Velomitor CT Transducer 125389-01 REV C

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Part No.

125389-01
Rev C, Dec 2000

VELOMITOR®CT
PIEZO - VELOCITY
TRANSDUCER

USER GUIDE
© Copyright Bently Nevada Corporation 2000

All Rights Reserved


No part of this publication may be reproduced, transmitted, stored in a retrieval system or translated into any
human or computer language, in any form or by any means, electronic, mechanical, magnetic, optical,
chemical, manual, or otherwise, without the prior written permission of the copyright owner,

Bently Nevada Corporation


1631 Bently Parkway South
Minden, Nevada 89423 USA
Telephone 800-227-5514 or 775-782-3611
TELEX/MULTILINK (Easylink) 7608262 (BENEVCORP MDEN)
Telemail 7400983 BNC UC
Fax 775-782-9253
Copyright infringement is a serious matter under
United States of America and foreign copyright laws.

Teflon® is a registered trademark of DuPont Corporation

Loctite® is a registered trademark of Loctite Corporation

Velomitor® and Proximitor® are registered trademarks of Bently Nevada Corporation

Dow Corning® is a registered trademark of Dow Corning Corporation


Velomitor CT User Guide

Foreword
This guide describes the Bently Nevada Velomitor® CT
transducer, a low frequency, piezo-velocity transducer, and
contains instructions for its installation and maintenance. If
you need additional assistance, contact the nearest Bently
Nevada Corporation office.

This guide is intended for use by those experienced in the use


of electronic instrumentation and machinery monitoring
equipment.

Section 1 - Operating Information - describes the Velomitor


CT transducer and lists applications and ordering information.

Section 2 - Installation - provides instructions for selecting


monitoring points, installing the case, routing the interconnect
cable, and connecting the signal and power connections of the
transducer.

Section 3 - Maintenance - describes maintenance procedures


for testing and verifying transducer operation as well as
cleaning instructions.

Section 4 - Field Testing and Troubleshooting - contains


instructions for field testing and troubleshooting problems with
the Velomitor CT transducer.

Appendix A - Specifications - contains detailed specifications


and response curves representing typical Velomitor CT
performance.

Appendix B - Accessories - contains optional accessories for


the Velomitor CT transducer.

Appendix C - Minimizing Electromagnetic Interference -


contains general information on electromagnetic interference
and installation guidelines for reducing susceptibility.

Appendix D - European CE Mark for Velomitor CT - contains


information on CE test levels and installation instructions.

iii
Velomitor CT User Guide

Safety Notices
Bently Nevada Corporation has attempted to identify areas of
risk created by improper installation or operation of this
product. These areas of information are noted as WARNING
or CAUTION for your protection and as an aid for the safe and
effective operation of this equipment. Read all instructions
before installing or operating this product. Pay particular
attention to those areas designated by the following symbol.

CAUTION
A piezoelectric velocity transducer subjected to a
sudden mechanical impulse may generate a low
frequency signal that does not represent actual
machinery vibration. This signal may change the
state of alert or danger relays.

iv
Velomitor CT User Guide

Contents
Section 1 - Operating Information
Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Ordering Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Mounting Stud — Option AA . . . . . . . . . . . . . . . . . . 1-4
Connector — Option BB . . . . . . . . . . . . . . . . . . . . . 1-4
Agency Approvals — Option CC . . . . . . . . . . . . . . . 1-4
Compatible Monitoring Systems . . . . . . . . . . . . . . . . . . . . . 1-5
Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

Section 2 - Installation
Receiving Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Positioning the Velomitor® CT . . . . . . . . . . . . . . . . . . . . . . . 2-1
Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Machine Case Surface Preparation . . . . . . . . . . . . . 2-3
Stud Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Adhesive Stud Mounting . . . . . . . . . . . . . . . . . . . . . 2-3
Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Installing the Case . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Routing the Interconnect Cable . . . . . . . . . . . . . . . . 2-7
Routing Flexible Metal Liquid-Tight Conduit . . . . . . 2-7
Routing Armored Cable . . . . . . . . . . . . . . . . . . . . . . 2-9
Sealing the Interconnect Cable . . . . . . . . . . . . . . . . 2-9
Power and Signal Connections . . . . . . . . . . . . . . . . . . . . . 2-10

Section 3 - Maintenance
Test Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Performance Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Polarity Test Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Transducer Clean Instructions . . . . . . . . . . . . . . . . . . . . . . . 3-6

Section 4 - Field Testing and Troubleshooting

v
Velomitor CT User Guide

Appendix A - Specifications
Velomitor CT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2
Electrostatic/Magnetic . . . . . . . . . . . . . . . . . . . . . . . A-2
Mechanical Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3
Velomitor CT Operating Range (English) . . . . . . . . . . . . . . A-5
Velomitor CT Operating Range (Metric) . . . . . . . . . . . . . . . A-6
Velomitor CT Amplitude Response . . . . . . . . . . . . . . . . . . . A-7
Velomitor CT Phase Response . . . . . . . . . . . . . . . . . . . . . . A-8
Velomitor CT Electrical Noise Floor Curve . . . . . . . . . . . . . A-8

Appendix B - Accessories
Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
Teflon®-Coated Stainless Steel Armor . . . . . . . . . . . . . . . . . B-3
Flexible Metal Conduit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3
Transducer Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-4

Appendix C - Minimizing Electromagnetic Interference


Terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
Velomitor CT EMI/RFI Immunity Specifications . . . . . . . . . C-2
Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
Determining an EMI/RFI Problem . . . . . . . . . . . . . C-2
Connecting the Shield Wire . . . . . . . . . . . . . . . . . . C-2
Resolving an EMI/RFI Problem . . . . . . . . . . . . . . . C-3

Appendix D - European CE Mark for Velomitor CT


EMC Compatibility Test Levels . . . . . . . . . . . . . . . . . . . . . D-1
Installation Requierments for CE . . . . . . . . . . . . . . . . . . . . D-3
Additional Labeling Information Necessary for Approvals . D-3

vi
Velomitor CT User Guide Section 1 — Operating Information

Section 1
Operating Information
Velomitor®CT Application
Velocity transducers measure machinery casing vibration.
They are typically used on machines where the use of eddy
current proximity transducers is not practical. Typical
applications include fans, cooling towers, and pumps. The
Velomitor CT transducer (Velomitor Cooling Tower transducer)
is suited for these applications.

The Velomitor CT transducer is designed to monitor vibration


frequencies ranging from 1.5 Hz to 1 kHz. The calibrated
scale factor of the transducer is typically 3.94 mV/(mm/s) (100
mV/(in/s) ) and can measure velocities up to 63.5 mm/s pk (2.5
in/s pk).

CAUTION
If you measure casing vibration to protect a machine,
evaluate the usefulness of the measurement for each
application. Most common machine malfunctions,
such as unbalance or misalignment, occur on the
rotor and originate as an increase (or at least a
change) in rotor vibration. In order for any casing
measurement alone to be effective for overall
machine protection, a significant amount of rotor
vibration must be faithfully transmitted to the machine
casing or mounting location of the transducer. In
addition, locate the transducer on the bearing
housing or machine casing carefully. Improper
installation may decrease the transducer amplitude
and frequency response or generate false signals
that do not represent vibration on that particular
machine.

Refer to section 2 for transducer installation instructions.

1-1
Section 1 — Operating Information Velomitor CT User Guide

Principle of Operation
The Velomitor CT transducer is more durable and accurate
than traditional seismic transducers. Traditional seismic
transducers use a sensing element consisting of a moving wire
coil and a fixed magnet or in some cases a moving magnet
and a fixed wire coil. Because the Velomitor CT transducer
contains no moving parts, it is more durable and less sensitive
to transverse motion than traditional seismic transducers.

Figure 1-1: Velomitor CT Transducer

The Velomitor CT transducer is a single unit (see Figure 1-1).


The transducer consists of a piezoelectric ceramic stack that is
prestressed between the base of the transducer and a seismic
mass. When subjected to machinery vibration, this mass and
spring system exerts a force on the piezoelectric ceramic
generating an acceleration signal proportional to that force.
This signal is then internally amplified and integrated to
produce a low-noise output signal proportional to velocity.

CAUTION
A piezoelectric velocity transducer subjected to a
sudden mechanical impulse may generate a low
frequency signal that does not represent actual
machinery vibration. This signal could trip alert or
danger relays.

1-2
Velomitor CT User Guide Section 1 — Operating Information

Ordering Options

When ordering a Velomitor CT transducer, choose from the


following list of options:

AA BB CC
Part Number: 190501 - - -

AA Mounting Hardware Option


00 No Stud
01 Stud 3/8-24 to 3/8-24
02 Stud 3/8-24 to 1/2-20
03 Adhesive Stud 3/8-24
04 Omitted
05 Omitted
06 Stud 3/8-24 to 1/4-28
07 Plate Stud 3/8-24 to 3/8-24
08 Plate Stud 3/8-24 to 1/2-20
09 Plate Stud 3/8-24 to 1/4 NPT
10 Omitted
11 Plate Stud 3/8-24 to 1/4-28
12 Plate Stud 3/8-24 to M8x1
13 Quick Disconnect Stud

BB Connector Option
00 MIL-C-5015 2-pin Connector (No Cable)
10 10 Meter Integral Cable

CC Agency Approvals
00 No Approvals
01 CSA/NRTL Approvals
02 CENELEC Approvals
03 BASEEFA Zone 2 Approvals
04 Multi-Approvals

1-3
Section 1 — Operating Information Velomitor CT User Guide

Mounting Stud — Option AA

The Velomitor CT transducer can be ordered with a variety of


mounting studs to suit most of your needs. Refer to Appendix
B for additional installation hardware.

Connector — Option BB

The Velomitor CT transducer uses a two-pin, hermetic seal,


stainless steel connector to be used with the listed cables.
Consult you local Bently Nevada sales representative for
information on the 10 meter integral cable option.

Agency Approvals — Option CC

The Velomitor CT transducer can be ordered with various


agency approvals. Consult your local Bently Nevada sales
representative for more information regarding approvals.

1-4
Velomitor CT User Guide Section 1 — Operating Information

Compatible Monitoring Systems

CAUTION
The Velomitor CT's velocity output signal is not
suitable for integration to displacement. The
integrated transducer signal may not represent actual
machinery vibration. This signal could trip alert or
danger relays.

Monitors capable of integration should not be


configured to integrate the velocity signal from the
Velomitor CT transducer.

The Velomitor CT transducer is compatible with Bently Nevada


monitoring systems that provide a constant current source of
2.5 mA to 5 mA. The frequency response of the system,
however, depends on the monitor as well as the transducer.
Consult Appendix A for the transducer electrical characteristics
and refer to the monitor manual for the electrical
characteristics of the monitor.

Customer Service
Bently Nevada provides product service throughout the world.
If you cannot contact your local product service representative,
call Bently Nevada corporate headquarters:

From within the USA: (800) 227-5514 Monday through


Friday, 8:00 a.m. to 5:00 p.m. Pacific
time

International telephone: (775) 782-3611 anytime

1-5
Section 1 — Operating Information Velomitor CT User Guide

Cable Options

The Velomitor® CT requires a two-conductor cable. We


recommend using shielded cable to minimize noise
interference. Table 1-1 describes the Bently Nevada cables
used with the Velomitor® CT. Figures 1-2, 1-3 and 1-4 show
the configuration of the cable and connector. You may use
either a Bently Nevada cable or other comparable cable. If you
use another cable, be sure it is compatible with the
environment.

TABLE 1-1
INTERCONNECT CABLE AND ACCESSORIES

APPLICATION P/N CABLE DESCRIPTION


Splash Proof Cable CB2W100- Shielded 18 AWG cable, shield isolated at
AAA connector, blunt cut at monitor end, Teflon®
jacket. Temperature range -58 to 392EF (-50 to
200EC).

Standard Temperature 9571 - AA Shielded 22 AWG (0.325 mm2) cable with


Unarmored Cable moisture resistant female socket connector at
transducer end, ring lugs at monitor end.
Temperature range -20 to 250° F (-29 to 121° C) .
Standard Temperature 84661 - AA Same as the 9571 - AA but with flexible stainless
Armored Cable steel armored cable.
Bulk Cable 02173006 Two-conductor shielded bulk cable. 18 AWG.
Specify number of feet.
Spare Connector 00531061 Velomitor® Connector
Spare Connector Clamp 00530574 Connector Clamp

AA - Specifies the length of cable required

1-6
Velomitor CT User Guide Section 1 — Operating Information

PART NUMBER CB2W100 - (SEE NOTE)

ADAPTER SEAL
CLAMPING RING (3/4" FLATS)
CABLE O-RING

CONNECTOR BODY

NOTE
OPTIONS ARE:
0 3 2 32 FT OVERALL LENGTH
0 6 4 64 FT OVERALL LENGTH
1 1 2 112 FT OVERALL LENGTH

Figure 1-2: Splash Proof Cable Assembly

The cable assembly is supplied with the clamping ring on the cable. The o-ring (replacement p/n
04200063) and adapter seal (replacement p/n 02200677) must be installed on the transducer
according to Figure 1-2. First, put the o-ring over the MIL-C 5015 connector. Then, install the
adapter seal over the o-ring on the MIL-C-5015 connector and tighten approximately to 30 - 50
in*lb (3.4 - 5.6 N*m). The adapter seal is supplied with a pre-applied threadlocker on the internal
threads. A thin coat of silicon grease should be applied to the external threads of the adapter
seal. With the clamping ring on the cable, align the pins and keyway and install the cable on the
transducer. Tighten the clamping ring onto the adapter seal. Finish the blunt cut end as
described in Section 2.

NOTES: When removing the cable be sure to grab the connector body. DO NOT PULL ON
THE CABLE. If the adapter seal is removed, fresh threadlocker should be applied for re-
installation. The transducer is supplied with the connector approximately half filled with Dow
Corning® 4 Electrical Insulating Compound (p/n 04500006, 5.3oz tube, enough for
approximately 180 units) for maximum environmental protection. This material or a compatible
silicon grease should be re-applied if the cable is removed from the transducer.

1-7
Section 1 — Operating Information Velomitor CT User Guide

PART NUMBER 9571 - (SEE NOTE)

2.0 IN ± .5 IN
(51 mm ± 13 mm)
CABLE 2-22 AWG CONDUCTOR

SHIELDED, TEFLON INSULATED


"A" WHT

"B" BLK

(126 mm ± 13 mm)
2.5 IN. 5.0 IN ± .5 IN
CLEAR SHRINK TUBING
(63.5 mm)
"SHLD"
GRN
OVERALL LENGTH
± 6.0 IN.
(150 mm)

NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)

EXAMPLE : 0 2 2 FEET (0.60m)

2 5 25 FEET (7.6m)

MIN LENGTH = 2 FEET (0.61m)


MAX LENGTH = 99 FEET (30m)

Figure 1-3: Standard Temperature Unarmored Interconnect Cable

1-8
Velomitor CT User Guide Section 1 — Operating Information

PART NUMBER 84661 - (SEE NOTE)

25.0 IN ± 3.00 IN
(635 mm ± 76 mm)

2.00 IN ± .5 IN
(51 mm ± 13 mm)
STAINLESS STEEL
ARMOR OVER CABLE
"A" WHT

"B" BLK

5.00 IN. ± ,5 IN
2.5 IN.
(63.5 mm)
(126 mm ± 13 mm)
CLEAR SHRINK TUBING
"SHLD"
GRN
OVERALL LENGTH
± 6.0 IN.

(150 mm)
NOTE
ORDER IN INCREMENTS OF 1.0 FOOT (0.30 m)

EXAMPLE : 0 3 3 FEET (0.91m)

2 5 25 FEET (7.6m)

MIN LENGTH = 3 FEET (0.90m)


MAX LENGTH = 70 FEET (21 m)

Figure 1-4: Standard Temperature Armored Interconnect Cable

1-9
Section 1 — Operating Information Velomitor CT User Guide

Blank Page

1-10
Velomitor CT User Guide Section 2 — Installation

Section 2
Installation and Removal
Receiving Inspection
Inspect the components of the order for shipping damage as
soon as they are received. Keep all shipping forms and
invoices. If any shipping damage is apparent, file a claim with
the carrier and submit a copy to Bently Nevada Corporation.
Include all model numbers with the claim. We will either repair
or replace damaged parts according to the terms and
conditions of the sale. The MIL-C-5015 vesion of the
transducer is supplied with Dow Corning® 4 Electrical
Insulating Compound inside the connector for maximum
environmental protection.

Positioning the Velomitor®CT


Place the Velomitor CT transducer at a position on the
machine casing that is most responsive to vibration. Common
locations for the transducer are on gear boxes or on motor
casings as close to the bearings as possible. Pay particular
attention to vertical or horizontal positioning and temperature
ranges. Proper placement often depends on the application.
Bently Nevada offers Machinery Diagnostic Services which
can help you find the optimum transducer location for your
application.

Mounting Options
Bently Nevada offers various stud types: (See Appendix B for
Bently Nevada part numbers)

! standard studs
! plate studs
! adhesive studs

The standard and plate studs require that the transducer


location be drilled and tapped using standard drilling and
tapping tools. The adhesive stud uses an epoxy adhesive to
hold the stud in place. The threaded mounting options are the
preferred method for mounting the sensor because these

2-1
Section 2 — Installation Velomitor CT User Guide

mountings are more reliable than the adhesive-mount method.


You may also fabricate your own mounting hardware to meet
specific needs such as accessing locations that have limited
space.

This table describes the required conditions for mounting the


three stud types.

Table 2-1
Required Conditions for Mounting Studs

Condition Stud Type


Standard 3/8-24 UNF M6x1.0 Adhesive
Threaded Metric
Plate Threaded
Plate
Substrate mm 9.5 9.5 9.5 n/a
Thickness
in 0.375 0.375 0.375 n/a
Diametrical mm 33 40.6 40.6 51
Clearance
in 1.3 1.6 1.6 2
Surface µm 12.5 12.5 12.5 n/a
Finish
µin 250 250 250
mm 0.254 TIR 0.254 TIR 0.254 TIR Minimum radius of
Surface curvature is 127 mm (5 in).
Flatness in 0.010 TIR 0.010 TIR 0.010 TIR Remove paint and grease.

Hole 1° 1° 1° n/a
Perpendicularity
Required 3/16" allen 1-3/8" flat- 1-3/8" flat- Pliers
Tool head or face face
flat-blade
screwdriver
Stud to N@m n/a 22.6 8.5 n/a
Machine
Casing in@lbs n/a 200 75 n/a
Torque
Transducer N@m 4.5 4.5 4.5 2.8
Torque
in@lbs 40 40 40 25

2-2
Velomitor CT User Guide Section 2 — Installation

Machine Case Surface Preparation

The machine case needs to be prepared prior to transducer


installation. A 15.9 mm (0.625 in) minimum diameter contact
area that is perpendicular within 1° to the centerline of the
mounting hole and flat to within 0.010 TIR is required to
properly mount the transducer.

Stud Mounting

Mounting studs are used to couple the transducer to the


mounting surface. Ideally, this coupling should be as "stiff" as
possible for optimum frequency response. Standard studs are
appropriate for most applications where the mounting surface
is smooth and relatively flat. A smooth, flat surface ensures a
stiff transducer coupling to the mounting surface under the
torque specifications listed in Table 2-1.

Plate studs are appropriate for applications requiring either an


overall height increase (approximately 0.25 in) or where
mounting surfaces are slightly coarse or slightly curved.
Coarse, curved mounting surfaces decrease coupling stiffness
and could result in less than optimum frequency response. To
overcome this situation, the plate stud has a high torque
specification to the mounting surface. The transducer is then
torqued to the plate stud as listed in Table 2-1. The higher-
torqued plate stud to the "rough" mounting surface improves
coupling stiffness which in turn improves frequency response.

Adhesive Stud Mounting

Adhesive studs are typically used for temporary mounting


locations. The mounting location should be clean of dirt and
grease and have a radius of curvature of 127 mm (5 in) or
greater.

NOTE: Adhesive mounting may electrically isolate the


transducer case from the machinery casing. Grounding straps
to the transducer case may be necessary depending on the
installation requirements.

Adhesive studs are packaged in a kit which contains all


materials and instructions needed for installation.

2-3
Section 2 — Installation Velomitor CT User Guide

Installation Procedures
Installing the Case

WARNING
Contact with rotating machinery could cause severe
injury. Be careful. Keep safe distance.

Follow these steps carefully when installing the transducer


case:

NOTE: Excessive torque may cause the mounting stud to fail


or damage the transducer.

Step 1 — Check that the ambient conditions do not exceed


the maximum ratings of the transducer listed in Appendix A.

Step 2 — Check that the machine's surface temperature


does not exceed the maximum temperature rating of the
transducer listed in Appendix A.

Step 3 — Decide which mounting stud you will be using.


(See Mounting Options section).

Step 4 — Check that the mounting site is clean and dry and
has no obstruction within the diameter listed in the Table 2-1.

Step 5 — Drill and tap the mounting hole to the dimensions


required by the mounting stud. Drill the hole so that the
sensitive axis of the mounted transducer will be perpendicular
to a tangential plane on the machine casing. For best results,
the hole should be within 1° of perpendicular. See Machine
Case Surface Preparation section on page 2-3.

Step 6 — Apply one drop of Loctite®242 or an equivalent


adhesive to each threaded end of the mounting stud.

2-4
Velomitor CT User Guide Section 2 — Installation

Step 7 — If using a standard stud, thread the stud into the


base of the transducer until the stud bottoms.

Step 8 —Thread the transducer into the tapped machine


casing and torque according to Table 2-1. If using the integral
cable option, coil the cable to avoid twisting the cable as you
screw the sensor onto the machine case.

2-5
Section 2 — Installation Velomitor CT User Guide

Routing the Interconnect Cable

The three methods for routing the interconnect cable from the
transducer to the monitor or junction box are bare cable,
flexible metal conduit, and armor. Routing bare cable is
acceptable but we recommend using flexible metal conduit or
armor if the cable requires physical protection or if the machine
is in a location that is exposed to electromagnetic interference.
For more information on electromagnetic interference refer to
Appendix C.

CAUTION
Cable that touches the machine case can become
frayed by vibration and short to ground. Shorts to
ground will cause an inoperable system. Route the
cable away from the machine.

When installing the interconnect cable use the following


checklist:

! Check that the cable does not exceed operating


temperatures listed in Appendix A

! Route the cable away from the moving components of the


machine

! Prevent twisting, kinking, knotting, or straining the cable

! Secure the cable at 0.6 m (2 ft) intervals to prevent


excessive vibration

! Do not route the cable near power lines

! Select enough cable length to maintain a service loop

2-6
Velomitor CT User Guide Section 2 — Installation

Routing Flexible Metal Liquid-Tight Conduit

Flexible, metal, liquid-tight conduit is an acceptable method for


routing the interconnect cable. Flexible conduit allows the user
to connect the conduit directly to the transducer case. This
helps prevent physical damage to the interconnect cable as
well as shields the transducer signal from electromagnetic
interference.

NOTE: Do not connect to the transducer case with hard


conduit. This will affect frequency response and attenuate
vibration amplitudes.

Follow these instructions when routing cable through conduit


(see Figure 2-1):

Step 1 — Connect one end of the conduit to the protective


enclosure or structure in which the monitor is mounted.

Step 2 — Temporarily connect the other end of the conduit to


a structure near the transducer. This will help when pulling
cable through conduit.

Step 3 — Remove sharp edges from conduit to prevent


physical damage to the integral cable.

Step 4 — Slip a 1/2" male NPT fitting (Bently Nevada p/n


03839201) over the interconnect cable and thread the fitting
into the transducer conduit adapter cap. Tighten the fitting.

NOTE: The transducer conduit adapter cap has sharp threads


and care should be taken to avoid physical damage to the
cable during installation.

Step 5 — Use a "fish" line to carefully pull the interconnect


cable through the conduit.

Step 6 — Tighten the conduit compression fitting to the 1/2"


NPT fitting on the transducer cap.

Step 7 — Secure the conduit at 0.6 m (2 ft) intervals to


prevent excessive vibration.

Step 8 — Trim and secure excess, unfinished interconnect


cable. If trimming, maintain a service loop in the cable.

2-7
Section 2 — Installation Velomitor CT User Guide

Figure 2-1: Block Diagram of a Typical Transducer Installation

2-8
Velomitor CT User Guide Section 2 — Installation

Routing Armored Cable

If flexible, metal conduit cannot be used, the cable can be


routed through teflon-coated stainless steel armor. Use the
steps in Routing Flexible Metal Liquid-Tight Conduit for routing
armor. Route the cable through protected areas to reduce the
chance of damage.

NOTE: In Appendix B - Installation Accessories, the 3/8"


armor compression fitting, Bently Nevada part number
03850000, will fit most teflon-coated 3/8" stainless steel armor
that has a maximum outer diameter, including the teflon
thickness, of 0.543 inches.

Sealing the Interconnect Cable

CAUTION
When conduit or armor is routed through hazardous
areas, the ends of the conduit must be sealed to
prevent hazardous gases from escaping into non-
hazardous areas. Consult local authorities for
approved sealing methods in hazardous areas.

2-9
Section 2 — Installation Velomitor CT User Guide

Power and Signal Connections


The Velomitor CT transducer is a two-wire transducer requiring
an external constant current source.

CAUTION
DO NOT CONNECT the Velomitor CT transducer
directly to an external voltage source. This will
render the device inoperable and may damage the
electronics. Use a 2.5 mA (minimum) or a 5 mA
(maximum) constant current source to power the
transducer.

A simple block diagram of the transducer appears in Figure 2-


2. The internal circuitry automatically sets the DC output
voltage bias from the constant current. The DC bias and AC
signal appear between "A" and "B". Compatible Bently Nevada
monitoring systems power the Velomitor CT transducer without
additional external circuitry.

Figure 2-2: Block Diagram of Velomitor CT Transducer

2-10
Velomitor CT User Guide Section 2 — Installation

The monitor end of some interconnect cables will be prepared by


the factory. The cable consists of a white lead, black lead, and
braided shield. The white lead will be referred to as connection
"A" and the black lead will be connection "B". Steps 1 through 7
show how to finish the cable, if necessary. Follow these
instructions for connecting the transducer to the monitor:

1 2
Trim or secure the excess cable after routing. Remove 100 mm (4 in) of the outer jacket.
Maintain a service loop in the cable before Do not cut inner conductors or braided
trimming. shield.

3 4
Pull the braided shield apart. Twist the braided shield and connect an
insulated 18 AWG to 22 AWG drain wire as
shown.

Wrap

2-11
Section 2 — Installation Velomitor CT User Guide

5 6
Solder drain wire to twisted, braided shield. Add shrink tubing to cable end.

7 8
Add terminal lugs if required. Connect "A", white lead, to terminal "A" on
monitor.

Connect "B", black lead, to terminal "B" on


monitor.

Connect shield to shield terminal or common


on monitor
(refer to Appendix C, section on shield
connection)

2-12
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting

Section 3
Maintenance
This section shows how to check the performance of the
Velomitor® CT transducer. The transducer system does not
require verification at regular intervals. You should, however,
verify operation by using the following test setup and
performance procedures if any of the following conditions
occur:

! the performance of the system changes or becomes erratic


! you suspect that the transducer is not calibrated properly

Table 3-1 lists the recommended maintenance equipment. If


the equipment is not available, contact the nearest Bently
Nevada Corporation field office, or return the transducer to the
factory or a testing laboratory for verification.

3-1
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide

Table 3-1
Recommended Maintenance Equipment

Recommended Equipment Specification


MB Dynamics
Model PM50 Exciter Shake Table
MB Dynamics, Model 2250 Power Amplifier
Krohn-Hite Model 1200A Function
Generator (Bently Nevada Corp. part
number 02280852)
Tektronix 2235 Oscilloscope
(Bently Nevada Corp. part number
02280741)
Bently Nevada Corporation
Model 330100-50-00 Proximitor®
transducer
Model 330101-00-08-10-02-00 Probe
Model 330130-040-00-00 Extension Cable
Power Supply, Bently Nevada TK15 -24.0 Vdc with minimum output current of 20
mA and less than 5 mV pp noise
AISI 4140 Steel Target Material 0.762 mm (0.030 in) thick, 21.6 mm (0.85
in) diameter, 0.41 Fm rms (16 µin rms)
roughness
3 mA (Motorola part number 1N5309)
current diode (Bently Nevada Corp. part
number 00643485)

3-2
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting

Test Setup
Step 1 — Connect test equipment as shown in Figure 3-1.

Figure 3-1: Test Equipment Setup

3-3
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide

Step 2 — Mount the 4140 steel target to the shake table so


that it is rigidly attached to the moving armature.

NOTE: The probe and target assembly need to be rigid for the
testing to be accurate. Any mechanical "buzzing" sounds
caused by a loose test setup will affect results.

Step 3 — Mount a 3300 / 8 mm, 1 metre probe (part number


330101) such that it is isolated from the motion of the shake
table.

Step 4 — Connect the probe to a four metre extension cable


(part number 330130-040-00-00) and Proximitor® transducer
(part number 330100-50-00).

Step 5 — Apply -24 Vdc power to the Proximitor transducer


and monitor the output with a voltmeter or oscilloscope.

Step 6 — Mount the transducer on the armature of the shake


table using an appropriate stud and torque to 5.5 N@m (40
in@lbs). The transducer requires a 3/8-24 UNF stud.

Step 7 — Support the interconnect cable of the transducer to


prevent the armature of the shake table from rubbing against
the stationary part of the shake table. If the armature rubs
against the stationary part of the shake table, the output signal
from the Velomitor CT transducer and probe will be distorted.

Step 8 — Adjust the probe-to-target gap so that the


Proximitor transducer output is at mid range, -10.0 ± 0.5 Vdc.

Step 9 — Apply a constant current of 3 mA to the Velomitor


CT transducer and monitor the output with a voltmeter or
oscilloscope.

3-4
Velomitor CT User Guide Section 3 — Maintenance and Troubleshooting

Performance Test Procedure


Step 1 — Set the signal generator to 100 ± 1 Hz and adjust
the signal amplitude so that the Proximitor transducer output is
0.318 ± 0.003 V pp (0.112 ± 0.001 V rms). Make sure that the
shake table is generating a sinusoidal waveform. This signal
corresponds to a peak to peak displacement of 0.0404 mm
(0.00159 in) and a zero to peak velocity of 12.7 mm/s (0.5
in/s).

Step 2 — Verify that the output of the Velomitor CT


transducer is between 0.095 and 0.105 V pp (0.0336 to 0.0371
V rms) at 25 ± 5°C (77 ± 9°F). If the output is not in this range,
return the unit to the factory.

Polarity Test Procedure


Use this test to verify the proper phase response. Improper
phase will adversely affect the use of the transducer for
machinery diagnostics.

Step 1 — Power up the Velomitor CT


transducer as shown in Figure 3-1.
Display Goes
Step 2 — Set the time base on the Positive First
oscilloscope to 20 milliseconds/division.

Step 3 — Hold the transducer in hand and


tap the bottom (that is toward the
interconnect cable). Observe that the
waveform on the oscilloscope first goes
positive as shown in Figure 3-2. If the Time
waveform goes negative first, contact the
nearest Bently Nevada office for assistance.

Figure 3-2: Polarity Check O-Scope Display

3-5
Section 3 — Maintenance and Troubleshooting Velomitor CT User Guide

Transducer Cleaning Instructions


The Velomitor® CT transducer does not need to be cleaned
regularly. However, if the transducer must be cleaned, use a dry
or slightly moist cloth and wipe the outside of the transducer. Do
not use solvents, strong acids, or strong bases to clean the
transducer.

3-6
Velomitor CT User Guide Section 4 — Field Testing and Troubleshooting

Section 4
Field Testing and Troubleshooting
Use the following procedure to test an installed Velomitor® CT
transducer and isolate a suspected malfunction. The
transducer does not require adjustments. If you determine that
the transducer is not functioning properly, contact the nearest
Bently Nevada office for assistance.

When the Velomitor CT transducer is used with a Bently


Nevada monitoring system, a transducer fault is indicated
when the monitor's OK LED goes OFF. A fault may be due to
a transducer malfunction or a malfunction in the field wiring.
Before troubleshooting a suspected problem, check that the
transducer has been correctly installed and that all
connections are secured and in the proper locations. If the
transducer is properly installed, use the following fault
indications to help identify the problem.

Fault Indication #1 Cause/Solution


Bently Nevada Monitor OK LED is off
Monitor Power is off.
Check that the monitor power supply is plugged in and
power is on.

Interconnect cable is disconnected, connected loosely,


or connected to the wrong monitor.
Verify that the transducer is connected to a compatible
monitor and to the correct monitor terminals. Check that
the screws are tight.

Interconnect cable is damaged: shorted


Visually inspect the interconnect cable for apparent
damage. Disconnect the interconnect cable at the monitor
and measure the resistance between the two conductors of
the cable. The nominal resistance should be
approximately 255 ± 40 kS. If the measured resistance is
less or short circuited, the cable or transducer may have to
be replaced depending on where the damage is located.

Interconnect cable is damaged: open


Visually inspect the interconnect cable for apparent
damage. Disconnect the interconnect cable at the monitor
and measure the resistance between the two conductors of

4-1
Section 4 — Field Testing and Troubleshooting Velomitor CT User Guide

the cable. The nominal resistance should be


approximately 255 ± 40 kS. If the measured resistance is
more or open circuited, the cable or transducer may have
to be replaced depending on where the damage is located.

Cable conductors "A" and "B" switched


With the transducer's interconnect cable connected to the
monitor, measure the DC voltage across terminals "A" and
"B" at the monitor. If the voltage is less than one volt, the
transducer's signal and power connections, "A" and "B",
may be switched. Verify that "A" and "B" are properly
connected.

Fault Indication #2 Cause/Solution


Unusually low vibration with nonmachine-related low-level, broad
band noise.
Transducer signal is not isolated, is shorted to the
case, or has noise coupled to the signal.
Measure the resistance between the "A" terminal of the
transducer and the transducer case. Measure the
resistance between the "B" terminal of the transducer and
the transducer case. If either resistance measurement is
not 1 GS or greater, replace the transducer. Dispose of the
transducer according to federal, state, and local
requirements. If the transducer is still covered by its
Service Plan, return it to your local Bently Nevada office.

Fault Indication #3 Cause/Solution


A change in the output of the transducer has occurred that is not
believed to be caused by a change in machine vibration.
Parts or connections of the transducer have worked
loose or are damaged.
Verify that the transducer case is properly torqued to its
stud. If the response has not changed or is still
unacceptable, replace the transducer with a working spare.
If the problem persists, the fault may be in the machine. If
the problem disappears, dispose of the transducer
according to federal, state, and local requirements. If the
transducer is still covered by its Service Plan, return it to
your local Bently Nevada office.

4-2
Velomitor CT User Guide Appendix A — Specifications

Appendix A
Specifications
Velomitor®CT
Parameters are specified at 25°C (77°F) unless otherwise indicated.

NOTE: Operation outside the specified limits will result in false readings or loss of machine
monitoring.

Electrical
Sensitivity 3.94 mV/(mm/s) (100 mV/(in/s)) ± 5% at 100
Hz

Frequency response ±1.0 dB 3.0 Hz to 900 Hz


±3.0 dB 1.5 Hz to 1.0 kHz

Velocity range 63.5 mm/s pk (2.5 in/s pk)


(see Figures A-2 and A-3)

Transverse sensitivity less than 5% of the axial sensitivity

Amplitude linearity ± 2% to 63.5 mm/s pk (2.5 in/s pk)

Mounted resonant frequency 4 kHz minimum


(stud mounted, except quick disconnect)

Power requirement (Refer to Figure 3-1)


DC voltage 22 to 30 Vdc
Bias current 2.5 to 5 mA

Output bias voltage 10.1 Vdc (nominal) Pin A referenced to Pin B

Dynamic output impedance 50 $ typical

Noise Floor
Broadband (1.5 Hz to 1 kHz) 0.109 mm/s rms (4300 µin/s rms)
Spectral 1 Hz 0.062 mm/s/ Hz (2440 µin/s/ Hz)
2 Hz 0.0203 mm/s/ Hz (800 µin/s/ Hz)
5 Hz 0.0051 mm/s/ Hz (200 µin/s/ Hz)
10 Hz 0.0020 mm/s/ Hz (80 µin/s/ Hz)
20 Hz 0.00061 mm/s/ Hz (24 µin/s/ Hz)

Grounding Internal electronics are isolated from case

A-1
Appendix A — Specifications Velomitor CT User Guide

Maximum cable length 305 m (1000 ft) with no degradation of signal

NOTE: Operation outside the specified limits will result in false readings or loss of machine
monitoring.

Environmental
Temperature range
Operating -40°C to 85°C (-40°F to 185°F)
Storage -40°C to 100°C (-40°F to 212°F)

Shock limit 2500 g pk

Humidity limit 100% condensing, non-submerged

Mechanical
Dimensions See Figure A-1

Mounting surface 33 mm diameter (1.3 in diameter)

Mounting torque 4.5 ± 0.6 N@m (40 ± 5 in@lbs)

Case material 316L Stainless Steel

Connector Stainless Steel MIL-C-5015

Polarity Pin A goes positive with respect to pin B when


velocity is from base to top of the transducer

Weight (no cable) 366 gm (12.9 oz), typical

Mounting angle: Any Orientation

Electrostatic/Magnetic (see Appendix C)


Radiated electromagnetic IEC 801-3, Level 3 (10 V/m) at 1 metre
installed in flexible metal conduit

Immunity Frequencies from 20 MHz to 1000 MHz.

Max Velocity Error: 0.15 in/s pk

Electrostatic discharge (ESD) IEC 801-2 (1991-01, second edition), Level 4


(8 kV) contact discharge. No nonrecoverable
errors.

A-2
Velomitor CT User Guide Appendix A — Specifications

Mechanical Outline

Top View

Side View

Bottom View

Figure A-1: Mechanical Outline for Connector Version

Dimensions are metric units


Dimensions in parentheses are english units

A-3
Appendix A — Specifications Velomitor CT User Guide

Top View

Side View

Bottom View

Figure A-2: Mechanical Outline for Integral Cable Version

Dimensions are metric units


Dimensions in parentheses are english units

A-4
Velomitor CT User Guide Appendix A — Specifications

Velomitor CT Operating Range (English)

Figure A-3: Velomitor CT Operating Range (English Units)

A-5
Appendix A — Specifications Velomitor CT User Guide

Velomitor CT Operating Range (Metric)

Figure A-4: Velomitor CT Operating Range (Metric Units)

A-6
Velomitor CT User Guide Appendix A — Specifications

Velomitor CT Amplitude Response

105

100
Scale Factor mV/(in/s)

95

90

85

80

75
1 10 100 1000 10000
Frequency (Hz)

Figure A-5: Typical Velomitor CT Frequency Response (English units)

4.1
Scale Factor mV/(mm/s)

3.9

3.7

3.5

3.3

3.1

2.9
1 10 100 1000 10000
Frequency (Hz)

Figure A-6: Typical Velomitor CT Frequency Response (Metric units)

A-7
Appendix A — Specifications Velomitor CT User Guide

Velomitor CT Phase Response

80
70
60
Phase Lag (degrees)

50
40
30
20
10
0
-10
1 10 100 1000
Frequency (Hz)

Figure A-7: Typical Phase Lag Between Output and Case Velocity

Velomitor CT Noise Floor Curve


0.050

0.040
Amplitude (in/s pk)

0.030

0.020

0.010

0.000
0 2 4 6 8 10
Frequency (Hz)

Figure A-8: Typical Electrical Noise Output with Respect to Frequency

A-8
Velomitor CT User Guide Appendix B — Accessories

Appendix B
Accessories
Mounting Hardware
Adhesive Mount Base Kits

These kits are designed for machines with thin casings which do not permit drilling and tapping a
mounting hole.

04284020 Contains material (adhesive and bases) for 4 each 3/8-24 UNF
adhesive-mount base. One kit per 4 Velomitor CT's.

04284021 Contains materials (adhesive and bases) for 4 each M6x1


adhesive-mount base. One kit per 4 Velomitor CT's.
(Requires part number 80755-01 3/8-24 to M6x1 adapter)

Spare Mounting Adapters

All mounting adapters are made from 300 series stainless steel.

Standard Studs

04365657 3/8-24 to 3/8-24 Stud


87910-01 3/8-24 to 1/2-20 Stud
87931-01 M6x1 to M6x1 Metric Stud (requires metric adapter)
87055-01 3/8-24 to M6x1 Metric Adapter
89139-01 3/8-24 to 1/4-28 Stud

Hex Plate Adapters

107756-01 3/8-24 to 3/8-24 Plate Stud


107755-01 3/8-24 to 1/2-20 Plate Stud
107754-01 3/8-24 to 1/4 NPT Plate Stud
107757-01 M6x1 to M6x1 Plate Stud (requires metric adapter)
125094-01 3/8-24 to M8x1 Metric Plate Stud
128038-01 3/8-24 to 1/4-28 Plate Stud

B-1
Appendix B — Accessories Velomitor CT User Guide

Figure B-1: Mounting Hardware

B-2
Velomitor CT User Guide Appendix B — Accessories

Fittings

Conduit fittings let you connect flexible, metal, liquid-tight conduit or armor to the Velomitor CT
transducer.

03839201 1/2" NPT straight, male conduit fitting for connecting flexible,
liquid-tight conduit to the transducer or a weatherproof
enclosure

03850000 1/2" NPT straight, male compression type fitting for connecting
teflon-coated 3/8" stainless steel armor to the transducer or a
weatherproof enclosure. Fitting will fit teflon-coated armor with
a maximum outer diameter of 0.543 inches (includes teflon
thickness).

Teflon®-Coated Stainless Steel Armor


NOTE: This part includes the teflon-coated armor but not the cable. Two 1/2" NPT
compression fittings Bently Nevada part number 03850000 are required to attach the armor to
the transducer and terminate it at an enclosure.

AA
106924 -

AA - Armor Length Option in Feet

Order in increments of 10 feet (3.0 metres)

Minimum Length: 10 feet (3.0 metres)


Maximum Length: 90 feet (27.4 metres)

Flexible Metal Conduit


NOTE: Two 1/2" NPT compression fittings, Bently Nevada part number 03839201, are included
with the order.

AA
14847 -

AA - Flexible Conduit Length Option in Feet

Order in increments of 1 foot (0.3 metres)

Minimum Length: 01 foot (0.3 metres)


Maximum Length: 99 feet (30.2 metres)

B-3
Appendix B — Accessories Velomitor CT User Guide

Transducer Housing

NOTE: Tapped internal mounting requires 1/2-20 UNF standard stud (Bently Nevada part
number 87910-01). Refer to housing data sheet for specifications and more information.

AA BB
21128 - -

AA - Mounting Thread Option

01 Unthreaded boss, 1,125 inches (28.5 mm) diameter


02 3/4"-14 NPT
03 1/2"-14 NPT
04 1/2"-14 BSP (G 1/2")

BB - Cable Exit Fitting Option

01 1/2" NPT plug


02 1/2" NPT explosion-proof fitting
03 1/2" NPT explosion-proof and cable grip fittings

B-4
Velomitor CT User Guide Appendix C — Minimizing Electromagnetic Interference

Appendix C
Minimizing Electromagnetic Interference
This section presents technical information on ElectroMagnetic
Interference (EMI) terminology, lists Velomitor CT's
electromagnetic specifications, and provides an installation
checklist to improve transducer immunity to EMI.

Terminology
ElectroMagnetic Interference (EMI) is defined as "the
impairment of operation of electronic equipment from any
electrical source, whether natural or man made". More
specifically, Radio Frequency Interference (RFI) refers to
impairment of electronic equipment from radio interference.
There are two methods of interference:

! Radiated
! Conducted

Radiated interference occurs when energy propagates through


space and couples into a piece of equipment. For example, a
hand-held transmitter radio can radiate interference when
"keyed" to transmit. Conducted interference occurs when
energy propagates through a conductor or physical media
other than space such as signal lines or ground paths.

The interaction between radiated or conducted interference


with equipment is often referred to as immunity or the
reciprocal terminology is susceptibility. Specifications for
immunity or susceptibility depend on the following:

! EMI frequency
! EMI field strength
! Maximum expected equipment response
! Installation

C-1
Appendix C — Minimizing Electromagnetic Interference Velomitor CT User Guide

Velomitor CT EMI/RFI Immunity Specifications


The Velomitor CT transducer is immune to EMI/RFI energies
under the following conditions:

Transmitter frequency range: 20 to 1000 MHz

Field strength: 10 V/m

Maximum velocity error: 0.15 in/s pk

Installation: Cable routed in metallic,


flexible conduit with conduit
grounded (see Installation
Guidelines, next section)

Installation Guidelines
Determining an EMI/RFI Problem

Since no two industrial environments are identical, installation


requirements may differ from site to site. In cooling tower
applications, transducer installations typically do not use
conduit inside the tower due to the corrosive environment.
Routing the Velomitor CT's interconnect cable without conduit
is permissible provided the following precautions are taken:

! Do not use high-powered radio transmitters (> 3 watts)


inside the cooling tower cell
! Maintain at least 1 metre distance when using a radio
transmitter near the cable exit from the cooling tower
cell

An EMI/RFI problem may exist if one or more of the following


has occurred:

! Alert or danger trips occurring at random and after


machinery health has been verified
! Vibration readings fluctuate when a cellular phone or
high-power transmitter/receiver is used near transducer
case or cabling
! Monitor shows random vibration readings when
machine is "off" and it has been determined that
vibration is not coming from surrounding equipment

C-2
Velomitor CT User Guide Appendix C — Minimizing Electromagnetic Interference

Connecting the Shield Wire

The Velomitor CT transducer uses a two conductor cable with


a braided shield. The shield helps protect the signal/power
lines from EMI/RFI. The shield should be connected at one
point, monitor common, to prevent possible ground loops.
Ground loops occur when a common line is connected to two
points of different electrical potential. If an EMI/RFI problem
persists, connect the shield to the transducer's outer steel
case. Be certain that whichever shielding connection you
choose to use, you take precautions against ground loops. If
you connect the shield to the transducer case then disconnect
the shield from the monitor common. If you find that it is
necessary to have the shield connected to the transducer case
and the monitor common, insert a 200 V, 0.01 µF, low loss
capacitor between the shield and monitor common. This
capacitor will block DC and low frequency ground currents.

Resolving an EMI/RFI Problem

If an EMI/RFI problem is detected, perform the following:

Step 1 — Check that the machinery casing is properly


grounded. The impedance measurement from machinery case
to monitor ground should be less than 1 S.

Step 2 — Correct the grounding and verify whether or not the


problem persists.

Step 3 — If the problem persists, check that the shield


connection is correct. Refer to Connecting the Shield Wire in
the previous section.

Step 4 — Correct the shield connection and verify whether or


not the problem persists.

Step 5 — If the problem persists, route the interconnect


cable in flexible metal conduit. Use conduit fittings to connect
the flexible conduit to the transducer case.

Step 6 — Verify whether or not the problem still persists.

Step 7 — If the problem persists, a metal transducer housing


may be required.

C-3
Appendix C — Minimizing Electromagnetic Interference Velomitor CT User Guide

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C-4
Velomitor CT User Guide Appendix D — European CE Mark for Velomitor CT

Appendix D
European CE Mark for Velomitor CT
The Velomitor CT meets the European directives for
Electromagnetic Compatibility. These directives are radio
frequency emissions, susceptibility to conducted and radiated
radio frequency interference (RFI), electro-static discharges
(ESD), magnetic fields, electrical fast transients (EFT), and
surge. This section gives the details of the test levels used to
verify the transducer's EMC compatibility and information on
how to install the Velomitor CT to meet these directives.

EMC Compatibility Test Levels

Some of the European test standards refer to criteria levels for


determining the performance of the test system. Criteria A
means that the system is not affected by the level of energy
involved. Criteria B means that the system is affected by the
event, but the system will continue to operate properly after the
event. Criteria C means the system was affected by the event
with performance degradation after the event that requires
outside intervention by the user or some control system to
correct. Any device that fails completely after the event either
due to performance outside of the specifications or does not
work at all does not meet the requirements for the CE mark.
For more information on the CE mark see Bently Nevada
Reference Guide, literature number L1068.

Electro-static Discharge: EN61000-4-2


8 kV contact discharge
15 kV air discharge
Criteria B

Electrical Fast Transient: EN61000-4-4


1 kV on interconnect cable
Criteria B

Surge Immunity: EN61000-4-5


0.5 kV on interconnect cable
Criteria B

Magnetic Fields: EN61000-4-8


30 A/m
Criteria A

D-1
Appendix D — European CE Mark for Velomitor CT Velomitor CT User Guide

Radiated RFI Immunity: ENV50140


80 to 1000 Mhz sweep with 80%
1 kHz sine wave amplitude
modulation at a field strength of
10 V/m.
Criteria A

Allowed deviation due to


Radiated RFI:
all deviations less than 2.54
mm/sec pk (0.1 inch/sec pk)
except for frequencies between
135 to 150 Mhz were the
deviation is no more than 12.7
mm/sec pk(0.5 inch/sec) pk.

Conducted RFI Immunity: ENV50141


150 kHz to 80 Mhz sweep with
80% 1 kHz sine wave amplitude
modulation at 10 V.
Criteria A

Allowed deviation less than 2.54


mm/sec pk (0.1 in/sec pk).

Radiated RFI Emissions: EN55022


Velomitor CT meets Class A
requirements for Radiated
Emissions.

Conducted Emissions: EN55022


Velomitor CT meets Class A
requirements for Conducted
Emissions.

D-2
Velomitor CT User Guide Appendix D — European CE Mark for Velomitor CT

Installation Requirements for CE

For the Velomitor CT to meet the European CE requirements


the shield in its interconnect cable must be grounded at the
monitor. Keep the shield connection, to the monitor, as short
as possible as this will help minimize exposure of the cable's
two inner conductors to EMI. The cable must be installed in
grounded metal conduit. Connect the grounded metal conduit
to the transducer case by using flexible conduit and conduit
fittings. Rigid metal conduit is recommended whenever
possible with short lengths of flexible metal conduit, such as
Sealtite® flexible conduit, when needed.

Additional Labeling Information Necessary for Approvals

D-3
Appendix D — European CE Mark for Velomitor CT Velomitor CT User Guide

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D-4
Part number 125389-01
Rev C

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