Isuzu Axiom 2002 Workshop Manual

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SECTION TABLE OF CONTENTS

GENERAL INFORMATION
0A General Information
0B Maintenance and Lubrication
HEATING, VENTILATION AND AIR

WORKSHOP MANUAL 1A
CONDITIONING
HVAC System
STEERING
2A Power-Assisted System

AXIOM 3C
SUSPENSION
Front Suspension
3D Rear Suspension
(UPR/S) 3E Wheel and Tire System
3F Intelligent Suspension System
DRIVELINE/AXLE
4A1 Differential (Front)
4A2 Differential (Rear)
4B1 Driveline Control System
4B2 Driveline Control System (TOD)
4C Drive Shaft System
4D2 Transfer Case (TOD)
FOREWORD BRAKE
5A Brake Control System
5B Anti-Lock Brake System
This manual includes special notes, important points, service data, 5C Power-Assisted Brake System
precautions, etc. That are needed for the maintenance, adjustments, 5D1 Parking Brake System (4×4 model)
service, removal and installation of vehicle components. 5D2 Parking Brake System (4×2 model)
ENGINE
All information, illustrations and specifications contained in this manual 6A Engine Mechanical
are based on the latest product information available at the time of 6B Engine Cooling
publication. 6C Engine Fuel
6D1 Engine Electrical
All rights are reserved to make changes at any time without notice. 6D2 Ignition System
6D3 Starting and Charging System
Arrangement of the material is shown in the table of contents on the 6E Driveability and Emissions
6F Engine Exhaust
right-hand side of this page. A black spot on the first page of each
6G Engine Lubrication
section can be seen on the edge of the book below each section title.
6H Engine Speed Control System
These point to a more detailed table of contents preceding each 6J Induction
section. TRANSMISSION
7A Automatic Transmission
7A1 Transmission Control System
BODY AND ACCESSORIES
8A Lighting System
8B Wiper/Washer System
This manual applies to 2002 models. 8C Entertainment
8D Wiring System
8E Meter and Gauge
8F Body Structure
8G Seats
8H Security and Locks
8I Sun Roof/Convertible Top
8J Exterior/Interior Trim
RESTRAINTS
9A Seat Belt System
9J Supplemental Restraint System (Air Bag System)
9J1 Restraint Control System
CONTROL SYSTEM
10A Cruise Control System

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 SECTION

GENERAL INFORMATION 0A–1

AXIOM

GENERAL INFORMATION
CONTENTS
General Information . . . . . . . . . . . . . . . . . . . . . 0A
Maintenance and Lubrication . . . . . . . . . . . . . 0B

General Information
CONTENTS
General Repair Instruction . . . . . . . . . . . . . . . . 0A–1 Lifting Instructions . . . . . . . . . . . . . . . . . . . . . . . 0A–9
Illustration Arrows . . . . . . . . . . . . . . . . . . . . . . . 0A–2 Standard Bolts Torque Specifications . . . . . . 0A–11
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0A–3 Abbreviations Charts . . . . . . . . . . . . . . . . . . . . 0A–12
Theft Prevention Standard . . . . . . . . . . . . . . . . 0A–5 Service Parts Identification Plate . . . . . . . . . . 0A–13

General Repair Instruction 13. When removing or replacing parts that require
refrigerant to be discharged from the air conditioning
1. If a floor jack is used, the following precautions are system, be sure to use the Vehicle Refrigerant
recommended. Recovery and Recycling Equipment (VRRRE) to
Park vehicle on level ground, “block” front or rear recover and recycle Refrigerant–134a.
wheels, set jack against the recommended lifting 14. When a service operation is completed, make a final
points (see “Lifting Instructions” in this section), raise check to be sure the service has been done properly
vehicle and support with chassis stands and then and the problem has been corrected.
perform the service operations.
15. SUPPLEMENTAL RESTRAINT SYSTEM
2. Before performing service operations, disconnect The vehicle is equipped with a Supplemental
ground cable from the battery to reduce the chance of Restraint System (SRS) – Air Bags. This system is
cable damage and burning due to short circuiting. not to be serviced without consulting the appropriate
3. Use a cover on body, seats and floor to protect them service information. Consult Section 9J “SRS
against damage and contamination. System” if work is to be done on the front of the
4. Brake fluid and anti–freeze solution must be handled vehicle such as bumper, sheet metal, seats, wiring,
with reasonable care, as they can cause paint steering wheel or column. Also review SRS system
damage. information if any arc welding is to be done on the
vehicle. The SRS system equipped vehicle can be
5. The use of proper tools and recommended essential
identified by:
and available tools, where specified, is important for
efficient and reliable performance of service repairs. 1. “AIR BAG” warning light on the instrument
6. Use genuine Isuzu parts. cluster.
7. Used cotter pins, plastic clips, gaskets, O–rings, oil 2. A Code “K” or “M” for fifth digit of Vehicle
seals, lock washers and self–locking nuts should be Identification Number.
discarded and new ones should be installed, as
normal function of the parts cannot be maintained if
these parts are reused.
8. To facilitate proper and smooth reassembly
operation, keep disassembled parts neatly in groups.
Keeping fixing bolts and nuts separate is very
important, as they vary in hardness and design
depending on position of installation.
9. Clean the parts before inspection or reassembly. Also
clean oil ports, etc. using compressed air, and make
certain they are free from restrictions.
10. Lubricate rotating and sliding faces of the parts with
oil or grease before installation.
11. When necessary, use a sealer on gaskets to prevent
leakage.
12. Carefully observe all specifications for bolt and nut
torques.
0A–2 GENERAL INFORMATION

Illustration Arrows
Arrows are designed for specific purposes to aid your understanding of technical illustrations.

Arrow Type Application Arrow Type Application

B Ambient/Clean air
Front of vehicle flow
B Cool air flow

B Gas other than

Up Side ambient air
B Hot air flow

B Ambient air mixed

with another gas
Task Related
B Can indicate
temperature change

View Detail Motion or direction

Lubrication point oil or

View Angle
fluid

Dimension (1:2) Lubrication point grease

Sectioning (1:3) Lubrication point jelly

 GENERAL INFORMATION 0A–3

Identification
Vehicle Identification Number (VIN)
This is the legal identification of the vehicle. it is located on
the left bottom of the windshield. It can be easily seen
through the windshield from outside the vehicle.

710RW003
0A–4 GENERAL INFORMATION
Engine Serial Number
The gasoline engine serial number is stamped on the left
rear lower area of the cylinder block above the starter.

240R200014

Automatic : Stamped on the identification plate, located

on the left side of the transmission above the mode
switch.

240R200013
 GENERAL INFORMATION 0A–5

Theft Prevention Standard

The 11 major components listed below will be marked
with 17 digit VIN at the stage of production. In addition its
service parts will be marked with manufacturer’s trade
mark, “R” mark and “DOT” mark.

Reference INDICATION
COMPONENT
Figure No. PRODUCTION SERVICE PARTS
0A-10 ENGINE 1– 6VE1 VIN plate

0A-11 TRANSMISSION 2– Automatic transmission VIN plate

0A-11 BODY 3– Engine hood VIN label

4– Front door
5– Rear door
6– Fender
7– Rear Quarter panel
8– Front bumper
9– Back door left side
10– Back door right side
11– Rear bumper

Anti Theft Stamping/Plate/Label

STAMPING/PLATE LABEL

PRODUCTION

SERVICE PARTS
0A–6 GENERAL INFORMATION
Anti Theft Stamping/Label/Plate Location
The stamping, label and plate locations are indicated by
arrows in the illustration below.
NOTE:
1. VIN plate locations for production.
2. Stamping locations for service parts.
Engine

901RW195

Automatic Transmission

240R200012
 GENERAL INFORMATION 0A–7
Body

604R200007
0A–8 GENERAL INFORMATION
Body Label Instructions
Do not peel off the masking tape until completion of paint
work when replacing these parts, as the tape is affixed on
the label attached to service parts for body of the
anti–theft component.
NOTE: Be sure to pull off the masking tape after paint
work has been completed.
Do not attempt to remove this label for any reason.

901RW083

Precautions in pulling off the masking tape

1. Use only your finger nail or a similar blunt instrument
to peel off the masking tape. Use of a sharp object will
damage the underlying anti–theft label.
2. Be careful not to damage the paint around the label.

901RW084
 GENERAL INFORMATION 0A–9

Lifting Instructions
CAUTION: B When jacking or lifting a vehicle at the frame side
B If a lifting device other than the original jack is rail or other prescribed lift points, be certain that
used, it is most important that the device be lift pads do not contact the catalytic converter,
applied only to the correct lifting points. Raising brake pipes or cables, or fuel lines. Such contact
the vehicle from any other point may result in may result in damage or unsatisfactory vehicle
serious damage. performance.

Lifting Points and Supportable Point Locations

C00RX002

Lifting Point: Front

B When using a floor jack, lift on the Convex portion of
the skid plate.

545RS001
0A–10 GENERAL INFORMATION
Supportable Point: Front Supportable Point: Rear
B Position the chassis stands at the bottom of the frame B Position the chassis stands at the bottom of the frame
sidemember, behind the front wheel. sidemember, just behind the trailing link bracket.

501RS003 501RW002

Lifting Point: Rear Legend

B Position the floor jack at the center of the rear axle (1) Trailing Link Bracket
case when lifting the vehicle.
Supportable Point: Rear
B Position the chassis stands at the bottom of the rear
axle case.

420RS002

420RS001
 GENERAL INFORMATION 0A–11

Standard Bolts Torque Specifications

The torque values given in the following table should be
applied where a particular torque is not specified.
4.8 8.8 9.8
Strength Class
Refined Non-Refined

Bolt
Identification

Bolt Diameter ×
Pitch (mm)
M 6X1.0 4 – 8 N·m (3 – 6 lb ft) 5 – 10 N·m (4 – 7 lb ft) –
M 8X1.25 8 – 18 N·m (6 – 13 lb ft) 12 – 23 N·m (9 – 17 lb ft) 17 – 30 N·m (12 – 22 lb ft)
M 10X1.25 21 – 34 N·m (15 – 25 lb ft) 28 – 46 N·m (20 – 34 lb ft) 37 – 63 N·m (27 – 46 lb ft)
* M10X1.5 20 – 33 N·m (14 – 25 lb ft) 28 – 45 N·m (20 – 33 lb ft) 36 – 60 N·m (27 – 44 lb ft)
M12X1.25 49 – 74 N·m (36 – 54 lb ft) 61 – 91 N·m (45 – 67 lb ft) 76 – 114 N·m (56 – 84 lb ft)
* M12X1.75 45 – 69 N·m (33 – 51 lb ft) 57 – 84 N·m (42 – 62 lb ft) 72 – 107 N·m (53 – 79 lb ft)
M14X1.5 77 – 115 N·m (56 – 85 lb ft) 93 – 139 N·m (69 – 103 lb ft) 114 – 171 N·m (84 – 126 lb ft)
* M14X2.0 72 – 107 N·m (53 – 79 lb ft) 88 – 131 N·m (65 – 97 lb ft) 107 – 160 N·m (79 – 118 lb ft)
M16X1.5 104 – 157 N·m (77 – 116 lb ft) 135 – 204 N·m (100 – 150 lb ft) 160 – 240 N·m (118 – 177 lb ft)
* M16X2.0 100 – 149 N·m (74 – 110 lb ft) 130 – 194 N·m (95 – 143 lb ft) 153 – 230 N·m (113 – 169 lb ft)
M18X1.5 151 – 226 N·m (111 – 166 lb ft) 195 – 293 N·m (144 – 216 lb ft) 230 – 345 N·m (169 – 255 lb ft)
M20X1.5 206 – 310 N·m (152 – 229 lb ft) 270 – 405 N·m (199 – 299 lb ft) 317 – 476 N·m (234 – 351 lb ft)
M22X1.5 251 – 414 N·m (185 – 305 lb ft) 363 – 544 N·m (268 – 401 lb ft) 425 – 637 N·m (313 – 469 lb ft)
M24X2.0 359 – 539 N·m (265 – 398 lb ft) 431 – 711 N·m (318 – 524 lb ft) 554 – 831 N·m (409 – 613 lb ft)

The asterisk * indicates that the bolts are used for

female–threaded parts that are made of soft materials
such as casting, etc.
0A–12 GENERAL INFORMATION

Abbreviations Charts Exh — Exhaust

° F — Degrees Fahrenheit
List of automotive abbreviations which may be used Fed — Federal (All States Except Calif.)
in this manual FF — Front Drive Front Engine
A — Ampere(s) FL — Fusible Link
ABS — Antilock Brake System FLW — Fusible Link Wire
AC — Alternating Current FP — Fuel Pump
A/C — Air Conditioning FRT — Front
ACCEL — Accelerator ft — Foot
ACC — Accessory FWD — Front Wheel Drive
ACL — Air Cleaner 4WD — Four Wheel Drive
Adj — Adjust 4 x 4 — Four Wheel Drive
A/F — Air Fuel Ratio 4 A/T — Four Speed Automatic Transmission/Transaxle
AIR — Secondary Air Injection System Gal — Gallon
Alt — Altitude GEN — Generator
AMP — Ampere(s) GND — Ground
ANT — Antenna Gov — Governor
ASM — Assembly g — Gram
A/T — Automatic Transmission/Transaxle Harn — Harness
ATDC — After Top Dead Center HC — Hydrocarbons
ATF — Automatic Transmission Fluid HD — Heavy Duty
Auth — Authority Hg — Hydrargyrum (Mercury)
Auto — Automatic HiAlt — High Altitude
BARO — Barometric Pressure HO2S — Heated Oxygen Sensor
Bat — Battery HVAC — Heater–Vent–Air–Conditioning
B+ — Battery Positive Voltage IAC — Idle Air Control
Bbl — Barrel IAT — Intake Air Temperature
BHP — Brake Horsepower IC — Integrated Circuit / Ignition Control
BPT — Backpressure Transducer ID — Identification / Inside Diameter
BTDC — Before Top Dead Center IGN — Ignition
° C — Degrees Celsius INJ — Injection
CAC — Charge Air Cooler IP — Instrument Panel
Calif — California IPC — Instrument Panel Cluster
cc — Cubic Centimeter Int — Intake
CID — Cubic Inch Displacement ISC — Idle Speed Control
CKP — Crankshaft Position J/B — Junction Block
CL — Closed Loop kg — Kilograms
CLCC — Closed Loop Carburetor Control km — Kilometers
CMP — Camshaft Position km/h — Kilometer per Hour
CO — Carbon Monoxide kPa — Kilopascals
Coax — Coaxial kV — Kilovolts (thousands of volts)
Conn — Connector kW — Kilowatts
Conv — Converter KS — Knock Sensor
Crank — Crankshaft L — Liter
Cu. In. — Cubic Inch lb ft — Foot Pounds
CV — Constant Velocity lb in — Inch Pounds
Cyl — Cylinder(s) LF — Left Front
DI — Distributor Ignition LH — Left Hand
Diff — Differential LR —Left Rear
Dist — Distributor LS — Left Side
DLC — Data Link Connector LWB — Long Wheel Base
DOHC — Double Overhead Camshaft L–4 — In–Line Four Cylinder Engine
DTC — Diagnostic Trouble Code MAF — Mass Air Flow
DTM — Diagnostic Test Mode MAN — Manual
DTT — Diagnostic Test Terminal MAP — Manifold Absolute Pressure
DVM — Digital Voltmeter (10 meg.) Max — Maximum
DVOM — Digital Volt Ohmmeter MC — Mixture Control
EBCM — Electronic Brake Control Module MFI — Multiport Fuel Injection
ECM — Engine Control Module MIL — Malfunction Indicator Lamp
ECT — Engine Coolant Temperature Min — Minimum
EEPROM — Electronically Erasable Programmable mm — Millimeter
Read Only Memory MPG — Miles Per Gallon
EGR — Exhaust Gas Recirculation MPH — Miles Per Hour
EI — Electronic Ignition M/T — Manual Transmission/Transaxle
ETR — Electronically Tuned Receiver MV — Millivolt
EVAP — Evaporation Emission
 GENERAL INFORMATION 0A–13
N — Newtons TVRS — Television & Radio Suppression
NA — Natural Aspirated TVV — Thermal Vacuum Valve
NC — Normally Closed TWC — Three Way Catalytic Converter
N·M — Newton Meters 3 A/T — Three Speed Automatic Transmission/Transaxle
NO — Normally Open 2WD — Two Wheel Drive
NOX — Nitrogen, Oxides of 4 x 2 — Two Wheel Drive
OBD — On-Board Diagnostic U–joint — Universal Joint
OD — Outside Diameter V — Volt(s)
O/D — Over Drive VAC — Vacuum
OHC — Overhead Camshaft VIN — Vehicle Identification Number
OL — Open Loop VRRRE — Vehicle Refrigerant Recovery and Recycling
O2 — Oxygen Equipment
O2S — Oxygen Sensor V–ref — ECM Reference Voltage
PAIR — Pulsed Secondary Air Injection System VSS — Vehicle Speed Sensor
P/B — Power Brakes VSV — Vacuum Switch Valve
PCM — Powertrain Control Module V–6 — Six Cylinder “V” Engine
PCV — Positive Crankcase Ventilation V–8 — Eight Cylinder ”V” Engine
PRESS — Pressure W — Watt(s)
PROM — Programmable Read Only Memory w/ — With
PNP — Park/Neutral Position w/b — Wheel Base
P/S — Power Steering w/o — Without
PSI — Pounds per Square Inch WOT — Wide Open Throttle
PSP — Power Steering Pressure
Pt. — Pint
Pri — Primary Service Parts Identification Plate
PWM — Pulse Width Modulate The Vehicle Information Plate (Service Parts ID plate) is
Qt. — Quart provided on all vehicle models.
REF — Reference It is located on the center dash wall inside the engine
RF — Right Front compartment. The plate lists the VIN (Vehicle
RFI — Radio Frequency Interference Identification Number), paint information and all
RH — Right Hand production options and special equipment on the vehicle
RPM — Revolutions Per Minute when it was shipped from the factory.
RPM Sensor — Engine Speed Sensor
RPO — Regular Production Option
RR — Right Rear
RS — Right Side
RTV — Room Temperature Vulcanizing
RWAL — Rear Wheel Antilock Brake
RWD — Rear Wheel Drive
SAE — Society of Automotive Engineers
Sec — Secondary
SFI — Sequential Multiport Fuel Injection
SI — System International
SIR — Supplemental Inflatable Restraint System
SOHC — Single Overhead Camshaft
Sol — Solenoid
SPEC — Specification
Speedo — Speedometer
SRS — Supplemental Restraint System
ST — Start / Scan Tool
Sw — Switch
SWB — Short Wheel Base
SYN — Synchronize 905R200002

Tach — Tachometer
TB — Throttle Body
TBI — Throttle Body Fuel Injection
TCC — Torque Converter Clutch
TCM — Transmission Control Module
TDC — Top Dead Center
Term — Terminal
TEMP — Temperature
TOD— Torque On Demand
TP — Throttle Position
TRANS — Transmission/Transaxle
TURBO — Turbocharger
 SECTION

MAINTENANCE AND LUBRICATION 0B–1

AXIOM

GENERAL INFORMATION
Maintenance and Lubrication
CONTENTS
Maintenance Schedule List . . . . . . . . . . . . . . . 0B–1 Recommended Liquid Gasket . . . . . . . . . . . 0B–11
Explanation of Complete Vehicle Maintenance Recommended Thread Locking Agents . . . 0B–11
Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0B–5 Maintenance Service Data . . . . . . . . . . . . . . . . 0B–12
Recommended Fluids and Lubricants . . . . 0B–8
Lubricant Viscosity Chart . . . . . . . . . . . . . . . . . 0B–9

Maintenance Schedule List Severe Driving Conditions

If the vehicle is usually operated under any of the severe
Normal Vehicle Use driving conditions listed below, it is recommended that the
The maintenance instructions in this Maintenance applicable maintenance services be performed at the
Schedule are based on the assumption that the vehicle specified interval shown in the chart below.
will be used as designed:
Severe driving conditions:
B to carry passengers and cargo within the limitations
specified on the tire placard located on the inside of B Towing a trailer, using a camper or car top carrier.
the glove compartment door; B Repeated short trips of less than 8 Km (5 miles) with
B to be driven on reasonable road surfaces within legal outside temperature remaining below freezing.
operating limits; B Extensive idling and/or low speed driving for long
B to be driven on a daily basis, as a general rule, for at distances, such as police, taxi or door–to–door
least several miles/kilometers; delivery use.
B to be driven on unleaded fuel B Operating on dusty, rough, muddy or salt spread
Unusual or severe operating conditions will require more roads.
frequent vehicle maintenance, as specified in the
following sections.
ITEMS INTERVAL
CHANGE ENGINE OIL AND OIL FILTER Every 3,000 miles (4,800 km) or 3 months
CHANGE AUTOMATIC TRANSMISSION FLUID Every 20,000 miles (32,000 km)
CHANGE REAR AXLE OIL Every 15,000 miles (24,000 km)
REPLACE TIMING BELT Every 75,000 miles (120,000 km)
REPLACE AIR CLEANER FILTER See explanation of service, page 0B–5
CHANGE POWER STEERING FLUID Every 30,000 miles (48,000 km)
0B–2 MAINTENANCE AND LUBRICATION

Mileage Only Items

 MAINTENANCE AND LUBRICATION 0B–3
Mileage/Months
0B–4 MAINTENANCE AND LUBRICATION
 MAINTENANCE AND LUBRICATION 0B–5

Explanation of Complete Vehicle Radiator Core and Air Conditioning

Maintenance Schedule Condenser Cleaning
Brief explanations of the services listed in the preceding Clean the front of the radiator core and air conditioning
Maintenance Schedule are presented below. condenser, at 60,000 miles (96,000 km) intervals.
Replace all questionable parts and note any necessary
repairs as you perform these maintenance procedures. Fluid Level Check
Front and Rear Axle Lubricant A fluid loss in any system (except windshield
washer) may indicate a problem. Repair the system
Replacement at once.
Check the lubricant level after every 7,500 miles (12,000
Engine oil level
km) of operation and add lubricant to level of filler hole if
necessary. Check level and add if necessary. The best time to check
Replace the front and rear axle lubricant at 15,000 miles the engine oil level is when the oil is warm. After stopping
the engine with the vehicle on a level surface, wait a few
(24,000 km) and 30,000 miles (48,000 km) and after
minutes for the oil to drain back to the oil pan. Pull out the
every 30,000 miles (48,000 km) of operation thereafter.
oil level indicator (dipstick). Wipe it clean and push the oil
level indicator back down all the way. Pull out the oil level
Air Cleaner Element Replacement indicator, keeping the tip down, and look at the oil level on
Replace the air cleaner under normal operating it.
conditions every 30,000 miles (48,000 km). Add oil, if needed, to keep the oil level above the “ADD”
Operation of the vehicle in dusty areas will necessitate mark and between the “ADD” and “FULL” marks in the
more frequent replacement. operating range area. Avoid overfilling the engine since
this may cause engine damage. Push the oil level
Spark Plug Replacement
indicator back down all the way after taking the reading.
Replace the plugs at 100,000 miles (160,000 km) If you check the oil level when the oil is cold, do not run the
intervals with the type specified at the end of this section. engine first. The cold oil will not drain back to the pan fast
enough to give a true oil level.
Cooling System Service
Engine coolant level and condition
Drain, flush and refill system with new engine coolant.
Refer to “Recommended Fluids and Lubricants” in this Check engine coolant level in the coolant reservoir and
section, or ENGINE COOLING (SEC.6B). add engine coolant if necessary. Inspect the engine
coolant and replace it if dirty or rusty.
Timing Belt Replacement Windshield washer fluid level
Replacement of the timing belt is recommended at every Check washer fluid level in the reservoir and add if
100,000 miles (160,000 km). necessary.
Failure to replace the timing belt may result in serious
Power steering system reservoir level
damage to the engine.
Check and keep at the proper level.
Valve Clearance Adjustment Brake master cylinder reservoir level
Incorrect valve clearance will result in increased engine Check fluid. Keep fluid at proper level. A low fluid level can
noise and reduced engine output. indicate worn disc brake pads which may need to be
Retorque the camshaft bracket bolts before checking and serviced.
adjusting the valve clearance.
Check and adjust the valve clearance whenever Hydraulic clutch system
increased engine noise is heard. Check fluid level in the reservoir. Add fluid as required.
Battery fluid level
Tire Rotation
Check fluid level in the battery.
Rotate tires every 7,500 miles (12,000 km).

Front Wheel Bearings Lubricant Fluid Leak Check

Replacement (Vehicles Produced Before Check for fuel, water, oil or other fluid leaks by looking at
the surface beneath the vehicle after it has been parked
July/31/2001) for a while. Water dripping from the air conditioning
Clean and repack the front wheel bearings at 30,000 system after use is normal. If you notice gasoline fumes or
miles (48,000 km) intervals. fluid at any time, locate the source and correct it at once.
Refer to DRIVE SHAFT SYSTEM (SEC. 4C).
Engine Oil and Oil Filter Replacement
Front Wheel Bearings Check (Vehicles Always use API SE, SF, SG, SH or ILSAC GF–1 quality
Produced After Aug./1/2001) oils of the proper viscosity.
Inspect hub unit bearing at every 60,000 miles (96,000 When choosing an oil, consider the range of
km). temperatures the car will be operated in before the next oil
If there is abnormal condition, replace hub unit bearing. change. Then, select the recommended oil viscosity from
the chart.
Isuzu Axiom 2002 Workshop Manual
Full download: http://manualplace.com/download/isuzu-axiom-2002-workshop-manual/

0B–6 MAINTENANCE AND LUBRICATION

Always change the oil and the oil filter as soon as possible travel. If you note one of these conditions, repair the
after driving in a dust storm. system at once.
For convenience, the following should be done when
Engine Cooling System Inspection wheels are removed for rotation: Inspect lines and hoses
Inspect the coolant/anti–freeze. If the coolant is dirty or for proper hookup, bindings, leaks, crack, chafing etc.
rusty, drain, flush and refill with new coolant. Keep coolant Inspect disc brake pads for wear and rotors for surface
at the proper mixture for proper freeze protection, condition.
corrosion inhibitor level and best engine operating Inspect other brake parts, including parking brake drums,
temperature. Inspect hoses and replace if cracked, linings etc., at the same time. Check parking brake
swollen or deteriorated. Tighten the hose clamps if adjustment.
equipped with screw–type clamps. Clean outside of Inspect the brakes more often if habit or conditions
radiator and air conditioning condenser. Wash filler cap result in frequent braking.
and neck. To help ensure proper operation, a pressure
test of both the cooling system and the cap is also Parking Brake and Transmission Park
recommended. Mechanism Operation
Park on a fairly steep hill and hold the vehicle with the
Exhaust System Inspection parking brake only. This checks holding ability. On
Visually inspect the exhaust pipes, muffler, heat shields automatic transmission vehicles, shifting from “P”
and hangers for cracks, deterioration, or damage. position to the other positions cannot be made unless the
Be alert to any changes in the sound of the exhaust brake pedal is depressed when the key switch is in the
system or any smell of fumes. These are signs the system “ON” position or the engine is running.
may be leaking or overheating. Repair the system at WARNING: BEFORE CHECKING THE STARTER
once, if these conditions exist. (See also “Engine Exhaust SAFETY SWITCH OPERATION BELOW, BE SURE TO
Gas Safety” and “Three Way Catalytic Converter” in the HAVE ENOUGH ROOM AROUND THE VEHICLE.
Owner’s manual.) THEN FIRMLY APPLY BOTH THE PARKING BRAKE
AND THE REGULAR BRAKE. DO NOT USE THE
Fuel Cap, Fuel Lines, and Fuel Tank ACCELERATOR PEDAL. IF THE ENGINE STARTS,
Inspection BE READY TO TURN OFF THE KEY PROMPTLY.
Inspect the fuel tank, the fuel cap and the fuel lines every TAKE THESE PRECAUTIONS BECAUSE THE
60,000 miles (96,000 km) for damage which could cause VEHICLE COULD MOVE WITHOUT WARNING AND
leakage. POSSIBLY CAUSE PERSONAL INJURY OR
Inspect the fuel cap and the gasket for correct sealing and PROPERTY DAMAGE.
physical damage. Replace any damaged parts.
Starter Safety Switch Operation
Drive Belt Inspection Check by trying to start the engine in each gear while
Check the serpentine belt driving for cracks, fraying, setting the parking brake and the foot brake. The starter
wear, and correct tension every 30,000 miles (48,000 should crank only in “P” (Park) or “N” (Neutral).
km). Replace as necessary.
Accelerator Linkage Lubrication
Wheel Alignment, Balance and Tires Lubricate the accelerator pedal fulcrum pin with chassis
Operation grease.
Uneven or abnormal tire wear, or a pull right or left on a
straight and level road may show the need for a wheel Steering and Suspension Inspection
alignment. A vibration of the steering wheel or seat at Inspect the front and rear suspension and steering
normal highway speeds means a wheel balancing is system for damaged, loose or missing parts or signs of
needed. Check tire pressure when the tires are “cold” wear. Inspect power steering lines and hoses for proper
(include the spare). hookup, binding, leaks, cracks, chafing, etc.
Maintain pressure as shown in the tire placard, which is
located on the driver’s door lock pillar. Body and Chassis Lubrication
Lubricate the key lock cylinders, the hood latch, the hood
Steering System Operation and door hinges, the door check link, the parking cable
Be alert for any changes in steering operation. An guides, the underbody contact points, and the linkage.
inspection or service is needed when the steering wheel
is harder to turn or has too much free play, or if there are Propeller Shaft Inspection and Lubrication
unusual sounds when turning or parking. Check the propeller shaft flange–to–pinion bolts for
proper torque to 63 N•m (46 lb ft) for front and rear
Brake Systems Operation propeller shaft.
Watch for the “BRAKE” light coming on. Other signs of
possible brake trouble are such things as repeated pulling
to one side when braking, unusual sounds when braking
or between brake applications, or increased brake pedal

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