Daewoo Korando Service Manual
Daewoo Korando Service Manual
Daewoo Korando Service Manual
SECTION INDEX
SERVICE
MANUAL FRONT MATTER 0A
ENGINE 1
SUSPENSION 2
HVAC
(HEATING, VENTILATION, 7
AND AIR CONDITIONING)
DAEWOO MOTOR CO., LTD.
RESTRAINTS 8
INCHON, KOREA
This is the cut pages sample. Download all 1462 page(s) at: ManualPlace.com
PERSONAL INJURY CAUTION
Appropriate service methods and proper repair procedure are essential
for the safe, reliable operation of all motor vehicles, as well as for the
personal safety of the person doing the repair. There are many
variations in procedures, techniques, tools and parts for servicing
vehicles, as well as in the skills of the people doing the work. This
manual cannot possibly anticipate all such variations and provide advice
or precautions for each. Anyone who deviates from the instructions
provided in this manual must ensure their own safety and preserve
the safety and integrity of the vehicle. The following list contains general
precautions that should always be followed while working on a vehicle.
• Safety stands are required whenever a procedure calls for
underbody work.
• Do not smoke when you work on a vehicle.
• To prevent serious burns, do not touch any hot metal parts.
• Set the parking brake when you work on the vehicle.
• Turn the ignition switch OFF unless a procedure states
otherwise.
• The engine may operate only in a well-ventilated area.
• Avoid moving parts when the engine is running.
• Safety glasses must be worn for eye protection.
KORANDO
Service Manual
FOREWORD
This manual includes procedures for maintenance, adjustment, service operations, and re-
moval and installation of components for the KORANDO vehicle.
When reference is made in this manual to a brand name, number, or specific tool, an equiva-
lent product may be used in place of the recommended item.
All information, illustrations and specifications contained in this manual are based on the latest
product information available at the time of publication approval. The right is reserved to make
changes at any time without notice.
No part of this publication may be reproduced, stored in any retrieval system or transmitted, in
any form or by any means, including but not limited to electronic, mechanical, photocopying,
recording or otherwise, without the prior written permission of Daewoo Motor Company, Lim-
ited
TABLE OF CONTENTS
Section 0A Front Matter Section 5 Transmission
Section 5A Automatic Transmission
Section 0B General Information
Section 5B Manual Transmission
Section 1 Engine Section 5C Clutch
Section 1A1 M162 General Engine Information Section 5D1 Transfer Case (Part Time 4480)
Section 1B1 M162 Engine Mechanical Section 5D2 Transfer Case (TOD)
Section 1D1 M162 Engine Cooling
Section 6 Steering
Section 1E1 M162 Engine Electrical
Section 6A Power Steering System
Section 1F1 M162 Engine Controls
Section 6E Steering Wheel and Column
Section 1G1 M162 Engine Intake & Exhaust
Section 1A2 M161 General Engine Information Section 7 HVAC (Heating, Ventilation & Air
Section 1B2 M161 Engine Mechanical Conditioning)
Section 1D2 M161 Engine Cooling Section 7B/C Manual Control/Semiauto Tempera-
ture Control Heationg, Ventilation,
Section 1E2 M161 Engine Electrical
and Air Conditioning System
Section 1F2 M161 Engine Controls
Section 7D Full Automatic Temperature Control
Section 1G2 M161 Engine Intake & Exhaust Heationg, Ventilation, and Air Condi-
Section 1A3 OM600 General Engine Information tioning System
Section 1B3 OM600 Engine Mechanical
Section 8 Restraints
Section 1D3 OM600 Engine Cooling
Section 8A Seat Belts
Section 1E3 OM600 Engine Electrical
Section 8B Supplemental Restraint System
Section 1F3 OM600 Engine Controls
(SRS)
Section 1G3 OM600 Engine Intake & Exhaust
Section 9 Body and Accessories
Section 2 Suspension
Section 9A Body Wiring System
Section 2A Suspension Diagnosis
Section 9B Lighting Systems
Section 2B Wheel Alignment
Section 9D Wipers/Washer Systems
Section 2C Front Suspension
Section 9E Instrumentation/Driver Information
Section 2D Rear Suspension
Section 9F Audio
Section 2E Tires and Wheels
Section 9H Seats
Section 3 Drive Line / Axle Section 9L Glass and Mirrors
Section 3A Front Drive Axle Section 9N Front and Under Body
Section 3C Propeller Shaft Section 9O Bumpers and Fenders
Section 3D Rear Drive Axle Section 9P Doors
Section 9Q Roof
Section 4 Brakes
Section 9R Body Front End
Section 4A Hydraulic Brakes
Section 9T Remote Keless Entry and Anti-Theft
Section 4B Master Cylinder System
Section 4C Power Booster Section 9U Control Units and System
Section 4D Front Disc Brakes Section 9V Switches
Section 4E Rear Disc Brakes Section 9W Immobilizer System
Section 4F Antilock Brake System
Section 4G Parking Brakes
KORANDO
SERVICE MANUAL
ISSUED BY
OVERSEAS TECH. SERVICE
DAEWOO MOTOR CO., LTD.
TELEPHONE : 82-32-509-4161~4164
FACSIMILE : 82-32-509-4160
ENGINE
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
CONTENTS
GENERAL INFORMATION
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . 0B-1 While Operating the Vehicle . . . . . . . . . . . . . 0B-12
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . 0B-1 At Each Fuel Fill . . . . . . . . . . . . . . . . . . . . . . 0B-12
Vehicle Dimensions and Weights . . . . . . . . . . 0B-5 At Least Twice A Month . . . . . . . . . . . . . . . . 0B-12
Standard Bolts Specifications . . . . . . . . . . . . . 0B-6 At Least Monthly . . . . . . . . . . . . . . . . . . . . . . 0B-12
Maintenance and Repair . . . . . . . . . . . . . . . 0B-7 At Least Twice a Year . . . . . . . . . . . . . . . . . . 0B-12
Maintenance and Lubrication . . . . . . . . . . . . . 0B-7 Each Time The Oil is Changed . . . . . . . . . . . 0B-13
Normal Vehicle Use . . . . . . . . . . . . . . . . . . . . . 0B-7 At Least Annually . . . . . . . . . . . . . . . . . . . . . 0B-13
Explanation of Scheduled Maintenance Recommended Fluids and Lubricants . . . . . 0B-14
Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B-7 General Description and System
Scheduled Maintenance Charts Operation . . . . . . . . . . . . . . . . . . . . . . . . 0B-15
(Gasoline Engine) . . . . . . . . . . . . . . . . . . . . . 0B-8 General Repair Instructions . . . . . . . . . . . . . 0B-15
Scheduled Maintenance Charts Vehicle Identification Number System . . . . . . 0B-16
(Diesel Engine) . . . . . . . . . . . . . . . . . . . . . . 0B-10 Vehicle Lifting Procedures . . . . . . . . . . . . . . 0B-19
Owner Inspections and Services . . . . . . . 0B-12
SPECIFICATIONS
TECHNICAL DATA
Performance-Manual Transaxle
Application 661LA 662NA 662LA 2.0L DOCH 2.3L DOCH 3.2L DOCH
Maximum Speed (Km/h) 140 137 148 154 165 176
Minimum Turning Radius (m) 5.8 5.8 5.8 5.8 5.8 5.8
Performance-Autumatic Transaxle
Application 661LA 662NA 662LA 2.3L DOCH 3.2L DOCH
Maximum Speed (Km/h) 140 137 140 160 170
Minimum Turning Radius (m) 5.8 5.8 5.8 5.8 5.8
0B-2 GENERAL INFORMATION
Engine
Application 661LA 662NA 662LA 2.0L DOCH 2.3L DOCH 3.2L DOCH
Engine Type 4Cylinder 5Cylinder 5Cylinder 4Cylinder 4Cylinder 6Cylinder
DIESEL DIESEL DIESEL GASOLINE GASOLINE GASOLINE
Bore (mm) 89 89 89 89.9 90.9 89.9
Stroke (mm) 92.4 92.4 92.4 78.7 88.4 84
Total Displacement (cc) 2299 2874 2874 1998 2295 3199
Compression Ratio 22:1 22:1 22:1 9.6:1 10.4:1 10:1
Maximum Power (ps/rpm) 101/4000 95/4000 120/4000 135/5500 149/5500 222/5500
Maximum Torque (kg.m/rpm) 21.5/2400 19.6/2400 25.5/2400 19.3/4000 22.4/4000 31.6/3750
Ignition System
Application 2.0L DOHC 2.3L DOHC 3.2L DOHC
Ignition Type Distributorless ignition
Ignition Timing (BOTH) 6°± 2° 6°± 2° 8°± 2°
Ignition Sequence 1-3-4-2 1-3-4-2 1-5-3-6-2-4
Spark Plug Gap (mm) 0.8 ± 0.1 0.8 ± 0.1 0.8 ± 0.1
Spark Plug Maker Bosch, Chapion, Beru
Spark Plug Type F8DC4(BOSCH)
C11YCC(CHAMPION)
14F8DU4(BERU)
Manual Transmission
Application 661LA 662NA 662LA 2.0L DOHC 2.3L DOHC 3.2L DOHC
Maker TREMEC TREMEC TREMEC TREMEC TREMEC TREMEC
Type or Model T5 T5 T5 T5 T5 T5
Gear Ratio : 1st 3.969 3.969 3.969 3.969 3.969 3.969
2nd 2.341 2.341 2.341 2.341 2.341 2.341
3rd 1.457 1.457 1.457 1.457 1.457 1.457
4th 1.000 1.000 1.000 1.000 1.000 1.000
5th 0.851 0.851 0.851 0.851 0.851 0.851
Reverse 3.705 3.705 3.705 3.705 3.705 3.705
Final Drive Ratio 4.55 4.55 4.27 4.89 4.55 3.73
Oil Capacity (L) 3.4 3.4 3.4 3.4 3.4 3.4
GENERAL INFORMATION 0B-3
Auto Transmission
Application 661LA 662LA 2.3L DOHC 3.2L DOHC
Maker BTRA BTRA BTRA BTRA
Type or Model M74 4WD M74 4WD M74 4WD M74 4WD
Gear Ratio : 1st 2.741 2.741 2.741 2.741
2nd 1.508 1.508 1.508 1.508
3rd 1.000 1.000 1.000 1.000
4th 0.708 0.708 0.708 0.708
Reverse 2.429 2.429 2.429 2.429
Final Drive Ratio 5.38 4.89 5.86 4.89
Oil Capacity (L) 9 9 9 9
Brake
Application Specifications
Booster Size non-ABS 8inch + 9inch
ABS 5.0 7inch + 8inch
ABS 5.3 8inch + 9inch
Master Cylinder Diameter (mm) f 25.4
Booster Ratio 5.6 : 1
Front Brake : Disc Type Ventilated
Rear Brake : Disc Type Solid
Steering System
Application Specifications
Gear Type RACK & PINION
Wheel Alignment:
Front : Toe-in 0 - 4 mm
Front : Caster 2°30’ ± 30’
Front : Camber 0° ± 30’
Oil Capacity 1L
0B-4 GENERAL INFORMATION
Suspension
Application Specifications
Front Type Double Wishbone
Rear Type 5 - Link
Fuel System
Application Specifications
Fuel Pump Type Electric Motor Pump
Fuel Capacity 70 L
Lubricating System
Lubricating Type 661LA 662NA 662LA 2.0L DOHC 2.3L DOHC 3.2L DOHC
Oil Pump Type External Gear pump
Oil Filter Type Combination(Full & Part) Full Flow
Oil Capacity (L) (Including Oil Filter) 8.0 9.0 9.5 7.2 7.5 8.2
Cooling System
Cooling Type 661LA 662NA 662LA 2.0L DOHC 2.3L DOHC 3.2L DOHC
Coolant Capacity (L) 9.5-10 10.5 10.5 - 11 10.5 10.5 11.3
Radiator Type Forced Circulation
Water Pump Type Centrifugal
Electric System
Application 661LA 662NA 662LA 2.0L DOHC 2.3L DOHC 3.2L DOHC
Battery (MF) 12V - 90AH
Generator 75A 75A 75A 75A 115A 115A
Starter 2.2kw 2.2kw 2.2kw 1.2kw 1.2kw 1.7kw
GENERAL INFORMATION 0B-5
Vehicle Weights
Application 661LA 662NA 662LA 2.0L DOHC 2.3L DOHC 3.2L DOHC
Manual : Curb Weight (kg) 1790 1810 1830 1790 1790 1840
Gross Vehicle Weight (kg) 2515 2515 2515 2515 2515 2515
Automatic : Curb Weight (kg) 1810 1815 1850 - 1810 1860
Gross Vehicle Weight (kg) 2515 2515 2515 - 2515 2515
Passenger Capacity 5 5 5 5 5 5
Daewoo Korando Service Manual
Full download: http://manualplace.com/download/daewoo-korando-service-manual/
0B-6 GENERAL INFORMATION
This is the cut pages sample. Download all 1462 page(s) at: ManualPlace.com