Ador Weld

ADOR WELDING LIMITED
WELDING EQUIPMENT
SMAW EQUIPMENT | GMAW WELDING EQUIPMENT

GTAW WELDING EQUIPMENT | SAW WELDING EQUIPMENT
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INDEX Welding Equipment
Sr. Sr.
PRODUCT PAGE NO. PRODUCT PAGE NO.
No. No.
1 SOME BASICS TO KNOW 22 SILENT CHALLENGER 501 49
MOST COMMON TYPES OF 3 23 SILENT CHALLENGER 2 X 301 51

INSULATION CLASSES USED 23 MAXIMIG 251 53
IN WELDING EQUIPMENT 24 MAXIMIG 400 55
MOST COMMON TYPES OF 3 25 STRIKER 400 57
ENCLOSURE PROTECTIONS 26 RANGER 600 59
USED IN WELDING EQUIPMENT
27 RANGER 600 MULTI 61
MOST COMMON TYPES OF 3 28 CHAMPMIG 250 63
DUTY CYCLES USED IN 29 OMNIMIG 250 66
WELDING EQUIPMENT 30 CHAMPMIG 300 70
ELECTRODE SELECTION TABLE 5 31 CHAMPMIG 400 72
32 CHAMPMIG 600 75
HELP ME CHOOSE 6
33 CHAMP MULTI 400, 600 78
2 RED / TPA SERIES WELDING 8 34 CHAMP PULSE 500 83
TRANSFORMERS
35 HF 2000 / HF 2000 AD & 89
3 DOUBLE MUSTANG / DOUBLE RACER 12 HF 3000 / HF 3000 AD
DOUBLE HORSE / DOUBLE STALLION
37 CHAMPTIG 220P 91
4 E-WELMAC 190 14
38 CHAMPTIG 300P 96
5 GL SERIES WELDING RECTIFIERS 17
39 CHAMPTIG 300 SP 98
(DIODE BASED)
40 CHAMPTIG 400P 104
6 THYROLUXE 401 / THYROLUXE 600 18
41 CHAMPTIG 300 AD 107
7 THYROLUXE 1000 / THYROLUXE 1200 20
42 CHAMPTIG 500 AD 110
8 CHAMP 200 22
43 MAESTRO SERIES 800, 1000, 1200 114
9 CHAMP 250 24
44 UNI - MAESTRO RETROFIT 118
10 CHAMP 300 26
UNIT FOR SAW
11 CHAMP T400 28
46 THREE WHEEL TRACTOR 120
12 CHAMP 500 / CHAMP 600 30 WELDING HEAD
13 CHAMP 1200 - GOUGEMASTER 32 48 MAESTRO 1200 (I) 121
14 CHAMPCUT 100 34 49 ELECTRODE AND FLUX 125
15 CHAMPCUT 25C 36 DRYING OVENS
16 CHAMPCUT 150 37
17 CUTi 35, 70, 90, 120 39
18 PLASMACUT - 25 41
19 SUPERGEN 320 43
20 SILENT CHALLENGER 301 S2 45
21 SILENT CHALLENGER 401 47
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SOME BASICS TO KNOW
MOST COMMON TYPES OF INSULATION CLASSES USED IN WELDING EQUIPMENT
The most common types of Insulation Classes, for which welding equipment are designed, are basically B, F and H.
However electrical machines have following range of Insulation classes as per National and International standards.
The maximum allowable temperatures are given below for these Insulation classes
• A = Class of Insulation --105 Deg. Centigrade • F = Class of Insulation –155 Deg. Centigrade
• E = Class of Insulation –120 Deg. Centigrade • H = Class of Insulation –180 Deg. Centigrade
• B = Class of Insulation –130 Deg. Centigrade • C = Class of Insulation --220 Deg. Centigrade
MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENT

DEGREE OF INGRESS PROTECTION CLASS USED FOR ENCLOSURES OF WELDING EQUIPMENT
The most common Ingress Protection classes (IP class) used for the enclosure of the welding equipment are IP 21, IP 23
and IP 44. These protections classes of enclosures provide different degree of protection against Ingress of foreign
body or particle and vertically falling water to the machines
• IP 21 • IP 23 • IP 44
FIRST DIGIT – Indicates protection against the ingress of foreign body or the particle
• 2 = Protection against ingress of foreign body / particle > 12 mm dia
• 4 = Protection against ingress of foreign body / particle > 1 mm dia
SECOND DIGIT – Indicates protection against the ingress of dripping or vertically falling water
• 1 = Protection against ingress of water i.e.dripping or vertically falling water
• 3 = Protection against ingress of spraying or splashing water up to 60 degrees
• 4 = Protection against the ingress of the splashing water from any direction i.e. all round the machine
MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENT

DUTY CYCLES OF WELDING EQUIPMENT
Welding equipment are never used continuously for manual or semiautomatic welding processes. The common duty
cycles observed for majority of welding applications are 25%, 35%, 40%, 60%. However all welding equipment are also
supposed to be specified for 100% duty cycles. The duty cycle of the machine or application indicates how severely
machines will be used to complete the jobs to be welded. A typical duty cycle is explained on next page, which indicate
the WELD time and OFF time observed during the welding of job. The total CYCLE TIME consists of one WELD time and
one OFF time associated with the respective WELD time. The CYCLE TIMES are 5 minute and 10 minute as per Indian and
International standards respectively.
www.adorwelding.com 03
SOME BASICS TO KNOW
DUTY CYCLE
1 Load Cycle
ON OFF
Welding Time Time
Current
or
Load 6 min 4 min
(ON Time) X 100

% Duty cycle = (ON Time + Off Time)
= 6 x 100 = 60%
(6 + 4)
FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS

SPECIFIED AT DIFFERENT DUTY CYCLE
Present specs. are 400 A @ 60 % duty cycle Present specs. are 310 A @ 100 % duty cycle
• Follow following steps to find the • Follow following steps to find the
welding current at 100% duty cycle welding current at 60% duty cycle
• Losses @ d1 = Losses @ d2 • Losses @ d1 = Losses @ d2
• (I1)2x r x t1 = (I2)2 x r x t2 • (I1)2x r x t1 = (I2)2 x r x t2
• (400x400) x 6 = (I2)2 x 10 • (310x310) x 10 = (I2)2 x 6
• (I2)2 = (6/10)x400x400 • (I2)2 = (10/6) x 310 x 310
• I2 = sq. root of (6/10) x 400 • I2 = sq. root of (10/6) x 310
• I2 = sq. root of 0.6 x 400 • I2 = sq. root of 1. 66 x 310
• I2 = 0.7746 X 400 • I2 = 1.29 x 310
• I2 = 309.8 • I2 = 400.2
• I2 = 310 • I2 = 400
SOME BASICS TO KNOW
ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS
ELECTRODE AWS WELDING CURRENTS (AMPS)

SN.
TYPE TYPE FOR ELECTRODE SIZE (DIA)
1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM
1. Superbond E6013 30-50 55 80 125 170 220 275

40-60 60-90 100-130 140-180 180-240
55 80 125 170 220 250-330

2. Superbond-S E6013 30-50
40-60 60-90 100-140 140-180 180-250
3. Superbond-SS E6013 30-50 40-60 90 135 180 240 300

60-90 100-140 140-190 190-250 250-330
80 125 170 200 275

4. Supabase E7018 40-60 50-70
60-90 100-140 150-200 200-240 270-360
80 125 170 225 300

5. Supabase-X-Plus E7018 40-60 50-70
60-90 90-140 150-190 200-250 270-320
- - 55 100 130 180 -

6. Celwel 70G E7010-G
50-70 80-120 110-160 140-210
- - 55 100 130 - -
7. Celwel 60 E6010
50-70 80-120 110-160
GUIDING NOTES
1. Recommended Polarities 3. Current Selection Generally Adapted

a) Superbond, Superbond-S, Superbond-SS = AC, A) For Downhand flat, horizontal and overhead
DC (-) positions = Current at middle of the range is used.
b) Supabase, Supabase-X-Plus = AC (70 OCV), b) For Vertical up (Bottom to Top) = Current at
DC (+) maximum of the range is used.
c) Celwel 60, Celwel 70G = DC(+) (for all passes), c) For vertical down (Top to Bottom) = Current at
DC(-) (for root pass only) maximum of the range or slightly more than
maximum is used.
2. Recommended Welding Positions
d) For the same diameter, as the thickness of parent
a) Superbond, Superbond-S, Superbond-SS, Celwel material increases, employed current is increased.
60, Celwel 70G = All including vertical down
(Vertical - Top to Bottom)
b) Supabase, Supabase-X-Plus = All except vertical
down (Vertical - Top to Bottom)
SELECTION GUIDE
WELDING & CUTTING EQUIPMENT & PROCESSES
HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION
STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION

Select a process for a given metal you want to join or cut from the table given below
WELDING PROCESS CUTTING PROCESS
METAL TYPE STICK MIG FCAW SAW AC-TIG DC-TIG CAC-A-AC CAC-A-DC PLASMA
STEEL
STAINLESS STEEL
ALUMINIUM
CAST IRON
COPPER, BRASS
TITANIUM
MAGNESIUM ALLOYS
SKILL LEVEL MODERATE LOW LOW MODERATE HIGH HIGH MODERATE MODERATE HIGH
STEP 2 WELDING PROCESS SELECTION

It is possible that more than one welding process can be used for a given requirement.
Hence to facilitate selection, study and understand the advantages of each process as given below.
Most suitable for outside/opendoor use
A SMAW / MMAW / STICK WELDING One of jobs or less volume jobs.
Better accessibility for intricate joints
Ideal for dirty/rusty surfaces
Suitable for high welding productivity
B GMAW/MIG/MAG/SEMIAUTOMATIC/ Most suitable for relatively thinner sheets
CONTINUOUS WELDING Very neat and clean welding without slag removable
Easy to learn for welders
Suitable for deep penetration for welding thick sections
C FLUX CORED (FCAW) MIG/MAG with less nos. of runs
Provides higher welding deposition rates
Gives excellent weld bead shape
Most suitable where excellent mechanical properties are required
Ideally suitable for heavy duty longitudinal structures like girders
D SUBMERGED ARC WELDING (SAW)
High deposition rates gives higher welding productivity
Gives excellent weld bead shape
Used where highest quality welding required
Gives precise welding with very good welding finish
E TIG WELDING (GTAW) Most suitable for thinnest sheets where better heat
input controls are required and very minimal
distortions allowed
Used with almost all electrical conducting metals.
F AIR PLASMA ARC CUTTING Distortion free, dross free, burr free, narrow kert with clean cuts,
compared to carbon ARC cutting.
HELP ME CHOOSE
THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION

STEP 3 ADDITIONAL CHECK LIST
Also check for following along with above mentioned process advantages
1. POWER SUPPLY CONDITIONS* • Stable / Unstable / Very Low / Very High voltage condition
2. ENVIRONMENTAL CONDITIONS* • Chemical (Acidic) Contamination. Conducting Dust Contamination.
3. BUDGET • Economy
* Consult factory / Technical Marketing Team for extreme supply and environmental conditions
STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE

Workload/usage/duty Likely Duty Cycle Welding Current Range Recommended
Light Duty - Single Shift 20 % to 35 % Upto 225 Amps
Medium Duty - Single or Two Shift >35 % to 60 % 225 Amps to 300 Amps
Heavy Duty - Two or Three Shift >60% to 100 % More than 300 Amps
STEP 5 MODEL SELECTION TABLE

Thus after selecting the process, duty cycle, and going through the additonal checklist, please verify once again
the steps completed so far as per following FLOW CHART as a QUICK RE-CHECK and select the model for your
welding/cutting need from the model selection table
EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK
1 CHECK AND VERIFY THE WELDING/CUTTING PROCESS FOR THE METALS TO BE JOINED OR CUT
FROM THE TABLE GIVEN
SELECT WELDING / CUTTING PROCESS DEPENDING ON WELDING (OR CUTTING) PROCESS DESIGN
2 (WELD PARAMETERS / ELECTRODE/WIRE DIA etc) AND PRODUCTION VOLUME REQUIREMENT,
TARGET etc, AFTER CONSIDERING THE MERITS OF EACH PROCESS
CARRY OUT ADDITIONAL CHECKS FOR POWER SUPPLY AND EVIRONMENT CONDITIONS, CONSULT
3
FACTORY / TECHNICAL MARKETING FOR ANY SPECIAL / CUSTOMISED REQUIREMENT OF APPLICATION IF ANY.
CHECK AND DECIDE WORK LOAD, DUTY CYCLE AND SEVERITY OF USAGE AS PER GUIDELINES GIVEN
4
IN THE TABLE
ONCE ABOVE STEPS ARE COMPLETED, CHECK AC OR DC TYPE OF POWER SOURCE FOR SMAW/TIG
5
PROCESSES AND THEN SELECT THE MODEL FROM THE TABLE GIVEN BELOW
WELDING TRANSFORMERS WITH
FORCED AIR COOLING
RED SERIES
WELDING TRANSFORMERS
RED 400 (S) / RED 401 (S)

400 Amp capacity World Class Welding Transformer
1 3
Phase Phase CC
• Single phase (2 lines of 3 phase) Welding Transformers • Stepless, smooth and infinitely variable current
regulation
• User friendly AC ARC Welder
• Forced air cooled transformers - less coil temperature
• Easily maneuverable from job to job on the shop- resulting in longer service life
floor
SALIENT FEATURES
• Smooth welding current control by modern • Current Indicator provided on side panel
moving core magnetic shunt design • ON-OFF switch control and current control provided on
• Stepless, smooth and infinitely variable current the front panel
regulation • A Special design provides for excellent dynamic
• Adjustment of welding current possible even while characteristic and ensures smooth and optimum metal
welding is in progress transfer
SPECIFICATIONS
MODELS UNIT RED 400 (S) RED 401 (S)
INPUT
Supply Voltage Volts 415 415
Phases No. 2 lines of 3 phase 2 lines of 3 phase
Frequency 50 50
Input KVA @ 100% Duty Cycle KVA 19 12.6
Input switch fuse rating A 80 63
Recommended Capacitor
KVAr 8 8
for P.F. improvement
OUTPUT
Output Characteristic Type CC CC
Operating Arc Voltage Volts 22-36 22-36
Open circult voltage Volts 80 70
Welding current range A 60-400 in two 60-400 in two
overlapping ranges overlapping ranges
Cont.
RED 400 (S) / RED 401 (S)
400 Amp capacity World Class Welding Transformer
Cont.
Max. Continuous hand welding

current @ 60% Duty Cycle A 300 230
current @100% Duty Cycle A 230 180
Max. Intermittent welding current A 400 400
Welding Electrode range
Minimum mm 2 2
Maximum mm 6.3 5
GENERAL
Cooling Type Forced Air Forced Air
Protection class Class IP23 IP23
Dimensions (approx.):
Length mm 745 730
Width mm 460 415
Height mm 540 490
Weight (approx.) Kg. 98 81
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment
sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and will
perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design
and /or the specifications without any prior notice.
• Backed by dedicated customer care package.
RED SERIES
RED SERIES
A Wide Range of World Class Welding Transformers
1 3
Phase Phase CC
• Single phase (2 lines of 3 phase) Welding • Stepless, smooth and infinitely variable current
Transformers regulation
• Class F Insulation - enhances services life • Forced air cooled transformers - less coil
• Easily maneuverable from job to job on the shop- temperature resulting in longer service life
floor • User friendly AC ARC Welders
TPA SERIES
TPA SERIES
1 3
Phase Phase CC
• Three phase Welding Transformers • ‘Open-delta’ design enables conversion of three

• User friendly AC ARC Welders phase input into single phase output
• Stepless, smooth and infinitely variable current • Forced air cooled transformers - less coil
regulation temperature resulting in longer service life
• Convenient and easily maneuverable from job to • Compact and lightweight
job on the shop-floor
SALIENT FEATURES
• Smooth welding current control by moving core • ON-OFF switch control, current control and current
magnetic shunt design indicator provided on the front panel
• Stepless, smooth and infinitely variable current • A Special design provides for excellent dynamic
regulation characteristic and ensures smooth and optimum
• Adjustment of welding current possible even while metal transfer - RED Series specifically
welding is in progress recommended for low hydrogen electrodes
• 1 swivel front wheel and 2 rear wheel arrangement
for easy maneuverability
RED / TPA SERIES
Cont.
MODELS UNIT RED 403 RED 503 RED 603 TPA 403
INPUT Volts 415 415 415 415
Supply Voltage 1
Phases No. 2 Lines of 3 Phase 2 Lines of 3 Phase 3 3

Frequency Hz 50 50 50 50
Input KVA @ 100 % Duty Cycle KVA 19 25 28.4 19.0
Input switch fuse rating A 80 100 80 80
Recommended Capacitor KVAr 8 10 10 10
for P.F. improvement
OUTPUT
Output Characteristic Type CC CC CC CC
Operating Arc Voltage Volts 22-36 23-40 24-44 22-36
Open circult voltage Volts 80 80 80 80
Welding current range A 60-400 80-500 100-600 60-400
Max. Continuous hand welding
current @ 60% Duty Cycle A 300 400 450 300
current @100% Duty Cycle A 230 300 350 230
Max. Intermittent welding current A 400 500 600 400
Welding Electrode range
Minimum mms 2 2.5 2 2
Maximum mms 6.3 6.3 6.3 6.3
GENERAL
Class of Insulation Class F F F A
Cooling Type Type Forced Air Forced Air Forced Air Forced Air
Protection class Class IP23 IP23 IP23 IP23
Dimensions (mms) L mms 720 745 820 800
W mms 460 500 560 500
H mms 750 780 850 850
Weight (approx.) kgs. 110 132 160 160
WELDING TRANSFORMERS WITH
NATURAL AIR COOLING
DOUBLE MUSTANG / DOUBLE RACER

Thoroughbred Series AC ARC Welding Transformers
1
Phase
CC
• Light weight and compact transformers with robust construction -

Ideal choice for site usage
• Natural air cooled transformers - coils designed for natural air cooling
which eliminates the use of fan and thus risk of coil burning whenever
fan fails
• Specially designed transformer coils with minimum joints and better
interlayer insulation -eliminates the coil failure and enhances service
life of transformer
• Stepless, infinitely variable current adjustment through sturdy and
smooth moving core mechanism
• Stepless, smooth and infinitely variable current adjustment possible
even while welding is in progress
SALIENT FEATURES
• Ensures the fine control of welding current to minimise the heat input to
the job which reduces the HAZ
• Dynamic output characteristics ensures smooth and uninterrupted
arc resulting excellent welding performance througout the entire
welding range
• Provided with input power ON-OFF switch
• Welder friendly usage - easy to operate since all controls like ON-OFF
switch, welding current controlling handle, current scale on the same
side i.e. front side
DOUBLE MUSTANG / DOUBLE RACER
Thoroughbred Series AC ARC Welding Transformers
Cont.
SPECIFICATIONS UNIT DOUBLE DOUBLE DOUBLE DOUBLE

MUSTANG RACER HORSE STALLION
INPUT Volts 230/400 415 415 415
Voltage Supply No. 1 1 1 1

Phases (....................................2 Lines of 3 Phase AC......................................)
Input KVA @ 100% Duty Cycle KVA 10.5 16.0 21.0 25.5
Recommended Capacitor
for PF improvement KVAr 5.0 8.0 9.0 11.0
OUTPUT
Open Circuit Voltage V 66 80 80 80
Welding Current Range A 35-250 50-300 60-400 80-500

(......................................Single Range Control....................................)
Maximum intermittent
welding current at 35% duty A 250 300 400 500
Maximum continuous
welding current
at 60% duty cycle A 190 225 300 375
Maximum automatic
welding current
at 100% duty cycle A 150 175 230 300
GENERAL SPECIFICATIONS
Type of Cooling (.............................Natural Air Cooled..............................)
Insulation Class H H H H
Recommended electrode
size/range mm 2-5 2-2.6 2-6.3 2.5-6.3
Overall dimensions:
Length mm 590 650 650 650
Width mm 425 475 500 550
Height mm 660 700 725 755
Weight (approx.) kg 92 120 140 170
E-WELMAC 190
E-WELMAC AC ARC Welding Transformers
1
Phase
CC
• Light weight, compact AC arc welding transformer • Most reliable and simple transformer - very
- easy to mobilise at sites convenient and welder friendly to use at sites
• Single phase, natural air cooled transformer with • Infinitely variable current adjustment through
robust construction sturdy and smooth moving core mechanism
SALIENT FEATURES
• Welding current adjustment possible even while • H-class insulation of windings enhances reliability
welding is in progress and service life
• Dynamic output characteristics ensures smooth • Provided with input power ON-OFF switch
and uninterrupted arc resulting excellent welding
performance throughout the entire welding range
MODELS UNIT E-WELMAC 190
INPUT Volts 230

Input Supply: No. 1
Voltage Hz 50
Phases
Frequency KVA 5.5
Input KVA @ 100% Duty Cycle
Cont.
E-WELMAC 190
E-WELMAC AC ARC Welding Transformers
Cont.
OUTPUT
Open Circuit Voltage Volts 50
Welding Current Range Amps 30-150
Current:
@20% duty cycle Amps 200
Welding Electrode range mm 2.0-4.0
GENERAL
Cooling Type ---------------Natural Air Cooled---------------
Dimensions (approx.): Class H
Length mm 340
Width mm 315
Height mm 500
Weight (approx.) Kg. 39
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment sold
from Plant/Area Offices / Authorised Distributors are free from defects in materials and workmanship and will
GL SERIES WELDING RECTIFIERS
(DIODE BASED)
A Wide of World Class Welding Rectifiers
CC
GOUGING
SALIENT FEATURES
• Transductor controlled rectifier units.
• 600 Amps ideally suited for gouging application
• Welding rectifiers based on most simple, reliable and maintenance
free diode based technology.
• These welding rectifiers are built with most robust and rugged
mechanical construction which withstand rough handling at
construction and project sites.
• Welding current adjustment and regulation through electromagnetic
transductor resulting stepless and smooth current control.
• These welding rectifiers are welder friendly - Very • Easy parallel connection of these welding rectifiers
easy to use and operate, maintain and service by possible for high current gouging applications.
ordinary electricians. • These welding rectifiers can be also used for DC
• Single knob current control from the front panel TIG welding applications by connecting suitable
or remote control unit (provided optionally.) TIG control units.
APPLICATIONS
• Most simple, robust and reliable welding rectifiers environment, where maintenance staff is not well
ideally recommended for heavy duty structural equipped and qualified.
welding of construction equipment like crane, steel • GL 601 is most recommended for heavy duty
foundries, steel and fertiliser plants, shipyards. welding and gouging applications in foundries,
• These welding rectifiers are ideally suitable for steel plants, heavy engineering workshops etc.
heavy fabrication shops, project sites with harsh
SPECIFICATIONS
Technical Specifications Unit GL 401 GL 601
Input
Input Supply :
Supply Voltage Volt 400/440 400/440
Phase No 3 3
Frequency Hz 50 50
Input KVA @ 100% duty cycle KVA 26 38.5
Input Current @ 100% duty cycle A 45 70
Recommended switch fuse rating A TP50 TP80
Cont.
GL SERIES WELDING RECTIFIERS
(DIODE BASED)
A Wide of World Class Welding Rectifiers
Cont.
Output
Output Characteristic Type CC CC
Open circuit voltage Volts 80 80
Welding current range A 50-400 80-600
@ 35% duty cycle A NA NA
@ 60% duty cycle A 400 600
@ 100% duty cycle A 310 465
General
Class of Insulation Class B B
Cooling Type Type Fan cooled
Protection class Class IP23 IP23
Dimensions (mm)
Length mm 840 907
Height mm 705 750
Width mm 905 1005
Weight (approx.) Kg 275 430
THYROLUXE 401 / THYROLUXE 600
Heavy Duty Thyristor based DC Welders
THYROLUXE 401 CC
GOUGING
THYROLUXE 401 and 600 are a series of most reliable and

dependable workhorse SMAW welding machines, proven for a
wide range of applications. The Thyristor based power source with
Dual Star Radial Rectifier full controlled Thyristor bridge,
Interphase Reactor and DC Choke enables welder to obtain the
desired arc current with ease. The equipments have a rugged
design, with reliable performance, superior arc characteristics and
minimum maintenance requirements.
THYROLUXE 600
SALIENT FEATURES
• Suitable for Heavy duty Welding application. • Protections against input supply fluctuations i.e.
• Smooth and stable arc with minimum spatter. Under voltage, Over voltage, Single-phasing,
overload and short circuit.
• Stepless current control.
• Welder friendly Remote controller for easy and • Power sources are provided with built in Hot start,
convenient setting of current from workplace / Antistick and self-controlled Arc force dynamics.
job. • Worry-free on maintenance.
• Easy arc striking, High OCV for ease in arc start / • Power sources can be optionally provided with
restart. built in VRD to provide safe low voltage of 12-18 V
• Superior welding performance for the complete during no-weld condition, RCCB protection at
welding current range. input and Digital Meters
• Ideal constant current drooping characteristics.
SPECIFICATIONS
Technical Specifications Thyroluxe 401 Thyroluxe 600 Unit
INPUT
Input Supply Voltage, Phase, Frequency 415 +10% / -10%, 3, 50 / 60 415 +10% / -10%, 3, 50 / 60 V Ac, No.,
Input Kva @ 100% Duty Cycle 19.5 31.5 Hz
Input Current @ 100% Duty Cycle 26 44 Kva
Recommended Switch Fuse Rating TP 35 TP 63 A Ac
Cont.
THYROLUXE 401 / THYROLUXE 600
Heavy Duty Thyristor based DC Welders
Cont.
OUTPUT
Open Circuit Voltage 100 100 V DC
Welding Current Range 10 -400 20 - 600 A DC
Current:
@60% duty cycle 400 600 A DC
@100% duty cycle 310 465 A DC
GENERAL
Welding Electrode Size 2.5, 3.15, 4.0,.5.0 And 6.3 2.5, 3.15, 4.0,.5.0 And 6.3 Mm
Current Display Analog Analog Type
Ingress Protection Ip23 Ip23 Grade
Cooling Forced Air Forced Air Type
Insulation H H Class
Dimensions (l X W X H) 835 X 495 X 820 980 X 550 X 960 Mm
Weight 147 216 Kg
ORDERING INFORMATION THYROLUXE 401 THYROLUXE 600

Power Source F.10.34.401.0060 F10.34.401.0072
Optional Accessories
Welding Accessories-wac 400 S10.64.001.0014 -
Welding Accessories-wac 600 - S10.64.001.0015
THYROLUXE 1000
THYROLUXE 1200
The world class Thyristor based DC welders
CC
GOUGING
SALIENT FEATURES
• Thyristor based heavy duty DC Welding and • Power source provided with built in Hot start,
Gouging Rectifiers. Antistick and self controlled Arc force dynamics.
• Stepless control for current adjustments. • Smooth and stable arc with minimum spatters
• Protections against supply fluctuations i.e • Welder friendly Remote controller for easy and
Under voltage, Over voltage, Single phasing, convenient setting of current from the work
over load and short circuit. place or the job
• Constant current drooping characteristics –
Ideal for Welding and Gouging applications.
SPECIFICATIONS
Technical Specifications Unit THYROLUXE 1000 THYROLUXE 1200
INPUT
Input Supply: Volts 415 , +10%, -10% 415 , +10%, -10%
Voltage No. 3 3
Phase Hz 50/60 50/60
Frequency
Max. rated Input KVA KVA 81 96.5
OUTPUT
Open Circuit Voltage Volts DC 100 100
Welding Current Range Amps DC 100-1000 100-1200
Current:
@40% duty cycle Amps DC 1000 -
@60% duty cycle Amps DC 850 1200
@100% duty cycle Amps DC 650 930
Cont.
THYROLUXE 1000
THYROLUXE 1200
The world class Thyristor based DC welders
Cont.
GENERAL
Suitable Gouging Carbon Electrode size mmØ 6 to 12 mm 6 to 12 mm
Current Display Analog Analog
Ingress Protection Class IP23 IP23
Type Forced Air Forced Air
Cooling Class H H
Insulation
Dimensions
Length mm 1130 1200
Width mm 770 770
Height mm 1080 1175
Weight (approx.) Kg. 403 450
CHAMP 200
The world class Inverter based DC Welder
CC
DC TIG
SALIENT FEATURES
• Single phase High efficiency DC Welder • Hot start feature available
• High frequency IGBT based PWM Inverter • Smooth and stable arc with minimum spatter
• Light weight, compact and portable for easy handling • TIG welding with scratch/Lift arc start
• Compatible to power generator supply • Provided with the UV, OV thermal and line Voltage
(415V) Protections
SPECIFICATIONS
Technical Specifications Unit CHAMP 200
Input
Input Supply :
Voltage Volt 240, +10%, -15%
Phase No 1
Frequency Hz 50/60
Max input KVA @ 100% duty cycle KVA 5
Efficiency % >84
Output
Open Circuit Voltage @ 240 Vac Volt 68 +/-3
Welding Current (40°C 10 minute cycle)
@ 35% duty cycle Amps 200
General
Suitable Welding Electrode size mm Ø 1.6, 2.5, 3.2 and intermittent 4
Hot Start - 120% of the set current
Antistick - Built in
Ingress Protection Class IP23
Cooling Type Forced Air
Insulation Class F
Welding Output Terminals Stud type / Camlock
Cont.
CHAMP 200
Cont.

General
Dimensions
Length mm 415
Width mm 155
1
Height mm 300
Weight (approx.) Kg 7
CHAMP 250
CC
DC TIG
SALIENT FEATURES
• Three phase PWM controlled inverter based, high • TIG Welding possible with External HF Unit
efficiency and high power factor heavy duty DC • Light weight, compact and portable for easy handling
welder
• High efficiency
• Enhanced Reliability due to SMD technology
• Built in Hot Start
• High frequency IGBT based Rectifier
• Smooth and stable arc with minimum Spatter
• Arc force adjustment on panel
PROTECTIONS WITH AUTO RESET

• Over Temperature
• Input Supply Voltage protections for over
and under Voltage • Protection against Single phasing
SPECIFICATIONS

Input
Input Supply :
Voltage Volt 415, +15%, -10%
Phase No 3
Frequency Hz 50/ 60
Input KVA @ 415 Vac
@ 100% duty cycle KVA 7.5
@ No Load KVA 0.15
Power Factor CosØ 0.94
Efficiency % 85
Output
Open Circuit Voltage Volt 84
Cont.
CHAMP 250
Cont.
General
Suitable Welding Electrode size mm Ø 1.6, 2.5, 3.2, 4 and intermittent 5 mm
Arc force setting - Adjustable by Potentiometer
Built in Hot Start - 25% more than set current for 2 seconds
Current Display (Actual) 3 digit –7 segment digital panel pcb
Insulation Class H
Insulation
Dimensions
Length mm 520
Width mm 260
Height (with handle) mm 450
Height (without handle) mm 410
CHAMP 300
CC
DC TIG
TYPICAL APPLICATIONS
• Three phase inverter based, high efficiency and high • Auto-selection of Remote control when Remote
power factor DC Welder controller (optional) is plugged into the machine
• High frequency IGBT based Rectifier • Can be equipped with VRD, ELCB, Current and
• Arc force adjustment on panel. Voltage Dual-display meters as optional features
• TIG Welding possible with External HF Unit handling
• Light weight, compact and portable for easy
handling
SALIENT FEATURES
• IGBT based latest PWM inverter technology • Controls provided for adjustments of Arc force
• High efficiency • TIG operation possible with external HF TIG
• High OCV and suitable for all types of electrodes. Control unit.
• Smooth and stable arc with minimum spatter

SPECIFICATIONS
Input
Input Supply :
Input Supply Voltage, Phase, Frequency V Ac, No., Hz 415 , +15%, -10%, 3, 50 / 60
0.2 @ No Load, 10.5 @ 100%
Input KVA @ 415V Supply KVA Duty Cycle, 13.5 @ 60% Duty
Cycle, 17 @ 35% Duty Cycle
0.24 @ No Load, 14.5 @ 100%
Input Current @ 415V Supply I AC Duty Cycle, 18.5 @ 60% Duty
Cycle, 23.5 @ 35% Duty Cycle
Power Factor λ 0.72 Max.
Cont.
CHAMP 300
Cont.
Efficiency % >82
Output
Open Circuit Voltage V DC 88 V DC + / - 5 V
Welding Current Range A DC 10-300
300 @ 35% Duty Cycle, 250
Welding Current (40°C, 10 Minute Duty Cycle) A DC @ 60% Duty Cycle, 200
@ 100% Duty Cycle
Arc Force Control A DC 0 - 80 A More Than Set Current
General
2.5 - 5 mm For E-6013 &
Suitable Welding Electrode size mm Ø
E - 7018, 2.5 - 3.2 For E - 6010
Current Display (Set Current & Actual Current) A 3 Digit –7 Segment Digital Panel Meter
Remote Control (optional) 10 Meter Provided As Optional For Current Setting.
1) MMA / Tig Mode Selection Switch.
2) Current & Arc Force Adjustment Pot.
3) Mains on ‘green’ Colour Led Indication
Front Panel Functions 4) Trip - ‘red’ Colour LED Indication of
“Machine Under Protection Mode”.
5) Dpm For Display Of Set Current &
Actual Current
Protection (Auto Resettable)
Ingress Protection Degree IP23 S

Insulation Class H
Dimensions (L x W x H) mm 536 x 200 x 345
CHAMP T400
CC
DC TIG
SALIENT FEATURES
• Three phase IGBT inverter based, high efficiency and • Arc force adjustment on panel
high power factor DC Welder • TIG Welding possible with External HF Unit
• High OVC and suitable for Long distance welding • Light weight, compact and portable for easy handling
and cellulosic electrodes • Capable of Welding with 100 meter + 100 meter
• Enhanced Reliability due to SMD technology welding and return cables
• Capable of Welding with all types of cellulosic • Smooth and stable arc with minimum spatter
electrodes including 6010, 7010G and 8010G l HF • Controls provided for adjustments of Arc force
Unit • TIG operation possible with external HF TIG Control
unit

SPECIFICATIONS
Technical Specifications Unit CHAMP T400
Input
Input Supply :
Voltage Volt 415 , +15%, -10%
Phase No 3
Frequency Hz 50/ 60
Input KVA @ 415 Vac
@ 100% duty cycle KVA 14
@ No Load KVA 0.24
Power Factor CosØ Upto 0.93
Efficiency % ≥85
Output
Open Circuit Voltage Volt 85 V DC
Welding Current (40°C)
Cont.
CHAMP T400
Cont.
@ 60% duty cycle (10 minute cycle) Amps 400

General
Suitable Welding Electrode size mm Ø 2.5, 3.2, 4, 5 and 6.3 mm
Arc force setting - Adjustable by Potentiometer
Current Display (Set Current & Actual Current) A 3 digit –7 segment digital panel pcb
Ingress Protection IP23
Cooling Class Forced Air
Insulation Type H
Welding Output Terminals Class Stud type for Lug type cable connections
Dimensions L x W x H mm 660 X 305 X 530
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new
equipment sold from Plant/Area Offices / Authorised Distributors are free from defects in materials and
workmanship and will perform in full accordance with applicable specifications.
CHAMP 500 / CHAMP 600
CC
DC TIG GOUGING
SALIENT FEATURES
• Three phase inverter based, high efficiency and high power factor DC
Welders
• Arc force adjustment on panel
• TIG Welding possible with External HF Unit
• Suitable for all electrodes including 6010, 7010G and 8010G
• Latest PWM inverter technology
• Smooth and stable arc with minimum spatter
• Suitable for Gouging Application and long distant welding
• Arc force adjustments provided on the front panel
• TIG operation possible with external HF TIG Control unit.

• Input Supply Voltage protections for over • Over Temperature
SPECIFICATIONS
Technical Specifications Unit CHAMP 500 CHAMP 600
Input
Input Supply :
Voltage Volt 415 , +15%, -10%
Phase No 3
Frequency Hz 50/ 60
Input KVA @ 415 Vac
@ 100% duty cycle KVA 17.5 22.0
@ No Load KVA 0.27 0.31
Power Factor CosØ 0.93
Efficiency % 87
Cont.
CHAMP 500 / CHAMP 600
Cont.
Output
Welding Current Range Amps 20-500 20-600
@ 60% duty cycle Amps 500 600
General
Suitable Welding Electrode size mm Ø 2.5, 3.2, 4, 5 and 6.3 mm
Max. up to 9 mm
Suitable for Gouging Electrode Size mm Ø Max. up to 9mm
12mm –limited use
Arc force setting Adjustable by Potentiometer
Current Display (Actual) 4 digit –7 segment digital panel pcb
Insulation Class H
Welding Output Terminals Stud type for Lug type cable connections
Dimensions
Length mm 700
Width mm 460
Height (without handle) mm 630
Weight (approx.) Kg 57 58
CHAMP 1200 - GOUGEMASTER
The world class Inverter based DC Welder with High
Current Gouging Facility
CC
DC TIG GOUGING
GENERAL PROTECTIONS WITH AUTO RESET

• Three phase inverter based, high efficiency and • Input Supply Voltage protections for over and under
high power factor DC Welder Voltage
• Suitable for normal Electrode Welding as well as
• Protection against Single phasing
gouging at high currents
SPECIFICATIONS
Technical Specifications Unit Champ 1200
Input
Input Supply :
Voltage Volt AC 415 , +15%, -10%
Phase No 3
Frequency Hz 50/ 60
Max Input KVA @ @ 100% duty cycle KVA 55
Input Supply Current @ 100% duty cycle (1000 Amps) Amps, AC 76
Input Supply Current @ 60% duty cycle (1200 Amps) Amps, AC 92
Power Factor @ 100% duty cycle 0.93
Efficiency @ 100% duty cycle % ≥85
Output
Open Circuit Voltage Volt,DC 90
Welding Current Range Amps,DC 100-1200
@ 60% duty cycle Amps,DC 1200
@ 100% duty cycle Amps,DC 1000
Cont.
CHAMP 1200 - GOUGEMASTER
The world class Inverter based DC Welder with High Current Gouging Facility
Cont.
General
Suitable Welding Electrode size mm Ø 3.2, 4, 5 and 6.3 mm
Suitable for Gouging Electrode Size mm Ø Up to 12 mm
10 meter Remote Control provided
Remote Control (Optional)
as optional for current setting
Insulation Class H
Welding Output Terminals Stud type for Lug type cable connections
Dimensions
Length mm 930
Width mm 525
'MAINS ON' - Green LED Indication
'MMA/GOUGING'-Red LED Indication
'REMOTE ON' - Red LED Indication
'TRIP' - Red LED Indication if
Front Panel Functions
Machine is under Protection Mode
Current Adjustment Encoder
4 Digit Digital Display for
Current and Voltage
Over Voltage, Under Voltage,
Protections (Auto - Reset) Single Phasing
Over Temperature
CHAMPCUT 100
The world class Inverter based Air Plasma Cutting Outfit
3 CC
TYPICAL APPLICATION
• Three phase inverter based, high efficiency • Seven Segment LED display for set and actual
cutting outfit cutting current for precise control of cutting
• Ideal for Heavy duty production jobs current.
• Suitable for manual cutting as well as with CNC • Air pressure indicating meter is provided on
machine front panel
• High frequency IGBT based PWM Inverter • Emergency stop push button stops the cutting
• Enhanced reliability due to SMD technology operation instantly in case of emergency.
SALIENT FEATURES
• Latest inverter based technology • Post flow cooling provides torch cooling after the
• Emergency stop push button is provided on front cut for longer torch life
panel • Safety device signal provided on front panel for
• Micro-controller Based control provides precise a) Low air pressure
control on sequence of operation and its b) Thermal failure
interlocking. c) Mains voltage higher or lower than limit..
• Capability to interface with CNC controllers

• Under-voltage / • Thermal protection.
Over-voltage protection. • Low air pressure
SPECIFICATIONS
Technical Specifications Unit CHAMPCUT 100
Input
Input Supply :
Voltage Volts AC 370 -470
Phase No 3
Frequency Hz 50/60
Max input KVA @ 100% duty cycle KVA 15.4
Current @ 100% Duty Cycle Amps AC 23
Cont.
CHAMPCUT 100
Cont.
Output
Pilot ARC Current Amps DC ≤ 20
Cutting Current (40°C) @100% Duty cycle Amps DC 100
Open Current Voltage @415VAC Input Supply Volts DC 320 +/- 10V
Efficiency @ 100% duty cycle % >88
Cutting Current Range Amps DC 20 - 100
Maximum Cutting Thickness (Severance) mm 35
Optimum Cutting Thickness mm 25
Machine Used Protect Cutting Thickness mm ≤ 20
General
1) Cutting Current Adjustment Pot

2) Mains LED, Green
3) Trip LED, Red
4) Cutting LED Yellow
Front Panel Functions 5) Switch to Select 2T/4T Functions
6) Switch for Air Check
70 LED Display for Displaying The
Cutting Range
Thermal, UV,-OV, Low Pressure,

Protection (Auto Resettable)
Emergency Stop Switch
Class of Insulation H
Degree of Protection IP21
Air Pressure MPA/BAR 0.45-0.55 / 4.5-5.5
CHAMPCUT 25C
The world class inverter based Plasma Cutting Machine
3 CC
TYPICAL APPLICATION
• Three phase inverter based, soft switching • Digital display for precise setting of cutting current
technology high efficiency and high cutting capacity • Time delay function provides effective protection
Plasma Cutting Machine to cutting torch
• Suitable for both manual and mechanized cutting • Self Hold ON / OFF setting feature makes
operation with suitable Cutting Torch themachine typically suitable for use with
• High Frequency arc striking for ease of operation Automatic CNC Cutting outfit
SPECIFICATIONS
Technical Specifications Unit CHAMPCUT 25C
Characteristic Control IGBT Inverter Based
Characteristics Type Constant Current
Input
Input Supply Voltage Volts AC 380 - 415
Phase 3
Frequency No. 50/60
Rated Input Power Hz 14.5
Output
Cutting Current Range Amps, DC 30-100
Cutting Current @100% Duty Cycle Amps, DC 100
General
Maximum Severing Capacity mm 40
Optimal Cutting Capacity mm 1-20
Maximum Machine (Automatic) Cutting mm ≤ 15
Nominal Air Pressure Mpa/Bar 0.45 / 4.5
Dimensions (L X W X H) mm 550 / 300 / 500
Weight (Approx) kg 40
CHAMPCUT 150
3 CC
TYPICAL APPLICATION
• Three phase inverter based, high efficiency • Seven Segment LED display for set and actual
cutting outfit cutting current for precise control of cutting
• Ideal for Heavy duty production jobs current.
• Suitable for manual cutting as well as with CNC • Air pressure indicating meter is provided on front
machine panel
• High frequency IGBT based PWM Inverter • Emergency stop push button stops the cutting
operation instantly in case of emergency.
• Enhanced reliability due to SMD technology
SALIENT FEATURES
• Latest inverter based technology • Post flow cooling provides torch cooling after the
• Emergency stop push button is provided on front cut for longer torch life
panel • Safety device signal provided on front panel for
• Micro-controller Based control provides precise a) Low air pressure
control on sequence of operation and its b) Thermal failure
interlocking. c) Mains voltage higher or lower than limit..
• Capability to interface with CNC controllers

• Thermal protection.
• Under-voltage / Over-voltage protection.
• Low air pressure
SPECIFICATIONS
Technical Specifications -
Unit CHAMPCUT 150
Plasma Cutting Power Source
Input
Input Supply :
Voltage Volts AC 415 + / -10%
Phase No 3
Frequency Hz 50/60
Max input KVA @ 100% duty cycle KVA 26.4
Current @ 100% Duty Cycle Amps AC 38
Cont.
CHAMPCUT 150
Cont.
Output
Open Current Voltage @415VAC Input Supply Volts DC 330 +/- 10V
Cutting Current Range Amps DC 30 - 50
Cutting Current (40°C) @100% Duty cycle Amps DC 150
Recommended Cutting With Rage (With CNG) mm 5 -35
Maximum Cutting Capacity (Severance)
mm 50
For as MS Material
Maximum Piercing Capacity mm 20
Machine Used Protect Cutting Capacity (For M.S.) mm ≤ 25
General
Type of End Connector for Plasma Cutting Torch Euro
Type of Cooling Type Forced Air
Class of Insulation H
Ingress Protection IP23S
Air Pressure MPA/BAR 0.45-0.55 / 4.5-5.5
Plasma Cutting Power Source Unit CCT 150
Voltage Glass M
Standard Length Mtr 6
Air Pressure BAR 5
Air Consumption I/Min 230
Duty Cycle 60% A 150
Duty Cycle 100% A 150
CUTi 35, 70, 90, 120
The world Class Inverter based Plasma Cutting Machines
SALIENT FEATURES
• The small power packages of the CUTi series are easy to handle and thus
especially suitable for mobile use. From among the models of the
series, the user may choose the unit which meets his individual
requirements best.
• Using compressed Air as the Plasma Gas, mild steel, stainless steel,
aluminium, brass, copper and other electrically conductive materials
can be cut.
• All CUTi inverters operate with gas-cooled plasma torches and external
compressed air supply.
• Due to the sinusoidal power consumption with PFC (power factor
correction), the inverter CUTi 35 draws its maximum power from the
single-phase 230 V mains, without major reactive power loss.
• Light, portable, easy to handle
• Contains inlet FRL Unit to ensure flow of clean, dry air
• Productive due to high cutting speed
• Energy saving due to modern inverter technique
• High cut quality
• Versatile use due to a large variety of accessories
• Safe working due to safety shut-down
DELIVERY CONTENTS OF OUTFIT:

• Plasma Power Source with input cable and power supply plug • Return cable with Earth clamp
• Plasma Cutting Torch (Air cooled) with cutting accessories • Air supply hose
APPLICATION AREAS
• Convenient Hand Torches • Straight, profile and contour cutting, also with
• Plasma gouging does not require after-treatment and templates
produces less smoke compared to gouging with carbon • For piercing and hole cutting
electrodes. • Bevel cutting at any angle for weld preparation,
• Suitable for industry and craft possible with appropriate accessories
• In workshops and training centres • Plasma gouging in preparation of weld joints,
• For repairing and servicing fettling, removal of welding mistakes and
surface defects with CUTi 90 and CUTi 120
• At assembly workplaces, on construction sites
CUTi 35, 70, 90, 120
The world Class Inverter based Plasma Cutting Machines
ERGONOMIC HANDLE DESIGN ACCESSORIES FOR CUTi

• Thanks to the ergonomic handle design and the low weight of • A large variety of accessories is available for
the KjellCut plasma torches work is easy. In addition to the the flexible use of the CUTi units.
convenient operation, safety is also of prime importance here.
TECHNICAL SPECIFICATIONS
Parameter UNIT CUTi 35 CUTi 70 CUTi 90 CUTi 120
Input
Mains Voltage VOLTS, AC 1 X 230 V 3 X 400 V 3 X 400 V 3 X 400 V
Fuse, Slow AMPS, AC 16 A 16 A 25 A 32 A
Connected Load, Max. KVA 3.7 KVA 11.1 KVA 15 KVA 16.7 KVA
Output
Cutting Current Range AMPS, DC 5-35 A 26 -70 A 26 -90 A 25 -120 A
Duty Cycle 10 min duty cycle 35 A @ 40% 70 A @ 35% 90 A @ 40% 120 A @ 35%
28 A @ 60% 60 A @ 60% 74 A @ 60% 95 A @ 60%
22 A @ 100 % 50 A @ 100 % 55 A @ 100 % 80 A @ 100 %
General
Protection Class CLASS IP 21 IP 21 IP 21 IP 21
Cutting Range MM 12 MM 30 MM 35 MM 50 MM
Ignition TYPE DRAWN ARC HIGH VOLTAG HIGH VOLTAGE HIGH VOLTAGE
Plasma Gas TYPE AIR AIR AIR AIR
Pressure MPA 0.4 MPA 0.5 MPA 0.5 MPA 0.5 MPA
Air Consumption L / MIN 70 L / MIN 140 L / MIN 195 L / MIN 195 L / MIN
Dimensions MM 480 X 150 470 X 180 470 X 180 610 X 230
(L X W X H) X 225 MM X 250 MM X 270 MM X 410 MM
Weight KG 10 KG 16.4 KG 17 KG 28.5 KG
PLASMACUT - 25
Air plasma cutting system with unmatched cutting speed
SALIENT FEATURES
• Most dependable and reliable power source • Suitable for cutting all conducting metals
• Distortion-free, dross-free, burr-free, narrow kerf width • Simple and easy to use
clean cuts
PLASMACUT - 25
for all your Cutting Needs Wheather it’s clean cuts that you want or seperation cuts
PLASMACUT - 25 works with equal ease.
TYPICAL APPLICATION
• Automotive Repairs • Sheet Metal Fabrication
• General Fabrication • Construction and Maintenance Workshops
• Bus and coach Body Building • Manufacture of Food Processing and Pharmaceutical
equipment using SS
• Railway and Road Transport Workshops
• Scrap Cutting Demolition, ship-breaking etc.
• Power Stations, Chemical, Petrochemicals or Fertilizer
Industry
MACHINE FEATURES
• Rugged and robust Design
• User Friendly, requires minimum operator training
• Special “Safety-interlock”for operator protection
• Railway and Road Transport Workshops
• Lightweight and Flexible Torch with 8 m long hose
assemble
• Air presssure safety switch for “fail-safe cutting”
• Double air fliter-cum-pressure regular unit to
ensure clean compressed air for excellent cut
quality
• Easy manoeuvrability on the shopfloor
• Full range of accessories
PLASMACUT - 25
Air plasma cutting system with unmatched cutting speed
Cont.
SPECIFICATIONS
Technical Specifications - Unit PLASMACUT 150
Input
Input Supply :
Voltage Volts AC 415
Phase No 3
Frequency Hz 50
Max input KVA @ 100% duty cycle KVA 28
Recommended switch fuse rating Amps AC TP-45
Output
Cutting Current Amps 100
Open Current Voltage DC Volts 300
Cutting Current @60% Duty cycle Amps 100
Pilot arc open circuit voltage DC Volts 300
General
Insulation Class ‘B’
Type of Cooling Type Forced Air
Overall Dimensions
Length mm 800
Width mm 370
Height mm 825
Torch Model : CCT-25 (A)
Max Current / Voltage @ 60% duty cycle Amps/ Volts 100/110
Cooling Type Air
Air to be used (Plasma+Cooling)
Flow Lit/Min 120 to 150
2
Pressure kg/cm 6
Cable Hose Length Mtrs. 6
SUPERGEN 320
MOTOR GENERATOR TYPE WELDING RECTIFIER
CC
DC TIG
SALIENT FEATURES
• The set consists of three-phase motor as prime mover • Mobile and mounted on wheels with rubber tyres
and DC welding generator of a special patented design • Ideal for welding with cellulosic electrodes for cross
• Excellent high quality welding with big savings in country pipelines and thermal/nuclear power plants.
power bills
• Positive protection against overload and single
phasing
QUANTUM LEAP IN WELDING PRODUCTION FEATURE-WISE COMPARISON
Features you want Brand X Ador Breakthrough Technology

Welding with 100 mtr cable length Constant current even with
Current drops
without any current drop longer cable length
Low no load power consumption 3.2 KW 1.1 KW - less than half power
consumption and energy cost
Low power consumption at
22.23 KW 15.5 KW Reduction by 30% in energy
320 Amp.welding current
Brushless’ technology eliminates frequent
Low maintenance cost Periodic wear’n tear of brushes
Maintenance and down time costs
Built-in protection against single
Freedom from stator failures No protection
phasing, over voltage andunder voltage
Class“H"- provides longer service
Insulation class “B”
life- more reliable
Totally enclosed preventing entry of
Suitable for welding in open/ Screen protected drip proof open type
dirt and dust insidel winding -
dusty sites design-sucks in dirt and dust
ideal for site conditions
Only 265 kgs in weight i.e.25%
Ease of mobility 330 kgs in weight
lighter-easier to move about
Spares subject to imports- Easy availability of spares Large
Availability of Spares & service
Limited service network network of authorised service centres.
SUPERGEN 320
MOTOR GENERATOR TYPE WELDING RECTIFIER
SPECIFICATIONS
Technical Specifications Value Unit
Input
Input Supply Voltage, Phase, Frequency 415±+10%, 3, 50 V Ac, No., Hz
Input Power 15.5 / 20.78 Kw / Kva
Speed (synchronous) 3,000 Rpm
Starting Star / Delta Type
Recommended Switch Fuse Rating Tp 40 Amps, Ac
Protection To Machine Single Phasing,
Undervotage
(340 V) /
Overvoltage (480 V),
Thermal
Output
Open Circuit Voltage 100 V Dc
Welding Current Range 35-320 A Dc
Welding Current
@ 60% duty cycle 320
@ 100% duty cycle 250
General
Welding Electrode Size 2.5, 3.15, 4.0,.5.0 And 6.3 Mm
Enclousure Totally Enclosed Type
Ingress Protection Ip44 (excluding Fan Side) Class
Cooling Forced Air Type
Insulation H Class
Dimensions (l X W X H) 1065 X 540 X840 Mm
Weight 265 Kg
SILENT CHALLENGER 301 S2
New Generation Diesel Engine Driven Silent Welding Set
Conforming to Latest CPCB II Norms
CC
TIG
SALIENT FEATURES
• Conforms to latest CPCB norms for noise & exhaust • Big savings in fuel & longer runs before next refuelling
emission level • Specially proven with Cellulosic (6010, 7010G & 8010G
• Versatile applications, including cross country, inplant types) and other special types of electrodes
pipe and tube welding • Excellent Pre and Post Sales Services
• Ideal for heavy fabrication & site applications • Super Silent Operations
• Highly reliable even in hostile site conditions
SPECIFICATIONS
Technical Specifications Unit Value
Machine Name SC 301 S2
Meets CPCB - II compliance for Exhaust
CPCB compliance Type
Emission and Noise within 75 dba at 1 mtr
Welding Generator
Brushless type, high frequency generator,
specially designd for welding applications,
constant current (CC) characteristic with winding less,
Welding Generator Type
commutator less, magnet less, slip-ring less
and rotating diode less rotor construction for
maintenance free and reliable operation
Welding process Type SMAW (Shielded Metal Arc Welding )
Operators No Single
Welding current range Amps 40 - 300 A
Max. hand welding current Amps 300 A @ 32 V
Max. hand welding current @ 60% DC Amps 230 A @ 29V
Max. hand welding current @ 100% DC Amps 310
Open circuit voltage (Max. / Min) Volts DC 100 / 45 VDC
Generally, Conforms To IS 26-35
Diameter of coated electrode mm 2.5, 3.15, 4, 5, 6
Insulation Class Type H
Cont.
SILENT CHALLENGER 301 S2
New Generation Diesel Engine Driven Silent Welding Set Conforming to Latest CPCB II Norms
Cont.
Auxiliary Power Source (built In)

Rating 3 Phase / Single Phase KVA 10 / 3
Voltages (3 Phase/1 Phase) VOLTS 415 / 240
MCB Rating AMPS 16 AMPS
Engine Make, Type SIMPSON, SC213 CPCB-II COMPLIANT
Cylinder Nos. 2
Engine Cooling Type Water Cooled
Engine Rating BHP 23 BHP @ 1800 RPM
Speed RPM 1800
Conforms to Standard 10002/81
Starting (12 V) Type Electric
Fuel tank Capacity Ltrs. 50
Lube oil pressure, Fuel level Indication, Battery
Meters/Gauges/Indications Type/Detail charging current, Charging failure warning lamp,
Engine speed, Hour Meter etc.
engine auto shut off in the event of low lube
OPTIONAL Engine Safety Protection Type
oil pressure (or) high cylinder head temperature
General (Dimensions & Weight)
Skid Mounted :
Length/Width/Height mm 1700 X 820 X 1130
Weight (Net) Kg 695
Two Wheel Mounted :
Weight (Net) Kg 770
Four Wheel Mounted :
Weight (Net) Kg 845
SILENT CHALLENGER 401
CC
DC TIG
SALIENT FEATURES
• Conforming to latest CPCB norms for noise & exhaust • Specially proven with Cellulosic (6010, 7010G & 8010G
emission level types) and other special types of electrodes
• Versatile applications, including cross country, inplant • Excellent Pre and Post Sales Services
pipe and tube welding • Super Silent Operations
• Ideal for heavy fabrication & site applications • Capable of Arc Cutting with up to 4 mm Arc Cutting
• Highly reliable even in hostile site conditions Electrode
• Big savings in fuel & longer runs before next refueling
SPECIFICATIONS
Machine Name SC 401
Welding Generator
commutator less, magnet less, slipring less
maintenance free and reliable operation
Operators No Single
Welding current range Amps 50 - 400
Max. hand welding current Amps 400
Open circuit voltage (Max. / Min) Volts 100/45
Diameter of coated electrode mm 2.5-6.3
Cont.
Cont.
Engine Make, Type SIMPSON, SJ327T CPCB-II Compliant

Cylinder No. 3
Rated engine Speed RPM 1800
Engine Cooling Type Water Cooled
Engine Rating BHP 38.5 BHP @ 1800 RPM
Conforms to Standard IS 10002(BI)
Starting Type Electric (Battery 12 V, 75 AH)
Fuel Consumption @ 60% Duty Cycle Ltrs./Hrs. 4.0 ltrs/hr @ 100% Duty Cycle
Engine Auto Shut off in the event of
low lube oil presssure
Arc Cutting Arc Cutting with upto 4 mm Cutting Electrode
Auxiliary Power Source (Indicates rating with simultaneous welding load)

Rating KVA 10 3
Voltage Volts 415 240
Phases No 3 1
MCCB Rating Amps 16
Output Sockets No 2
Skid Mounted :
Length/Width/Height mm 2000 x 820 x 1460
Weight (Net) Kg 1100
Two Wheel Mounted :
CC
DC TIG
SALIENT FEATURES
• Conforming to latest CPCB norms for noise & • Specially proven with Cellulosic (6010, 7010G &
exhaust emission level 8010G types) and other special types of electrodes
• Versatile applications, including cross country, • Excellent Pre and Post Sales Services
inplant pipe and tube welding • Ideal for heavy fabrication & site applications
• Big savings in fuel and longer runs before next • Highly reliable even in hostile site conditions
refueling
• Super Silent Operations
• Arc Cutting and Gouging capability. Maximum size
of Gouging Electrode is 6 mm
SPECIFICATIONS
Machine Name SC 501
Welding Generator
commutator less, magnet less, slipring less
maintenance free and reliable opertaion
Operators No Single
Welding current range Amps 50 - 500
Max. hand welding current Amps 500
Open circuit voltage (Max. / Min) Volts 100/45
Diameter of coated electrode mm 2.5-6.3
Cont.
Cont.

Cylinder No. 3
Rated engine Speed RPM 1800
Engine cooling Type Water Cooled
Engine Rating BHP 38.5 @ 1800 RPM
Conforms to Standard IS 10002(BI)
Starting Type Electric (Battery 12 V, 75 AH)
Fuel Consumption @ 60% Duty Cycle Ltrs./Hrs. 4.0 ltrs/hr @ 100% Duty Cycle
Engine Auto shut of in the event of low lube oil
pressure or High Cylinder Head Temperature
Capable of Gouging with upto 6 mm Gouging
Gouging and Arc Cutting
Electrode
Auxiliary Power Source (Indicates rating with simultaneous welding load
Rating KVA 10 3
Voltage Volts 415 240
Phases Nos 3 1
MCCB Rating Amps 16
Output Sockets Nos 2
Skid Mounted :
Two Wheel Mounted :
SILENT CHALLENGER 2 X 301
The new generation diesel engine driven silent welding set
conforming to latest CPCB II norms
CC DC TIG
SALIENT FEATURES
• Conforms to latest CPCB norms for noise and exhaust • Big savings in fuel and longer runs before next
emission level. refueling.
• Versatile applications, including cross country, in- • Specially proven with Cellulosic (6010, 7010 G &
plant pipe and tube welding. 8010G types) and other special types of electrodes.
• Ideal for heavy fabrication & site applications. • Super Silent Operations
• Highly reliable even in hostile site conditions.
SPECIFICATIONS
Technical Specifications Unit Values
Double Operator Single Operator
Manual (CC) Manual (CC)
Welding Current Range Amps, DC 15x300 A 30-600 Amps
Max. Hand Welding Current @ 40% DC Amps, DC 2x300 A @29V 600 Amps @30V
Max. Hand Welding Current @ 60% DC Amps, DC 2x250 A @26.5V 500 Amps @30V
Max. Hand Welding Current @ 100% DC Amps, DC 2x200 A @24V 400 Amps@36V
Open Circuit Voltage (Max) Volts, DC 92 VDC 92 VDC
Generally Conforms To IS 2635
Insulation Type H
Cylinder Nos. 3
Engine Colling Type Water Cooled
Engine Rating BHP 38.5 BHP @ 1800 RPM
Speed RPM 1800
Conforms to IS 10002/82
Starting (12V) Type Electric
Fuel Consumption Ltrs,/Hrs. 4
Engine auto shut off in the event of low lube oil
OPTIONAL Engine Safety Protections Type
Pressure (or) high cylinder head temperature
Cont.
SILENT CHALLENGER 2 X 301
The New generation Diesel Engine Driven Silent Welding Set Conforming To Latest CPCB II norms
Cont.
Auxiliary Power Source (Built In)

Weld Load
Auxiliary Mode without
Mode together with
Weld Load
Auxiliary Load
10 & 8 KVA From Each Socket
KVA Rating: Respectively (18 KVA Total) / 3 KVA
KVA 8/3
415 V, 3 Phase) / 230 V, Single Phase From Each Socket Respectively
(6 KVA Total)
MCCB Rating Amps 10/12.5 27/25
Dimensions, Rate & Mounting Details
Skid Mounted
Weight (Net) Kgs 1008
Two Wheel Mounted
Four Wheel Mounted
MAXIMIG 251
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
CV
SALIENT FEATURES
• Recommended for All position MIG / MAG welding • User friendly selection of 2 track / 4track operation
applications for zero defect GMAW welding
• Suitable for welding of wide range of metals like • Good and consistent weld quality with low
Carbon Steel, Stainless Steel and other steel alloys, hydrogen content
with appropriate or recommended consumable
• Dependable Thyristorized wire-feeder system
• High volume thin sheet metal fabrication welding as ensures long, uninterrupted welding
in Auto Industries and other engineering industries,
• Quick release wire feed roller mechanism enables
maintenance and repair workshops
operator to change the wire spool quickly,
• Most ideal for Auto Ancillary units - for increased minimising the unproductive time and thus
productivity and quality welding applications increasing the productivity on the shop floor
• Most reliable and dependable workhorse welding • Standard Package comprises of Power Source, Wire
machines with proven economy feeder (2 Roll Drive) with 5 meter interconnection
and Welding Torch only
• Diode based power source with traditional tapped
transformer, provided with switch on front panel for • Rugged design, reliable performance and superior
step control of voltage, enabling welder to obtain arc characteristics
the desired arc voltage with ease
SPECIFICATIONS
Technical Specifications Unit Maximig 251
Chracteristic Control Tap Controlled Diode Based
Characteristics Type Constant Potential
Input
Input Supply:
Voltage Volts, Ac 380 / 415 , +10%, -10%
Phase No 3
Frequency Hz 50/60
Maximum Input Current Amps, AC 13
Input Kva @ 100% Duty Cycle KVA 10
Input Kva @ 60% Duty Cycle KVA 7
No. Of Welding Steps 16
Cont.
MAXIMIG 251
The Workhorse Diode based Tap controlled MIG / MAG Welding Rectifier
Cont.
Output
Open Current Voltage Volts, DC 16-36
Welding Current Range Amps, DC 50-250
Welding Current @ 100% duty cycle Amps, DC 195 @ 23.8 V
General 120% of the set current
Insulation Class F
Welding Output Terminals Type Stud Type For Lug Type Cable Connections
Dimensions (L X W X H) mm 770 x 400 x 740
Weight (Approx) Kg 93
MAXIMIG 400
The Workhorse Diode based Tap controlled
MIG / MAG Welding Rectifier
CV
SALIENT FEATURES
• Most reliable and dependable workhorse MIG / • Quick release wire feed roller mechanism enables
MAG welding machines proven for wide range of operator to change the wire spool quickly,
applications minimizing the unproductive time and thus
increasing the productivity on the shop floor
• Rugged design, reliable performance and superior
arc characteristics – minimum maintenance • Standard Package comprises of Power Source, Wire
requirements feeder (2 Roll Drive) with 5 meter interconnection
and Welding Torch only
• Diode based power source with traditional tapped
transformer, provided with switch on front panel for • Recommended for All position MIG / MAG welding
step control of voltage enabling welder to obtain applications
the desired arc voltage with ease
• Suitable for wide range of metals like Carbon Steel,
• User friendly selection of 2track / 4track operation Stainless Steel, with appropriate or recommended
for zero defect GMAW welding consumable
• Good and consistent weld quality with low • Ideally recommended for heavy duty MIG / MAG
hydrogen content welding applications like crane structure
components manufacturing, 3 shift use, rough
• Dependable Thyristorized wire feeder system
handling on the shop-floor and fabrication shops
ensures long, uninterrupted welding
where maintenance staff is not very qualified
SPECIFICATIONS
Technical Specifications Unit Maximig 400
Chracteristic Control Tap Controlled Diode Based
Characteristics Type Constant Potential
Input
Input Supply:
Input Supply Voltage Volts, Ac 415 , +10%, -10%
Phase No 3
Frequency Hz 50/60
Input Kva @ 100% Duty Cycle KVA 17.5
No. Of Welding Steps 32
Cont.
www.adorwelding.com
MAXIMIG 400
The Workhorse Diode based Tap controlled MIG / MAG Welding Rectifier
Cont.
Output
Open Circuit Voltage Volts, DC 18-54
General
Insulation Class H
Welding Output Terminals Type Stud Type
Wire Feeder Model FEEDLITE 40 NEM(C) - 4 ROLL
Weight (Without Spool) Kg 16 KG (Approx)
Dimensions (LXWXH) MM 563 X 230 X 410
Suitable for wire spool capacity Kg 15 Kg
Wire Feeder Fitted with rollers mm 1.2/1.6 for solid wire 2 No.
Wire Feeder Motor Voltage Volts DC 42 V DC
Wire Drive Motor Type Permanent Magnet DC Type
Wire Roll Drive No Four
Wire Feed Speed Mtr/ min 1.5 to 18
Suitable for wire sizes mm 0.8,1,1.2,1.6
ADOR TW 402 (E) /
Torch (3 Meter)
ADOR MTG 400 (E)
www.adorwelding.com
STRIKER 400
Thyristor based welding power source, suitable for
MIG/MAG Semiautomatic and Automatic welding applications
CV
SALIENT FEATURES
• Light weight, Compact design of Power source, • Flux core or solid wire selection switch and Gas
Wire feeder and Torch check Toggle switch on front panel
• Crater Voltage and Current control possible with • Special construction of transformer – resulting in
ON/OFF switch faster response time and Excellent Arc dynamics
• LED Indications for Mains ON and Trip signal • Digital voltage and current meters on front
• Globule Detachment Technique keeps the tip panel
ready without globule formation for next • Wheels for easy movement of machine on the
welding cycle shop floor
• Protection against overheating and very high
secondary short circuit current
Details Of Complete System:

The complete system consists of power source, wire feeder, interconnecting cables and Torch as option. Remote
control is provided along with the outfit to enable the user to set voltage and current while welding.
Technical Specifications Unit TCVR405 (STRIKER) 400

Input
Voltage Volts, Ac 415 , +10%, -10%
Phase No. 3
Frequency Hz 50
18.7 @ 100% Duty Cycle,
Input Kva KVA
23 @ 60% Duty Cycle
Rated Input Current (max.) Amps, Ac 32
Output
Open Circuit Voltage Volts, Dc 55 V
Welding Current Range Amps, Dc 50 - 400
Welding Current @ 100% Duty Cycle Amps, Dc 310
Welding Current @ 60% Duty Cycle Amps, Dc 400
Welding Voltage Range Volts, Dc 16 - 39
Cont.
STRIKER 400
Thyristor based welding power source, suitable for MIG/MAG Semiautomatic
and Automatic welding applications
Cont.
General
Insulation Class H
Dimensions (l X W X H) mm 780 X 450 X 915
Weight Kg 157
Wire Feeder Unit Feedlite 20 ST Feedlite 40 ST
Drive Unit Type 2 Roll Print Motor 4 Roll Print Motor
Motor Voltage Volts, Dc 18.3 18.3
Wire Speed Meters Per Minute 1.5 - 18 1.5 - 18
Wire Spool Capacity Kg 15 15
Suitable For Wire Diameter mm 0.8, 1.0, 1.2 And 1.6 0.8, 1.0, 1.2 AND 1.6
Inch Switch On Wire Feeder On Wire Feeder
Dimensions (l X W X H) mm 530 X 230 X 315 530 X 230 X 315
Weight Kg 9 9
from Plant/Area Offices / Authorized Distributors are free from defects in materials and workmanship and will
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and
/or the specifications without any prior notice.
RANGER 600
The Heavy Duty Thyristorized MIG/MAG Welding Rectifier
CV
SALIENT FEATURES
• Most reliable and dependable thyristor based power • Quick release wire feed roller mechanism enables
source for high quality MIG / MAG semi automatic operator to change the wire spool quickly,
manual and semiautomatic mechanized welding minimizing the unproductive time and thus
applications increasing the productivity on the shop floor
• Hex phase, full wave full control bridge rectification • Power source protected from Over Voltage, Under
circuit reduces ripple in the welding output - Voltage supply, Single phasing, Over load /
resulting in spatter free welding overheating and very high secondary short circuit
• Special design and construction of Transformer - current
resulting faster response time and excellent Arc • Suitable for ALL position MIG / MAG welding
dynamics applications - both within shop-floor as well as at
• Light weight, Compact design of power source, wire open yards and project sites (with due protection or
feeder and Torch shield against windy air)
• Adjustment of Crater Voltage, Crater Current • Suitable for wide range of metals like Carbon Steel,
possible with regulating pots provided on the front Stainless Steel, Aluminium and its alloys, with
panel appropriate or recommended consumable
• Globule detach technique keeps the tip ready for • Specifically designed for heavy duty, structural
next welding cycle welding, machine building applications
• Choice of different types of wire feeder motors and
welding torches available for different industrial
applications
SPECIFICATIONS
Technical Specifications Unit TCVR 600 (Ranger 600)
Constant Potential Thyristorized
Characteristics Control
Phase Control
Input
Input Supply:
Phase No 3
Frequency Hz 50/60
Cont.
RANGER 600
The Heavy Duty Thyristorized MIG/MAG Welding Rectifier
Cont.

Input Kva @ 60% Duty Cycle 40
Output
Open Circuit Voltage Volts, DC 65 V MAXIMUM
Welding Current @ 100% duty cycle Amps, DC 465
Welding Current @ 60% duty cycle Amps, DC 600
General 120% of the set current
Insulation Type H
Welding Output Terminals Class Stud Type For Lug Type Cable Connections
Wire Feeder 120% of the set current
Weight (without spool) Kg 16 Kg Approx
Dimensions (L X W X H) mm 563X230X410
Wire Feeder Fitted with Rollers mm 1.2/1.6 for Solid Wire 2 No.
Wire Feeder Motor Voltage V DC 42 V DC
Wire Driver Motor Type Permanent Magnet DC Type
Wire Roll Driver No Four
Wire Feed Speed mtr/min 1.5 to 18
Suitable for Wire sizes mm 0.8,1,1.2,1.6
RANGER 600 MULTI
The Heavy Duty Multipurpose Thyristorized Welding Rectifier
for MMA / MIG / TIG / GOUGING Applications
CC/CV TIG GOUGING
SALIENT FEATURES
• Heavy duty Thyristorized Multipurpose Welding • Hex- phase, full wave full control bridge rectification
Rectifier with Double-star configuration circuit reduces ripple in the welding output- resulting
spatter-free welding
• Suitable for multi process welding applications like
SMAW / GMAW / FCAW / GTAW and GOUGING • Automatic Globule Detachment technique keeps the
processes within shop floor as well as at open yards tip ready for next welding cycle
and project sites (with due protection or shield • Choice of 2 roll and 4 roll wire-feeders and different
against windy air) torches available for different industrial
applications
• Suitable for wide range of metals like Carbon Steel, • Quick release wire feed roller mechanism enables
Stainless Steel, Aluminium and its alloys, with operator to change the wire spool quickly,
appropriate or recommended consumable minimising the unproductive time and thus
increasing the productivity on the shop floor
• Specifically designed for heavy duty, structural • Power source protected from Over Voltage, Under
welding, machine building application Voltage supply, Single phasing, Over load/
overheating and very high secondary short circuit
• Rugged construction -most reliable and dependable current
thyristor based power source for high quality welding
processes
SPECIFICATIONS
Technical Specifications Unit TCCVR 600
Constant Potential Thyristorized
Characteristics Control CC/CV
Phase Control
Input
Input Supply:
Phase No 3
Frequency Hz 50/60
Recommended Switch Fuse Rating Amps, AC 60
Input Kva @ 60% Duty Cycle 40
Cont.
RANGER 600 MULTI
The Heavy Duty Multipurpose Thyristorized Welding Rectifier for
MMA / MIG / TIG / GOUGING Applications
Cont.
Output
80 V (CC Mode)
Open Circuit Voltage Volts, DC
65 V MAXIMUM
20-600 (CC Mode)
Welding Current Range Amps, DC
75-600 (CV Mode)
Welding Current (40°, 10 Min duty cycle) ْ ْ ْ ْ ْ °°°
@ 60% duty cycle Amps, DC 600
General
Insulation Type H
Welding Output Terminals Class Stud Type For Lug Type Cable Connections
Dimensions
Lenght mm 980
Width mm 550
Height (With Handel) mm 960
Weight
Wire (Approx)
Feeder Kg FEEDLITE22740 NEH(C)
Weight (without spool) Kg 16 Kg Approx
Dimensions (L X W X H) mm 563X230X410
Wire Feeder Fitted with Rollers mm 1.2/1.6 for Solid Wire 2 No.
Wire Feeder Motor Voltage V DC 42 V DC
Wire Driver Motor Type Permanent Magnet DC Type
Wire Roll Driver No Four
Wire Feed Speed mtr/min 1.5 to 18
Suitable for Wire sizes mm 0.8,1,1.2,1.6
CHAMPMIG 250
The world class Inverter based MIG Welder
CV
INTRODUCTION
CHAMP MIG 250 is IGBT inverter based welding outfit suitable for GMAW applications. The IGBT Power module, ferrite
core and fast recovery diode are used as key device for power conversion and trans-mission to assure better efficiency
and performance. The complete system consists of power source, wire feeder and MIG torch and interconnecting
cables.
DETAILS OF COMPLETE SYSTEM

Sr. No. Description CHAMPMIG 250 A CHAMPMIG 250 B
1 Power Source ICVR 250 ICVR 250
2 Wire feeder FEEDLITE 20 (NELR) FEEDLITE 20 (NELR)
3 Torch ADOR HIPRO 253 (E) ADOR MTG 250 (E)
SALIENT FEATURES
• Inverter based GMAW outfit • Maximum Power factor is 0.93
• High efficiency and high power factor – resulting • Excellent dynamic response enables superior
energy saving arc characteristics. 2T, 4T operating modes
• Auto “Weld Stop” when welding torch is taken away • Electronic choke adjustment for better arc control
from weld job • Crater voltage and Crater current adjustment
• Compatible to Power Generator Supply through digital panel
• Enhanced Reliability due to SMD technology • Unique feature of Globule Detachment to stop
• Digital Panel for adjusting the welding formation of globules at the tip of wire at the end
parameters of welding
• 30% more Energy efficient than conventional • Automatic “Weld Stop” facility
machines
PROTECTION
The equipment is provided with following protections.
a) Under Voltage and Over Voltage: Error message is displayed and the equipment shuts down if the supply voltage
exceeds the positive or negative limits specified in the Technical Specifications
b) Over Temperature: Error message is displayed and the equipment shuts down if the temperature of the main
power components exceeds the safe limits
c) Single Phasing Protection: Error message is displayed and the equipment shuts down if any one of the three phase
supply line is absent (single-phasing prevention / protection)
CHAMPMIG 250
SPECIFICATIONS
Technical Specifications Unit ICVR 250
Input
Input Supply :
Voltage Volt 415, +15%, -10%
Phase No 3
Frequency Hz 50/ 60
Input KVA
@ No Load KVA 0.19
Output
Open Circuit Voltage Volts +/-5% 65
Welding Current Range Amp 50-250
Welding Current (40°C 10 minutes cycle)
@ 100% duty cycle Amp 195
Welding Voltage Range Volt 16-34
Crater Current Range Amp 50-250
Crater Voltage Range Volt 16-34
2 track, 4 track, Gas check, OCV
Mode of operation
check facility
Remote Control (on wire feeder) For setting voltage & current
Power Factor Max 0.93
Efficiency % 83% @ 100% duty cycle
General
Compatibility to International standard As per Std. EN60974-1
Wire feed speed m/min 1.5-18
Suitable Welding Wire Diameter mm Steel 0.8,1.0 and 1.2
Dimensions (Approx.)
Length mm 500
Width mm 260
Height mm 470
Weight Kg 26
Audio Noise Emission 70
Cont.
CHAMPMIG 250
Cont.
Technical Specifications Unit FEEDLITE 20 (NELR)

Suitable for wire mm 0.8,1,1.2
Wirefeed speed mtr/min 1.5 to 18
Wire roll drive - TWO
Wire drive motor Type Permanent Magnet DC
Wire feeder Motor voltage V 42
Wire feeder fitted with rollers - 0.8/1.0/1.2 for sold wire 1no
Suitable for Wire Spool capacity Kg 15
Dimensions
Length mm 460
Width mm 210
Height mm 280
Weight (without spool) Kg 10 (Approx)
Torch Specification
Technical Specifications Unit ADOR HIPRO 253 (E) ADOR MTG 250 (E)
Rating A 250A @ 60% Duty cycle for CO2 250A @ 60% Duty cycle for CO2
End Connection to Torch Type Euro Euro
Suitable for Wire Ø mm 0.8, 1.0, 1.2 0.8, 1.0, 1.2
Torch Length meter 3 3
OMNIMIG 250
The new Inverter based Compact MIG Welder
1 CV
SALIENT FEATURES
• Latest Inverter based technology. • LED Indications for Mains ON and Trip signal.
• Low Power Consumption due to Power Factor • Protections: Over-Voltage, Under -Voltage, Over-
Correction Technique that brings the Power Factor Temperature & Output Short Circuit Protection.
nearly equal to one. • Compact Design with built-in Wirefeeder.
• Single point controlled synergic MIG welding • Gas Trolley for easy movement of machine on the
operation. shop floor.
• 3-digit Digital Panel Meters to display the set
voltage, actual voltage, set current and actual
current while welding.
TECHNICAL SPECIFICATIONS - POWER SOURCE

Technical Specifications Unit OMNIMIG
Input
Input Supply :
Voltage Volts, Ac 230 V +15%, -10%,
Phase 1
Frequency HZ 50/ 60
Input Power @ 230VAC in MIG Mode CC - CV
@100% duty cycle KVA 4.6 Max.
@ 60% duty cycle KVA 6.5 Max.
@ 35% duty cycle KVA 8.5 Max.
@ No Load KVA 0.15
Input Current 415V Supply
@ 100% duty cycle Amps, Ac 18.9
@ No Load Amps, Ac 0.3
Power Factor 0.99 Max.
Efficiency % >82
Cont.
OMNIMIG 250
Cont.
Output
Open Circuit Voltage @230V Input Supply Volts, DC 75V DC (+/-5V)
Welding Voltage Range Volts, DC 14 - 34
Welding Current Range Amps, DC 50 - 250
Crater Voltage Range Volt, DC 14 - 34
Crater Current Range Amps, DC 50 - 250
General
Gas Preheater Rating V/A 90 V DC / 1.1 Amps
Welding Wire Sizes (Diameter) mm 0.8, 1.0, 1.2
Over Voltage, Under Voltage, Over
Protections (Auto Reset) -
Temperature, Output Short Circuit
Front Panel Functions 1. 2 Track/ 4 track control
and Crater Setting
2. Creep Feed
3. Adjustable Burn-back
4. Display - set Voltage and
Wire Speed, actual Voltage
and Welding Current
5. Pre flow and Post flow
6. Wire Diameter Selection-
0.8, 1.0 & 1.2
7. Shielding Gas Selection-
Co2 And Mixed Arco2
Class of Insulation - H
Degree of Protection - IP23S
Dimensions (L x W x H) Power Source mm 600 x 330 x 530
Dimensions (L x W x H) With Trolley Kg 1040 x 475 x 1140
Weight (Approx. only Power Source) Kg 32
Weight (Approx. Trolley) Kg 77
Cont.
OMNIMIG 250
FRONT CONTROL PANEL – OMNIMIG 250
TECHNICAL SPECIFICATIONS – BUILT-IN WIRE FEEDER

Wire Feeder (built - in)
Parameter Unit Value
Drive Unit - 2 Roll PMDC Motor
Motor Voltage Volt, Dc 42 V DC ± 0.5 V
Rated Power Watts 90 W
End Connection For Torch - Euro Type
Suitable For Wire Sizes mm 0.8, 1.0, 1.2
Permanent Magnet DC Type
Wire Drive Motor. Type
With Encoder Feedback
Rated Power Watts
Wire Roll Drive No Four
Wire Feed Speed 2-22 (For 0.8 mm Wire),
Mtrs. / Min. 2-18 (For 1.0 mm Wire),
2-8 (For 1.2 mm Wire)
Cont.
OMNIMIG 250
TECHNICAL SPECIFICATIONS - WELDING TORCH

Mig Welding Torch
Maximum Current @ 60% Duty Cycle Amps 250 Amps With Co2 Gas,
200 Amps With Mixed Gas
Torch Cable Length Meter 3
Torch Adapter Type Euro Type
Suitable For Wire Size Diameter mm 0.8, 1.0, 1.2
Standard Accessories:
Gas Hose With Both Side End Connectors 2 Mtr.
CHAMPMIG 300
The world class Inverter based MIG / MMA Welder
CC/CV
TYPICAL APPLICATION
• Three phase inverter based high efficiency and high power factor DC Welder with high frequency switching
technology.
• Suitable for both MIG and MMA welding operation.
• User friendly digital front panel interface with 7 segment LED display and multi function encoders.
• Anti stick function to protect the machine from short circuit condition in MMA mode.
• Option of Remote control unit with digital display for setting wire feed speed/current and voltage remotely
in MIG/MMA mode.
SPECIFICATIONS
Technical Specifications Unit CHAMPMIG 300
Input
Input Supply :
Voltage Volts, Ac 415, +15%, -10%
Phase 3
Frequency HZ 50/ 60
Characteristics CC - CV
Input KVA @ 100% duty cycle KVA 8.1-MIG Mode, 10.66 MMA Mode
Input Current @ 100% duty cycle Amps, Ac 11.2-MIG Mode, 14.9 MMA Mode
Power Factor % Up to 85%
Efficiency 0.84 Max.
Output
65 V (+/-3V) - MIG mode,
Open Circuit Voltage Volts, DC
88V (+/-5V) MMA Mode
Cont.
CHAMPMIG 300
The world class Inverter based MIG / MMA Welder
Cont.

@ 60% duty cycle Amps, DC 16-34
@ 35% duty cycle Amps, DC 50-250
Auxiliary Pre Heating Supply Volts, AC, Watts 16-34
Front Panel Functions
1. Creep On/Off Switch 2. Crater Current & Voltage Adjustment 3. MMA/MIG Selection Switch
4. 2T/4T selection switch 5. GAS/OVC Check Switch 6. GAS CO2/ARCO2 Selection Switch
7. Segment LED display for 8. Wire Selection 0.8/1.0/1.2 mm 9. Menu Switch Selecting all
displaying set Voltage & Wire selection switch Functions - Gas Pre Flow Time,
Feed speed, while Welding Weld on Current & Voltage, Burn
display Actual Current & Voltage Back Time, Gas Post Flow Time
10. Encoder for selection parameter 11. 10 memory Location with Save 12. Remote connector (10 meter
Value Increment / Decrement & recall function remote control can be provide
as an option for setting Voltage
& wire feed speed)
13. Output Terminal KNOBS 14. Mains on ‘Green’ Color indication 17. Trip ‘Red’ Color LED Protection
16. Torch switch gear 17. Gas Out Mode
General Unit Value

Ingress Protection IP23S
Insulation Type H
MIG Welding Parameter Unit Value
Gas Pre Flow Time Sec. 0 to 10
Current Range in MIG Amp. 10 to 300
Voltage Range in MIG Volts. 14 to 40
Crater Current in MIG Amp. 10 to 300
Crater Voltage in MIG Volts. 14 to 40
Burn Back Time Sec. 0 to 2
Gas Post Flow Time Sec. 0 to 10
CHAMP MIG 400
HEAVY DUTY INVERTER BASED GMAW WELDING OUTFIT
CV
INTRODUCTION
CHAMP MIG 400 is an IGBT inverter based welding power source, suitable for GMAW applications. The IGBT
Powermodule, high frequency transformer and fast recovery diode are used as key devices for power conversion
and transmission to assure better efficiency and perfmance. The complete system consists of power source,
wirefeeder, gascooled torch and inter connecting cables.
PROTECTION
A) Under Voltage and Over Voltage: If supply voltage goes lower or higher than set limit, error message is
displayed on Display.
b) Over Temperature: If the temperature of the main power elements is more than safety limits, error message is
displayed.
C) Single Phasing Protection: If any one of the three phases (R,Y,andB) is absent, welding will stop. Welding
current would not be available in this condition.
SALIENT FEATURES
• Digital Panel for adjusting the welding. • Crater voltage and Crater current adjustment
• 25% more Energy efficient than conventional through digital panel.
machines. • Unique feature of Pinch-off pulse to avoid globule
• Maximum Power factor is 0.95. formation.
• Excellent dynamic response enables superior arc • Automatic "Weld Stop" facility.
characteristics. • Normal/ Creep feeding selection available on front
• 2T, 4T operating modes. panel.
• Dynamic Inductance adjustment for better arc
control.
Supply Voltage, Phase, Frequency 415, +15%, -10%; 3; 50 / 60 Volts, Ac; No.; Hz
12.0 @ 100% Duty Cycle,
Input Kva Kva
0.24 @ No Load
Power Factor 0.93 Max. λ
Cont.
CHAMPMIG 400
SPECIFICATIONS
Efficiency 87 @ 100% Duty Cycle %
Open Circuit Voltage 65 ±5% Volts, DC
Welding Voltage And Crater Voltage Range 16 -39 Volts, DC
Welding Current Rating 400 @60% Duty Cycle,
Amps, DC
310 @100% Duty Cycle
Welding Current And Crater Current Range 50 - 400 Amps, DC
Front Panel Controls 2 Track, 4 Track, Gas Check, Ocv
Check Facility, Potentiometers
For Setting Crater Voltage And
Current (wire Feed Speed)
Front Panel Controls Potentiometers For Setting Main
Voltage And Current (wire Feed
Speed)
Cooling Forced Air Type
Insulation H Class
Compatibility To International Standards IEC EN 50974-1 General Compatibility
Dimensions (l X W X H) 700 X 450 X 600 Mm
Weight (approx.) 44 Kg
Wire Feeder Feedlite 40 Nemr -c (4 Roll) Model
Weight (without Spool) 16 Kg (approx) Kg
Dimensions (l X W X H) 563 X 230 X 410 Mm
Suitable For Wire Spool Capacity 15 KG Kg
Wire Feeder Fitted With Rollers 1.2 / 1.6 For Solid Wire 2 No Mm
Wire Feeder Motor Voltage 42V DC Volts DC
Wire Drive Motor. Permanent Magnet Dc Type Type
Wire Roll Drive Four No
. ire Feed Speed
W 1.5 TO 18 Meters / Minute
. uitable For Wire Sizes
S 0.8,1.0,1.2 Mm
Torch (3 Meter) Hipro 403 (e) model
.
CHAMPMIG 600
CV
INTRODUCTION
CHAMP MIG 600 is an IGBT inverter based welding power source, suitable for GMAW applications. The IGBT Power
module, high frequency transformer and fast recovery diode are used as key device for power conversion and
transmission to assure better efficiency and performance.
The complete system consists of power source, wire feeder, water cooled or gas cooled torch, water cooling unit (for water
cooled systems) and interconnecting cables.

Sr. No. Description CHAMPMIG 600 A CHAMPMIG 600 E
1 Power Source ICVR 600 ICVR 600
2 Wire feeder FEEDLITE 40 (NEH-RC) FEEDLITE 40 (NEH-RC)
3 Torch ADOR-MTG 600 E. ADOR TW 502 (E)
SALIENT FEATURES
• Inverter based digitally controlled GMAW outfit • Dynamic Inductance adjustment for better arc
• Auto “Weld Stop” when welding torch is taken away control
from weld job • Crater voltage and Crater current adjustment
• Digital Panel for adjusting the welding through digital panel. Unique feature of Pinch off
pulse to avoid globule formation.
• 25% more Energy efficient than conventional • Automatic “Weld Stop” facility.
machines.
• Normal/ Creep feeding selection available on on
• Maximum Power factor is 0.95
front panel.
• Excellent dynamic response enables superior
arc characteristics. 2T, 4T operating modes
PROTECTION
a) Under Voltage and Over Voltage: If supply voltage goes lower or higher than set limit, error message is displayed
on Display
b) Over Temperature: If the temperature of the main power elements is more than safety limits, error message is
displayed
c) Single Phasing Protection: If any one of the three phases (R, Y, and B) is absent, welding will stop. Welding
current would not be available in this condition)
CHAMPMIG 600
SPECIFICATIONS
Input
Input Supply :
Voltage Volt 415, +15%, -10%
Phase No 3Ø
Frequency Hz 50/ 60
Max Input KVA
@ No Load KVA 0.31
Output
Open Circuit Voltage Volts +/-5% 65
Welding Current Range Amp 65-600
Welding Voltage Range Volt 16-45
Crater Current Range Amp 65-600
Crater Voltage Range Volt 16-45
2 track, 4 track, Gas check, OCV
Mode of operation
check facility
Remote Control For setting voltage & current
Power Factor Max 0.94
Efficiency % 89% @ 100% duty cycle
General
Compatibility to International standard As per Std. EN60974-1
Wire feed speed m/min 1.5-18
Aluminum 1.2 – 1.6
Suitable Welding Wire Diameter mm
Steel 0.8,1.0,1.2 & 1.6
Dimensions (Approx.)
Length mm 670
Width mm 450
Height mm 620
Weight Kg 56
Audio Noise Emission dB 70
Cont.
CHAMPMIG 600
Technical Specifications Unit Feedlite 40 (NEHR)C

Suitable for wire Ø mm 0.8,1,1.2,1.6 mm
Wirefeed speed mtr/min 1.5 to 18 mtr/min
Wire roll drive - Four
Wire drive motor Type Permanent Magnet DC
Wire feeder Motor voltage V 42
Wire feeder fitted with rollers - 1.2/1.6 for sold wire 2 no
Suitable for Wire Spool capacity Kg 15
Dimensions
Length mm 563
Width mm 230
Height mm 410
Weight (without spool) Kg 16 (Approx)
CHAMP MULTI 400, 600
The world class Inverter based Multipurpose Welder
CC/CV TIG
SALIENT FEATURES
• CHAMPMULTI- 400 and CHAMPMULTI- 600 are Multi process welding
outfits with Inverter based welding power source
• The IGBT power module, High frequency transformer and fast recovery
diode are used as key device for power conversion and transmission to
assure better Efficiency and performance
• The welding power source has both constant current (CC) and constant
voltage characteristics (CV), which are suitable for MMA and MIG/MAG
and FCAW applications
• Set output parameters are constant against input • Available with both Gas cooled and Water cooled MIG
supply variations Torches for 600 Amp model
• Power source is protected against single phasing, • High efficiency (>85%)
under voltage, over voltage, short circuit and
temperature rise • Single point Synergic control in GMAW
• Water cooled version available for CHAMP MULTI 600 • User friendly Digital front panel and analog remote
as option controller
• MMA process with this outfit is most suitable for all • Auto “Weld Stop” when welding torch is taken away
kinds of electrodes including CELWEL for fabrication from work piece
work, pipe welding, site construction etc • 2T, 4T and SPOT and Multi Spot operating modes in
• GMAW process is suitable for welding in MIG Mode as well as FCAW mode
semiautomatic / automatic mechanism for welding • Dynamic Inductance adjustment in GMAW process and
MS, SS and Al materials with Solid and Flux core wires Arc force adjustment in MMA process for better arc
(FCAW Mode) control
• Both the models can operate with single point Synergic • Crater voltage and Crater current adjustment through
control in MIG/MAG mode digital panel
• The complete system consists of Power Source, wire • Unique feature of Pinch-off pulse to avoid globule
feeder, torch and inter connecting cables and control formation
cables between wire feeder and power source

The Equipment is provided with following protections:
• Under / Over Input supply Voltage : • Single phasing protection :
1. Red LED glows if input supply voltage goes below If any one of three phases of input supply (R, Y, B) is
330V AC absent, then Machine will Trip and Red LED will glow. In
2. Red LED glows if input supply voltage goes above this condition welding voltage will not be available and
480V AC welding will stop.
• Over Temperature Trip : • Output Short Circuit Protection :
If the temperature of the Semiconductor Component Welding Output is protected against any Short circuit.
is increased above safety limits then machine goes in • No Output Voltage will be available in both conditions.
safety mode (Trip Mode). In this condition welding
voltage will not be available and welding will stop.
Model
Sr. No. Description
Champ Multi 400 Champ Multi 600/600 (W)
1 Power Source ICCCVR- 401 ICCCVR- 600
2 Wire Feeder FEEDLITE 40 (NEM)- C FEEDLITE 40 (NEH - C) / NEHW)
3 Torch HIPRO 403 (E) / MTG 400 (E) TW 502 (E) / MTG 600 (E)
for Gas cooled systems
TW 600 (WE) for
Water cooled systems
Gas Pressure Regulator Cum
4 ARGON Or CO2 Regulator ARGON Or CO2 Regulator
Flow Meter (optional)
5 Gas Heater (optional) 110V AC, In Case of CO2 Regulator 110V AC, In Case of CO2 Regulator
6 Water Cooling Unit (optional) WCU-302 For Water Cooled Version Only
Sr. No. Error Code Error

1 ERR 001 Under Voltage Error
2 ERR 002 Over Voltage Error
3 ERR 003 Thermal Trip Error
4 ERR 004 No Current Flow Error
5 ERR 005 Feeder Motor Overloading Error
6 ERR 006 Wire Feeder Error
7 ERR 007 Water Presure Error
8 ERR 008 Communication Error
SPECIFICATIONS
Value
Parametre Unit CHAMPMULTI 400 CHAMPMULTI 600
Nominal Input Voltage V AC 415 V, 3 PH
Input Voltage Range V AC 415 (+15% - 10%)
Phase No 3
Frequency Hz 50/ 60
Efficiency @ 100% duty cycle % >90 >89
Power Factor @ 100% duty cycle 0.93 Max
Open Circuit Voltage In MMA Mode @415v, 3 Phase 84 V 90 V
Open Circuit Voltage In MIG Mode @415v, 3 Phase V DC 55 V 65 V
Open Circuit Voltage In TIG Mode @415v, 3 Phase 84 V 90 V
Welding Current Range In MMA Mode 50-400 A 50-600
Welding Current Range In TIG Mode A DC 10-400 10-600
Welding Current Range In MIG Mode 40-400 40-600
Welding Current @ 100% duty cycle (10 minute cycle) 310 465
A DC
Welding Current @ 60% duty cycle (10 minute cycle) 400 600
Input Power (In MMA Mode) @ 100% duty cycle 12.0 22.0
Input Power (In MIG Mode) @ 100% duty cycle KVA 11.0 22.0
Input Power (In TIG Mode) @ 100% duty cycle 9.0 16.5
Crater Current Range In MIG Mode 500-400 A 65-600 A
Crater Current Voltage In MIG Mode - 14-40 V 14-44 V
Class of Insulation Class H
Degree of Protection - IP23
Over Voltage, Undervoltage, Single–
Protections Auto Resettable -
Phasing, Over Temperature
Suitable Welding Electrode Size Dia. - In MMA Mode mm 2.5, 3.2 , 4, 5, 6 MM Diameter
Suitable Welding Electrode Size Dia. - In MIG Mode mm 0.8, 1.0, 1.2, 1.6 MM Diameter
Dimensions L x W x H mm 650 x 450 x 570 700 x 460 x 650
Auxiliary Outputs On Back Panel V AC 110 V – Gas Heater, 230 V –
Water Cooling Unit
- Ø MMA /TIG/ MIG /FCAW

Process Selection
Ø Separate Switches To Check
OCV, Gas Flow & Wire Inch.
Ø Selection Switches For Wire Dia,
Front Panel Functions Material & Gas For Synergic
MIG / FCAW MODE Application.
Ø Welding Mode 2t / 4t / Spot /

Multispot Selection Switch.
Ø Auto/manual Selection Switch.

Cont.
Cont.
Ø Save & Recall Switches To

Save & Recall 10 Programs.
MIG / FCAW Mode Ø Facility To Set Preflow, Post
Flow Burnback, Spot & Pause
Time Before Welding.
Front Panel Functions - Ø 3 Digits Digital Display For
Voltage and Current.
Ø Current Setting By Encoder
Ø Encoder For Arc Force Setting
MMA / TIG Mode
With On/ Off Facility Switch Only
In MMA Mode.
Remote Control Remote Control With Cable
-
For Setting Voltage and Current
Wheel Mount
Mounting Wheels Of The Power Source -
Front: Swivel, Rear: Fixed
Lifting Arrangement Handle Provided
Weight (Approx.) Kg. 52 57
SYNERGIC FUNCTIONS
Select the right program

The Synergic Panel shows weld-programs loaded inside the
power source
• Shielding Gas selection- ArCO2 / CO2 / Ar / Ar O2
• Weld Material selection- Fe / Al / SS
• Wire Sizes selection- 0.8 / 1.0 / 1.2 / 1.6
Wire Feed Speed is the dominant control Turning the knob, the voltage can be
parameter for each wire feed speed, a trimmed to suit the best welding if
corresponding voltage is programmed required.
into the machine.
TECHNICAL SPECIFICATIONS OF WATER COOLING UNIT – TYPE WCU 302 Cont.
Sr. No. Parameter Unit Value

1 Input Supply V AC 240
2 Phase No. 1
3 Frequency Hz 50
4 Cooling Capacity W 750-1000
5 Maximum Motor Power W 220
6 Maximum Pump Pressure Bar 2.5
7 Maximum Pump Flow Rate L/min 10
8 Tank Capacity L 8
9 Connector Size In/out 1/4 ² X 9
10 Dimensions L X W X H mm 560 X 325 X 285
11 Weight Kg. 18
TECHNICAL SPECIFICATIONS OF WIRE FEEDER – TYPE FEEDLITE 40 NEM(C) / NEH(C)

Sr. No. Parameter Unit Value
1 Suitable for Wire Sizes mm
Steel 0.8, 1.0, 1.2, 1.6
FCW 1.2, 1.6
Aluminium 1.2, 1.6
2 Wire Feed Speed m / min 0 - 18
3 Wire Roll Drive Type 4 Roll
4 Wire Drive Motor Type PMDC, 42 V, 80 W
5 Dimensions L X W X H mm 563 X 230 X 410
6 Weight Kg. 16
CHAMP MULTI 600
Inverter based Multipurpose MIG / FCAW / MMA / TIG Welder
CC/CV TIG
CHAMP MULTI 600 is a multiprocess welding outfit with Inverter

based welding power source.
• The IGBT power module, High frequency transformer and fast recovery
diode are used as key device for power conversion and transmission to
assure better Efficiency and performance.
• The welding power source has both constant current (CC)and constant
voltage characteristics (CV), which are suitable for MMA and MIG/MAG
and FCAW applications.
• Set output parameters are constant against input • GMAW process is suitable for welding in
supply variations. semiautomatic/automatic mechanism for welding
• Power source is protected against single phasing, MS,SS and Al materials with Solid and Flux core
undervoltage, over voltage, short circuit and wires(FCAW Mode).
temperature rise. • It can operate with single point Synergic control in
• MMA process with this outfit is most suitable for all MIG/MAG mode.
kinds of electrodes including CELWEL for fabrication • The complete system consists of Power Source,
work, pipe welding, site construction etc. wirefeeder, torch and interconnecting cables and
control cables between wire feeder and power source
SALIENT FEATURES
• Latest Inverter based technology. • Dynamic Inductance adjustment in GMAW process
• High efficiency (>85%). and Arc force adjustment in MMA process for better
arc control
• Single point Synergic control in GMAW.
• Crater voltage and Crater current adjustment
• Protections against over and under input supply through digital panel.
voltage and Single-phasing and over heating of
power components. • Unique feature of Pinch-off pulse to avoid globule
formation.
• User friendly Digital front panel and Digital remote
controller with display. • Built in VRD (Voltage Reducing Device) unit
(Optional) in SMAW mode only.
• Auto “Weld Stop” when welding torch is taken away
from work piece. • ERROR CODE DIGITAL DISPLAY ON FRONT PANEL-
for easy fault diagnostics
• 2T, 4T and SPOT and Multi Spot operating modes in
MIG Mode as well as FCAW mode.
CHAMP MULTI 600

• The Equipment is provided with following protections:
• Under/Over Input supply Voltage:
• Red LED glows if input supply voltage goes below 330 VAC.
• Red LED glows ifi nput supply voltage goes above 480VAC
• No Output Voltage will be available in both conditions.
• Over Temperature Trip:
• If the temperature of the Semi conductor Component is increased above safety limits, then machine goes in safety
mode (Trip Mode). In this condition welding voltage will not be available and welding will stop.
• Single phasing protection:
• If any one of three phases ofinput supply (R,Y,B) is absent, then Machine will Trip, and Red LED will glow. In this
condition welding voltage will not be available and welding will stop.
• Output Short Circuit Protection:
• Welding Out put is protected against any Short circuit.
CHAMP MULTI 600
TECHNICAL SPECIFICATIONS - POWER SOURCE MODEL ICCCVR 601

Parameter Value Unit
Input
Supply Voltage, Phase, Frequency 415 (+15% -10%) Vac
Input Power @ 100% Duty Cycle Mma / Mig / fcaw Modes: 22;
Kva
Tig Mode: 16.5
Efficiency > 85 %
Power Factor 0.93 MAX λ
Output
Open Circuit Voltage @ 415v Input Supply Mma / Tig Modes: 90; Mig /
Vdc
Fcaw Modes: 76
Welding And Crater Current Range -mig / Fcaw 65 -500 Adc
Welding Current Range -mma And Tig Mma Mode:50-600; Tig Mode:10-600 Adc
Duty Cycle Rating (10 Minute Cycle) 465 @ 100%; 600 @ 60% Adc
Welding And Crater Voltage Range -mig / Fcaw 14-44 V Vdc
Welding Voltage Range -mma And Tig Mma Mode: 22-44 V;
Type
Tig Mode: 10.4 -34 V
General
Suitable Welding Electrode Size Dia. 2.5, 3.2 , 4, 5, 6 Mm Diameter Mm
Suitable Wire Size Dia. 0.8, 1.0, 1.2, 1.6 Mm Diameter Mm
Front Panel Functions Mma /tig/ Mig /fcaw Process
Selection
Mains On 'green' And Trip
'red' Led Indication
Wire Diameter, Material,
Gas Selection Switches
O.c.v / Gas Check Switch
In Mig / Fcaw Mode
Arc Force On / Off And Crater On /
Off By Pressing Encoder Switch
Auto/ Manual Mode / Save /
Recall Program Selection Switch
2t / 4t / Spot Timer / Multi
Spot Selection Switch
3 Digit Digital Display For
Voltage And Current.
By Pressing Arc Force Encoder Switch
% Of Arc Force Can Be Adjusted
Remote Control Remote Control For Setting
Voltage And Current
Protections Auto Resettable Over Voltage, Undervoltage,
Single –phasing, Over Temperature
CHAMP MULTI 600
TECHNICAL SPECIFICATIONS – WIRE FEEDER MODEL FEEDLITE 40 NEH (C)

Wire Feeder Value Unit
Weight (without Spool) 16 Kg (Approx) Kg
Dimensions (L X W X H) 563 X 230 X 410 mm
Suitable For Wire Spool Capacity 15 Kg Kg
Wire Feeder Fitted With Rollers 1.2/1.6 for Solid Wire 2 No mm
Wire Feeder Motor Voltage 42 V DC Volts DC
Wire Drive Motor. Permanent Magnet DC Type. Type
Wire Roll Drive Four No
Wire Feed Speed 1.5 to 18 Meters / Minute
Suitable For Wire Sizes 0.8,1,1.2,1.6 mm
TECHNICAL SPECIFICATIONS - Optional Water-cooling Unit ERROR CODES

Parameter Value Unit Error Code Error
Supply Voltage, Phase, 230 V; Single, 50 / 60
Volts AC; No.; HZ ERR 001 Under Voltage Error
Frequency
Cooling Capacity 750-1000 ERR 002 Over Voltage Error
W
Max Motor Power 180 W ERR 003 Thermal Trip Error
Max Pump Pressure 3.2 BAR ERR 004 No Current Flow Error
Max Pump Flow Rate 10 L/min ERR 005 Feeder Motor Overloading Error
Tank Capacity 8 L ERR 006 Wire Feeder Error
Connector Size 1/4 ² BSP, 19TPI In/Out Water Pressure Error (in Case Of Water-
ERR 007
Dimensions (L X W X H) 540 X 315 X 290 mm Cooled Systems)
Weight (Approx.) 15 (APPROX.) Kg ERR 008 Communication Error
OUTFIT
Description CHAMP MULTI 600
Power Source ICCCVR-601
WIRE FEEDER FEEDLITE 40 (NEH)-C

ADOR TW 502 (E) / MTG 600(E ) - For Gas Cooled System
Torch
HIPRO MIG 502 (W) - For Water Cooled System
Gas Pressure Regulator Cum Flow
Argon or CO 2 Regulator
Meter (optional)
Gas Heater (optional) 110 V AC, In Case Of CO2 Regulator
CHAMP PULSE 500
INVERTER BASED AC/DC MIXED PULSED TIG
WELDING SYSTEM
CC/CV
INTRODUCTION:
CHAMP PULSE 500 outfit is an inverter - based system with advanced IGBT protection mechanism. The equipment
supports different welding process modes: SMAW, GTAW, GMAW, PULSE MIG with single and double pulse mode
along with pre programmed synergic data. Front panel comes with G-LCD and digital encoder which make situser
friendly. Built in various protection features allows it to work in the harsh environment. Machine can be used form anual
as well as automatic welding application. With its different welding modes, the machine is suitable for welding with
different materials like MS/SS/AL/FCAW/CORTEN STEEL / Al+Mg / Al + Si / DCu.
This complete system comes with Power Source, Wire Feeder, Water Cooling Unit and Water Cooled MIG torch. Power
source is capable of Synergic control in PMIG / MIG / MMA / TIG (Lift arc) mode. The complete system consists of Power
Source, water-cooling unit, wire feeder, water cooled torch and inter connecting cables and control cables between
wire feeder and power source.
CE Marking: The CE marking signifies the manufacturer’s declaration of conformity to applicable European directives
and standards.
SALIENT FEATURES:
• Inverter based indigenous advanced digitally • Twin pulse mode in Pulse Mig for low heat input.
controlled SMAW, GTAW, GMAW and SINGLE / TWIN • Digital pulse feedback from feeding motor for
PULSE MIG welding outfit. accurate control of wire speed.
• Synergic mode of operation for single point control • Graphical-LCD for displaying machine’s settings
that allows Automatic parameter selection (Synergic) along with dual 7 segments LED display for actual
in MMA, TIG, MIG and Pulse MIG mode. current and voltage display.
• Advanced digital control algorithms enable superior • Wire Feeder with digital console for remote
arc characteristics. parameter setting.
• Digital control of inverter for spatter less MIG welding • Facility to store 100 welding programs (weld
application. parameter) for easy save and recall operation.
• Fine Arc length control in Pulse Mig and MIG welding • Addition of synergic program externally for a
mode for different types of welding application. particular wire using USB facility.
• Excellent arc force and hot start control in MMA
mode for low current application.
Cont.
CHAMP PULSE 500
INVERTER BASED AC/DC MIXED PULSED TIG WELDING SYSTEM
PROTECTION:
• TRIP LED (Red) glows if supply voltage goes low (< • Motor overload Protection: If during welding Err 005
340VAC.) occurs then it indicates that motor gets overloaded.
• Over Voltage: TRIP LED (Red) glows if supply voltage So, to remove this error just restart the machine.
goes high (>470 VAC). • Welding current would not be available when TRIP
• Over Temperature: TRIP LED (Red) glows if the LED (Red) glows.
temperature of the main power components is over
the Safety limits
• Single phasing protection: If any one of the three
phases (R, Y, and B) is absent, welding will stop, and
TRIP LED (Red) will glow
FRONT PANEL DISPLAY
1. Mains on indication:This LED (Green) will glow when machine is turned on.
2. Trip Indication: This LED will glow when any of the trip condition such as Over Voltage, Under Voltage, Thermal
Error occurs.
3. Graphical LCD: Displays the current settings of the machine. Parameters set by user for particular job. e.g., set
welding current, voltage, material, etc. depending upon the mode selected by PROG key.
4. Parameter Knob:
• In MMA mode, OCV will appear after pressing parameter knob.
• In MIG/P-MIG mode by pressing this encoder user will enter into parameter edit, save, and recall mode. It is used
for setting selected parameters. By rotating knob clockwise (++) or anticlockwise (--) user can change the
selected parameter.
• In MIG/P-MIG mode, after selection of specific program using menu key, for selection of this program press
parameter knob.
1. Left Key:
• In MMA and TIG modes, switch to select different welding material e.g., SS, MS, AL etc in synergic mode.
• In Mig and Pulse Mig mode, Used for moving cursor left while setting OTP while USB file reading.
CHAMP PULSE 500
INVERTER BASED AC/DC MIXED PULSED TIG WELDING SYSTEM
1. Menu key:
• In MMA and TIG modes, switch to select diameter of feeding wire in P-MIG/MIG and electrode size in MMA mode.
• In Mig and Pulse Mig mode, it is used as menu key. For first press, goes into menu page for selecting particular
program (e.g., MS 0.8 ArCo2). Menu mode is exitedon pressing the Menu Key once again.
1. Right Key:
• In Mig and Pulse Mig mode, Used for moving cursor right while setting OTP while USB file reading.
1. Program selection: Switch to select between MIG mode, TIG mode, MMA mode and Pulse MIG mode as indicated
by left hand side led indication.
2. Mode selection: Key to select between 2T and 4T mode in TIG, MIG and Pulse MIG mode.
3. Cooling Mode selection: Switch to select between gas cooled or water-cooled mode.
4. Set Current Knob: To set welding current, wire feeding speed, material thickness or Job as selected by switch no 12.
5. Select parameter: Welding current, wire feeding speed, material thickness or Job, which is to be set using set
current knob.
6. Select parameter: Welding voltage, arc length, arc force, hot start, which is set using set Voltage knob.
7. Set Voltage Knob: To set welding voltage and arc length, Inductance as selected by switch no 13 in and welding
process selected.
8. Connector for Remote control: Reserved for future scope.
9. Seven segment displays: To display parameter value selected by switch no 13.
10. Seven segment displays: To display parameter value selected by switch no 12.
11. Up Key: To select the parameter in MIG and P-Mig mode after pressing the Parameter Knob 4.
12. Down Key: To select the parameter in MIG and P-Mig mode after pressing the Parameter Knob 4.
13. USB Port: Used for Reading text file containing program for particular wire from pen-drive.
FRONT PANEL DISPLAY • Select parameter: to select wire feeding speed, welding current,
material thickness which is to be set using knob pointed by 3
selected parameters will be indicated by led under seven segment
pointed by number 2.
• Seven segment display 1 :to display the parameter selected by key
1 and can be changed by set current knob pointed by 3.
• Set current knob: to set wire feeding speed welding current,
material thickness as selected by switch no 1. Current value of
selected parameter is displayed in seven segment no 2.
• Set voltage knob: to set welding voltage, arc length as selected in
power source display panel.
• Gas checks witch: to check the flow of gas without carrying out
welding.
• Wire inch key: to rotate the wire feeder motor when welding is off.
• Mode selection key: to select between 2T and 4T mode in TIG, MIG
and PULSE MIG mode.
• Water in and water out connection: connectors for water
circulation water in and water out connection to welding torch.
• Welding torch connection.
• Seven segment display 2 :to display the parameter set in power
source display panel and can be varied by set voltage knob.
CHAMP PULSE 500
The New Indigenous World Class Inverter Based MULTIPROCESS PULSED MIG Welder
Cont.
MMA WELDING PARAMETER SPECIFICATIONS

PARAMETER VALUE UNIT
WELDING CURRENT 15 - 500 AMP, DC
ARC FORCE 0 - 100 %
HOT START 0 - 100 %
TIG WELDING PARAMETER SPECIFICATIONS

WELDING CURRENT 15 - 500 AMP, DC
MIG WELDING PARAMETER SPECIFICATIONS

GAS PRE FLOW TIME 0 - 10 SEC.
INDUCTANCE 0 - 40 %
WELDING / CRATER CURRENT 30 - 500 AMP, DC
WELDING / CRATER VOLTAGE 10.0 - 44.0 VOLT, DC
BURN - BACK TIME 0.01 - 5.0 SEC.
GAS POST FLOW TIME 0 - 10 SEC.
PULSED MIG WELDING PARAMETER SPECIFICATIONS - ADDITIONAL

ARC LENGTH - 40 TO + 40 %
TWIN PULSE FREQUENCY 1.0 - 10.0 HZ
TWIN PULSE DUTY CYCLE 10 - 90 %
TWIN PULSE CURRENT RATIO 0 - 200 %
CHAMP PULSE 500
The New Indigenous World Class Inverter Based MULTIPROCESS PULSED MIG Welder
Cont.
PROTECTION:
POWER SOURCE CHAMP PULSE 500 MODEL
SUPPLY VOLTAGE, PHASE,
415 V +15%, -10%, 3, 50 VOLTS AC, NO., HZ
FREQUENCY
@ 100% DUTY CYCLE: MMA / TIG / PULSED MIG MODES - 20, MIG MODE -17.5
MAX. INPUT KVA @ 415 V SUPPLY KVA
@ 60% DUTY CYCLE: MMA / TIG / PULSED MIG MODES - 30, MIG MODE -25.5
@ 100% DUTY CYCLE: MMA / TIG / PULSED MIG MODES - 28, MIG MODE -24
INPUT CURRENT @ 415 V SUPPLY AMPS, AC
@ 60% DUTY CYCLE: MMA / TIG / PULSED MIG MODES - 41, MIG MODE -35
POWER FACTOR 0.9 MAXIMUM λ
EFFICIENCY UPTO 85 %
OPEN CIRCUIT VOLTAGE @ 415V
MMA / TIG / PULSED MIG / MIG MODES - 84 V ± 5 V VOLT, DC
INPUT SUPPLY
WELDING CURRENT RANGE MMA / TIG: 15 - 500, MIG / PULSED MIG: 30 -500 AMP, DC
WELDING CURRENT AT 40˚C, 10
387 AMPS @ 100% DUTY CYCLE, 500 AMPS @ 60% DUTY CYCLE AMPS, DC
MINUTE CYCLE
OVER VOLTAGE, UNDER VOLTAGE, SINGLE-PHASING, OVER TEMPERATURE,
PROTECTIONS -
OVER CURRENT
FRONT PANEL FUNCTIONS 1) MMA/ TIG / MIG / PULSED MIG SELECTION SWITCH -
2) 2T/ 4T SELECTION SWITCH
3) MENU KEY FOR SELECTION OF SYNERGIC PROGRAM IS PROVIDED
4) GAS COOLING / WATER COOLING SELECTION SWITCH
5) WIRE SPEED / CURRENT / PLATE THICKNESS SELECTION SWITCH
6) UP / DOWN SWITCHES TO SET THE GAS PRE-FLOW, GAS POST-
FLOW AND BURN BACK TIMES
7) 3 SEPARATE ENCODERS TO SET CURRENT, VOLTAGE AND ADDITIONAL
PARAMETERS
8) MAINS ON - GREEN LED AND TRIP - RED LED INDICATORS
9) USB PORT FOR LOAD PROGRAM OF PARTICULAR WIRE EXTERNALLY
PROGRAM STORAGE FACILITY 100 JOBS ALONG WITH PARAMETER LOCKING FACILITY
AUXILIARY POWER SUPPLY FOR WCU 240 V, 300 VA VAC, VA
COOLING FORCED AIR TYPE
AMBIENT TEMPERATURE RATING 40 ºC
CLASS OF INSULATION H -
DEGREE OF PROTECTION IP23S -
COMPATIBILITY TO INTERNATIONAL
AS PER EN 60974-1
STANDARDS
DIMENSIONS (L X W X H)) 1151 X 525 X 1176 MM
WEIGHT 47 KG
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment sold from Plant/Area Offices /
Authorised Distributors are free from defects in materials and workmanship and will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reser ves the right to modify/change the design
HF 2000 / HF 2000 AD &
HF 3000 / HF 3000 AD
The high efficiency, low power consumptionWorld Class DC
and AC/DC TIG control units
CC
DC TIG AC TIG
• Light Weight, Compact & Portable for greater • Gas Preflow / Postflow facility
flexibility in operation • Gas flow through solenoid valve for Economical
• Suitable for TIG Welding application with SMAW consumption of costly Argon gas
Power Source of any make
SALIENT FEATURES
• Portable & Light Weight • Auto HF cut off if arc does not strike within 10
• Built in high frequency unit for easy arc striking in seconds
AC/DC TIG welding process • Built in gas pre-flow / post-flow facility
• HF on/off switch to prevent high frequency • In built water cooling unit with HF 3000/ HF
interference (In DC mode only) 3000AD
• Gas flow through solenoid valve for Economical
consump[tion of costly Agron gas
SPECIFICATIONS
Technical Specifications Unit HF 2000 HF 2000 AD HF 3000 HF 3000 AD
Input Value Value Value Value
Input Supply :
Voltage Volt 230 230 230 230
Phase No 1 1 1 1
Rating
Welding Current DC
@ 60% Duty Cycle Amps 200 200 300 300
@ 100% Duty Cycle Amps 150 150 230 230
Cont.
HF 2000 / HF 2000 AD & HF 3000 / HF 3000 AD
The high efficiency, low power consumptionWorld Class DC and AC/DC TIG control units
Cont.
Technical Specifications
Model Unit HF 2000 HF 2000 AD HF 3000 HF 3000 AD
Input Unit
I/P Supply Voltage V 230 230 230 230
Phase No 1 1 1 1
Rating
Welding Current DC
@ 60% Duty Cycle Amps 200 200 300 300
@ 100% Duty Cycle Amps 150 150 230 230
Welding Current AC
@ 60% Duty Cycle Amps - 150 - 250
@ 100% Duty Cycle Amps - 110 - 180
Gas Preflow Time Sec. 0.1-5 0.1-5 0.1-5 0.1-5
Gas Postflow Time Sec. 1-30 1-30 1-30 1-30
General
Water Tank Capacity Liter - - 8 8
Protection Class Class IP23 IP23 IP23 IP23
Mode of Operation Type 2T / 4T 2T / 4T 2T / 4T 2T / 4T
Arc Striking Type HF/Touch HF/Touch(DC) HF/Touch HF/Touch(DC)
Dimensions DC DC
Length mm 440 560 614 614
Width mm 165 290 400 400
Heigh mm 315 438 580 880
Weight Kg 10 25 46(Without water)50
Torch Model Class IP23 IP23 IP23 IP23
HI-PRO TIG HI-PRO TIG
Max. Current Carrying Capacity
201-4/201-8 301-4/301-8
@ 60% DC Amps DC/AC 200 / 150 300 / 250
@ 100 % DC Amps DC/AC 150 / 115 230 / 180
Length Mtrs. 4 / 8 4/8
Cooling Type Gas Water
Electrode Capacity 1.6, 2.4 & 3.2 1.6, 2.4, 3.2 & 4.0
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and /or
the specifications without any prior notice.
CHAMPTIG 220P
The World Class Inverter based DC TIG and
DC Pulsed TIG Welder
CC
DC TIG
SALIENT FEATURES
• Single phase (240 V AC) inverter based, high • HF ignition
efficiency and high power factor pulse TIG/ MMA DC • Intelligent protection: over voltage, line (415V), over
welder Current, temperature
• Useful for wide variety of material types and • Latest PWM inverter technology
thickness. • High efficiency (Up to 87%)
• Full featured TIG controls possible
CONTROL PANEL FEATURES

Control Panel Features CHAMPTIG 220P
CHAMPTIG 220P Control Panel Operations
Item Symbol Functionality / Description Mode of Operation
SET CURRENT AND ACTUAL WELDING

CURRENT DURING WELDING MMA-TIG
A
DISPLAYS PREFLOW, POST FLOW, UP-
SLOPE AND DOWN-SLOPE TIME DURING TIG
3 Digit Seven SEC PARAMETER SETTING WITH MENU KEY
Segment Display
A S E C H% %
FREQUENCY OF PULSING IN HZ TIG
HZ
DISPLAYS HOT START AND ARC FORCE

PERCENTAGE DURING PARAMETER MMA
% SETTING WITH MENU KEY
Cont.
CHAMPTIG 220P
The World Class Inverter based DC TIG and DC Pulsed TIG Welder
Cont.
Item Symbol Functionality / Description Mode of Operation
MAINS ON
Power Supply MAINS ON MMA-TIG
On Indicator
TRIP
Machine Trip MACHINE TRIP
MMA-TIG
Indication
MMA/TIG HF/ LIFT ARC Selection

MMA/TIG HF/LIFT MIMA
Prog TIG-HF Through Prog Button (Visual MMA-TIG
ARC Selection LIFT ARC Indications Are Proved For The Same)
Setting The Welding Current
'A' In MMA Mode & Also The
Panel Encoder Different Parameters In TIG Mode MMA-TIG
Clockwise Rotation =>Increase,
Anticlockwise Rotation =>Decrease
MMA Mode Hot Start, Current Set
Parameter Setting Menu
HOT A & ARC MMA Force Mode. Visual MMA-TIG

In MMA Mode START
ARC
MMA FORCE
Indications Are Provide For The Same
Ip TIG Mode Set Pre Flow Time, Starting
Is k
Parameter Setting Current, Unslope Time, Peak Current,

TIG
In TIG Mode Menu
Post Flow Time Respectively. Visual
Indications Are Provide For The Same
Self-Hold On-Off
2T TIG Mode Set 2T/4T Modes Of
Selection in TIG Prog
Menu Operation.Visual Indications are TIG
Mode (2 Track/ 4T
4Track Operation) Provided. DisabledIn MMA Mode.
Menu Key Is Used to Set the

Different Parameters In MMA
Mode & TIG Mode of Operation
Menu Key Menu MMA-TIG
in Different Combinations Of
2T, 4T in TIG Mode & Hot Start
& ARC Forced In MMA Mode
Normal Pulse TIG Mode Select The Modes Pulse/
Selction Tig PULSE Normal, Visual Indications Are
Mode TIG
NORMAL Provided For The Same. Disable in
MMA Mode.
Cont.
CHAMPTIG 220P
CC
DC TIG

Control Panel Features CHAMPTIG 220P
CHAMPTIG 220P Control Panel Operations
Value Value
Parameter Unit Parameter Unit
MMA Mode TIG Mode MMA Mode TIG Mode
0-100% of 0-100% of
Hot Start % NA Hot Start % NA
Set Current Set Current
Welding Current Set A 10-200 NA Welding Current Set A 10-200 NA
ARC Force % 0-100% NA ARC Force % 0-100% NA
Gas Pre Flow Time Sec NA 0-5 Gas Pre Flow Time Sec NA 0-5
Start Current (IS) A NA 5-220 Start Current (IS) A NA 5-220
Current Unslope Time Sec NA 0-10 Current Unslope Time Sec NA 0-10
Peck Current (IP) A NA 5-220 Peck Current (IP) A NA 5-220
Current Down Base Current (IB) A NA 5-220
Slope Time Sec NA 0-10 Pulse Fervency Hz NA 1-200
Duty Cycle (TP) % NA 10-90
Crater Current (IC) A NA 5-220 Current Down
Slope Time Sec NA 0-10
Crater Current (IC) A NA 5-220
Gas Post Flow Time Sec NA 0-20
Gas Post Flow Time Sec NA 0-20
CHAMPTIG 220P
TECHNICAL SPECIFICATIONS CC
DC TIG
Parameter Unit
CHAMPTIG 220P
Input
Supply Voltage, Phase Frequency : Volts AC 240 V +10%-15%, 1 Phase, 50/60 Hz
Max output Input KVA @ 240 V Supply MMA Mode TIG Mode
@ 100% duty cycle KVA 5.6 4
@ 60% duty cycle 6.7 5.5
@ 25% duty cycle 9.80 7.80
Efficiency % Upto 87
Output
Open Circuit Voltage Volts DC 78 V DC (+/- 5V)
MMA Mode TIG Mode
Welding Current Range Amps DC
10-200 5-220
@ 100% duty cycle 120 130
Amps DC
@ 60% duty cycle 150 170
@ 25% duty cycle 200 220
General
Suitable for Welding Electrode Size mm 2.5,3.2 Intermittent 4
Ingress Protection Type IP23
Insulation Class F
1. Menu Switch For Selections Like
Gas Preplow, Gas Post Flow, Unslope
Time, Downslope Time, Welding
Current As Per Selected Mode
Operation ( TIG Mode only)
2. MMA/ TIG HF/ LIFT ARC
Mode Selection
3. Menu Switch For Selection of Hot
Front Panel Functions Start, Welding Current & ARC Force
( In MMA mode only)
4. Mains On 'Green' Color Indication
5. Trip 'Red' Color LED for indication
Machine is Under Protection Mode
6. Encoder for Selected Parameter
Vaule Increment/Decrement.
7. 2T/4T Mode Selection
(In TIG Mode only)
Cont.
CHAMPTIG 220P
CC
DC TIG
Cont.
8. Pulse Normal Mode Selection Switch

Additional Functions Specific to CHAMPTIG 220P
Base Current, Frequency & Duty
only
Cycle Selection By Menu Switch
Protections
Single Phasing, Over Temperature
Dimensions L x W x H (Without handle) mm 480 x 140 x 255
CHAMPTIG 300P
The World Class Inverter based DC TIG
and DC Pulsed TIG Welder
CC
DC TIG
SALIENT FEATURES
• Three phase inverter based, High efficiency and unit available
High Power Factor Pulse TIG/ MMA DC Welder • Smooth and stable arc with spatter less welding
• Full featured TIG controls possible
• HF start ignition
• Power source with built in HF ignition
• Intelligent protection: over/under voltage, over • Pulse TIG for precision welding
current / temperature
• Option of water cooled Torch with water cooling
SPECIFICATIONS
Technical Specifications Unit CHAMPTIG 300P
Input
Input Supply :
Voltage Volt 415 , +15%, -10%
Phase No 3
Frequency Hz 50/60
MMA Mode TIG Mode
Efficiency @ 100% duty cycle % 82 77
Power Factor @ 100% duty cycle OSØ 0.93 0.93
Input KVA
@ 100% duty cycle KVA 7.5 7
@ No Load KVA 0.19 0.19
Output
Welding Current Range MMA Mode TIG Mode
Welding Current Amps 50-250 5-300
@ 60% duty cycle (10 min cycle) Amps 250 300
Cont.
CHAMPTIG 300P
Cont.
Pulse TIG Parameters
Duty Ratio % 10-90
Pulse Frequency Hz 0.5-10
Base Current Amps 5 - 90% of Ipulse current
Pulse Current ( Ipulse) Amps 5-300
General
Start current Amps 5-300
Current unpslope time Sec 0-10
Current down slope control Sec 0-10
Pre-Flow Sec 0-5
Post-Flow Sec 1-20
Crater current Amps 5-300
7 –Segment LED Display for
Current / Voltage Display
Current & Other parameters
Insulation Class H
Welding Output Terminals - Cam Lock connections
Dimensions
Length mm 610
Width mm 295
Height mm 480
Water Cooling Unit
Input Supply Voltage (AC) Volts 230
Phase - 1
Frequency Hz 50-60
Water Reservoir Capacity Liters 8
Flow rate Ltr/min 10
Dimensions
Length mm 560
Width mm 325
Height mm 285
Trolley
Dimensions
Length mm 660
Width mm 525
Height mm 415
• Warranty : One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new equipment sold from Plant/Area Offices /
Authorised Distributors are free from defects in materials and workmanship and will perform in full accordance with applicable specifications.
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and /or the specifications without
any prior notice.
CHAMPTIG 300 SP
Synergic DC TIG and DC Pulsed TIG Welder
with Intelligent Control
CC
DC TIG
TYPICAL APPLICATION
• Latest Inverter based technology. • User friendly front panel interface with LCD display
• IGBT based operating at high frequency. and Multi-functional encoder.
• Suitable for both DC TIG (Pulse & Normal) and • Anti-stick function to protect the machine from
MMA welding operation. short circuit condition in MMA mode.
• Available with Synergic mode in TIG for pulse/ • Option of Remote control unit with digital display,
normal mode. Also suitable for scratch start in TIG for setting current remotely in MMA and TIG mode
mode. • Option of Foot switch control regulator for setting
• Built in HF ignition for easy arc striking. current in TIG mode
SPECIFICATIONS
Input
Input Supply :
Voltage Volts, Ac 415, +15%, -10%
Phase 3
Frequency HZ 50/ 60
Characteristics CC - CV
Input KVA @ 100% duty cycle KVA MMA Mode-10.3, TIG Mode-7.1
Input Current 415V Supply @ 100% duty cycle Amps, Ac MMA Mode-14.4, TIG Mode-9.8
Power Factor Up to 0.75
Efficiency % Up to 84
Output
Open Circuit Voltage @415V Input Supply Volts, DC 80 V DC (+/-5V)
MMA Mode-50-300,
Welding Current Range Amps, DC
TIG Mode-10-300
Cont.
CHAMPTIG 300 SP
Synergic DC TIG and DC Pulsed TIG Welder with Intelligent Control
Cont.
General Unit Value
Remote Controller 10 Meter Provide as optional for Current Setting
Foot Switch Control 5 Meter Provide as optional for Current Setting
Welding Electrode Size (MMA Mode) Dia in mm 2.5,3.15,4
Protection Over Voltage, Under Voltage,
Single Phasing, Over Temeprature
Front Panel Functions 1. MMA/HF TIG/ LIFT ARC TIG
selection switch
2. 2T/4T/Spot/Cycle Switch
3. Pulse/Normal Mode selection
4. Normal/Foot switch selection
switch
5. Menu switch for selecting all
functions for pulse - Gas pre
flow, Gas post flow, pulse
frequency, current unslope time
current downslope time, welding
current (peak current for pulsing
mode), Background current (for
pulsing mode), set current time -
as per selected mode of operation
6. Mains on ‘Green’ color indication
7. Trip ‘Red’ color LED for indication
of machine is under protection
mode
8. Encoder for selection parameter
Value Increment / Decrement
9. Auto key making synergic mode
on/off
10. Para/Gas switch to set the
parameters in synergic mode & to
check gas in normal mode
11. Remote controller
12. Gas Out
13. Water/ Gas cooled selection switch
14. Torch switch connector
15. Foot switch connector
16. Cam look output connector
17. 10 sets of parameter setting can be
saved & recalled
Cont.
CHAMPTIG 300 SP
Cont.
CHAMPTIG 300 SP
DIGITAL PANEL DETAILS FOR MODEL: CHAMPTIG 300SP

Cont.
Key Legend Description
Prog key can be used to select MMA / TIG (With HF &

MMA/TIG HF/LIFT MIMA
Prog TIG-HF Without HF) Process. Visual indications are provide for
ARC Selection Key LIFT ARC the same
With the help of Encoder we can set the welding current

‘A’ in MMA TIG mode & also the different parameters in
Encoder TIG mode. (Encoder rotation clockwise = +, I.E. Increment
Encoder Rotation anticlockwise =-, I.E. Decrement
This can be used TIG mode only. In TIG mode, with the
Pulse / Normal Tig PULSE help of this button can toggle between Pulse /
Mode
Selection NORMAL Normal TIG mode. Visual indication are
provide for the same
2T / 4T / Spot / 2T This key can be used in TIG mode to select the mode
Prog 4T
Cycle Selection Menu SPOT
2T / 4T / Spot / Cycle. Visual indications are provided
Key CYCLE for the same. This key is inactive in MMA mode.
This key can be used in TIG mode to select different

Para / Gas Para parameters when synergic mode is on. This same key
Selection Key Gas can be used to check Gas in TIG mode when synergic
mode is off.
This key can be used to enabled or disable the synegic

Auto Switch Auto TIG mode. Visual indiction is also provided.
GAS COOLED
Gas Cooled / This key is enabled in TIG mode only to select the
Water Cooled cooling way depending upon the TIG Torch to be used.
Selection Switch
WATER COOLED
Menu Key Is Used to Set the Different Parameters

TIG Parameter In MMA Mode & TIG Mode of Operation in Different
Selection Switch
Menu Combinations Of 2T, 4T, Spot, Cycle with pulse & normal.
Visual indiction is also provided for all TIG parameters
Cont.
CHAMPTIG 300 SP
DIGITAL PANEL DETAILS FOR MODEL: CHAMPTIG 300SP

Cont.
Key Legend Description
LED Display 7 - SEG LED Display shows actual Welding & Current
Mains on Mains This Green LED Indicates that Machine is ready for use.
Indication On
This Red LED Indicates that Machine is under one

Trip Indication Trip of the protection mode via. under Voltage /
Over Voltage / Single Phase
NORMAL
Normal Foot
Mini Rocker switch is provided for Normal /
Switch
Foot switch selection
FOOT SWITCH
Remote
This is 4 pin connector provided for interfacing Remote
REMOTE
Gas Nippal is Provided on panel to interface the Gas

Gas Out connection of torch in TIG mode.
GAS OUT
LED Display LED Display shows the selected parameter value which can be set
Cont.
CHAMPTIG 300 SP
SPECIFICATION OF WATER COOLING UNIT

Cont.

Supply Voltage, Phase, Frequency Volts, Ac 230 V, 1 Phase, 50 / 60 HZ
Cooling Capacity W 750 - 1000
Max Motor Power W 220
Max Pump Pressure BAR 2.5
Max Pump Flow Rate L 10
Tank Capacity Min 8
Connector Size In / Out 1/4 ² BSP, 19TPI
Dimensions (L X W X H) mm 580 X 215 X 270
Weight (Approx.) Kg. 14
CHAMPTIG 400P
The World Class Inverter based DC TIG
and DC Pulsed TIG Welder
3 CC DC TIG
SALIENT FEATURES
• Three phase inverter based, High efficiency and • Intelligent protection: over/under voltage, over
High Power Factor Pulse TIG/ MMA DC Welder current / temperature
• Useful for wide variety of material types and • Water cooled Torch with water cooling unit option.
thickness. • Latest PWM inverter technology
• Full featured TIG controls possible • High efficiency (>85%)
• HF ignition • Smooth and stable arc with spatter less welding
Main curernt in MMA mode
Current Upslope
Crater Current
Start Current
Pre-flow Post-flow
Pulse Current/
Main Current I Current Downslope
N Mma Mode (ip/ I1)
Pulse Frequency (f)
Cycle Current (I2)
Base Current (Ib) Duty Ratio / Spot Time

In Spot Mode (tp)
CHAMPTIG 400P
SPECIFICATIONS
Technical Specifications Unit CHAMPTIG 400P
Input
Input Supply :
Voltage Volt 415 , +15%, -10%
Phase No 3
Frequency Hz 50/60
Efficiency @ 100% duty cycle % 85

Power Factor @ 100% duty cycle 0.94 Max
Input KVA MMA Mode TIG Mode
@ 100% duty cycle KVA 13 10
@ No Load KVA 0.13 0.13
Output
Welding Current Range MMA Mode TIG Mode
Welding Current Amps 50-400 10-400
@ 60% duty cycle (10 min cycle) Amps 400
Pulse TIG Parameters
Duty Ratio % 10-90
Pulse Frequency Hz 0.5-10
Base Current Amps 10 - 90% of Ipulse current
Pulse Current ( Ipulse) Amps 10-400
General
Start current Amps 10-400
Current unpslope time Sec 0-10
Current down slope control Sec 0-10
Pre-Flow Sec 0-5
Post-Flow Sec 0.1-20
Crater current Amps 10-400
7-Segment LED Display for
Current / Voltage Display
Current & Other parameters
Insulation Class H
Welding Output Terminals - Cam Lock connections
Dimensions
Length mm 660
Width mm 315
Height mm 485
CHAMPTIG 400P
Cont.
Water Cooling Unit

Input Supply Voltage (AC) Volts 230
Phase - 1
Frequency Hz 50-60
Water Reservoir Capacity Liters 8
Flow rate Ltr/min 10
Dimensions
Length mm 560
Width mm 325
Height mm 285
Trolley
Dimensions
Length mm 1005
Width mm 500
Height mm 109
CHAMPTIG 300 AD
The World Class Inverter based AC / DC Pulsed / Mixed
Pulsed TIG Welding system
3 CC DC TIG AC TIG
SALIENT FEATURES
• Large input supply voltage range with under/over • Cleaning width control in ac TIG welding enables
voltage user to adjust Oxide cleaning as well as penetration
• Single phase protection of weld puddle according to his choice
• Higher efficiency & power factor • Constant current characteristics irrespective of arc
• Lower power consumption length variation
• In built spot TIG welding facility, AC/DC as well as • High efficiency (≈82%)
mixed TIG Welding facility. In built pulse TIG welding • Smooth and stable arc with spatter less welding
controls with Independent settings of all parameters • Light weight and compact TIG welding system
from front panel. Optionally welding current • Latest PWM inverter technology
variation possible by using remote Control (hand
held) or foot control regulator
Input
Supply Voltage, Phase Frequency : Volts, AC 415 (+15%-10%) 3 Phase, 50/60 Hz
Max output Input KVA @ 416 V Supply MMA Mode TIG Mode
@ 100% duty cycle KVA 7 7.5
@ 60% duty cycle 10 11
Power Factor Upto 0.92
Efficiency % Upto 82
Output
Open Circuit Voltage @ 416 V Supply Volts, DC 75 V DC (+/- 3V)
AC TIG Mode 20-300
Welding Current Range MMA Mode 50-250
DC TIG Mode 10-300
Amps
@ 60% duty cycle TIG Mode 300 Amps MMA Mode 250 Amps
@ 100% duty cycle TIG Mode 230 Amps MMA Mode195 Amps
General
Remote Controller 10 Meter Provide as Optional for Current Settings
Foot Switch Control 10 Meter Provide as Optional for Current Settings
Cont.
CHAMPTIG 300 AD
The World Class Inverter based AC / DC Pulsed / Mixed Pulsed TIG Welding system
Cont.

Protections
Single Phasing, Over Temperature
MMA TIG Selection Switch
2T/ 4T / Spot/ Cycle Selection Switch
DC+/ DC-/ AC Welding Method
Selection Switch
Gas Check Switch
Pulse/ Normal Mode Selection Switch
HF On/ HF Off Selection Switch
Normal/ Foot Selection Switch
Menu Switch for Selecting All Functions
Via Gas Pre Flow, Start Current, Up slope
Time, Base Current, Pulse Current, Down
Slope Time, Crater Current, Gas Post Flow
Time, Cleaning for AC, AC Frequency, AC
Front Panel Functions Offset, Pulse Width/Spot Time, Pulse
Frequency, As Per Mode Selection
Operation
Torch Switch Connector
Foot Switch Connector
Remote Connector
Gas Out
CAMLOCK output Connector
Mains On 'Green' Color Indication
Trip 'Red' Color LED for indication
Water/Gas Cooled Selection Switch
Encoder for Selected Parameter
Vaule Increment/Decrement.
Ambient Temperature Rating °C 40
Class of Insulation - H
Degree of Protection - IP23
Cont.
CHAMPTIG 300 AD
TIG Welding Parameter Setting

SPECIFICATIONS
Gas Pre Flow Time Sec 0-5
Start Current Amp 5-300
Current Unslope Time Sec 0-10
Base Current A 5-300
Pulse Current A 5-300
Pulse Width % 10-90% of Width of Pulse Current
Pulse Frequency Hz 0.5 to 500
Current Down Slope TIme Sec 0-10
Crater Current A 5-300
Gas Post Flow Time Sec 0.1-20
Spot Time Sec 1-10
Cleaning Control % (-40) - (+40)
AC Frequency Control Hz 20-100
AC Offset % (-50) - (+30)
• Warranty: One year from the date of commissioning. ADOR WELDING LIMITED warrants that all new
CHAMPTIG 500 AD
The World Class Inverter based AC / DC Pulsed / Mixed
Pulsed TIG Welding system
3 CC DC TIG AC TIG
CHAMPTIG500AD is an I.G.B.T inverter welding power source suitable for TIG (AC & DC) welding application. The IGBT
power module, high frequency transformer and fast recovery diode, HF choke are used as key device for power
conversion and transmission to assure better efficiency and performance. CHAMPTIG 500 AD power source has
constant current characteristics (CC), which is mainly suitable for TIG (AC & DC) welding with normal as well as pulsed
mode of operation and for MMA welding also.The complete system consists of Power Source, torch and
interconnecting cables. Argon gas is used for shielding weld metal against external atmosphere in TIG mode.
SALIENT FEATURES
• Latest High Frequency Inverter based technology • Available with Cleaning width control and AC offset
with constant output current suitable for both TIG adjustment and AC frequency setting for AC TIG
(AC & DC) and MMA welding operation welding application.
• Positive (DC+) & negative (DC-) polarity selection in • Adjustment of pulse current, pulse frequency, pulse
MMA mode width, AC current, AC frequency, cleaning control
• Option of HF ON & HF OFF in TIG mode, hence also and AC offset, it can meet the requirement of seam
suitable for scratch start in TIG mode depth, width and ripple, which can prolong the using
life of tungsten electrode.
• Built HF ignition for easy arc striking.
• Option of Remote-control unit for setting current
• Welding process, mode selection and parameter
remotely in MMA and TIG mode
adjustment by using keypad and multi function
encoder provided on digital frontpanel • Option of Foot switch control regulator for setting
current in TIG mode
• 7 segment LED display for actual current display & 7
segment LED display for actual voltage display & • The outfit is provided with Water Cooling Unit and
LCD display for other parameter display setting 500 Amp capacity Water cooled TIG Torch for heavy-
duty TIG Welding
• Anti stick function to protect the machine from short
circuit condition in MMA mode.
• CRATER OFF (2T), CRATER ON (4T), SPOT, CYCLE
mode of operation (TIG).
PROTECTION
The Equipment is provided with following protections:
• Under Voltage: TRIP LED (Red) glows if supply voltage goes low (< 340VAC.)
• Over Voltage: TRIP LED (Red) glows if supply voltage goes high (>470 VAC).
• Over Temperature: TRIP LED (Red) glows if the temperature of the main power components is over the safety limits
• Single phasing protection: If any one of the three phases (R, Y, and B) is absent, welding will stop, and TRIP LED (Red)
will glow Welding current wouldn’t be available when TRIP LED (Red) glows.
Cont.
CHAMPTIG 500 AD
CONTROL PANEL
PARAMETER SETTINGS AND ADJUSTMENTS
Up slope Main Cleaning AC Pulse Duty

Base Current
me Current Control Frequency Current Cycle
Start Down slope

Current me
Gas Pre-
Final Current
flow me
Gas Post-
AC Offset flow me
Pulse
Frequency
CHAMPTIG 500 AD
TECHNICAL SPECIFICATIONS - POWER SOURCE

Input
415 V +15%, -10%,
Supply Votage,phase,freqeuncy Volts, AC
3 Phase, 50 / 60 Hz
Input Power @ 415 AC KVA
@ 100 % Duty Cycle KVA MMA Mode - 19, TIG Mode - 15
Input Current @ 415vac Amps, AC
@ 100 % Duty Cycle Amps, AC MMA Mode - 26, TIG Mode - 21
Efficiency % UP TO 82
Power Factor 0.8 Max
Output
78 V DC (+/-5 V)-DC MMA,
Open Current Voltage @ 415v Input Supply Volts, AC
TIG; 78 V AC (+/-5 V)-AC TIG
MMA Mode 50 - 500,
Welding Current Range Amps
AC / DC TIG Mode 20 - 500
Welding Current At 40deg C, 10 Minute Cycle
@ 100 % Duty Cycle 310
General
Provided As Optional For
Remote Controller / Foot Switch Controller 10 Meter
Current Setting.

Protections Single-phase, Over-temperature
Protection.
1. Selector Switches For Selection

of: MMA / TIG, 2T / 4T / Spot /
Cycle, Dc+/dc-/ac Welding
Front Panel Functions Method, NormPulse / Normal
Mode, Hf On / Off,al / Food
Switch Control,Water / Gas
Cooled Torch Selection
Cont.
CHAMPTIG 500 AD
Cont.
2. Gas Check Switch
3. Menu Switch For Selecting

All Functions Via. Gas Pre Flow
Start Current, Upslope Time,
Base Current, Pulse Current,
Down Slope Time, Crater
Current, Gas Post Flow Time,
Cleaning For Ac, Ac Frequency,
Ac Offset, Pulse Width/ Spot
Time, Pulse Frequency As Per
Selected Mode of Operation.
4. Connect For Torch Switch, Foot

Switch, Remote, Gas Out,
Camlock Power Output
5. Mains On ‘green’ Colour And
Trip ’red’’ Indication
6. Encoder For Selected
Parameter Value Increment
Decrement
Class Of Insulation - H
Degree Of Protcetion - IP23(S)
Dimension (L x W x H) mm 780 X 355 X 620
Weight (Approx.) Kg. 66
CHAMPTIG 500 AD
THE WELDING PARAMETER SETTINGS

Gas Pre Flow Time Sec. 0-5
Initial Welding Current - TIG Amps 20 - 500
Current Upslope Time Sec. 0 - 10
Base Current TIG Amps 20 - 500
Pulse Current (TIG) Amp. 20 - 500
10 - 90% Of Pulse Time Period
Pluse Width %
(1 Second - 2 Milisecond)
Pluse Frequency Hz 1 - 500
Cuurent Downslope Time Sec. 0 - 10
Crater Current (tig) Amps 20 - 500
Gas Post-flow Time Sec. 0.1 - 20
Sopt Time Sec. 1 - 10
Cleaning Control -40 to +40
Ac Frequencey Control HZ 20 - 50
Ac Frequencey Control % -50 to +30
SPECIFICATIONS OF WATER COOLING UNIT

Input Supply V AC 230
Phase No. 1
Frequency Hz 50
Cooling Capacity W 750 - 1000
Maximum Motor Power W 220
Maximum Pump Pressure Bar 2.5
Maximum Pump Flow Rate L/Min 10
Tank Capacity L 8
Connector Size In/Out 1/4 ² BSP, 19TPI
Dimensions (L x W x H) Mm 560 X 325 X 285
Weight Kg. 18
from Plant/Area Offices / Authorized Distributors are free from defects in materials and workmanship and will
• In view of continuous development, ADOR WELDING LIMITED reserves the right to modify/change the design and
/or the specifications without any prior notice.
MAESTRO SERIES 800, 1000, 1200
A range of SUBMERGED Arc Welding Equipment to suit a
wide range of applications
SALIENT FEATURES
• Choice of Boom mounted or Tractor mounted the deposition rate substantially. These
Welding head models offered with Diode or arrangements is ideal for applications like cladding
Thyristorized Power Source of hard surfaces as well as for filing weld metal in
extra large size preparation grooves. Twin 2.5 mm
• Boom mounted head comes with a choice of
wires can deliver up to 20% higher deposition rates
manual, semi – motorized and fully motorized
than a single 5 mm wire at the same welding current
cross slides
and arc voltage parameters.
• Programmed sequential operations of Power
Source, Wire feed and carriage through built- in • Fillet Welding Attachment : To enhance the
solid state circuitry usability of SAW Outfits, a Fillet Welding attachment
can be provided to increase shop-floor productivity.
• Twin Wire Attachment : Twin Wire Attachment is
available for the Tractor as well as boom mounted • Spot Light Projector : This facility is especially useful
welding heads. The arrangement consists of one set for welding operations inside cylindrical jobs where a
of each of wire drive roll and nozzle for 2 and 2.5 mm light source is required to examine the seam
size wire to feed two wires in tandem and increase
The Welder - friendly tractor or boom mounted welding head with Diode / Thyristorized Power sources
perfectly match; Adopted to local conditions; offering a range of models to suits every budget and need
A range of SUBMERGED Arc Welding Equipment to suit a wide range of applications
TECHNICAL SPECIFICATIONS DOIDE BASED SYSTEMS CV

Power Source Unit PS 800 (F) PS 1000 (F) PS 1200 (F)
Input
Input Supply:
Voltage Volts, AC 415 415 415
Phase No 3 3 3
Frequency Hz 50 50 50
Input Kva @ 100% Duty Cycle KVA 37 45 54
Recommended Switch Fuse Rating Amps, AC TP-60 TP-80 TP-100
Output
Static Characteristics Type CV CV CV
Open Circuit Voltage Range (max. With IPT) 35-63 35-63 35-63
Open Circuit Voltage Range (Actual) Volts, DC 29-54 29-54 29-54
Welding Voltage 21.15-44 24-44 24-44
Welding Current Range 150-800 200-100 200-1200
Welding current @ 60% duty cycle Amps, DC 800 100 1200
Welding current @ 100% duty cycle 650 800 1000
General
Insulation Class H H H
Cooling Type Forced Air Forced Air Forced Air
Dimensions L x W x H mm 1225x800x900 1225x800x900 1225x800x900
Weight (Approx) Kg 350 365 390
TECHNICAL SPECIFICATIONS THYRISTOR BASED SYSTEMS CV

Power Source Unit PS 800 T(F) PS 1000 T(F) PS 1200 T(F)
Input
Input Supply:
Voltage Volts, AC 415 415 415
Phase No 3 3 3
Frequency Hz 50 50 50
Input Kva @ 100% Duty Cycle KVA 44 50 63
Recommended Switch Fuse Rating Amps, AC TP-70 TP-80 TP-100
Output
Static Characteristics Type CV CV CV
Open Circuit Voltage Range (max.) 62 62 62
Volts, DC
Open Circuit Voltage Range 150-800 200-1000 200-1200
Amps, DC
Cont.
Cont.
General
Insulation Class H H H
Cooling Type Forced Air Forced Air Forced Air
Dimensions L x W x H mm 1225x800x1060 1225x800x1060 1225x800x1060
Weight (Approx) Kg 350 365 390
ORDERING INFORMATION OPTIONAL ACCESSORIES

Description Product Code
Set Of Welding Cables SAC 800, For PS 800 (F), 800 T (F) S10.36.011.0005
Description Product Code
WAS : Set Of Welders Accessories - All Models S10.36.041.0001
SLP: Spotlight Projector - All Models S10.36.031.0001
FWA: Fillet Welding Attachment - All Models S10.36.021.0001
TWA: Twin Wire Attachment (2 And 2.5 Mm) - All Models S10.36.021.0003
TECHNICAL SPECIFICATIONS - WELDING HEADS

Saw Head Unit WH -15(F) WH -15-01(F) WH -15-02(F) WH -15-03(F)
Max. Welding Current @ 60% Duty Cycle 1500 1500 1500 1500
Amps, DC
Max. Welding Current @ 60% Duty Cycle 1250 1250 1250 1250
Recommended Power Source PS 800 (F) / PS 1000 (F) / PS 1200 (F)
Recommended Wire Diameter Single Wire 2, 2.5, 3.2 For 800 (F); 2, 2.5, 3.2, 4.5 For 1000 (F) & 1200 (F)
mm
Recommended Wire Diameter Twin Wire 2, 2.5 (Optional)
Speed Range Wire Feed 0.5-4 0.5-4 0.5-4 0.5-4
M / Min.
Speed Range Carriage 0.1-1.5 NA NA NA
Input To Control Unit Volts, AC 42 V, 1 PH, 50 Hz From Power Source
Range Of Adjustment
Vertical (Z) 140 (Manual) 140 (Manual) 100 (Motorized) 100 (Motorized)
Horizontal (X)-Transverse To Travel Direction mm 140 (Manual) 140 (Manual) 100 (Motorized) 100 (Motorized)
Horizontal (7)-In Direction Of Travel - 140 (Manual) 140 (Manual) 100 (Motorized)
Maximum Swivel
Transverse To Head Travel 45
Parallel To Head Travel Degree 30
Horizontal Swing 270
Standard Bore For Spool mm 285 - 315 (Adjustable)
Weight Of Spool (max.) Kg 25
Flux Hopper Capacity (max.) Kg/Ltrs 10/7
Dimensions (L X W X H) mm 1500x1030x580 1500x1030x580 1500x1030x600 1500x1030x600
Weight (without Flux And Wire) Kg 80 80 110 110
Cont.
UNI - MAESTRO
RETROFIT UNIT FOR SAW
The customized Retrofit unit (complete with new welding head)
for Interfacing new welding head (diode based) with old model
of SAW Power Source
INTERFACE UNIT WITH

INTERCONNECTION CABLE • The UNI-MAESTRO retrofit box is a “BORN AGAIN PACKAGE
(Rejuvenate)” to upgrade productivity from existing old working
power source, Model: CPR-1204 / CPR-1205 / PS-1200, but with
welding head which is in non-working condition or the customer is
not having welding head.
• Old version of “UP-15-CP / WH-15” series Welding Heads are
upgraded with New “Feather-Touch controlled WH-15 (F)” series
(Diode based) Welding Heads, as old version of “UP-15-CP / WH-15”
are discontinued from AWL production range.
• The complete outfit consists of Retrofit box, tractor mounted or boom
mounted submerged arc welding unit, inter-connection control cable
between Power source and Retrofit box. These are interfaced with
suitable capacity of old power source CPR-1204 / CPR-1205 / PS-
1200, which is already available with the customer.
INTERFACE UNIT WITH
INTERCONNECTION CABLE
COMPLETE SYSTEM
The complete system or outfit consists of:
1. Retrofit Box (Interface Box) 3. Interconnection control cable between power

source & Welding Head - 10 meters length
2. Welding Head type WH 15 (F) or WH 15-01 (F) =>
suitable for Diode based systems only
UNI - MAESTRO RETROFIT UNIT FOR SAW
The customized Retrofit unit (complete with new welding head) for
Interfacing new welding head (diode based) with old model of SAW Power Source
CONNECTION SYSTEM
EXISTING OLD DIODE BASED WELDING HEAD

SAW POWER SOURCE - CUSTOMER
ORDERING INFORMATION
UNI - MAESTRO RETROFIT UNIT (Comprising of Interface box, Welding

Head Assembly type WH – 15 (F) Tractor mounted, 10 Meter S15.01.001.0601
Interconnection cable between Interface Box and Welding Head)
UNI - MAESTRO RETROFIT UNIT (Comprising of Interface box, Welding

Head Assembly type WH – 15 01 (F) Boom mounted, 10 Meter S15.01.001.0602
Interconnection cable between Interface Box and Welding Head)
THREE WHEEL TRACTOR WELDING HEAD
The new welding head for flexible operations
CV
SALIENT FEATURES
• The Three wheel tractor is more versatile • Easy and flexible regulation, integrated up and down,
compared to the 4 wheel tractor; it shortens the rotation of the tractor head with the torch.
welding spacing and has a wider welding range for • Easy adjustable flux container.
wires from Φ2.0 to Φ5.0 mm. • Double driven wire feeding with straightening
• Besides linear welding, the three wheel tractor can mechanism, stable wire feeding, good centering,
turn left and right and weld around circular curve. strong drawing force and low dissipation power.
SPECIFICATIONS
Technical Specifications Unit VALUE
Input
Rated Input Voltage Of Traveling Mechanism Volts DC 42 V
Rated Input Current Of Traveling Mechanism Amps DC 5.5 Amps
Rated Input Voltage Of Wire Feeding Mechanism Volts DC 42 V
Rated Input Current Of Wire Feeding Mechanism Amps DC 0.75 Amp
Welding Speed Meters / Minute 0.2 - 1.5 / 0.2 - 2 M / Min
Wire Feeding Speed Meters / Minute 0.6 - 6 M / Min
Rated Power Source Capacity 1200 Amps @ 60% Duty Cycle
Wire Diameters mm 2, 3, 4, 5,
Type Of Wires Applicable Soft Steel, Solid Core
Adjustable Height Of Tractor Head mm 70 MM
Adjustable Distance Of Tractor Head mm 100 X 100
(longitudinal X Transversal)
Rotatable Angle Of Tractor Head
Degree ± 90˚
Around Cross Beam
Tractor Head Inclination Degree ± 45˚
Torch Inclination Degree ± 45˚
Flux Container Volume Litres 6L
Inner Diameter Of Wire Spool mm Ø 300 mm
Wire Spool Capacity Kg 25 KG
Dimension (L X W X H) mm 1020 X 480 X 780
Weight Kg 50 Kg (Does Not Include Wire)
Insulation Class F
Welding Output Terminals Stud type / Camlock
MAESTRO 1200 (I)
The world Class Inverter based Submerged Arc Welder
SALIENT FEATURES
• Inverter based digitally controlled Welding head • The complete system consists of inverter based
and Power source. power source; tractor / boom mounted welding
head and interconnecting cables. SAW flux is used
• High efficiency and high power factor resulting in
for shielding weld metal against external
substantial energy saving over conventional SAW
atmosphere.
outfits
• Inverter based power source is energy efficient
• Enhanced Reliability due to SMD technology. giving almost 30% energy saving over conventional
• Power source is CC-CV type and capable for type of machines.
MMA/GOUGING and SAW processes. • User can save and recall up to ten programs.
• *****SAW Welding can be done in either CV or CC • Better user interface having 128 X 64 character LCD
modes. In the Constant Current mode of SAW display for selecting various modes and button, LED
welding, advanced Adaptive control technology is and indicator lamp, which helps in easy operation of
utilized to obtain the most stable arc parameters, the equipment.
highest level of penetration, and excellent weld
• Automatically selects the MMA or SAW mode
bead finish****** based on welding head connections to power
source.
FRONT PANEL FUNCTIONS

• Mains On 'Green' Colour Led Indication • 4 digit digital displays for Voltage and Current.
• Operation Mode Indications (MMA / Gouging, • Current adjustment Encoder .
Saw, Remote)
• Trip 'Red' Colour Led Indication of machine is
Under Protection Mode.
The Welding Head Control panel consists of four encoders for selecting welding parameters selection, welding
current selection, welding voltage selection and carriage speed selection respectively.
1) Welding parameters can be seen on 128*64 character LCD as

• MATERIAL: MS/SS
• DIAMETER: 2-5mm
• WIRESPEED: 0-4 M/MIN
• UP TIME: 01-10 sec
• SAVE: 01-10
• RECALL: 01-10
2) Proper parameters can be selected by rotating the 5) The Front panel consists of seven tact switches, for
respective encoders. selecting various functions such as carriage
3) A facility has been given for saving the welding movement direction (FORWARD / REVERSE)
parameters settings in at most 10 memory selection, carriage motor ON / OFF command, wire
locations. So the same settings can again be recalled inch UP / DOWN switch and welding ON / OFF
even after turning On the machine, by rotating switch.
RECALL option. 6) CC-CV Mode Selection switch for SAW is provided on
4) Another special feature of UP TIME is given to the panel to suit specific SAW Welding requirements
user in between 1 second to 10 second, so that after
welding is OFF, wire won't stick in to the weld pool. In
this case wire feeder motor will rotate in opposite
direction to pull out the wire for the specified
seconds.
Cont.
Parallel To Head Travel 30°

Degree
Horizontal Open Swing 270°
Standard Bored Spool mm 285-315 (Adjustable)
Welding Flux-Hooper Capacity Kg./Ltr. 10/7
Wire Spool Weight Kg 25
Suitable Welding wire Diameter mm 2.0,2.5,3.15,4.0,5.0
Dimension (L x W x H) mm 1500 x 1030 x 580
Total Weight Without Flux & Wire Kg. 95
TECHNICAL SPECIFICATIONS - POWER SOURCE CC/CV GOUGING
Input
Supply Voltage, Phase Frequency : Volts AC 415 V +15% -10%, 1 Phase, 50/60 Hz
Input Power @ 415 VAC @ 100% duty cycle 55
KVA
Input Power @ 415 VAC @ 60% duty cycle 66
Input Supply Current @ 415 VAC @ 100% duty cycle (1000) 76
Amps DC
Input Supply Current @ 415 VAC @6 0% duty cycle(1200) 92
Efficiency % > 85
Power Factor Upto 0.93
Output
Open Circuit Voltage @415 V Input Supply Volts DC 90 V
Welding Current Range (CC-GOUGING Mode) 100-1200
Amps
Welding Voltage Range (CC-SAW Mode) 26-44
Welding Current (40°C) @ 100% duty cycle 1000
Amps DC
Welding Current (40°C) @ 60% duty cycle (10 min DC) 1200
Welding Electrode Sizes (Dia.) In MMA Aplication 3.2,4,5,6.3 mm
mm
Welding Electrode Sizes (Dia.) In GOUGING Aplication Upto 12 mm
SAW Welding Wire Size (Dia.) mm 2.5,3.2,4,5 mm
Remote Controller Optional (Can be Used In MMA/ Provide as Optional for Remote
10 Meter
GOUGING Process only) Current Detting
General
Mains On 'Green' Coloir Indication
Operation Mode Indications (MMA/
GOUGING, SAW, REMOTE)
Front Panel Functions Trip 'Red' Colour LED for indication
4 Digit Display for Voltage & Current
Current Adjustment Encoder
Cont.
Cont.

Protections - Single Phasing, Over Temperature
Over Temperature Protection
Class Of Insulation - H
Degree Of Protection - IP23
ELECTRODE AND FLUX
DRYING OVENS
For Welding Electrodes and Submerged Arc Welding Fluxes
Reliable Ovens which works hour after hour, day after Flawless Welds : Totally dry welding consumables yield
day the same consistency. radiographic quality welds.
Temperature Control : Provided with thermostat
control for precise setting of drying temperature
required for various types of electrodes.
SALIENT FEATURES
• Heavy duty drying ovens for welding electrode & • User friendly
submerged arc welding fluxes • Uniform heating of charged materials
• Robust constructions • Heavy duty thermostats for accurate temperature
• ADOR HANDY model portable Electrode drying controls throughout range
oven for quick shifting from one place to the other • Heavy duty metallic body
Models ADOR HANDY ADORDRY-I KING OVEN-II ADORDRY-III ADORFLUX
Input
Voltage 230V AC 230V AC 230V AC 230V AC 415V AC
Current 2 7.5 10 20 10
(Amps)
Phase 1 Phase 1 Phase 1 Phase 1 Phase 3 Phase
Frequency 50 Hz 50 Hz 50 Hz 50 Hz 50 Hz
Watts 0.5 KW 1.75 KW 2.25 KW 4.5 KW 12 KW
ELECTRODE AND FLUX DRYING OVENS
For Welding Electrodes and Submerged Arc Welding Fluxes
Cont.
Output
AMBIENT + 5° C -
Temperature 50˚C - 300˚C 50˚C - 250˚C 50°C - 500°C 50°C - 400°C
370° C
Models ADOR HANDY ADORDRY-I KING OVEN-II ADORDRY-III ADORFLUX
General Specifications
25 KG 25 KG 25 KG
Capacity 5 KG ELECTRODES 100 KG FLUX
ELECTRODES ELECTRODES ELECTRODES
EXTERNAL:
DIMENSIONS 515 X 190 X 190
IN MM INTERNAL: 490 X 450 X 440 490 X 450 X 440 490 X 450 X 440 750 X 600 X 600
(L X W X H) 435 (L) X 62 (Ø)
No.of Shelves - Five Five Five Six
NATURAL NATURAL NATURAL
Air Circulation FORCED AIR
CONVECTION CONVECTION CONVECTION
Temperature THERMOSTAT WITH ELECTRONIC
THERMOSTAT THERMOSTAT CONTROLLER & DIGITAL
Control TEMPERATURE INDICATOR
ADOR WELDING LIMITED
www.adorwelding.com

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ADOR WELDING LIMITED

SMAW EQUIPMENT | GMAW WELDING EQUIPMENT

1 SOME BASICS TO KNOW 22 SILENT CHALLENGER 501 49

MOST COMMON TYPES OF 3 23 SILENT CHALLENGER 2 X 301 51

MOST COMMON TYPES OF ENCLOSURE PROTECTIONS USED IN WELDING EQUIPMENT

MOST COMMON TYPES OF DUTY CYCLES USED IN WELDING EQUIPMENT

(ON Time) X 100

FINDING CURRENT FOR THE REQUIRED DUTY CYCLE WHEN CURRENT IS

ELECTRODE TYPES / SIZES VS. RECOMMENDED WELDING CURRENTS

ELECTRODE AWS WELDING CURRENTS (AMPS)

1.6MM 2.0MM 2.5MM 3.2MM 4.0MM 5.0MM 6.3MM

1. Superbond E6013 30-50 55 80 125 170 220 275

55 80 125 170 220 250-330

3. Superbond-SS E6013 30-50 40-60 90 135 180 240 300

80 125 170 200 275

80 125 170 225 300

- - 55 100 130 180 -

1. Recommended Polarities 3. Current Selection Generally Adapted

STEP 1 METAL JOINING AND CUTTING PROCESS SELECTION

STEP 2 WELDING PROCESS SELECTION

THE BEST WELDING EQUIPMENT FOR DESIRED APPLICATION

STEP 4 SELECTION OF WORK LOAD AND DUTY CYCLE

STEP 5 MODEL SELECTION TABLE

EQUIPMENT SELECTION GUIDELINES-QUICK RE-CHECK

RED 400 (S) / RED 401 (S)

Max. Continuous hand welding

• Three phase Welding Transformers • ‘Open-delta’ design enables conversion of three

Phases No. 2 Lines of 3 Phase 2 Lines of 3 Phase 3 3

DOUBLE MUSTANG / DOUBLE RACER

• Light weight and compact transformers with robust construction -

SPECIFICATIONS UNIT DOUBLE DOUBLE DOUBLE DOUBLE

INPUT Volts 230/400 415 415 415

Voltage Supply No. 1 1 1 1

Welding Current Range A 35-250 50-300 60-400 80-500

MODELS UNIT E-WELMAC 190

INPUT Volts 230

THYROLUXE 401 and 600 are a series of most reliable and

ORDERING INFORMATION THYROLUXE 401 THYROLUXE 600

Technical Specifications Unit CHAMP 200

PROTECTIONS WITH AUTO RESET

Technical Specifications Unit CHAMP 250

• Smooth and stable arc with minimum spatter

PROTECTIONS WITH AUTO RESET

Protection (Auto Resettable)

Ingress Protection Degree IP23 S

PROTECTIONS WITH AUTO RESET

@ 60% duty cycle (10 minute cycle) Amps 400

Dimensions L x W x H mm 660 X 305 X 530

PROTECTIONS WITH AUTO RESET

GENERAL PROTECTIONS WITH AUTO RESET

PROTECTIONS WITH AUTO RESET

1) Cutting Current Adjustment Pot

Thermal, UV,-OV, Low Pressure,

PROTECTIONS WITH AUTO RESET

DELIVERY CONTENTS OF OUTFIT:

ERGONOMIC HANDLE DESIGN ACCESSORIES FOR CUTi

QUANTUM LEAP IN WELDING PRODUCTION FEATURE-WISE COMPARISON

Features you want Brand X Ador Breakthrough Technology

Auxiliary Power Source (built In)