SURFACE

PROTECTION
LININGS
PROTECTING PERFECTLY.

FOCUS ON PROGRESS
 Our specialists support you on site – so that your project runs smoothly from start to finish.

Not always visible, but always present – tailor-made corrosion protection for your plant.

Steuler Surface Protection Linings Industrial Corrosion Protection 2

 CONVINCING
SOLUTIONS
SHAPING THE FUTURE. FOR OVER 110 YEARS. ALWAYS A STEP AHEAD.
The Steuler Group stands for innovative materials, new technologies and NUMEROUS PATENT AND TRADEMARK APPLICATIONS.
their constant development. With specialized business segments and the Both our drive to performance and our vitality are the foundation for
divisions Linings, Equipment Engineering and Tiles, the Steuler Group is a the successful evolution of our medium-sized family company, now in
successful international company - at 25 locations around the world. its fourth generation, since its founding in 1908. This is complemented
by experience, expertise and creativity to create sustainable, creative
Our growth is something we‘ve systematically and vigorously pur- solutions. We respond quickly and precisely to the continually changing
sued ever since the company‘s founding over 110 years ago. With market conditions and requirements of our customers.
ground-breaking in-house developments, we‘ve opened the door to
completely new dimensions and production possibilities for process We deliver more than just the proven routine. Our goal is to offer novel
engineering projects in the chemical industry. And over 2,600 employees solutions, always go a step further and shape the future. With our many
around the world help us pursue this successful course each day. patents and brands we are the innovation driver of the industry.

The „hidden champion from the Westerwald“ is how our customers refer And we want to build on this lead. For the benefit of our customers. With
to us. And we‘re proud of the fact. It motivates us to continue. new ideas and innovative solutions.

What challenges can we solve for you?

We look forward to talking with you about them.

3 Industrial Corrosion Protection Steuler Surface Protection Linings

WE EXPAND YOUR
HORIZONS
CREATIVE SOLUTIONS WITH CHEMISTRY AND
PHYSICS. INDIVIDUAL AND TAILOR-MADE.

The teams of experts in our development departments draw on their expertise to come up with innovative solutions for your problem.

Design and technology are the unique fingerprints of the plant engineer. Our corrosion protection linings are always made-to-measure. We
They are the expression of their philosophy. manufacture each one specifically for the project in question. Special
attention is given to unusual geometries, application-specific
The Steuler fingerprint is the product of analysis, precision, creativity, specifications and maximum durability under chemical, physical and
individuality and efficiency – interdisciplinary excellence from a single mechanical loads. We combine materials and technologies to create a
source. The end result is corrosion protection concepts and designs that near infinite number of possible solutions.
are perfect in every detail: technically, economically and ecologically.
Incorporating the pooled knowledge and experience of our experts. Precisely custom-fabricated, the form and function of every element
is essential for their safe and reliable use and service. Off-the-shelf
products, on the other hand, only offer average performance and are
difficult to adapt to specific requirements.

Steuler Surface Protection Linings Industrial Corrosion Protection 4

NOT OFF-THE-SHELF Delivering the right material and the optimal design is always the result
We develop and manufacture the materials ourselves. The research and of effective dialogue with our customers and taking into account all of the
development, application technology and production departments work parameters. We then provide the right material for the job in question.
hand in hand. Their goal is always to create a product- and project-
specific solution. Steuler rarely offers „off-the-shelf“ solutions. We can even supply the most unusual lining solutions, as required. Tailor-
made in every detail. State-of-the-art production facilities ensure the
Our engineering and production departments provide efficient and necessary level of flexibility, even for small batch sizes.
effective materials for the application in question. Or if necessary, develop
them from scratch. In doing so, the focus is on achieving the longest In short: We supply novel, precisely tailored solutions. „It‘s the way we‘ve
possible safe service life and optimal plant availability for our customers. always done it“ is not something you‘ll hear from us.

Opto-electronic dimensional inspection in ceramic brick production – ensuring that everything fits afterwards.

INDUSTRY-SPECIFIC AND SPECIAL SOLUTIONS Together with its international subsidiaries and agencies, Steuler has a
Every product group serves its particular market with distinct techno- global network that successfully exploits the potential of this portfolio.
logies and high-quality solutions. Together, they create a unique unit
for comprehensive industry-wide solutions or specific industry sectors.
Everything from a single source – coordinated and matched, project-ma-
naged and implemented – for numerous requirements of entire industry
sectors – as well as special requirements.

5 Industrial Corrosion Protection Steuler Surface Protection Linings

 WE WORK HARD.
ACCORDING TO PLAN.
MAKING SURE IT FITS.
PERFECT TEAMWORK AT EVERY LEVEL.

Steuler Surface Protection Linings Industrial Corrosion Protection 6

 Steuler ensures efficient coordination across all project levels and in all project phases. From the first
contact to acceptance of services and deliverables. And we are able to perform every service in between
according to your specifications: Lining calculations and properties, materials and formats, supply and
assembly. Perfectly coordinated like in a precision clock.

Everything remains in our highly capable hands, from the planning engineers to the installation
technicians on site. Our highly skilled and experienced Steuler technicians ensure that all the
engineering specifications are properly implemented. With a trained eye for the important details. And
without losing sight of the big picture.

EFFICIENT PROCESSES ENSURE DEADLINES ARE MAINTAINED.

Technical consultation and coordination of works are carried out exclusively by experienced Steuler
specialists. They work within an international quality assurance and management system. Steuler is
there as your expert partner from the initial consultation to project execution.

A project team plans and coordinates the perfect implementation: Always in close coordination between
the production and installation departments, with installation instructions to the installation team, with
project supervision on site and professional processing of the products.

Our efficiency in project management and project logistics offers you on-time realization. An important
aspect for you is our reliable work scheduling: Materials, equipment and personnel at the right place at
the right time – world-wide. Dependable installation times ensure your production operation. This is time
won for your success.

Everything so that it fits perfectly. And everything from Steuler.

Whether providing supervision or installation with in-house technicians – Steuler‘s specialists are your guarantee for
reliable installation.

7 Industrial Corrosion Protection Steuler Surface Protection Linings

 Complex corrosion protection services for power stations. Innovative solutions for high thermal loads.

THE STEULER LININGS-

PORTFOLIO
COMPLETE SOLUTIONS
A UNIQUE ENTITY.
Steuler is a global supplier of industrial linings. The company always supplies complete solutions, from consultation on planning
and design of corrosion and surface protection measures and professional processing of the materials through to performing the
construction and installation work on site.

The product portfolio of Steuler Surface Protection Linings comprises coatings and rubber linings, brick linings and tiling
systems for every industrial surface and corrosion protection requirement.

Steuler Surface Protection Linings Industrial Corrosion Protection 8

 Intelligent protection with plastic systems.

Steuler Plastic Linings supplies pipes, vessels and equipment for environments subject to high chemical, thermal and mechanical
loads. They may be manufactured from pure thermoplastic or glass-fibre reinforced plastics with or without liner, or from a fibre-
reinforced phenolic resin material. They offer reliable and long-lasting durability.

Steuler Refractory Linings is a global market leader and driver of innovation in the field of refractory lining systems. Its portfolio
includes both shaped and un-shaped refractory products. Dense, thermally, chemically and mechanically resilient or light, insulating
materials – as a full-service supplier, we provide all the refractory materials necessary for the lining, including complete anchoring
systems.

9 Industrial Corrosion Protection Steuler Surface Protection Linings

 PRODUCT GROUP
BRICK LININGS AND
TILING SYSTEMS
Steuler‘s success story began over 110 years ago with the development of the world‘s first acid-resistant cement. This archetypal cement was the basis
on which a comprehensive range of highly resilient products was developed, that today make lining systems for process vessels and equipment in every
conceivable industry sector possible.

IT ALL STARTED WITH THE ORIGINAL CEMENT.

Steuler systematically developed and improved its product portfolio further. As a result, we can handle even the most complex and modern plant
technology of our customers.

We combine sealing membranes, cements and ceramic materials to create solutions that are perfectly tailored to your project requirements. Besides
being able to draw on our extensive range of existing materials, we can also develop new solutions with our development department, whenever needed.
This ability allows greater scope for your project.

Steuler Surface Protection Linings Industrial Corrosion Protection 10

Steuler is your experienced partner for brick linings. Whether it involves WITHSTANDING THE MOST EXTREME DEMANDS
pickling or acid regeneration plants, vessels, flue gas ducts or reactors, Brick linings are subject to extreme stresses due to exposure to particular
venturi scrubbers, autoclaves or absorption towers – we‘re the experts. media or a combination of different media:
In theory and practice. This is what we draw on when selecting the lining
system for the process in question and advising you on the possible Chemical stress
options. As a specialist in the field, we naturally offer custom solutions > Chemical attack by media in liquid, gaseous or solid states
too. We can also draw on a wealth of original technical know-how: For
example, when it comes to high temperatures, autoclaves and pressure Thermal stress
vessels. > Temperature level and temperature distribution
> Temperature differences between the individual layers of the brick
The professional installation of our brick linings is always part of the lining and the environment
package. Perfect service from a single source. > Thermal cycling
> Different coefficients of thermal expansion of lining materials and
structure

Mechanical stress
> Pressure ratios
> Vibrations
> Abrasion
> Impact stress
> Traffic

System lining with carbon bricks.

System lining with ceramic bricks. Self-supporting stepped dome grid in a absorption tower.

11 Industrial Corrosion Protection Steuler Surface Protection Linings

 PRODUCT GROUP
BRICK LININGS AND T
PROTECTION AGAINST EXTREMES
For decades now, the liquid-phase oxidation process has been used
in the mining industry, amongst others, to remove sulphur from ores.
Specially developed brick linings are a tried-and-tested way of protecting
the process equipment used, such as autoclaves, flash vessels and
quench towers, against the extreme stress profiles encountered.

When designing the lining, its low elasticity within a relatively high
elasticity steel vessel must be taken into account. Steuler has the
Combined lining system composed of sealing membrane and ceramic tiles in
a containment basin. equipment and data necessary to calculate the thermal expansion and
also expansion due to pressure of steel vessels, as well as the linear
thermal expansion and chemical expansion of the brick lining. Abrupt
temperature changes and decreases in pressure do not occur under
normal operating conditions, but their effects should be accounted for
in the engineering analysis. Finite element (FE) models and painstaking
research and development of the brick lining materials are the way
to successfully master the complex engineering of pressure vessels
(temperature: 150 - 220°C, pressure: 5 - 28 bar).

Steuler Surface Protection Linings Industrial Corrosion Protection 12

TILING SYSTEMS
EXAMPLE FLUE GAS TREATMENT
High gas temperatures, sulphur compounds, phosphoric acid and
highly aggressive hydrofluoric acid require suitable lining materials and
experienced detail engineering for the various stages of the plant process
and critical areas, such as inlets and outlets.

Membranes made from rubber, Rhepanol or synthetic resin systems

tend to be employed. Insulating fire bricks, foam glass and acid-resistant
ceramics are used as insulation in the various process zones. Where
Chemically resistant hexagonal tile surface.
fluoride compounds and hydrofluoric acid are encountered, carbon
bricks can be used to reliably protect against chemical attack and higher
OVERVIEW BRICK LININGS temperatures. We also offer refractory bricks for use in converters and
> Sealing membrane based on PU, epoxy resin, polyester resin other special areas.
(unsaturated), vinyl ester resin, furan resin; custom formulations;
rubber linings; thermoplastics As a turnkey supplier, Steuler takes care of all the engineering work,
> Synthetic resin cements based on furan resin, phenolic resin, polyester material deliveries and installation work here too.
resin (unsaturated), vinyl ester resin, various water glass cements;
custom formulations
> Normal bricks, shaped bricks and special formats in various grades
(acid-resistant ceramic, graphite and carbon bricks, refractory
materials)

13 Industrial Corrosion Protection Steuler Surface Protection Linings

Rubber offers two decisive benefits when it comes to heavy-duty corrosion protection: Being a soft rubber lining, it is flexible and conforms very well to
structures that „live“. In addition, rubber linings are highly impervious and reliably protect against exposure to liquids and even gases.

Steuler rubber linings offer optimal protection for steel constructions, such as vessels, pipes, process towers, and gas scrubbers and even concrete struc-
tures, such as those found in water treatment plants. They resist the chemical effects of acids, bases, salt solutions and water vapour – even at elevated
temperatures and when subject to temperature fluctuations. These rubber linings can withstand mechanical loads, such as pressure and abrasion, within a
defined range too.

PRODUCT GROUP
RUBBER LININGS

Steuler Surface Protection Linings Industrial Corrosion Protection 14

STEULER ON-SITE RUBBER LININGS
Self-vulcanising rubber strips, quick to install, pre-vulcanised grades, rubber
linings that achieve standards of adhesion, jointing and resilience compara-
ble to factory-fitted linings using hot water or steam on the building site.

STEULER WORKSHOP RUBBER LININGS

Workshop rubber linings are lining systems that are applied in an
un-vulcanised state and then vulcanised by Steuler in its autoclaves under
elevated pressure and temperature using steam or hot air. Workshop rub-
Rubber-lined steel tanks after vulcanisation in the autoclave.
ber linings offer optimal protection for plant units, such as process vessels,
pipes, quench towers, venturies, pickling tanks or installed components
(drums, nozzles or rollers etc.). We offer both hard and soft rubber linings
for this purpose.

STEULER RUBBER LININGS WITH GENERAL APPROVAL

OF THE GOVERNMENT (DIBT)
Steuler also manufactures rubber linings with technical approval from the
German Institute for Building Technology (DIBt) for use as a liquid tight
membrane for application in waters protection.
Rubber lined vessel with agitator.

15 Industrial Corrosion Protection Steuler Surface Protection Linings

SEAL AND PROTECT.
WHEN EXPOSED TO HEAT, COLD AND PRESSURE.
Steuler produces and works with an extensive portfolio of materials and rubber
grades. This means we always have the ideal materials for the requirements
and applications in question:
> long-lasting, reliable chemical, thermal and mechanical resistance and
impermeability
> specified thickness of the sealing membrane
> non-stick properties and decontaminability
Controlled conditions: Installation of a workshop rubber lining.
> resistant to ageing, good crack-bridging properties
> accurate, repeatable leak testing possible using high-voltage detection
technique

PRODUCT GROUP
RUBBER LININGS

Rubber lining in a flue gas scrubber. Application of a rubber lining.

When it comes to selecting the right material, we take several criteria OVERVIEW RUBBER LININGS
into account: Chemical resistance to attack by hydrolysis or oxidation, for > Rubber linings for steel and concrete structures based on rubber:
example. The ability to withstand permeation processes when exposed Butyle (IIR), bromobutyle (BIIR), chlorobutyel (CIIR), Chloroprene (CR),
to aggressive media constantly or for extended periods of time. This is Hypalon (CSM), natural rubber (NR) and speciality grades
particularly relevant for chemicals with a small molecular size, such as > Autoclave rubber linings Steuler can supply including the steel compo-
hydrogen chloride, ammonia or water. And this applies to operating tem- nents too, if desired
peratures above ambient temperature too, because permeation processes > self-vulcanising or pre-vulcanised, hot water varieties
become more rapid as temperatures rise.

Steuler Surface Protection Linings Industrial Corrosion Protection 16

17 Industrial Corrosion Protection Steuler Surface Protection Linings
With our own designs and materials developments as well as trained in- work methodically. With all the specified design details and functional
stallation specialists, Steuler is an expert when it comes to the protection layers tailored to the project in question. By choosing Steuler, you‘re
and safety of operating areas and other important spaces. Our flooring engaging a coatings‘ expert who will cost-effectively make your floors
systems offer long-term safety and practical solutions for your particular and other surfaces safe in the long term.
requirements. They are designed as a system and applied as such. We

PRODUCT GROUP
FLOOR COATINGS

Steuler Surface Protection Linings Industrial Corrosion Protection 18

Steuler offers this custom solutions: Floor coatings and acid-resistant Temperature fluctuations, moisture, chemical attack, the movement of
tiles that protect the concrete substrate against corrosive attack and heavy loads, scratches during production or maintenance work – the
prevent chemicals and harmful substances penetrating the ground thus industrial floors from Steuler can reliably take the punishment. Special
helping maintain the value of the plants. Tried-and-tested solutions for surface properties, such as surface planarity and anti-slip properties
expansion joints, channel joints and features as well as sealing details improve operational processes and increase work safety. In many industry
of foundation plinths and factory structures complete our floor systems sectors, additional properties such as the ability to safely discharge
portfolio. electrostatic build-up, impermeability to liquids, colour combinations,
physiological inertness, high crack-bridging capability or vapour permea-
bility are required.

We can do all this too.

Floor coating in a chemical plant. Floor coating with ESD protective function for the electronics industry.

19 Industrial Corrosion Protection Steuler Surface Protection Linings

COATING, METHODICALLY PERFORMED. FUNDAMENTALLY. We see and understand the damage that occurs due to the application
We know that quickly applying a simple, closed synthetic resin coating of unsuitable, superficial coatings. Instead, we offer tried-and-tested
simply covers up problems. Steuler has never been superficial. On the constructive solutions for every detail, on-site assemblies and the specific
contrary. peculiarities of each project.

We do it properly out of principle: We plan and produce the entire And we do the same for complex refurbishment projects too.
structure with precisely defined, specifically matched functional layers.

Leak testing of a chimney coating. Spray application of a coating with barrier fillers.

Steuler Surface Protection Linings Industrial Corrosion Protection 20

OVERVIEW COATINGS EXAMPLE CUSTOM FLOOR COATINGS
> extensive selection of primary bonding agents: polyurethane, epoxy re- The exact analysis, the mechanical stress and the required efficiency
sin, vinyl ester resin, polyester resin (unsaturated), furan resin, special of the substrate determine the individual components and the system
formulations structure of the floor coating or covering. Special requirements on the
> various application methods: Trowel-applied coatings, self-levelling part of our customers are the rule.
coatings, broadcast coatings, laminated coatings, synthetic resin
screeds
> building authority approved membrane systems for all test groups of
the DIBt and other media
> external test certificates for various properties: chemical resistance,
crack-bridging, navigability and static dissipation capability
> special systems with a focus on particular properties: clean room
coatings, coatings for the food processing industry, coatings for EPA
zones (ESD protection)
> coordinated system of layers (primers, bonding and levelling layers,
intermediate layers, top and wear coats, sealants) with a variety of filler
and reinforcing materials

Special floor coating: Functional coating in a TV studio.

PRODUCT GROUP
(FLOOR) COATINGS
21 Industrial Corrosion Protection Steuler Surface Protection Linings
PRODUCT GROUP
BEKAPLAST
What seems rather dull at first look, is actually exciting and impressive at second glance. And innovative too.

It starts with the physical anchoring system: The size, shape and arrangement of the studs are the result of intensive development work with the aim
of achieving the best possible anchoring of the plates. And we succeeded in our aim. The quality of the anchoring ensures the long-term, reliable
functioning of the lining.

An outstanding feature of the system is its flexibility in terms of application. Whether you‘re planning a new construction or refurbishing a used plant
component, the Steuler system allows you to plan the application in advance and thus reduce amount of time spent on site to a minimum.

Steuler Surface Protection Linings Industrial Corrosion Protection 22

 BEKAPLAST AQUA LINING in a drinking water reservoir. BEKAPOOL - pool lining with integrated thermoplastic lining.

FOR NEW CONSTRUCTION PROJECTS AND REFURBISHMENTS Apart from being able to protect against chemical attack and thermal and
Parts with complex geometry are prefabricated in our workshop and mechanical stress, our mechanically anchored plastic plates can be used
installed on site „in one piece“. This reduces the amount of detail work to satisfy the highest standards of hygiene, such as protecting drinking
needed on the building site. It also allows fittings to be constructed in water reservoirs. The drinking water compatibility, robustness and hygie-
workshop quality. In the case of new constructions, large-scale pieces nic surface of the system offer the best prospects for a long-term, reliable
can be directly integrated in the formwork. This helps keep things moving and clean solution in this area too.
forward and reduces the overall construction time significantly. In the
case of refurbishments, we can reduce your downtime to minimum. Because we have a variety of different base plastics at our disposal, we
can come up with the optimal technical solution to new requests, challen-
When it comes to refurbishments, the possibilities offered by our mecha- ges and projects as they arise. Steuler has already successfully installed
nically anchored plastic plate system are virtually limitless. Whether the a modified version of the mechanically anchored plates in the swimming
substrate is mineral based or made from steel, we have specific solutions pool sector. Tailor made. And successful.
for anchoring the system in every substrate. The only requirement is that
the structure itself is stable. Time-consuming repairs of the substrate are
often unnecessary.

23 Industrial Corrosion Protection Steuler Surface Protection Linings

 Together with our subsidiaries and
representatives, Steuler offers a worldwide
network to our clients that develops
and implements comprehensive system
solutions.

Alphaplast, S.L.U.
Spain

CIMA S.r.l.
Italy

Ditescor S.A. de C.V.

Mexico

STEULER-KCH Polska Sp.z o.o.

Poland

Shanghai STEULER-KCH
Anticorrosion Engineering
Co., Ltd.
China

STEULER Chile SpA

Chile

STEULER-CTI N.V.
Belgium

STEULER-KCH Austria GmbH

Austria

STEULER-KCH France SARL

France

STEULER-KCH AUSTRALIA Pty. Ltd.

Australia

STEULER-KCH MAROC SARL

No liability on our part can be inferred nor can such be accepted on the bases of the information given here. OSS 0081 1902 EN 1000

Morocco

Steuler-KCH Nordic AB
Sweden

STEULER-KCH SAUDI Co. Ltd.

Kingdom of Saudi Arabia

Steuler Técnica, S.L.

Spain
All details in this sheet are accurate to the best of our knowledge at time of printing.

TECNICAS DE REFRACTARIOS, S.A.U.

(TECRESA)
Spain

STEULER-KCH GmbH
Surface Protection Linings
56427 Siershahn | GERMANY
Phone: +49 2623 600-221
E-Mail: [email protected]
Stand / Issue: 02/2019

www.steuler-linings.com