Allis Chalmers 500 600 Forklifts and Buckmaster Parts Catalog
Allis Chalmers 500 600 Forklifts and Buckmaster Parts Catalog
Allis Chalmers 500 600 Forklifts and Buckmaster Parts Catalog
PARTS
CATALOG
500-600
FORKLIFTS &
BUCKMASTER
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REPLACES OLD PAGE TP-103 Page 1
NOTICE
Buckmaster
Tractor Serial No. 600-1001 F L and up
Base Group Serial No. 501 and up
FOREWORD
The parts in this catalog are listed in alphabetical All numbers are listed in the second last section of
order and are located at the front of this catalog. this catalog showing the quantity and description
of the various parts that make up the assembly or
Except for some common hardware all parts are package.
identified with an item number. Common hard-
ware not identified such as bolts, nuts, cotter pins The last section of this catalog contains a part
and lubrication fittings, are listed in the text number index to indicate on which page or pages
under the part which they attach or fit into. Note a part number appears.
particularly that the quantity of hardware listed
is always the quantity required for one part. All illustrations will be found to follow the text
of each group or section of which it is a part.
Common attaching hardware listed under a part is
not included in the assembly or included with the For any additional copies of this catalog there
part unless specified. Example: (Incl. Bolt, Lock- will be a supplementing service charge of three
washer and Nut). dollars. Refer any requests to your Branch House
or office under which you operate.
"Assembly or Packaged Parts" indicates if an
individual part is one of many in a large assembly
or one of several kinds in a package.
IMPORTANT
Unless claims for shortages or errors are made ceases upon delivery of shipment to the trans-
immediately upon receipt of goods, they will not portation company, from whom a receipt is re-
be considered. ceived showing that shipment was in good condi-
tion when delivered to them; therefore claims (if
When broken goods are received, a full description any) should be filed with the transportation
of the damage should be made by the carrier company and not with Allis-Chalmers Manufac-
agent on the freight bill. If this description is turing Cbmpany.
insisted upon full damage can always be collected
from the transportation company. The right is reserved to change the construction
or material of any parts where it seems desirable
No responsiblity is assumed for delay or damage to do so, without incurring the obligation of in-
to merchandise while in transit. Our responsibility stalling such changes on units already delivered.
INSERT AFTER PAGE 1A TP - 103 Page 1B
INDEX
AIR CLEANER BUCKMASTER (Cont.)
Diesel 48 Fuel Tank 64
Gas 28 Hose Reel Group 188
Mast Assy 168
AIR CLEANER & HOSES 48 Oil Pump 228
Pedal Group 92
AIR FILTER INDICATOR, diesel 64 Pump & Reservoir Lines 144
Pusher Blade Assy 212
ASSEMBLIES & PACKAGES . . .... 240 Pusher Blade Cylinder 214
Pusher Blade Hydraulics 214
ATTACHMENTS Relief Valve 230
Box Hold Down, 500 FKL 204 Reservoir Assy 148
Bucket Lift Cylinder . . .. 180 Reversing Group & Fenders 118
Cab 232 Saw
Carriage Arm 226
44" & 64" hook fork mount . . 170 Feed Cylinder Assy . 216
48" hook fork mount 172 Hydraulics 220
64" shaft mount, 600 FKL 172 Motor 224
Carriage Assy. Start Valve 230
48"-4000 Lbs shaft mount fork, Seat Mount & Cowling 130
500 FKL . 206 Selector Valve 216
Crossover Relief Valve . 200 Side Shift Cylinder 176
Dozer Blade ... . 182 Steering Column Group 134
Head Guard 180 Tilt Cylinder . . . . . 178
Heater 236
Heater & Defroster Kit. . . . . . . . 238 CLUTCH
Hold Down Cylinder Assy., 500 FKL . . 204 Engine, diesel & gas 90
Hose Reel Groups Shaft, engine 94
Double 10', 12', 14' mast, 600 FKL . 186
Single 10', 12', 14' mast 184 DIFFERENTIAL
Lift Tines, hook mount & shaft mount 174 Diesel & Gas 110
Log Clamp 194
Log Clamp Cylinder 192 ELECTRICAL, diesel
Log Grapple 190 Battery 66
Log Grapple Boom 192 Electric Lighting 68
Log Grapple Cylinder, actuator 198 Electric Shut-Off 60
Log Grapple Rotary, actuator 196 Electrical Starting 66
Material Bucket . 182 Generator 72
Pusher Blade 212 Instrument Panel 70
Pusher Blade Cylinder Assy. 214 Rear Lamp Assy 78
Pusher Blade Hydraulics 214 Starting Motor 76
Vandalism Protection 198
Windshield Wiper Kit 236 ELECTRICAL, gas
Battery 66
BRAKES Electric Lighting 68
Diesel & Gas 110 Electrical Starting 66
Generator 72
BUCKMASTE R Instrument Panel 70
Carriage Assy. 170 Rear Lamp Assy 78
Clamp Cylinder Assy 212 Starting Motor 74
Control Valve-2 spool 156
Control Valve Levers & Cylinders . 152 ENGINE, diesel 33
Evener Cylinder Assy 206 Adaptor Plate 44
Floor Plate Group 124 Crankshaft 36
Floor Plate, Left w/ Foot Shuttle . 122 Cylinder Block 32
Fork Frame 208 Cylinder Head 40
Fork Frame Hydraulics 218 Exhaust Manifold. . 78
Page 2 TP 103 REPLACES OLD PAGE
-
INDEX
ENGINE, diesel (Cont.) FLOOR PLATE GROUP, right
Flywheel & Adaptor Plate 44 500 FKL & 600 FKL 120
Front Plate & Gear Cover 44
Fuel Filter 60 FUEL TANK
Fuel Injection Pump & Drive . 50 500 FKL 64
Head & Rotor, Transfer Pump . . . 56 600 FKL 64
Housing & Drive . . 52
Idler Gear Assy . . 34 FUEL TANK & LINES 62
Intake Manifold . . . ... 46
Nozzle Holder & Injection Lines • • 58 FUEL TANK FILTERS 62
Nozzle Holder Assy . 58
Oil Filter 46 HYDRAULICS
Oil Pan 42 Control Valve
Oil Pump 42 3 & 4 Spool 154
Piston & Connecting Rod 34 630 FKL 155A
Thermostat & Housing 50 Control Valve Levers & Cylinders
Valve Operating Mechanism 38 500 FKL 150
Water Pump & Fan • . 82 600 FKL 150
630 FKL 152
ENGINE, gas . . 4 Cylinders
Camshaft 12 Displacement 600 FKL 1216 & Up. 200
Carburetor 26 Side Shift 176
Crankshaft 6 Tilt 178
Cylinder Block 4 Tilt, 630 FKL 179A
Cylinder Head 6 Flow Divider, 600 FKL 202
Distributor 18 Power Steering
Flywheel 6 Control Valve 138
Governor 14 Hydraulic Ram 136
Ignition 16 Lines 140
Intake & Exhaust Manifold . 24 Pump, Reservoir & Foot Shuttle
Oil Filter & Lines 24 600 FKL 146
Oil Pump 22 630 FKL 146
Oil Sump 22 Pump & Reservoir Lines
Piston & Connecting Rod 8 500 FKL 142
Thermostat 28 600 FKL 142
Timing Gear Cover 12 Pumps
Valves & Rocker Arms 10 Dual Hydraulic 136
Water Manifold 28 Drive & Mounting 134
Water Pump & Fan 30 Reservoir Assy 148
Reservoir Assy. 630 FKL 149A
FENDER 132
MASTS
FINAL DRIVE 112 500 FKL & 600 FKL-10', 12', 14' mast. 164
500 FKL & 600 FKL-21' mast . . . . 166
FLOOR PLATE 132 630 FKL 169A
REPLACES OLD PAGE TP 0 TP 103
- - Page 3
INDEX
NUMERICAL INDEX 243
PEDAL GROUP
500 FKL 88, 92
600 FKL 88
RADIATOR
Diesel & Gas 84
SHUTTLE CLUTCH
Diesel & Gas 94, 98
L.H. Control 100
Oil Cooler 104
Oil Pump 102
Valve, 600 FKL 202
STEERING
Axles
Front 160
Spindle 158
Steering Column Group
500 FKL 134
600 FKL 134
Tie Rod 158
Wheels 162
TORQUE HOUSING 86
TRANSMISSION
Gear Shift 108
Housing 102
Shaft & Gears 106
WHEELS
Driving 162
Page 4 TP 103 S2
- - REPLACES OLD PAGE
CYLINDER BLOCK
Gasoline
Note: Replacement engines do not include fan, fan belt, flywheel, clutch, shaft bushing,
carburetor, muffler, air cleaner, starting motor or generator.
Page 6
PART
ITEM NUMBER QTY. DESCRIPTION
CYLINDER HEAD
Gasoline
PART
ITEM NUMBER QTY. DESCRIPTION
1 241591 1 HEAD ASSY. , cylinder
(Incl. Items 3,5 & EXHAUST VALVE SEAT)
237833 7 CAPSCREW, cylinder head, long
2 922477 1 CAPSCREW, 1/2NC x 4-1/2
3 230318 3 PLUG, core hole
4 229754 1 WASHER, cylinder head capscrew
5 8 GUIDE, valve (See VALVES & ROCKER ARMS
Group)
6 922478 4 CAPSCREW, 1/2NC x 2-7/8
7 0237642 4- 1 GASKET, cylinder head (replaces 254858)
NOT 901839 1 BUSHING, reducer pipe
SHOWN
-- 0255324-6 KIT (Incl. #7) (replaces 239958)
0255323-8 -- KIT. (Incl. #7) (replaces 239959)
Page 7
Page 8
PART
ITEM NUMBER QTY. DESCRIPTION
103-4
PISTON & CONNECTING ROD
Gasoline
10
11
13
Page 10
PART
ITEM NUMBER QTY. DESCRIPTION
1 228589 4 VALVE, exhaust
2 234829 4 VALVE, intake
3 234824 8 GUIDE, intake & exhaust valve
4 218124 8 SEAT, valve spring
5 233850 8 SPRING, valve
6 206880 16 LOCK, spring retainer (Half)
7 224733 4 STUD, rocker arm support
1 910123 NUT, 3/8NF
1 904206 Washer, lock,
(Used w/Engine Hanger)
8 239791 4 SUPPORT, rocker arm shaft
9 212004 2 STOPPER, rocker arm shaft, cork
10 228536 1 SHAFT ASSY. , rocker arm
(Incl. Item 9 & C -PINS)
2 900807 PIN, cotter , 1/8 x 1-1/4
11 237637 1 SLEEVE, rocker arm oil tube
12 227636 1 TUBE, oil, rocker arm shaft
1 913526 NUT, 3/16
13 203009 2 WASHER, rocker arm shaft
14 911115 8 WASHER, support stud, 3/8
15 237643 1 COVER, rocker arm
16 24 0624 1 CAP, oil filler
17 226477 4 PACKING, cover stud
18 236745 1 HOSE, breather
2 921911 CLAMP, hose, 11/16 - 2-1/4
19 237761 1 TUBE, breather
20 236800 1 CLAMP, breather tube to manifold stud
21 0255296 6 1
- GASKET, rocker arm cover (replaces 232334)
234781 4 ARM ASSY. , rocker, L. H.
22 (Incl. Item 23 & NUT)
234780 4 ARM ASSY. , rocker, R. H.
(Incl. Item 23 & NUT)
23 206888 8 SCREW, rocker arm adjusting
1 912795 NUT, 7/16NF
24 203011 3 SPRING, rocker arm spacing
25 206881 4 RETAINER, valve spring, intake
26 224926 4 ROTO-CAP, exhaust valve
27 230510 4 SEAT, exhaust valve
0255324-6 KIT (Incl. #17 & 21) (replaces 239958)
0255323-8 KIT (Incl. #17 & 21) (replaces 239959)
Page 11
PART
ITEM NUMBER QTY. DESCRIPTION
CAMSHAFT
Gasoline
PART
ITEM NUMBER QTY. DESCRIPTION
_ sHA FT
CAm
103-7 Gasoline
r
Page 14
GOVERNOR
Battery Ignition
Gasoline
PART
ITEM NUMBER QTY. DESCRIPTION
1 210689 1 BUSHING, governor gear
2 225353 1 GEAR, drive, distributor, 6T
1 915796 PIN, 3/16 x 3/4
3 228136 1 SHAFT ASSY, , governor (Incl. GEAR)
4 248431 1 LINK, carburetor
1 911114 WASHER, plain (front) 1/4
2 900970 PIN, cotter, 1/16 x 1/2
5 228138 1 Tee, oil tube (Incl. 2 SLEEVES & NUTS)
2 911841 SLEEVE, 1/8
2 912589 NUT, 1/8
6 234113 1 LEVER ASSY. control rod (Incl. BUSHING)
7 223516 1 SPRING, governor (Incl. PLUNGER)
8 234109 1 PIN, pivot, control rod lever
9 234107 1 HOUSING ASSY. , governor (Incl. SPRING LEVER, CROSS
SHAFT COLLAR, CROSS SHAFT BUSHING,
CROSS SHAFT, FORK & Item 12)
10 207402 1 STUD, housing
1 904205 WASHER, lock, 5/16
1 910323 NUT, 5/16NC
11 233213 1 GASKET, housing
12 207714 1 BUSHING, governor shaft, front
13 915796 2 PIN, dowel, housing, 3/16 x 3/4
14 208875 1 BEARING, ball, thrust
15 233928 2 WEIGHT ASSY., governor (Incl. RISER PIN)
16 207718 2 PIN, pivot, weight
17 207719 4 CLIP, weight pivot pin
18 234114 1 BRACKET, governor adjustment
1 903625 CAPSCREW, 1/4NC x 3/4
1 910880 NUT, 1/4NC
1 904206 WASHER, lock 3/8
1 910324 NUT, 3/8NC
19 234110 1 BRACKET, bumper spring
20 234111 1 WASHER, pivot pin
1 920437 NUT, jam, pltd. , 1/4NF
21 234112 1 SCREW, bumper spring
22 4614092 1 SPRING, bumper
103-8 GOVERNOR
Battery Ignition
Gasoline
Page 16
IGNITION
Battery
Gasoline
PART
ITEM NUMBER QTY. DESCRIPTION
229867
KIT (Incl. No. 7, 11 & Cable Set)
0255324-6 KIT (Incl. #18 & 20) (replaces 239958)
Allis Chalmers 500 600 Forklifts And Buckmaster Parts Catalog
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Page 17
IGNITION
Battery
Gasoline
16
21
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