Velomitor CT Transducer 125389-01 REV C
Velomitor CT Transducer 125389-01 REV C
Velomitor CT Transducer 125389-01 REV C
125389-01
Rev C, Dec 2000
VELOMITOR®CT
PIEZO - VELOCITY
TRANSDUCER
USER GUIDE
© Copyright Bently Nevada Corporation 2000
Foreword
This guide describes the Bently Nevada Velomitor® CT
transducer, a low frequency, piezo-velocity transducer, and
contains instructions for its installation and maintenance. If
you need additional assistance, contact the nearest Bently
Nevada Corporation office.
iii
Velomitor CT User Guide
Safety Notices
Bently Nevada Corporation has attempted to identify areas of
risk created by improper installation or operation of this
product. These areas of information are noted as WARNING
or CAUTION for your protection and as an aid for the safe and
effective operation of this equipment. Read all instructions
before installing or operating this product. Pay particular
attention to those areas designated by the following symbol.
CAUTION
A piezoelectric velocity transducer subjected to a
sudden mechanical impulse may generate a low
frequency signal that does not represent actual
machinery vibration. This signal may change the
state of alert or danger relays.
iv
Velomitor CT User Guide
Contents
Section 1 - Operating Information
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Ordering Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Mounting Stud — Option AA . . . . . . . . . . . . . . . . . . 1-4
Connector — Option BB . . . . . . . . . . . . . . . . . . . . . 1-4
Agency Approvals — Option CC . . . . . . . . . . . . . . . 1-4
Compatible Monitoring Systems . . . . . . . . . . . . . . . . . . . . . 1-5
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Section 2 - Installation
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Positioning the Velomitor® CT . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Machine Case Surface Preparation . . . . . . . . . . . . . 2-3
Stud Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Adhesive Stud Mounting . . . . . . . . . . . . . . . . . . . . . 2-3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Installing the Case . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Routing the Interconnect Cable . . . . . . . . . . . . . . . . 2-7
Routing Flexible Metal Liquid-Tight Conduit . . . . . . 2-7
Routing Armored Cable . . . . . . . . . . . . . . . . . . . . . . 2-9
Sealing the Interconnect Cable . . . . . . . . . . . . . . . . 2-9
Power and Signal Connections . . . . . . . . . . . . . . . . . . . . . 2-10
Section 3 - Maintenance
Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Performance Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Polarity Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Transducer Clean Instructions . . . . . . . . . . . . . . . . . . . . . . . 3-6
v
Velomitor CT User Guide
Appendix A - Specifications
Velomitor CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Electrostatic/Magnetic . . . . . . . . . . . . . . . . . . . . . . . A-2
Mechanical Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Velomitor CT Operating Range (English) . . . . . . . . . . . . . . A-5
Velomitor CT Operating Range (Metric) . . . . . . . . . . . . . . . A-6
Velomitor CT Amplitude Response . . . . . . . . . . . . . . . . . . . A-7
Velomitor CT Phase Response . . . . . . . . . . . . . . . . . . . . . . A-8
Velomitor CT Electrical Noise Floor Curve . . . . . . . . . . . . . A-8
Appendix B - Accessories
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Teflon®-Coated Stainless Steel Armor . . . . . . . . . . . . . . . . . B-3
Flexible Metal Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Transducer Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4
vi
Velomitor CT User Guide Section 1 — Operating Information
Section 1
Operating Information
Velomitor®CT Application
Velocity transducers measure machinery casing vibration.
They are typically used on machines where the use of eddy
current proximity transducers is not practical. Typical
applications include fans, cooling towers, and pumps. The
Velomitor CT transducer (Velomitor Cooling Tower transducer)
is suited for these applications.
CAUTION
If you measure casing vibration to protect a machine,
evaluate the usefulness of the measurement for each
application. Most common machine malfunctions,
such as unbalance or misalignment, occur on the
rotor and originate as an increase (or at least a
change) in rotor vibration. In order for any casing
measurement alone to be effective for overall
machine protection, a significant amount of rotor
vibration must be faithfully transmitted to the machine
casing or mounting location of the transducer. In
addition, locate the transducer on the bearing
housing or machine casing carefully. Improper
installation may decrease the transducer amplitude
and frequency response or generate false signals
that do not represent vibration on that particular
machine.
1-1
Section 1 — Operating Information Velomitor CT User Guide
Principle of Operation
The Velomitor CT transducer is more durable and accurate
than traditional seismic transducers. Traditional seismic
transducers use a sensing element consisting of a moving wire
coil and a fixed magnet or in some cases a moving magnet
and a fixed wire coil. Because the Velomitor CT transducer
contains no moving parts, it is more durable and less sensitive
to transverse motion than traditional seismic transducers.
CAUTION
A piezoelectric velocity transducer subjected to a
sudden mechanical impulse may generate a low
frequency signal that does not represent actual
machinery vibration. This signal could trip alert or
danger relays.
1-2
Velomitor CT User Guide Section 1 — Operating Information
Ordering Options
AA BB CC
Part Number: 190501 - - -
BB Connector Option
00 MIL-C-5015 2-pin Connector (No Cable)
10 10 Meter Integral Cable
CC Agency Approvals
00 No Approvals
01 CSA/NRTL Approvals
02 CENELEC Approvals
03 BASEEFA Zone 2 Approvals
04 Multi-Approvals
1-3
Section 1 — Operating Information Velomitor CT User Guide
Connector — Option BB
1-4
Velomitor CT User Guide Section 1 — Operating Information
CAUTION
The Velomitor CT's velocity output signal is not
suitable for integration to displacement. The
integrated transducer signal may not represent actual
machinery vibration. This signal could trip alert or
danger relays.
Customer Service
Bently Nevada provides product service throughout the world.
If you cannot contact your local product service representative,
call Bently Nevada corporate headquarters:
1-5
Section 1 — Operating Information Velomitor CT User Guide
Cable Options
TABLE 1-1
INTERCONNECT CABLE AND ACCESSORIES
1-6
Velomitor CT User Guide Section 1 — Operating Information
ADAPTER SEAL
CLAMPING RING (3/4" FLATS)
CABLE O-RING
CONNECTOR BODY
NOTE
OPTIONS ARE:
0 3 2 32 FT OVERALL LENGTH
0 6 4 64 FT OVERALL LENGTH
1 1 2 112 FT OVERALL LENGTH
The cable assembly is supplied with the clamping ring on the cable. The o-ring (replacement p/n
04200063) and adapter seal (replacement p/n 02200677) must be installed on the transducer
according to Figure 1-2. First, put the o-ring over the MIL-C 5015 connector. Then, install the
adapter seal over the o-ring on the MIL-C-5015 connector and tighten approximately to 30 - 50
in*lb (3.4 - 5.6 N*m). The adapter seal is supplied with a pre-applied threadlocker on the internal
threads. A thin coat of silicon grease should be applied to the external threads of the adapter
seal. With the clamping ring on the cable, align the pins and keyway and install the cable on the
transducer. Tighten the clamping ring onto the adapter seal. Finish the blunt cut end as
described in Section 2.
NOTES: When removing the cable be sure to grab the connector body. DO NOT PULL ON
THE CABLE. If the adapter seal is removed, fresh threadlocker should be applied for re-
installation. The transducer is supplied with the connector approximately half filled with Dow
Corning® 4 Electrical Insulating Compound (p/n 04500006, 5.3oz tube, enough for
approximately 180 units) for maximum environmental protection. This material or a compatible
silicon grease should be re-applied if the cable is removed from the transducer.
1-7
Section 1 — Operating Information Velomitor CT User Guide
2.0 IN ± .5 IN
(51 mm ± 13 mm)
CABLE 2-22 AWG CONDUCTOR
"B" BLK
(126 mm ± 13 mm)
2.5 IN. 5.0 IN ± .5 IN
CLEAR SHRINK TUBING
(63.5 mm)
"SHLD"
GRN
OVERALL LENGTH
± 6.0 IN.
(150 mm)
NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)
2 5 25 FEET (7.6m)
1-8
Velomitor CT User Guide Section 1 — Operating Information
25.0 IN ± 3.00 IN
(635 mm ± 76 mm)
2.00 IN ± .5 IN
(51 mm ± 13 mm)
STAINLESS STEEL
ARMOR OVER CABLE
"A" WHT
"B" BLK
5.00 IN. ± ,5 IN
2.5 IN.
(63.5 mm)
(126 mm ± 13 mm)
CLEAR SHRINK TUBING
"SHLD"
GRN
OVERALL LENGTH
± 6.0 IN.
(150 mm)
NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)
2 5 25 FEET (7.6m)
1-9
Section 1 — Operating Information Velomitor CT User Guide
Blank Page
1-10
Velomitor CT User Guide Section 2 — Installation
Section 2
Installation and Removal
Receiving Inspection
Inspect the components of the order for shipping damage as
soon as they are received. Keep all shipping forms and
invoices. If any shipping damage is apparent, file a claim with
the carrier and submit a copy to Bently Nevada Corporation.
Include all model numbers with the claim. We will either repair
or replace damaged parts according to the terms and
conditions of the sale. The MIL-C-5015 vesion of the
transducer is supplied with Dow Corning® 4 Electrical
Insulating Compound inside the connector for maximum
environmental protection.
Mounting Options
Bently Nevada offers various stud types: (See Appendix B for
Bently Nevada part numbers)
! standard studs
! plate studs
! adhesive studs
2-1
Section 2 — Installation Velomitor CT User Guide
Table 2-1
Required Conditions for Mounting Studs
Hole 1° 1° 1° n/a
Perpendicularity
Required 3/16" allen 1-3/8" flat- 1-3/8" flat- Pliers
Tool head or face face
flat-blade
screwdriver
Stud to N@m n/a 22.6 8.5 n/a
Machine
Casing in@lbs n/a 200 75 n/a
Torque
Transducer N@m 4.5 4.5 4.5 2.8
Torque
in@lbs 40 40 40 25
2-2
Velomitor CT User Guide Section 2 — Installation
Stud Mounting
2-3
Section 2 — Installation Velomitor CT User Guide
Installation Procedures
Installing the Case
WARNING
Contact with rotating machinery could cause severe
injury. Be careful. Keep safe distance.
Step 4 — Check that the mounting site is clean and dry and
has no obstruction within the diameter listed in the Table 2-1.
2-4
Velomitor CT User Guide Section 2 — Installation
2-5
Section 2 — Installation Velomitor CT User Guide
The three methods for routing the interconnect cable from the
transducer to the monitor or junction box are bare cable,
flexible metal conduit, and armor. Routing bare cable is
acceptable but we recommend using flexible metal conduit or
armor if the cable requires physical protection or if the machine
is in a location that is exposed to electromagnetic interference.
For more information on electromagnetic interference refer to
Appendix C.
CAUTION
Cable that touches the machine case can become
frayed by vibration and short to ground. Shorts to
ground will cause an inoperable system. Route the
cable away from the machine.
2-6
Velomitor CT User Guide Section 2 — Installation
2-7
Section 2 — Installation Velomitor CT User Guide
2-8
Velomitor CT User Guide Section 2 — Installation
CAUTION
When conduit or armor is routed through hazardous
areas, the ends of the conduit must be sealed to
prevent hazardous gases from escaping into non-
hazardous areas. Consult local authorities for
approved sealing methods in hazardous areas.
2-9
Section 2 — Installation Velomitor CT User Guide
CAUTION
DO NOT CONNECT the Velomitor CT transducer
directly to an external voltage source. This will
render the device inoperable and may damage the
electronics. Use a 2.5 mA (minimum) or a 5 mA
(maximum) constant current source to power the
transducer.
2-10
Velomitor CT User Guide Section 2 — Installation
1 2
Trim or secure the excess cable after routing. Remove 100 mm (4 in) of the outer jacket.
Maintain a service loop in the cable before Do not cut inner conductors or braided
trimming. shield.
3 4
Pull the braided shield apart. Twist the braided shield and connect an
insulated 18 AWG to 22 AWG drain wire as
shown.
Wrap
2-11
Section 2 — Installation Velomitor CT User Guide
5 6
Solder drain wire to twisted, braided shield. Add shrink tubing to cable end.
7 8
Add terminal lugs if required. Connect "A", white lead, to terminal "A" on
monitor.
2-12
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting
Section 3
Maintenance
This section shows how to check the performance of the
Velomitor® CT transducer. The transducer system does not
require verification at regular intervals. You should, however,
verify operation by using the following test setup and
performance procedures if any of the following conditions
occur:
3-1
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide
Table 3-1
Recommended Maintenance Equipment
3-2
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting
Test Setup
Step 1 — Connect test equipment as shown in Figure 3-1.
3-3
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide
NOTE: The probe and target assembly need to be rigid for the
testing to be accurate. Any mechanical "buzzing" sounds
caused by a loose test setup will affect results.
3-4
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting
3-5
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide
3-6
Velomitor CT User Guide Section 4 — Field Testing and Troubleshooting
Section 4
Field Testing and Troubleshooting
Use the following procedure to test an installed Velomitor® CT
transducer and isolate a suspected malfunction. The
transducer does not require adjustments. If you determine that
the transducer is not functioning properly, contact the nearest
Bently Nevada office for assistance.
4-1
Section 4 — Field Testing and Troubleshooting Velomitor CT User Guide
4-2
Velomitor CT User Guide Appendix A — Specifications
Appendix A
Specifications
Velomitor®CT
Parameters are specified at 25°C (77°F) unless otherwise indicated.
NOTE: Operation outside the specified limits will result in false readings or loss of machine
monitoring.
Electrical
Sensitivity 3.94 mV/(mm/s) (100 mV/(in/s)) ± 5% at 100
Hz
Noise Floor
Broadband (1.5 Hz to 1 kHz) 0.109 mm/s rms (4300 µin/s rms)
Spectral 1 Hz 0.062 mm/s/Hz (2440 µin/s/Hz)
2 Hz 0.0203 mm/s/Hz (800 µin/s/Hz)
5 Hz 0.0051 mm/s/Hz (200 µin/s/Hz)
10 Hz 0.0020 mm/s/Hz (80 µin/s/Hz)
20 Hz 0.00061 mm/s/Hz (24 µin/s/Hz)
A-1
Appendix A — Specifications Velomitor CT User Guide
NOTE: Operation outside the specified limits will result in false readings or loss of machine
monitoring.
Environmental
Temperature range
Operating -40°C to 85°C (-40°F to 185°F)
Storage -40°C to 100°C (-40°F to 212°F)
Mechanical
Dimensions See Figure A-1
A-2
Velomitor CT User Guide Appendix A — Specifications
Mechanical Outline
Top View
Side View
Bottom View
A-3
Appendix A — Specifications Velomitor CT User Guide
Top View
Side View
Bottom View
A-4
Velomitor CT User Guide Appendix A — Specifications
A-5
Appendix A — Specifications Velomitor CT User Guide
A-6
Velomitor CT User Guide Appendix A — Specifications
105
100
Scale Factor mV/(in/s)
95
90
85
80
75
1 10 100 1000 10000
Frequency (Hz)
4.1
Scale Factor mV/(mm/s)
3.9
3.7
3.5
3.3
3.1
2.9
1 10 100 1000 10000
Frequency (Hz)
A-7
Appendix A — Specifications Velomitor CT User Guide
80
70
60
Phase Lag (degrees)
50
40
30
20
10
0
-10
1 10 100 1000
Frequency (Hz)
Figure A-7: Typical Phase Lag Between Output and Case Velocity
0.040
Amplitude (in/s pk)
0.030
0.020
0.010
0.000
0 2 4 6 8 10
Frequency (Hz)
A-8
Velomitor CT User Guide Appendix B — Accessories
Appendix B
Accessories
Mounting Hardware
Adhesive Mount Base Kits
These kits are designed for machines with thin casings which do not permit drilling and tapping a
mounting hole.
04284020 Contains material (adhesive and bases) for 4 each 3/8-24 UNF
adhesive-mount base. One kit per 4 Velomitor CT's.
All mounting adapters are made from 300 series stainless steel.
Standard Studs
B-1
Appendix B — Accessories Velomitor CT User Guide
B-2
Velomitor CT User Guide Appendix B — Accessories
Fittings
Conduit fittings let you connect flexible, metal, liquid-tight conduit or armor to the Velomitor CT
transducer.
03839201 1/2" NPT straight, male conduit fitting for connecting flexible,
liquid-tight conduit to the transducer or a weatherproof
enclosure
03850000 1/2" NPT straight, male compression type fitting for connecting
teflon-coated 3/8" stainless steel armor to the transducer or a
weatherproof enclosure. Fitting will fit teflon-coated armor with
a maximum outer diameter of 0.543 inches (includes teflon
thickness).
AA
106924 -
AA
14847 -
B-3
Appendix B — Accessories Velomitor CT User Guide
Transducer Housing
NOTE: Tapped internal mounting requires 1/2-20 UNF standard stud (Bently Nevada part
number 87910-01). Refer to housing data sheet for specifications and more information.
AA BB
21128 - -
B-4
Velomitor CT User Guide Appendix C — Minimizing Electromagnetic Interference
Appendix C
Minimizing Electromagnetic Interference
This section presents technical information on ElectroMagnetic
Interference (EMI) terminology, lists Velomitor CT's
electromagnetic specifications, and provides an installation
checklist to improve transducer immunity to EMI.
Terminology
ElectroMagnetic Interference (EMI) is defined as "the
impairment of operation of electronic equipment from any
electrical source, whether natural or man made". More
specifically, Radio Frequency Interference (RFI) refers to
impairment of electronic equipment from radio interference.
There are two methods of interference:
! Radiated
! Conducted
! EMI frequency
! EMI field strength
! Maximum expected equipment response
! Installation
C-1
Appendix C — Minimizing Electromagnetic Interference Velomitor CT User Guide
Installation Guidelines
Determining an EMI/RFI Problem
C-2
Velomitor CT User Guide Appendix C — Minimizing Electromagnetic Interference
C-3
Appendix C — Minimizing Electromagnetic Interference Velomitor CT User Guide
Blank Page
C-4
Velomitor CT User Guide Appendix D — European CE Mark for Velomitor CT
Appendix D
European CE Mark for Velomitor CT
The Velomitor CT meets the European directives for
Electromagnetic Compatibility. These directives are radio
frequency emissions, susceptibility to conducted and radiated
radio frequency interference (RFI), electro-static discharges
(ESD), magnetic fields, electrical fast transients (EFT), and
surge. This section gives the details of the test levels used to
verify the transducer's EMC compatibility and information on
how to install the Velomitor CT to meet these directives.
D-1
Appendix D — European CE Mark for Velomitor CT Velomitor CT User Guide
D-2
Velomitor CT User Guide Appendix D — European CE Mark for Velomitor CT
D-3
Appendix D — European CE Mark for Velomitor CT Velomitor CT User Guide
Blank Page
D-4
Part number 125389-01
Rev C