Compre Special Project PPE IPE
Compre Special Project PPE IPE
Compre Special Project PPE IPE
c. 112 W/m2
b. 369 W/m2
d. 429 W/m2
Solution
Q
A
kAΔT
x
kΔT
x
Where:
ΔT
50
6in.
0.65
90˚F
0.5 ft.
BTU
hr ft ˚F
Then:
Q
A
0.65 90
BTU
0.50
hr ft ˚F
Q
A
W
3.153
BTU
m
117
hr ft 1 BTU ft
hr
Thus:
b
Q
A
368.90
W
m
2. At an average temperature of 100˚C, hot air flows through a 2.5 m long tube with
an
inside diameter of 50 mm. The temperature of the tube is ˚C along its entire
length.
Convective film coefficient is 20.1 W/m2-K. Determine the connective heat transfer
from
air to the tube.
a. 900 W
c. 624 W
b. 909 W
d. 632 W
Solution
Q
h AΔT
Where:
A
π d L
π 0.050 2.5
0.3927m
Thus;
d Q
20
631.46 W
3. Steam, initially saturated at 2.05 MPa, passes through a 10.10 cm standard steel
pipe for
a total distance of 152 m. The steam line is insulated with 5.08 cm thickness of
85%
magnesia. For an ambient temperature of 22˚C, what is the quality of the steam
which
arises at its destination if the mass flow rate is 0.125 kg steam per second?
Properties of Steam:
Pressure=2.05 MPa,
Temperature=213.67 ˚C
hfg=1885.5 kJ/kg
hg=2800.00 kJ/kg
Note: k for 85% magnesia is 0.069 W/m-K and ho for still air is 9.36 W/m2-K
a.93 %
c. 84 %
b.98 %
d. 76 %
Solution
From figure,
r1=5.05 cm
r2=10.13 cm
Q
t
r
ln
r
2πkL
t
1
A h
Where:
A
2πr L
2π 10.13 152
96.746 m
213.67
ln 0.1013/0.0505
2π 0.069 152
16,427.4 W
m h
22
1
96.746 9.36
16.43 kW
From:
16.43
0.125 2800
2668.6kJ/kg
h
Where:
2668
x
x
914.52
x 1885.5
0.92998 or 93 %
Thus;
a 93%
4. The sun generates 1 kW/m2 when used as a source for solar collectors, a
collector with
an area of 1 m2 heat water. The flow rate is 3.0 liters per minute. What is the
temperature
rise in the water? The specific heat of water is 4,200 J/kg ˚C.
a. 4.8 ˚C
c. 0.50 ˚C
b. 0.48 ˚C
d. 0.84 ˚C
Solution
Q
mC ∆T
Where:
Q
kW
1m
m
Li
min
4200
1kW
kg
Li
J
kg˚C
60
4.2
min
s
0.05
kg
s
kJ
kg˚C
Thus;
1
0.05 4.2 ∆T
a ∆T
4.76 ˚C
5. The hot combustion gases of a furnace are separated from the ambient air and its
surrounding which are a 25˚C, by a brick wall 0.15 m thick. The brick has a thermal
conductivity of 1.2 W/m-K and a surface emissivity of 0.80. Under steady state
conditions
and outer surface temperature of 100 ˚C is measured. Free convection heat surface
temperature of 100 ˚C is measured. Free convection heat transfer to the air
adjoining this
surface is characterized by a convection coefficient of 20 W/m2-K. What is the
inner
temperature in ˚C?
a. 623.7
c. 461.4
b. 352
d. 256.3
Solution
Let, Q
h t
20 100
1500
t
25
W
m
20,408.4
10 Fe T
20,408.4
10
1,872,793
520
0.80
T
100
J
hr
273
m
25
273
J
hr
W
m
Then;
Q
2020
W
m
1500
520
Thus;
Q
kA t
2020
b t
t
x
1.2 t
100
0.15
352.5 ˚C
6. A 6 in. x 20 ft. uninsulated B.I. pipe conveys steam at 385 ˚F wit han average
ambient
temperature of 85˚F. If the cost of the fuel is P 250.00 per 106 BTU with the net
energy
conversion efficiency of 75%, what is the annual cost of the heat lost?
a. P 60, 482.00
c. P 70, 482.00
b. P 65, 482.00
d. P 75, 482.00
Solution
For 6 in. pipe schedule 80
D
6.625 in.
5.761 in.
For iron;
k
52
30
W
m
BTU
hr ft ˚F
1000
BTU
˚F
hr ft
BTU
ft
˚F
hr
Solving for Q:
t
D
ln
D
2πkL
t
Q
1
Ah
1
A h
Where:
A
πD L
πD L
30.16ft
34.69ft
385
Q
1
30.16 1000
85
6.625
ln
5.761
2π 30 20
Q
20,713
1
34.69 2
BTU
hr
C
Thus;
a C
P 60,482.00
7. What is the external heating area in square feet of a tube with the following
dimensions:
tube inside diameter = 5 in. wall thickness = ½ in. length = 18 ft.
a. 26.5
c. 19.25
b. 24.25
d. 28.26
Solution
A
πD L
Where:
D
6
12
18
1
2
6 in.
Thus;
A
d A
28.27ft
Solution
a. 80.4%
c. 92.7%
b. 85.2%
d. 98.3%
P
P
Vacuum Efficiency
P
P
Where:
P
101.325 kPa
0.010 MPa
760
125 mmHg
16.665kPa
10kPa
635
101.325kPa
760mmHg
Then;
Vacuum Efficiency
101.325 16.665
101.325 10
Vacuum Efficiency
0.9270
Vacuum Efficiency
92.70%
Thus;
9. A heat exchanger was installed purposely to cool 0.50 kg of gas per second.
Molecular
weight is 28 and k=1.32. The gas is cooled from 150 ˚C to 80 ˚C. Water is
available at the rate
of 0.30 kg/s and at a temperature of 12 ˚C. Calculate the exit temperature of the
water.
a. 48
c. 46
b. 42
d. 44
Solution
Q
m C
∆T
m C
m C ∆T
12
m C
150
80
Where:
C
1.2247
4.187
kJ
kg K
kJ
kg K
Then;
0.30 4.187 t
12
80
Thus;
c t
46.125 ˚C
10. An uninsulated steam pipe passes through a room in which the air and walls are
at
25 ˚C. The outside diameter of the pipe is 70 mm, and its surface temperature
and emissivity
are 200 ˚C and 0.80 respectively. If the coefficient associated with free
convection heat
transfer from the surface to the air is 15 W/m2-K, what is the rate of heat loss
from the surface
per unit length of pipe?
a. 997.84 W/m
c. 797.84 W/m
b. 897.84 W/m
d. 697.84 W/m
Solution
Q
Q
Where:
Q
Q
h A t
15 π 0.07 L 200
577.27
t
25
W
m
Q
20,408.4
10 A Fe T
20,408.4
10
1,514,032.40 L
42,057 L
π 0.07 L 0.8
J
hr
473
298
J
hr
W
m
Thus;
Q
577.27L
997.84 L
Q
L
420.57L
997.84
W
m
11. A heat exchanger is to be designed for the following specifications:
H2O gas temperature = 1145 ˚C
CO2 gas temperature = 45 ˚C
Unit surface conductance on the hot side = 230 W/m2-K
Unit surface conductance on the cold side = 290 W/m2-K
Thermal Conductivity of the metal wall = 115 W/m-K
Find the maximum thickness of the metal wall between the hot gas and cold gas so
that
the maximum temperature of the wall does not exceed 545 ˚C.
a. 10.115 mm
c. 17.115 mm
b. 13.115 mm
d. 20.115 mm
Solution
Q
A
t
1
h
t
x
k
1
h
Solving for Q/A:
Q
A
h t
Q
A
230 1145
Q
A
138,000
545
W
m
Then;
138,000
1.45 45
x
1
1
230 115 290
Thus;
d x
20.115 mm
12. Calculate the heat transfer per hour through a solid brick wall 6m long, 2.9 m
high, and
225 mm thick, when the outer surface is at 5 ˚C and the inner surface 17 ˚C,
the coefficient
of thermal conductivity of the brick being 0.5 W/m-K.
a. 2,004.48 kJ
c. 2,400.48 kJ
b. 3,004.48 kJ
d. 3,400.48 kJ
Solution
Q
kA∆T
x
0.60 6 2.9 17
0.225
556.8 W
556.8
2,004.48
J 360J0s
hr
s
kJ
hr
kJ
1000J
Thus;
a The heat transfer per hour is 2,004.48 kJ
c. 1.55 W/m2
b. 2.93 W/m2
d. 2.55 W/m2
Solution
Q
A
Q
A
x
k
x
k
x
k
1200 50
0.20 0.15 0.01
10
0.26
45
1.93
Thus;
a
Q
A
1.93
W
m
14. A composite wall is made up of an external thickness of brickwork 110 mm thick
inside
which is a layer of fiberglass 75 mm thick. The fiber glass is faced internally by
an insulating
board 25 mm thick. The coefficients of thermal conductivity for the three are as
follows:
Brickwork
1.5 W/m-K
Fiberglass
0.04 W/m-K
Insulating board
0.06 W/m-K
The surface transfer coefficients of the inside wall is 3.1 W/m2-K while that of
the outside
wall is 2.5 W/m2-K. Take the internal ambient temperature as 10 ˚C and the
external
temperature is 27 ˚C. Determine the heat loss through such wall 6 m high and 10 m
long.
a. 330.10 W
c. 430.10 W
b. 230.10 W
d. 530.10 W
Solution
Q
A∆T
R
Where;
R
1
h
x
k
x
k
1
3.1
0.110
1.5
3.09
m ˚C
W
x
k
0.075
0.04
1
h
0.025
0.06
1
2.5
Then;
Q
6 10 27
3.09
10
Thus;
a Q
330.10 W
15. One insulated wall of a cold-storage compartment is 8m long by 2.5 m high and
consists of an outer steel plate 18 mm thick. An inner wood wall 22.5 mm thick, the
steel
and wood are 90 mm apart to form a cavity which is filled with cork. If the
temperature
drop across the extreme faces of the composite wall is 15 ˚C, calculate the heat
transfer
per hour through the wall and the temperature drop across the thickness of the
cork. Take
the coefficients of thermal conductivity for steel, cork and wood as 0.45, 0.045,
and 0.18
W/m-K respectively.
a. 408.24 kJ, 12.12 ˚C
Solution
Q
A∆T
R
x
k
0.018
45
2.125
x
k
x
x
0.09
0.045
0.09
0.045
0.0225
0.18
Then:
Q
8 2.5 15
2.125
141.176 W or
508.24
J
s
kJ
hr
A∆T
x
k
141.176
∆T
20 ∆T
0.09
0.045
14.12 ˚C
Thus;
d 508.24 kJ, 14.12˚C
c. 16.84 W/m2-K
b. 14.84 W/m2-K
d. 13.84 W/m2-K
Solution
Let U
1
R
Where:
1
x
x
h
1
2.5
1
h
0.012
48
10
1
16
0.063m ˚C /W
R
Then:
U
1
W
0.063 m ˚C
15.84
W
m ˚C
Thus;
a U
15.84
W
m ˚C
17. Calculate the quantity of heat conducted per minute through a duralumin
circular
disc 127 mm diameter and 19 mm thick when the temperature drop across the thickness
of the plate is 5 ˚C.Take the coefficient of thermal conductivity of duralumin as
150 W/m-K.
a. 30 kJ
c. 35 kJ
b. 40 kJ
d. 45 kJ
Solution
Q
kA∆T
x
150
π 0.127
4
0.019
500.04 W
30 kJ/min
Thus;
a the quantity of heat conducted per minute is 30 kJ
18. A cold storage compartment is 4.5 m long by 4 m wide by 2.5 m high. The four
walls,
ceiling and floor are covered to a thickness of 150 mm with insulating material
which has
a coefficient of thermal conductivity of 5.8 x 10 -2 W/ m-K. Calculate the quantity
of heat
leaking through the insulation per hour when the outside and inside face
temperatures of
the material is 15 ˚C and -5 ˚C respectively.
a. 2185.44 kJ
c. 3185.44 kJ
b. 1185.44 kJ
d. 4185.44 kJ
Solution
Q
kA∆T
x
Where:
A
2 4.5 2.5
78.50 m
4 2.5
4.5 4
Then:
Q
5.8
10
78.5 15
0.15
5
Q
607.07 Wor
2185.44
J
s
kJ
hr
Thus:
a the quantity of heat leaking through the insulation per hour
is 2185.44
kJ
.
hr
19. Supplementary Problem
A blower operating at 15000 rpm compresses air from 20°C and 1 atm to 1.6 atm.
The design flow is 38 m3/min and at this point the power input is 60 kW. Determine
the blower efficiency at the design flow.
a. 65%
c. 59.81%
b. 64.91%
d. 60.01%
Solution:
Blower Efficiency =
Isentropic Power
Power Input
k-1
k -1
kPV (rp )
k-1
1.4-1
= 35.89 kW
then;
eblower =
35.89
= 0.5981
60
thus;
(a) eblower = 59.81%
20. Supplementary Problem
A small blower handles 43.33 m3 of air per minute whose density is 1.169 kg/m3.
The static and velocity heads are 16.38 and 1.22 cm WG (at 15.6°C) respectively.
Local gravity acceleration is 9.741 m/s2. Find the power input to the air from the
blower.
a. 1.64 kW
c. 1.76 kW
b. 1.91 kW
d. 1.24 kW
Solution:
P = Qh
Where:
h = 16.38 + 1.22
= 17.6 cm = 0.176 m
Q = 43.33 m3/min
= 0.72 m3/s
then;
P = 9.741(0.72)(0.176)
thus;
(d) P = 1.24 kW
21. Supplementary Problem
A fan can developed a static pressure head or 350 mm water gage through
standard air condition. What is the new static pressure head if fan can operate at
95°C and 729 mm of Hg?
a. 265 mm WG
c. 274 mm WG
b. 270 mm WG
d. 263 mm WG
Solution:
ρ
h2
= 2
h1
ρ1
Solving for ρ2 :
ρ2 =
720(101.325/760)
0.287(95 + 273)
then;
h2
0.91
=
350
1.2
thus;
(a) h2 = 265.09 mm WG
22. Supplementary Problem
A two-stage radial-type airplane supercharger is designed to deliver 4535 kg of
air per hour at a pressure of 800 mmHg abs when operating at an altitude of 4570
m where the temperature is -15°Cand the pressure is 429 mm Hg abs. it rotates at
18,000 rpm and is to have an adiabatic over-all efficiency of 72 percent. It is to
be tested at sea level (762 mm Hg abs and 26.67°C at a speed of 14,000 rpm.
Considering that the efficiency at the design point does not change, determine
for the design point under test conditions the volume of air taken m3/s.
a. 2.27 m3/s
b. 2.12 m3/s
Solution:
Q2
N2
=
Q1
N1
c. 1.27 m3/s
d. 1.12 m3/s
Solving for Q1:
Q1 =
mRT1
P1
(4535/3600)(8.314/29)(-15 + 273)
429(101.325/760)
= 1.63 m3/s
Then;
14,000
Q2
=
1.63 18,000
Thus;
(a) Q2 = 1.27 m3/s
23. Supplementary Problem
The fan has a total head of 190 m and a static pressure of 20 cm WG. If the air
density is 1.2 kg/m3, what is the velocity of air flowing?
a. 16.21 m/s
c. 16.67 m/s
b. 17.21 m/s
d. 17.766m/s
Solution:
hv =
v2
2g
V2
2(9.81)
V = 17.766 m/s
thus;
(d) 17.766 m/s
24. Supplementary Problem
A sewerage aeration blower rotating at 3500 rpm is designed to deliver 567
m3/min of air from 20°C and 1 atm to a discharge of 158 kpa (abs) with an
adiabatic efficiency of 65 %. During a summer the atmospheric temperature rises
to 43°C but the barometric pressure does not change. It is desired to vary the
blower speed to maintain the same discharge pressure. Determine the discharge
volume of standard air with the new speed.
a. 8.20 m3/s
c. 8.64 m3/s
b. 9.10 m3/s
d. 9.74 m3/s
Solution:
2
Q1
h1
=
h2
Q2
h1
:
h2
Solving for
T2
h1
=
h2
T1
=
43 + 273
20 + 273
= 1.08
Then;
567
Q2
1.08 =
Q2 = 545.98 m3/min
Thus;
(b) Q2 = 9.10 m3/s
25. Supplementary Problem
A 40 in. diameter fan rated at 160,000 cfm standard air at 16 in. starting pressure
is
operating at 1200 rpm. Solve for the specific speed.
a. 386,845.18 rpm
c. 384,845.18 rpm
b. 380,125.20 rpm
d. 392,865.28 rpm
Solution:
Ns = specific speed
Ns =
=
N√Q
3
12000 160,000
3
( 4⁄3 )
Thus;
(a) Ns = 386,845.18 rpm
26. Supplementary Problem
A boiler requires 75,000 m3/hr of standard air. What is the motor power if it can
deliver a total pressure of 145 mm or water gage. The mechanical efficiency of
fan is 64 %.
a. 40.30 kW
c. 42.45 kW
c. 46.30 kW
d. 43.69 kW
Solution:
Pmotor =
Pair
Pfan
1000
1.2
= 120.83 m
Then;
Pair = [(1.2)(0.00981)]
75000
(120.83)
3600
= 29.63 kW
Thus;
Pmotor =
29.63
0.64
101.3 kPa ; 20 °C
10 tons
S=1%
H=3%
A=8%
O=3%
M=7%
ExcessAir
30 %
18 cm WG
Fan Efficiency
60 %
a. 87.84 kW
c. 84.87 %
b. 82.87 kW
d. 88.72 %
Solution:
Pmotor =
Pair
Pfan
H -
O
+ 4.3S
8
= 11.5(0.78) + 34.5
0.03 -
0.03
+4.4(0.01)
8
128,942 kg/hr
=107,451.77 m3 /hr
1.2 kg/m3
= 29.85 m3/s
Then;
Pair = 1.2 0.00981
29.85 (0.18)
1000
1.2
= 52.71 kW
Thus;
Pmotor =
52.71
0.60
c. 64 %
b. 62 %
d. 65 %
Solution:
efan =
Pair
Pmotor
1000
1.2
= 45.126 kW
Then;
efan =
45.126
75
= 0.60168
Thus;
(a) efan = 60.168 %
29. Supplementary Problem
In a certain installation, a fan when driven by a 7.5 Hp motor at a speed of 600
rpm delivers 510 m3 of air per minute at a total pressure of 5 cm WC. If in the
same
installation, 6.5 cm WC pressure is required. What power and motor speed willthe
fan be driven?
Solution:
Fan Drive Speed:
N2
N1
h2
h1
N2
=
N1
N2
=
600
h2
h1
6.5
5.0
N2 = 684.11 rpm
Motor Power required:
P2
N2
=
P1
N1
P2
=
7.5
684.11
600
P2 = 11.12 Hp
Thus;
(c) N2 = 684.11 rpm, P2 = 11.12 Hp
30. Supplementary Problem
A fan is supplying forced draft into a boiler has the following specifications on
its
name plate:
Capacity
280 m3/min
Air temp.
25°C
Total pressure
4 cm WC
Motor Rating
A tabular air heater is installed in line with the boiler, and the fan is now
required
to supply heated air for combustion at 90°C. What drive power is required and
the new total pressure that this fan will operate if it is going to deliver the
same
volume of heated air at 1200rpm?
a. 3.28 cm WC, 4.10 Hp
Solution:
Solving for the new head;
ρ
h1
= 2
h2
ρ1
Solving for
ρ2
:
ρ1
ρ2 T1
=
ρ1 T2
=
Then;
25+273
90+273
h2
= 0.82
4
h2 = 3.28 cm WC
thus;
(a) h2 = 3.28 cm WC & P2 = 4.10 Hp
Note: when air is heated, its density decreases and the pressure needed to move the
air
to the combustion chamber will be lesser resulting to the decrease in the fan power
requirement.
31. Supplementary Problem
A fan has a suction pressure of 5 cm water vacuum with air velocity of 5m/s. the
discharge has 20 cm WG and discharge velocity of 10 m/s. Find the total head of
the fan.
Solution:
h = hs + hv
where:
hs =
[(0.20 - (-0.05)]1000
1.2
= 208.33 m
hv =
Vd 2 - Vs 2
2g
(10) - (5)
2(9.81)
= 3.28 m
Thus;
h = 208.11 + 3.28
(a) h = 212.15 m
32. Supplementary Problem
An Air Handling Unit (AHU) for an air conditioning system has a centrifugal fan
with backward curved blades mounted on a scroll housing driven by a motor at
750 rpm. The fan delivers 2000 cfm of air against 3 in. WC static pressure
(including
resistance of ducts, elbows, cooling coils, and outlet grills) and 0.80 in. WC
velocity pressure. Calculate the tip speed of the wheel.
a. 3100 fpm
c. 3586 fpm
b. 3000 fpm
d. 3500 fpm
Solution:
The speed of the wheel:
V=
2ghv
Then;
V=
2(32.2)(55.46)
= 59.77 ft/s
Thus;
(c) V = 3586 ft/min.
33. Supplementary Problem
A steam generator supplies 180,000 kg of steam per hour at 5.5 Mpa abs and
540°C with feedwater at 176°C. At this output, the thermal efficiency is 85% when
burning 42,456 kJ/kg fuel oil at 15% excess air. The products of combustion with an
average molecular weight of 30 are removed from the unit by a pair of duplicate
induced-draft fans operating in parallel and the flue gas temperature for each
fan suction is 150°C. Estimate the capacity of each fan using the following rule:
“7.5 kg air required for perfect combustion for each 23,200 kJ per kg heat value
of oil. The fan differential pressure is 190 mm WC.
a. 69.57 kW
c. 59.75 kW
b. 89.75 kW
d. 76.57 kW
Solution:
ρair = γQh
= [1.2(0.00981)] Q h
Where;
h = 0.190 (1000/1.2)
= 158.33 m
Solving for Q:
Mass of fuel burned per hour:
mf =
ms hs - hv
eboiler Qh
180,000(3520-746)
0.85(42,456)
= 13 836.33 kg/hr
Total mass of air used per kg of fuel burned:
ma = 7.5
42,456
23,200
(116,112.75)(8.314/30)(150 +273)
101.3
= 134,369.16 m3/hr
= 37.32 m3/s
Thus;
(a) Pair = [ 1.2(0.00981) ] (37.32) (158.33) = 69.57 kW
34. ME Board Problem
A fan listed as having the following performance with standard air:
Volume discharge = 120 m3/s
Speed = 7 rps
Static pressure = 310 mm water gage
Brake power = 620 kW
The system duct will remain the same and the fan will discharge the same volume
of 120 m3/s of air at 93°C and a barometric pressure of 735 mm Hg when its speed
is 7 rps. Find the brake power input and the static pressure required.
a. 482 kW, 241 mm WG
Solution:
Brake power input=620
Solving for ρ2 :
ρ2 =
735(101.325/760)
0.278(93+273)
= 0.9329 kg/m3
ρ2
ρ2
=620
ρ1
1.2
Solving for the static pressure, h2:
0.9392
h2
=
310
1.2
h2 = 241 mm of water gage
then;
Brakepower input= 620
0.9329
=482 kW
1.2
thus;
(a) h2 = 241 mm & Pbrake = 482 kW
35. ME Board Problem
Local coal with higher heating value of 5,500 kCal/kg is burned in a pulverized
coal fired boiler with 25% excess air at the rate of 25.9 M.T. per hour when the
steam generated is 220 M.T. per hour. This boiler is served by 2 forced-draft fans
of
equal capacity delivering the air at 305 mm of water to the furnace. Calculate
the capacity of each fan in m3/hr if fan capacity is to be 110 percent of the
maximum requirement. Ambient air is 100 kPa and 30°C.
a. 31.75 m3/s
c. 28.87 m3/s
b. 63.50 m3/s
d. 57.73 m3/s
Solution:
The theoretical weight of air to burn the fuel is given in an appropriate formula
when the
heat value ot the fuel is given:
Wta =
=
A
HHV, kCal/kg
=
F t
745
5,500
745
207,830.05(1.10)
2
= 114,306.53 m3/hr = 31.75 m3/s
Thus;
(a) Q = 31.75 m3/s
36. Supplementary Problem
Find the motor size needed provide the forced-draft service to a boiler that burns
coal at the rate of 10 to per hour. The air requirements are 59,000 cfm, air is
being
provided under 6 in. water gage (WG) by the fan which has mechanical
efficiency of 60 percent. Assume fan to deliver the total pressure of 6 in WG.
a. 90 Hp
c. 97 Hp
b. 93 Hp
d. 99 Hp
Solution:
Pmotor =
Pair
0.60
41.62
=69.37 kW
0.60
reduces the air temperature to 45 C before it goes to the engine suction header.
Cooling water enter air cooler at
mean temperature difference.
a. 41 C
b.
c. 61 C
51C
d,
71C
Solution:
Thus;
(c) AMTD 61 C
1.68W / mC ). The temperature of the lower surface of the ice is 0C and that of
the
upper surface is
of the ice?
a. 840 W
c . 940 W
b. 740 W
d. 640 W
Solution:
kAt
x
(1.68)(1)(0 10)
Q
(0.02)
Q
Thus;
t max
t min
(a) Q 840W
conducted
through
sheet
of
plates
glass,
a.
c. 940 Cal/min
d. 618,400 Cal/min
Solution:
Q
kAt
x
Where:
k 0.0024 Cal/s- cm C
A 2(3) 6 m 2
60,000 cm 2
t 20 10 30 C
L 5 mm 0.50 cm
Then;
Q
0.002460,00030
0.50
= 8640 Cal/s
Thus;
(c)
Q 518,400 Cal/min
10.38 C
b. 9.38 C
a.
Solution:
Q
Where:
kAt
x
11.38 C
d. 12.38 C
c.
x
0.022
4
3.14 10 4 m 2
A
Then;
Q
0.50
= 0.005765 kCal / s
= 0.346 kCal / min 6 min
= 2.705 kCal
Q m C t
2,075 Cal 200g (1 Cal / g C )(t )
Thus;
(a) t 10.38 C
kCal / m s C. How
2
much heat does a person lose per minute from his hand of area 200 cm and skin
temperature 35 C on a winter day at 5 C.
a layer of quiescent air 3 cm thick, of conductivity 5.7 10
6.12 C
b. 7.12 C
9.12 C
d. 8.12 C
a.
c.
Solution:
Q
kAt
x
Where:
k= 5.7 10
6
kCal / m s C
cm 2
2
= 0.02 m
A= 200
x=3 cm = 0.03 m
t 35 5 40 C
Q
0.03
6
(c) Q 9.12 Cal / min
42. Supplementary Problem
The temperature directly beneath a 3 in. concentrate road is
temperature is 20 F . Calculate the steady flow per square foot through the
c. 50 Btu / hr ft
b. 40 Btu / hr ft
d. 60 Btu / hr ft
Solution:
Q kt
x
A
0.520 5
3 / 12
Thus;
(a)
Q
Btu
30
A
hr ft 2
3.48 10 26 W
26
b. 4.48 10 W
5.48 10 26 W
26
d. 6.48 10 W
a.
c.
Solution:
P A T 4
Where:
Thus;
(b)
P 4.48 10 26 W
4
44. Supplementary Problem
How many watts will be radiated from a spherical block body 15 cm in
c. 6.34 kW
d. 3.34 kW
Solution:
P A T4
Where:
5.7 10 12 W / cm 2 K 4
A 4 (7.5) 2
706.86 cm 2
T 800 273
1073K
Then;
Thus;
(a) P 5,340 W 5.34 kW
45. Supplementary Problem
Calculate the radiation in watts per square centimeter from a block of copper
at 200 C and at 1000 C . The oxidized copper surface radiates at 0.60 the rate of a
black body.
a. 0.17
b. 0.27
c. 0.37
d. 0.07
Solution:
Q e AT4
Q
e T4
A
0.60(5.7 10 12 )(300 273) 4 0.17 W / cm 2
Thus;
(a)
Q
0.17 W / cm 2
A
water for cooling enters at 29 and leaves at 37.5 C . For steam turbine condenser,
manufacturers consider 950 Btu/lb of steam turbine condensed as heat given up to
cooling water. Calculate the logarithmic mean temperature difference.
a. 4.57 C
c. 6.57 C
5.57C
b.
d.
7.57 C
Solution:
Let: LMTD Log mean temperature difference
LMTD
Where:
101.325kPa
P( condenser ) 101.325 702 psi
760 psi
7.733 kPa(t sat 40.86 C )
LMTD
11.36 3.36
11.36
ln
3.36
Thus;
(c)
LMTD 6.57C
conterflow heat exchanger will be used with a water flowing through the tubes. The
gas has a specific heat of 1.10
102.8 C
b. 110.9 C
120.8 C
d. 118.9 C
a.
c.
Solution:
Average gas temperature
Density of gas
( ) :
315 35
2
175 C
P
RT
101.325
(0.26)(175 273)
0.867kg / m 3
Mass flow rate of gas:
mw C pw t w m g C pg t g
(1.26)(4.187)(t 10) 0.60(1.10)(315 35)
t 45.5 C
Solving for
LMTD
Thus;
(a)
LMTD 102.8 C
containing 5,780 pcs copper tubes with a total surface area of 2950m . The steam
has a moisture content of 10 % and the condense leaves saturated liquid at steam
temperature. The cooling water flow rate is 4,413 liters per second entering at 20
C .
Size of tubes, 25 mm O.D. by 3 min thick wall. Find the overall heat transfer
coefficient.
a. 5275 W / m
b. 2275 W
2 K
c. 4274 W / m
/ m 2 K
d. 3225 W
Solution:
Ethalpy of steam entering the condenser:
2 K
/ m 2 K
h2 h f @ 7 kPa 163.4 kJ / kg , Tsat @ 7 kPa 29 C
Ethalpy and temperature of the condensate:
Qwater Qsteam
m w C pw t w m s (h1 h2 )
(t ) max 39 20 19 C
(t ) min 39 29.4 9.6 C
LMTD
19 9.6
13.77 C
19
ln
9 .6
From:
Q A U (LMTD )
Where:
Q m s (h1 h2 )
75(2478.65 163.4)
173,643.75 kW
Then:
kW
m2 K
Thus;
(a) U 4275
W
m K
2
c. 5400 Btu / hr
b. 7400 Btu / hr
d. 8400 Btu / hr
Soution:
kAt
x
(0.4)(10)(6)(330 130)
6
12
Q
then;
(a) Q 6,400 Btu / hr
density 997.9 kg / m 3 and vis cos ity 1.131Pa s . What is the Reynolds
number for
this situation.
a. 2241
b. 96.2
c. 3100
d.1140
Solution:
N RE
VDp
Where:
V 5 m/s
D 2(25.4) 50.8 cm
0.508 m
997.9kglm 3
1.131
Then;
N RE
5(0.508)(9977.9)
1.131
Thus;
(a) N RE 2241.08
coefficient
of heat
transfer of
a. 0.833 m
2
c. 0.933 m
b. 0.733 m
d. 0.633 m
Solution:
Q AU
15,000 A(900)(20)
A 0.833m 2
Thus;
(a) A 0.833m
2
52. Supplementary Problem
A complete furnace wall is made up of a 12 in. lining of magnesite refactory
brick, a 5 in. thickness of 85% magnesia, and a steel casing 0.10 in. thick. Flue
gas
temperature is 2200 F and the boiler room is at 80 F .Gas side film coefficient is
15
c. 200.62 Btu / hr ft
b. 197.41 Btu / hr ft
d. 250.46 Btu / hr ft
Solution:
Q t
A RT
Where:
t 2200 80
2120 F
hi 15 Btu / hr ft 2 F
ho 4 Btu / hr ft 2 F
k 34 25 Btu / hr ft 2 F ( steel )
RT
1 x12 x 23 x34 1
hi k12 k 23 k 34 h0
RT 11.312
Thus;
2120
Q
A 11.312
(a)
Q
187.41 Btu / hr ft 2
A
0.72 Btu / hr ft F ) 5
in. of insulating brick ( k 0.08) and 75 in. of red brick ( k 0.5) . The inner
and outer
A wall of a furnace is made up of 9 in. firebrick ( k
Neglecting the resistance of the mortar joints, compute the rate of heat flow
through
1 ft 2 of the wall.
a. 80 Btu/hr
b. 180 Btu/hr
c. 100 Btu/hr
d. 200 Btu/hr
Solution:
Q
At
RT
Where:
RT
x12 x 23 x34
k12 k 23 k 34
RT
9 / 12 5 / 12 2.5 / 12
0.72 0.08
0 .5
Then;
Q
1(1500 150)
7.5
Thus;
(d) Q = 180 Btu/hr
54. Supplementary Problem
What is the heat transfer in the glass surface area of 0.70
m 2 having an inside
Q 2160 W
c. 2.16 kW
d. 1.16 kW
55. Supplementary Problem
The interior of an oven is maintained at a temperature of 1500°F by means of a
suitable
control apparatus. The walls of the oven are 9 in. thick and constructed from a
material
having thermal conductivity of 0.18 Btu/hr-ft-°F. Calculate the heat loss for each
square
foot of wall surface per hour. Assume that the inside and outside wall temperatures
are
1500°F and 400°F respectively.
a. 264 Btu/hr-ft2
c. 164 Btu/hr-ft2
b. 364 Btu/hr-ft2
d. 64 Btu/hr-ft2
Solution:
0.18 1 1500
9
12
400
264
Thus;
(a)
264
c. 124.85 kg
b. 499.38 kg
d. 62.42 kg
Solution:
ms (1947.8) = 4200(0.60)(195-2)
Thus;
(a) ms = 249.69 kg
57. Supplementary Problem
A high pressure steam generator is to be fitted with convection type superheater
having
72 elements in parallel. Steam at the rate of 70,000 kg/hr from the boiler drum
enters the
superheater inlet header at 8.3 Mpa and 485oC. Combustion products at 980oC enters
the superheater proper at the rate of 160,000kg/hr. Superheater elements are made
of
60 mm O.D. by 8 mm thick tubing of 30 m length. Assume that the flue gas has the
same
thermal properties of air. Calculate the heat transferred to the superheater tubes.
a. 12,152 kW
c. 10,152 kW
b. 11,512 kW
d. 13,152 kW
Solution:
From mollier Chart:
h1 = 2,715 kJ/kg @ 8.3 Mpa & 98% quality
h2 = 3,340 kJ/kg @ 8.0 Mpa & 485oC
Heat lost by flue gas = Heat gained by steam
mgCpg tg = ms (h1 – h2)
(160,000)(1.0)(980 – to) = 70,000 (3340 – 2715)
to = 705oC
The rate of heat transferred to the superheated tubes:
Q = ms (h2 – h1)
= 70,000 (3340 – 2715)
= 43,750,000 kJ/hr
= 12,152,000 kJ/S
Thus:
(a) Q = 12,152 kJ/s or kW
58. Supplementary Problem
In a hot water heating system, water heated to 95oC and then is pumped at the rate
of 4
L/min through a radiator where it is cooled to 35oC. If the water arrives at the
radiator at
at temperature of 85oC, how much heat does the radiator release each hour?
a. 50,244 kJ/hr
c. 55,344 kJ/hr
b. 45,422 kJ/hr
d. 65,244 kJ/hr
Solution:
Q = mCp t
= 4(4.187)(85-35)
= 837.4 kJ/min
= 50,244 kJ/hr
Thus:
(a) Q = 50,244 kJ/hr
59. Supplementary Problem
Brine enters a cooler at the rate of 50 m3/hr at 15oC and leaves at 1oC. Specific
heat and
specific gravity of brine are 1.07 kJ/kg-K and 1.1 respectively. Calculate the heat
transferred in kW.
a. 158.21 kW
c. 258.21 kW
b. 228.86 kW
d. 128.86 kW
Solution:
Q = mCp t
Where:
m = pV
= 1.1(1000 kg/m3)(50m3/hr)(1hr/3600s)
= 15.28 kg/s
Thus:
Q = (15.28)(1.07)(15-1)
(b) Q = 228.86 kJ/s or kW
60. Supplementary Problem
A metal rod is 10 cm long and has a diameter of 2 cm one end is in contact with
steam
at 100oC while the other end contacts a block of ice at 0oC. the cylindrical
surface of the
rod is carefully insulated so heat flows only from end to end. In a time of 20
minutes, 320
grams of ice melts. What is the thermal conductivity of metal?
a. 0.28266 kJ/kgoC
c. 0.38266 kJ/kgoC
b. 0.18266 kJ/kgoC
d. 0.48266 kJ/kgoC
Solution:
Qrod = Qice
0.01 100
0.10
20 60
0.320 3.3 10
K = 282.66 J/kgoC
K = 0.28266 kJ/kgoC
Thus:
(a) k = 282.66 J/kgoC
61. Supplementary Problem
A wall with an area of 10 m2 is made of 2 cm thickness of white pine (k = 0.113
W/moC)
followed by 10 cm of brick (k = 0.649 W/moC). The pine is on the inside where the
temperature is 30oC while the outside temperature is 10oC. Assuming equilibrium
conditions exist, what is the temperature at the interface between the two metals?
a. 15.65oC
c. 18.21oC
b. 17.64oC
d. 19.31oC
Solution:
Where:
0.02
. 113
0.10
0.649
RT = 0.331 m2oC/W
Then;
10 30 10
0.331
Q = 604.23 W
Solving for the temperature at the interface between the two materials:
Q = Q12
604.23
604.23
Thus;
(a) t2 = 19.31oC
62. Supplementary Problem
In a hot air heating system, the furnace heats air from 60oF to 160oF. If the air
is then
circulated at the rate of 330 ft3/min by the blower, how much thermal energy is
transferred per hour.
Note: the specific heat of air at constant pressure is 0.250 Btu/lboF, the density
of air is
0.0806 lb/ft3 at atmospheric pressure.
a. 39,000 Btu/hr
c. 36,805 Btu/hr
b. 46,800 Btu/hr
d. 39,900 Btu/hr
Solution:
Q = mCp∆t
Where:
m = pV
= (0.0806 lb/ft3)(330 ft3/min)
= 26.60 lb/min
Then;
Q = (26.60 lb/min)(0.250 Btu/lboF)(160-60)oF
Q = 665 Btu/min
Thus;
(d) Q = 39,900 Btu/hr
63. Supplementary Problem
If 1000 liters of air at 27oC and pressure of 1 atm has a mass of 1.115kg and a
specific
heat at constant pressure of 1 x 103 J/kg – K, how much heat is required to raise
the
temperature of this gas from 27oC to 177oC at constant pressure?
a. 176.25 kJ
c. 167.25 kJ
b. 157 kJ
d. 175 kJ
Solution:
Q = mCP∆t
= (1.115)(1)(177-27)
Thus;
(b) Q = 167.25 kJ
64. Supplementary Problem
Calculate the amount of energy required to heat the air in a house 30 by 50 by 40
ft from
10 to 70oF. The density of air is about 0.08 lb/ft3, and its specific heat at
constant pressure
0.24 Btu/lboF.
a. 49,120 Btu
c. 69,120 Btu
b. 59,120 Btu
d. 79,120 Btu
Solution:
Q = mCp∆t
Where:
m = pV
= (0.08 lb/ft3)[(30)(40)(50)]ft3
= 4800 lb
Then;
Q = 4800(0.24)(70-10)
Thus;
(c) Q = 69,120 Btu
65. Supplementary Problem
Water enters the condenser at 20oC and leaves at 35oC. What is the log mean
temperature difference if the condenser temperature is 40oC.
a. 16.37oC
c. 15.37oC
b. 13.37oC
d. 17.37oC
Solution:
∆
∆
∆
Where:
(∆t)max = 45 – 20
= 25oC
(∆t)min = 45 – 35
= 10oC
25
10
25
10
Thus;
(a) LMTD = 16.37oC
66. Supplementary Problem
When 200 grams of aluminum at 100oC is dropped into an aluminum calorimeter (k =
0.909 x 103 J/kg-K) of mass 120 grams and containing 150 grams of kerosene at 15oC
the
mixture reaches a temperature of 50oC, what is the specific heat of kerosene?
a. 1004 K/kg-k
c. 1110 K/kg-k
b. 1050 K/kg-k
d. 1080 K/kg-k
Solution:
Heat loss by aluminum = heat gained by the kerosene and calorimeter
QA = Qk + Qc
maCa∆ta = mkCk∆tk + mcCc∆tc
(0.20)(0.909x103)(100-50) = (0.15)(Ck)(50-15) + (0.12)(0.909x103)(50-15)
Thus;
(a) Ck = 1004.23 J/kg-K
67. Supplementary Problem
A calorimeter contains 66 kg of turpentine at 10.6oC. When 0.147 kg of alcohol at
75oC is
added, the temperature rises to 25.2oC. the specific heat of turpentine is 1.95x103
J/kg-oC
and the calorimeter is thermally equivalent to 30 grams of water. Find the specific
heat
of alcohol.
a. 2.81745 kJ/kgoC
c. 0.81745 kJ/kgoC
b. 3.81745 kJ/kgoC
d. 1.81745 kJ/kgoC
Solution:
Heat loss by alcohol = heat gained by the turpentine and calorimeter
maCa∆ta = mtCt∆tt + mcCc∆tc
(0.147)(Ca)(75-25.2) = (0.66)(1.95x103)(25.2-10.6) + (0.03)(4.187)(25.2-10.6)
Ca = 2817.45 J/kgoC
Thus;
(a) Ca = 2.81745 J/KgoC
68. Supplementary Problem
The temperature of a sample of molten lead near its temperature of solidification
is falling
at the rate of 6 K/min. If the lead continues to lose heat at this same rate and
takes 35
min. to solidify completely, what is the heat of fusion of the lead? The specific
heat of
molten lead is 0.126 kJ/kg-K.
a. 16.46 kJ/kg-K
c. 36.46 kJ/kg
b. 26.46 kJ/kg-K
d. 46.46 kJ/kg
Solution:
Q = mC∆t = mLf
Lf = C∆t
= (0.126 kJ/kg-K)(6K/min)(35min)
Thus;
(b) Lf = 26.46 kJ/kg
69. Supplementary Problem
A counterflow heat exchanger is designed to heat fuel oil from 45oC to 100oC while
the
heating fluid enters at 150oC and leaves at 115oC. Calculate the arithmetic mean
temperature difference.
a. 40oC
c. 60oC
b. 50oC
d. 70oC
Solution:
Where:
∆
∆
2
(∆t)max = 115 - 45
= 70oC
(∆t)min = 150 - 100
= 50oC
70
50
2
Thus;
(a) AMTD = 60oC
70. Supplementary Problem
A fuel oil of 20oAPI is to be heated in a heater which makes two passes thru heater
tubes
and the heating fluid makes one passes but the flow is cross flow through the
heater due
to baffles inside the shell.
Quantity of oil to be heated
3000L/hr
21oC
95oC
Heating fluid, steam enter at 05oC and leaves as condesate at 105oC. Assume
specific
heat of oil to be 2.093 kJ/kg-K. Find the heating surface area if the over-all
coefficient of
heat transfer is taken as 140 W/m2oC.
a. 24.76 m2
c. 23.75 m2
b. 30.75 m2
d. 32.54 m2
Solution:
Q = UAs(LMTD)
= UAs(θ)
Where:
∆
∆
∆
84
10
84
10
Θ = 43.77oC
Q = moCp∆to
Solving for mo:
. .
S.G. = 0.934
mo = (3000L/hr)(1kg/L)(0.934)
141.5
131.5
141.5
20 131.5
= 2802 kg/hr
= 0.778 kg/s
From:
Q = (0.778)(2.093)(95-21)
Q = 120.55 kW
Q = 120,550 W
Then:
120,550 – (140)(As)(34.77)
Thus;
(a) 24.76 m2
71. Supplementary Problem
A 30 cm thick wall has an inside and outside surface temperatures of 300oC and 50oC
respectively. If the thermal conductivity of the wall is 8 W/m-K. Calculate the
heat
transferred in kW/m2.
a. 6.67
c. 7.67
b. 5.67
d. 8.67
Solution:
8 300 50
0.30
= 6,666.67 W/m2
Thus;
(a) Q/A = 6.67 kW/m2
72. Supplementary Problem
A 4-pass low-pressure surface type feedwater heater is designed to heat 92,730
kg/hr of
feedwater from 40oC initial to 80oC final temperature using steam bleed at 70 kPa
abs.
containing 2,645 kJ/kg enthalpy. Assume no subcooling of condensate, determine the
effective length of 19 mm O.D. x 2 mm thick muntz metal tubes to be installed, if
the
water velocity inside the tubes is 1.22 m/s and U = 3000 W/m2K based on the
external
surface of the tubes.
a. 2m
c. 3m
b. 4m
d. 5m
Solution:
A=
. .
A=
0.019
∆
∆
∆
50
10
50
10
= 24.85oC
Solving for A:
By: energy balance:
ms(h1 – h2) = mwCpw(t2 – t1)
ms(2645 – 376.7) = 92,730(4.187)(80 – 40)
ms = 6846.72 kg/hr
Q = ms(h1 – h2)
= 1.90(2645 – 376.7)
Q = 4,314.01 kW
Q = 4,314,010 W
Then;
4,314,010
3000 24.85
= 57.87 m2
Solving for n:
.
4
92,730
1000 3600
n = 477.91 pcs say 480 pcs
Thus;
A = 0.019
57.87 = 0.019
480
0.015
4
1.22
4
73. Supplementary Problem
Find the thermal conductivity of the 500 cm thick material with an area of 50,000
cm2 and a temperature difference of 10 K if the heat transmitted during 2 hours
test is 2000 KJ.
a. 0.014 W/m-K
c. 0.126 W/m-K
b. 0.025 W/m-K
d. 0.214 W/m-K
Solution:
Q =
kA∆t
x
10,000
k
10
2000
100 2
2 3600
0.500
Thus;
(a) k = 0.014 W/m-K
c. 2847.42 Btu/hr
b. 3847.51 Btu/hr
d. 1847.14 Btu/hr
Solution:
Q
Thus;
t 1 ‐t 3
r
r2
ln 3
ln
r1
r2
2πk a L 2πk c L
290‐90
4.75
3.25
ln
ln
3.25
1.25
0.396
0.30
100 2π
100
2π
12
12
c Q 2847.42 Btu/hr
c. P 0.15
b. P 0.20
d. P 0.25
Solution:
Area of One side:
A 2 2 4 ft 2
Heat transferred through one side:
Q AU t 1 ‐t 2
Q 4 0.1 96‐72
Q 9.6
Btu
hr
1382.4 $ 0.25
3412.75
Thus;
a C $ 0.10
c. 3.34 kW
b. 4.34 kW
d. 6.34 kW
Solution:
Q 20,408.4 x 10‐8 AFe T1 4 ‐T2 4
where:
A πDL
A π 0.10 5
T2 25 273 298 K
A 1.57 m2
Then;
Q 20,408.4 x 10‐8 1.57 0.60
Q 19,208,138
573 4 ‐ 298
1hr
J
hr 3600s
J
Q 5,335.59 or W
s
Thus;
a Q 5.336 kW
c. 174 m2
b. 194 m2
d. 164 m2
Solution:
Q A U θ
Solving for θ :
θ
max ‐
∆t
∆t
ln
∆t
max
∆t
from:
min
min
Q mCp ∆t
60 15 1 ∆t
∆t 4 K
t 2 ‐ t 1 4 K
t 2 39 K
∆t
max
48 ‐ 35 13°C
∆t
min
48 ‐ 39 9°C
Then;
θ
13 ‐ 9
10.88°C
13
ln
9
60,000 A 30 10.88
Thus;
a 183.82 m2
c. 50.7 oC
b. 40.7 oC
d. 20.7 oC
Solution:
max ‐
∆t
∆t
ln
∆t
max
∆t
min
min
Solving for θ :
Q A U θ
70 210 0.037 θ
θ 9.018 K
from:
Q m Cp ∆t
70 6.6 1.15
1.02 t 2 ‐ t 1
9.04
Then;
9.01
9.01
9.04
55‐ t 1
ln
55‐ t 2
9.04
55‐ t 1
ln
55‐ 9.04‐ t 1
Thus;
b t 1 40.7 °C
b. 303.79 W/m2
d. 354.65 W/m2
Solution:
∆t
Q
RT
A
where:
RT
0.30
0.15
1.11 0.139
R T 1.35
Q 300‐25
1.35
A
Thus;
Q
a 203.79 W/m2
A
c. 17,321.65 kJ
b. 18,321.65 kJ
d. 16,321.65 kJ
Solution:
Q 20408.4 x 10‐8 Fe T1 4 ‐ T2 4
where:
Fe = 1 (if not given)
T1 = 1277 + 273 = 1550 K
T2 = 277 +273 = 550 K
Q 20408.4 x 10‐8 1
1550 4 ‐ 550
4
a Q 19,321.65 kJ/m2-min
c. 40 J
b. 35 J
d. 45 J
Solution:
Q 20408.4 x 10‐8 Fe T1 4 ‐ T2 4
where:
T1 = 360 + 273 = 633 K
A = π( 0.035)2
A = 0.003848 m2
Q 20408.4 x 10‐8 1 0.003848 633
Q 126,083.68 J/hr
Q 35.02 J/s
Thus;
b Q 35 J
c. 16.5 J
b. 1.04 J
d. 17.03 J
Solution:
Q 20408.4 x 10‐8 Fe T1 4 ‐ T2 4
where:
Fe = 0.10
A = 700 cm2 = 0.07 m2
T1 = 37 + 273 = 310 K
T2 = 0 + 273 = 273 K
Substituting Values:
Q = 5,258.116 J/hr
Q = 1.46 J/s
Thus;
(a) Thus; the energy transferred by the radiation between the walls each
second is 1.46 J
c. 3430C
b. 3380C
d. 3580C
Solution:
Q
ho ∆t
A
1500 = 220 (350 – t1)
Thus;
c t 1 343.18o C
84 ME Board Problem
An oil heater heats 100 kg per minute of oil from 35oC to 100oC in a counterflow
heat exchanger. The average specific heat of the oil is 2.5 kJ/kgoC. Exhaust gases
used for heating enter the heater with an average specific heat of 1 kJ/kgoC, a
mass flow rate of 250 kg/min and an initial temperature of 200oC. The over-all heat
transfer coefficient is 75 W/m2oC. Determine the heating surface in m2.
a. 36.110C
c. 32.720C
b. 41.720C
d. 25.340C
Solution:
Q A U θ
Solving for total heat transferred Q and θ :
Qoil = Qgas
moCpo ∆to = mgCpg ∆tg
100(2.5)(100 – 35) = 250(1)(200 – t)
t = 1350C
(∆t)max = 135 - 35 = 1000C
(∆t)min = 200 – 100 = 1000C
If (∆t)max = (∆t)min , then θ = average value = 1000C
Q = mCp∆t
Q
100
2.5 100‐35
60
Q 270.83 kW
Thus;
270.83 = A (0.075) (100)
a A 36.11 m2
c. 0.243 W/m2-K
b. 0.423 W/m2-K
d. 0.243 W/m2-K
Solution:
U
1
1
3.0875
RT
Thus;
(a) U = 0.324 W/m2-K
What is the total resistance to heat flow if the percent of the total resistance
c. 0.975 0C/W
b. 0.795 0C/W
d. 0.957 0C/W
Solution:
% brick
0.9680
R brick
RT
0.5769
RT
Thus;
(a) RT = 0.597 0C/W
c. 18,148,000 Btu/hr
b. 17,147,000 Btu/hr
d. 15,145,000 Btu/hr
Solution:
Q A U θ
Q 900 13 1380
Thus;
(a) Q = 16,146,000 Btu/hr
c. 151 kJ
b. 282 kJ
d. 251 kJ
Solution:
Q m Cp ∆t
Q 3.25 0.394 250‐30
Thus;
(b) Q = 281.712 kJ
c. 8.92 kJ
b. 7.92 kJ
d. 9.92 kJ
Solution:
Water equivalent of calorimeter:
m 0.28
0.39
4.187
m 0.026 kg
Heat received by the water and calorimeter
Q m mw Cp ∆t
Q 0.026 0.40 4.187 20‐15
Thus;
(c) Q = 8.92 kJ
(d)
90. Supplementary Problem
In an experiment to find the specific heat of lead, a 0.50 kg of lead shot at a
temperature of 51oC is poured into an insulated calorimeter containing 0.25 kg of
water at 13.5oC and the resultant temperature of the mixture is 15.5oC. If the
water
equivalent of the calorimeter is 0.020 kg, find the specific heat of the lead.
a. 0.1278 kJ/kg-K
c. 0.01389 kJ/kg-K
b. 0.0278 kJ/kg-K
d. 0.0389 kJ/kg-K
Solution:
Heat lost by the lead = Heat gained by the water and calorimeter
mL CL ∆t L mw Cw ∆t w mC CC ∆t C
0.5 CL 51 ‐15.5 0.25 0.02 4.187 15.5‐13.5
thus;
a CL 0.1278 kJ/kg-K
∆t
max
55 ‐ t 1
∆t
min
55 ‐ t 2
∆t
max ‐
∆t
min
t 2 ‐ t 1 9.04
91. Supplementary Problem
The load on a water-cooled condenser is 90,000 Btu/hr. If the quantity of water
circulated through the condenser is 15 gpm, determine the temperature rise of the
water in the condenser.
a) 12°F
c) 16°F
b) 14°F
d) 18°F
Solution:
Q = mCpΔt
90,000
Btu
hr
=m
Btu
lb ° F
Δt
Where:
m = ρV
= 8.33
lb
gal
= 7497
15
gal
60 min
min
hr
lb
hr
Thus;
90,000 = 7497 1 Δt
(a) Δt = 12°F
b) 215,000 Btu/hr
d) 218,000 Btu/hr
Solution:
Q = mCpΔt
Where:
m = 36
gal
min
8.33
= 17992.8 lb/hr
Thus:
60 min
hr
Q =17992.8(1) (12)
(a) Q = 215,913.6 Btu/hr
c) 5500 cfm
b) 3500 cfm
d) 3000 cfm
Solution:
Q = mCpΔt
Where:
Q = 121,500 Btu/hr
Cp= 0.24 Btu/°F
Δt = 25°F
Then:
121,500 = m(0.24)(25)
m = 20,250 lb/hr
the volume flow rate is:
V=
m
ρ
20,250 lb/hr
0.075 lb/ft³
c) 20°F
b) 18°F
d) 22°F
Solution:
Q = mCpΔt
Where:
Q = 64, 800 Btu/hr
m = ρV
m = 0.075 lb/ft3 (3000 ft3/min) (60min/hr)
m = 13,500 lb/hr
Cp = 0.24 Btu/lb °F
Thus;
6400 = 13,500 (0.24) Δt
(c) Δt = 20°F
c) 281.8 ft3/hr
b) 271.6 ft3/hr
d) 291.6 ft3/hr
Solution:
Actual volumetric efficiency =
eva = V1/VD
0.80 =
21.8(9.6)
VD
VD = 261.6 ft3/hr
Thus;
(a) VD = 261.6 ft3/hr
c) 12.14
b) 11.14
d) 13.14
Solution:
COP =
=
Refrigeration Capacity
compressor power
10 3.516
15 0.746
= 13.14
Thus;
(d) COP = 13.14
c) 10.875
b) 12.875
d) 13.875
Solution:
COP =
T1
T2 ‐ T1
Where:
T1 = 15 + 460 = 475 °R
T1 = 55 + 460 = 515 °R
Then;
COP =
475
515 ‐ 475
Thus;
(a) COP = 11.875
1. Supplementary Problem
Calculate the specific volume of an air-vapor mixture in cubic meters pre kilogram
of
dry air when the following conditions prevail : t = 30°C, w = 0.015 kg/kg, and Pt =
90
kPa.
0.99 m3/kg
c) 0.79 m3/kg
b) 0.89 m3/kg
d) 0.69 m3/kg
a)
Solution:
v=
RaT
Pt ‐ Pv
Pv
Pt ‐ Pv
0.015 = 0.622
Pv
90 ‐ Pv
Pv = 2.12 kPa
Thus;
v=
(0.287) (30+273)
90 - 2.12
2. Supplementary Problem
Compute the Humidity Ratio of air at 62 % relative humidity and 34°C when the
barometric pressure is 101.325 kPa.
a) 0.021 kgvapour/kgdry air
Solution:
w = 0.622
Pv
Pt ‐ Pv
Solving for Pv:
Psat @ 34°C = 5.32 kPa
Pv = (RH) Psat
= (0.62) (5.32)
= 3.30 kPa
Then:
w = 0.622
3.30
101.325 ‐ 3.30
Thus;
(a) w = 0.021 kgvapour/kgdry air
3. Supplementary Problem
A sample of air has dry-bulb temperature of 30°C and a wet-bulb temperature of
25°C. The barometric pressure is 101.325 kPa. Calculate the enthalpy of the air if
it is
adiabatically saturated.
a) 75.94 kJ/kg
c) 79.54 kJ/kg
b) 70.94 kJ/kg
d) 74.09 kJ/kg
Solution:
Enthalpy of air if adiabatically saturated:
h = Cpt + whg
Solving for humidity ratio, w:
w = 0.622
Pv
Pt ‐ Pv
3.17
101.325‐ 3.17
4. Supplementary Problem
An air-vapor mixture has dry bulb temperature of 30°C and a humidity ratio of
0.015.
Calculate the enthalpy at 85 kPa barometric pressure.
a) 68.34 kJ/kg
c) 72.45 kJ/kg
b) 54.35 kJ/kg
d) 67.45 kJ/kg
Solution:
h = Cpt + whg
From steam table, at 30°C :
h = 2556.3 kJ/kg
then,
h = (1 kJ/kg-°C) (30°C) + (0.015) (2556.3 kJ/kg)
Thus;
(a) h = 68.34 kJ/kg
5. Supplementary Problem
In an air conditioning unit, 3.5 m3/s of air 27°C dry-bulb temperature 50 %
relative
humidity and standard atmospheric pressure enters the unit. The leaving condition
of the
air is 13°C dry-bulb temperature and 90% relative humidity. Using the properties
from the
psychrometric chart, calculate the refrigerating capacity in kW.
a) 87.57 kW
c) 57.87 kW
b) 77.57 kW
d) 58.77 kW
Solution:
Refrigerating Capacity QA:
QA = m (h2 - h1)
Solving for m:
m=
=
6. Supplementary Problem
A stream of outdoor air is mixed with a stream of return air in an air conditioning
system that operates at 101 kPa pressure. The flow rate of outdoor system air is 2
kg/s
and its condition is 35°C dry-bulb temperature and 25°C wet-bulb temperature. The
flow rate of return air is 3 kg/s and its condition is 24°C and 50% relative
humidity.
Determine the enthalpy of the mixture.
a) 91.56 kJ/kg
c) 91.56 kJ/kg
b) 91.56 kJ/kg
d) 91.56 kJ/kg
Solution:
By Energy Balance:
m1h1 + m2h2= m3h3
m1h1 + m2h2 = ( m1+ m2 ) h3
h3 =
2 (75.9) 3 (48)
2+3
Thus;
(d) h3 = 59.16 kJ/kg
7. Supplementary Problem
What is the specific volume of an air-vapor mixture at 30°C and a relative humidity
of
45°C at 101.325 kPa.
a) 0.578 m3/kg
c) 0.875 m3/kg
b) 0.785 m3/kg
d) 0.758 m3/kg
Solution:
v=
RaT
Pt ‐ Pv
Solving for Pv :
Psat @ 30°C = 4.24 kPa
Pv = (RH) Psat @ 30°C
= 0.45 (4.24)
= 1.91 kPa
Thus;
v=
0.287(30+273)
101.325 - 1.91
8. Supplementary Problem
A mixture of dry-air and water vapor is at temperature of 21°C under a pressure of
101
kPa. The dew point temperature is 15°C. Calculate the relative humidity.
a) 68.56 %
c) 56.68 %
b) 65.68 %
d) 58.66 %
Solution:
RH =
Pv
Psat @ 21°C
Where:
PV = Psat @ 15°C
= 1.7044 kPa
Psat @ 21°C = 2.4861 kPa
Thus;
RH =
1.7044
2.4861
= 0.6851
(b) RH = 68.56%
9. Supplementary Problem
The density of air at 35°C and 101 kPa is 1.05 kg/m3. The humidity ratio is:
a) 0.036 kgvapour/kgdry air
Solution:
PV = mRT
P = mRT/V
Pair = 1.08 ( 0.287 )( 35 + 273 )
Pair = 95.48 kPa
Pt = Pair + Pvapor
101 = 95.48 + Pv
Pv = 5.53 kPa
Then;
w = 0.622
= 0.622
Pv
Pt ‐ Pv
5.53
101 ‐ 5.53
Thus;
(a) w = 0.036 kgvapour/kgdry air
80 kW
c) 125 kW
b) 60 kW
d) 100 kW
Solution:
SHR = sensible heat ratio
=
Qs
Qs QR
0.80 = Qs/100
Thus;
(a) Qs = 80 kW
c) 4.03 kg
b) 2.03 kg
d) 5.03 kg
Solution:
PvV = mvRvT
Solving for Pv :
RH = Pv / Psat
0.08 = Pv / 5.628
Pv = 4.5024 kPa
Thus;
4.5024 [(4)(4)(4)] = mv (0.4615) (35 + 273)
(a) mv = 2.027 kg
45. The bore and stroke of an air compressor are 276 mm and 164 mm respectively. If
the
piston displacement is 0.039 m /s, what is the operating speed of the compressor?
a. 238.49 rpm
c. 338.49 rpm
b. 261.54 rpm
d. 361.54 rpm
Solution:
Vd =
πd L N
4
0.039 =
π(0.276) 0.164 N
4
Solution:
Velocity of air at suction:
V
Q
s= s
As
d=
Qd
Ad
solving for Q:
Qs= V
mRT1
P1
s =
10 (.287)(297)
102
=8.357 m3 /s
Qd= V
d=
mRT2
P2
10 (.287)(527)
622
2.43 m3 /s
then;
V
s=
8.357 m3 /s
=42.56 m/s
π
2
(.5)
4
2.43 m3 /s
d= π
=77.40 m/s
2
(.20)
4
Thus;
(a) Vs=42.56m/s ,
Vd=77.40 m/s
47.
The initial condition of air in an air compressor is 100 kpa and 25
and
discharges air at 450 kpa. The bore and stroke are 276 mm and 186 mm
respectively with 8 % clearance running at 6 rev per second. Find the volume of
air at suction.
a. 203.39 m /hr
c. 261.25 m /hr
b. 303.39 m /hr
d. 361.25 m /hr
Solution:
Solving for e :
ev =1+c-c (
P1 1/n
)
P2
=1+0.08-0.08 (
450 1/1.4
100
=0.84575
Vd= πD2 LN= π(0.276)2 (0.186)(6)
4
=0.0668 m3 /s
Then;
V1=0.84575(0.0668 )
=203.39 m3 /hr
48. If the power to drive shaft is 7 hp and the mechanical efficiency is 75 %, what
is the
actual compressor power?
a. 5 hp
c. 2 hp
b. 3 hp
d. 4 hp
Solution: e
Compressor power
Power to drive the shaft
0.74 =
Compressor power
7
Thus;
(a) Compressor Power = 5.18 hp
49.A two stage compressor receives 0.35 kg/s of air at 100 kpa and 629 K and
delivers it
at 1000 kpa. Find the heat transferred in the intercooler?
a. 70.49 kw
c. 90.49 kw
b. 80.49 kw
d. 100.49 kw
Solution:
Q
mCp (Tx - T1
Solving for Tx :
Px =
Tx
T1
=(
Tx
269
Px
P1
=(
k-1
k
707.11
100
1.4-1
1.4
Tx =470.40 K
Thus;
Q=0.35(1)(470.40 K- 269 K)
Q=70. 49 kw
50.An air compressor which operates at 900 rpm has a piston displacement of
4500cm .
Determine the mass flow rate of air standard density considering that the volume
efficiency is 77 %.
a. 224. 53 kg/hr
c. 314. 57 kg/hr
b. 324.35 kg/hr
d. 137.54 kg/hr
Solution:
ev =
V1 '
VD
0.77=
V1 '
4500
kg
cm3
1m3
60 min
3118500
3
min (100)3 cm3
hr
m
Thus;
(a) m=224.53 kg/hr
1.A fuel is delivering 10 gallons per minute of oil with a specific gravity of
0.83. The total
head is 9.14m; find how much energy the pump consumes in KJ per hour.
a. 169
c. 189
b. 199
d. 179
Solution;
P= γQH
Where:
γ=9.81 .083 =8.14 KN/m3
Q=10 gal/ min =2.27 m3 /hr
H=9.14 m
Then;
P=8.14 2.27 9.14
Thus;
(a) P=168.89
kj
hr
c. 7.014
b. 5.082
d. 6.104
Solution:
Let : P=power in kw
P=Q(Pd - Ps )
Where:
Q= 8
kg
s
0.001
m3
= 0.008 m3 /s
kg
Pd =1,100 kpa
P=(0.008)(1100-220)
Thus;
(b) P=7.04 kw
3.A pump lifts water at a rate of 283 liters per second from alake and force it
into a tank 8
m above the level of the water at a pressure of 137 kpa. What is the power required
in
kw?
a. 71
c. 61
b. 41
d. 51
Solution:
P= γQH
Where:
γ=9.81 kN/m3
Q=
283L
=0.283 m3 /s
s
H=8+
137
9.81
H=21.97
Thus;
P=9.81 0.283 21.97
(c) P=60.99
4.A pump discharges 150 liters per second of water to a height of 75 m. if the
efficiency is
75 % and the speed of the pump is 1800 rpm, what is the torque in the N-m to which
the
drive shaft is subjected?
a. 771
c. 791
b. 781
d. 681
Solution:
Let: ep =pump efficiency
P=
γQH
2πTN
or P=
ep
60
Where;
N=1800 rpm
P=
γQH 9.81(0.150)(75)
=
=147.15 kw
ep
0.75
Then;
147.15=
2πT(1800)
60
T=0.781 kN-m
Thus;
(b) T=781 N-m
5.A centrifugal pump delivers 80 liters per second of water on test suction gauge
reads
10 mm hg vacuum and 1.2 m below pump center line. Power input is 70 kw. Find the
total dynamic head in meters.
a. 66
c. 62
b. 60
d. 64
Solution:
γ=9.81 kN/m3
Q=0.80 m3 /s
P=0.74 70 =51.80
Note: 74% is the usual pump efficiency used if not given.
Thus;
51.80=9.81 0.80 H
(a) H=66 m
6.A pump with a 400 mm diameter suction pipe and a 350 mm diameter discharge pipe
is to deliver 20,000 liters per minute of 15.6
if suction gage is 7.5 cm below the pump centerline and reads 127 mm Hg vacuum and
discharges gage is 45 cm above the pump centerline and reads 75 kpa.
a. 15 m
c. 20 m
b. 5 m
d. 10 m
Solution:
H=total dynamic head
H=
Q=20,000
Vs =
Q
2
li
=0.33 m/s
min
=
0.33
2
πd /4 π(0.4) /4
=2.63 m/s
Vd =
0.33
2
π(0.35) /4
=3.43 m/s
Thus:
H=
7.A centrifugal pump delivers 300,000 liters per hour of water to a pressurized
tank whose
pressure is 284 kpa. The source of water is 5 meters below the pump. The diameter
of the
suction pipe is 300 mm and the discharge pipe is 250 mm. calculate the kw rating of
the
driving motor assuming the pump efficiency to be 72%.
a. 41.75 kw
c. 43.28 kw
b. 35.23 kw
d. 38.16 kw
Solution:
Let: Pbrake =brake input power
Pbrake =
γQH
ep
Where:
Q=300,000
li
=0.0833m3 /s
hr
Solving for H:
From: Bernoulli’s Equation:
H=
0.0833
2
π(0.3) /4
=1.18 m/s
0.0833
π 0.25 /4
1.7 m/s
Then;
2
9.81(0.0833)(33.62)
0.72
c. 3434 rpm
b. 3600 rpm
d. 2424 rpm
Solution:
H1 N1 2
=( )
H2 N2
200
375
1770
N
Thus;
(e) N2 =2423.67 rpm
9.The rate of flow of water in a pump installation is 60.6 kg/s. the intake static
gage is 1.22
m below the pump centerline and reads 68.95 kpa gage ; the discharge static gage is
0.61 m below the pump centerline and reads 344.75 kpa gage. The gages are located
lose to the pump as much as possible. The areas of the intake and discharge pipes
are
0.093 m and 0.069 m respectively. The pump efficiency is 74 %. Take the density of
water equals 1000 kg/m . What is the hydraulic power in kw?
a. 17.0
c. 31.9
b. 24.5
d. 15.2
Solution:
Pwater =Phydraulic =γQH
Where:
Q=
60.6 kg/s
1000 kg/m3
Q=0.0606 m3 /s
Vs =
0.0606
Vd =
0.0606
0.093
0.069
=0.65 m/s
=0.88 m/s
H=
H=
H=28.74 m
Thus the hydraulic power is:
Phydraulic = 9.81 (0.0606) (28.74)
Phydraulic =17.09 kW
2
10.It is desired to deliver 5 gpm at a head of 640 ft in a single stage pump having
a
specific speed not to exceed 40. If the speed is not exceeding 1352 rpm how many
stages are required?
a. 3
c. 5
b. 4
d. 2
Solution:
Let; n=no. of stages
h=head per stage
then,
h=
640
n
from;
Ns =
40=
N√Q
h3/4
1352√5
640 3/4
( n )
Solution:
Solution for the discharge, Q :
Q1 N1
=
Q2 N2
900 1800
=
Q2 1200
Q2 =600 gpm
Solution for the theoretical head, H :
H1 N1 2
=( )
H2 N2
120 1800 2
=(
)
1200
H2
H2 =53.33 ft
Solving for the Power input, P :
P1 N1 3
=(
)
P2 N2
3
30 1800
=(
)
P2 1200
P2 =8.89 Hp
Thus;
(a) Q2 =600gpm , H2 =53.33 ft , P2 =8.89 Hp
12. A pump operating at 1750 rpm delivering 500 gal/min against a total head of 150
ft.
Changes in the piping system have increased the total head of 360 ft. At what rpm
should the pump be operated to achieve this new head at the same efficiency?
a. 2730 rpm
c. 2711 rpm
b. 2740 rpm
d. 2600 rpm
Solution:
H1 N1 2
=( )
H2 N2
2
150 1750
=(
)
360
N2
Thus;
N2 =2711.09 rpm
13. Water in the rural areas is often extracted from underground water source whose
free
surface is 60 m below ground level. The water is to be raised 5 m above the ground
by a
pump. The diameter of the pipe is 10 cm at the inlet and 15 cm at the exit.
Neglecting
any heat interaction with the surroundings and frictional heating effects. What is
the
necessary power input to the pump in kW for a steady flow of water at the rate of
15 li/s?
Assume pump efficiency of 74 %.
a. 9.54
c. 7.82
b. 5.54
d. 12.90
Solution:
Input Power=
Input Power=
where:
Water Power
Pump Efficiency
γQH
ep
Q = 15 li/s
Q = 0.05 m3
Vs =
0.015
2
π(0.10) /4
Vs =1.91 m/s
Vd =
0.015
2
π(0.015) /4
Vd =0.85 m/s
H=
Vd 2 -Vs 2
+Zd -Zs
2g
H=
(0.85) -(1.91)
+ 5-(-60)
2(9.81)
H = 64.85
Thus;
Input power =
9.81(0.015)(64.85)
0.74
oil
Temperature
21°C
Specific gravity
0.85
20 li./sec
Total Head
175 kPa
a. 4.69 Hp , 94%
c. 5.69 , 74%
b. 3.69 Hp , 84%
d. 6.69 , 78%
Solution:
Hydraulic Power of the Pump :
Phydraulic = γ Q H
where:
γ = 9.81(0.85) = 8.34 kN/m3
Q = 20 li/s = 0.020 m3/s
H = =
H = 20.98 m
then ;
Phydraulic = (8.34) (0.020) (20.98)
= 3.50 kW
Phydraulic = 4.69 Hp
ep =
ep = 0.94 = 94%
thus;
(a) Phydraulic = 4.69 Hp , ep = 94%
15. Past Board Problem
Water from an open reservoir A at 8 m elevation is drawn by a motor driven pump to
an
open reservoir B at 70 m elevation. The inside diameter of the suction pipe is 200
mm and
150 mm for the discharge pipe. The suction line has a loss of head three times that
of the
velocity head in the 200 mm pipe. The discharge line has a loss of head twenty
times that
of the velocity head in the discharge pipeline. The pump centerline is at 4 m.
Overall
efficiency of the system is 78 %. For the discharge rate of 10 li/s, find the power
input to
the motor and the pressure gage readings installed just at the outlet and the inlet
of the
pump in kPag.
a. 7.82 kW, 39 kPa, 650 kPa
Solution:
Power input of the motor:
Pinput =
where:
Q = 0.010 m3/s
Vd =
.
.
Vd = 0.565884242 m/s
.
Vs =
Vs = 0.318309886 m/s
H=
+Z
Z
.
H=0+
+ 20
]+3
] + 64 – 4
H = 62.3530768 m
thus;
.
Pinput =
Pinput = 7.842098505 kW
Pressure Gages Readings:
Ps = γ Hs = 9.81(3.99)
Ps = 39.14 kPa
Pd = γ Hd = 9.81(66.34)
Pd = 650.80 kPa
c. 66.54 kW
b. 74.69 kW
d. 76.54 kW
Solution:
P=γQH
where:
Q=
/
/
= 0.04543 m3/s
c. 1.55 Hp
b. 2.55 Hp
d. 1.64 Hp
Solution:
P=γQh
= (8.33 lb/gal) (25 gal/min.) (245 ft)
= 51,021.25
thus;
(a) P = 1.55 Hp
18. Supplementary Problem
A centrifugal pump is powered by a direct drive induction motor is needed to
discharge
150 gal/min against a total head of 180 ft when turning at fully loaded speed of
3500
rpm. What type of pump should be selected?
a. Radial
c. Mixed Flow
b. Francis
d. Propeller
Solution:
Ns =
=
√
/
= 872.286 rpm
thus;
(a) Radial turbine
19. Past ME Board Problem
A boiler feed pump receives 40 L/s at 4 MPa and 180°C. It operates against a total
head
of 900 m with an efficiency of 60%. Determine the power output of the driving
motor.
a. 450.21 kW
c. 500.21 kW
b. 459.64 kW
d. 523.26 kW
Solution:
Pmotor =
Solving for Pwater:
From Steam table:
At 4 Mpa and 180°C
h1 = 764.76 kJ/kg
v1 = 0.00112484 m3/kg
ρ=
= 889.015 kg/m3
= 8721.24 N/m3
= 8.721 kN/m3
Pwater = γ Q h
= (8.721 kN/m3) (0.040 m3/s) (910 m)
= 313 956 kW
thus;
Pmotor =
.
.
c. 30.16 Hp
b. 21.22 Hp
d. 10.52 Hp
Solution:
Pbrake =
Solving for Pwater:
Q = 260
= 34.76 ft3/min.
H = 243 – (27 – 10)
= 226 ft
Pwater = (62.4
) (34.76
= 490,199.42
Pwater =
) (226 ft)
.
thus;
Pwater = 21.22 Hp
21. Past ME Board Problem
A boiler feed pump receives 45 li./s of water at 190°C and enthalpy of 839.33
kJ/kg. It
operates against a head of 952 m with efficiency of 70%. Estimate the water leaving
temperature assuming that the temperature rise is due to the inefficiency of the
input
energy.
a. 190.96 °C
c. 199.71 °C
b. 194.66 °C
d. 200 °C
Solution:
m C
∆t
- m ∆h
4.187 t – 190) =
(h – 839.33)
Solving for h :
m (h - h ) = 0.00981 (952)
h = 848.67 kJ/kg
then;
.
4.187 (t – 190) =
– (848.67 – 839.33)
(a) t = 190.96 °C
22. Past ME Board Problem
A pump is driven by an electric motor moves 25 gal/min of water from reservoir A to
reservoir B, lifting the water to a total of 245 ft. The efficiency of the pump and
motor are
64% and 84% respectively. What size of motor in Hp is required?
a. 3 Hp
c. 2 Hp
b. 5 Hp
d. 7 Hp
Solution:
Pmotor =
Solving for Pwater:
Q = 25 gal/min = 0.0557 ft /s
Pwater = (62.4
= 851.54 ft-lb/s
) (0.0557
) (245 ft)
Pwater = 1.55 Hp
Pbrake =
.
.
= 2.42 Hp
thus;
(a) Pmotor = 2.88 Hp or 3 Hp
23. Past ME Board Problem
A vacuum pump is used to drain a flooded mine shaft at 20°C water. The pump
pressure
of water at this temperature is 2.34 kPa. The pump is incapable of lifting the
water higher
than 10.16 m. What is the atmospheric pressure?
a. 90.21 kPa
c. 102.01 kPa
b. 96.02 kPa
d. 108.01 kPa
Solution:
From Bernoulli’s Theorem:
+Z =
+
.
.
+
+Z
+ Z
+ 0 + 10.16
c. 250 kW
b. 210 kW
d. 245 kW
P=γQH
Solving for H:
H=
.
/ .
+Z
Z + h
+ 30 +1.5
h = 42 m
then;
P = 9.81 (0.50) (42)
thus;
(a) P = 206 kW
25. Past ME Board Problem
A pump is to deliver 80 gpm of water at 140°F with a discharge pressure of 150
psig.
Suction pressure indicates 2 in. of mercury vacuum. The diameter of suction and
discharge pipes are 5 in. and 4 in. respectively. The pump has efficiency of 70%,
while the
motor efficiency is 80%. Determine the power input to the drive motor.
a. 12.59 Hp
c. 15.590 Hp
b. 10.59 Hp
d. 20.59 Hp
Solution:
Pmotor =
Pbrake =
Solving for Pwater:
Q = 80 gal/min = 0.1782 ft /s
Vs =
Vd =
.
/ /
.
/ /
= 1.307 ft/s
= 2.043 ft/s
From steam table:
At 150 psig (164.7 psi) and 140°F:
γ = 61.424 lb/ft
h=
.
.
= 354 ft
then;
Pwater = 61.424 (0.1782) (354)
= 7.05 Hp
= 3874.80
=
= 10.07 Hp
Pmotor =
.
.
thus;
(a) Pmotor = 12.59 Hp
26. Past ME Board Problem
Determine the water horsepower of a centrifugal water pump which has an input of
3.5
Hp if the pump has an 8 in. nominal size suction and 6 in. nominal size discharge
and
handles 150 gpm of water of 150°F. The suction line gage shows 4 in. Hg vacuum and
the
discharge gage shows 26 psi. The discharge gage is located 2 ft above the center of
the
discharge pipe line and the pump inlet and discharge lines are at the same
elevation.
a. 2.52 Hp
c. 2.78 Hp
b. 3.52 Hp
d. 3.78 Hp
Solution:
P=γQH
Solving for h:
Q = 150 gal/min = 0.334 ft /s
Vs =
= 0.957 ft/s
Vd =
= 1.701 ft/s
γ=
H=
= 61.2 lb/ft
.
.
= 67.83 ft
thus;
P = (61.2) (0.334) (67.83)
= 1386.50 ft-lb/s
(a) P = 2.52 Hp
27. Past ME Board Problem
Water from an open reservoir A at 8 m elevation is drawn by a motor-driven pump to
an
open reservoir B at 70 m elevation. The inside diameter of the suction pipe is 200
mm and
150 mm for the discharge pipe. The suction line has a loss of head three times that
of the
velocity head in the 200 mm pipe. The discharge line has a loss of head 20 times
that of
the velocity head of the discharge pipeline. The pump centerline is at 4 m. Overall
efficiency of the system is 78%. For a discharge rate of 10 li./s, find the power
input to the
motor.
a. 10.06 kW
c. 6.12 kW
b. 4.80 kW
d. 7.85 kW
Solution:
Pinput =
:
Solving for P
Vs =
.
.
= 0.318 m/s
Vd =
.
.
= 0.566 m/s
.
=3
= 0.01546 m
20
= 20
+ Z
= 0.32642 m
H=
=
+
.
.
.
= 62.35 m
+ h
= 6.12 kW
thus;
Pinput =
.
.
c. 5,500 rpm
b. 6,149.20 rpm
d. 6,500 rpm
Solution:
Ns =
/
Solving for H:
hs = 2 + 2.6 + 0.8
= 5.4 m
= 17.72 ft
hd = 3 + 3 = 6 m
= 19.69 ft
H = 17.72 + 19.69
= 37.41 ft
Q1 = Q2 = 900/2
= 450 m3/hr
= 1981 gal/min
then;
Ns =
√
.
thus;
(a) Ns = 5,149.20 rpm
29. Past ME Board Problem
A DC driven pump running at 100 rpm delivers 30 liters per second of water at 40°C
against a total pumping head of 27 m with a pump efficiency of 60%. Barometer
pressure
is 758 mm Hg abs. What pump speed and capacity would result if the pump rpm were
increased to produce a pumping head of 36 m assuming no change in efficiency.
a. 115.47 rpm , 34.64 L/s
Solution:
New Speed required:
N
N
H
H
N
100
36
27
N = 115.47 rpm
New Capacity Required:
Q
N
N
30
115.47
100
Q = 34.64 L/s
thus;
(a) N = 115.47 rpm , Q = 34.64 L/s
30. Supplementary Problem
A centrifugal pump discharged 20 L/s against a head of 17 m when the speed is 1500
rpm. The diameter of the impeller was 30 cm and the brake horsepower was 6.0. A
geometrically similar pump 40 cm in diameter is to run at 1750 rpm. Assuming equal
efficiencies, what brake horsepower is required?
a. 51.55 HP
c. 40.15 HP
b. 50.15 HP
d. 45.15 HP
Solution:
New brake horsepower required:
P
D N
P
D N
0.30 1500
P
0.40 1750
thus;
(c) P = 40.14 Hp
31. Supplementary Problem
A two-stage centrifugal pump delivers 15,000 kg/hr of 110°C water against 76 m head
at
3500 rpm. What is the specific speed of the pump?
Solution:
Ns =
/
Solving for Q:
,
Q=
=
Q = 0.004383 m3/s
H = 76/2 = 38 m
then;
Ns =
√ .
.
= 780.39 rpm
thus;
(a) Ns = 780.39 rpm
32. Supplementary Problem
Calculate the impeller diameter of the centrifugal pump that requires 15m head
to deliver if pump speed is 1500 rpm.
a. 218.43 mm
c. 345.75 mm
b. 300.75 mm
d. 276.45 mm
Solution:
V=
Solving for V:
V= 2
= 2 9.81 15
= 17.15 m/s
then;
17.5 =
D = 0.21843 m
thus;
(a) D = 0.21843 m
c. 74.54 %
b. 70.62 %
d. 76.77 %
Solution:
epump = Pwater / Pinput
Solving for Pwater :
Vs = Q / As = 0.0516 / /4 0.254
Vs = 1.018 m/s
Vd = Q / Ad
=
.
.
= 4.073 m/s
H=
212‐101.325 ‐127
101.325
760
9.81
4.073 2 ‐ 1.018 2
2 9.81
1.22
= 11.57 m
Pwater =9.81(0.516)(11.57)
=5.86 Kw=7.85Hp
thus;
epump = 7.85/10
(a) epump = 0.785 = 78.51%
34. Supplementary Problem
A closed tank contains liquefied butane gas whose specific gravity is 0.60. The
tank pressure us 1.7 Mpa gage which is also the equilibrium vapor pressure of
butane at the pumping temperature. Suction line losses is 1.5 m of gas and the
static elevation gain is 4m. What is the Net Positive Suction Head available
(NPSH)?
a. 2.5 m
c. 3.5 m
b. 1.5 m
d. 1.7 m
Solution:
Use (+) for static elevation gain.
NPSH =
= 0 + 4 – 1.5
Thus;
(a)
c. 18 ft
b. 15.5 ft
d. 5.5 ft
Solution:
The Net Positive Suction Head required by the pump is 9.
then;
NPSH =
9 = 0 + S – 6.5
Thus;
(b) S = 15.5 ft
36. Supplementary Problem
A boiler feed pump receives 130 cfm of water with specific volume of 0.0025 m3
at a head of 800 m. If the pump efficiency is 64%, what is the output of the
driving
motor?
a. 299 kW
c. 250.34 kW
b. 350.16 kW
d. 299.64 kW
Solution:
epump = Pwater / Pinput
Solving for Pwater;
Q = 130 ft3 = 0.061 m3/s
=
1
0.0025
0.00981
3.9245 kN/m3
Pwater = 3.924(0.061)(800)
= 191.49 Kw
Then;
Poutout = 191.49/0.64
Thus;
a
Poutout = 299.21 kW
bleed steam. Pump centerline is located 1m above the floor level. Suction line
losses is 0.60 m. Determine the minimum height of water level in the heater that
must be maintained above the centerline of the pump to avoid cavitation, if the
pump to be installed has a reuired suction head 5.8 m.
a. 9.05 m
c. 3.25 m
b. 2.25 m
d. 5.09 m
Solution:
NPSH =
where;
P = 100 kPag
Pa = 101.325 kPa
PV = Psat at 115
Pv = 172 kPa
Vf at 15.6
= 0.001 m3 / kg
Vf at 11.5
= 0.001055 m3/ kg
S.G. =
0.001
0.001055
= .948
then;
5.8 =
100 101.325‐172
9.81 .948
+ S – 0.60
thus;
(c) S = 3.25
38. Supplementary Problem
A pump running at 1000 rpm delivers water against a head of 300 m. If the pump
speed will increased to 1500 rpm, what is the change in head.
a. 575 m
c. 675 m
b. 375 m
d. 475 m
Solution:
H2
H1
=( )
N
H2 = 300(1500/1000)2
H2 = 675 m
thus;
(b) ∆H = 675 – 300 = 375 M
c. 642.44 gpm
b. 442.44 gpm
d. 742.44 gpm
Solution:
Q = AV
H=P/
15(144)
+ hs = 62.4(.92)
10
= 47.66 ft
2gh =
V=
2 32.2 47.66
= 55.40 fps
A=
22 /
= 0.0218 ft2
then;
Q = 0.0218 (55.40)
= 1.209 ft3/s (7.489 gal/1ft3)(60 s/min)
thus;
(a) Q = 542.44 gal / min or gpm
c. 208.26 gpm
b. 258.26 gpm
d. 308.26 gpm
Solution:
Pwater = QH
Solving for Pwater;
Pwater = Pbrake (epump)
= (30)[(.97)(.65)]
= 18.915 Kw
Solving for H;
H=
200 144
62.4
20
= 481.54 ft
= 146.766 m
Then;
18.915 = 9.81 Q (146.766)
Q = 0.01314
thus;
(c) Q = 208.26 gpm
41. Supplementary Problem
A 30 Hp centrifugal pump is used to deliver 70 cfm water. Calculate the number
of stages needed if each impeller develops a 38 ft head.
a. 4
c. 8
b. 6
d. 10
Solution:
No. of stages = Total head / head per stage
Solving for the total head, H;
Q = 70 ft3/min
Q = 0.033 m3/s
P=
QH
c. 75%
b. 70%
d. 65%
Solution:
Electrical Power Input = Water power / (epump)(emotor)
Solving for water power:
Vs = Q/AS = 1.6 / /4 10/12 2 = 2.935 fps
Vd = Q/Ad = 1.6 / /4 5/12 2 = 11.74 fps
H = (50 + 2.5) + 2 + [(11.74)2 – (2.935)2]/ 2(32.2)
H = 56.51 ft
Pwater = (62.4)(1.6)(56.51)
= 5,641.96 ft-lb /s
= 10.26 Hp
then;
12/ .746 = 10.26 / (epump)(0.85)
thus;
(a) epumo = 0.7504 = 75.04%
43 Supplementary Problem
A centrifugal pump is designed for 2000 rpm and head of 70 m. What is the speed
if the head id increased to 100 m.
a. 2100 rpm
c. 3000 rpm
b. 2390 rpm
d. 3010 rpm
Solution:
)2
100/70 =(N2/2000)2
Thus;
(b) N2 = 2,390.46 rpm
44. Supplementary Problem
A water pump develops a total head of 200 ft. The pump efficiency id 80% and
the motor efficiency is 87.5%. If the power rate is 1.5 cents per Kw-hr, hat is the
power cost for pumping 100 gal?
a. 34 cents per hour
Solution:
P=
QH
Solution:
New Head Required:
H2 = 87.07 ft
Q2 = 1217.4 gpm
Thus;
(a) H2 = 87.07 ft; Q2 = 1217.4 gpm
c. 1650 rpm
b. 1690 rpm
d. 1550 rpm
Solution:
Ns =
Thus:
√
/
(a) Ns = 1690 rpm
47. Supplementary Problem
A centrifugal pump operating at 1150 rpm showed a total head of 40 ft at a
capacity of 600 gpm. The impeller diameter is 10.5 in. Estimate the total head and
capacity of a geometrically similar pump at 1150 rpm with an impeller diameter of
10
inches.
a. 30. 25 ft.,513.8 gpm
Solution:
New Head Required:
H2 = 36.28ft
Q2 = 518.3gpm
Thus;
(b) H2 = 36.28 ft; Q2 = 518.3 gpm
Pmotor
30
₂
₁
Z₂ – Z₁
5 14.7/29.920 144
62
80.38
Pwater
62
ft3
20
3
min
80.38
99674.87
Pwater
1
33, 000
3.02 Hp
Thus;
Pwater
3.02
0.70
4.31
c. 7.83 kW
b. 5.83 kW
d. 8.83 kW
Solution
Pinput
9.81
.
Pwater
0.67
280
0.67
Pinput
6.83 kW
Solution
Ns
Where:
√
/
3
47, 556.14
2
15
Ns
23, 778.07
49.215
1200√23, 778.07
49.215 /
9958.56
Llamera, Kristine Joyce D.
10 – 19388
ME – 5206
Problems in Industrial Plant Engineering
Part 4: Fans & Blowers
1. What horsepower is supplied to air moving at 20 fpm through a 2 x 3 ft duct
under a
pressure of 3 in. water gage?
a. 0.786 Hp
c. 0.642 Hp
b. 0741 Hp
d. 0.0566 Hp
Solution:
Solving for :
2 3
2
Solving for :
then,
2
31.2
Thus,
(d)
0.0567
and barometer of 30 in. Hg and gives a static pressure of 2 in. of water column on
full delivery. What size electric motor shall be used to drive this fan?
a. ½ Hp
c. 2 Hp
b. 1 Hp
d. 1 ½ Hp
Solution:
Solving for
where;
,
16.67
⁄
then;
.
16.67
173.37
0.315
thus;
.
0.788
(b) Use 1 Hp
3. Air is flowing in a duct with a velocity of 7.62 m/s and a static pressure of
2.16 cm
water gage. The duct diameter is 1.22 m, the barometric pressure 99.4 kPa and the
gage fluid temperature and air temperature are 30 . What is the total pressure of
air
against which the fan will operate in cm of water?
a. 3.25
c. 3.75
b. 2.50
d. 1.25
Solution:
Solving for velocity head,
.
.
2.959
2.959
where:
.
.
1.143
⁄
2
then;
1000
2.959 1.143
0.0034 m of water
0.34 cm of water
thus;
h
2.16
(b) h
0.34
2.50 cm of water
of air per second through a duct 91 cm in diameter
. If the power
c. 45.62 %
b. 25.62 %
d. 55 %
Solution:
.
= 0.3562
thus;
(a) e = 35.62 %
c. 3 Hp
b. 10 Hp
d. 7 Hp
Solution:
Solving for
:
@
= 995.85 kg/
3
.
= 1.150 kg/
Static pressure in cm WG converted into m of air:
0.30
1.150
995.85 0.30
25.98 m of air
8.56 /
Velocity pressure:
.
.
= 3.73 m of air
Total Pressure created by Fan:
+
= 5.98 + 3.73
= 29.71 m of air
then;
= [1.150(0.00981)(570/60)(29.71)]
= 3.18 kW
= 4.27 Hp
thus;
.
.
9.64
10
6. The mechanical efficiency and static pressure of a fan are 40% and 20 m of air
respectively. What is the static efficiency if the total pressure created by fan is
25 m of
air?
a. 30.44%
c. 35.44%
b. 33.44%
d. 37.44%
Solution:
= (0.443)(20/25)
thus;
(a)
0.3544 or 35.44%
7. Air enters a fan through a duct at a velocity of 6.3 m/s and an inlet static
pressure of
2.5 cm of water less than atmospheric pressure. The air leaves the fan through a
duct
at a velocity of 11.25 m/s and a discharge static pressure of 7.62 cm of water
above
the atmospheric pressure. If the specific weight of the air is 1.20 kg/
delivers 9.45
/s, what is the fan efficiency when the power input to the fan is 13.75
kW at the coupling?
a. 71.81%
c. 52.34%
b. 61.81%
d. 72.34%
Solution:
Fan efficiency =
Solving for
:
+
1000
.
.
= 88.761 m of air
then;
= [1.2(0.00981)](9.45)(88.761)
= 9.874 kW
thus;
.
.
(a)
= 71.81%
/s
c. 89.46
/s
b. 87.84
/s
d. 59.49
/s
Solution:
1.21
= 1.21 (73.2)
thus;
(b)
87.84
/s
c. 30.45 kW
b. 25.64 kW
d. 35.64 kW
Solution:
Solving for h:
0.120
101.695
from:
Q=AV
1 1.5
V = 13.33 m/s
.
.
= 9.06 m of air
+
= 101.695 + 9.06
= 110.756 m of air
thus;
1.18 0.00981
(b)
25.64 kW
speed of 400 rpm. The power input required is 2.963 kW. If 7.05
b. 17.14
c. 11.43
d. 5.08
Solution:
Solving for
600 rpm
then;
.
thus;
(c)
11.43 cm of water
/min at a static
pressure (gage) of 254 cm of water when running at 250 rpm and requiring 3.6 kW. If
the fan speed is changed to 305 rpm and the air handled were at 65
instead of
c. 4.66
b. 5.08
d. 5.68
Solution:
6.5 kW
then;
.
thus;
(d)
5.68 kW
7
12. What is the set efficiency of a fan if the fan efficiency is 45% and motor
efficiency is
90%?
a. 40.50%
c. 30.41%
b. 35.65%
d. 40.94%
Solution:
Set of Efficiency = Fan Efficiency x Motor Efficiency
= (0.45)(0.90)
thus;
0.405 or 40.50%
(d)
c. 30%
b. 50%
d. 40%
Solution:
Solving for
= 1.18 kg/
Solving for
.
.
= 21.52 cm of air
.
.
.
.
20.09
23.9
.
.
.
8.54 m of air
Solving for h:
+
= 21.52 + 8.54
8
= 30.06 m of air
thus;
0.70 21.52/30.06
(b)
0.5011 or 50.11%
14. A fan manufacturer rates his fans at 152 mm water gage static pressure for 10
of
air per second at 21 , 1200 rpm and static efficiency of 69%. At what speed would
these fans operate to develop 130 mm water gage when the temperature is 316 ?
a. 1570 rpm
c. 1770 rpm
b. 1670 rpm
d. 1470 rpm
Solution:
At 21 ,
1.52
1.52 2 2
13.09
At 21
thus;
(a)
1570.8 rpm
15. A 12 Hp motor is used to drive a fan that has a total head of 20 m. If the fan
efficiency is 70%, what is the maximum capacity in
/s?
a. 26.63
/s
c. 24.43
/s
b. 25.53
/s
d. 27.73
/s
9
Solution:
0.70 12
8.4
= 6.27 kW
6.27 = [(1.2)(0.00981)]Q(20)
thus;
/s
(a) Q =26.63
/s of air through a 1 m
and barometric pressure
is 760 mm of mercury.
a. 53.35 Hp
c. 46.45 Hp
b. 43.33 Hp
d. 56.45 Hp
Solution:
Solving for h:
21.667 /
.
.
= 1.2 kg/
@ 101.325
998.6
2
1.20 21.62
998.6 2 9.81
0.029
127
0.127
then;
P = (9.81)(26)(0.156)
= 39.79 kW
thus;
(a) P = 53.34 Hp
10
17. A large forced – draft fan is handling air at 1 atm, 43.3
cm WG (at 43.3 ). The power input to the fan is 224 kW and the fan is 75 percent
efficient. Compute the volume of air handled per minute. Local gravity of
acceleration is g = 9.81m/ .
a. 3,862.87
c. 2,862.87
b. 4,862.87
d. 4,567.97
Solution:
Power Input to fan = Shaft Power
P=
224 =
Q = 64.38
= 3,862.87
/s
/
thus;
(a) 3,862.87
a. 163.75 kW
c. 133.86 kW
b. 143.75 kW
d. 173.86 kW
Solution:
Solving for
:
.
= 1.15
then;
.
.
thus;
(b)
143.75 kW
11
18. Supplementary Problem
A cold storage compartment is 4.5 m long by 4 m wide by 2.5 m high. The four walls,
ceiling
and floor are covered to a thickness of 150 mm with insulating material which has a
coefficient of thermal conductivity of 5.8 x 10-2 W/m-K. Calculate the quantity of
heat
leaking through the insulation per hour when the outside and inside face
temperatures of
the material is 15°C and -5°C respectively.
a.
2185.44 kJ
c.
3185.44 J
b.
1185.44 kJ
d.
4185.44 kJ
Solution
kAΔt
x
where:
A
78.5 m2
then:
(5.8x10-2)(78.50)(15+5)
607.07 W or J/s
Q
2185.44 kJ/hr
0.15
thus;
(a) the quantity of heat through the insulation per hour is 2185.44 kJ
19 Supplementary Problem
A thin square steel plate, to 10 cm on a side, is heated in a blacksmiths forge to
a
temperature of 800°C. If the emissivity is 0.60, what is the total rate of
radiation of energy?
a.
900 Watts
c.
300 Watts
b.
400 Watts
d.
700 Watts
Solution
Q
A e σ T4
thus;
(a) Q = 900 Watts
W
m2K4
) (1073)4 K4
20. Supplementary Problem
A furnace wall consist of 35 cm firebrick (k= 1.557 W/m-K), 12 cm insulating
refractory
(k=0.346) and 20cm common brick (k=1.692) covered with 7 cm steel plate (k=45). The
temperature at the inner surface of the firebrick is 1230 degree C and at the outer
face of
the steel plate is 60 degree C. Atmosphere 27 degree C. What is the value of
combined
coefficient for convection and radiation from the outside wall?
a. 31.13 W/m2-K
c. 41.3 W/m2-K
b. 30.13 W/m-K
d. 40.13 W/m2-K
Solution
Q
A
Δt
RT
where:
RT
k12
k23
X12
x23
0.35
x34
0.12
1.557
k34
+
0.346
k45
x45
0.2
0.692
m2K
0.862
then;
Q
A
Q
A
(1230-60)K
0.862
Q5-0
m2K
t5 - to
1
h0
1357.15
60-70
1
h0
h0
=
41.13
W
m2K
1357.15 W/m2
0.07
45
21. Supplementary Problem
A dry ice storage chest is a wooden box lined with glass fiber insulation 5cm
thick. The
wooden box (k= 0.069) is 2 cm thick and cubical 60 cm on an edge. The inside
surface
temperature is -76 degree C and the outside surface temperature is 18 degree C. Use
k=
0.035 for fiber glass insulation. Determine the heat gain per day.
a. 10211 kJ
c. 12211kJ
b. 11195 kJ
d. 9185 kJ
Solution
Q
A∆t
RT
where:
A
6[(0.60)(0.60)]
=
RT
=
=
2.16m2
k12
x12
k23
x23
0.05
0.035
0.02
0.069
0.1718
then;
Q
=
=
2.16(18+76)
1.718
(118.18)
10211.092
118.18
J
S
(3600s)
(24hrs)
(1kJ)
(hr)
(Day)
(1000J)
kJ
day
thus;
(a) the heat gain per day is 10211.092kJ
22. Supplementary Problem
One side of the refrigerated cold chamber is 6 m long by 3.17 m high and consists
of
168mm thickness of cork between outer and inner walls of wood. The outer wood wall
is
30 thick and its outside face temperature is 20 degree C, the inner wood wall is 35
mm
thick and its inside face temperature is -3 degree C. Taking the coefficient of
thermal
conductivity of cork and wood as 0.42 and 0.20 W/m-K respectively, calculate the
heat
transfer per second per sq. m of surface area.
a. 5.138 J
c. 6.318 J
b. 4.138 J
d. 3.318 J
Solution
Q
A
∆t
RT
where:
RT
0.03
0.2
0.168
0.042
0.035
0.2
4.325
then;
Q
A
=
=
20+3
=
4.325
5.318
5.918W
J
s
thus;
(a) the heat transfer per second per sq.m of the surface is 5.318 J
23. Supplementary Problem
Hot gases at 280 degree C flow on one side of a metal plate of 10 mm thickness and
air
at 35 degree C flows on the other side. The heat transfer coefficient of the gases
is 31.5
W/m-K and that of the air 32 W/m-K. Calculate the overall transfer coefficient.
a.
15.82 W/m2-K
c.
14.82 W/m2-K
b.
15.82 W/m2-K
d.
17.82 W/m2-K
Solution
U
1
RT
where:
RT
=
=
F
h1
k12
x12
1
x12
0.0632
thus;
U
1
0.06032
(a) U=15.82
15.82
W
m2-K
1
31.5
0.01
50
1
32
24. Supplementary Problem
The surface temperature of the hot side of the furnace wall is 1200 degree C. It is
desired
to maintain the outside of the wall at 38 degree C. A 152 mm of refractory silica
is used
adjacent to the combustion and 10 mm of steel covers the outside. What thickness of
insulating bricks is necessary between refractory and steel, if the heat loss
should be keep
at 788 W/m2? Use k= 12.84 W/m-K for refractory silica; 0.15 for insulating brick,
and 45 for
steel.
a. 220 mm
c. 260 mm
b. 240 mm
d. 280 mm
Solution
RT
RT
x12
k12
0.152
31.84
x23
k23
x34
k34
x23
0.15
0.01
45
Solving for RT
788
=
788
RT
∆t
RT
(1200-38)
RT
1.475
then;
1.475
0.152
13.48
thus;
(a)
x23
0.22mm
x23
220mm
x23
0.15
0.01
45
25. Supplementary Problem
How much heat will flow in 24 hours through a plaster wall that is 0.50 in thick
and 8 ft x 14
ft in area if the temperature is 80 degree F on one side and 40 degree F on the
other? Use
= 3.25 Btu-in/hr-ft2-degree F
a. 5.99 x 105 Btu
Solution
Q
kA∆T
x
3.25[(8)(14)](80-40)(24)
thus;
(b) Q = 6.99 x105 Btu
0.5
26. Supplementary Problem
A hollow sphere has an outside radius of 1 m and is made of polystyrene foam with a
thickness of 1 cm. A heat source inside keeps the inner surface 5.20 degree C
hotter that
the outside surface. How much power is produced by the heat source? Thermal
conductivity of polystyrene foam is 0.033 W/M degree C.
a. 200 W
c. 300 W
b. 216 W
d. 316 W
Solution
Q
kA∆T
x
where:
A
=
=
4∏(1)2
12.56 m2
(0.033)(12.56)(5.20)
thus;
(b) Q= 216 W
0.01
216 W
27. Supplementary Problem
A glass window has an area of 1.60 m2 and a thickness of 4mm. If one side is at a
temperature of 6.80 degree C and other is at -5 degree C, how much thermal energy
flows
through the window in a time of 24 hours? The thermal conductivity of glass is 1.89
x 10-4
Kcal/ m-s-degree C
a. 26200 kCal
c. 40700 kCal
b. 58000 kCal
d. 77100 kCal
Solution
Q
=
=
=
kA∆T
x
(1.89 x 10-4)(1.60)(6.80+5)(3600)(24)
0.004
77100 kCal
thus;
(d) Q = 77100 kCal
28. Supplementary Problem
The wall of a cold room consist of a layer of cork sandwiched between outer and
inner
walls of wood, the wood walls being each 30 mm thick. The inside atmosphere of the
room
is maintained at -20 degree C when the external atmospheric temperature is 25
degree
C, and the heat loss through the wall is 42 W/m2. Taking the thermal conductivity
of wood
and cork as 0.20 W/m-K and 0.05 W/m-k respectively, and the rate of heat transfer
between each exposed wood surface and their respective atmospheres as 15 W/m2 –K,
calculate the thickness of the cork.
a. 31.90 mm
c. 41.90 mm
b. 21.90 mm
d. 51.90 mm
Solution
Q
k∆T
where:
Q
A
42
W
m2
W
0.05
30mm
m-K
=
0.30m
from the heat through each wood wall:
42
∆t
0.20∆t
0.03
6.30◦C
22.2 - 6.3
15.6◦C
-17.2
10.9◦C
15.9-(-10.9)
26.8◦C
From heat flow through cork:
42
0.05(26.8)
x
0.0319m
thus;
(a) x = 31.90 mm
29. Supplementary Problem
A slab of material has an area of 2m2 and is 1mm thick. One side is maintained at a
temperature of 0 degree C while the other is at 12 degree C. It is determined the
6820 J of
heat flows through the material in a time of 10 minutes. What is the thermal
conductivity
of the material?
a. 4.74 x 10-4 W/m◦C
Solution
Q
kA∆T
x
6820 J
10(60) s
k
k(2)(12-0)
0.001
4.74 x 10- 4
thus;
(a) k = 4.74 x 10-4
W
m◦C
J
s-m-◦C
30. Supplementary Problem
An insulated steam pipe located where the ambient temperature is 32°C, has an
inside
diameter of 50 mm with 10 mm thick wall. The outside diameter of the corrugated
asbestos insulation is 125 mm and the surface coefficient of still air, h0 = 12
W/m2-K.
Inside the pipe is steam having a temperature of 150°C with film coefficient hi =
6000
W/m2-K. Thermal conductivity of pipe and asbestos insulation are 45 and 0.12 W/m2-K
respectively. Determine the heat loss per unit length of pipe.
a. 110 W
c. 130 W
b. 120 W
d. 140 W
Solution:
Q=
Where:
RT =
RT =
RT = 0.98345 / L
Then;
Q=
Thus;
(b) Q/L = 120 W per meter length
.
31. Supplementary Problem
A pipe 200 mm outside diameter and 20 m length is covered with a layer, 70 mm thick
of insulation having a thermal conductivity of 0.05 W/m2-K and a thermal
conductance
of 10 W/m2-K at the outer surface. If the temperature of the pipe is 350°C and the
ambient temperature is 15°C, calculate the external surface temperature of the
lagging.
a. 32.6°C
c. 42.6°C
b. 22.6°C
d. 53.6°C
Solution:
Q(for lagging) = Q(for surface film)
0.340 10
T2 = 32.6°C
15
32. Supplementary Problem
Dry and saturated steam at 6 Mpa abs. enters a 40 m length of 11.5 cm O.D. steel
pipe
at a flow rate of 0.12 kg/s. The pipe is covered with 5 cm thick asbestos
insulation (k=
0.022 W/m-k). The pipe is located in a tunnel with stagnant air temperature of 27
degree
C. The unit outside convective coefficient is 10 W/m2-K. Neglecting steam film and
pipe
wall resistances, determine the mass of steam.
a. 4.86 kg/hr
c. 5.86 kg/hr
b. 3.86 kg/hr
d. 6.86 kg/hr
Solution:
The temperature of the outer surface of the pipe is equal to that of the steam
since the
resistance of metal pipe and vapor are negligible. Vapour temperature t1 =t2 =tsat
@
6Mpa = 275 degree C.
RT
=
=
=
R2
R0
ln(10.75/5.75)
2∏(40)(0.022)
0.11687
∆t
RT
2112 W
2.122kW
1
∏(0.215)(40)(10)
◦C
275-27
0.11687
The heat necessary to condense steam at 6Mpa is hfg @ 6Mpa is equal to 1571 kJ/kg.
Since there are 2.122 kW of heat lost from the steam, then
Steam
Condensed
=
=
=
2.122kJ/s
1577kJ/s
0.00135 kg/s
4.86 kg/hr
33. Supplementary Problem
Calculate the heat loss per linear ft from 2 in. nominal pipe (2.375 in. outside
diameter )
covered with 1 in. of an insulating material having an average thermal conductivity
of
0.0375 Btu/ hr- ft- degree F. Assume that the inner and outer surface temperatures
of the
insulation are 380 degree F and 80 degree F respectively.
a. 110 Btu/ hr-ft
Solution
Q
∆t
RT
∆t
ln( d2/d1)
2∏kL
380
ln(4.375/2.375)
2∏(0.0375)
116
Btu
hr-ft
34. Supplementary Problem
Calculate the heat loss per linear foot from a 10 in. normal pipe ( outside
diameter = 10.75
in. ) covered with a composite pipe insulation consisting of 1 ½ in of insulation I
placed next
to the pipe and 2 in. of insulation II placed upon insulation I. assume that the
inner and
outer surface temperatures of the composite insulation are 700o F and 100oF
respectively,
and that the thermal conductivity of material I is 0.05 Btu/hr-ft-oF and for
material II is 0.039
Btu/hr-ft-oF.
a. 423.13 Btu/hr-ft
c. 120 Btu/hr-ft
b. 123.13 Btu/hr-ft
d. 126 Btu/hr-ft
Solution
Q =
Where:
.
RT =
/
.
= 1.826
Then:
Q =
Thus;
(d) Q = 323.13
/
.
.
35. Supplementary Problem
A steam pipe carrying a steam at 380 kPa pressure for a distance of 120 m in a
chemical
plant is not insulated. Estimate the saving in steam cost that would be made per
year if this
8 cm steam line were covered with 85% magnesia pipe covering 5 cm thick. Take room
temperature to be 25˚C, the cost of steam is 65 cents per 1000 kg. thermal
conductivity of
magnesia k = 0.0745 W/m-K, unit convective coefficient of room air, ho = 12 W/m2-K.
a. $ 305
c. $ 505
b. $ 405
d. $ 605
Solution
Steam temperature = 142o C
Latent heat hfg = 2139.4 kJ/kg
Heat Loss from the bare pipe:
Q1 =
Where:
Ro =
=
=
0.00276 oC/W
Then;
Q1 =
= 42,343.64 W
=
42,344 kW
/
.
.
R1 = 0.01113 ˚C/W
Heat loss from the insulated pipe:
Q2 =
= 10,512.13 W
Heat Saved = Q1- Q2
= 42,34364 – 10.51213
= 31,831 kW
Amount of steam saved due to condensation (m2):
m =
/
. /
= 0.014878 kg/yr
36. Supplementary Problem
A liquid to liquid counter flow heat exchanger is sued to heat a cold fluid from
120 310 . Assuming that the hot fluid enters at 500F and leaves at 400F,
calculate the
log mean temperature difference for the heat exchanger
a. 132F
c. 332F
b. 232F
d. 432F
Solution
∆
∆
∆
Where:
Thus, LMTD =
= 232
400
120
280
500
310
190
37. Supplementary Problem
A blower with the inlet open to the atmosphere delivers 300 cfm of air at a
pressure of 2in.
WG trough a duct 11 in. diameter, the manometer being attached to the discharge
duct
at the blower. Air temperature is 70ºF, and the barometer pressure is 30.22 in Hg.
Calculate
the horsepower.
a. 1.54 Hp
c. 3.54 Hp
b. 2.54 Hp
d. 0.75 Hp
Solution:
Pair = ɣgh
where:
Q = 3000 cfm
Solving for h:
Air density at the following condition by correcting the standard density.
ρair = 0.075 (
30.2
29.92
hs =
hv =
62.4
12 0.076
V
2g
=[
) = 0.076 lb/ft3
) = 136.84 ft of air
3000/60
11 2
)
12
π/4(
2(32.2)
] = 89.13 ft
then;
P = 0.075 (3000/60(136.84 + 89.13)
P = 847.39
ft - lb
s
thus;
(a) P = 1.54 Hp
1 Hp
550 ft-lb/s
)
38. Supplementary Problem
A certain fan delivers 12,000 cfm at a static pressure of 1in. WG when operating at
a speed
of 400 rpm and requires an input of 4 Hp. If the same installation 15,000 cfm are
desired,
what will be the new speed, and the new power needs?
a. 450 rpm, 6.81 Hp
b. 500rpm, 7.81 Hp
Solution:
New Speed Required:
N2
N1
N2
400
Q2
P2
Q1
P1
15000
P2
12000
N2 = 500 rpm
= (
= (
N2
N1
500
400
P2 = 7.81 hp
thus;
(b) 500 rpm, 7.81 Hp
39. Supplementary Problem
A certain fan delivers 12,000 cfm at 70ºF and normal barometric pressure at a
static
pressure of 1 in. WG when operating at 400 rpm and requires 4 Hp. If the air
temperature is
increased to 200ºF (density 0.06018 lb/ft3) and the speed of the fan remains the
same, what
will be the new static pressure and power?
a. 0.81 in. WG, 3.21 Hp
Solution:
New Static Pressure Required:
h2
h1
ρ2
P2
ρ1
P1
ρ2
ρ1
h2
1
0.06018
P2
0.075
h2 = 0.80 in. WG
0.06018
0.075
P2 = 3.21 Hp
thus;
(a) 0.81 in. WG, 3.21 Hp
Solution:
New Speed Required:
N2
400
0.075
Q2
0.06018
12000
N2 = 446.54 rpm
0.075
0.06018
Q2 = 13,396.33 cfm
thus;
(a) 446.54 rpm, 13,396.33 cfm
0.075
h2
0.06018
N2 = 498.50 rpm
0.075
0.06018
h2 = 1.25 in. WG
0.075
P2
0.06018
Q2 = 14,955.135 cfm
=(
0.075
0.06018
P2 = 6.21 Hp
thus;
a. 498.50 rpm, 14,955.14 cfm, 1.25 in. WG, 6.21 Hp
c. 60 %
b. 56 %
d. 65 %
Solution:
em =
Pair
3.6
Q
A
h = hs + hv
h = 19.05 + 8.22 = 27.27 m
Q = 10000 ft3/min
Q = 4.72 m3/s
V=
then;
2gh
41.67 =
2(32.2) hv
hv = 29.96 ft = 8.22 m
hs = hw (
ρw
1000
1.2
Pair = [1.2(0.00981)](4.72)(27.27)
Pair = 1.515 kW
ρair
hs = 0.9 (
Pair = ɣgh
) = 750 in.
hs = 19.05 m
Pair = 2.03 Hp
thus;
(a) em =
2.03
3.6
= 0.564 = 56.4 %
c. 40.5 %
b. 35 %
d. 45 %
Solution:
es = em
thus;
hs
h
)
(a) es = 0.375 or 37.5 %
1000
1.2
hs = 250 m
then;
es = 0.45
250
300
c. 737.06 cfm
b. 801.62 cfm
d. 700.91 cfm
Solution:
P1 V1
T1
P1 Q
T1
P2 V
=
=
T2
P2 Q
T2
(14.7)(1000)
60 + 460
(10 + 47)Q2
184 + 460
thus;
(a) Q2 = 737.06 cfm
c. 3.87 Hp
b. 2.87 Hp
d. 1.75 Hp
Solution:
P = ɣgh
Solving for h:
h = Zd – Zs +
Pd - Ps
ɣ
Vd2 – Vs2
2g
where:
3000
Vs = π6010
ft /s
2
( ) ft
= 91.67 ft/s
4 12
Vd =
3000 3
ft /s
60
π
2 2
(1) ft
4
= 63.56 ft/s
Ps = ɣh = (62.34)(2/12) = 0.072 psi
Pd = (62.34)(-3/12) = -0.108 psi
Zs = Zd
The density of Air @ 30.2 in. Hg and 70ºF
ɣ=
P
RT
14.7
30.2(29.92)(144)
53.34(70 + 460)
ɣ = 0.0756 lb/ft3
then;
h=
(0.072 + 0.108)(144)lb/ft3
0.0756 lb/ft3
(91.67) -(63.66)
2(32.2)
h = 410. 42 ft of air
thus;
Pair = ɣgh = 0.0756(3000/60)(410.42) ft-lb/s
Pair = 1551.39 ft-lb/s (
1 Hp
550 ft-lb/s
c. 55.62 Hp
b. 40.54 Hp
d. 57.65 Hp
Solution:
Pair = ɣgh
Solving for the density of air at 68ºF and 14.7 psia
ρ=
P
RT
(14.7)(144)
53.34 (68 + 460)
ρ = 0.07516 lb/ft3
Solving for h:
h=
h=
kRT1
k - 1
k-1
[( 2 ) k -1
P1
1.4(53.34)(68 + 460)
1.4 - 1
24.7 1.4-1
[(
14.7
) 1.4 -1
h = 15,743.7 ft
then;
Pair = 0.07516(
1350
60
(15,743.7)
c. 17,600
b. 16,600
d. 16,500
Solution:
N2
N1
=
Q2
Q1
1.1 =
Q2
16000
thus;
(a) Q2 = 17,600 cfm
48. Supplementary Problem
A 0.70 m vane axial fan is running at 2000 rpm delivers 7.5 m3/s against 0.08 m
static
pressure thereby consuming 12 BkW. If the fan wheel diameter is increased from 0.70
m
to 0.76 m, so that the diameter ratio 1.10:1, what is the new static pressure?
a. 0.10 m
c. 0.13 m
b. 0.09 m
d. 0.15 m
Solution:
h2
h1
h2
0.8
D2
D1
= (1.10
thus;
(a) h2 = 0.097 m
c. 9.89 BkW
b. 15 BkW
d. 13 BkW
Solution:
P2
P1
P2
12
ρ2
ρ1
= (0.824)
thus;
(a) P2 = 9.89 BkW
50. Supplementary Problem
What horsepower is supplied to air moving at 20 fpm through a 2x3 ft duct under a
pressure of 3in. WC?
a. 0.057 Hp
c. 0.123 Hp
b. 0.043 Hp
d. 0.241 Hp
Solution:
Pair = ɣgh
where:
Q = AV
Q = (20 ft/min)[ (2)(3) ft2 ]
Q = 120 ft3/min = 2 ft3/s
h = 3 in. (
62.4
0.075
h = 2496 in.
h = 208 ft of air
then;
Pair = 0.075(2)(208) = 31.2 ft-lb/s
thus;
(a) Pair = 0.057 Hp
c. 2 Hp
b. 1 Hp
d. 1.5 Hp
Solution:
Pair
efan =
Pmotor
62.4
0.075
0.315 Hp
Pmotor
c. 10.43 cm of H2o
b. 9.43 cm of H2o
d. 11.43 cm of H2o
Solution:
h2
h1
N2
N1
N1
=(
h2
5.08
N2 2
N2
400
400
=(
Q2
Q1
7.05
4.7
N2 = 600 rpm
thus;
h2
5.08
600 2
=(
400
c. 0.077 Hp
b. 0.058 Hp
d. 0.066 Hp
Solution:
Pair = ɣgh
where:
Q = AV
Q = [ (0.70)(0.90) ](7/60) m3/s
Q = 0.0735 m3/s
h = 0.08(1000/1.2)
h = 66.67 m of air
then;
Pair = [ 1.2(0.00981) ] (0.0735) (66.67)
Pair = 0.058 kW
thus;
(c) Pair = 0.077 Hp
c. 0.0495 Hp
b. 0.495 Hp
d. 0.849 Hp
Solution:
Pair = ɣgh
where:
Q = [ (2)(3) ](25/60) ft3/s = 2.5 ft3/s
h = 4(62.4/0.075) = 3328 in. of air = 277.33 ft of air
then;
Pair = (0.075)(2.5)(277.33)
Pair = 52 ft-b/s
thus;
(a) Pair = 0.0945 Hp
c. 30 %
b. 40 %
d. 50 %
Solution:
estatic = efan (
hs
h
Solving for h:
V1 = Q/A1 = 1.42/( /4)(0.3)2
V1 = 20.089 m/s
V2 = Q/A2 = 1.42/( /4)(0.275)2
V2 = 23.907 m/s
hv =
V22 – V12
2g
(23.907)2 – (20.089
2(9.81)
hv = 8.562 m of air
hs = 0.0254 (1000/1.2)
hs = 21.17m of air
h = hs + hv
h = 21.17 + 8.562
h = 29.73 m of air
thus;
estatic = 0.70 (21.17/29.73)
estatic = 0.4984
(d) estatic = 49.84 %
2
19. Supplementary Problem
A 95 tons refrigeration system has a compressor power of 90 Hp. Find the
coefficient
of performance, COP.
a. 3.85
c. 4.77
b. 2.77
d. 1.99
Solution:
where:
RE = 95 tons = 334.02 kW
= 90 hp = 120.64 kW
thus;
334.02
120.64
(b) COP = 2.77
20. Past ME Board Problem
A refrigeration system operates on the reversed Carnot cycle. The minimum and
maximum temperatures are -25
c. 1 686.83 kJ/min
b. 1 888.38 kJ/min
d. 1 886.83 kJ/min
Solution:
where:
T
72
25
273
345
273
345 K
3
2
248
solving for ∆ :
∆
∆ = 17.39 kJ/min-K
thus,
345
(c)
248 17.39
1 686.83 /
248 K
1
S
21. Supplementary Problem
In a
condenser is 135 kJ/kg and as it leaves the evaporator it is 320 kJ/kg. If the mass
flow the
refrigerant is 5 kg/min, calculate the refrigerating effect per hour.
a. 55 500 kJ/hr
c. 65 500 kJ/hr
b. 35 500 kJ/hr
d. 45 500 kJ/hr
Solution:
where:
m = 5 kg/min = 300 kg/hr
320 /
135 /
thus;
RE = 300 ( 320 – 135 )
(a) RE = 55 500 kJ/hr
22. Supplementary Problem
A refrigerator is 2 m high, 1.2m wide and 1m deep. The over-all heat transfer
coefficient is 0.532 W/
temperature is maintained at 10
a. 1.60 kg
c. 2.60 kg
b. 1.80 kg
d. 2.80 kg
Solution:
Q=m
Solving for Q:
Q=UA∆
where:
A = 2 2 1.2
1.2 1
2 1
A = 11.2
COP = 0.532
11.2
Q = 148.96 W = 0.14896 kW
)(35 – 10)
then;
0.14896 = m ( 335 )
m = 4.4466 x 10
kg/s
c. 5.02 kW
b. 7.02 kW
d. 6.02 kW
Solution:
∆
where:
=
+1
COP =
COP = 2.34
then;
=
+ 300
427.99
∆ =
∆
.
.
0.012
thus;
427.99 0.012
(c)
5.02
24. Supplementary Problem
A simple saturated refrigeration cycle for R-12 system operates at an evaporating
temperature of -5
349.3
0.06496
At 40 ,
238.5
a. 0.0005866
c. 0.05865
b. 0.005866
d. 0.00005866
Solution:
Solving for m:
1 /
349.3 238.5 /
m = 0.00903 kg/s
thus;
= (0.00903)(0.06496)
(a)
0.0005866
/
performance is 5.86 and 35% of the power supplied to the compressor is lost in the
form of friction and cylinder cooling losses. Determine the condenser cooling water
required for a temperature rise of 10 .
a. 14.75 kg/s
c. 18.65 kg/s
b. 15.65 kg/s
d. 13.76 kg/s
Solution:
By Energy Balance:
∆
where:
RE = 150 ( 3.516 )
RE = 527.4 kW
from:
COP =
.
5.86 =
= 90 kW
then:
527.4
90
617.4 =
617.4
617.4 =
417.4 10
thus;
(a)
14.75
Properties of R-12
At 0
At 35
0.05339
200 /
233.5 /
351.48 /
a. 2.97 kg/s
c. 4.57 kg/s
b. 3.57 kg/s
d. 1.97 kg/s
Solution:
m=
where:
35
350
0
351.48 /
and
35
233.5 /
thus;
m=
(a)
m = 2.97 kg/s
to 5
a. 37.59 kg/s
c. 38.79 kg/s
b. 39.67 kg/s
d. 35.67 kg/s
Solution
Volume of brine circulated:
=
where:
= 1
1.05
(3.14
=
424
then;
∆
1.05
424
3.76 3
37.59
thus;
(a) 37.59 kg/s
424
)(40 – 5)
28. Past ME Board Exam
A simple vapor compression cycle develops 13 tons of refrigeration. Using ammonia
as refrigerant and operating at a condensing temperature of 24
and evaporating
temperature of -18 ; and assuming that the compressions are isentropic and that the
gas leaving the condenser is saturated. Find the power requirement.
a. 13 kW
c. 12 kW
b. 8.79 kW
d. 9.79 kW
Properties of R-12:
At 24 :
312.87 /
h @ 974 kPA ( P at 24
and
974 kPA
1657 /
At -18 :
-18
1439.94 /
0.5729
Solution
where:
@ 947
&
= 1657 kJ/kg
@
18
= 1439.94 kJ/kg
from:
13tons ( 3.516 kW/ton) = m ( 1439.94 – 312.87 ) kJ/kg
m = 0.0415 kg/s
thus;
0.0405 1567
(b)
24
= 8.79 kW
1439.94
29. Past ME Board Exam
A belt driven compressor is used in refrigeration system that will cool 10 liter
per
second of water from 13
and the input of the compressor is 0.7 kW per ton of refrigeration. Find the actual
coefficient of performance of over-all efficiency is 65%.
a. 4.44
c. 6.44
b. 5.44
d. 3.44
Solution
COP =
where:
∆
= [ 10(1)] ( 4.187 ) ( 13 – 1 )
= 502.44 kW
= 142.90 TOR
Solving for compressor work,
.
=
0.65 =
.
.
.
.
78.055
thus;
COP =
.
.
and 12%
and S.G. is
0.87. The specific heat of the wax is 2.5 and the latent heat of fusion is 290
kJ/kg. The
specific heat of the wax is 2.5 and the latent heat is 290 kJ/kg. Allow 10% for the
losses,
find the capacity of the refrigerating machine.
a. 20 TOR
c. 40 TOR
b. 51.08 TOR
d. 31.08 TOR
Solution
Distillate
Oil
21
15
Oil
-12
Wax
15
Wax
-12
where:
m = mass of distillate chilled per hour
( 0.87 ) 1
m = 400
(21 – 15)
= 11.64 kW
= (0.12)(0.97)
(290)
= 33.76 kW
= (0.12)(0.97)
(2.5)
(15+12)
= (0.88)(0.97)
(2)
(15+27)
33.76
7.86
0.10 11.64
= 7.86 kW
= 46.09 kW
46.09
9.935
thus;
109.285
(d)
31.08
At -16
274.9 /
1424.4 /
@ 857.12
&
@20
0.5296 /
1640 /
a. 5000
c. 7000
b. 6000
d. 8000
Solution
Piston displacement of the compressor:
=
Where:
m=
974 kPA
20
m=
-16
m=
m = 0.513 kg/s
then;
=
.
.
0.0081
8000
thus;
(a)
8000
At -16
312.87 /
1439.94 /
1665 /
and evaporating
a. 0.702 kW/ton
c. 0.602 kW/ton
b. 0.802 kW/ton
d. 0.502 kW/ton
Solution
=
=
where:
Solving for m:
15(3.516) =
1439.94
312.87
M = 0.04688 kg/s
then;
0.04688 1665
1439.94
10.531
thus;
(a)
0.702
/kg respectively.
a. 2.235
c. 1.457
b. 4.357
d. 3.567
/
Solution
Properties of Ammonia:
267.58
@ 267.58
320
0.436
0.91 320
291.2
0.12 320
38.4
COP =
where:
RE =
201.2 -
38.4
( 0.00981 kN/
then;
COP =
.
.
= 6.335
Solving for the volume of vapor entering the compressor per minute:
where:
m = 5.64 kg/min
= 0.001527 + 0.91(0.436)
= 0.3983
then;
= 5.61
0.3983
= 2.235
/
Solving for the bore and stroke:
from:
=
LN
=
.
.
LN
(D)(120)
Note:
L=D
thus;
(a) L = D = 0.31 m = 31 cm
34. Supplementary Problem
Freon-12 leaves the condenser of a refrigerating plan as a saturated liquid at
5.673
bar. The evaporator pressure is 1.509 bar and the refrigerant leaves the evaporator
at
this pressure and at a temperature of -5 . Calculate the refrigerating effect per
kg.
a. 132.88 kJ/kg
c. 160.91 kJ/kg
b. 123.77 kJ/kg
d. 123.86 kJ/kg
Solution
Properties of Freon-12
At 5.673 bar
At 1.509 bar ( t = - 20
54.87 /
17.82 /
178.73 /
160.91 /
= 187.75 kJ/kg
35. Past ME Board Exam
An ammonia compressor operates at an evaporator pressure of 316 kPa and a
condenser pressure of 1514.2 kPa. The refrigerant is subcooled 5
and is superheated
c. 34.26 kW
b. 25.26 kW
d. 35.26 kW
Solution
Properties of Ammonia
@ 316
& 0
1472 /
@ 316
& 0
0.41
@ 34
361.2 /
@ 1514.2
=
=
=
1715 /
P
=
5
34
1514 kPa
316 kPa
Solving for m:
Q=
thus;
(b)
= 25.26 kW
0
36. Supplementary Problem
A refrigeration system having a 30 kW capacity requires 10 Hp compressors. Find the
COP of the system.
a. 2.78
c. 4.02
b. 3.78
d. 5.02
Solution
COP =
=
thus;
(c) COP = 4.02
37. Supplementary Problem
A refrigerating machine uses ammonia as the working fluid. It leaves the compressor
as
dry saturated vapor at 8.57 bar passes the condenser at this pressure and leaves as
saturated
liquid. The pressure in the evaporator is 1.902 bar and the ammonia leaves the evap
orator 0.96
dry. If the rate of flow of the refrigerant through the circuit is 2 kg/min, calcul
ate the volume
taken into the compressor in m³/min, and the refrigerating effect in kJ/min.
a. 1.198 m³/min, 2,183 kJ/min
b. 2.198 m³/min, 3,183.38 kJ/min
c. 1.198 m³/min, 3,183 kJ/min
d. 2.198 m³/min, 2,183 kJ/min
Solution:
Properties of Ammonia:
At 8.57 bar
Solving for the volume taken into compressor per minute:
Solving for the Refrigerating effect in kJ/min:
RE= m(h1 – h2)
89.8 0.96 1330.2
1336.79 /
275.1 /
Then;
At 1.902 bar
= 275.1 kJ/kg
= 1462.6 kJ/kg
= 1420 kJ/kg
= 0.6237 m³/kg
= 1330.2 kJ/kg
Where:
/ min 1366.79
2,183.38
275.1 /
Thus;
(a)
= 1.198 m³/min
= 89.8 kJ/kg
/
38. Supplementary Problem:
The water enters the condenser at 30°C and leaves at 50°C. If the heat rejected in
the condenser
is 500 kW, determine the volume of water needed to cool the refrigerant.
a. 5.69 kg/s
b. 4.69 kg/s
4.187 50
30
c. 6.69 kg/s
d. 7.69 kg/s
Solution:
500
5.97
/
Then; the volume of water is:
.
Thus;
.
/
39. Supplementary Problem:
A 500 kW refrigeration system is used to produce cooled water from 24°C to 3°C. Cal
culate the
mass flow rate of water in kg/s.
a. 5.69 kg/s
b. 4.69 kg/s
c. 6.69 kg/s
d. 7.69 kg/s
Solution:
500
4.187 24
(a)
3
Thus;
/
40. Supplementary Problem:
A vapor compression refrigeration system is designed to have a capacity of 100 TOR.
It produces
chilled water from 22°C to 2°C. Its actual coefficient of performance is 5.86 and 3
5% of the
power supplied to the compressor is lost in the form of friction and cylinder cooli
ng looses.
Determine the size of the electric motor required to drive the compressor in kW and
the volume
flow rate of chilled water is L/s.
a. 92.31 kW, 4.199 L/s
b. 90.71 kW, 5.277 L/s
c. 93.75 kW, 5.724 L/s
d. 91.75 kW, 7.575 L/s
Solution:
.
5.86
.35
0.65
60
Thus;
92.31
Solving for the volume flow of chilled water:
100 3.516
4.187 22
4.199
2
/
Thus;
.
/
/
4.199 /
Thus;
(a)
/
41. Supplementary Problem:
A four cylinder, single‐acting, V‐type compressor with 8 cm and 10 cm stroke operat
es at 600
rpm. It used in a Freon‐12 vapor compression system with condenser and evaporator p
ressure
of 725.5 kPa and 189.5 kPa respectively. If the compression is dry and isentropic,
the clearance
is 2 percent and the there is no subcooling or superheating (before compression) of
the
refrigerant, determine the refrigerating capacity of the compressor in tons.
a. 7.31 TOR
b. 8.54 TOR
c. 7.54 TOR
d. 8.31 TOR
Solution:
Properties of Freon‐12
14°
345.365 /
14°
0.0878951
@ 29°
@ 725.5
227.557 /
@29°
368 /
And
345.365
∶
Solving for the refrigerating Capacity
227.557
Solving for m :
0.0878951
0.10 4
Where;
1.02
0.9544
0.02
Then;
0.0878951
0.2183
0.9544
/
0.10 4
Thus;
0.2183 345.365
(a)
25.72
227.557
42. Supplementary Problem:
The dryness fractions of the
entering and leaving the evaporator of a refrigerating plant are
of
at the
0.28 and 0.92 respectively. If the specific enthalpy of the evaporation (
evaporator pressure is 290.7 kJ/kg, Calculate the mass of ice at ‐5°C that would th
eoretically be
through the machine is 0.5 kg/s.
made per day from water at 14°C when the mass flow of
Note:
Specific heat of water = 4.2 kJ/kg‐K
Specific heat of fusion of ice = 2.04 kJ/kg‐K
Enthalpy of fusion = 335 kJ/kg‐K
a. 17.89 tons/day
b. 18.89 tons/day
c. 19.89 tons/day
d. 20.89 tons/day
Solution:
through evaporator:
Specific enthalpy gain of
0.92
0.28
186.05 /
0.92
0.28
Heat to be extracted from water to make 1 kg of ice:
1 4.2 14
404 /
0.50
335
Then;
1 2.04 0
404
0.23
/
Thus; the mass of ice in tons per day:
0.23
(b)
43. Past ME Board Problem
A vapor compression refrigeration system has a 30 kW motor driving the compressor.
The
compressor inlet pressure and temperature are 64.17 kPa and ‐20°C respectively and
discharge
pressure of 960 kPa. Standard liquid enters the expansion valve. Using Freon‐12 as
refrigerant,
determine the capacity of the unit in tons of the refrigeration.
a. 17.145 TOR
b. 18.145 TOR
c. 19.145 TOR
d. 20.145 TOR
Solution:
Properties of Freon‐12
345 /
398 /
238.5 /
Solving for the RefrigeratingCapacity:
345
238.5
Solving for m:
30
398
0.566
0.566 345
60.28
345
Thus;
238.5
17.145
(a) 17.145 TOR
44. Past ME Board Problem
A refrigerating system operates on the reversed Carnot Cycle. The higher temperatur
e of the
refrigerant in the system is 120°F and the lower is 10°F. The capacity is 20 tons.
Neglect losses.
Determine the network in Btu/min.
a. 935.21 Btu/min
b. 457.57 Btu/min
c. 745.71 Btu/min
d. 765.81 Btu/min
Solution:
∆
Where;
120
10
460
580°
460
470°
Solving for ∆ :
∆
8.511
°
Thus;
580
470 8.511
.
(a)
45. Supplementary Problem:
What is the coefficient of performance of a vapor compression refrigeration system
with the
following properties: Enthalpy at suction is 190 kJ/kg; enthalpy after compression
is 210 kJ/kg.
The enthalpy after condensation is 60 kJ/kg.
a. 4.5
b. 5.5
Solution:
c. 6.5
d. 3.5
Thus;
.
(c)
46. Supplementary Problem:
A refrigerating machine is driven by a motor of output power 2.25 kW and 2.5 tons o
f ice at ‐7 °C
made per day from water at 18 °C. Calculate the coefficient of performance of the m
achine and
express its capacity in terms of tons of ice per 24 hours from and 0 °C, taking the
following
values:
Specific heat of water = 4.2 kJ/kg‐K
Specific heat of fusion of ice = 2.04 kJ/kg‐K
Enthalpy of fusion = 335 kJ/kg‐K
a. 5.476, 3.17 tons/day
b. 4.476, 3.17 tons/day
c. 5.476, 4.17 tons/day
d. 4.476, 4.17 tons/day
Solution;
Where;
2.25
Solving for
;
4.2 18
0.029 424.88
12.32
Then;
.
.
5.476
Solving for m in tons per day;
2.5
424.88
335
2.04 0
2.5
335
424.88
Then;
3.17
Thus;
.
(a)
&
47. Supplementary Problem:
Determine the heat extracted from 2000 kg of water from 25°C to ice at ‐10°C.
a. 621, 150 kJ
b. 721, 150 kJ
c. 821, 150 kJ
d. 921, 150 kJ
Solution:
Where;
0
209,350
2000 335
2000 4.187 25
Thus;
2000 2.09 0
10
41,800
209, 350
(d)
670, 000
41, 800
48. Supplementary Problem:
A single acting, twin cylinder, ammonia compressor with bore equal to stroke is dri
ven by an
engine at 250 rpm. The machine is installed in a chilling plant to produce 700 kW o
f refrigeration
at ‐18°C evaporating temperature. At this temperature the cooling effect per kg mas
s is 1160 kJ.
The specific volume of the vapor compressor is 0.592 m³ per kilogram. Assume 85% vo
lumetric
efficiency, determine the bore in mm.
a. 400 mm
b. 300 mm
c. 450 mm
d. 500 mm
Solution:
6.545
Solving for the piston displacement,
.
.
:
From:
700
1160
0.603
/
0.42 ³/
Then;
Thus;
0.42
6.545 ³
(a) D = 0.40 m = 400 mm
49. Past ME Board Problem
Saturated vapor Freon‐12 refrigerant at 219.12 kPa leaves the evaporator and enters
the
compressor at ‐5°C. The refrigerant leaves the condenser as saturated liquid at 25°
C and enters
the expansion valve at 22°C. Heat rejected from the condenser amount to 74 kW. The
work to
the compressor is 55.5kJ/kg while the heat lost from the compressor is 4.2kJ/kg. If
1.15 kJ/kg 0f
heat are lost in the piping between the compressor and condenser, calculate the ref
rigeration
capacity in tons.
a. 15.06 TOR
b. 17.76 TOR
Solution:
c. 14.57 TOR
d. 12.75 TOR
Properties of Freon‐12
@219.12
@ 25°
5°
223.65 /
@ 22°
4.2
401.30 /
347.13 /
By energy balance in the compressor:
220.75 /
@ 219.12
350 /
55.5
By energy balance in the piping from the compressor to condenser;
1.15
400.15 /
By energy balance in the condenser;
223.65
400.15
176.5 /
Solving for the mass flow rate:
0.419
/
Thus; the refrigerating capacity:
(a)
0.419 347.13
.
50. Past ME Board Problem
220.75
.
The mass flow of water entering the condenser is 20 kg/s. If the temperature differ
ence
between the entrance and exit temperature is 20°C, determine the rejected heat in t
he
condenser.
a. 1, 674.80 kW
b. 1, 774.80 kW
Solution:
c. 1, 574.80 kW
d. 1, 884.80 kW
∆
20 4.187 20
Thus;
(a)
51. Supplementary Problem:
The cooling load of a small walk‐in freezer has been calculated to be 1.10 tons of
refrigeration at
‐30°C. A compressor and motor must selected to handle the load. The following condi
tions are
given:
Refrigerant
F‐12
Compressor, rpm
600
Motor, rpm
1800
Compressor discharge pressure
800kPa
Liquid receiver temperature
20°C
Assume dry and isentropic compression, compressor volumetric efficiency of 80%, mec
hanical
efficiency of 85%, and power transmission efficiency of 90%. Calculate the displace
ment of the
compressor in cm³.
a. 641.40
b. 651.40
c. 661.40
d. 671.40
Solution:
Properties of Freon‐12
@ 800
33
338.143 /
375 /
218.321 /
0.159375 ³/
Solving for
:
Where:
.
. 322
Then:
0.006414
/
0.0006414
Thus;
(a)
³/
52. Supplementary Problem:
The refrigerant leaves the compressor and enters the condenser of a Freon‐12 refrig
erating
plant at 5.673 bar and 50
and leaves the condenser as saturated liquid at the same pressure.
At compressor suction the pressure is 1.826 bar and temperature 0 . Calculate the c
oefficient
of performance.
a. 3.09
b. 4.09
c. 5.09
d. 6.09
Solution:
Properties of Freon‐12
At 5.673 bar, Sat. temp = 20
Thus, At 50 refrigerant is superheated by 30 , and the compressor
216.75 /
discharge,
At 1.826 bar, Sat. temp. = ‐15
thus, At 0 refrigerant is superheated by 15
190.15 /
54.87
/
54.87 /
Then;
.
Thus;
(c)
53. Supplementary Problem:
An industrial plant requires 10 kg/s to cool water from 30
to 1 . Find the tons of refrigeration
required.
a. 345.34
b. 245.34
c. 145.34
d. 445.34
Solution:
10 4.187 30
1, 214.23
345.34
1
Thus;
.
(a)
54. Supplementary Problem:
Air flowing at a rate of 2.5 kg/s is heated in a heat exchanger from ‐10
to 30 . What is the
rate of heat transfer?
a. 100 kW
b. 150 kW
c. 200 kW
d. 50 kW
Solution:
∆
2.5
100
1.0
30
10
Thus;
(a)
73. Supplementary Problem
To cool farm products, 300 kg of ice at -4.4 0C are placed in bunker. Twenty four
hours later, the ice have melted into water at 7.2 0C. What is the average rate of
cooling provided by the ice in kJ/hr?
a. 2679.28 kJ/hr
c. 3679.8 kJ/hr
b. 5679.8 kJ/hr
d. 4679.28 kJ/hr
Solution
2.09 0
4.4
335
4.187 7.2
thus;
(d)
4679.28 /
c. 5 units
b. 4 units
d. 6 units
Solution
Properties of Ammonia:
h1 = 1427.7 kJ/kg
h2 = 1714.0 kJ/kg
h3 = h4 = 383.5 kJ/kg
Solving for Q:
kW refrigeration for cold storage = 137,000 kJ/hr (1hr/3600s)
= 38.06 kW
kW refrigeration for ice plant
= 25(3.516)(1.925)
= 169.21 kW
.
.
m = 0.1985 kg/s
then;
Q = m (h2 – h1)
= 0.1985 (1714 – 383.5)
= 264.12 kW
Solving for Q1:
Area of each unit, A:
A = π (O.D.) L N
= π (0.06) (6) (7)
= 7.92 m2
then;
Q1 = A U F (LMTD)
= (7.92)(539)(0.75)(39.22)
= 125,569.11 W
= 125.57 kW/units
thus;
n=
.
.
c. 6.33
b. 5.33
d. 3.33
Properties of Ammonia:
h3 = h4 = h7 @ 37 0C = 375.9 kJ/kg
h5 = h6 = hg @ 10 0C = 1471.6 kJ/kg
h8 = hg @ -5 0C = 1456.2 kJ/kg
h2 = h @ 1432 kPa (Psat @ 37 0C) and S2 = S1 = 1665 kJ/kg
then;
COP =
COP =
Solving for WC:
m4 =
= 0.0319 kg/s
m7 =
= 0.0648 kg/s
m1 = m6 + m8
= m4 + m7
.
= 0.0967 kg/s
By Energy Balance:
m1h1 = m6h6 + m8h8
0.0967h1 = 0.0319(1471.6) + 0.0648(1456.2)
h1 = 1461.3 kJ/kg
then;
WC = m (h2 – h1)
= 0.0967(1665 – 1461.3)
= 19.7 kW
thus;
COP =
c. 2400 BTU
b. 2300 BTU
d. 2500 BTU
Solution
Q = mCp∆t
= (20lb)(1
thus;
(a) Q = 2200 Btu
)(190-80)0F
77. Supplementary Problem
Suppose that 30 gpm of water are removed from 60 0F to 40 0F. Calculate the heat
energy removed in Btu per hour.
a. -299,880 Btu/hr
c. -199,880 Btu/hr
b. -399,880 Btu/hr
d. -499,880 Btu/hr
Solution
Q = mCp∆t
= m(1)(40-60)
Solving for m:
m = ρV
= (8.33
)(30
)(60
= 14,994
thus;
Q = (14,994)(1)(-20)
(a) Q = -299,880
c. 2880 Btu
b. 1440 Btu
d. 3100 Btu
Solution
Q = mLf
= 10 lb (144
thus;
)
(b) Q = 1440 Btu
c. 21,600 Btu/hr
b. 10,530 Btu/hr
d. 15,000 Btu/hr
Solution
Q = mLf
= (150 )(144
thus;
(c) Q = 21,600 Btu/hr
c. 2,000.1 kJ
b. 4,000.2 kJ
d. 2,302.85 kJ
Solution
Q = mCp∆t
= (20 kg)(4.187
thus;
(a) Q = 4,605 kJ
)(80-25) K
81. Supplementary Problem
One-tenth m3 of water is cooled from 39 0C to 2 0C. Determine the quantity of heat
energy rejected by the water.
a. 15,491.90 kJ
c. 17,321.90 kJ
b. 14,591.90 kJ
d. 18,231.80 kJ
Solution
Q = mCp∆t
=
1000
4.187 35
10
thus;
(a) Q = 15,491.90 kJ
c. 3457.75 kW
b. 3240.25 kW
d. 3567.25 kW
Solution
Q = mCp∆t
= 30
4.187
35
10
thus;
(a) Q = 3140.25 kJ/s or 3140.25 kW
83. Supplementary Problem
Compute the cooling rate produced by ice melting at the rate of 150 kg/hr.
a. 737.5 kW
c. 937.5 kW
b. 837.5 kW
d. 637.5 kW
Solution
Q = mLf
= m 335
where:
m = 1.50 kg/hr
= 2.50 kg/s
Q = 2.5
335
thus;
(b) Q = 837.5 kJ/s or kW
c. 220,600 Btu
b. 420,600 Btu
d. 520,600 Btu
Solution
Production Load = (7500)(0.75)(102-45)
= 320,600 Btu per 24 hrs
(a) Product Load = 320,600 Btu per 24 hrs
85. Supplementary Problem
Calculate the piston displacement of a two cylinder compressor rotating at 1450 rpm
if the diameter of the cylinder is 2.5 in. and the length of stroke.
a. 16.48 ft3/min
c. 14.48 ft3/min
b. 15.48 ft3/min
d. 17.48 ft3/min
Solution
VD =
2 1450 2
= 28,470.68 in.3/min
thus;
(a) VD = 16.48 ft3/min
c. 2.68
b. 1.68
d. 3.68
Solution:
Compression =
R=
Where:
At 20°F, Ps = 35.75 psi
At 100°F, Pd = 131.6 psi
Thus;
R=
.
.
(d) R = 3.68
c. 4.44 Hp
b. 3.33 Hp
d. 1.11 Hp
Solution:
Let eo = overall efficiency
Wc = compressor theoretical
Ws = shaft power
Then:
eo =
0.80 =
Thus;
(b) Ws = 3.33
c. 600 rpm
b. 500 rpm
d. 800 rpm
Solution:
N1D1 = N2D2
Where:
N1 = speed of the compressor
D1 = diameter of the compressor flywheel
N2 = speed of the compressor driver
D2 = diameter of the driver pulley
Note: If the compressor driver is a four-pole, alternating current motor operating
on 60 cycle power, the approximate driver speed is 1750 rpm. For a two-pole,
alternating
motor the approximate speed is 3500 rpm.
N(10) = (1750)(4)
Thus;
(a) 700 rpm
c. 21,780 BTU/hr
b. 20,780 BTU/hr
d. 19,780 BTU/hr
Solution:
Condenser Load = Compressor Capacity x Heat rejection factor
= (16,500)(1.32)
= 21,780 BTU/hr
Thus;
(c) Condenser Load = 21,780 BTU/hr
c. 20
b. 40
d. 50
Solution:
Q = mCpΔt
150,000 = m(1)(10)
m = 15,000 lb/hr
Solving for V in gpm:
V=
,
.
/
/
c. 0.40
d. 0.50
Solution:
Bypass factor =
BF =
Thus;
(a) BF = 0.40
c. 0.70
d. 0.90
Solution:
Let: SHR = sensible heat ratio
SHR =
Thus;
(a) SHR = 0.80
=
14. A room being air conditioned is being held at 25 dry bulb and 50% relative
humidity. A flow rate of 5 ⁄ of supply air at 15 dry bulb and 80% RH is being
delivered to the room to maintain that steady condition at 100 kPa. What is the
sensible
heat absorbed from the room air in kW?
a. 50.8
b. 60.8
c. 40.5
d. 70.9
Solution:
=m
Solving for m:
PV = mRT
100(5) = m (0.287)(15 + 273)
m = 6.049 kg/s
thus;
= (6.049)(1.003)(25 – 25)
60.80 kW
(a)
c. 29.34 Pa
d. 30.52 Pa
Solution:
∆ =
∆ =
Thus;
.
.
(a) ∆
37.26 Pa
c. 28.54 m/s
d. 24.85 m/s
Solution:
∆ =
350 =
.
.
Thus;
(a) V = 25.57 m/s
c. 143 Pa
d. 144 Pa
.
. .
= 0.53 m
Thus;
∆ =
(a) ∆
.
.
341 Pa
c. 0.70 m
d. 0.30 m
Solution:
=
=
.
.
Thus;
0.40 m
(a)
c. 634 Pa
d. 643 Pa
0.4 1
and
Solving for
1.3
2.7 =
⁄
= 1.4
= 7.78 m/s
.
.
= 15 m/s
=
=
.
.
= 10.43 m/s
Then;
=
= 3.38
From: Bernoulli Equation:
2
9.81 1.2041
Thus;
250 3.38
9.81 1.02041
15
7.78
2 9.81
345. 64
(a)
c. 0.38 m3/s
b. 0.83 m3/s
d. 0.94 m3/s
Solution:
Q = AuVu
Solving for Vu:
1
Ploss =
where:
=(
= 0.25
then:
(200-150) =
0.25
= 12.15 m/s
Thus;
Q=
(12.15)
c. 7.60 L/s
b. 6.80 L/s
d. 6.70 L/s
Solution:
Pump Capacity = m ѵf@t4:
Solving for m:
e=
from psychometric chart:
At 32oC and 70% RH:
= 27.40oC
0.65 =
= 37.06oC
Using energy balance is the condenser:
mCp(t3 – t4) =
m(4.187)(55 – 37.06) =
m = 8.51 kg/s
From steam table at t4 = 37.06oC:
Ѵf = 1.0068 L/kg
Thus;
Pump Capacity = (8.51 kg/s) (1.0068 L/kg)
(a) Pump Capacity = 8.57 L/s
22. Past ME Board Exam
An atmospheric cooling tower is to provide cooling for the jacket water of a four
stroke,
800 kW Diesel generator. The cooling tower efficiency is 60% at a temperature
approach of 10oC. If the ambient air has a relative humidity of 70% and dry bulb
temperature of 32oC, determine the cooling tower supplied to the diesel engine in
liters
per hour. Generator efficiency is 97% useful work = 30% and cooling loss = 25%.
a. 39,800 L/hr
c. 45,700L/hr
b. 35,700 L/hr
d. 49,800 L/hr
Solution:
Volume of water = m Ѵf at t4 :
Solving for m and Ѵf :
At tdb1 = 32oC and RH = 70%
twb = 27.45oC
tapproach = t4 – 27.45
10 = t4 – 27.45
t4 = 37.45oC
= 824.74 kW
QA =
.
.
= 2749.14 kW
c. 2.10 L/s
b. 3.10 L/s
d. 5.10 L/s
Solution:
Volume water leaving the tower, V4:
V4 = m4(Ѵf at t4)
Solving for m4 and Ѵf:
At tdb1 = 16oC and 55%RH
Ѵ1 = 0.828 m3/kg
h2 = 110.9 kJ/kg
h1 = 32 kJ/kg
h3 = hf at 46oC
ma =
= 192.62 kJ/kg
Ѵ3 = 0.0010103 m3/kg
= 3.44 kg/s
m3 =
.
.
= 3.12 kg/s
By mass balance:
m3 – m4 = ma(W2 – W1)
3.12 – m4 = 3.44 (0.0308 – 0.0056)
(a) m4 = 3.09 kg/s
By energy balance:
m3h3 – m4h4 = ma(h2 – h1)
3.12(192.62) – 3.09h4 = 3.44(110.9 – 32)
h4 = 106.65 kJ/kg
From Steam table 1:
t4 = 25.42oC
Ѵ4 = 1.0031 L/kg
Thus; volume of water leaving, Vw:
Vw = 3.09(1.0031)
(a) Vw = 3.10 L/s
c. 4.44%
b. 3.335
d. 1.11%
Solution:
Percentage make-up water =
.
,
c. 3.76 TOR
b. 1.76 TOR
d. 2.76 TOR
Solution:
Refrigeration Capacity, QA:
QA = ma(h1 – h2)
Solving for ma:
From psychometric chart:
At 21oC db and 100% RH
h1 = 70 kJ/kg
ѵ1 = 0.875 m3/kg
At constant SH intersecting 29oC db:
h2 = 70 kJ/kg
ma =
=
.
.
ma = 64.766 kg/min
= 1.079 kg/s
Then;
QA = 1.079(70-61)
= 9.715 kW
Thus;
(a) 2.76 tons of refrigeration
26. Supplementary Problem
Find the refrigeration capacity required to cool 29 cubic meter per minute from
29oC to
18oC if air from the outside has an RH of 90%.
a. 2.9 TOR
c. 4.9 TOR
b. 3.9 TOR
d. 5.9 TOR
Solution:
Qn = ma(h1 – h2)
Solving for ma:
From psychometric chart:
At 29oC db and 90% RH
h1 = 88.45 kJ/kg
At 218oC db and 100% RH
h2 = 50.45 kJ/kg
ѵ1 = 0.886 m3/kg
ma =
= 32.73 kg/min
ma = 0.546 kg/s
then;
QA = 0.546(88.45 – 50.45)
= 20.75 kW
Thus;
(a) QA = 5.9 tons of refrigeration
27. Past ME Board Exam
The temperature of the air in a dryer is maintained constant by the use of steam
coils
within the dryer. The product enters the dryer at the rate of one metric ton per
hour. The
initial moisture content is 3 kg moisture per kg of dry solid and will be dried to
moisture
content of 0.10 kg moisture per kg dry solid. Air enters the dryer with a humidity
ratio of
0.016 kg moisture per kg of dry air and leaves with a relative humidity of 100%
while the
temperature remains constant at 60 . If the total pressure of the air is 101.3 kPa,
⁄
determine the capacity of the forced draft far to handle this air in
.
a. 85.75
c. 55.87
b. 87.55
d. 58.75
Capacity of fan =
:
0.16 =
2.54
1
101.3
0.968
At point 2:
= 19.94 kPa
@
= RH (
= (1)(19.94)
= 19.94 kPa
=
=
.
.
= 0.1524 kg/kg
At point 3:
)
= 250 kg
At point 4:
.
Moisture content =
= 0.0909 or 9.09%
= 0.0909
= 0.0909
= 275
250
/
=
=
Thus;
Capacity of Fan = 5315.25 (0.968)
⁄
= 5142.16
Alternate Solution:
Fan Capacity =
From psychrometric chart:
At 60
= 0.968
.
.
0.1524
Moisture removed = m (
19.94
3 (350) – (0.10)(250) = m (0.154- 0.1016)
M = 5315.25 kg/hr
Thus;
Fan Capacity = 5315.16 (0.968)
⁄
= 5145.16
c. 60 kg/s
b. 55 kg/s
d. 65 kg/s
Solution:
Amount of moisture removed = amount of moisture absorbed by air.
Let m = rate of flow of dried product
.
(1.5) = 0.95 m
m = 0.501 kg/s
.
.
= 0.00871 kg/kg
From psychrometric chart, W2 = 0.0289 kg/kg
Then,
ma(0.0289 – 0.00871) = amount of moisture removed
ma(0.0289 – 0.00871) = 0.999
thus;
(a) ma = 49.48 kg/s
c. 12 TOR
b. 11 TOR
d. 13 TOR
Solution:
Refrigeration Capacity, QA:
QA = maCp(t1 – t2)
Solving for ma:
From psychrometric chart:
1
= 0.892 m3/kg,
ma =
then;
QA = 2.8 (1) (35 - 21)
= 39.24 kW
Thus;
(a) QA = 11.16 TOR
= 0.855 m3/kg
= 168.16 kg/min
30. Past ME Board Exam
In an auditorium maintained at a temperature not to exceed 24oC and relative
humidity
not to exceed 60%, a sensible heat load of 132 kW and 78 kg of moisture per hour to
be
remove. Air is supplied to the auditorium at 18oC. How many kilograms of air must
be
supplied per hour?
a. 79,200 kg/hr
c. 72,900 kg/hr
b. 97,200 kg/hr
d. 92,700 kg/hr
Solution:
Qs = maCp(t2 – t1)
132 = ma(1)(24 - 18)
ma = 22 kg/s
thus;
(a) ma = 79,200 kg/hr
31. Supplementary Problem
Eleven thousand three hundred kilograms per hour of water enters a cooling
tower at 45oC. Atmospheric air at 16oC and 55 percent relative humidity enters
the tower at the rate of 10,200 m3/hr and leaves at 32oC and saturated.
Determine the mass of water evaporated per hour during the cooling process?
a. 2,912.53 kg/hr
c. 1,292.53 kg/hr
b. 2,219.53 kg/hr
d. 1,912.53 kg/hr
Solution:
Mass of water evaporated, mW:
mW = ma (SH2 – SH1)
From Psychrometric chart:
Entering air at 16oC and 55% RH:
V1 = 0.83 m3/kg; SH1 = 0.07 kg/kg
Leaving air at 32oC and 100% RH (Saturated)
SH2 = 0.307 kg/kg
Mass of air entering the tower:
3
ma =
10,200 m /hr
0.83 m3 /kg
= 12,289.16 kg/hr
then;
mW = 12,289.16 (0.307 – 0.07)
thus;
(a) mW = 2,192.53 kg/hr
32. Supplementary Problem
Water at 55 ̊C is cooled in a cooling tower which has an efficiency of 65%. The
temperature of the surrounding air is 32 ̊C dry bulb and relative humidity of 70%.
The heat dissipated from the condenser is 2,300,000 kJ/hr . Find the capacity in
liters per second of the pump used in the tower.
a. 8.66 L/s
c. 4.76 L/s
b. 8.76 L/s
d. 7.26 L/s
Solution:
From Psychrometric Chart:
At 32oC db and 70% RH
twb1 = 27.5oC
The temperature of water leaving the tower can be determined by tower
efficiency equation:
Tower eff. =
=
0.65 =
tb = 37.125 oC
By Energy Balance in the condenser:
QR = mw Cpw ( ta – tb )
2,300,000 = mw (4.187) (55-37.125)
mw = 30,731.15 kg/hr
Density of water at 55oC:
ρw =
1
vf@55o C
1
0.0010146
= 985.6 kg/m3
Then; the capacity of the pump to be used in the cooling tower:
Pump capacity =
kg
hr
kg
935.6
hr
30,731
(1000
(3600
L
)
m3
s
)
hr
thus;
(a) Pump Capacity = 8.66 L/s
33. Supplementary Problem
A dryer is to deliver 1000kg/hour of palay with a final moisture content of 10%.
The
initial moisture content in the feed is 15% at atmospheric condition with 32 ̊C dry
bulb and 21 ̊C wet bulb. The dryer is maintained at 45 ̊ C while the relative
humidity of the hot humid air from the dryer is 80%. If the steam pressure supplied
to the heater is 2 Mpa, determine the air supplied to the dryer in mᵌ/hr.
a. 1332.25 mᵌ/hr
c. 1223.25 mᵌ/hr
b. 1233.25 mᵌ/hr
d. 1523.13 mᵌ/hr
Solution:
Amount of moisture removed = Amount of moisture absorbed;
Let; m = amount of palay in wet feed
Solid in wet feed = solid in dried product
0.85 = 0.90 (1000)
m = 1,058.83 kg/hr
Amount of moisture removed:
m = 1,058.83 -1000 = 58.28
From psychrometric chart:
W1 = W2 = 0.0111 kg/kg; v2 = 0.915 m3/kg
W3 = 0.0515 kg/kg
then; the amount of moisture absorbed;
= ma (W3 – W2)
58.823 = ma (0.0515 – 0.0111)
ma = 1456.015 kg/hr
Va = 1456.015 kg/hr (0.915 m3/kg)
thus;
(a) Va = 1332.25 m3/hr
34. Supplementary Problem
Copra enters a dryer containing 60% water and 40% of solids and leaves with 5%
water and 95% solids. Find the weight of water removed based on each pound of
original product.
a. 0.58 lb
c. 0.47 lb
b. 0.40 lb
d. 0.67 lb
Solution:
Let; m = weight of original product per lb of wet feed
Solid in wet feed = solid in dried product
0.95 = 0.40 (1)
m = 0.42 lb
thus;
Weight of water removed = 1 – 0.42
(a) Weight of water removed = 0.58
35. Supplementary Problem
In an air conditioning system, If the re-circulated air is three times the outside
the
mass of supply air is 20 kg/s, what is the mass of the outside air?
a. 3 kg/s
c. 5 kg/s
b. 4 kg/s
d. 6 kg/s
Solution:
mo + mt = ms
mo + 3mo = 20
4mo = 20
thus;
(a) mo = 5 kg/s
36. Supplementary Problem
An auditorium is to be maintained at a temperature of 26 °C dry bulb and 50%
RH. Air is to be supplied at a temperature not lower than 15 °C dry bulb. The
sensible heat gain is 110 kW and the latent gain is 37.5 kW. Take ventilating air
as
25% by weight of the air from the room, and is at 35 °C dry bulb and 60% RH.
Determine refrigerating capacity in tons.
a. 43.45
c. 63.28
b. 54.23
d. 76.34
Solution:
Refrigeration Capacity = ms (h4 – h1)
From psychrometric chart:
h3 = 90.49 KJ/kg
h2 = 53 KJ/kg
Solving for ms:
Qs = ms Cp (t2 – t1)
110 = ms (1.0) (26 – 15)
ms = 10 kg/s
Solving for h3:
QT = ms (h2 – h1)
110 + 37.5 = 10 (53 – h1)
h1 = 38.25 KJ/kg
Solving for h4:
by mass balance:
mo + mr = ms
0.25mr + mr = 10
mr = 8 kg/s
by Heat Balance
moh3 + mrh2 = msh4
[0.25(8)] (90.49) + 8 (53) = 10 h4
h4 = 60.50 KJ/kg
thus;
Refrigerating Capacity = 10 (60.50 – 38.25)
= 222.48 kW
Refrigerating Capacity = 63.28 Tons of Refrigeration
37. Supplementary Problem
An assembly hall was to have an air conditioning unit installed which would be
maintained at 26 °C dry bulb and at 50% RH. The unit delivers air at 15 °C dry bulb
temperature and the calculated sensible heat load is 150 kW and the latent heat
is 51.3 kW. Twenty percent by weight of extracted air is made up of outside air at
34 °C dry bulb and 60% RH, while 80% is extracted by the air conditioner from the
assembly hall. Determine the air conditioners refrigeration capacity in tons of
refrigeration and its ventilation load in kW.
a. 83.22 TOR, 37.47 TOR
Solution:
Refrigeration Capacity, QA:
QA = ms (h4 – h1)
Ventilation load, QV:
QV = mo (h3 – h1)
Solving for ms:
Qs = ms Cp (t2 – t1)
150 = ms (1.0) (26 – 15)
ms = 13.64 kg/s
From psychrometric chart:
h3 = 86.5 KJ/kg
h2 = 53 KJ/kg
Solving for h1:
QT = ms (h2 – h1)
150 + 51.3 = 13.64 (53 – h1)
h1 = 38.24 KJ/kg
Solving for mr and mo:
mr = 0.80 (13.64)
mr = 10.91 kg/s
mo = 0.20 (13.64)
= 2.73 kg/s
By heat balance:
moh3 + msh4
2.736(86.5) + 10.91(53) = 13.64h4
h4 = 59.69 kJ/kg
thus;
QA = 13.64 (59.69 – 38.24)
= 292.61 kW
= 83.22 tons of refrigeration
Qv = 2.73(86.5 – 38.24)
= 131.75 kW
= 37.47 tons of refrigeration
(a) QA = 83.22 TOR, QV = 37.47 TOR
38. Supplementary Problem
An air conditioned theater is to be maintained at 80 °F dry bulb temperature and
50% RH. The calculated total sensible heat load in the theater is 620,000 BTU/hr,
and the latent heat load is 210,000 Btu/hr. The air mixture at 84 °F and 59 °F wet
bulb temperature by chilled water cooling coils and delivered as supply air to the
theater. Calculate the tons refrigeration required.
a. 100.65 TOR
c. 142.67 TOR
b. 124.67 TOR
d. 112.60 TOR
Solution:
Conditioner Capacity, QA:
QA = ms (h4 – h1)
Solving for ms:
QT = ms (h2 – h1)
From Psychrometric Chart:
h4 = 35.82 Btu/lb
h1 = 25.78 Btu/lb
h2 = 31.35 Btu/lb
then;
620,000 + 210,000 = ms (31.35 – 25.78)
ms = 149,012.57 lb/hr
thus;
QA =
c. 7 kW
b. 6 kW
d. 8 kW
Solution:
From Psychrometric Chart:
At tdb1 = 20oC and 80% RH
h1 = 50kJ/kg
v1 = 0.85 m3/kg
h2 = 65.5 kJ/kg
Q = m (h2 – h1)
Solving for m:
m=
V
v
20
0.847
= 23.61 kg/min
= 0.394 kg/s
thus;
Q = 0.394 (65.5 – 50)
(a) Q = 6.10 kJ/s or kW
40. Supplementary Problem
Determine the partial pressure of water vapor if the barometric pressure is 101.325
kPa and the humidity ratio is 0.05.
a. 7.54 kPa
c. 5.74 kPa
b. 4.75 kPa
d. 5.47 kPa
Solution:
W = 0.622
Pv
Pt -Pv
0.05 = 0.622
Pv
101.325-Pv
thus;
(a) 7.54 kPa
41. Supplementary Problem
The evaporative condenser of an ammonia refrigeration plant has a water flow
rate 226 kg/s and enters a natural draft cooling tower at 40 °C. The water is
cooled to 29 °C by air entering at 38 °C db and 24 °C wb. The air leaves the
tower as saturated at 40 °C db. Calculate the make-up water required in kg/hr.
Water properties:
At 49oC; hf = 167.48 kJ/kg
Air Properties:
At 38oC db and 42oC wb
h = 72.5 kJ/kg
w = 0.013 kg/kg
At 40oC db saturated;
h = 166 kJ/kg, w = 0.0488 kg/kg
a. 8977
c. 8055
b. 8055
d. 8388
Solution:
m = ma (W2 – W1)
Solving for mass of air, ma:
Heat absorbed by air = heat rejected by water
ma (h2 – h1) = mw Cw ∆t
ma (166 – 72.5) = 126 (4.187) (40 – 29)
ma = 62.07 kg/s
then;
m = 62.07 (0.0488 – 0.013)
= 2.22 kg/s
thus;
(a) m = 7999.08 kg/hr
42. Supplementary Problem
Determine the absolute humidity (vapor density) of an air sample that has a dew
point temperature of 45 °F if the value of the gas constant R for low pressure
water vapor is 85.66 ft-lbm °R. The vapor pressure corresponding to a saturation
temperature of 45 °F is 0.1475 psia.
a. 0.000491 lb/ftᵌ
c. 0.000149 lb/ftᵌ
b. 0.000941 lb/ftᵌ
d. 0.000194 lb/ftᵌ
Solution:
PV = mRT
m
V
=
=ρ=
P
RT
0.1475 (144)
85.66 (45+460)
thus;
ρ = 0.000491 lb/ft3
c. 39.44%
b. 59.44%
d. 69.44%
Solution
RH =
=
0.178
0.36
x 100
x 100
thus;
(a) RH = 49.44 %
44. Supplementary Problem
Air at normal atmospheric pressure has a temperature of 70 °F and a dew point
temperature of 50 ° F. Determine the saturation ratio of the air. The humidity
ratios
corresponding to dew point temperatures of 50 °F and 70 °F respectively are
0.00763 lb/lb and 0.01576 lb/lb respectively
a. 58.51%
c. 38.31%
b. 28.21%
d. 48.41%
Solution:
Saturation ratio =
=
Wactual
Wsaturation
0.00763
0.01576
x 100
x 100
thus;
(c) Saturation ratio = 48.41
45. Supplementary Problem
Determine the sensible heat of 5 lb of air having a dry bulb temperature of 70 °F
and a humidity ratio of 0.0092 lb/lb. The latter corresponding to a dew point
temperature of approximately 55°F.
a. 94 BTU
c. 84 BTU
b. 48 BTU
d. 49 BTU
Solution:
Qs = m (0.24 DB)
= 5 (0.24)(70)
thus;
Qs = 84 BTU
46. Supplementary Problem
If the total heat removed per pound of dry air is 0.10 Btu and the sensible heat
removed per pound of dry air is 6 BTU. Compute the sensible heat factor (SHR).
a. 0.50
c. 0.70
b. 0.60
d. 0.40
Solution:
SHR =
QR
QS
6
10
thus;
(a) SHR = 0.60
47. Supplementary Problem
Determine the approximate load on a cooling tower if the entering and leaving
temperatures are 96 °F and 88 °F, respectively and the flow rate of the water over
the tower is 30 gpm.
a. 2500 Btu/min
c. 3000 Btu/min
b. 2000 Btu/min
d. 3500 Btu/min
Solution:
Tower load = 8.33 V ∆t Btu/min
= 8.33 (30) (96 – 88)
thus;
(b) Tower load = 2000 Btu/min
c. 170 mᵌ/s
b. 160 mᵌ/s
d. 180 mᵌ/s
Solution:
Vs =
150 (21+273)
(15+273)
thus;
(a) Vs = 153 m3/s
49. Supplementary Problem
Determine the quantity of water lost by bleed off if the water flow rate over the
tower is 30 gpm and the range is 10 °F. Percent bleed-off required is 33%.
a. 0.077 gpm
c. 0.099 gpm
b. 0.088 gpm
d. 0.066 gpm
Solution:
The quantity of water lost by bleed-off,
Vw = 0.33 (30)
thus;
(a) Vw = 0.099 gpm
c. 52 °C
b. 39 °C
d. 47 °C
Solution:
moto + mrtr = msts
60(50) + 40(35) = (60 + 40)ts
thus;
(a) ts = 44oC