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    IPA Preheater

    Uploaded by

    Nitin Kurup
    The document contains calculations for heat transfer and pipe sizing for various processes. It includes calculations of feed rate, temperatures, heat load, required area, flow rates, line sizes, and velocities. Pipe sizes were determined based on fluid flow rates and assumed velocities. Heat loads and required heat exchanger areas were found using parameters like latent heat, specific heat, temperature differences and heat transfer coefficients.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd

    IPA Preheater

    Uploaded by

    Nitin Kurup
    29 views9 pages
    The document contains calculations for heat transfer and pipe sizing for various processes. It includes calculations of feed rate, temperatures, heat load, required area, flow rates, line sizes, and velocities. Pipe sizes were determined based on fluid flow rates and assumed velocities. Heat loads and required heat exchanger areas were found using parameters like latent heat, specific heat, temperature differences and heat transfer coefficients.

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    IPA preheater

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    © © All Rights Reserved

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    The document contains calculations for heat transfer and pipe sizing for various processes. It includes calculations of feed rate, temperatures, heat load, required area, flow rates, line sizes, and velocities. Pipe sizes were determined based on fluid flow rates and assumed velocities. Heat loads and required heat exchanger areas were found using parameters like latent heat, specific heat, temperature differences and heat transfer coefficients.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    29 views9 pages

    IPA Preheater

    Uploaded by

    Nitin Kurup
    The document contains calculations for heat transfer and pipe sizing for various processes. It includes calculations of feed rate, temperatures, heat load, required area, flow rates, line sizes, and velocities. Pipe sizes were determined based on fluid flow rates and assumed velocities. Heat loads and required heat exchanger areas were found using parameters like latent heat, specific heat, temperature differences and heat transfer coefficients.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    of 9

    CALCULATION SHEET

    Feed rate 1500 kg/hr


    Feed Temperature 30 ◦C
    Desired Temperature 90 ◦C
    Delta T -60 ◦C
    LMTD 30.29916084
    Feed content water
    Lantent heat of vaporisation 159 kcal/kg
    Specific heat of IPA 1 kcal/kg.c
    U (Steam and organics) 90 Btu/(hr.Ft2.oF) Ref. Dr. DQ Kern Process Heat transfer
    U considered 500 Kcal/hr.m . C
    2 o

    Heat load -90000 Kcal/hr


    Area Required -5.9 m2
    Available area m2
    Steam Requirement -18 kg/hr @7 kg/cm2 abs From steam tables

    Line sizing calculations for steam


    Steam Density '@7kg/cm2 abs kg/m3 3.667 4.901
    Flow m3/s 0.01227 0.01005
    m3/hr 44.17 36.19
    LPH 44173.1 36186.6
    kg/hr 162.0 177.4
    LPS 12.27 10.05
    Assumed Velocity m/s 25.00 2.00
    Line size m 0.025 0.08
    mm 25 80
    CALCULATION SHEET

    Feed rate 1000 kg/hr


    Feed Temperature 94 ◦C
    Desired Temperature 80 ◦C
    Delta T 14 ◦C
    LMTD 54.3759208126092 ◦C
    Feed content IPA 99.5%
    Lantent heat of vaporisation 159 kcal/kg
    Specific heat of IPA 0.62 kcal/kg.c
    U (Steam and heavy organics) 110 Btu/(hr.Ft2.oF) Ref. Dr. DQ Kern Process Heat tra
    U considered 500 Kcal/hr.m2.oC
    Heat load 167680 Kcal/hr
    Area Required 6.2 m2
    Available area m2
    Water Requirement 33.54 m3/hr

    Line sizing calculations for water


    Flow m3/hr 15.0 15.0
    m3/sec 0.00417 0.00417
    Assumed Velocity m/s 0.80 2.00
    q/v*0.785 0.0066 0.0027
    Line size m 0.0815 0.0515
    mm 81 52
    counter current
    process in 94 80 process out
    CWR 35 30 CWS
    59 50 9

    536.8 112.5
    Dr. DQ Kern Process Heat transfer

    0.03646444
    131.271996
    CALCULATION SHEET

    Feed rate 125 kg/hr


    Feed Temperature 85 ◦C
    Desired Temperature 25 ◦C
    Delta T 60 ◦C
    LMTD 44.27118
    Lantent heat of vaporisation 125 kcal/kg
    Specific heat of acetone 0.6 kcal/kg.c
    U considered 250 Kcal/hr.m2.oC
    Heat load 20125 Kcal/hr
    Area Required 1.8 m2

    Available area 3 m2
    Tube length 1.5 m
    No. of tubes 36
    counter current
    IN 85 25 OUT 60
    OUT 5.5 3.6 IN
    Delta 79.5 21.4 58.1

    341.6

    5
    Line size Flow Calculation Velocity
    Fluid Densi kg/m3 - Fluid Density kg/m3 Fluid Density
    m3/s 0.00417 m3/s 0.00425
    m3/hr 15.00 m3/hr 15.29
    Flow Flow Flow
    KG/HR 2800 LPH 15288.8
    LPS 4.25
    Assumed Ve m/s 2.00 Assumed Velocit m/s 2.00 Assumed Velocity
    m 0.052 m 0.052
    Line size Line size Line size
    mm 52 mm 52

    Line sizing calculations for steam


    Steam Density '@7kg kg/m3 3.667 4.901
    Flow m3/s 0.01227 0.01005
    m3/hr 44.17 36.19
    LPH 44173.1 36186.6
    kg/hr 162.0 177.4
    LPS 12.27 10.05
    Assumed Velocity m/s 25.00 2.00
    Line size m 0.025 0.08
    mm 25 80
    Velocity
    Fluid Density kg/m3 1000 Results
    m3/s 0.00278 Inputs
    m3/hr 10.00
    Flow
    LPH 1000.0
    LPS 0.28
    Assumed Velocity m/s 1.42
    m 0.05
    Line size
    mm 50

    13055 12480
    Line size Flow Calculation Velocity
    Fluid Densi kg/m3 - Fluid Density kg/m3 Fluid Density
    m3/s 0.00417 m3/s 0.00425
    m3/hr 15.00 m3/hr 15.29
    Flow Flow Flow
    KG/HR 2800 LPH 15288.8
    LPS 4.25
    Assumed Ve m/s 2.00 Assumed Velocit m/s 2.00 Assumed Velocity
    m 0.052 m 0.052
    Line size Line size Line size
    mm 52 mm 52

    Line sizing calculations for steam


    Steam Density '@7kg kg/m3 3.667 4.901
    Flow m3/s 0.01227 0.01005
    m3/hr 44.17 36.19
    LPH 44173.1 36186.6
    kg/hr 162.0 177.4
    LPS 12.27 10.05
    Assumed Velocity m/s 25.00 2.00
    Line size m 0.025 0.08
    mm 25 80
    Velocity
    Fluid Density kg/m3 1000 Results
    m3/s 0.00278 Inputs
    m3/hr 10.00
    Flow
    LPH 1000.0
    LPS 0.28
    Assumed Velocity m/s 1.42
    m 0.05
    Line size
    mm 50

    13055 12480

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