Catalago de Peças J40
Catalago de Peças J40
Catalago de Peças J40
(A935)
SECTIONS
1 FRAME
2 ELECTRICAL SYSTEM
3 DRIVE UNIT
4 STEERING SYSTEM
5 BRAKE/ACCELERATOR SYSTEM
6 HYDRAULIC SYSTEM
11 OPTIONS
13 NUMERICAL INDEX
This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
UNIT CODE A935
05/2018 NORTH AMERICA
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
ADD ON OPTIONS
ADD ON TELEMETRY KITS ........................................................................................................................... 12-6
ADD-ON OPTION KITS ................................................................................................................................... 12-7
ARMREST SLIDER ASSEMBLY
→ 9/2010 .................................................................................................................................................... 1-36
9/2010 → .................................................................................................................................................... 1-38
AUDIBLE ALARM ............................................................................................................................................ 11-2
AUXILIARY EXTENSION TUBES
AUXILIARY KEY SWITCH ASSEMBLY .......................................................................................................... 2-28
AUXILIARY TUBE EXTENSION KIT
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................ 11-60
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................ 11-58
AUXILIARY TUBE EXTENSIONS ISS ONLY
FOUR FUNCTION TWO AND THREE STAGE FULL FREE-LIFT - MEDIUM DUTY ................................. 11-68
FOUR FUNCTION, THREE STAGE FULL FREE-LIFT - HEAVY DUTY .................................................... 11-70
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS,
HEAVY DUTY (12/2016 →) ....................................................................................................................... 11-63
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT - W/ 1 PAIR QD FITTINGS (12/2016 →) ........... 11-64
FOUR FUNCTION, TWO STAGE LIMITED FREE-LIFT - MEDIUM DUTY (12/2016 →) .......................... 11-66
B
BATTERY CONNECTOR AND CABLE ASSEMBLY
WITH RAPID CHARGE OPTION ................................................................................................................ 2-24
WITHOUT RAPID CHARGE OPTION ........................................................................................................ 2-22
BATTERY TRAY OPTIONS
DROP-IN ..................................................................................................................................................... 1-62
SIDE-REMOVAL ......................................................................................................................................... 1-60
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
C
CARRIAGE
SIX ROLLER - FOUR STAGE FULL FREE-LIFT ........................................................................................ 10-58
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-16
TWO STAGE FULL FREE- LIFT ................................................................................................................. 9-16
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-10
CONTACTOR
E .................................................................................................................................................................. 2-32
EE (→ 10/2015) .......................................................................................................................................... 2-34
SEALED (10/2015 →) ................................................................................................................................ 2-36
CONTROLLER
HOIST AND FAN ASSEMBLY (→ 10/2013) .............................................................................................. 2-14
HOIST AND FAN ASSEMBLY (10/2013 →) .............................................................................................. 2-16
TRACTION AND FAN ASSEMBLY (→ 10/2013) ....................................................................................... 2-18
DESCRIPTION PAGE
TRACTION AND FAN ASSEMBLY (10/2013 →) ....................................................................................... 2-20
CONTROLLERS .............................................................................................................................................. 2-10
COUNTERWEIGHT
→ 11/2014 .................................................................................................................................................. 1-44
11/2014 → .................................................................................................................................................. 1-46
COWL AND MOUNTING
→ S/N A935N01686K ................................................................................................................................ 1-40
S/N A935N01687K → ................................................................................................................................ 1-42
D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN ......................................................................................................................................... 1-18
TELESCOPIC COLUMN ............................................................................................................................. 1-20
DC/DC CONVERTER
WITH AUXILIARY PLUG HARNESS .......................................................................................................... 11-6
WITHOUT AUXILIARY PLUG HARNESS ................................................................................................... 11-4
DISPLAY ......................................................................................................................................................... 2-26
DOME LIGHT .................................................................................................................................................. 11-16
DRIVE TIRE AND WHEEL ASSEMBLY
CUSHION .................................................................................................................................................... 3-10
PNEUMATIC - WATTS ............................................................................................................................... 3-11
PNEUMATIC - MONARCH ......................................................................................................................... 3-12
DRIVE UNIT ASSEMBLY ................................................................................................................................ 3-2
DUAL MIRRORS
REAR VIEW ................................................................................................................................................ 11-18
REAR VIEW - WITH DRIVE-IN RACK ........................................................................................................ 11-20
E
ELECTRICAL ARRANGEMENT
→ 10/2013 .................................................................................................................................................. 2-4
10/2013 → .................................................................................................................................................. 2-6
F
FIRE EXTINGUISHER .................................................................................................................................... 11-72
FLOOR PLATES ............................................................................................................................................. 1-16
FORK POSITIONER ASSEMBLY ................................................................................................................... 11-52
FORKS ............................................................................................................................................................ 1-72
OPTIONAL .................................................................................................................................................. 1-74
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-8
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-8
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-14
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-14
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-26
FREE-LIFT HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-31
FRONT WORK AND MARKER LIGHTS ......................................................................................................... 11-8
FUSE PANEL ASSEMBLY .............................................................................................................................. 2-30
DESCRIPTION PAGE
H
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE-LIFT - C662 (→ 12/2012) ............................................................................ 8-18
THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ............................................................................ 8-22
TWO STAGE LMITED FREE-LIFT - C661 .................................................................................................. 7-12
TWO-STAGE FULL FREE-LIFT - C663 ...................................................................................................... 9-18
HEADER HOSE CONVERSION KITS
HEADER HOSE CONVERSTION KITS
HEADER HOSES
THREE AND FOUR FUNCTION (→ 4/2015) ............................................................................................. 10-50
THREE AND FOUR FUNCTION (4/2015 →) ............................................................................................. 10-52
HOOD AND COUNTERWEIGHT COVER
→ 11/2014 .................................................................................................................................................. 1-2
11/2014 → .................................................................................................................................................. 1-4
WITH RAPID CHARGE (11/2014 →) ......................................................................................................... 1-10
WITH RAPID CHARGE OPTION (→ 11/2014) .......................................................................................... 1-6
HORIZONTAL BATTERY TRAY ..................................................................................................................... 1-64
HOSE ATTACHING PARTS
FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT (→ 4/2015) ........................................................... 10-42
FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT (4/2015 →) ........................................................... 10-46
THREE FUNCTION - FOUR STAGE FULL FREE-LIFT (→ 4/2015) ......................................................... 10-34
THREE FUNCTION - FOUR STAGE FULL FREE-LIFT (4/2015 →) ......................................................... 10-38
HYDRAULIC CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION ......................................................................................... 6-32
MANUAL - 3 AND 4 FUNCTION (→ 10/2011) ........................................................................................... 6-48
MANUAL - 3 AND 4 FUNCTION (10/2011 →) ........................................................................................... 6-50
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC ............................................................................................................................. 6-30
MANUAL ..................................................................................................................................................... 6-40
HYDRAULIC FILTER HOUSING ..................................................................................................................... 6-18
HYDRAULIC HOSE
MAST .......................................................................................................................................................... 6-26
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES .................................................................................................................................... 6-24
STEERING (→ 11/2014) ............................................................................................................................ 6-20
STEERING (11/2014 →) ............................................................................................................................ 6-22
HYDRAULIC MOTOR ASSEMBLY ................................................................................................................. 6-12
HYDRAULIC POWER UNIT INSTALLATION
→ 11/2014 .................................................................................................................................................. 6-2
HYDRAULIC PUMP AND MOTOR MOUNTING ............................................................................................. 6-10
HYDRAULIC PUMP ASSEMBLY .................................................................................................................... 6-14
HYDRAULIC SUPPLY AND RETURN
→ 11/2014 .................................................................................................................................................. 6-4
AND POWER UNIT INSTALLATION (11/2014 ↔ 3/2017) ........................................................................ 6-6
AND POWER UNIT INSTALLATION (3/2017 →) ...................................................................................... 6-8
HYDRAULIC TANK ASSEMBLY ..................................................................................................................... 6-16
I
INBOARD REAR LIGHTS ............................................................................................................................... 11-14
DESCRIPTION PAGE
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-34
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-54
INNER INTERMEDIATE MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
INNER MAST
FREE-LIFT - FOUR STAGE FULL FREE-LIFT ........................................................................................... 10-14
INTEGRAL SIDE-SHIFT
FORK POSITIONER - THREE STAGE FULL FREE-LIFT .......................................................................... 11-48
FORK POSITIONER (977 MM) - TWO AND THREE STAGE FFL CLASS II (12/2016 →) ....................... 11-50
THREE STAGE FULL FREE LIFT - C662 - CARRIAGE ASSEMBLY (→ 12/2016) .................................. 11-36
TWO STAGE FULL FREE LIFT - C663 - CARRIAGE ASSEMBLY (→ 12/2016) ...................................... 11-42
TWO STAGE LIMITED FREE LIFT - C661 - CARRIAGE ASSEMBLY (→ 12/2016) ................................ 11-30
INTEGRAL SIDE-SHIFT CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-54
THREE STAGE FULL FREE- LIFT - 977 MM 38.5 IN (12/2016 →) .......................................................... 11-38
THREE STAGE FULL FREE-LIFT - 907 MM 35.7 IN (12/2016 →) ........................................................... 11-40
TWO STAGE FULL FREE- LIFT - 977 MM 38.5 IN (12/2016 →) .............................................................. 11-46
TWO STAGE LIMITED FREE- LIFT - 977MM 38.5 IN (12/2016 →) .......................................................... 11-32
TWO STAGE LIMITED FREE-LIFT - 907 MM 35.7 IN (12/2016 →) .......................................................... 11-34
INTEGRAL SIDE-SHIFT CYLINDER
→ 12/2016 .................................................................................................................................................. 11-54
ROD ASSEMBLY (12/2016 →) .................................................................................................................. 11-55
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-56
K
KIT
ISS CARRIAGE - SOLID LINK KIT ............................................................................................................. 11-44
L
LABELS
EXTERIOR .................................................................................................................................................. 1-66
HYDRAULIC CONTROL FUNCTIONS ....................................................................................................... 1-70
INTERIOR ................................................................................................................................................... 1-68
LIFT CHAINS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-29
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-6
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-36
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-56
LIGHTS
WITH DRIVE-IN RACK OVERHEAD GUARD ............................................................................................ 2-48
WITH STANDARD OVERHEAD GUARD ................................................................................................... 2-46
LOAD BACKREST EXTENSION ..................................................................................................................... 1-76
LOWERING CONTROL VALVE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-57
DESCRIPTION PAGE
M
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-4
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-22
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-18
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-10
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-10
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-12
MANUAL CONTROL LEVERS ........................................................................................................................ 6-44
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ................................. 8-2
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-2
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-2
MAST/TILT CYLINDER INSTALLATION ........................................................................................................ 6-62
MASTER CYLINDER ...................................................................................................................................... 5-4
MINI-LEVER CONTROLS
3 FUNCTION ............................................................................................................................................... 2-38
4 FUNCTION ............................................................................................................................................... 2-42
MIRROR
PANORAMIC - WITH STANDARD OVERHEAD GUARD .......................................................................... 11-22
PANORAMIC - WITH LOW-PROFILE OVERHEAD GUARD ..................................................................... 11-24
N
NON SUSPENSION SEAT
ASSEMBLY ................................................................................................................................................. 1-28
WITHOUT ELECTRONIC CONTROLS - WITH BOLT IN SENSOR ........................................................... 1-22
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-24
WITHOUT ELECTRONIC CONTROLS - WITH SNAP IN SENSOR .......................................................... 1-26
O
OUTER INTERMEDIATE MAST
MAIN LIFT - FOUR STAGE FULL FREE-LIFT ........................................................................................... 10-6
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-58
OVERHEAD GUARD
→ S/N A935N01686K ................................................................................................................................ 1-48
S/N A935N01687K ↔ 10/2013 .................................................................................................................. 1-50
10/2013 → .................................................................................................................................................. 1-52
DRIVE-IN RACK (→ S/N A935N01686K) .................................................................................................. 1-54
DRIVE-IN RACK (S/N A935N01687K →) .................................................................................................. 1-56
WITH INBOARD TAIL LIGHTS (→ 10/2013) ............................................................................................. 1-58
DESCRIPTION PAGE
P
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-60
R
REAR REFLECTORS ..................................................................................................................................... 11-10
REPAIR KIT
RETURN TO SET TILT
11/2014 → .................................................................................................................................................. 6-28
REVERSE HANDLE ........................................................................................................................................ 11-26
S
SEAT
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................ 1-34
SEATS
FULL SUSPENSION - SHEET 1 0F 2 ......................................................................................................... 1-30
SIDE PANELS ................................................................................................................................................. 1-14
STATIC STRAP ............................................................................................................................................... 1-75
STEER AXLE ASSEMBLY .............................................................................................................................. 4-4
STEER AXLE MOUNTING .............................................................................................................................. 4-2
STEER TIRE AND WHEEL ASSEMBLY
CUSHION .................................................................................................................................................... 4-7
PNEUMATIC ............................................................................................................................................... 4-8
STEERING ACCUMULATOR ......................................................................................................................... 4-22
STEERING COLUMN ASSEMBLY
FIXED (→ 10/2013) .................................................................................................................................... 4-13
FIXED (10/2013 →) .................................................................................................................................... 4-14
TELESCOPIC (→ 10/2013) ........................................................................................................................ 4-16
TELESCOPIC (10/2013 →) ........................................................................................................................ 4-17
STEERING HAND PUMP ASSEMBLY
→ 11/2014 .................................................................................................................................................. 4-18
11/2014 → .................................................................................................................................................. 4-20
STEERING WHEEL AND COLUMN
FIXED .......................................................................................................................................................... 4-9
TELESCOPIC .............................................................................................................................................. 4-11
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT .............................................................................. 11-12
T
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE .............................................................................................. 6-38
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-59
TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-64
TILT SENSOR GROUP ................................................................................................................................... 2-45
TRACTION MOTOR ASSEMBLY ................................................................................................................... 3-8
TRACTION SPEED LIMITER
STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES .......................................................................... 11-28
TRANSMISSION
COVER AND BRAKE DISCS ...................................................................................................................... 3-4
HOUSING .................................................................................................................................................... 3-6
DESCRIPTION PAGE
W
WIRE HARNESS
12 VOLT OUTLET (→ 9/2013) ................................................................................................................... 2-124
12 VOLT OUTLET (9/2013 →) ................................................................................................................... 2-126
AUTO LIGHT ACTIVATION ........................................................................................................................ 11-17
AUXILIARY PLUG ....................................................................................................................................... 2-129
DC/DC CONVERTER ................................................................................................................................. 2-128
HYDRAULIC FLUID LEVEL AND PRESSURE ........................................................................................... 2-130
LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (→ 10/2013) ........................................................ 2-136
LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (10/2013 →) ........................................................ 2-138
LIGHTS WITH OVERHEAD GUARD (→ 10/2013) .................................................................................... 2-131
LIGHTS WITH OVERHEAD GUARD (10/2013 →) .................................................................................... 2-134
MAIN WITH ELECTRO-HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) ........................................................ 2-96
MAIN WITH ELECTRO-HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) ........................................................ 2-100
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (10/2013 ↔ 11/2015) ........................................ 2-104
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (10/2013 ↔ 11/2015) ........................................ 2-108
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (11/2015 →) ...................................................... 2-112
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (11/2015 →) ...................................................... 2-116
MAIN WITH MANUAL HYDRAULICS - PAGE 1 OF 2 (→ 10/2013) .......................................................... 2-64
MAIN WITH MANUAL HYDRAULICS - PAGE 2 OF 2 (→ 10/2013) .......................................................... 2-68
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (10/2013 ↔ 11/2014) .......................................... 2-72
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (10/2013 ↔ 11/2014) .......................................... 2-76
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (11/2014 ↔ 11/2015) .......................................... 2-80
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (11/2014 ↔ 11/2015) .......................................... 2-84
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (11/2015 →) ........................................................ 2-88
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (11/2015 →) ........................................................ 2-92
MANUAL HYDRAULICS ............................................................................................................................. 2-121
MANUAL INTERLOCK ................................................................................................................................ 2-120
RH LIGHT WITH FREEZER DISPLAY - HIGH MOUNT WITH TURN SIGNALS (→ 10/2013) ................. 2-56
RH LIGHT WITH FREEZER DISPLAY - HIGH MOUNT WITH TURN SIGNALS (10/2013 →) ................. 2-58
RH LIGHT WITH FREEZER DISPLAY - LOW MOUNT WITH TURN SIGNALS (→ 10/2013) .................. 2-60
RH LIGHT WITH FREEZER DISPLAY - LOW MOUNT WITH TURN SIGNALS (10/2013 →) .................. 2-62
RH LIGHT WITH STANDARD DISPLAY - WITH HIGH MOUNT WITHOUT TURN SIGNALS (→ 10/2013)
.................................................................................................................................................................... 2-50
RH LIGHT WITH STANDARD DISPLAY - WITH HIGH MOUNT WITHOUT TURN SIGNALS (10/2013 →)
.................................................................................................................................................................... 2-51
RH LIGHT WITH STANDARD DISPLAY - LOW MOUNT WITHOUT TURN SIGNALS (→ 10/2013) ....... 2-52
RH LIGHT WITH STANDARD DISPLAY - LOW MOUNT WITHOUT TURN SIGNALS (10/2013 →) ....... 2-54
STEER COLUMN ........................................................................................................................................ 2-123
SYNCHRONOUS STEERING ..................................................................................................................... 2-122
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Hyster dealer to assist users in effectively maintaining
lift truck. Hyster lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
1 FRAME
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 1
FRAME
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
SIDE PANELS
KEY:
A: 21.5 in. Battery Compartment
B: 25.3 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
1 1698875 Bumper ....................................................................................................... 6 6
2 296360 Washer ....................................................................................................... 6 6
3 296418 Washer ....................................................................................................... 6 6
4 296163 Capscrew ................................................................................................... 6 6
5 1527882 Capscrew ................................................................................................... 2 2
6 1657419 Tube ........................................................................................................... 2 2
7 320158 Washer ....................................................................................................... 6 6
8 302400 Nut .............................................................................................................. 2 2
9 1671193 Side Panel (LH) (WB1) ............................................................................... 1 ..
9 1671194 Side Panel (LH) (WB2) ............................................................................... .. 1
9 4053035 Side Panel (LH) (WB1) (Rapid Charge) ..................................................... 1 ..
9 4053037 Side Panel (LH) (WB2) (Rapid Charge) ..................................................... .. 1
10 1671199 Side Panel (RH) (WB1) .............................................................................. 1 ..
10 1671200 Side Panel (RH) (WB2) .............................................................................. .. 1
10 4053036 Side Panel (RH) (WB1) (Rapid Charge) .................................................... 1 ..
10 4053038 Side Panel (RH) (WB2) (Rapid Charge) .................................................... .. 1
11 1307884
1514429 Nut ......................................................................................................... 4 4
12 1706062 Isolator Bullet ......................................................................................... 2 2
13 1669557 Clip (Side Panel) .................................................................................... 2 2
14 1672827 Pin Cover (Side Mount) .............................................................................. 2 2
15 287851 Capscrew ................................................................................................... 2 2
FLOOR PLATES
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
QTY
ITEM PART NO. DESCRIPTION A B
1 4001351 Floorplate (Standard Height) ...................................................................... 1 ..
1 4001352 Floorplate (Standard Height) ...................................................................... .. 1
1 4001353 Floorplate (Low Height) .............................................................................. 1 ..
1 4001354 Floorplate (Low Height) .............................................................................. .. 1
2 1678050 Floorplate ................................................................................................... 1 1
3 1678055 Floorplate (Standard Step) ......................................................................... 1 1
3 1678056 Floorplate (Low Step) ................................................................................. 1 1
3 4071949 Step (High) ................................................................................................. 1 1
4 1678057 Floorplate (Extension-Standard Height) ..................................................... 1 1
5 375629 Washer ....................................................................................................... 6 6
6 2048064 Capscrew ................................................................................................... 3 3
7 313828 Nut .............................................................................................................. 3 3
8 4605965 Floormat ..................................................................................................... 1 ..
8 4605966 Floormat ..................................................................................................... .. 1
a 212899 Foam Tape ................................................................................................. 1 1
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated, located under seat
NOTES
FOOTNOTES:
a Not Illustrated
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
2101603 Seat-Full Suspension (Cloth-Maximum Travel) ......................................... 1 1
2101602 Seat-Full Suspension (Vinyl-Maximum Travel) .......................................... 1 1
2101604
4603384 Seat-Full Suspension (Vinyl) (Swivel) ........................................................ 1 1
2101605
4603385 Seat-Full Suspension (Cloth) (Swivel) ....................................................... 1 1
2101606 Seat-Full Suspension (Vinyl-Low Profile) ................................................... 1 1
2101607 Seat-Full Suspension (Cloth-Low Profile) .................................................. 1 1
1 b 1703903 Kit-Cushion (Seat and Back, Vinyl) ........................................................ 1 1
1 b 1703900 Kit-Cushion (Seat and Back, Cloth) ....................................................... 1 1
2 b 1703901 Kit-Cushion (Back Cushion, Vinyl) .................................................... 1 1
2 b 1703898 Kit-Cushion (Back Cushion, Cloth) .................................................... 1 1
2 ..... Back Cushion ................................................................................ 1 1
2 ..... Screw ............................................................................................ 2 2
3 b 1703902 Kit-Seat Cushion (Vinyl) .................................................................... 1 1
3 b 1703899 Kit-Seat Cushion (Cloth) .................................................................... 1 1
3 ..... Seat Cushion ................................................................................. 1 1
3 ..... Spring ............................................................................................ 2 2
3 ..... Cotter Pin ...................................................................................... 2 2
4 b 1703892 Kit-Weight Adjuster ................................................................................ 1 1
4 ..... Knob .................................................................................................. 1 1
4 ..... Bushing ............................................................................................. 1 1
4 ..... Washer .............................................................................................. 1 1
4 ..... Pin ..................................................................................................... 1 1
5 b 1703894 Kit-Service (Front Panel) (With Swivel) ................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Knob .................................................................................................. 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
5 b 1703893 Kit-Service (Front Panel) (Non Swivel) .................................................. 1 1
5 ..... Front Panel ........................................................................................ 1 1
5 ..... Socket Head Capscrew ..................................................................... 2 2
5 ..... Roll Pin .............................................................................................. 1 1
6 b 1703904 Kit-Seat Rail ........................................................................................... 1 1
6 ..... Locking Rail ....................................................................................... 1 1
6 ..... Slave Rail .......................................................................................... 1 1
6 ..... Bolt .................................................................................................... 4 4
6 ..... Nut ..................................................................................................... 4 4
7 4009620 Armrest (Left-Hand Side) ........................................................................... 1 1
7 2099952 Armrest (LH) (Alternate Part) ..................................................................... 1 1
8 f 1512536 Washer ....................................................................................................... 2 1
9 f 18735 Screw ......................................................................................................... 2 1
10 e 19901 Roll Pin ....................................................................................................... 1 1
11 e 15177 Washer ....................................................................................................... 3 3
12 e 221353 Locknut ....................................................................................................... 2 2
SEATS
FULL SUSPENSION – SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
ITEM PART NO. DESCRIPTION A B
13 e 16375 Capscrew ................................................................................................... 2 1
13 e 18564 Capscrew ................................................................................................... .. 1
14 1695723 Bracket (Seat) ............................................................................................ 1 ..
15 1583611 Capscrew (Max Travel Seat Mount] ........................................................... 4 4
15 1694522 Capscrew (Swivel and Low Profile) ............................................................ 4 4
16 4004912 Plate (Max. Travel Mounting) ..................................................................... 4 4
17 e 1694700 Spacer ........................................................................................................ .. 1
18 e 1581852 Washer ....................................................................................................... 3 3
19 2099951 Armrest (Right-Hand Side) ......................................................................... 1 ..
19 1694521 Armrest (Right-Hand Side) (Electro-Hydraulic Control) ............................. .. 1
20 e 1598504 Kit-Seat Belt (Black) ................................................................................... 1 1
20 e 1636120 Kit-Red Seat Belt High Visibility without Interlock (Option) ........................ 1 1
20 4053079 Seat Belt (High Visibility with Interlock) ...................................................... 1 1
21 c 1512544 Block .......................................................................................................... 2 1
21 c 4007318 Spacer (Alternate Part) .............................................................................. 2 2
22 c 169874 Nut .............................................................................................................. 4 2
22 c 296379 Washer (Alternate Part) ............................................................................. 2 2
23 c 16378 Capscrew ................................................................................................... 2 1
24 c 18470 Capscrew ................................................................................................... 2 1
25 1673605 Wire Harness (Seat Jumper) ...................................................................... 1 ..
25 1673607 Wire Harness (MLM Jumper) ..................................................................... .. 1
26 1402815 Clip ............................................................................................................. 1 1
27 129563 Strap Clamp ............................................................................................... 1 1
28 2107969 Cover (Seat-Side Electrical) ....................................................................... 1 1
29 1694830 Capscrew ................................................................................................... 2 2
30 g 296357 Washer ....................................................................................................... 2 2
31 g 114312 Strap Clamp ............................................................................................... 1 1
31 h 137852 Strap Clamp ............................................................................................... 2 2
32 2107319 Grommet .................................................................................................... 1 1
d 1703896 Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................ 1 1
d 1703895 Kit-Service Internal Tether-80 MM Travel (Maximum Travel) .................... 1 1
d 1703897 Kit-Service Internal Tether-40 MM Travel (Low Profile) ............................. 1 1
a 4036587 Kit -Seat Suspension with Swivel ............................................................... 1 1
a 4036586 Kit -Seat Suspension without Swivel .......................................................... 1 1
b d 1563208 Sensor (Operator Presence) ...................................................................... 1 1
b d 1692919 Wire Harness (Swivel Seat) ....................................................................... 1 1
b d 4013095 Wire Harness (Non Swivel Seat) ................................................................ 1 1
b d 1470155 Information Case (Kit) ................................................................................ 1 1
b d 4027341 Bracket (Angle Controller) .......................................................................... 1 1
FOOTNOTES:
a Also Includes Tether and 1703891 Kit-Recliner on e Seat Belt Mounting
Sheet 2 f Upper Armrest Mounting
b Included with Seat g → 10/2013
c Lower Armrest Mounting h 10/2013 →
d Not Illustrated
SEAT
FULL SUSPENSION – SHEET 2 OF 2
FOOTNOTES:
a Not Illustrated
NOTES
COUNTERWEIGHT
(→ 11/2014)
FOOTNOTES:
a Not Illustrated
NOTES
OVERHEAD GUARD
(→ S/N A935N01686K)
KEY:
A: With Cab
B: Without Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 1651256 Overhead Guard (Standard) (21.5 in. Battery Compartment) .................... 1 ..
1 1671874 Overhead Guard (Standard) (21.5 in. Battery Compartment) .................... .. 1
1 1704725 Overhead Guard (Low) (21.5 in. Battery Compartment) ............................ .. 1
1 1651257 Overhead Guard (Standard) (25.3 in. Battery Compartment) .................... 1 ..
1 1671875 Overhead Guard (Standard) (25.3 in. Battery Compartment) .................... .. 1
1 1704726 Overhead Guard (Low) (25.3 in. Battery Compartment) ............................ .. 1
2 292537 Capscrew ................................................................................................... 2 2
3 1673292 Washer ....................................................................................................... 2 2
4 1397807 Mount ......................................................................................................... 4 4
5 1397808 Washer ....................................................................................................... 4 4
6 292535 Capscrew ................................................................................................... 2 2
7 300937 Nut .............................................................................................................. 2 2
8 1583945 Capscrew ................................................................................................... 2 2
9 1527881 Capscrew ................................................................................................... 2 2
10 1531557 Insert .......................................................................................................... 2 2
11 1676884 Handle ........................................................................................................ 1 1
12 1558219 Grommet .................................................................................................... 4 4
13 1574301 Plug (Yellow) .............................................................................................. 12 12
a 1398009 Plug ............................................................................................................ 2 2
FOOTNOTES:
a Not Illustrated
OVERHEAD GUARD
(S/N A935N01687K ↔ 10/2013)
FOOTNOTES:
a Not Illustrated
OVERHEAD GUARD
(10/2013 →)
FOOTNOTES:
a J30XN c → 11/2014
b J35-40XN d 11/2014 →
OVERHEAD GUARD
DRIVE-IN RACK (→ S/N A935N01686K)
OVERHEAD GUARD
DRIVE-IN RACK (S/N A935N01687K →)
FOOTNOTES:
a Not Illustrated c 11/2014 →
b → 11/2014
OVERHEAD GUARD
WITH INBOARD TAIL LIGHTS (→ 10/2013)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Hyster Dealer b Non USA Trucks
LABELS
INTERIOR
FOOTNOTES:
a Contact your local Hyster dealer
LABELS
HYDRAULIC CONTROL FUNCTIONS
FORKS
KEY:
A: Standard Latch
B: Optional Latch
QTY
ITEM PART NO. DESCRIPTION A B
1 384211 Fork (36 in.) ................................................................................................ 2 ..
1 1378786 Fork (36 in.) ................................................................................................ .. 2
1 384213 Fork (42 in.) ................................................................................................ 2 ..
1 1378788 Fork (42 in.) ................................................................................................ .. 2
1 1338077 Fork (42 in.) (Full Bottom Taper) ................................................................ 2 ..
1 1378799 Fork (42 in.) (Full Bottom Taper) ................................................................ .. 2
1 384214 Fork (48 in.) ................................................................................................ 2 ..
2 1523732 Knob ........................................................................................................... .. 1
3 1523733 Pin .............................................................................................................. .. 1
4 1500782 Spring ......................................................................................................... .. 1
5 302450 Roll Pin ....................................................................................................... 1 ..
6 1378763 Latch .......................................................................................................... 1 ..
7 1378762 Spring ......................................................................................................... 1 ..
8 1378760 Pin .............................................................................................................. 1 ..
a 1523734 Pin , Pin Retainer ....................................................................................... .. 1
1523735 Kit-Latch (Kenhar) .................................................................................. 2 ..
1378765 Kit-Latch (Class II) ................................................................................. .. 1
FOOTNOTES:
a Not Illustrated
KEY:
A: 100 x 40 Class II Standard Taper
B: 100 x 40 Class II Polished Full Bottom Taper
QTY
ITEM PART NO. DESCRIPTION A B
1 4083370 Fork (36 in.) ................................................................................................ 2 ..
1 4083372 Fork (42 in.) ................................................................................................ 2 ..
1 4083373 Fork (48 in.) ................................................................................................ 2 ..
1 4083383 Fork (36 in.) ................................................................................................ .. 2
1 4083384 Fork (42 in.) ................................................................................................ .. 2
1 4083385 Fork (48 in.) ................................................................................................ .. 2
2 ..... Pin .............................................................................................................. 1 1
3 ..... Lever .......................................................................................................... 1 1
4 ..... Spring ......................................................................................................... 1 1
5 ..... Pin .............................................................................................................. 1 1
4083888 Kit Fork Latch Mechanism (Class 2A) ........................................................ 2 2
FOOTNOTES:
a Loop Style
NOTES
2 ELECTRICAL SYSTEM
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ELECTRICAL ARRANGEMENT
(→ 10/2013)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
QTY
ITEM PART NO. DESCRIPTION A B
1 2111691 Wire Harness (Main) .................................................................................. 1 ..
1 2111690 Wire Harness (Main) .................................................................................. .. 1
2 1500912 Clip ............................................................................................................. 6 7
3 1582464 Fastener ..................................................................................................... 5 5
4 2107656 Wire Harness (Steer Column) (FFigure 2-46)........................................... 1 1
5 1554902 Screw ......................................................................................................... 2 2
6 2066644
4638711 DC-DC Converter (36/80 Volt) ................................................................... 1 1
7 1527877 Capscrew ................................................................................................... 2 2
8 1307884
1514429 Nut .............................................................................................................. 2 2
9 302020 Screw ......................................................................................................... 3 3
10 296357 Washer ....................................................................................................... 3 3
11 292667 Nut .............................................................................................................. 3 3
12 4603514 Relay (Key Switch) ..................................................................................... 1 1
13 2100367 Relay (Mini) ................................................................................................ .. 1
14 320155 Washer ....................................................................................................... .. 1
15 222029 Rivet ........................................................................................................... 1 2
16 1673605 Wire Harness (Seat Jumper) ...................................................................... 1 ..
16 1673607 Wire Harness (MLM Jumper) ..................................................................... .. 1
17 1695661 Grommet .................................................................................................... 1 1
18 129563 Strap Clamp ............................................................................................... 1 1
19 1509890 Clip ............................................................................................................. 1 1
20 137852 Strap Clamp ............................................................................................... 6 6
21 1586430 Nut .............................................................................................................. 1 1
22 2105928 Horn (24/48V) ............................................................................................. 1 1
23 320158 Washer ....................................................................................................... 1 1
24 1510113 Capscrew ................................................................................................... 1 1
25 a 2105365 Wire Harness (Synchronous Steering) (FFigure 2-45)............................. 1 1
26 ..... Fuse Panel Assembly (FFigure 2-12)....................................................... 1 1
b 4618988 Wire Harness (Jumper) .............................................................................. 1 ..
FOOTNOTES:
a For Use Only with Synchronous Steering Option b Not Illustrated
ELECTRICAL ARRANGEMENT
(10/2013 →)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
QTY
ITEM PART NO. DESCRIPTION A B
1 e 4625568 Wire Harness (Main) .................................................................................. 1 ..
1 f 4636544 Wire Harness (Main) .................................................................................. 1 ..
1 4625567 Wire Harness (Main) .................................................................................. .. 1
2 1500912 Clip ............................................................................................................. 6 7
3 1582464 Fastener ..................................................................................................... 5 5
4 2107656 Wire Harness (Steer Column) (FFigure 2-46)........................................... 1 1
5 1554902 Screw ......................................................................................................... 2 2
6 2066644
4638711 DC-DC Converter (36/80 Volt) ................................................................... 1 1
7 1527877 Capscrew ................................................................................................... 2 2
8 1307884
1514429 Nut .............................................................................................................. 2 2
9 302020 Screw ......................................................................................................... 3 3
10 296357 Washer ....................................................................................................... 3 3
11 292667 Nut .............................................................................................................. 3 3
12 4603514 Relay (Key Switch) ..................................................................................... 1 1
13 2100367 Relay (Mini) ................................................................................................ .. 1
14 320155 Washer ....................................................................................................... .. 1
15 222029 Rivet ........................................................................................................... 1 2
16 1673605 Wire Harness (Seat Jumper) ...................................................................... 1 ..
16 1673607 Wire Harness (MLM Jumper) ..................................................................... .. 1
16 d 4635370 Wire Harness (Seat Jumper) ...................................................................... 1 ..
16 d 4635371 Wire Harness (MLM Jumper) ..................................................................... .. 1
17 187791 Grommet .................................................................................................... 1 1
18 129563 Strap Clamp ............................................................................................... 1 1
19 1509890 Clip ............................................................................................................. 1 1
20 137852 Strap Clamp ............................................................................................... 6 6
21 1586430 Nut .............................................................................................................. 1 1
22 2105928 Horn (24/48V) ............................................................................................. 1 1
23 320158 Washer ....................................................................................................... 1 1
24 1510113 Capscrew ................................................................................................... 1 1
25 a 2105365 Wire Harness (Synchronous Steering) (FFigure 2-45)............................. 1 1
26 ..... Fuse Panel Assembly (FFigure 2-12)....................................................... 1 1
27 1382302 Switch ......................................................................................................... 1 1
28 1382304 Switch (Rear Work Light 12V) .................................................................... 1 1
29 4109993
1527879 Capscrew ................................................................................................... 1 1
30 178119 Clamp ......................................................................................................... 1 1
31 1480237 Nut (Fold Over) .......................................................................................... 1 1
32 d 1672692 Screw ......................................................................................................... 2 2
33 d 1527877 Capscrew ................................................................................................... 2 2
34 d 1537551 Nut (Clip) .................................................................................................... 2 2
35 d 4103671 Bracket ....................................................................................................... 1 1
36 d 4634955
4651927 Control Module (Seat Belt Sequence) ....................................................... 1 1
ELECTRICAL ARRANGEMENT
(10/2013 →)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
QTY
ITEM PART NO. DESCRIPTION A B
4655560
36 d 4634955
4651927
4655560 Control Module (Seat Belt Sequence) (Alternate Part) .............................. 1 1
b c 4618988 Wire Harness (Jumper) .............................................................................. 1 ..
FOOTNOTES:
a For Use Only with Synchronous Steering Option d With Seat Belt Sequence Module
b Main Harness to Spool Interlock Solenoid e → 11/2014
c Not Illustrated f 11/2014 →
NOTES
CONTROLLERS
ITEM PART NO. DESCRIPTION QTY
1 2091228 Master Controller (VSM) (Standard-w/o Electro-Hydraulics) .............................. 1
1 2091150 Master Controller (VSM) (Premium-w/ Electro Hydraulics) ................................ 1
2 1682693 Bracket ................................................................................................................ 1
3 1510115 Capscrew ............................................................................................................ 3
4 1510113 Capscrew ............................................................................................................ 2
5 1530243 Insert ................................................................................................................... 3
6 2101887 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 2
6 2102004 Power Cable (U) ............................................................................................. 1
6 4136748 Boot ............................................................................................................ 2
6 194368 E-Ring ........................................................................................................ 2
6 2102005 Power Cable (V) ............................................................................................. 1
6 4136748 Boot ............................................................................................................ 2
6 194368 E-Ring ........................................................................................................ 2
6 2102006 Power Cable (W) ............................................................................................ 1
6 204223 Boot ............................................................................................................ 2
6 2310341 Terminal ..................................................................................................... 2
6 137852 Strap Clamp ................................................................................................... 1
7 2101850 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 1
7 4007955 Boot ................................................................................................................ 1
7 2310341 Terminal ......................................................................................................... 2
8 2101851 Power Cable Assembly (Traction Controller/Traction Motor) ............................. 1
8 4007955 Boot ................................................................................................................ 2
8 2310341 Terminal ......................................................................................................... 2
9 4016344 Fuse Panel (FFigure 2-12)................................................................................ 1
10 a 1686768 Controller And Fan Assembly (Traction 48VDC) (FFigure 2-6)......................... 2
10 a 1686767 Controller And Fan Assembly (Traction 36VDC) (FFigure 2-6)......................... 1
10 d. . . . . Controller and Fan Assembly (Traction) (FFigure 2-7)...................................... 1
11 1530243 Insert ................................................................................................................... 1
12 2101852 Power Cable Assembly (Traction Motor) ............................................................ 1
12 1547837 E-Ring ............................................................................................................ 1
12 204223 Boot ................................................................................................................ 1
12 4610113 Ring Terminal ................................................................................................. 1
13 1656302 Contactor Assembly (E) (FFigure 2-13)............................................................. 1
13 1656303 Contactor Assembly (EE) (FFigure 2-14).......................................................... 1
14 b 1706841 Mounting Plate .................................................................................................... 1
14 c 4028470 Mounting Plate .................................................................................................... 1
14 d 4086438 Mounting Plate .................................................................................................... 1
15 1510117 Capscrew ............................................................................................................ 4
16 1530244 Insert ................................................................................................................... 4
17 a 1678431 Controller Assembly (Hoist) (48VDC) (FFigure 2-4).......................................... 1
17 a 1694524 Controller Assembly (Hoist) (36VDC) (FFigure 2-4).......................................... 1
17 d 4060524 Controller Assembly (Hoist 48VDC) (FFigure 2-5)............................................ 1
17 d 4060525 Controller Assembly (Hoist 36 VDC) (FFigure 2-5)........................................... 1
18 4109993
1527879 Capscrew ............................................................................................................ 1
19 2105999 Power Cable (Hoist Controller/Pump) ................................................................. 1
19 4007955 Boot ................................................................................................................ 2
19 230132 E-Ring ............................................................................................................ 1
19 203694 E-Ring ............................................................................................................ 1
20 2108815 Power Cable (21.5 in. Battery Compartment) ..................................................... 1
20 2108817 Power Cable (25.3 in. Battery Compartment) ..................................................... 1
©2018 HYSTER COMPANY See Service Manual 2-11
for service procedures.
UNIT CODE A935
NORTH AMERICA 05/2018
CONTROLLERS
ITEM PART NO. DESCRIPTION QTY
20 2308995 Terminal ......................................................................................................... 2
20 4007955 Boot ................................................................................................................ 2
21 2108816 Power Cable (21.5 in. Battery Compartment) ..................................................... 1
21 2108818 Power Cable (25.3 in. Battery Compartment) ..................................................... 1
21 4007955 Boot ................................................................................................................ 1
21 1547837 E-Ring ............................................................................................................ 1
FOOTNOTES:
a → 10/2013 c S/N A935N01687K ↔ 10/2013
b → S/N A935N01686K d 10/2013 →
NOTES
CONTROLLER
HOIST AND FAN ASSEMBLY (→ 10/2013)
FOOTNOTES:
a → 8/2012
CONTROLLER
HOIST AND FAN ASSEMBLY (10/2013 →)
FOOTNOTES:
a → 10/2015 b 10/2015 →
CONTROLLER
TRACTION AND FAN ASSEMBLY (→ 10/2013)
FOOTNOTES:
a → 8/2012 b 8/2012 →
CONTROLLER
TRACTION AND FAN ASSEMBLY (10/2013 →)
FOOTNOTES:
a → 10/2015 b 10/2015 →
KEY:
A: 21.5 in. Battery Compartment
B: 25.3 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
4043973 Battery Connector And Cable (Assembly) ................................................. 1 ..
4043974 Battery Connector And Cable (Assembly) ................................................. .. 1
1 4043976 Battery Connector And Cable (Negative) .............................................. 1 1
1 1697143 Plug ................................................................................................... 1 1
1 2308995 Terminal ............................................................................................ 1 1
1 2302912 Cable ................................................................................................. AR AR
1 280472 Sealant .............................................................................................. AR AR
2 4043977 Battery Connector And Cable (Positive) ................................................ 1 ..
2 4043978 Battery Connector And Cable (Positive) ................................................ .. 1
2 1697143 Plug ................................................................................................... 1 1
2 2311302 Terminal , Lug ................................................................................... 1 1
2 280472 Sealant .............................................................................................. AR AR
3 302399 Nut ......................................................................................................... 4 4
4 320156 Washer .................................................................................................. 4 4
5 1607686 Metr Hex HD Cpscr HCE1000 ............................................................... 4 4
6 1696232 Handle ................................................................................................... 1 1
6 1696231 Handle ............................................................................................... 1 1
7 1469997 Capscrew ............................................................................................... 2 2
8 4043278 Capscrew ............................................................................................... 2 2
9 4043274 Plate ....................................................................................................... 1 1
10 1697128 Plate (Spacer) ........................................................................................ 2 2
KEY:
A: 21.5 in. Battery Compartment
B: 25.3 in. Battery Compartment
QTY
ITEM PART NO. DESCRIPTION A B
11 4043269 Plate (Spacer) ........................................................................................ 1 1
12 4043273 Plate (Mounting) .................................................................................... 1 1
4045255 Kit -Rapid Charge ....................................................................................... 1 1
FOOTNOTES:
a → 10/2013 c 10/2013 →
b 10/2013 ↔ 11/2014 d 11/2014 →
NOTES
CONTACTOR
E
CONTACTOR
EE (→ 10/2015)
NOTES
MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108514 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 d 2108515 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108517 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 d 2108503 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108499 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 d 2108500 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108505 Mini-Lever Assembly ................................................................ .. .. .. 1
1 d 2108519 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
4 2110792 Lever (Clamping) .............................................................. 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2108249 Plug .................................................................................. 1 1 1 1
6 f 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 2107320 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 4180406 Block Push Button Contact .......................................... 1 1 1 1
13 a 1704528 Push Button (Position 3) ....................................................... 1 .. .. ..
13 a 1704528 Push Button (Position 2) ....................................................... .. 1 .. ..
13 a d 1704528 Push Button (Position 2 and 3) ............................................. .. .. 2 2
13 b c 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 e 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and d With Clamping
buttons shown. e With RTST/With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button
NOTES
MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
QTY
ITEM PART NO. DESCRIPTION A B C D
1 2108497 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 e 2108498 Mini-Lever Assembly ................................................................ 1 .. .. ..
1 2108502 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 e 2108504 Mini-Lever Assembly ................................................................ .. 1 .. ..
1 2108516 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 e 2108501 Mini-Lever Assembly ................................................................ .. .. 1 ..
1 2108518 Mini-Lever Assembly ................................................................ .. .. .. 1
1 e 2108506 Mini-Lever Assembly ................................................................ .. .. .. 1
2 ..... Lever Position 1 .................................................................... 1 1 1 1
2 2110791 Lever (Single Function) .................................................... 1 1 1 1
3 ..... Lever Position 2 .................................................................... 1 1 1 1
3 2110791 Lever (Single Function) .................................................... 1 1 .. ..
3 2110793 Lever (With Override) ....................................................... .. .. 1 1
4 ..... Lever Position 3 .................................................................... 1 1 1 1
4 2110791 Lever (Single Function) .................................................... 1 1 1 1
5 ..... Lever Position 4 .................................................................... 1 1 1 1
5 2110791 Lever (Single Function) .................................................... 1 1 .. ..
5 2110792 Lever (Clamping) .............................................................. .. .. 1 1
6 f 2111799 Armrest (Without Push Buttons) ........................................... 1 1 .. ..
6 4603439 Armrest (With Push Buttons) ................................................ 1 1 1 1
7 2111769 Cushion (Armrest) ................................................................ 1 1 1 1
8 1709587 Nut .................................................................................... 5 5 5 5
9 1703513 Screw .................................................................................... 9 9 9 9
10 2111801 Wire Harness ........................................................................ 1 1 1 1
11 2111768 Switch (E-Stop) (Emergency Switch) ................................... 1 1 1 1
12 a 2107320 Push Button Switch (Emergency Disconnect) .................. 1 1 1 1
12 4180406 Block Push Button Contact .......................................... 1 1 1 1
13 a e 1704528 Push Button (Position 4) ....................................................... 1 1 .. ..
13 a 1704528 Push Button (Position 2) ....................................................... .. .. 1 1
13 a e 1704528 Push Button (Position 2 and 4) ............................................. .. .. 1 1
13 b c 1705359 Cover (Push Button) ............................................................. AR AR AR AR
14 d 1704529 Wire Harness (Forward/Reverse Switch in the MLM) .......... 1 1 1 1
15 2111802
4605337 Printed Circuit Board ............................................................ 1 1 1 1
16 2111800 Cover (Bottom Armrest) ........................................................ 1 1 1 1
17 2111770 Horn Button .......................................................................... 1 1 1 1
18 2110943 Switch (Directional Control) .................................................. .. 1 .. 1
19 2110942 Plug (Directional Control Switch) .......................................... 1 .. 1 ..
20 1698449 Capscrew .............................................................................. 8 8 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and d RTST With Clamping
buttons shown. e With Clamping
b Not Illustrated f Without Clamping
c Plug for Use Without Push Button
FOOTNOTES:
a Not Illustrated
LIGHTS
WITH STANDARD OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated d 10/2013 →
b → 10/2013 e 11/2014 →
c 10/2013 ↔ 11/2014
LIGHTS
WITH DRIVE-IN RACK OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a → 11/2014 b 11/2014 →
WIRE HARNESS
RH LIGHT WITH STANDARD DISPLAY – LOW MOUNT WITHOUT TURN SIGNALS (→ 10/2013)
NOTES
WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY – HIGH MOUNT WITH TURN SIGNALS (→ 10/2013)
NOTES
WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY – LOW MOUNT WITH TURN SIGNALS (→ 10/2013)
NOTES
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2014)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2014 ↔ 11/2015)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 1 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – PAGE 2 OF 2 (→ 10/2013)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (10/2013 ↔ 11/2015)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 1 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS – SHEET 2 OF 2 (11/2015 →)
NOTES
WIRE HARNESS
12 VOLT OUTLET (9/2013 →)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD (10/2013 →)
WIRE HARNESS
LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (→ 10/2013)
WIRE HARNESS
LIGHTS WITH DRIVE-IN RACK OVERHEAD GUARD (10/2013 →)
NOTES
3 DRIVE UNIT
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 3
DRIVE UNIT
DESCRIPTION PAGE
TRANSMISSION
COVER AND BRAKE DISCS
TRANSMISSION
HOUSING
KEY:
A: J30-35XN
B: J40XN
QTY
ITEM PART NO. DESCRIPTION A B
1 2099611 Drive Tire Assembly (Cushion) .................................................................. 2 2
1 2039168 Drive Wheel ........................................................................................... 1 1
1 259645 Cushion Tire .......................................................................................... 1 1
1 2099612 Drive Tire Assembly (Cushion, Non-Marking) ............................................ 2 2
1 2039168 Drive Wheel ........................................................................................... 1 1
1 1655317 Cushion Tire .......................................................................................... 1 1
2 302977 Wheel Nut .................................................................................................. 10 10
KEY:
A: J30-35XN
B: J40XN
QTY
ITEM PART NO. DESCRIPTION A B
1 2099613 Drive Tire Assembly (Solid) ........................................................................ 2 ..
1 2099617 Tire Rim ................................................................................................. 1 ..
1 2307016 Solid Pneumatic Tire .............................................................................. 1 ..
1 2099614 Drive Tire Assembly (Solid) ........................................................................ .. 2
1 2099619 Tire Rim ................................................................................................. .. 1
1 2303247 Solid Pneumatic Tire .............................................................................. .. 1
1 2099615 Drive Tire Assembly (Solid, Non-Marking) ................................................. 2 ..
1 2099617 Tire Rim ................................................................................................. 1 ..
1 2099618 Tire ......................................................................................................... 1 ..
1 2099616 Drive Tire Assembly (Solid, Non-Marking) ................................................. .. 2
1 2099619 Tire Rim ................................................................................................. .. 1
1 2099620 Tire ......................................................................................................... .. 1
2 302977 Wheel Nut .................................................................................................. 10 10
KEY:
A: J30-35XN
B: J40XN
QTY
ITEM PART NO. DESCRIPTION A B
1 4072562 Wheel And Tire (Assembly) ....................................................................... 2 ..
1 2099617 Tire Rim ................................................................................................. 1 ..
1 281647 Solid Pneumatic Tire .............................................................................. 1 ..
1 4072564 Wheel And Tire (Assembly) ....................................................................... .. 2
1 2099619 Tire Rim ................................................................................................. .. 1
1 4072558 Solid Pneumatic Tire .............................................................................. .. 1
1 4072563 Wheel And Tire (Assembly) ....................................................................... 2 ..
1 2099617 Tire Rim ................................................................................................. 1 ..
1 4051093 Solid Pneumatic Tire (Non-Marking) ...................................................... 1 ..
1 4072565 Wheel And Tire (Assembly) ....................................................................... .. 2
1 2099619 Tire Rim ................................................................................................. .. 1
1 4072560 Solid Pneumatic Tire (Non-Marking) ...................................................... .. 1
2 302977 Wheel Nut .................................................................................................. 10 10
4 STEERING SYSTEM
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → 11/2014 d 11/2014 →
5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 5
BRAKE/ACCELERATOR SYSTEM
DESCRIPTION PAGE
ACCELERATOR PEDAL
MONOTROL ................................................................................................................................................ 5-10
STANDARD ................................................................................................................................................. 5-8
BRAKE ASSEMBLY ........................................................................................................................................ 5-2
MASTER CYLINDER ...................................................................................................................................... 5-4
PARKING BRAKE RELEASE .......................................................................................................................... 5-6
BRAKE ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1677464 Brake Assy .......................................................................................................... 1
1 1677450 Pedal Assy ..................................................................................................... 1
2 a 1677455 Mounting Weldment ....................................................................................... 1
2 c 4104906 Mounting Weldment ....................................................................................... 1
3 1673283 Pad (Brake Pedal) .......................................................................................... 1
4 1340998 Spring ............................................................................................................. 1
5 292570 Capscrew ....................................................................................................... 1
6 296429 Washer ........................................................................................................... 1
7 1656319 Tube ............................................................................................................... 1
8 a 1528482 Capscrew ....................................................................................................... 2
8 c 1527881 Capscrew ....................................................................................................... 2
9 1382472
1502543 Nut .................................................................................................................. 2
10 b 1691170 Spacer Block .................................................................................................. 1
11 1586436 Nut .................................................................................................................. 1
12 1656046 Master Cylinder (FFigure 5-2)....................................................................... 1
13 d 1707679
4083331 Pressure Transducer ...................................................................................... 1
14 1527884 Capscrew ....................................................................................................... 1
15 1593336 Nut .................................................................................................................. 2
16 124297 Clamp ................................................................................................................. 1
16 164365 Clamp (Alternate Part) ........................................................................................ 1
17 2105998 Hose Assy ........................................................................................................... 1
18 1641351 Fitting .................................................................................................................. 1
19 1307884
1514429 Nut ...................................................................................................................... 1
19 1566420 Nut (Foldover) (Alternate Part) ........................................................................... 1
20 1691168 Capscrew ............................................................................................................ 1
20 1527878 Capscrew (Alternate Part) .................................................................................. 1
21 2088707 Tube Assy ........................................................................................................... 1
22 2088706 Tube Assy ........................................................................................................... 1
23 1370949
1528888 Nut (Shoulder) .................................................................................................... 3
24 1527888 Capscrew ............................................................................................................ 3
FOOTNOTES:
a → 2/2015 c 2/2015 →
b → S/N A935N01512H d 8/2013 →
MASTER CYLINDER
ITEM PART NO. DESCRIPTION QTY
1656046 Master Cylinder (Assembly) ................................................................................ 1
1 ..... Master Cylinder .............................................................................................. 1
2 ..... Piston Assembly ............................................................................................. 1
3 ..... Cup ............................................................................................................. 1
4 ..... Piston ......................................................................................................... 1
5 ..... Spacer ........................................................................................................ 1
6 ..... Cup ............................................................................................................. 1
7 ..... Retainer ...................................................................................................... 1
8 ..... Spring ......................................................................................................... 1
9 ..... Retaining Ring ................................................................................................ 1
10 1556397 Boot ................................................................................................................ 1
11 1671849 Push Rod ........................................................................................................ 1
12 1671850 Nut .................................................................................................................. 1
13 1671852 Pin .................................................................................................................. 1
14 1556263
1367194 Rod End ......................................................................................................... 1
15 1556266 Washer ........................................................................................................... 1
16 1671853 Split Pin .......................................................................................................... 1
17 1671854 Clamp ............................................................................................................. 1
18 ..... Reservoir ........................................................................................................ 1
19 ..... Gasket ............................................................................................................ 1
20 ..... Cap ................................................................................................................. 1
1671867 Repair Kit ........................................................................................................ 1
ACCELERATOR PEDAL
STANDARD
FOOTNOTES:
a → 10/2013 c 10/2013 →
b → S/N A935N01512H d S/N A935N01513H →
ACCELERATOR PEDAL
MONOTROL
FOOTNOTES:
a → 10/2013 b 10/2013 →
NOTES
6 HYDRAULIC SYSTEM
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Between Pump and Tank c 10/2013 →
b → 10/2013
FOOTNOTES:
a WB1 d With E-Hydraulics
b WB2 e With Manual Hydraulics
c WB3
FOOTNOTES:
a Input Shaft Sealing Ring is not included. See
Hydraulic Motor for correct part.
FOOTNOTES:
a Electro Hydraulic e → 9/2013
b Manual Hydraulic f 10/2013 →
c Not Illustrated g 9/2013 →
d → 10/2013
NOTES
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 2103157 Hydraulic Control Valve (FFigure 6-16).................................................... 1 ..
1 2103162 Hydraulic Control Valve (FFigure 6-16).................................................... .. 1
2 1527880 Capscrew ................................................................................................... 3 3
3 1388309 Strip Seal .................................................................................................... 3 3
4 129563 Strap Clamp ............................................................................................... 4 4
5 287854 Capscrew ................................................................................................... 1 1
6 324972 Bracket ....................................................................................................... 1 1
7 1460477 Nut .............................................................................................................. 1 1
8 1695520 Plate ........................................................................................................... 1 1
9 1652295 Fitting ......................................................................................................... 1 1
9 16485 O-Ring ................................................................................................... 1 1
10 222492 Fitting (Steering Return) ............................................................................. 1 1
10 16483 O-Ring ................................................................................................... 1 1
11 1487067 Fitting ......................................................................................................... 1 1
11 1495114
252729 O-Ring ................................................................................................... 1 1
11 16485 O-Ring ................................................................................................... 1 1
12 a 1707681 Pressure Transducer .................................................................................. 1 1
13 a 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
14 1486773 Fitting ......................................................................................................... 1 1
14 1495114
252729 O-Ring ................................................................................................... 2 2
15 320159 Washer ....................................................................................................... 1 1
15 1486749 Fitting ......................................................................................................... 1 1
15 1495114
252729 O-Ring ................................................................................................... 1 1
15 16485 O-Ring ................................................................................................... 1 1
16 1704570 Check Valve ............................................................................................... 1 1
17 1486738 Fitting ......................................................................................................... 2 2
17 1495111
1527813 O-Ring ................................................................................................... 1 1
17 16483 O-Ring ................................................................................................... 1 1
18 1487063 Fitting (Steering Supply) ............................................................................. 2 4
18 6992657
265787 O-Ring ................................................................................................... 1 1
18 16483 O-Ring ................................................................................................... 1 1
FOOTNOTES:
a 11/2008 →
FOOTNOTES:
a 3 Function d → 2/2015
b 4 Function e 2/2015 →
c Contains Kits 1696414 and 1696266
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
FOOTNOTES:
a → 2/2015 b 2/2015 →
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1695985 Tie Rod (Kit) ............................................................................................... 1 ..
1696228 Tie Rod (Kit) ............................................................................................... .. 1
1 1696453 Tie Rod (Bolt) ......................................................................................... 3 ..
1 1696420 Bolt ......................................................................................................... .. 3
2 1696419 Nut ......................................................................................................... 6 6
3 1696418 Nut ......................................................................................................... 2 2
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 ..... Manual Lever Linkage Assembly (FFigure 6-21)...................................... .. ..
2 1694731 Handle ........................................................................................................ 1 1
3 ..... Nut .............................................................................................................. 1 1
4 1527878 Capscrew ................................................................................................... 3 3
5 1674167 Latch .......................................................................................................... 1 1
6 1674165 Pin .............................................................................................................. 2 2
7 1702735 Washer ....................................................................................................... 2 2
8 1351689 Locking Cotter Pin ...................................................................................... 2 2
9 4015304 Rubber Mount ............................................................................................ 2 2
10 1593335 Nut .............................................................................................................. 2 2
11 320158 Washer ....................................................................................................... 2 2
12 302400 Nut .............................................................................................................. 2 2
13 1388309 Strip Seal .................................................................................................... 4 4
14 1460477 Nut .............................................................................................................. 2 2
15 324972 Bracket ....................................................................................................... 2 2
16 287854 Capscrew ................................................................................................... 2 2
17 2107658 Bracket Wldmt ............................................................................................ 1 1
18 1527880 Capscrew ................................................................................................... 3 3
19 129563 Strap Clamp ............................................................................................... 1 1
20 ..... Hydraulic Control Valve Assembly (FFigure 6-22).................................... .. ..
21 1707681 Pressure Transducer .................................................................................. 1 1
22 1687430 T-Fitting (Load Sensing) ............................................................................. 1 1
23 222492 Fitting (Steering Return) ............................................................................. 1 1
23 16483 O-Ring ................................................................................................... 1 1
24 1652295 Fitting ......................................................................................................... 1 1
25 1486749 Fitting ......................................................................................................... 1 1
25 1495114
252729 O-Ring ................................................................................................... 1 1
25 16485 O-Ring ................................................................................................... 1 1
26 1487067 Fitting ......................................................................................................... 1 1
26 1495114
252729 O-Ring ................................................................................................... 1 1
26 16485 O-Ring ................................................................................................... 1 1
27 1486773 Fitting ......................................................................................................... 1 1
27 1495114
252729 O-Ring ................................................................................................... 2 2
28 1486738 Fitting ......................................................................................................... 2 2
28 1495111
1527813 O-Ring ................................................................................................... 1 1
28 16483 O-Ring ................................................................................................... 1 1
29 b 893841 Fitting ......................................................................................................... 1 1
30 1487063 Fitting (Steering Supply) ............................................................................. 2 4
30 6992657
265787 O-Ring ................................................................................................... 1 1
30 16483 O-Ring ................................................................................................... 1 1
HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
31 1473895 Fitting ......................................................................................................... 2 4
32 c 1704570 Check Valve ............................................................................................... 1 1
32 d 1486740 Fitting ......................................................................................................... 1 1
32 e 1704570 Check Valve ............................................................................................... 1 1
33 296151 Capscrew ................................................................................................... 6 6
34 2105525
4601702 Cover (Upper Front) ................................................................................... 1 1
35 2105488
4612820 Cover .......................................................................................................... 1 1
36 1530243 Insert .......................................................................................................... 1 1
37 1661053 Screw ......................................................................................................... 1 1
a 360387 Loctite ......................................................................................................... AR AR
FOOTNOTES:
a Not Illustrated d 11/2014 ↔ 12/2016
b → 10/2011 e 12/2016 →
c → 11/2014
NOTES
FOOTNOTES:
a With Directional Control/With Clamping c → S/N A935N01535H
b Without Directional Control/Without Clamping d S/N A935N01536H →
©2018 HYSTER COMPANY See Service Manual 6-45
for service procedures.
UNIT CODE A935
NORTH AMERICA 05/2018
NOTES
FOOTNOTES:
a Contains Kits 1701819 Inlet Valve Seal, 1701820 c → 10/2011
Work Section Valve Seal and 1701821 Outlet d 10/2011 →
Valve Seal
b Not Illustrated
FOOTNOTES:
a Contains Kits 1701819, 1701820 and 1701821 b Not Illustrated
NOTES
INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE
FOOTNOTES:
a Not Illustrated c 10/2011 →
b → 10/2011
KEY:
A: 3 Function (10.17 in.)
B: 4 Function (11.73 in.)
QTY
ITEM PART NO. DESCRIPTION A B
1701849 Kit-Tie Rod ................................................................................................. 1 ..
1701845 Kit-Tie Rod ................................................................................................. .. 1
1 1701848 Stud ....................................................................................................... 4 ..
1 1701846 Stud ....................................................................................................... .. 4
2 1701847 Nut ......................................................................................................... 9 9
NOTES
FOOTNOTES:
a → 10/2015 c 10/2015 →
b 10/2015 ↔ 9/2016 d 9/2016 →
NOTES
SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-10
HEADER HOSE ASSEMBLY
TWO STAGE LMITED FREE-LIFT - C661 .................................................................................................. 7-12
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-6
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ................................................................................................. 7-2
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661
C661
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661
FOOTNOTES:
a Refer to Table c 10/2015 →
b → 10/2015
NOTES
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661
FOOTNOTES:
a Options
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 2 4
2 1477996 Hose Clamp (117.8 in.) .............................................................................. 2 4
2 1477996 Hose Clamp (125.7 in.) .............................................................................. 3 6
3 1481229 Clamp ......................................................................................................... 2 4
4 1617657 Clamp (125.7 in.) ........................................................................................ 1 2
5 1610939 Bracket ....................................................................................................... 1 2
5 4022869 Bracket (Alternate Part) .............................................................................. 1 1
6 1581836 Capscrew ................................................................................................... 2 4
7 1360386 Clamp (Double Hose) ................................................................................. 1 2
8 1581842 Capscrew ................................................................................................... 2 4
9 1345190 Washer ....................................................................................................... 2 4
10 b 1360549 Spacer ........................................................................................................ 1 2
10 c 1581560 Washer ....................................................................................................... 1 2
11 b 1381595
1494017 Hose Sheave .............................................................................................. 1 2
11 c 4041194 Hose Sheave .............................................................................................. 1 2
12 b 1581564 Lockwasher ................................................................................................ 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1529015 Cap ............................................................................................................. 2 4
15 1345348 Clamp ......................................................................................................... 2 4
16 1581582 Capscrew ................................................................................................... 4 8
17 1345412 Bracket ....................................................................................................... 1 ..
18 1345413 Bracket ....................................................................................................... .. 1
19 1581566 Nut .............................................................................................................. 6 12
20 b 1360548 Stubshaft (With Guard) .............................................................................. 1 2
20 c 4051751 Stubshaft .................................................................................................... 1 2
FOOTNOTES:
a Refer to Table c 5/2012 →
b → 5/2012
NOTES
SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-16
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-8
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-14
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE-LIFT - C662 (→ 12/2012) ............................................................................ 8-18
THREE STAGE FULL FREE-LIFT - C662 (12/2012 →) ............................................................................ 8-22
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-4
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 .................................................................................................. 8-10
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ................................. 8-2
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 – INNER, INTERMEDIATE AND OUTER
C662
FOOTNOTES:
a Optional c → 10/2015
b Refer to Table d 10/2015 →
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
RIGHT HAND
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Not Illustrated b Refer to Table
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662
FOOTNOTES:
a Optional
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 1477996 Hose Clamp ............................................................................................... 3 6
4 1481229 Clamp ......................................................................................................... 3 6
5 1360386 Clamp (Double Hose) ................................................................................. 1 3
6 1581741 Capscrew ................................................................................................... 2 4
7 1631575 Bracket ....................................................................................................... 1 1
8 1581566 Nut .............................................................................................................. 2 4
9 1581836 Capscrew ................................................................................................... 2 4
10 1381595
1494017 Hose Sheave .............................................................................................. 1 2
11 1360549 Spacer ........................................................................................................ 1 2
12 1345190 Washer ....................................................................................................... 1 2
13 1581830 Capscrew ................................................................................................... 1 2
14 1581559 Washer ....................................................................................................... 1 2
15 1581849 Nut .............................................................................................................. 1 2
16 1360548 Stubshaft (With Guard) .............................................................................. 1 2
17 a. . . . . Hose Assy .................................................................................................. .. 1
18 a. . . . . Hose Assy .................................................................................................. .. 1
19 1631377 Bracket Wldmt (LH) .................................................................................... .. 1
20 1631228 Bracket Wldmt ............................................................................................ .. 1
21 1631378 Bracket Wldmt (RH) ................................................................................... .. 1
22 1676097 Hose Sheave (Tanget Roller) ..................................................................... .. 10
23 1631395 Hose Sheave .............................................................................................. 2 2
24 a. . . . . Hose Assy .................................................................................................. .. 2
25 b 1360507 Clamp ......................................................................................................... 2 2
26 b 1646980 Bracket ....................................................................................................... 1 1
27 1631196 Clamp (Single Hose) .................................................................................. 2 2
28 1581834 Capscrew ................................................................................................... 4 4
29 1581565 Nut .............................................................................................................. 4 8
©2018 HYSTER COMPANY See Service Manual 8-19
for service procedures.
UNIT CODE A935
NORTH AMERICA 05/2018
FOOTNOTES:
a Refer to Table b → 10/2012
NOTES
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 1477996 Hose Clamp ............................................................................................... 3 6
4 1481229 Clamp ......................................................................................................... 3 6
5 1360386 Clamp (Double Hose) ................................................................................. 1 3
6 1581741 Capscrew ................................................................................................... 2 4
7 1631575 Bracket ....................................................................................................... 1 1
8 1581566 Nut .............................................................................................................. 2 4
9 1581836 Capscrew ................................................................................................... 2 4
10 1381595
1494017 Hose Sheave .............................................................................................. 1 2
11 4161157 Stubshaft (With Guard) (RH) ...................................................................... 1 1
11 4161158 Stubshaft (With Guard) (LH) ...................................................................... .. 1
11 4057500 Stubshaft (Without Guard) (Alternate Part) ................................................ 1 2
11 1360548 Stubshaft (With Guard) (Alternate Part) ..................................................... 1 2
12 1345190 Washer ....................................................................................................... 1 2
12 1598303 Washer (Alternate Part) ............................................................................. 1 2
13 1581830 Capscrew ................................................................................................... 1 2
13 1581829 Capscrew (Alternate Part) .......................................................................... 1 2
14 a. . . . . Hose Assy .................................................................................................. .. 1
15 1581849 Nut .............................................................................................................. 1 2
16 1631574 Bracket ....................................................................................................... .. 1
17 a. . . . . Hose Assy .................................................................................................. .. 2
18 a. . . . . Hose Assy .................................................................................................. .. 1
19 1631377 Bracket Wldmt (LH) .................................................................................... .. 1
19 4027776 Bracket Wldmt (RH) (Alternate Part) .......................................................... .. 1
20 1631228 Bracket Wldmt ............................................................................................ .. 1
20 4027784 Bracket Wldmt (Roller Guard) (Alternate Part) ........................................... .. 1
21 1631378 Bracket Wldmt (RH) ................................................................................... .. 1
21 4027759 Bracket Wldmt (LH) (Alternate Part) .......................................................... .. 1
©2018 HYSTER COMPANY See Service Manual 8-23
for service procedures.
UNIT CODE A935
NORTH AMERICA 05/2018
FOOTNOTES:
a Refer to Table
SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT ................................................................................................................. 9-16
FREE LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-8
FREE LIFT CYLINDER ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-14
HEADER HOSE ASSEMBLY
TWO-STAGE FULL FREE-LIFT - C663 ...................................................................................................... 9-18
MAIN LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-6
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-10
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - C663 ..................................................................................................... 9-12
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ...................................................................................................... 9-2
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663
C663
FOOTNOTES:
a Refer to Table c 10/2015 →
b → 10/2015
NOTES
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
FOOTNOTES:
a Refer to Table
FOOTNOTES:
a Not Illustrated b Refer to Table
CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT
FOOTNOTES:
a Optional
KEY:
A: 3 Function
B: 4 Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose Assy .................................................................................................. 1 1
2 a. . . . . Hose Assy .................................................................................................. 1 1
3 a. . . . . Hose Guard ................................................................................................ 1 1
4 1360386 Clamp (Double Hose) ................................................................................. 5 6
5 1581842 Capscrew ................................................................................................... 2 ..
5 1581843 Capscrew ................................................................................................... .. 2
6 1360507 Clamp ......................................................................................................... 7 7
7 129563 Strap Clamp ............................................................................................... 1 1
8 1631395 Hose Sheave .............................................................................................. 2 2
9 1646980 Bracket ....................................................................................................... 1 1
10 1581834 Capscrew ................................................................................................... 4 4
11 1581565 Nut .............................................................................................................. 4 8
12 1581741 Capscrew ................................................................................................... 4 4
13 a. . . . . Channel ...................................................................................................... 1 1
14 1360508 Clamp ......................................................................................................... 1 1
15 1529015 Cap ............................................................................................................. 2 4
16 1528579 Fitting ......................................................................................................... 2 4
16 6992657
265787 O-Ring ................................................................................................... 2 2
17 4021520 Bracket ....................................................................................................... 1 1
18 1581580 Capscrew ................................................................................................... 4 4
19 1621144
1621086 Bracket ....................................................................................................... .. 1
20 1621145
1621087 Bracket ....................................................................................................... .. 1
21 4600106 Tube Assy .................................................................................................. 1 1
©2018 HYSTER COMPANY See Service Manual 9-19
for service procedures.
UNIT CODE A935
NORTH AMERICA 05/2018
FOOTNOTES:
a Refer to Table
SECTION 10
MAST-FOUR STAGE FULL FREE-LIFT
DESCRIPTION PAGE
CARRIAGE
SIX ROLLER - FOUR STAGE FULL FREE-LIFT ........................................................................................ 10-58
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-26
FREE-LIFT HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-31
HEADER HOSES
THREE AND FOUR FUNCTION (→ 4/2015) ............................................................................................. 10-50
THREE AND FOUR FUNCTION (4/2015 →) ............................................................................................. 10-52
HOSE ATTACHING PARTS
FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT (→ 4/2015) ........................................................... 10-42
FOUR FUNCTION - FOUR STAGE FULL FREE-LIFT (4/2015 →) ........................................................... 10-46
THREE FUNCTION - FOUR STAGE FULL FREE-LIFT (→ 4/2015) ......................................................... 10-34
THREE FUNCTION - FOUR STAGE FULL FREE-LIFT (4/2015 →) ......................................................... 10-38
INNER INTERMEDIATE MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-10
INNER MAST
FREE-LIFT - FOUR STAGE FULL FREE-LIFT ........................................................................................... 10-14
INTEGRAL SIDE-SHIFT CARRIAGE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-54
INTEGRAL SIDE-SHIFT HYDRAULIC HOSE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-56
LIFT CHAINS
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-29
LOWERING CONTROL VALVE
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-57
MAIN LIFT CYLINDER
LEFT HAND - FOUR STAGE FULL FREE-LIFT ......................................................................................... 10-22
RIGHT HAND - FOUR STAGE FULL FREE-LIFT ...................................................................................... 10-18
OUTER INTERMEDIATE MAST
MAIN LIFT - FOUR STAGE FULL FREE-LIFT ........................................................................................... 10-6
OUTER MAST
FOUR STAGE FULL FREE-LIFT ................................................................................................................ 10-2
OUTER MAST
FOUR STAGE FULL FREE-LIFT
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
OUTER MAST
FOUR STAGE FULL FREE-LIFT
WITH STANDARD CARRIAGE AND NO AUXILIARY FUNCTIONS
OUTER MAST
FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Not Illustrated c Refer to Table
b Quantity will vary d Used between Lowering Control Valve and Main
Cylinders
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
FOOTNOTES:
a Quantity will vary b Refer to Table
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
FOOTNOTES:
a Quantity will vary b Refer to Table
INNER MAST
FREE-LIFT – FOUR STAGE FULL FREE-LIFT
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
INNER MAST
FREE-LIFT – FOUR STAGE FULL FREE-LIFT
WITH STANDARD CARRIAGE AND NO AUXILIARY FUNCTIONS
INNER MAST
FREE-LIFT – FOUR STAGE FULL FREE-LIFT
FOOTNOTES:
a Not Serviced Separately c Refer to Table
b Quantity will vary
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
FOOTNOTES:
a Not Serviced Separately b Refer to Table
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
FOOTNOTES:
a Not Serviced Separately b Refer to Table
NOTES
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITHOUT LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITH LOWER BACKREST
WITH INTEGRAL SIDE-SHIFT AND TWO AUXILIARY FUNCTIONS WITHOUT LOWER BACKREST
FREE-LIFT CYLINDER
FOUR STAGE FULL FREE-LIFT
WITH STANDARD CARRIAGE AND ONE AUXILIARY FUNCTION
FOOTNOTES:
a Not Serviced Separately b Refer to Table
LIFT CHAINS
FOUR STAGE FULL FREE-LIFT
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
LIFT CHAINS
FOUR STAGE FULL FREE-LIFT
WITH STANDARD AND ISS CARRIAGE, ONE AND TWO AUX. FUNCTIONS
FOOTNOTES:
a Refer to Table
FREE-LIFT HOSE
FOUR STAGE FULL FREE-LIFT
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH STANDARD AND ISS CARRIAGE, ONE AND TWO AUX. FUNCTIONS
FOOTNOTES:
a Refer to Table
NOTES
WITH STANDARD AND ISS CARRIAGE, ONE AND TWO AUX. FUNCTIONS
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Refer to Table
NOTES
HEADER HOSES
THREE AND FOUR FUNCTION (→ 4/2015)
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH STANDARD AND ISS CARRIAGE, ONE AND TWO AUX. FUNCTIONS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose (Rear Outside) .................................................................................. 1 2
2 a. . . . . Hose (Rear Inside) ..................................................................................... 1 2
3 a. . . . . Hose (Free-Lift 6) ....................................................................................... 1 2
4 a. . . . . Hose (Free-Lift 4) ....................................................................................... .. 2
5 1591303 Bracket ....................................................................................................... 1 ..
6 1591313 Fitting ......................................................................................................... 1 ..
7 1591300 Fitting ......................................................................................................... 1 ..
8 1591293 Fitting ......................................................................................................... 1 4
9 1591305 Nut .............................................................................................................. .. 4
10 1591330 Bracket ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
HEADER HOSES
THREE AND FOUR FUNCTION (4/2015 →)
WITH INTEGRAL SIDE-SHIFT AND ONE AUXILIARY FUNCTION WITH LOWER BACKREST
WITH STANDARD AND ISS CARRIAGE, ONE AND TWO AUX. FUNCTIONS
KEY:
A: Third Function
B: Fourth Function
QTY
ITEM PART NO. DESCRIPTION A B
1 a. . . . . Hose (Rear Outside) .................................................................................. 1 2
2 a. . . . . Hose (Rear Inside) ..................................................................................... 1 2
3 a. . . . . Hose (Free-Lift 6) ....................................................................................... 1 2
4 a. . . . . Hose (Free-Lift 4) ....................................................................................... .. 2
5 1591303 Bracket ....................................................................................................... 1 ..
6 1591313 Fitting ......................................................................................................... 1 ..
7 1591300 Fitting ......................................................................................................... 1 ..
8 1591293 Fitting ......................................................................................................... 1 4
9 1591305 Nut .............................................................................................................. .. 4
10 1591330 Bracket ....................................................................................................... .. 1
FOOTNOTES:
a Refer to Table
CARRIAGE
SIX ROLLER – FOUR STAGE FULL FREE-LIFT
NOTES
11 OPTIONS
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 11
OPTIONS
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
DC/DC CONVERTER
WITHOUT AUXILIARY PLUG HARNESS
FOOTNOTES:
a → 9/2013 b 9/2013 →
DC/DC CONVERTER
WITH AUXILIARY PLUG HARNESS
FOOTNOTES:
a Not Illustrated c Overhead Guard (Standard)
b Overhead Guard (Drive-In Rack)
NOTES
REAR REFLECTORS
KEY:
A: Standard Overhead Guard
B: Drive-In Rack Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 2095325 Tail Light Base (LH) ................................................................................... 1 ..
1 4020373 Bracket Wldmt (LH) .................................................................................... .. 1
2 2095472 Tail Light Base (RH) ................................................................................... 1 ..
2 4020374 Bracket Wldmt (RH) ................................................................................... .. 1
3 1531558 Insert .......................................................................................................... 4 ..
3 1531557 Insert .......................................................................................................... .. 4
4 1665758 Capscrew ................................................................................................... 4 ..
4 1583611 Capscrew ................................................................................................... .. 4
5 1537551 Nut (Clip) .................................................................................................... 2 2
6 1672692 Screw ......................................................................................................... 2 ..
6 1565125 Screw ......................................................................................................... .. 2
7 4602052 Light (Tail) (LED) ........................................................................................ 2 2
8 2056826 Reflector (Tail) ............................................................................................ 2 ..
FOOTNOTES:
a Not Illustrated c 10/2013 →
b → 10/2013
FOOTNOTES:
a Not illustrated c 10/2013 →
b → 10/2013
DUAL MIRRORS
REAR VIEW
KEY:
A: Standard Overhead Guard
B: Low-Profile Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 2109560 Bracket ....................................................................................................... 2 ..
1 ..... Bracket ....................................................................................................... .. 2
2 4166624
1581556 Washer ....................................................................................................... 4 4
3 1301286 Mirror .......................................................................................................... 2 2
4 2071261 Capscrew ................................................................................................... 4 ..
4 2062875 Capscrew ................................................................................................... .. 4
5 1506738 Washer ....................................................................................................... 4 4
6 296379 Washer ....................................................................................................... 4 ..
6 1476421 Washer ....................................................................................................... .. 4
7 292653 Nut .............................................................................................................. 4 ..
7 1307884
1514429 Nut .............................................................................................................. .. 4
8 296380 Washer ....................................................................................................... 2 2
NOTES
MIRROR
PANORAMIC – WITH STANDARD OVERHEAD GUARD
NOTES
REVERSE HANDLE
ITEM PART NO. DESCRIPTION QTY
2108048 Handle (Assembly) ............................................................................................. 1
1 1708540 Screw ............................................................................................................. 2
2 2108036 Handle ............................................................................................................ 1
3 2107955 Handle (Bottom) ............................................................................................. 1
4 1566726 Push Button Switch ........................................................................................ 1
5 1527878 Capscrew ............................................................................................................ 2
6 1531558 Insert ................................................................................................................... 2
7 ..... Wire Harness ...................................................................................................... 1
7 1493465 Connector (2 Pin) ........................................................................................... 1
7 1531312 Terminal ......................................................................................................... 2
7 1330414 Connector (Secondary Lock) .......................................................................... 1
FOOTNOTES:
a With Two and Three Stage FFL Mast b With Two Stage LFL Mast
INTEGRAL SIDE-SHIFT
TWO STAGE LIMITED FREE LIFT - C661 – CARRIAGE ASSEMBLY (→ 12/2016)
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Optional
FOOTNOTES:
a Optional
INTEGRAL SIDE-SHIFT
THREE STAGE FULL FREE LIFT - C662 – CARRIAGE ASSEMBLY (→ 12/2016)
FOOTNOTES:
a Not Illustrated b Optional
FOOTNOTES:
a Not Illustrated b Optional
FOOTNOTES:
a Optional
INTEGRAL SIDE-SHIFT
TWO STAGE FULL FREE LIFT - C663 – CARRIAGE ASSEMBLY (→ 12/2016)
FOOTNOTES:
a Not Illustrated b Optional
KEY:
A: 3 FFL
B: 2 LFL\ 2 FFL
QTY
ITEM PART NO. DESCRIPTION A B
4194210 Kit - ISS Carriage Solid Link - 3 STG FFL (977mm) .................................. 1 ..
4194212 Kit - ISS Carriage Solid Link - 2 STG FFL\LFL (977mm) ........................... .. 1
1 4194206 Plate Wldmt - RH ................................................................................... 1 ..
1 4194346 Plate Wldmt - RH ................................................................................... .. 1
2 4194207 Plate Wldmt - LH .................................................................................... 1 ..
2 4194350 Plate Wldmt - LH .................................................................................... .. 1
3 1670540 Capscrew ............................................................................................... 4 4
4 1581854 Washer .................................................................................................. 4 4
5 1615240 Capscrew ............................................................................................... 2 2
6 1593337 Nut ......................................................................................................... 2 2
a 1529014 Cap ........................................................................................................ 2 2
a 1556895 Plug ........................................................................................................ 2 2
FOOTNOTES:
a not illustrated
NOTES
FOOTNOTES:
a Not Illustrated b Optional
INTEGRAL SIDE-SHIFT
FORK POSITIONER – THREE STAGE FULL FREE-LIFT
INTEGRAL SIDE-SHIFT
FORK POSITIONER (977 MM) – TWO AND THREE STAGE FFL CLASS II (12/2016 →)
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
c 4634600
4662719 Rod Assy .................................................................................................... 1 ..
d 4634600
4662719 Rod Assy .................................................................................................... 1 ..
c 4634602 Rod Assy .................................................................................................... .. 1
d 4662721 Rod Assy .................................................................................................... .. 1
1 4090982 Cylinder Rod .......................................................................................... 1 ..
1 4090984 Cylinder Rod .......................................................................................... .. 1
2 4198566 Gland ..................................................................................................... 1 ..
2 4198567 Gland ..................................................................................................... .. 1
3 1383064 Rod Wiper .............................................................................................. 1 ..
3 1383065 Rod Wiper .............................................................................................. .. 1
4 2032488 Seal ........................................................................................................ 1 ..
4 378440 Seal ........................................................................................................ .. 1
5 55407 O-Ring ................................................................................................... 1 ..
5 4028986
92861 O-Ring ................................................................................................... .. 1
6 153919 Back-Up Ring ......................................................................................... 1 ..
6 147972 Back-Up Ring ......................................................................................... .. 1
a b 4093714 Kit-Seal .................................................................................................. 1 ..
KEY:
A: CLASS II
B: CLASS III
QTY
ITEM PART NO. DESCRIPTION A B
a b 4093740 Kit-Seal .................................................................................................. .. 1
FOOTNOTES:
a Not Illustrated c → PENDING PER ECN 160711
b Optional d PENDING PER ECN 160711 →
NOTES
FOOTNOTES:
a Used on A270 mast c With ISS carriage
b Used on C661 mast d With standard carriage
FOOTNOTES:
a Used with A271 and A272 masts c With ISS carriage
b Used with C662 mast d With standard carriage
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
SECTION 12
FIELD CONVERSION KITS
DESCRIPTION PAGE
REPAIR KIT
2000 HRS
REPAIR KIT
ADD ON OPTIONS
FORK POSITIONER
FOOTNOTES:
a Kit requires software that must be Dealer installed
ACCELERATOR PEDAL
13 NUMERICAL INDEX
UNIT CODE A935
05/2018 NORTH AMERICA
SECTION 13
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM