
rectified immediately.
Look out specifically for the following faults during coupling operation:
• Unusual coupling noise
• Sudden occurrence of shocks
7.2.1 Procedure in the event of malfunctions 7.2 Fault - causes and correction
WARNING
Danger due to bursting of the coupling
There is a risk of fatal injury from flying fragments.
• Switch off the unit at once if any malfunctions occur.
• Note during the maintenance work the possible causes of faults and the notes on recti-
fying them.
7.2.2 Identifying the fault cause 7.2 Fault - causes and correction
Faults occur frequently due to application errors or they occur due to operational circum-
stances such as wear of wearing parts or changes to the system.
The faults and fault causes listed below only serve as an indication for troubleshooting. In
the case of a complex system be sure to include all the system components in the search for
the fault.
WARNING
Physical injury
Injury from rotating parts.
• Only carry out work on the coupling when it is not moving.
• Secure the drive unit against being operated accidentally.
• Attach a notice to the switch stating clearly that work is being carried out on the coup-
ling.
• Before starting any work, make sure that the unit is free from loads.
Intended use
The coupling is only approved for the applications specified in these instructions. Please ob-
serve all the stipulations in section Intended use (Page 16).
Sudden changes in the noise level and/ Wear of wearing parts Follow the instructions given in section
or sudden occurrences of shocks Replacing wearing parts (Page 44).
Coupling not suitable for the operating Use a coupling that is suitable for the
conditions. operating conditions.
Check the possible causes given in
section Unsuitable coupling (Page 43).
Incorrect maintenance of the coupling. Please observe all the stipulations and
Check the possible causes given in requirements given in chapter Mainten-
sections Maintenance-related causes ance (Page 47).
(Page 44) and Specific assembly-re-
lated and maintenance-related causes
(Page 44).
Presence of vibration The dynamic properties of the tyre (50) Replace the tyre (50).
have changed.
Coupling not suitable for the operating Use a coupling that is suitable for the
conditions. operating conditions.
Check the possible causes given in
section Unsuitable coupling (Page 43).
Presence of vibration Incorrect assembly of the coupling. Reassemble the coupling in accord-
Check the possible causes given in ance with these instructions.
sections Assembly-related causes Please observe all the stipulations and
(Page 43) and Specific assembly-re- requirements given in chapter Assem-
lated and maintenance-related causes bling (Page 25).
(Page 44).
Incorrect maintenance of the coupling. Please observe all the stipulations and
Check the possible causes given in requirements given in chapter Mainten-
sections Maintenance-related causes ance (Page 47).
(Page 44) and Specific assembly-re-
lated and maintenance-related causes
(Page 44).
• Important information on the description of the drive unit and the environment were not
available when the coupling was chosen.
• System torque too high and/or torque dynamics not permissible.
• System speed too high.
• Application factor not selected correctly.
• Chemically aggressive environment not taken into consideration.
• Coupling not suitable for the ambient temperature.
• Diameter and/or assigned fit of the finished bore not permissible.
• Width across corners of the parallel keyways greater than the width across corners of
the parallel keyways in accordance with DIN 6885/1 for the maximum permissible bore.
• Shaft-hub connection incorrectly sized.
• Maximum permissible load conditions not taken into consideration.
• Maximum permissible overload conditions not taken into consideration.
• Dynamic load conditions not taken into consideration.
• Coupling and the machine and/or drive train form a critical torsional, axial or bending vi-
bration system.
7.2.2.2.4 Specific assembly-related and maintenance-related causes 7.2 Fault - causes and correction
Tyres (50) are subject to wear. Signs of wear are visible changes to the tyre (50).
Procedure
1. Subject the tyre (50) to a visual inspection.
Look out for signs of wear, such as changes at the clamping point, buckling of the sur-
face or incipient cracks. Failure of the tyre (50) can occur very soon after signs of wear.
2. Replace the tyre (50) where appropriate (see Replacing wearing parts (Page 48)).
7.2.3.2 Correcting the changed alignment 7.2 Fault - causes and correction
A changed alignment of the coupling during operation often occurs when the coupled ma-
chines shift towards one another. A cause of this can be loose foundation bolts.
Procedure
1. Correct the cause for the change in alignment.
2. Check the wearing parts for wear and replace them as required.
3. Check the locking elements that prevent axial movements and correct these as required.
4. Realign the coupling.
WARNING
Danger of injury due to bursting of the coupling
The coupling can burst if the maintenance intervals are not adhered to. There is a risk of
fatal injury from flying fragments.
• Please observe all the stipulations concerning maintenance of the coupling in this sec-
tion.
WARNING
Danger of injury due to bursting of the coupling
The coupling can burst if the maximum permitted torsional backlash is exceeded. There is
a risk of fatal injury from flying fragments.
• Note also the actual wear of the elastomer components.
WARNING
Physical injury
Injury from rotating parts.
• Only carry out work on the coupling when it is not moving.
• Secure the drive unit against being operated accidentally.
• Attach a notice to the switch stating clearly that work is being carried out on the coup-
ling.
• Before starting any work, make sure that the unit is free from loads.
Maintenance includes checking the tightening torque TA of the clamping ring bolt connection
(8) (see Table A-28 Tightening torques and widths A/F for Part 8 and Part 22 (Page 70))
and visual inspection of the elastic tyre (50).
Check the elastic tyre (50) for wear at the indicated maintenance intervals. Wear leads to
changes at the fixing point, surface warping or cracks. Signs of wear may soon be followed
by the failure of the elastic tyre (50) and drive downtime. We recommend immediately repla-
cing the elastic tyre (50) on signs on wear.
EBWN
EBWZ
DANGER
Danger due to bursting of the coupling
If you do not observe the information stipulated here regarding replacement of wearing
parts, this can lead to bursting of the coupling during operation. There is a risk of fatal in-
jury from flying fragments.
• Please observe all the stipulations concerning the replacement of wearing parts.
Procedure
1. Carefully secure the parts and components so that they cannot fall.
2. Unscrew the screws (8) on the tyre (50) one after the other.
3. For sizes 190 to 630, place the clamping ring (7) on the hub. For sizes 105 to 165, pay
attention to the clamping rings (7) that are now loose in the cavity of the tyre (50).
4. Remove the tyre (50).
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).
Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the screws (8) of the clamping ring screw connection one after the other.
3. For sizes 190 to 630, place the clamping ring (7) on the hub. Make sure that the clamp-
ing ring (7) cannot obstruct removal of the coupling part. Secure the clamping ring (7) so
that it cannot fall.
4. Remove the tyre (50), for sizes 105 to 165 together with the clamping rings (7).
5. For types EBWT and EBWN, move the coupled machines apart.
6. On the type EBWZ, remove the screws (22) and the flanged shaft (6). You remove the
coupling part 5 (5) as described in Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
(Page 49).
7. Remove the coupling parts as described in Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4)
or 5 (5) (Page 49).
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).
8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5) 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
8.4.1 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a parallel key 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
WARNING
Danger from burners and hot coupling parts
Risk of injury due to burners and hot surfaces.
• Wear suitable protective equipment (gloves, safety goggles).
Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the axial locking elements (set screw, end plate).
3. Use a suitable pulling fixture.
4. Heat up the coupling part 1 (1), 2 (2) or 5 (5) using a burner above the parallel keyway
along its length to maximum 80 °C.
5. Pull off the coupling part 1 (1), 2 (2) or 5 (5). Use suitable lifting gear when doing this.
6. Check the hub bore and the shaft for damage and protect them against corrosion.
7. Replace any damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).
8.4.2 Removing coupling part 1 (1), 2 (2) or 5 (5) with shaft and hub connected
by a pressurised oil interference fit 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
WARNING
Oil pressure in excess of maximum permissible value
The coupling can burst. There is a risk of fatal injury from flying fragments.
• Do not exceed the maximum oil pressure specified in the dimension drawing.
• Keep the oil pressure constant in all oil channels during the entire procedure.
WARNING
Danger as a result of improper handling of fixtures and pumps
Failure to handle fixtures and pumps properly can result in injuries. The coupling can burst.
There is a risk of fatal injury from flying fragments.
• Please observe the manufacturer's information on handling the following tools:
ð Pulling fixtures
ð Pumps
WARNING
Risk of injury as a result of coupling components or the pulling fixture working
loose.
Coupling components or pulling fixtures can work loose and fall when dismantling work is
in progress.
• Use suitable hoisting gear to hold the coupling part 1 (1), 2 (2) or 5 (5) and the pulling
fixture in position.
• Attach an axial locking element if the pressurised oil interference fit is tapered.
NOTICE
Risk of injury and danger to the environment due to leaking oil.
• Catch any oil which escapes.
• Dispose of the oil according to the valid regulations.
Tools required
• One oil pump with pressure gauge (at least 2500 bar) per oil channel.
Or:
One motor-driven oil pump. One connection that can be closed independently is required
for each oil channel.
Procedure
1. Use a suitable pulling fixture.
2. Secure the coupling part 1 (1), 2 (2) or 5 (5) and the pulling fixture in position to prevent
them from falling.
3. Remove the screw plugs (101) or (201) from the oil channels.
4. Deaerate an oil pump and connect it to the oil channel in the centre.
5. Pressurise the oil pump to the pressure specified in the dimension drawing until oil starts
to escape from the adjacent connections or the front faces. Keep the pressure constant.
6. Deaerate the next oil pump and connect it to the adjacent oil channel.
7. Repeat steps 5 and 6 on the remaining oil channels.
8. If so much oil escapes when pressure is applied that the pump cannot maintain the pres-
sure, use a higher-viscosity oil.
9. Pressurise the hydraulic cylinder if oil escapes from both front faces as a closed oil ring.
Make sure that the coupling part 1 (1), 2 (2) or 5 (5) is pulled immediately off the shaft in
a swift, smooth movement.
NOTICE
Removal in several strokes
If several strokes of the hydraulic cylinder are required to remove the part, make sure that
the shaft end is positioned between two oil channels at the end of the stroke.
10.Dismantle the oil pumps and the pulling fixture from the coupling part 1 (1), 2 (2) or
5 (5) .
11.Check the hub bore and the shaft for damage and protect them against corrosion.
12.Replace damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).
8.4.3 Removing coupling parts 3 (3) or 4 (4) with shaft and hub connected with
a TAPER clamping bush by a parallel key 8.4 Remove coupling part 1 (1), 2 (2), 3 (3), 4 (4) or 5 (5)
Procedure
1. Secure the coupling parts to prevent them from falling.
2. Remove the screws from the TAPER clamping bush (101) or (102).
3. Insert one of the screws as a withdrawal screw into the thread of the TAPER clamping
bush (101) or (102) and tighten the screw.
Use two withdrawal screws for no. 3535 TAPER clamping bushes (101) or (102) or lar-
ger.
4. Pull off the coupling part 3 (3) or 4 (4). Use suitable lifting gear when doing this.
5. Check coupling part 3 (3) or 4 (4), the TAPER clamping bush (101) or (102) and the
shaft for any damage and protect them against corrosion.
6. Replace any damaged parts.
When reinstalling the coupling parts please observe the information in chapters Assembling
(Page 25) and Commissioning (Page 39).
When ordering replacement parts, requesting a customer service technician or if you have
any technical queries, contact our factory or one of our Customer Service addresses:
Flender GmbH
Schlavenhorst 100
46395 Bocholt
Germany
More information
Further information about service and support can be found on the Internet:
Service & Support (https://www.flender.com/service)
By stocking the most important replacement parts at the installation site you can ensure that
the coupling is ready for use at any time.
Please only ever use original replacement parts from Flender. Flender only accepts liability
for original replacement parts from Flender.
You can find the available replacement parts for the coupling described here at Spare parts
drawing and spare parts list (Page 58).
You can find our contact data for ordering replacement parts here Service and support
(Page 53).
11.2 Spare parts drawing and spare parts list 11.2 Spare parts drawing and spare parts list
11.2.1 Type EBWT 11.2 Spare parts drawing and spare parts list
101 TAPER clamping bush 101 TAPER clamping bush 101 TAPER clamping bush
102 TAPER clamping bush 102 TAPER clamping bush 102 TAPER clamping bush
11.2.2 Type EBWN 11.2 Spare parts drawing and spare parts list
1 Coupling part 1
2 Coupling part 2
7 Clamping ring
8 Screws
50 Tyre
11.2.3 Type EBWZ 11.2 Spare parts drawing and spare parts list
102 TAPER clamping bush 102 TAPER clamping bush 102 TAPER clamping bush
In this section, you can find dimension drawings and technical data for ELPEX-B couplings
of the following types:
• Type EBWT, dimension drawing (Page 63) and technical data (Page 64)
• Type EBWN, dimension drawing (Page 65) and technical data (Page 66)
• Type EBWZ, dimension drawing (Page 67) and technical data (Page 67)
• Flat groove in TAPER clamping bushes (101) or (102) (Page 68)
-( 1 -( 1
/- 4 /- /- 4 /-
/%
/%
%
/%
/%
%"
%
%
%
%"
%
%
1 1
T KN bush 4) 5)
2)
rpm min. max. ND2 NL2 kg
Nm mm mm mm mm mm mm
mm mm
mm mm
3)
105 24 4 500 3 1008 10 25 104 – 22 82 22 66 29 35 1.8
4
135 66 4 500 3 1210 11 32 134 80 25 100 25 75 38 35 2.4
4
3)
165 125 4 000 3 1610 14 42 165 103 25 125 33 83 38 35 4
4
190 250 3 600 3 2012 14 50 187 80 32 145 23 87 42 35 5.4
3)
4 1610 14 42 25 38
210 380 3 100 3 2517 16 60 211 98 45 168 25 115 48 35 8
4 2012 14 50 32 89 42
235 500 3 000 3 2517 16 60 235 108 46 188 27 119 48 35 12
4
255 680 2 600 3 3020 25 75 254 120 51 216 27 129 55 35 14
4 2517 16 60 113 45 117 48
280 880 2 300 3 3020 25 75 280 134 52 233 25 129 55 35 22
4
3)
315 1 350 2 050 3 3525 35 100 314 140 66 264 29 161 67 35 23
4 3020 25 75 51 131 55
3)
360 2 350 1 800 3 3525 35 100 359 178 65 311 32 162 67 35 38
4
3)
400 3 800 1 600 3 4030 40 115 402 200 77 345 30 184 80 35 54
4
470 6 300 1 500 3 4535 55 125 470 210 89 398 46 224 89 35 98
4
510 9 300 1 300 3 4535 55 125 508 208 89 429 48 226 89 35 120
4
T KN bush 4) 5)
2)
rpm min. max. ND2 NL2 kg
Nm mm mm mm mm mm mm
mm mm
mm mm
560 11 500 1 100 3 5040 70 125 562 224 102 474 55 259 92 35 120
4
Table A-1: Torques, speeds, geometry data and weights of type EBWT
1)
Rated torques apply to TAPER clamping bushes with parallel key connection.
2)
Maximum bore for parallel keyway in accordance with DIN 6885/1
3)
Some bores have a flat groove.
4)
Space requirement for angled screwdriver and withdrawal screw for mounting and removing the TAPER clamping bush
5)
Space requirement for mounting and removing the tyre
6)
Weight applies to one coupling with maximum bore.
For flat groove see Flat groove in TAPER clamping bushes (101) or (102) (Page 68).
-( -(
/%
/%
%"
%"
%
%
%
%
%
%
1 1
3)
Size Rated Speed Weight
torque n max.
2)
T KN D1 / D2 DA ND1 NL1 D3 L2 S LG P2 m
1)
rpm min. max. ND2 NL2
Nm mm mm mm mm mm mm mm mm mm mm kg
-(
/- 4 /-
4
%8
/%
/%
%"
%
%
%
%
4 -;
For dimensions D1, ND1, NL1, D3 and the space requirement for mounting and removing
the TAPER clamping bush and the tyre, see type EBWT, dimension drawing (Page 63) and
technical data (Page 64), and type EBWN, dimension drawing (Page 65) and technical data
(Page 66).
A.1.7 Flat groove in TAPER clamping bushes (101) or (102) Geometry data and weights
%
'7
A.2 Shaft misalignment values during operation Shaft misalignment values during operation
-1
Size Permissible shaft misalignment ΔK1500 at n = 1500 min
1)
ΔKa1500 ΔKr1500 ΔS1500
mm mm mm
105 1.3 1.1 5.7
135 1.7 1.3 7.0
165 2.0 1.6 8.7
190 2.3 1.9 10
210 2.6 2.1 12
235 3.0 2.4 13
255 3.3 2.6 15
280 3.7 2.9 16
315 4.0 3.2 18
360 4.6 3.7 22
400 5.3 4.2 24
470 6.0 4.8 28
510 6.6 5.3 30
560 7.3 5.8 33
630 8.2 6.6 37
Table A-5: Maximum permissible shaft misalignment values during operation
1)
ΔS1500 corresponds to a permissible angular deviation of ΔKw1500 = 4°
The maximum permissible axial, radial and angular misalignment depends on the operating
speed.
Use the following formulae to calculate the maximum permissible misalignment in your sys-
tem:
ΔKa perm = ΔKa1500 · FKV
ΔKr perm = ΔKr1500 · FKV
ΔS perm = ΔS1500 · FKV
Halve the values for axial, angular and/or radial misalignment ΔKaperm, ΔKrperm and ΔSperm if
they appear simultaneously.
Speed in rpm
Information
Note the maximum speed for the relevant coupling size.
A.3 Tightening torques and widths A/F Tightening torques and widths A/F
A.3.1 Tightening torques and widths A/F for part 8 and part 22 Tightening torques and widths A/F
Part 8 Part 22
Apply the specified tightening torques as listed in section Tightening procedure (Page 71).
A.3.2 Tightening torques and widths A/F of screws for the TAPER clamping
bush (101) or (102) Tightening torques and widths A/F
Apply the specified tightening torques as listed in section Tightening procedure (Page 71).
The tightening torques apply to screws/bolts with untreated surfaces that are not oiled or are
only lightly oiled, and for screws/bolts that are used with a liquid screw locking agent in ac-
cordance with these instructions. Use with lubricant paint or lubricant is not permitted.
Note the following concerning the use and storage of the tyre (50):
• Storage possible for up to 5 years
• Protect against direct sunlight, artificial light with a high UV content and extreme temper-
atures
• Avoid contact with aggressive media
Flender GmbH
Alfred-Flender-Straße 77
46395 Bocholt
Germany