2146E2746E3346E4047E Maintenance Manual

Part No.
501048110002
Rev: A
Maintenance
Jul.2020
Manual
产品说明书
PRODU
CT MAN
UAL
GTJZ0612E/0612E/2146E
GTJZ0812E/0812E/2746E
GTJZ 0608E (2132E)
GTJZ1012E/1012E/3346E
GTJZ 0808E (2732E)
GTJZ1212E/1212E/4047E
GTJZ 0808E (2732E)
GTJZ 0808E (2732E)
Operating, servicing and maintaining this vehicle or
equipment can expose you to chemicals including engine
exhaust, carbon monoxide, phthalates, and lead, which
are known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your vehicle or equipment in
a well-ventilated area and wear gloves or wash your
hands frequently when servicing. For more information
go to: www.P65warnings.ca.gov.
Manual revision history：
REV DATE DESCRIPTION REMARK
A Jul, 2020 Original issue of the manual
Please contact us:

Website : www.sinoboom.com
E-mail : [email protected]
Service Tel : 0086-400-608-1289

Sales Tel : 0086-400-601-5828
Fax : 0086–731-87116516-16
Address : No.128, East Jinzhou Avenue, Ningxiang High-tech Industrial Park, Changsha,
Hunan, China
Zip Code : 410600
Copyright © Hunan Sinoboom Intelligent Equipment CO.,Ltd. All Rights Reserved
The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment CO.,Ltd.
APPLICATION
Use the following table to identify the specific serial number for models included in this manual. Check
the model of your machine before consulting the manual, and then use the correct manual according to
the serial number of the model. See the nameplate on your machine to identify the model and serial
number.(See Decals/Nameplates Inspection of the Operation Manual for details.)
Trade identification
MODELS SERIAL NO.
Metric Imperial
GTJZ0612E GTJZ0612E 2146E From 0105100101 to present
NOTE:
• Product model is applied in product nameplate for distinction of products of different main
parameters.
• Product trade identification is applied in marketing and machine decals for distinction of products of
different main parameters, and can be classified as metric type and imperial type: The metric type of
trade identification is applicable to machines for countries/regions using metric system or as spe-
cially required by customers; The imperial type of trade identification is applicable to the machines
for countries/regions using imperial system or as specially required by customers.
This Page Intentionally Left Blank
STATEMENTS
Hunan Sinoboom Intelligent Equipment Co., Ltd. (Hereinafter referred to as Sinoboom) will upload the
latest product manual information to the website www. sinoboom. com as soon as possible. However,
due to continuous product improvement, the information in this manual is subject to change without prior
notice.
This manual covers the basic parts information of one or more products. Therefore, please use this
manual according to your needs. If you find problems in the manual or have suggestions for improve-
ment, feel free to share your feedback with Sinoboom, and we will address these issues as soon as
possible.
Feel free to consult and download the Operation Manual, Maintenance Manual and Parts Manual of the
products you need online at www.sinoboom.com.
Hunan Sinoboom Intelligent Equipment Co., Ltd. retains the right of final interpretation of the manual.
TABLE OF CONTENTS
Introduction ............................. iii Machine Control System . . . . . . . . . . . . . . 3-1
Safety Measures . . . . . . . . . . . . . . . . . . . . . . 3-1
1 Performance Parameters ...... 1-1
Specification . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4 Maintenance ...................... 4-1
Power System Specifications . . . . . . . . . 1-7 Conducting a Pre-delivery Inspection . 4-1
Hydraulic Hose and Fitting Following a Maintenance Schedule . . . 4-2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Completing a Repair & Inspection
Hydraulic Hose Torque . . . . . . . . . . . . . 1-9 Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Hydraulic Fitting Torque . . . . . . . . . . . . 1-9 Checklist A Procedures . . . . . . . . . . . . . . . 4-5
Hydraulic Hose and Fitting Torque A-1 Inspect All Manuals. . . . . . . . . . . . . 4-5
Procedure . . . . . . . . . . . . . . . . . . . . . . . . .1-12 A-2 Inspect All Decals . . . . . . . . . . . . . . 4-5
Fastener Torque Specifications . . . . . .1-12 A-3 Inspect Damaged, Loose or
Lost Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
2 Safety ............................... 2-1
A-4 Inspect Hydraulic Oil Level . . . . . 4-6
Safety Definitions . . . . . . . . . . . . . . . . . . . . . 2-1
A-5 Inspect Hydraulic Oil Leakage. . 4-6
Reporting Accidents. . . . . . . . . . . . . . . . . . . 2-1
A-6 Functional Tests . . . . . . . . . . . . . . . . 4-6
Electrocution Hazards. . . . . . . . . . . . . . . . . 2-1
A-7 Inspect Emergency Lowering
Tipping Hazards and Rated Load . . . . . 2-2
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Work Environment Hazards . . . . . . . . . . . 2-4
A-8 Test Braking Device . . . . . . . . . . . . 4-9
Unsafe Operation Hazards. . . . . . . . . . . . 2-5
A-9 Full Lifting and Full Lowering
Fall Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Time Test . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Collision Hazards . . . . . . . . . . . . . . . . . . . . . 2-7
A-10 Testing Traveling Speed
Crush Hazards . . . . . . . . . . . . . . . . . . . . . . . . 2-8
(Platform is Lifted State) . . . . . . . . . . .4-10
Explosion and Fire Hazards. . . . . . . . . . . 2-8
Damaged Machine Hazards . . . . . . . . . . 2-8
(Platform is Fully Retracted State) .4-10
Bodily Injury Hazards . . . . . . . . . . . . . . . . . 2-8
A-12 Inspect the Tilt Protection
Battery Hazards . . . . . . . . . . . . . . . . . . . . . . . 2-9
Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Charging the Battery. . . . . . . . . . . . . . . . 2-9
A-13 Test the Pothole Guard. . . . . . . 4-11
Handling the Battery . . . . . . . . . . . . . . . . 2-9
A-14 Inspect Platform Weighing
Hydraulic Systems Hazard . . . . . . . . . . .2-10
System(optional). . . . . . . . . . . . . . . . . . . 4-11
Welding and Polishing Requirements2-10
A-15 Inspect the Raised Limit
After Using the Machine. . . . . . . . . . . . . .2-10
Function . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
3 System Descriptions............ 3-1 A-16 Inspect Platform Lowering
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 3-1 A-17 Inspect the battery level . . . . . .4-13
Electrical System . . . . . . . . . . . . . . . . . . . . . 3-1
GTJZ0612E&0812E&1012E&1212E Maintenance Manual i © Jul.2020

A-18 Perform Maintenance After Testing the Function Pump . . . . . . . . . 5-4
30 Days . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14 Removing the Hydraulic Power Unit 5-5
Checklist B Procedures . . . . . . . . . . . . . .4-14 Removing the Hydraulic Pump . . . . . 5-5
B-1 Inspect Electric Wires . . . . . . . . .4-14 Removing the Hydraulic Oil Tank . . . 5-5
B-2 Inspect Rim, Tire and Removing the Hydraulic Valve Block5-5
Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . .4-14 Installing the Cartridge Valve . . . . . . . 5-6
B-3 Inspect Battery . . . . . . . . . . . . . . . .4-15 Regulating the Platform Lifting
B-4 Inspect Hydraulic Oil . . . . . . . . . .4-16 Overflow Valve. . . . . . . . . . . . . . . . . . . . . . 5-7
B-5 Inspect Hydraulic Oil Tank Adjusting the Steering Overflow
Ventilation System . . . . . . . . . . . . . . . . .4-16 Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
B-6 Inspect Brake Manual Release Adjusting the Emergency Lowering
Function . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17 Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Checklist C Procedures . . . . . . . . . . . . . .4-18 Hydraulic Symbols . . . . . . . . . . . . . . . . . . 5-8
C-1 Replace Hydraulic Oil Tank Air Hydraulic Schematic Diagram . . . . . . 5-9
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18 Electrical System. . . . . . . . . . . . . . . . . . . . . 5-11
Checklist D Procedures . . . . . . . . . . . . . .4-18 Description. . . . . . . . . . . . . . . . . . . . . . . . . 5-11
D-1 Inspect Scissor Arm Use and Maintenance of Lead-
Installation Bearing . . . . . . . . . . . . . . . .4-18 Acid Battery(requires
D-2 Inspect Chassis Slider . . . . . . . .4-18 maintenance) . . . . . . . . . . . . . . . . . . . . . . 5-11
D-3 Replace Hydraulic Oil Tank Use and Care of Lead-acid Battery
Return Oil Filter Element . . . . . . . . . .4-19 (maintenance-free) . . . . . . . . . . . . . . . .5-15
D-4 Inspect and Replace Hydraulic Use and Care of Lithium Battery . . .5-15
Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19 The setting method of indoor/
D-5 Inspect Key Structural Parts. . .4-20 outdoor mode . . . . . . . . . . . . . . . . . . . . . .5-16
5 Maintenance Procedures ...... 5-1 Trouble Diagnosis (Deltatech
System) . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Platform Components . . . . . . . . . . . . . . . . . 5-1
Fundamental Troubleshooting . . . . .5-22
Removing the Platform Controller . . 5-1
Electrical Symbols . . . . . . . . . . . . . . . . .5-25
Removing the Platform . . . . . . . . . . . . . 5-1
Electrical Schematic Diagram . . . . .5-27
Removing the Extension Platform . . 5-2
Scissor Arm Components . . . . . . . . . . . . . 5-2 Appendix 1: Prepare the Work
Removing the Scissor Arm . . . . . . . . . 5-2 Record Before Delivery ....... A-1
Removing the Lifting Oil Cylinder . . . 5-2 Appendix 2: Repair & Inspection
Chassis Components . . . . . . . . . . . . . . . . . 5-3
Report ............................. A-3
Removing the Drive Deceleration
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
Removing the Front Wheel Bracket 5-3
Removing the Steering Cylinder . . . . 5-4
Removing the Battery. . . . . . . . . . . . . . . 5-4
Hydraulic System . . . . . . . . . . . . . . . . . . . . . 5-4
© Jul.2020 ii GTJZ0612E&0812E&1012E&1212E Maintenance Manual

INTRODUCTION
Thank you for choosing and using the machinery of
Hunan Sinoboom Intelligent Equipment Co., Ltd. Al-
ways read, understand and become familiar with the
operation requirements of the machine and its associ-
ated safety procedures before operating, maintaining
and repairing the machine. Operating the machine with-
out becoming familiar with its specific operation require-
ments and safety procedures poses serious risks.
Operators who follow safety rules and operate the ma-
chine carefully and effectively will prevent personal in-
jury, property loss and accidents.
Use this machine only to transport tools to work loca-
tions and for performing tasks on the work platform. Op-
erators must be competent and must obtain training to
carefully use the machine and follow safety procedures.
Only trained and authorized personnel may operate the
machine.
This manual guides the operator and authorized per-
sonnel in maintaining the machine. The operator is re-
sponsible for reading, understanding and implementing
the maintenance and safety procedures in this manual
and for following the manufacturer’s instructions before
beginning any work. Read, understand and follow all
safety rules and operating instructions. The operator
must also consider the machine’s uses and limitations
and the conditions at the jobsite before using this ma-
chine. Strictly following all safety requirements in this
manual is critical.
Consider this manual a part of the machine, along with
Operation Manual and Parts Manual, and always keep
the manuals with the machine. The owner or adminis-
trator of the machine shall offer all manuals and other
necessary information provided by the machine manu-
facturer regarding the daily inspection and maintenance
to each of the renters. If the machine is sold, the owner
or administrator must pass along the manuals and other
necessary information to the purchaser. The owner or
administrator of the machine shall also provide the
manufacturer’s maintenance information to the person
responsible for maintaining the machine.
If you have any questions, contact Hunan Sinoboom In-
telligent Equipment Co., Ltd..
GTJZ0612E&0812E&1012E&1212E Maintenance Manual iii © Jul.2020

© Jul.2020 iv GTJZ0612E&0812E&1012E&1212E Maintenance Manual

1 PERFORMANCE PARAMETERS
SPECIFICATION
Table 1-1 GTJZ0612E Specifications
MEASURE GTJZ0612E (METRIC) 2146E (IMPERIAL)
DIMENSION PARAMETERS
Max. platform height 6.3m 20ft 8in.
Max. working height 8.3m 27ft 3in.
Max. horizontal extension 0.9m 3ft
Length 2.45m 8ft
Width 1.17m 3ft 10in.
Height (stowed, rails folded) 1.6m 5ft 3in.
Height (stowed, rails up) 2.22m 7ft 3in.
Wheel base 1.88m 6ft 2in.
Wheel span 1.025m 3.4ft
Ground clearance (pothole guards
retracted) 0.1mm 4in.

deployed) 25mm 0.98in.
Tire size (diameter × width / type) Φ380×125mm/Solid Φ15×5in./solid

Platform dimension (Length × Width ×
height) 2.3×1.15×1.1m 7ft 6.5in.×3ft 9in.×3ft 7in.
PERFORMANCE PARAMETERS
Rated load capacity of platform 550kg 1213 lb
Max. load capability of extended platform 120kg 265 lb
Max. platform occupancy (indoor/outdoor) 2 person
Drive speed (stowed) 0~4 km/h 0～2.5 mph
Drive speed (raised) 0～0.8 km/h 0～0.5 mph
Uptime (in a no-load state) 33～38 s

Downtime (in a no-load state) 30～35 s
Gradeability 25%
Max. allowable inclination 3°(Front to back)/1.5°(Left to right)
Turning radius (inside) 0m 0ft

Turning radius (outside) 2.35m 7ft 8.5in.
GTJZ0612E&0812E&1012E&1212E Maintenance Manual 1-1 © Jul.2020

Rated load capacity of a single tire 1180kg 2601 lb

Max. allowable manual force (indoor/
outdoor) 400N 90 lbf
Max. noise 72dB

POWER PARAMETERS
Hydraulic tank capacity 15L 3.3 gal(imperial)/4 gal(US)
Hydraulic system capacity (including tank) 19L 4.2 gal(imperial)/5 gal(US)
Hydraulic system pressure 21MPa 3046 Psi

Battery specification (quantity × voltage,
4×6V,240Ah
capacity)
System voltage 24VDC

Control voltage 24VDC
ENVIRONMENTAL REQUIREMENT
Max. allowable wind speed (indoor/
0 m/s(indoor)/12.5 m/s(outdoor) 0 mph(indoor)/28mph(outdoor)
outdoor)
Max. allowable altitude 1000m 3281ft

Allowable ambient temperature (lead-acid
batteries) -10℃ to 40℃ 14℉ to 104℉
Allowable ambient temperature (lithium

batteries) -20℃ to 40℃ -4℉ to 104℉
Max. allowable ambient relative humidity 90%

Stored at -20℃ to 50℃(-4℉ to 122℉) in a well-ventilated environ-
Storage condition ment with 90% relative humidity (20℃ [68℉]), and away from rain,
sun, corrosive gas and inflammable explosive.
WEIGHT
Weight (in a no-load state) (indoor/
2455kg 5412 lb
outdoor)
Max. platform height 8.1m 26ft 7in.
Max. working height 10.1m 33ft 2in.
Length 2.45m 8ft
© Jul.2020 1-2 GTJZ0612E&0812E&1012E&1212E Maintenance Manual




Rated load capacity of platform 450kg 992 lb
Max. platform occupancy (indoor/outdoor) 2 person

Gradeability 25%

outdoor) 400N 90 lbf
Max. noise 72dB

POWER PARAMETERS

4×6V,240Ah
capacity)



outdoor)

batteries) -10℃ to 40℃ 14℉ to 104℉

batteries) -20℃ to 40℃ -4℉ to 104℉

WEIGHT
2715kg 5985lb
outdoor)
Max. platform height 10m 32ft 10in.
Max. working height 12m 39ft 4.5in.
Length 2.45m 8ft
Height (stowed, rails up) 2.48m 8ft 1.6in.


Rated load capacity of platform 320kg 705.6 lb
Max. platform occupancy (indoor/outdoor) 2 person(indoor)/1 person(outdoor)


Gradeability 25%

400N(indoor)/200N(outdoor) 90 lbf(indoor)/45 lbf(outdoor)
outdoor)
Max. noise 72dB

POWER PARAMETERS

4×6V,240Ah
capacity)

outdoor)

batteries) -10℃ to 40℃ 14℉ to 104℉

batteries) -20℃ to 40℃ -4℉ to 104℉

WEIGHT
2815kg 6206 lb
outdoor)
Weight (in a no-load state) (indoor only) 2645kg 5831 lb

Max. platform height 11.9m(indoor)/9m(outdoor) 39ft(indoor)/29.5(outdoor)
Max. working height 13.9m(indoor)/11m(outdoor) 45.6ft(indoor)/36ft(outdoor)

Length 2.45m 8ft


Rated load capacity of platform 320kg 705.6 lb
Max. platform occupancy (indoor/outdoor) 2 person(indoor)/1 person(outdoor)

Gradeability 25%

400N(indoor)/200N(outdoor) 90 lbf(indoor)/45 lbf(outdoor)
outdoor)
Max. noise 72dB

POWER PARAMETERS


4×6V,240Ah
capacity)

outdoor)

batteries) -10℃ to 40℃ 14℉ to 104℉

batteries) -20℃ to 40℃ -4℉ to 104℉

WEIGHT
3210kg 7077 lb
outdoor)
Weight (in a no-load state) (indoor only) 3100kg 6834 lb

NOTE:
a) The working height adds 2m (6ft 7in) of human height to platform height.
b) In different areas, hydraulic oil, engine oil, coolant, fuel and lubrication should be added in accordance with the
environmental temperature.
c) In cold weather, auxiliary devices are needed to start the machines.
POWER SYSTEM SPECIFICATIONS

Table 1-5
MEASURE SPECIFICATIONS
HYDRAULIC OIL
Normal temperature region (32°F ~ 104°F [0°C ~ 40°C]) L-HM46
Cold region (-13°F ~ 77°F [-25°C ~ 25°C]) L-HV32
Hot region (>104°F [40°C]) L-HM68
Extremely cold region (<-22°F [-30°C]) Special scheme to be determined

MEASURE SPECIFICATIONS
HYDRAULIC PUMPS
Type Gear pump
Flow rate (RPM = 3000 r/min) 12 L/min

Maximum driving pressure 24.8 MPa ( 3597 Psi)
DRIVE ELECTRIC MOTOR/DRIVE DECELERATION MOTOR

Voltage 24V
Speed ratio 45.13:1
Power 1.5 kw ( 1.48 HP)
FUNCTIONAL VALVES
Lift relief valve pressure 21 MPa (3046 Psi)
Steer relief valve pressure 15 MPa ( 2176 Psi)
HYDRAULIC RETURN FILTER

Bypass pressure 0.17 MPa ( 25 Psi)
NOTICE
Different hydraulic oils can be added according to customer requirements upon factory delivery, but cannot be
mixed.

HYDRAULIC HOSE AND

FITTING SPECIFICATIONS
HYDRAULIC HOSE TORQUE
Hydraulic hoses must be torqued to the following specifications.
Table 1-6 Hydraulic Hose Torque
METRIC THREAD L (LIGHT-DUTY) S (HEAVY-DUTY)
M12 × 1.5 19 ± 1 Nm (14 ± 1 ft-lb)
M14 × 1.5 26 ± 2 Nm (19 ± 2 ft-lb)
M16 × 1.5 40 ± 3 Nm (30 ± 2 ft-lb)
M18 × 1.5 50 ± 4 Nm (37 ± 3 ft-lb)
M20 × 1.5 - 60 ± 4 Nm (44 ± 3 ft-lb)
M22 × 1.5 70 ± 5 Nm (52 ± 4 ft-lb) -
M24× 1.5 - 85 ± 6 Nm (63 ± 4 ft-lb)
M26 × 1.5 90 ± 6 Nm (66 ± 4 ft-lb) -
M30 × 2 120 ± 8 Nm (89 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb)
M36 × 2 150 ± 12 Nm (111 ± 9 ft-lb) 180 ± 12 Nm (133 ± 9 ft-lb)
M42 × 2 - 260 ± 16 Nm (192 ± 12 ft-lb)
M45 × 2 240 ± 15 Nm (177 ± 11 ft-lb) -
M52 × 2 250 ± 16 Nm (184 ± 12 ft-lb) 280 ± 18 Nm(207 ± 13 ft-lb )
HYDRAULIC FITTING TORQUE

Hydraulic fittings with metric thread must be torqued to the following specifications.
Table 1-7 Hydraulic Fitting Torque – Metric
INSTALLED INTO
INSTALLED INTO STEEL
THREAD SIZE ALUMINUM
ED, O-RING + CIRCLIP ED, O-RING + CIRCLIP O-RING
L (LIGHT-DUTY)
M10×1 18 ± 1 Nm(13 ± 1 ft-lb ) 20 ± 2 Nm (15 ± 2 ft-lb) 18 ± 1 Nm (13 ± 1 ft-lb)
M12×1.5 30 ± 2 Nm (22 ± 2 ft-lb) 35 ± 2 Nm (26 ± 2 ft-lb) 30 ± 2 Nm (22 ± 2 ft-lb )
M14×1.5 42 ± 3 Nm (31 ± 2 ft-lb) 48 ± 4 Nm (35 ± 3 ft-lb ) 35 ± 2 Nm (26 ± 2 ft-lb)
M16×1.5 55 ± 4 Nm (41 ± 3 ft-lb) 60 ± 4 Nm (44 ± 3 ft-lb) 40 ± 3 Nm (30 ± 3 ft-lb)

INSTALLED INTO
M22×1.5 90 ± 6 Nm (66 ± 4 ft-lb) 130 ± 8 Nm (96 ± 6 ft-lb) 60 ± 4 Nm(44 ± 3 ft-lb )
M27×2 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) 100 ± 7 Nm (74 ± 5 ft-lb)
M33×2 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) 160 ± 10 Nm(118 ± 7 ft-lb )
S (HEAVY-DUTY)
M22×1.5 90 ± 6 Nm (66 ± 4 ft-lb) 140 ± 8 Nm(103 ± 6 ft-lb ) 100 ± 10 Nm (74 ± 7 ft-lb)
Hydraulic fittings with inch thread (British Standard Pipe [BSP]) must be torqued to the following specifications.
Table 1-8 Hydraulic Fitting Torque – British Standard Pipe (BSP)
INSTALLED INTO
L (LIGHT-DUTY)
G1/8A 20 ± 1 Nm (15 ± 1 ft-lb) 20 ± 1 Nm (15 ± 1 ft-lb) -
G1/4A 35 ± 2 Nm (26 ± 2 ft-lb) 40 ± 2 Nm (30 ± 2 ft-lb) -
G3/8A 50 ± 3 Nm (37 ± 2 ft-lb) 75 ± 5 Nm (55 ± 2 ft-lb) -
G1/2A 75 ± 5 Nm (55 ± 2 ft-lb) 95 ± 6 Nm (70 ± 4 ft-lb) -
G3/4A 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) -
G1A 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) -
G1-1/4A 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) -

INSTALLED INTO
G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) -
S (HEAVY-DUTY)
G1/4A 40 ± 3 Nm (30 ± 2 ft-lb) 43 ± 3 Nm (32 ± 2 ft-lb) -
G3/8A 55 ± 3 Nm (41 ± 2 ft-lb) 85 ± 5 Nm (63 ± 4 ft-lb) -
G1/2A 80 ± 5 Nm (59 ± 4 ft-lb) 120 ± 8 Nm (89 ± 6 ft-lb) -
G3/4A 120 ± 8 Nm (89 ± 6 ft-lb) 185 ± 12 Nm (136 ± 9 ft-lb) -
G1A 180 ± 10 Nm (133 ± 7 ft-lb) 320 ± 20 Nm (236 ± 15 ft-lb) -
G1-1/4A 240 ± 15 Nm (177 ± 11 ft-lb) 450 ± 25 Nm (332 ± 18 ft-lb) -
G1-1/2A 280 ± 20 Nm (207 ± 15 ft-lb) 540 ± 30 Nm (398 ± 22 ft-lb) -
Hydraulic fittings with Unified Thread Standard (UNC/UNF) must be torqued to the following specifications.
Table 1-9 Hydraulic Fitting Torque – Unified Thread Standard (UNC/UNF)
INSTALLED INTO
O-RING O-RING
L (LIGHT-DUTY)
7/16-20 21 ± 2 Nm (15 ± 2 ft-lb) 21 ± 2 Nm (15 ± 2 ft-lb)
9/16-18 34 ± 2 Nm (25 ± 2 ft-lb) 35 ± 2 Nm (26 ± 2 ft-lb)
11/16-12 40 ± 3 Nm (30 ± 2 ft-lb) 50 ± 4 Nm (37 ± 3 ft-lb)
3/4-16 50 ± 3 Nm (37 ± 2 ft-lb) 65 ± 4 Nm (48 ± 3 ft-lb)
7/8-14 75 ± 5 Nm (55 ± 4 ft-lb) 110 ± 8 Nm (81 ± 6 ft-lb)
1-1/16-12 110 ± 8 Nm (81 ± 6 ft-lb) 140 ± 10 Nm (103 ± 7 ft-lb)
1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 210 ± 15 Nm (155 ± 11 ft-lb)
S (HEAVY-DUTY)
7/16-20 21 ± 2 Nm (15 ± 2 ft-lb) 23 ± 2 Nm (17 ± 2 ft-lb)
9/16-18 34 ± 2 Nm (25 ± 2 ft-lb) 40 ± 3 Nm (30 ± 2 ft-lb)
11/16-12 40 ± 3 Nm (30 ± 2 ft-lb) 65 ± 4 Nm (48 ± 3 ft-lb)
3/4-16 50 ± 3 Nm (37 ± 2 ft-lb) 80 ± 6 Nm (59 ± 4 ft-lb)
7/8-14 75 ± 5 Nm(55 ± 4 ft-lb ) 125 ± 10 Nm (92 ± 7 ft-lb)
1-1/16-12 110 ± 8 Nm (81 ± 6 ft-lb) 185 ± 15 Nm (136 ± 11 ft-lb)
1-5/16-12 160 ± 10 Nm (118 ± 7 ft-lb) 280 ± 20 Nm (207 ± 15 ft-lb)

HYDRAULIC HOSE AND FITTING 3. Properly seat the O-ring.

TORQUE PROCEDURE 4. Position the tube and nut squarely on the fitting.
Then tighten the nut as required.
The hydraulic hose and fitting must be torqued to the 5. Tighten the nut or fitting to the torque specified in
following requirements when they are installed. the appropriate table.
1. Replace the O-ring if damaged. The O-ring cannot 6. Operate all machine functions and inspect the hose,
be reused if the fitting or hose end has been tight- fittings and related components to confirm there are
ened beyond finger tight. no leaks.
2. Lubricate the O-ring before installation.
FASTENER TORQUE SPECIFICATIONS

Unless special torque requirements are stated in this manual or other instructions, torque metric bolts to the values
listed in the table bellow.
Table 1-10 Fastener Torque Specifications – Metric
NOMINAL
DIAMETER PITCH (MM) CLASS 8.8 CLASS 10.9 CLASS 12.9
(MM)
5 0.8 7 Nm (5 ft-lb) 9 Nm (7 ft-lb) 10 Nm (7 ft-lb)
6 1 12 Nm (9 ft-lb) 15 Nm (11 ft-lb) 18 Nm (13 ft-lb)
1.25 30 Nm (22 ft-lb) 35 Nm (26 ft-lb) 42 Nm (31 ft-lb)

8
1 30 Nm (22 ft-lb) 37 Nm (27 ft-lb) 45 Nm (33 ft-lb)

14

16
18
20
1.5 500 Nm (369 ft-lb) 650 Nm(479 ft-lb ) 770 Nm (568 ft-lb)
22

NOMINAL
DIAMETER PITCH (MM) CLASS 8.8 CLASS 10.9 CLASS 12.9
(MM)

24
27 3 1150 Nm (848 ft-lb) 1500 Nm (1106 ft-lb) 1800 Nm (1327 ft-lb)
Unless special torque requirements are listed in this manual or other instructions, torque Unified Thread Standard
bolts (label: UNC) to the values listed in the table bellow.
Table 1-11 Bolt Torque Specifications Unified – Thread Standard (UNC)
NOMINAL
OPPOSITE NUT SIZE (S) CLASS 5 CLASS 8
DIAMETER (IN)
1/4-20 7/16" 10 Nm (7 ft-lb) 14 Nm (10 ft-lb)
5/16-18 1/2" 21 Nm (15 ft-lb) 29 Nm (21 ft-lb)
3/8-16 9/16" 37 Nm (27 ft-lb) 51 Nm (38 ft-lb)
7/16-14 5/8" 60 Nm (44 ft-lb) 82 Nm (60 ft-lb)
1/2-13 3/4" 90 Nm (66 ft-lb) 130 Nm (96 ft-lb)
9/16-12 13/16" 130 Nm (96 ft-lb) 180 Nm (133 ft-lb)
5/8-11 15/16" 178 Nm (131 ft-lb) 250 Nm (184 ft-lb)
3/4-10 1-1/8" 315 Nm (232 ft-lb) 445 Nm (328 ft-lb)
7/8-9 - 509 Nm (375 ft-lb) 715 Nm (527 ft-lb)
Unless special torque requirements are listed in this manual or other instructions, torque Unified Thread Standard
bolts (label: UNF) to the values listed in the table bellow.
Table 1-12 Bolt Torque Specifications – Thread Standard (UNF)
NOMINAL
OPPOSITE NUT SIZE (S) CLASS 5 CLASS 8
DIAMETER (IN)
1/4-28 7/16" 11.5 Nm (8 ft-lb) 16 Nm (11 ft-lb)
5/16-24 1/2" 23 Nm (17 ft-lb) 32 Nm (24 ft-lb)
3/8-24 9/16" 41 Nm (30 ft-lb) 58 Nm (43 ft-lb)
7/16-20 5/8" 65 Nm (48 ft-lb) 92 Nm (68 ft-lb)
1/2-20 3/4" 100 Nm (74 ft-lb) 145 Nm (107 ft-lb)
9/16-18 13/16" 145 Nm (107 ft-lb) 200 Nm (148 ft-lb)
5/8-18 15/16" 200 Nm (148 ft-lb) 280 Nm (207 ft-lb)
3/4-16 1-1/8" 350 Nm (258 ft-lb) 495 Nm (365 ft-lb)
7/8-14 - 560 Nm (413 ft-lb) 780 Nm (575 ft-lb)


2 SAFETY
Read, understand and comply with the safety rules and
regulations of your workplace and your government. NOTICE
Before using the machine, obtain proper training on Indicates a situation that can cause damage to the
safe machine operation and make sure you can safely engine, personal property and/or the environment, or
control and operate the machine. cause the equipment to operate improperly.
Understand that as the operator you have the responsi- NOTE: Indicates a procedure, practice or condition that
bility and right to shut down the machine in case of fail- should be followed in order for the engine or component
ure with the machine or other emergency at your to function in the manner intended.
workplace.
NOTICE
REPORTING ACCIDENTS
People suffering from heart disease, hypertension,
epilepsy and other diseases and people who fear
heights must never operate or use this machine. Al- In case of any accident involving the machinery of , noti-
so, people who have alcohol or drugs in their system, fy Immediately, even if no personal injury or property
or experience excessive fatigue or depression, are damage occurs during the accident. Contact by tele-
prohibited from operating or using this machine. phone and provide all necessary details. Failure to noti-
fy the manufacturer within 48 hours of the incident
involving the machinery of may void the product's
warranty.
SAFETY DEFINITIONS NOTICE

This safety alert symbol appears with Thoroughly inspect the machine and all its functions
most safety statements. It means atten- after any accident, being sure to test first from the
tion, become alert, your safety is in- ground controller and then from the platform control-
volved! Please read and abide by the ler. Ensure the machine's lifting height does not ex-
message that follows the safety alert ceed 3 m(9.8 ft) until all damage has been repaired
symbol. and all controllers operate properly.
ELECTROCUTION
Indicates a hazardous situation that, if not
avoided, will result in death or serious injury. HAZARDS
NOTE: This machine is not insulated and does not have
an electric shock protection function.
All operators and managers shall comply with national
Indicates a hazardous situation that, if not or local regulations regarding the minimum safe dis-
avoided, could result in death or serious injury. tance of live conductors above the ground. In the ab-
sence of such requirements, operators and managers
should follow the minimum safety distance require-
ments in Table 2-1 , page 2-2.
Indicates a hazardous situation that, if not

avoided, could result in minor or moderate injury.

SAFETY
Extending: Extension only 120 kg(265 lb)
GTJZ0812E
ELECTRICAL SHOCK HAZARDS
Retracting 450 kg(992 lb)
• Always maintain a safe distance Extending: Stationary only 330 kg(728 lb)
from power lines and electrical
equipment in accordance with ap- Extending: Extension only 120 kg(265 lb)
plicable government regulations
and see Table 2-1 , page 2-2. GTJZ1012E
• Consider platform movement, Retracting 320 kg(705 lb)
wire swinging or drooping, be-
ware of strong winds or gusts, Extending: Stationary only 200 kg(441 lb)
and do not operate the machine
when there is lightning or heavy Extending: Extension only 120 kg(265 lb)
rain.
GTJZ1212E
• If the machine comes into contact
with live wires, keep away from Retracting 320 kg(705 lb)
the machine. Personnel on the
ground or on the platform must Extending: Stationary only 200 kg(441 lb)
not touch or operate the machine
Extending: Extension only 120 kg(265 lb)
until the power is switched off.
• Do not use the machine as a
ground wire during welding and
polishing operations.
Table 2-1
Voltage Minimum Safe Distance

(Phase to Phase, kV) (m/ft)
0-50 3.05 (10)
50-200 4.60 (15)
200-350 6.10 (20)
350 -500 7.62 (25)
500 -750 10.67 (35)
750 -1000 13.725 (45)
TIPPING HAZARDS AND

RATED LOAD
Maximum rated load bearing capacity of the platform:
Table 2-2
GTJZ0612E
Retracting 550 kg(1213 lb)
Extending: Stationary only 430 kg(948 lb)

SAFETY
TIPPING HAZARDS TIPPING HAZARDS

• Do not change any machine parts
• Personnel, equipment and materi- that may affect safety and
als on the platform must not ex- stability.
ceed the maximum load capacity.
• Do not replace key parts that af-
• Only raise or extend the platform fect machine stability with differ-
when the machine is on solid, lev- ent weights or specifications.
el ground.
• Do not modify or change moving
• Do not use the tilt alarm as a level aerial platforms without the manu-
indicator. The tilt alarm on the facturer’s prior written
platform will sound only if the ma- permission.
chine is heavily tilted. If the tilt
alarm sounds: • On the platform, do not attach an
additional device for placing tools
– Be very careful to lower the or other materials to the guardrail.
platform. Transfer the machine This will increase the platform
to solid, level ground. Do not weight, surface area and load.
change the level or limit
switch. • Do not place on, or fasten to, any
overhanging load to any part of
• Do not drive faster than 0.8 km/h this machine.
(0.5 mph) when the platform is
raised. • Do not place ladders or scaffold-
ing on the platform or any parts of
• When the platform is raised, the the machine.
machine cannot travel on uneven
terrain, unstable surfaces or in • Do not use the machine on a mov-
other dangerous conditions. ing or active surface or on a ve-
hicle. Ensure all tires are in good
• Do not operate the machine dur- condition, the slotted nuts tight-
ing strong winds or gusts, and do ened and the cotter pins
not increase the surface area of complete.
the platform or load. Increasing
the area exposed to the wind will • Do not use a battery that weighs
reduce the stability of the less than the original lead acid
machine. battery(30 kg [66 lb]) or lithium
battery (120 kg [265 lb]). Do not
• When the machine is on rough use a battery that weighs less
ground, with gravel or other un- than the original lead acid battery
even surfaces, or near holes and (40 kg [88 lb]) or lithium battery
steep slopes, use caution and re- (160 kg [353 lb]) about
duce the speed. GTJZ1212E.The battery not only
• When on the platform do not push provides power, it also serves as
and pull objects outside of it. The a counterweight. The battery is vi-
maximum lateral force allowed is: tal to maintaining the stability of
the machine.
GTJZ0612E: 400N(90 lbf) indoor/ • Do not use a platform to propel
outdoor machines or other objects.
GTJZ0812E: 400N(90 lbf) indoor/ • Do not let the platform touch near-
outdoor by objects.
GTJZ1012E: 400N(90 lbf) indoor/ • Do not tie off the platform with
200 N(45 lbf) rope or other binding materials to
outdoor nearby objects.
GTJZ1212E: 400N(90 lbf) indoor/ • Do not put a load outside the
200 N(45 lbf) platform.
outdoor
• Do not operate the machine when
the chassis doors are open.

SAFETY
WORK ENVIRONMENT
TIPPING HAZARDS
HAZARDS
• When the platform is caught or
stuck or when other objects in the
vicinity impede its normal move-
ment, do not use the platform con- UNSAFE JOBSITE HAZARDS
troller to lower the platform. If you
intend to lower the platform with a • Do not operate the machine on
ground controller, you must oper- surfaces, edges or potholes that
ate it only after all personnel have cannot bear the weight of the ma-
left the platform. chine. Raise or extend the plat-
form only when the machine is on
firm, flat ground.
• Do not use the tilt alarm as a hori-
zontal indicator. The tilt alarm on
the platform will sound only when
the machine is heavily tilted.
• If the tilt alarm sounds while lifting
the platform, be very careful when
lowering the platform. Do not
change the level or limit switch.
• Running speed should not exceed
0.8 km/h (0.5 mph) when the plat-
form rises.
• If the machine can be used out-
doors, never operate it during
strong winds or gusts. Do not lift
the platform when the wind speed
exceeds 12.5 m/s (28 mph). If the
wind speed exceeds 12.5 m/s (28
mph) after the platform is lifted,
fold the platform and do not con-
tinue to operate the machine.
• Never travel on uneven terrain or
unstable surfaces or in other dan-
gerous conditions when raising
the platform.
• When the machine retracts, be
careful and slow down when the
machine is moving on uneven ter-
rain, crushed stone, unstable or
smooth surfaces, steep slopes
and near cave entrances.
• Do not drive or lift the machine on
slopes, steps or vaulted surfaces
that exceed the maximum climb-
ing capacity of the machine.
Before or during machine operation, check the possible

hazards on the jobsite and beware of the restrictions
within the environment, including flammable and explo-
sive gas/dust.

SAFETY
Table 2-3
BEAUFORT METERS/ MILE/

DESCRIPTION GROUND CONDITION
NUMBER SECOND HOUR
0 0～0.2 0～0.5 Calm Calm. Smoke rises vertically.
1 0.3～1.5 1～3 Light air Wind motion visible in smoke.
2 1.6～3.3 4～7 Light breeze Wind felt on exposed skin. Leaves rustle.
Leaves and smaller twigs in constant

3 3.4～5.4 8～12 Gentle breeze
motion.
Dust and loose paper rise. Small
4 5.5～7.9 13～18 Moderate breeze branches begin to move.
5 8.0～10.7 19～24 Fresh breeze Smaller trees sway.
Large branches in motion. Flags waving

6 10.8～13.8 25～31 Strong breeze near horizontal. Umbrella use becomes
difficult.
Whole trees in motion. Effort needed to
7 13.9～17.1 32～38 Near gale/moderate gale
walk against the wind.
Fresh gale Twigs broken from trees. Cars veer on

8 17.2～20.7 39～46
road.
9 20.8～24.4 47～54 Strong gale Light structure damage.
NOTICE
Maximum climbing ability is suitable for machines
with platform retracted.
Maximum Slope:
GTJZ0612E: 25% (14°）
GTJZ0812E: 25% (14°）
GTJZ1012E: 25% (14°）
GTJZ1212E: 25% (14°）
Climbing capacity means the maximum allowable tilt
angle of the machine when it is on solid ground and
the platform is only capable of carrying one person.
As the weight of the machine’s platform increases,
the machine’s climbing capacity reduces.
UNSAFE OPERATION
HAZARDS
At a minimum, operators must operate and maintain the
machine as stated in this manual and in the Operation
Manual in addition to following more stringent industry
regulations and workplace rules. Never engage in un-
safe machine operation.

SAFETY
UNSAFE OPERATION HAZARDS UNSAFE OPERATION HAZARDS

• Do not place or attach any sus-
• Do not push any object outside pended load onto any part of the
the platform. The maximum lateral machine.
force allowed is:
• Do not use the machine as a
crane.
GTJZ0612E: 400N(90 lbf) indoor/
outdoor • Do not use the platform to push
the machine or other objects.
GTJZ0812E: 400N(90 lbf) indoor/)
outdoor • Do not allow the platform to touch
nearby objects.
GTJZ1012E: 400N(90 lbf) indoor/
200 N(45 lbf) • Do not tie the platform onto near-
outdoor by objects.
GTJZ1212E: 400N(90 lbf) indoor/ • Do not put the load outside the
200 N(45 lbf) platform.
outdoor
• When the platform is caught or
• Do not change any machine parts stuck or when other objects in the
that may affect safety and vicinity impede its normal move-
stability. ment, do not use the platform con-
troller to lower the platform. If you
• Do not replace key parts that af- intend to lower the platform with a
fect machine stability with differ- ground controller, you must oper-
ent weights or specifications. ate it only after all personnel have
• Do not change or modify moving left the platform.
aerial platforms without the manu- • Do not operate the machine when
facturer’s written permission. the chassis door box is open.
• On the platform, do not attach an • When one or more of the ma-
additional device for placing tools chine’s tires are off the ground,
or other materials to the guardrail. evacuate all personnel before at-
This will increase the platform tempting to stabilize the equip-
weight, surface area and load. ment. Use a crane, forklift or other
• Do not put ladders or scaffolding suitable apparatus to stabilize the
on the platform or any part of this equipment.
machine.
• Do not use the machine on any
mobile or movable surface or ve-
hicle. Ensure all tires are in good
condition, the slotted nuts tight-
FALL HAZARDS
ened and the cotter pins
complete. At a minimum, operators must operate and maintain the
machine as stated in this manual and in the Mainte-
• Do not use a battery that weighs nance Manual in addition to following more stringent in-
less than the original lead acid dustry regulations and workplace rules.
battery(30 kg [66 lb]) or lithium
battery (120 kg [265 lb]). Do not
use a battery that weighs less
than the original lead acid battery
(40 kg [88 lb]) or lithium battery
(160 kg [353 lb]) about
GTJZ1212E.The battery not only
provides power, it also serves as
a counterweight. The battery is vi-
tal to maintaining the stability of
the machine.

SAFETY
FALL HAZARDS COLLISION HAZARDS
• Each person on the platform must • Pay attention to the field of sight
wear harnesses or use safety and the presence of blind spots
equipment consistent with gov- when moving or operating the
ernment regulations. Fasten the machine.
cable to the fixed point of the plat-
• Pay attention to the extended plat-
form. Never fasten the cable of
form when moving the machine.
more than one person to a fixed
point on the platform. • Check the work area to avoid
ground and overhead obstruc-
• Do not sit, stand or crawl on the
tions or other possible risks.
guardrails. When on the platform
always remain standing on the • Be sure to exercise caution when
platform floor. using the platform controller and
chassis controller. Color-marked
• Do not climb down from the plat-
directional arrows show the func-
form when the platform is
tion of travel, lift and steering.
elevated.
• Users must comply with user,
• Keep the platform floor free of
workplace and government rules
obstacles.
regarding the use of personal pro-
• Do not enter or exit the platform tective equipment (hard hats,
unless the machine is fully in safety belts and gloves, etc.).
place.
• Place the machine on level ground
• Close the platform entrance door or in a secured position before re-
before operating the machine. leasing the brakes.
• Do not operate the machine if the • Only lower the platform when
handrails are not properly in- there are no people or obstruc-
stalled and the platform entry tions in the area beneath it.
door is not closed.
• Limit the speed of travel accord-
ing to ground conditions, crowd-
ing, gradients, the presence and
location of personnel and any oth-
COLLISION HAZARDS er factors that may cause
collisions.
At a minimum, operators must operate and maintain the • Do not operate the machine on
machine as stated in this manual and in the Mainte- any crane or overhead traveling
nance Manual in addition to following more stringent in- device unless the crane control is
dustry regulations and workplace rules. locked or precautions have been
taken to prevent any potential
collision.
• Do not place your hands and arms
where they may become crushed
or trapped.
• Do not work in or under the plat-
form or near the scissor arms
when the safety lever is not in
place.
• Maintain good judgment and plan-
ning when using the controller on
the ground to operate the ma-
chine. Maintain proper distance
between operator, machine and
fixed object.

SAFETY
DAMAGED MACHINE
COLLISION HAZARDS
HAZARDS
• Never operate a machine danger-
ously or for fun. NOTICE
To avoid machine damage, follow all operation and
maintenance requirements in this manual and the
Maintenance Manual.
CRUSH HAZARDS
A potential crush hazard exists during movement of the
machine. Always keep body parts and clothing a safe
distance from the machine during machine operation. UNSAFE OPERATION HAZARDS
• Do not use the machine if it is

damaged or not in proper operat-
ing condition.
CRUSH HAZARDS • Thoroughly inspect and test for all
functions of the machine before
• Do not place your hands and arms use. Immediately mark and stop
where they may become crushed damaged or faulty machines.
or trapped.
• Ensure that all maintenance oper-
• Do not work in or under the plat- ations have been performed in ac-
form or near the scissor arms cordance with this manual and the
when the safety lever is not in corresponding Maintenance
place. Manual.
• Maintain good judgment and plan- • Make sure all labels are in place
ning when using the controller on and are legible.
the ground to operate the ma-
chine. Maintain proper distance • Ensure that the Operation Manual
between operator, machine and and Maintenance Manual are
fixed object. sound, easy to read and stored in
the storage compartment on the
platform.
EXPLOSION AND FIRE

HAZARDS BODILY INJURY HAZARDS
Always follow all operation and maintenance require-
ments in this manual and the .
EXPLOSION AND FIRE HAZARD
Do not use the machine or charge the

battery in hazardous or potentially UNSAFE OPERATION HAZARD
flammable or explosive atmospheres.
Do not operate the machine when
there are oil spills/leaks. Oil spills or
leaks in hydraulic fluids may pene-
trate and burn the skin.
NOTE: The operator must carry out maintenance dur-

ing the pre-operation inspection only. During operation,
keep the left and right doors of the chassis closed and
locked. Only trained service personnel can open the left
and right doors to repair the machine.

SAFETY
BATTERY HAZARDS NOTICE

After charging the battery, be sure that:
• The battery cable connections are free of
corrosion.
FIRE AND EXPLOSION HAZARD
• The battery hold-down and cable connections are
secured.
• Batteries contain sulfuric acid and
generate explosive mixtures of Adding terminal protection and anti-corrosion
hydrogen and oxygen gases. sealants will help reduce corrosion of the battery
Keep any device that may cause terminals and cables.
sparks or flames (including
cigarettes/smoking materials)
away from the battery to prevent
explosion. CHARGING THE BATTERY
• Do not touch the battery terminals • Do not expose the battery or charger to water or rain
or cable clips with tools that may during charging.
cause sparks.
• Keep a charging battery away from direct sunlight.
• Always charge the battery using the charger
supplied by the manufacturer.
BATTERY HAZARD
HANDLING THE BATTERY
Always wear protective glasses or
goggles and protective clothing • Only trained personnel with permission from the
when working with batteries. Remove workplace may remove a battery from a machine.
all rings, watches and other
accessories. • Never force a battery during installation or removal.
Never drop a battery.
• Never short-circuit the outlet of the battery pack
directly with the wire.
• If battery acid spills, use water mixed with
CHEMICAL BURN HAZARD bicarbonate (baking soda) to neutralize the acid.
• Do not store batteries in wet places or in water.
Avoid spilling or contacting battery
acid with unprotected skin. Seek • Check the wire for damage daily. Replace any
medical attention immediately if damaged parts before operation.
battery acid contacts skin.
BATTERY HAZARD
• Do not use any battery charger

greater than 24VDC to charge the
battery. Only connect the charger
to a grounded three-wire AC
outlet. Be sure the charger is in
proper operating condition before
using.
• Be sure to use the appropriate
number of personnel and proper
lifting methods when changing
the battery.

SAFETY
HYDRAULIC SYSTEMS
HAZARD WELDING HAZARDS
• Comply with the welder manufac-

turer’s recommendations for pro-
cedures concerning proper use of
BURN AND HIGH PRESSURE
the welder.
HAZARD
• Welding leads or cables may only
• Hydraulic systems are hot. DO be connected after turning off the
NOT TOUCH! Serious personal power unit.
injury may result from hot • Carry out welding operations only
hydraulic fluid. after the welding cable has been
• When work on the hydraulic correctly connected.
system is completed, thoroughly • Do not use the machine as a
clean any spilled oil from the ground wire during welding
machine. Do not spill any operation.
hydraulic fluid on the ground.
Clean any hydraulic fluid from • At all times, make sure that the
your skin as soon as soon as you power tools are completely stored
have completed performing in the working platform. Do not
maintenance and repairs. Dispose hang the power tools on the rail-
of used fluid as required by law. ing of the working platform or the
work area outside the working
• Never inspect for hydraulic leaks platform, or hang the power tools
with bare hands or other exposed directly by the wire.
body parts. As a minimum, wear
leather gloves and use cardboard
or wood to inspect for leaks. If Before performing welding, grinding and polishing work,
leaks are present, relieve pressure welders must seek permission of the responsible de-
to allow system to cool prior to partment at the workplace.
servicing. If injured by escaping
hydraulic fluid, contact a
physician immediately. Serious
complications may arise if not AFTER USING THE
treated immediately.
MACHINE
1. Choose a safe parking location that is on sturdy,
level ground and that is free of obstructions. Avoid
WELDING AND POLISHING areas with heavy traffic.
REQUIREMENTS 2. Lower the platform.
3. Turn the emergency stop switch of the ground con-
Before welding, grinding and polishing operations, al- troller to the “OFF” position
ways ensure you read and understand all operation and
maintenance requirements in this manual and the Main- 4. Turn the key switch to the “OFF” position and re-
tenance Manual. move the key to avoid unauthorized use of the
machine.
5. Block the wheels with the wheel wedges.
6. Charge the battery.
NOTICE
After using the machine, the power off switch must
be disconnected.

3 SYSTEM DESCRIPTIONS
POWER SAFETY MEASURES
GTJZ0612E&0812E&1012E machines are powered by A series of angle sensors and limit switches provides
four 6V batteries in series or a 24V lithium battery to signals to the controllers. The level sensor measures
drive a 24V DC motor. Gear pump and motor output the angle of machine on X-axis and Y -axis. When the
shaft is splined to provide power to the system. angle on X-axis exceeds 1.5 degrees or the angle on Y-
axis exceeds 3 degrees, the alarm will be triggered,
GTJZ1212E machines are powered by four 12V bat- and the function of lift, drive or steer will be limited.
teries(two in tandem) or a 24V lithium battery to drive a
24V DC motor. Gear pump and motor output shaft is A pothole limit switch confirms if the pothole guards are
splined to provide power to the system. fully deployed. When the platform rises to approxi-
mately 80 in. (2 m), the pothole guards are not de-
ployed, and the sensor has not detected the signal, the
platform will stop rising.
HYDRAULIC SYSTEM Platform weighing system is used to detect the load ca-
pacity of the platform. When the actual platform load ex-
The hydraulic system of the machine can be divided in- ceeds the rated load (see Specification, page 1-1), the
to two parts: one part is used for steering function and platform lifting height is more than 39 in. (1 m) or 10%
the other part for platform lifting function. of the height that can be lifted(use the greater number),
the overload indicator lamp will illuminate, the alarms
When the machine is activated, the hydraulic pump will sound, and the platform will stop moving. To allow
sends pressure oil to the function manifold which is the platform to move again, remove the excess load un-
equipped with directional valves for performing different til the load is less than the rated capacity.
actions. To protect relevant components and avoid
pressure overload, the function manifold is provided
with a relief valve.
ELECTRICAL SYSTEM
In the electrical system, GTJZ0612E&0812E&1012E
machines are powered by four 6V batteries in series or
a 24V lithium battery to drive the drive motor and the
motor on the power unit.GTJZ1212E machines are
powered by four 12V batteries(two in tandem) or a 24V
lithium battery to drive the drive motor and the motor on
the power unit. The battery is charged from an external
power supply.
MACHINE CONTROL
SYSTEM
The functions of the machine are controlled with two
controllers in this system. A controller is located on the
right door of the machine and controls the platform up/
down functions. The other controller is located on the
platform and controls lift and drive functions. The
controller exchanges data through a high-speed data
bus.

SYSTEM DESCRIPTIONS

4 MAINTENANCE
This section provides detailed procedures for regular – Ensure the key switch of the ground controller is
maintenance inspections. in the OFF position and remove the key to pre-
vent unauthorized use of the machine.
– Place the red emergency stop button on the plat-
form control box and ground controller in the
OFF position to avoid accidental start-up of the
UNSAFE OPERATION HAZARD operating system.
Failure to follow the proper mainte- – Disconnect main power switch.

nance may result in death, serious in- – Disconnect all DC power from the machine.
jury or damage to the machine.
– Lock all wheels to prevent movement of the
machine.
Follow these general rules:
– Before releasing or removing the hydraulic com-
• Professionally trained, qualified personnel must ponents, release the hydraulic oil pressure in the
conduct routine maintenance inspections on this hydraulic pipeline.
machine.
• Daily routine maintenance inspections must occur
during normal operation of the machine. Mainte-
nance inspectors must carry out inspection and CONDUCTING A PRE-
maintenance according to the repair & inspection re-
port listed in Table 4-3 , page 4-3 and must com- DELIVERY INSPECTION
plete the repair & inspection report.
• Regular maintenance inspections must occur by op- When the machine owner/company changes, in addi-
erators and at quarterly, biannual and annual inter- tion to conducting a pre-delivery inspection, the corre-
vals by qualified, trained personnel. Qualified, sponding inspection shall be carried out according to
trained personnel must check and maintain the ma- the maintenance schedule requirement and repair & in-
chine according to the repair & inspection report spection report. When conducting a pre-delivery in-
listed in Table 4-3 , page 4-3 and must complete spection, comply with the following requirements:
the repair & inspection report. 1. It is the responsibility of the machine owner/com-
• Immediately remove a damaged or malfunctioning pany to perform a pre-delivery inspection.
machine, mark it and stop using it. 2. Follow this procedure each time before delivery.
• Repair any damaged or malfunctioning machine be- Performing a pre-delivery inspection could reveal
fore operating it. potential problems with the machine before you be-
gin putting the machine into service.
• Keep all machine inspection records for at least 10
years or until the machine is no longer in use or as 3. Never use a damaged or malfunctioning machine.
required by machine owner/company/custodian. Tag the machine and do not use it.
• Conduct a quarterly inspection on machines that 4. Only professionally trained, qualified personnel may
have been out of service for a period lasting longer repair the machine and must follow the procedures
than three months. as stated in operation manual and maintenance
manual.
• While maintaining the machine, replace any parts
on the machine using the same parts or the same 5. A competent operator must conduct daily mainte-
parts of the original machine. nance on this machine as stated in operation man-
ual and maintenance manual.
• Unless otherwise specified, perform all maintenance
procedures according to the following terms and Before delivering the machine, complete the following
conditions: record using these instructions:
– Park the machine on flat, level, firm ground. 1. Prepare the machine before delivery, which in-
cludes performing a pre-delivery inspection, follow-
– Keep the machine in the stowed position. ing maintenance procedures and performing
functional inspections.

MAINTENANCE
2. Use the following table to note the results. After re-inspected after repair is completed and marked
each section is complete, mark the appropriate box. in the box marked "inspection".
3. Record the inspection results. If any inspection re-
sults are "NO", the machine must be stopped and
Table 4-1
PREPARE THE WORK RECORD BEFORE DELIVERY

Model
Serial No.
YES/Machine is in NO/Machine Has Damage REPAIRED/Machine
Inspection Item
Good Condition or Malfunction Has Been Repaired
Pre-operational Inspection
Maintenance Procedure
Functional Inspection
Machine Buyer/ Renter
Inspector Signature
Inspector Title
Inspector Company
FOLLOWING A COMPLETING A REPAIR &

MAINTENANCE SCHEDULE INSPECTION REPORT
Regular maintenance inspections must occur daily, 1. Divide the Repair & Inspection Report into four sec-
quarterly, biannually (every 6 months) and annually. tions (A, B, C and D) according to the time require-
Use the table to help you adhere to a routine mainte- ments of the maintenance schedule and the
nance schedule. maintenance procedure requirements.
2. The Repair & Inspection Report shall include the in-
Table 4-2 spection table of each regular inspection.
3. Duplicate the Repair & Inspection Report for each
INSPECTION inspection. Store the completed tables for 10 years
INSPECTION INTERVAL
PROCEDURES or until the machine is no longer in use or as re-
Every day or every 8 hours quired by machine owner/company/custodian.
A
4. Use the following table to note the results. After
Every quarter or every 250 hours A+B each section is complete, mark the appropriate box.
Every half a year or every 500 5. Record the inspection results. If any inspection re-
A+B+C
hours sults are "NO", the machine must be stopped and
re-inspected after repair is completed and marked
Every year or every 1000 hours A+B+C+D in the box marked "inspection". Select the appropri-
ate inspection procedure based on the inspection
type.

MAINTENANCE
Table 4-3
REPAIR & INSPECTION REPORT

Model
Serial No.
Checklist A Procedures
YES/Machine is NO/Machine Has REPAIRED/Ma-
Problem
Items in Good Damage or chine Has Been
Description
Condition Malfunction Repaired
A-1 Inspect All Manuals
A-2 Inspect All Decals
A-3 Inspect Damaged, Loose

or Lost Parts
A-4 Inspect Hydraulic Oil
Level
Leakage
A-6 Functional Tests

A-7 Inspect Emergency Low-
ering Function
A-8 Test Braking Device
A-9 Full Lifting and Full Low-

ering Time Test

(Platform is Lifted State)

(Platform is Fully Retracted
State)
A-12 Inspect the Tilt Protec-

tion Function
A-13 Test the Pothole Guard
A-14 Inspect Platform Weigh-
ing System(optional)

Function
A-16 Inspect Platform Lower-
ing Limit
A-17 Inspect the battery level
A-18 Perform Maintenance

After 30 Days
Checklist B Procedures

MAINTENANCE

Problem
Description
B-1 Inspect Electric Wires
B-2 Inspect Rim ,Tire and

Fasteners
B-3 Inspect Battery
B-4 Inspect Hydraulic Oil

Tank Ventilation System
B-6 Inspect Brake Manual

Release Function
Checklist C Procedures
Problem
Description
C-1 Replace Hydraulic Oil

Tank Air Filter
Checklist D Procedures
Problem
Description
D-1 Inspect Scissor Arm In-

stallation Bearing
D-2 Inspect Chassis Slider
D-3 Replace Hydraulic Oil

Tank Return Oil Filter
Element
D-4 Inspect and Replace Hy-
draulic Oil
D-5 Inspect Key Structural
Parts
User
Inspector Signature
Inspector Date
Inspector Title
Inspector Company

MAINTENANCE
CHECKLIST A A-3 Inspect Damaged, Loose or Lost

Parts
PROCEDURES
Inspecting the condition of the machine daily is impor-
tant for the safe and reliable operation of the machine.
A-1 Inspect All Manuals Never operate a machine with damaged, loose or lost
parts. Replace damaged/lost parts and tighten loose
Storing the Operation Manual and the Maintenance parts before operating the machine.
Manual in the appropriate place is important for the
safe operation of the machine. The manuals must be Inspect the entire machine and check whether any
stored in the manual storage container on the platform. parts are damaged, installed improperly or lost,
Illegible or damaged manuals cannot provide including;
necessary safety and operation information for safe
• Electrical components, wirings and cables
operation.
• Hydraulic power unit, oil tank, fittings, hoses, hy-
• Inspect and confirm that the manual storage draulic cylinders and valve blocks
container is placed on the appropriate position of
the platform. • Storage battery pack and its connections
• Inspect and confirm that the Operation Manual and • Drive motor
the Maintenance Manual are stored in the manual
• Tires
storage container on the platform.
• Power unit
• Inspect the pages of the manuals and confirm that
they are legible and intact. • Limit switch and horn
• Inspect the pages of the manuals and confirm that • Alarms and indicator lamps (if equipped)
they are legible and intact.
• Nuts, bolts and other fasteners
• Platform door
NOTICE
• Pothole guard device
If needing to replace the manuals, contact Hunan Si-
• Pin shafts and fasteners for scissor arm
noboom Intelligent Equipment Co., Ltd..
• Platform control joystick
• Fastening bolts on the sliding block of the platform
Ensuring that all labels are in good condition is
essential for safe operation of the machine. Decals
warn operators of the dangers they may encounter
during operations, and they provide users with
operational and maintenance information. Illegible
decals do not properly guide operators, which can lead
to unsafe operations.
• Refer to the decal instructions in the Operation
Manual and use the decals list and graphic to
determine the correct placement of the decal.
• Check whether all decals are legible and damaged.
Replace damaged and illegible decals before
operating the machine.
Figure 4-1
NOTICE
If needing to replace the decals, contact Hunan Sino-
NOTICE
boom Intelligent Equipment Co., Ltd.. For any damaged, improperly installed or missing
parts, correctly install new parts immediately. If the
fasteners are loose, tighten them immediately.

MAINTENANCE
A-4 Inspect Hydraulic Oil Level • The area around the machine
Ensuring appropriate hydraulic oil is important for prop-

er operation of the machine. Operating the machine A-6 Functional Tests
with an improper hydraulic oil level can damage hy-
draulic components. Performing daily inspection of the Testing functional switches and emergency stop but-
hydraulic oil level will help you determine if a problem tons of the machine is important for the safe operation
exists in the hydraulic system. Be sure to correct the of the machine. If any function does not operate prop-
problem before operating the machine. erly or the emergency stop button does not stop all
functions, it would lead to unsafe operating conditions.
Perform the following procedures with the platform All functions must operate properly. There must be no
retracted: abnormal noises or movement of the machine during
1. Open the door on the right side of the chassis. operation.
2. Inspect the mark on the side of the hydraulic oil Before beginning a functional tests:
tank.
1. Select a test area that has a solid, flat, level
3. The hydraulic oil level should appear within “10L” surface.
and “12L” mark in the hydraulic oil tank.
2. Ensure the test area is free of obstacles.
4. Add hydraulic oil as needed. Never overfill the tank.
3. Connect the battery to the machine if it is not al-
ready connected.
Table 4-4
INSPECT GROUND CONTROLLER
CUSTOMER HYDRAULIC OIL
REQUIREMENTS MARK NOTICE
Normal-temperature region Test the ground controller in one cycle.
0°C to 40°C (32°F to 104°F) L-HM46
Cold region
-25°C to 25°C (-13°F to 77° L-HV32 1
F)
High-temperature region 2
greater than 40°C (104°F) L-HM68
3
Extremely cold region Special programmes
less than -30°C (-22°F) 4
need to be identified.
5
NOTICE
7 6
Different hydraulic oils can be added according to
customer requirements upon factory delivery, but
cannot be mixed. 8
15
9 14
A-5 Inspect Hydraulic Oil Leakage 10

13
Preventing hydraulic oil leakage is important for safe

and proper operation of the machine. Operating the ma- 11
12
chine with a hydraulic oil leak can lead to a hazardous
situation, poor machine performance and damage to
hydraulic components if the leak is not repaired.
Inspect for overflowing, dripping or residual marks on or
around the following components:
• Hydraulic oil tank, filters, pipe fittings, oil pipe, power
Figure 4-2
unit
• All hydraulic valve blocks

MAINTENANCE
1. Insurance 9. Backspace Key
2. Emergency Stop Button 10. Page Up Key 1

1 Position
3. OFF 11. Enabling Key
4. Platform Control Position 12. Lowering Key 1. Hold down the enabling and lifting key at the
5. Key Switch 13. Lifting Key

2 same time to start the lifting function. Ensure the
platform lifts.
6. Ground Control Position 14. Enter Key 2.3 Release either the enabling or lifting key to ensure
2 that the platform stops lifting.
15. Page Down Key
7. Controller 3. 4Hold down the enabling key and lowering key at
8. Display Screen the same time to start the lowering function. The
7 and the alarm should ring.
platform should lower
3
Testing the Ground Controller Function 5
INSPECT PLATFORM CONTROLLER
4
NOTICE
6 Test all functions of the platform controller in one
7
5 cycle.
1. Push the emergency stop button on the ground

controller and platform controller to the ON
position. 8 1
15
2 4 5
2. Turn the key switch to the ground control position.
9 6 7 14
3. Ensure the relevant indicator turns on and does
3
not display an error message. 13
1
10
Testing the Emergency Stop Function
11
2 12
3
8
1. Put the emergency stop button on the ground into
4 the OFF position by pressing it. Ensure all func-
tions shut down.
5
2. Pull out the emergency stop button to the ON
9
position.
KG
Testing the Lifting and Lowering Functions
10 12
11 13
1 8 15
9 14
2 Figure 4-3 13
10
11
4 12
MAINTENANCE
1. Right 8. Emergency Stop Button

1
2. Left 9. Display Screen
Enabling key
3. Enabling Key 9 10. Lifting/Lowering
4. Lifting Do not press the enabling key on the control handle.

11. Horn
Push the control handle forward and backward . En-
5. Lowering 12. Walking and Steering sure that all walking and lifting functions stop
2 working.
6. Front 13. High/Low Speed
Testing the Lifting and Lowering Functions
7. Back
3
Testing the Platform Controller Lifting
Lowering
4
12
5 1. Press the lifting/lowering button. The button
should illuminate.
1. Push the emergency stop button on the ground

13 2. Hold the enabling key on the control handle and
controller and platform controller to the ON push the control handle forward to activate the lift-
position. ing function. The platform should rise and the pot-
hole guard device should extend.
2. Turn the key switch of the ground controller to the
platform control position. 3. Release the control handle. Ensure the platform
1
stops lifting.
Testing the Emergency Stop Function 4. Hold the enabling key of the control handle and
9 EMERGENCY
S push the control handle back to activate the low-
T ering function. Ensure the platform lowers while
2 O the lowering alarm sounds.
P
Testing the Steering Function
3
Right
1. Put the emergency stop button on the platform in-
4 to the OFF position by pressing it. Ensure all func- Left
tions stop.
5
2. Pull the emergency stop button to the ON
position.
12
Testing the Horn
1. Press the driving and steering button. The button
should illuminate.
13 2. Hold the enabling key on the control handle and
press the left button. Ensure the machine turns
left.
3. Hold the enabling key of the control handle and
Press the horn button. The horn should sound. press the right button. Ensure the machine turns
right.
Testing the Enabling Key Function
GENCY
S
T Testing the Driving and Braking Functions
O
P

MAINTENANCE
Forward Figure 4-4

Back
5. The platform shall descend to the lowest position.

1. Press the driving and steering button. The button
should illuminate. Braking device must operate smoothly and be in good
2. Hold the enabling key of the control handle and condition for safe and proper operation of the machine.
push it forward slowly until the machine begins to Do not operate the machine if the brakes make a grind-
move forward, then return the handle to the center ing sound or other abnormal noise. The machine is
position. Ensure the machine moves forward and braked by the front wheel.
then stops. 1. The machine only carries one person and is in the
3. Hold the enabling key of the control handle and state of fully retracted.
push it forward slowly until the machine begins to 2. Turn the key switch to the platform control position.
move back, then return the handle to the center
position. Ensure the machine moves backward 3. Operate the control handle to drive the machine on
and then stops. flat pavement at maximum speed. Then release the
handle rapidly.
4. Measure the braking distance of the machine.
NOTICE Result: The braking distance must be less than 0.4
The brake must be able to climb at any gradient and m (15.7 in.).
the brake must be able to stop the machine.
NOTICE
A-7 Inspect Emergency Lowering Park the machine on a slope with maximum gra-
dient. The machine must not be able to slide.
Function
5. The machine is fully loaded and is in the state of
lifted.
NOTICE
6. Operate the control handle to drive the machine on
This test is performed when the platform is empty. flat pavement at maximum speed. Then release the
handle rapidly.
1. Push the emergency stop button on the ground con-
troller and platform controller to the ON position. 7. Measure the braking distance of the machine.
2. Turn the key switch on the ground to the ground Result: The braking distance must be less than 0.05
control position. m (2 in.).
3. Move the ground lifting/lowering switch up and raise

the platform to the highest position. A-9 Full Lifting and Full Lowering Time
4. Pull out the emergency lowering handle located be- Test
hind the chassis.
Appropriate lifting or lowering speed is important for the
safe operation of the machine. The lifting/lowering func-
tion must be able to respond to the actions of the opera-
tor rapidly and stably, without swinging, impact and
abnormal noise.
NOTE: Park the machine on flat, level and firm ground
and ensure that it is free of obstacles.
1. Switch the key switch to the ground control position.
Pull the emergency stop button on the ground con-
troller and platform control box out to the “ON”
position.
2. Move the lifting/lowering switch of the platform to
the lifting position until the platform lifts to the high-
est position.

MAINTENANCE
9
3. Test full lifting time. See Table 4-5 , page 4-10.
NOTICE
4 5 Table 4-5 If the machine takes less than 135 seconds to
travel 30 m (98.4 ft), stop the machine and deter-
mine the cause.
6 7 Models Platform Lift Time
GTJZ0612E 33～38 s 6. Press the walking and steering button, then press
the high/low speed button. The slow mode activates
GTJZ0812E 33～38 s when the light of the low-speed traveling button
GTJZ1012E 53～58 s illuminates.
GTJZ1212E 63～68 s 10 12
4. Move the lifting/lowering switch of the platform to
the lowering position until the platform lowers to the 7. Hold the enabling key on the control handle and
lowest position. 11 gently push the control handle forward to the full-
5. Test full lifting time. See Table 4-6 , page 4-10. drive position. Ensure the machine does not take
less than 135 seconds to travel 30 m (98.4 ft).
Table 4-6
NOTICE
Models Platform lower Time
IfEMERGENCY
the machine takes less than 135 seconds to
GTJZ0612E 30～35 s travel 30 m (98.4Sft), stop the machine and deter-
mine the cause. T
GTJZ0812E 35～40 s O
GTJZ1012E 40～45 s
P
GTJZ1212E 44～49 s A-11 Testing Traveling Speed (Platform
is Fully Retracted State)
A-10 Testing Traveling Speed (Platform Reasonable driving speed is important for the safe op-
eration of the machine. The driving function must be
is Lifted State) 8 able to respond to the actions of the operator rapidly
and stably, without swinging, impact and abnormal
Reasonable driving speed is important for the safe op- noise.
eration of the machine. The driving function must be
able to respond to the actions of the operator rapidly 1. Push the emergency stop button on the ground con-
and stably, without swinging, impact and abnormal troller and platform controller to the ON position.
noise. 2. Turn the key switch on the ground to the platform
1. Push the emergency stop button on the ground con- control position.
troller and platform controller to the ON position. 3. Press the lifting/lowering button. The button should
2. Turn the key switch on the ground to the platform illuminate.
control position. 4. Hold the enabling key of the control handle and
3. Press the lifting/lowering button. The button should push the control handle reverse to activate the low-
illuminate. ering function and lowering it to fully retracted state.
4. Hold the enabling key of the control handle and 5. Press the walking and steering button, hold the ena-
push the control handle forward to activate the lift- bling key on the control handle and gently push the
ing function. Ensure the platform lifts about 3 m (9.8 control handle forward to the full-drive position. En-
ft). Ensure the pothole guard device (one under the sure the machine does not take less than 27 sec-
left side of the chassis and one under the right side onds to travel 30 m (98.4 ft).
of the chassis) extends.
5. Press the walking and steering button, hold the ena- NOTICE
bling key on the control handle and gently push the
control handle forward to the full-drive position. En- If the machine takes less than 27 seconds to trav-
sure the machine does not take less than 135 sec- el 30 m (98.4 ft), stop the machine and determine
onds to travel 30 m (98.4 ft). the cause.
6. Press the walking and steering button, then press

the high/low speed button. The slow mode activates

MAINTENANCE
when the light of the low-speed traveling button 8. Place the two wooden boards under the two wheels
illuminates. on the front or back side of the machine, and then
drive the machine onto the two boards. The wooden
0 12 boards should measure(L × W × H): 50 mm × 100
mm × 100 mm (2 in. × 4 in. × 4 in.).
9. Change the machine’s walking function to a plat-
7. Hold the enabling key on the control handle and form lifting function and then push the handle to
1 gently push the control handle forward to the full- raise the platform about 2 m (6.6 ft). Ensure the
drive position. Ensure the machine does not take platform stops moving and tilt the alarm bell. Ensure
less than 54 seconds to travel 30 m (98.4 ft). the platform controller and the ground controller dis-
play the letters “LL.”
NOTICE 10. Completely lower the platform. Change the ma-

chine's platform lifting function to a driving function.
IfEMERGENCY
the machine takes less than 54 seconds to trav- Drive the machine down and remove the wooden
el 30 m (98.4 ft),S
stop the machine and determine boards.
the cause. T
O
P A-13 Test the Pothole Guard
A-12 Inspect the Tilt Protection
Function NOTICE
When the platform lifts, the pothole guard should acti-
NOTICE vate automatically. The pothole guard activates two
limit switches to help restrict the movement of the
Perform this step while you are standing on the machine. When the platform rises to the level of the
ground using the platform controller. Do not stand on fork and leaves the pressure lever of the pothole
the platform while testing this function. guard, the pothole guard activates. If the pothole
guard does not activate, the alarm will sound and the
machine will not be able to lift and drive.
To operate the lower part of the scissor arm, use the
safety arm; otherwise serious personal injury may
result. 1. Test the pothole guard. Ensure that the pothole
guard activates automatically when the platform lifts
1. Lifting the platform, open the safety arm and ensure to the level of the fork and leaves the pressure lever
the safety arm functions. of the pothole guard.
2. Flip the level switch to exceed 1.5 degrees in the 2. Push hard on the left/right pothole guard shield. En-
left-to-right direction. Ensure the machine sounds sure the pothole guard shield cannot be flipped
an alarm. upward.
3. Flip the level switch to exceed 3 degrees in the 3. Lower the platform. Ensure that the pothole guard
front-to-back direction. Ensure the machine sounds shield automatically recovers.
an alarm.
4. Place a wooden board under the pothole guard and
4. Lower the platform completely. lift the platform. The wooden boards should meas-
ure(L × W × H): 50 mm × 100 mm × 50 mm (2 in. ×
5. Place the two wooden boards under the two wheels 4 in. × 2 in.). When the platform lifts to the level of
on the left or right side of the machine, and then the fork and leaves the pothole guard lever, the
drive the machine onto the two boards. The wooden alarm will sound and the platform controller and
boards should measure as follows(L × W × H): 50 ground controller will display the number “18”. The
mm × 100 mm × 28 mm (2 in. × 4 in. × 1.1 in.). machine will not be able to lift and drive.
6. Change the machine’s walking function to a plat- 5. Completely lower the platform and remove the
form lifting function and then push the handle to wooden blocks.
raise the platform about 2 m (6.6 ft). Ensure the
platform stops moving and tilt the alarm bell. Ensure
the platform controller and the ground controller dis-
play the letters “LL.” A-14 Inspect Platform Weighing
7. Completely lower the platform. Change the ma- System(optional)
chine’s platform lifting function to a walking function.
Drive the machine down and remove the wooden The platform weighing system is optional. Make sure
boards. your machine has this protection function before check-
ing this function.

MAINTENANCE
1. Park the machine on flat, level and firm ground. Lu- 3. Lower the platform until the scissor arm is in the
bricate the bearings and sliding slots. fully retracted state. Gradually add a load to the
platform.
2. Use ground controller to lift and lower the platform
without loading twice; the platform must operate in The test results appear in Table 4-7 , page 4-12:
its normal state.
Table 4-7
Name Test Result
When the weight does not exceed 550 kg (1213 lb), ensure that the platform is able to lift to the
highest position.
When the platform load is greater than or equal to 660 kg (1455 lb), if the platform lifting height
GTJZ0612E
is greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), sev-
eral things will happen. The overload indicator lamp will illuminate, an alarm will sound, and the
work platform will not be able to move. Once you remove the excess weight, the work platform
will be able to move again.
highest position.
When the platform load is greater than or equal to 540 kg (1190 lb), if the platform lifting height
GTJZ0812E
is greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), sev-
eral things will happen. The overload indicator lamp will illuminate, an alarm will sound, and the
highest position.
When the platform load is greater than or equal to 380 kg (838 lb), if the platform lifting height is
GTJZ1012E
greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), several
things will happen. The overload indicator lamp will illuminate, an alarm will sound, and the
highest position.
When the platform load is greater than or equal to 380 kg (838 lb), if the platform lifting height is
GTJZ1212E
greater than 1 m(3.3 ft) or 10% of the height that can be lifted (use the greater number), several
things will happen. The overload indicator lamp will illuminate, an alarm will sound, and the
NOTICE
When the temperature of hydraulic oil is low, the viscosity will increase, which will have a significant impact on the
pressure detection. If the environmental temperature difference between the terminal customer and the machine
manufacturer factory delivered by the new machine ≧10°(50°F), or if the hydraulic oil temperature is lower than 15
(59°F), an alarm failure occurs when the rated load is lower than the standard rated load (the "OL" symbol appears
on the platform controller screen or the ground controller screen), please re-calibrate the weighing sensor.
A-15 Inspect the Raised Limit Function 2. Operate on the ground controller and raise the plat-
form to the highest position.
1. Park the machine on flat, level and firm ground. 3. Check the height of the platform at this point.
The test results are shown in Table 4-8 , page 4-13:

MAINTENANCE
Table 4-8 handle and return it to the middle position. Reacti-

vate the lowering function using the platform con-
Model Test Result troller. After 5 seconds, the platform will continue to
lower.
GTJZ0612E 6.2～6.3 m (20.2～20.7 ft)
GTJZ0812E 8～8.1 m (26.2～26.6 ft) Table 4-9
GTJZ1012E 9.9～10 m (32.5～32.8 ft) Models Height

GTJZ1212E 11.8～11.9 m (38.7～39 ft) GTJZ0612E 1.7～2.3 m (5.6～7.5 ft)
GTJZ0812E 2～2.6 m (6.6～8.5 ft)
A-16 Inspect Platform Lowering Limit GTJZ1012E 2.5～3.1 m (8.2～10.2 ft)

GTJZ1212E 2.5～3.1 m (8.2～10.2 ft)
1. Park the machine on flat, level and firm ground.
2. Operate on the platform controller and raise the
platform to the highest position. A-17 Inspect the battery level
3. Then Lower the machine with platform controller to
a height as listed in the Table below. The machine Using the Battery Level Indicator
will stop lowering automatically. Release the control
Table 4-10
PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION
90-100% The battery has been fully charged.
70% The battery is at 70% of its capacity.
The battery level is at 20%, which is low. The battery re-

20% quires recharging.
The battery level is at 10%, which is very low. The machine

10% will become slow. The battery requires recharging.
NOTICE
Recharge the battery when the battery charge level is
about 20%, it must be charged. Never recharge a
completely discharged battery.

MAINTENANCE
A-18 Perform Maintenance After 30 1. Inspect electrical wires for damage or corrosion in
the following areas:
Days
• Battery harness
Perform maintenance on a new machine after the • Charger harness
machine is operated for 30 days or 40 hours. After
performing the 30-day maintenance, continue • Scissor arm harness
performing maintenance as scheduled. • Power unit harness
Perform the following procedures: • Ground controller junction box
• B-2 Inspect rims, tires and fasteners. • Platform controller junction box
• D-3 Replace hydraulic oil tank return oil filter 2. Inspect the flexile joints, and confirm that the joints
element. are tight and the sensor lines are not damaged.
B-2 Inspect Rim, Tire and Fasteners

CHECKLIST B
PROCEDURES Good maintenance of rims and tires is important for the
safe operation of the machine. The machine might tip
over if the rim or the tire has problems. Repair any prob-
B-1 Inspect Electric Wires lems with the rims and tires before operating the
machine.
The maintenance of electric wires is important for The machine is equipped with solid tires that do not
proper and safe operation of the machine. Serious need to be inflated.
injury and unsafe operation of the machine could occur
if you allow the machine to continue to operate with 1. Inspect for cuts, cracks, puncture or abnormal wear
damaged and corroded wires. Replace or repair patterns on all tires.
damaged or corroded wires before operating the 2. Inspect and verify that all rims are not damaged or
machine. deformed and that no welding cracks exist.
3. Remove the cotter pin, inspect it and confirm that
the mounting nuts have been tightened with the cor-
rect torque.
ELECTRICAL SHOCK HAZARD
Be sure to disconnect the battery

from the machine and the charger
from the AC outlet before inspecting
electrical wires. Contacting live wire
conductors could result in death or
serious injury.

MAINTENANCE
1 2
3
5
4
Figure 4-5
Table 4-11
No Name Torque Value
1 Bolts (steering wheel mounting) 130 Nm(96 ft-lb)
2 Bolts (non-steering wheel mounting) 130 Nm(96 ft-lb)
3 Slotted nut (non-steering wheel mounting) 420Nm(310 ft-lb)
4 Bolt (drive deceleration motor installed) 51 Nm(38 ft-lb)
5 Bolt (mounting place of hub and axle seat) 130Nm(96 ft-lb)
4. Replace the cotter pin and bend it to the locking inappropriate and the battery cable is damaged or is
position. not connected firmly.
NOTICE
When inspecting the retaining nut, replace the split
pin frequently. Never reuse the split pin.
Touching battery charger conductor
might lead to death or serious
B-3 Inspect Battery injuries. Remove all earrings,
wristwatches and other jewelry.
NOTE: Perform this procedure every 125 hours.
Good battery condition is important for the proper and
safe operation of the equipment. The equipment
components may be damaged and it might lead to
hazardous conditions if the electrolyte level is

MAINTENANCE
INSPECT THE MAINTENANCE-FREE

BATTERIES
BODILY INJURY HAZARD • Wear protective clothing and goggles properly.
• Ensure that the connections of the battery cable are
Lead-acid batteries and lead-acid not corroded.
maintenance-free batteries contain
acid. Avoid acid overflow or contact • Ensure that the battery is installed properly and the
with acid in lead-acid batteries and cable is connected tightly.
lead-acid maintenance-free batteries. • Connect the battery charger cable to the correct
If battery acid spills, use water mixed post on the battery (red to positive, black to
with bicarbonate (baking soda) to negative).
neutralize the acid. • Connect the charging plug to 220V socket.
Result: The battery should be recharged normally,
and the charge indicator should illuminate
NOTICE
After the battery is fully charged, wear protective B-4 Inspect Hydraulic Oil
gloves for inspection.
Ensure the connection of the battery cable is not Inspecting and replacing the hydraulic oil is important
corroded. for the proper operation of the machine and the exten-
sion of service life. The machine may be unable to oper-
Ensure the battery is firmly in place and the cable ate properly if the hydraulic oil becomes dirty, and the
wiring is fastened. hydraulic parts may be damaged if using contaminated
oil. Replace the hydraulic oil often, especially when the
NOTE: Add wiring end protectors and antiseptic service environment is very dirty.
sealants to help eliminate corrosion of the battery
terminals and cables. NOTE: Due to wear and tear on the mesh components,
metal particles may appear in the hydraulic fluid or filter
NOTE: Be sure to fully charge the battery before of the new machine.
testing.
There are three types of batteries: lead-acid battery,
lead-acid maintenance-free battery and lithium
battery. Lithium battery and lead-acid maintenance-free BURN HAZARD
battery are maintenance-free batteries.
Before maintaining the hydraulic sys-
INSPECT THE LEAD-ACID BATTERIES
tem, allow the hydraulic fluid to cool
• Wear protective clothing and goggles properly. to room temperature.
• Ensure that the connections of battery cable are not
corroded. Replace the hydraulic oil if any of the following condi-
• Ensure that the battery is installed properly and the tions exist.
cable connections are tight.
• The hydraulic oil is milky white and cloudy.
• Open the vent caps and test the density of the
• The hydraulic oil is blackened.
electrolyte of individual battery cells with a liquid
density tester. • Obtain a sample of the hydraulic oil and inspect it in
sunlight. Rub the oil between two fingers to deter-
Result: Replace the battery if the electrolyte density
mine if it contains metal particles.
of any battery cell is below 1.026.
• The hydraulic oil has an abnormal smell.
• Inspect the electrolyte level. Add distilled water if the
level is low. Do not overflow. See D-4 Inspect and Replace Hydraulic Oil, page 4-
• Install the vent caps 19 for replacement steps.
• Connect the battery charger cable to the correct

post on the battery (red to positive, black to B-5 Inspect Hydraulic Oil Tank
negative).
Ventilation System
• Connect the charging plug to 220V socket.
Result: The battery should be recharged normally, Good ventilation of the hydraulic oil tank cap is
and the charge indicator should illuminate. important for the proper operation of the hydraulic

MAINTENANCE
pump and its normal service life. The hydraulic pump

would operate abnormally if the air filter of the hydraulic
oil tank is dirty or blocked, and hydraulic components
may be damaged after repeated use of a dirty or
blocked air filter. Inspect the air filter of the hydraulic oil
tank more frequently if the service environment is very
dirty.
NOTICE
This procedure must be performed when the drive
motor/hydraulic motor is stopped.
1. Remove the oil filter of the hydraulic oil tank.

2. Inspect the vent hole.
Figure 4-6
3. The air must pass through the air filter smoothly.
4. If air does not pass through the air filter, follow the
steps below to clean the air filter. Table 4-12
5. Clean the air filter with mild solvent, and then blow
dry with compressed air. Repeat step 2. No. Description
6. Install the air filter on the oil tank. 1 Brake cover
2 Brake end cover bolts
B-6 Inspect Brake Manual Release 3 bolt hole
Function
5. Insert the end cover bolt into the two separate holes
When the drive wheel hub loses power, the parking on the brake housing.
brake will engage as a safety measure. If the machine 6. Tighten the end cap bolts downward and the brakes
needs to be pulled or pushed to a place where it can be on the drive motor will detach.
repaired or recharged, the operator must release the
brake manually. 7. The above steps are repeated in the drive of the
other wheel. after the two drive motors have
separated. the machine can be moved by human
power.
8. After traction, pad the wheel and remove the end
CRUSH HAZARDS cover bolt from the separation hole.
Method 2:
The machine is on any slope and
must fully cover the wheels before 1. Turn the key switch of the ground controller to the
releasing the brakes, any failure to ground control position.
comply with this warning may
2. Push the emergency stop button on the platform
result in injury or even death.
controller to the ON position.
Method 1: 3. Push the emergency stop button on the ground
controller to the ON position while holding down the
1. Wedge the tires to prevent the machine from rolling. enter button for five seconds, and the program
2. Ensure the area is free of obstructions. setting interface appears on the display screen.
3. Make sure the battery power OFF switch is in the 4. Press page down key until the display appears "-
“OFF” position. Machine Mode", then press the enter button.
4. Remove two end cover bolts and brake cover. 5. Press page down key until the display appears "-
Break Release", then press the enter button.
6. At this time, the horn sounded, while the buzzer
sounded all the time, the brake was released
successfully.
7. the machine can be moved by human power.

MAINTENANCE
CHECKLIST C CHECKLIST D
PROCEDURES PROCEDURES
C-1 Replace Hydraulic Oil Tank Air D-1 Inspect Scissor Arm Installation
Filter Bearing
Replacing the air filter of the hydraulic oil tank is Effectively maintaining the scissor arm installation
important for the proper operation and the service life of bearing is important for proper operation of the
the machine. A dirty or blocked filter may cause the machine. Repeated use of an old bearing may damage
machine to operate improperly. The hydraulic parts and cause unsafe operation.
components may become damaged if a dirty or blocked
filter remains in use. Replace the filter more frequently
in very dirty environments. NOTICE
Perform this procedure when the scissor arm has
NOTICE been fully retracted.
This procedure must be performed when the drive 1. Measure the clearance between the shaft and the
motor/hydraulic motor is stopped. shaft sleeve with a feeler gauge.
2. Replace the shaft sleeve when the clearance is
greater than 0.3 mm (0.011 in) or the service life is
10 years.
BURN HAZARD
Allow the hydraulic oil to cool to
room temperature before servicing Properly maintaining the slider is important for safe op-
the hydraulic system. eration of the machine. The chassis slider slides on the
channel steel surface to form a friction pair. Use of an
improper slider or repeated use of an old slider could
damage parts and cause unsafe operation.
HIGH-PRESSURE HAZARD
NOTICE
Slowly remove the hydraulic Perform this procedure when the scissor arm is in
components to reduce hydraulic the fully retracted state.
oil pressure. High hydraulic oil
pressure could penetrate the skin. 1. Measure the distance from the bottom surface of
Seek medical attention every slider at the sliding end to the center of the in-
immediately. stallation shaft. (Reference size: 68 mm[2.67 in.]).
2. Result: Replace the slider when it shows wear
1. Remove the air filter from the hydraulic tank.
measuring more than 3 mm (0.11 in.) (the measured
2. Install and tighten the new air filter. distance L is less than 65 mm[2.55 in.]). See Fig 4-
6 , page 4-18
3. Clean all oil spills during the replacement process.
4. Start the machine and inspect the filter and
hydraulic components to ensure no leakage exists.

MAINTENANCE
hydraulic oil and the filter screen become dirty, and the
Figure 4-7 hydraulic parts may be damaged after repeated use of
dirty hydraulic oil. Replace the hydraulic oil when the
service environment is very dirty. As required in the
specifications, replace the hydraulic oil once a year.
D-3 Replace Hydraulic Oil Tank Return
Oil Filter Element
NOTICE
Replacing the return oil filter of the hydraulic oil tank is
important for the proper operation and the service life of Before replacing the hydraulic oil, inspect it first. Re-
the machine. Repeated use of a dirty or blocked filter place the hydraulic oil if required.
could cause damage to the machine components. Perform this procedure when the platform is retracted
Replace the element of the return oil filter more fully.
frequently in very dirty environments.
1. Switch off the power,Open the right door of the
chassis and remove the traveling cut-off protector.
BURN HAZARD

Allow the hydraulic oil to cool to
room temperature before servicing
the hydraulic system. Be sure to disconnect the battery
from the AC outlet before chang-
ing the hydraulic oil. Contact with
NOTICE live conductors could result in
death or serious injury.
Perform this procedure when the hydraulic pump is
turned off.
2. Remove the oil drain plug, and drain the oil into an
1. Open the right side door of the chassis and locate appropriate container; the capacity of the hydraulic
the return filter. oil tank is 15 L.
2. Place a suitable container under the return filter of

the hydraulic tank.
Slowly remove the hydraulic com-

HIGH-PRESSURE HAZARD ponents to reduce hydraulic oil
pressure. High hydraulic oil pres-
Slowly remove the hydraulic sure could penetrate the skin.
components to reduce hydraulic Seek medical attention
oil pressure. High hydraulic oil immediately.
pressure could penetrate the skin.
Seek medical attention 3. Disconnect and plug the oil suction pipe.
immediately.
4. Disconnect and plug the oil return pipe.
3. Unscrew the return oil filter element. 5. Remove the bolts from the hydraulic oil tank.
4. Install and tighten the new return oil filter element. 6. Remove the oil tank from the machine.
5. Clean all oil spills during the replacement process. 7. Wash the oil tank inside with clean solvent and al-
low the hydraulic oil tank to dry.
6. Start the machine and inspect the filter and
hydraulic components to ensure no leakage exists. 8. Install the hydraulic oil tank on the machine.
9. Install the fastening bolts of the oil tank.
D-4 Inspect and Replace Hydraulic Oil 10. Install the oil suction pipe onto the hydraulic oil tank.
11. Install the oil return pipe onto the hydraulic oil tank.
Inspecting and replacing the hydraulic oil is important
for the proper operation and service life of the machine.
The machine may be unable to operate properly if the

MAINTENANCE
D-5 Inspect Key Structural Parts structural components that are cracked or deformed
may lead to component damage and unsafe operation.
The maintenance of key structural components is
critical to the safe operation of the machine. Using key
Table 4-13
Key Structural Parts Inspection Requirements for Key Structural Components
Platform Be sure the platform is not deformed or cracked.
Be sure the scissor arm assembly is not deformed or cracked and there is no damage to
Scissor arm the crush pads between the scissors.
Be sure there is no oil leaking from the cylinder, valve block or hydraulic tubes. Be sure
Lift cylinder the components are not deformed, cracked or damaged. There must be no interference
between the cylinder and other components.
Be sure the chassis has no traces of oil, accumulated debris and is not deformed or
Chassis cracked. Be sure all hardware is tight.
Pothole guard device The pothole guard device cannot be pushed from the outside when fully extended.

5 MAINTENANCE PROCEDURES
NOTICE
Perform this procedure when the scissor arm has
Maintenance procedures must be been fully retracted.
performed by qualified, trained and
competent personnel in a properly 1. Disconnect the external power supply. Turn the
equipped workshop. emergency stop button on the platform controller
and ground controller to the OFF position.
Replace or repair damaged
components immediately. Do not 2. Locate the cable connected to the bottom of the
operate the machine with known platform controller.
damaged components.
3. Tag and disconnect the cable from the bottom of the
Be sure the machine is properly platform controller.
maintained before operating it.
4. Remove the platform controller and mounting
Before starting the machine: bracket.
• Read, understand and follow all 5. Move the platform controller and bracket from the
safety rules and instructions in platform.
this manual.
• Read all procedures and
specifications completely. Removing the Platform
• Unless otherwise specified, 1. Remove the platform control box from the platform.
perform all maintenance Refer to Removing the Platform Controller, page
procedures per the following: 5-1
– Park the machine on flat, level 2. Remove the bolt in the slider at the fixed end of the
and firm ground. chute at the bottom of the platform.
– Be sure the platform is fully
retracted.
– Turn the key switch to the
“OFF” position and remove the
key.
– Chock all wheels.
PLATFORM COMPONENTS
Removing the Platform Controller
Figure 5-1
3. Lift and push the platform to move the sliding block

ELECTRICAL SHOCK HAZARD to separate the platform.
4. Move the platform away.
Be sure to disconnect the battery
from the AC outlet before performing
this procedure. Contact with live
conductors could result in death or
serious injury.

MAINTENANCE PROCEDURES
Removing the Extension Platform 3. Connect the scissor arm with a traveling crane.
4. Remove the bolts of the fixed clevis pin.
1. Remove the platform. Refer to Removing the Plat-
form, page 5-1.
2. Loosen the bolts of all rails. Remove rails and put
them aside.
3. Loosen the bolts and pin on the roller bracket of the
extended platform.
4. Loosen the bolts and pin on the roller bracket of the
fixed platform and remove the roller bracket.
5. Lift the extended platform from the front end and
the rear end. Remove the extended platform.
Figure 5-3
5. Pull out the clevis pin.
CRUSH HAZARD
Do not allow hands, other body

Figure 5-2 parts and clothing to come in con-
tact with moving machinery parts.
6. Move the travelling crane parallel to move the slide

SCISSOR ARM block out of the slide chute.
COMPONENTS 7. Remove the scissor arm assembly.
Removing the Scissor Arm Removing the Lifting Oil Cylinder
NOTICE
Perform this procedure when the scissor arm is fully
retracted.
1. Remove the platform and extension platform. Refer Slowly remove the hydraulic
to Removing the Platform, page 5-1 and Remov- components to reduce hydraulic oil
ing the Extension Platform, page 5-2. pressure. High hydraulic oil pressure
could penetrate the skin. Seek
2. Disconnect the hydraulic system and electric sys- medical attention immediately.
tem connecting the scissor arm with the chassis.
1. Connect the scissor arm to the travelling crane. Lift
the scissor arm until the safety arm can be set up.
NOTICE
2. Support the scissor arm with the safety arm.
While removing the rubber hose and connector,
be sure to remove and mark the O-rings at the 3. Disconnect and plug the hoses and fittings on the
end of the rubber hose or hose. hydraulic cylinder.

NOTICE
Be sure to disconnect the battery charger and main
power from the machine before removing the drive
motor.
1. Remove the electrical components on the motor.

2. Remove the tire bolts and remove the front wheel
mounted on the deceleration motor.
3. Remove the bolts connecting the motor and the
chassis.
4. Remove the nuts.
5. Remove the bolts fastening the drive motor.
6. Remove the drive motor.
Figure 5-4
4. Remove the bolts retaining the guide sleeve of the Removing the Front Wheel Bracket
cylinder piston rod.
5. Remove the clevis pins. NOTICE
When installing the removed hose and fitting, it must
NOTICE be tightened according to the specified torque. See
Hydraulic Hose and Fitting Specifications, page
Use caution when removing the cylinder. Do not 1-9.
allow the cylinder to drop and become damaged.
Be sure to use an adequate lifting device with enough
6. Remove the nuts connecting the base of the oil capacity to lift the chassis. Be sure to place the lifting
cylinder and the scissor arm. device at a proper location on the frame.
7. Remove the bolts.
FLYING OBJECT HAZARD
Wear eye protection when striking

the brass bar with a mallet.
8. Carefully drive out the clevis pin with a brass bar

and mallet.
9. Carefully pull out the oil cylinder.
CHASSIS COMPONENTS
Figure 5-5
Removing the Drive Deceleration Motor
1. Disconnect the electrical components and circuits
on the drive motor.
The drive deceleration motor plays the role of driving
and fixing the front wheel. Be sure to support the front 2. Remove the nuts and gaskets connected with the
wheels when removing or installing the deceleration steering linkage of the front wheel.
motor. Use a properly rated lifting jack to lift the
3. Remove the fixing bolts from the front wheel
machine and properly rated jack stands to support the
bracket.
machine while lifted.

4. Remove the front wheel bracket.

HYDRAULIC SYSTEM
Removing the Steering Cylinder Testing the Function Pump
NOTICE NOTICE
When installing the removed hose and fitting, it must When installing the removed hose and fitting, it must
be tightened according to the specified torque. See be tightened according to the specified torque. See
Hydraulic Hose and Fitting Specifications, page Hydraulic Hose and Fitting Specifications, page
1-9. 1-9.
1 2
BURN AND HIGH-PRESSURE

HAZARDS
1 2
Allow the hydraulic components
to cool to room temperature be-
fore performing service. Loosen
3 the hydraulic hoses and fittings
slowly to relieve pressure.
Figure 5-6 1. Disconnect and plug the oil outlet hose from the hy-
draulic pump, and tag the machine.
1. Disconnect and plug the hoses and fittings on the
steering cylinder, and tag the machine. 2. Install a pressure gauge of 0 - 40 MPa (0 - 5800 psi)
at the oil outlet of the hydraulic pump.
2. Remove the cotter pin and clevis pin connecting the
steering cylinder and steering linkage. 3. Switch the key switch to the ground controller， pull
the emergency stop button on the ground controller
3. Remove the bolts connecting the steering cylinder and platform control box out to the “ON” position.
to the chassis.
4. Push the lifting button from the ground controller.
4. Remove the steering cylinder.
Correct result: The reading of the pressure gauge is
24.8 MPa (3597 psi). The machine stops and the
pump function is normal.
Removing the Battery
Incorrect result: The pressure value is less than
24.8 MPa (3597 psi). Repair or replace the pump.
NOTICE
Be sure to disconnect the battery charger and main NOTICE
power from the machine before removing the battery.
The pump is not equipped with an unloading
1. Open the left door. valve. If the pressure is over 24.8 MPa (3597 psi),
the pump may be damaged. So start the pump
2. Label and disconnect the wires connected to the within a very short time interval, and verify the
battery. reading. Do not overload the pump.
3. Use the appropriate lifting equipment to remove the
battery. 5. Remove the pressure gauge.

Removing the Hydraulic Power Unit Removing the Hydraulic Oil Tank
BURN AND HIGH-PRESSURE BURN AND HIGH-PRESSURE

HAZARDS HAZARDS
Allow the hydraulic components to Allow the hydraulic components to

cool to room temperature before cool to room temperature before per-
performing service. Loosen the forming service. Loosen the hydraul-
hydraulic hoses and fittings slowly to ic hoses and fittings slowly to relieve
relieve pressure. pressure.
NOTICE NOTICE
When installing the removed hose and fitting, it must When installing the removed hose and fitting, it must
be tightened according to the specified torque. See be tightened according to the specified torque. See
Hydraulic Hose and Fitting Specifications, page Hydraulic Hose and Fitting Specifications, page
1-9. 1-9.
1. Open the right door of the chassis and locate the 1. Switch off the power, open the gate on the right side
power unit. of chassis, and remove the traveling cut-off
protector.
2. Tag and disconnect the cables on the power unit.
hydraulic tank, and tag the machine.
hydraulic pump, and tag the machine.
3. Remove the bolts installed on the bottom of the hy-
4. Remove the screws installed at the bottom of the
draulic oil tank.
power unit.
4. Remove the hydraulic oil tank.
5. Remove the power unit.
Removing the Hydraulic Pump Removing the Hydraulic Valve Block
NOTICE
When installing the removed hose and fitting, it must BURN AND HIGH-PRESSURE
be tightened according to the specified torque. See HAZARDS
1-9. Allow the hydraulic components to
cool to room temperature before
1. Disconnect the power. performing service. Loosen the
2. Tag and remove the cable on the drive motor. hydraulic hoses and fittings slowly to
relieve pressure.
3. Disconnect and plug the rubber hoses and fittings
on the pump, and tag the machine.
4. Remove the mounting bolts of the hydraulic pump
and carefully remove the hydraulic pump.
NOTICE
be tightened according to the specified torque. See
Hydraulic Hose and Fitting Torque Procedure,
page 1-12.

1. Open the right door of the chassis and locate the 1. Immerse the valve into clean oil and lubricate the O-
hydraulic valve block. ring.
2. Disconnect and plug the hoses and fittings on the 2. Screw in the cartridge valve by hand until the O-ring
valve block, and tag the machine. contacts the valve block. Tighten as per the speci-
fied torque.
3. Remove the screws installed at the bottom of the
valve block. 3. Install the solenoid coil of the valve on the valve
rod. Properly install the coil nut and tighten as per
4. Remove the valve block.
the specified torque if necessary.
Installing the Cartridge Valve
NOTICE
be tightened according to the specified torque. See
1 2
1-9.
1 A
5
2
借通用件登记
描图
B
校描
旧底图总号
签字
日期
Figure 5-7
Table 5-1
No Description Function Tightening Torque
1 Pressure port Measuring pressure 40 Nm (30 ft-lb)
2 2-position 4-way solenoid valve Platform lifting 34 Nm (25 ft-lb)
3 3-position 4-way solenoid valve Left/right steering 34 Nm (25 ft-lb)
4 Lifting overflow valve Lifting overflow 27 Nm (20 ft-lb)
5 Steering overflow valve Steering overflow 24 Nm (18 ft-lb)

Regulating the Platform Lifting 4. Switch the key switch to the platform controller. Pull
the emergency stop button on the ground controller
Overflow Valve and the platform control box out to the “ON”
position.
NOTICE 5. Holding the platform controller, press and hold the
turn right button to bring the wheel to the right limit
Be sure the hydraulic tank is full of oil. position and maintain stability, and record the pres-
sure on the pressure gauge. (Specified pressure
1. Place the maximum rated load on the platform and values are available for reference Power System
ensure it is placed properly. (For details, see Speci- Specifications, page 1-7)
fication, page 1-1.)
6. Holding the platform controller, press and hold the
2. Switch the key switch to the ground controller and turn leftt button to bring the wheel to the left limit po-
pull the emergency stop button on the ground con- sition and maintain stability, and record the pressure
troller and platform control box out to the “ON” on the pressure gauge. (Specified pressure values
position. are available for reference Power System Specifi-
3. Lock the lifting overflow valve with a wrench and re- cations, page 1-7)
move the nuts. 7. If the measured values do not match the specified
4. While turning the platform lifting switch, turn the in- values, steps 8～12 are performed.
ner hexagon socket clockwise until the platform 8. Push in the emergency stop button.
rises to the highest position.
9. Loosen the steering overflow valve nut.
5. Lower the platform completely.
10. Turn the hexagon socket clockwise to increase the
6. Add the weight 1.2 times of the rated load on the pressure and counterclockwise to reduce the
platform and properly place it. pressure.
7. Try to lift the platform, the platform cannot be lifted.
8. If the platform is still lifting, regulate the inner hexa- NOTICE
gon in the counterclockwise direction till the plat-
form cannot be lifted. The pressure valve must not exceed the specified
value. Damage to the hydraulic system could
9. Properly install the nuts. occur.
10. Remove the weight from the platform.
11. Tighten the steering overflow valve nut.
11. Lift the platform to the highest position. If there is an
air suction of the pump or if the platform cannot be 12. Repeat steps 5 and 6 to determine the pressure
lifted to the highest position, add hydraulic oil to the values.
tank until the pump properly operates. Do not allow 13. Remove the pressure gauge.
the oil to overflow from the oil tank.
NOTICE Adjusting the Emergency Lowering

Handle
Do not allow the machine to operate if there is pump
suction air. Damage to the pump could occur.
NOTICE
The platform must be empty to perform this test.
Adjusting the Steering Overflow Valve
Adjust the emergency drop handle as follows:
NOTICE 1. Raise the platform 2.1～2.8 m(6.9～9.2 ft).
Be sure the hydraulic tank is full of oil. 2. Engage the safety arm.
3. Lower the platform and support the scissors arm
1. Locate the steering overflow valve on the valve with the safety arm.
block. (For details, see Installing the Cartridge
Valve, page 5-6.)
2. Connect a pressure gauge 0 - 40 MPa (0 - 5,800
psi) to the system pressure measuring port.
3. Remove the platform controller from the platform.
Operate the controller from the ground.

B
8.4982
标记处数更改文件号签字日期电驱剪叉液压原理图
设计姚剑标准化刘晓图样标记重量比例
17.4787
1:1 101048050002
19.9977
审核银友国
工艺刘奇志日期 2018.10.25 共页第页
2
MAINTENANCE PROCEDURES 46.7096
14.7538
34.4087
B
14.7538
B
Symbol Description
8.4982
标记处数更改文件号签字日期电驱剪叉液压原理图
8.4982
17.4787
电驱剪叉液压原理图1:1 32.0000
处数更改文件号签字日期 101048050002
19.9977
审核银友国
计姚剑标准化刘晓重量日比
图样工标艺记刘奇志期例 2018.10.25 共页第页
17.4787
1 1:1 101048050002 PINCH-POINT HAZARD
2
19.9977
核银友国
30.0000
艺刘奇志日期 2018.10.25 共页第页
2
Power unit 16.0000
46.7096
14.7538
Be sure to keep hands and other 46.7096
14.7538
34.4087
body parts away from the scissor
14.7538
16.0000
34.4087
arm while lowering the platform.
14.7538
32.0000
4. Pull out the2 emergency lowering handle located be- Hydraulic motor
1 1 2 32.0000
30.0000
hind the chassis.
30.0000
16.0000
16.0000
11 2 A
A
16.0000
16.0000
2 Manual brake release
A valve
2
1 2
B
AB
A
8.4982
电驱剪叉液压原理图
Overflow valve
8.4982
标记处数更改文件号签字日期
设计标记处数标准化签刘晓
姚剑更改文件号字日期图样标记重量比例电驱剪叉液压原理图 17.4787
设计姚剑标准化刘晓图样标记重量1:1 比例
101048050002 17.4787
19.9977
审核银友国
工艺审刘奇志日期 2018.10.25 共页第页 1:1 101048050002 B
19.9977
核银友国
工艺刘奇志日期 2018.10.25 共页第2 页
1 2
8.4982
标记处数更改文件号签字日期电驱剪叉液压原理图 46.7096
46.7096
17.4787
14.7538
1:1 101048050002 B
19.9977
审核银友国
14.7538
1
2 3-position 4-way solenoid 34.4087
Figure 5-8 directional valve 34.4087
14.7538
8.4982
14.7538
标记处数更改文件号签字日期电驱剪叉液压原理图B
B 46.7096
17.4787
1:1 101048050002
19.9977
审核银友国
14.7538
8.4982
5. Measure the
标记处数更改文件号签字日期 2 distance
电驱剪叉液压原理图 between the end of the han-
8.4982
设计姚剑标准化刘晓 32.0000 34.4087
图样标记重量比例
标记处数更改文件号签字日期电驱剪叉液压原理图 32.0000
dle and the mounting nuts. 17.4787
14.7538
审设核计银友国
姚剑标准化刘晓图样标记101048050002 重量 1:1
比例
19.9977
工艺刘奇志日期 2018.10.25 共页第页 1:1 Manual drop release 17.4787
30.0000
101048050002
19.9977
审核银友国 2 46.7096
30.0000
valve
14.7538
1
6. If the measurement
2
distance is less than or equal to
16.0000
3 mm (0.12 in.), go to step 8. If the measurement 32.0000 16.0000 34.4087
46.7096
14.7538
14.7538
46.7096
distance is greater than 3 mm (0.12 in.), go to step
14.7538
30.0000
2
34.4087
7. 16.0000
14.7538
2-position 4-way solenoid 16.0000
34.4087
14.7538
32.000016.0000
7. Adjust the mounting nut so that the distance be- directional valve 30.0000
28.5682
tween the endA of the handle and the mounting nut is 32.0000
16.0000
32.0000 46.7096
no more than 3 mm (0.12 in.). 28.5682
16.0000
30.0000
30.0000
28.5682
Running high and low
28.5682
28.5682
46.7096
8. Disengage the safety arm. 16.000046.7096
speed reversing valve
28.5682
16.0000
16.0000
9. Pull the release lever two or three times and ensure

28.5682
28.5682
46.7096
that it operates properly.
16.0000
16.0000
棕兰
B Pressure-gradient control
黑
Hydraulic Symbols valve
8.4982
改文件号签字日期电驱剪叉液压原理图棕兰
姚剑标准化刘晓图样标记重量比例
17.4787
1:1 101048050002 MP
19.9977
友国
奇志日期 2018.10.25 共页第页黑
2
Table 5-2
+
QF -
+
8.4982
CHARGE
MP Check valve
46.7096
17.4787
14.7538
Symbol Description
8.498219.9977
QF - 34.4087
+
CHARGE
14.7538
17.4787
19.9977
46.7096
14.7538
Filter 34.4087
32.0000
14.7538
46.7096
30.0000
14.7538
34.4087 16.0000
34.3393
14.7538
32.0000
+
30.0000
Brake
16.0000
28.5682
34.3393
32.0000
16.0000
-
30.0000
28.5682
16.0000
16.0000
16.0000

Hydraulic Schematic Diagram

GTJZ0612E&0812E hydraulic schematic diagram
Load sensor(options) Lift cylinder
M1 A B
M2 Y4
Steer cylinder
CSE AS BS
M Y1
Y2 Y3
M T1
T2

GTJZ1012E&1212E hydraulic schematic diagram
Upper lifting cylinder

Lower Lift cylinder
Load sensor(options)
M1
A A B
B
M2 Y5
Y4
C
CSE
C
D
CSE
Steer cylinder
CSE AS BS
M Y1
Y2 Y3
M T1
T2

• Voltmeter (for flooded/wet battery, colloid and AGM

ELECTRICAL SYSTEM battery)
Description
Batteries are divided into three types: lithium battery,
lead-acid battery and lead-acid maintenance-free
battery. The lithium battery and lead-acid maintenance-
free battery require some care but no maintenance.
BATTERY HAZARDS
Always read and comply with the

battery manufacturer’s
recommendations for procedures
concerning proper battery use and
maintenance.
Batteries contain sulfuric acid and
generate explosive mixtures of
hydrogen and oxygen gases. Keep
any device that may cause sparks or
flames away from the battery to
prevent explosion. Figure 5-10
Always wear protective glasses or
goggles and protective clothing • Distilled or purified water (deionized water and
when working with batteries. You reverse osmosis water, etc.)
must follow the battery • Discharge tester (if required)
manufacturer’s instructions on
safety, maintenance and installation • Specific gravity hydrometer (for flooded/wet battery)
procedures.
Use and Maintenance of Lead-Acid

Battery(requires maintenance)
REQUIRED EQUIPMENT
• Protective goggles and gloves
• Wrench with rubber handle
Figure 5-9
Figure 5-11
• Sodium bicarbonate
• Terminal post protector (i.e., petroleum jelly and BATTERY INSTALLATION SAFETY
corrosion prevention spray, etc.) INSTRUCTIONS

• Always wear protective clothing, gloves and goggles Inspection

when handling the battery.
• Inspect the battery. The top of the battery and
• Do not smoke near the battery, and keep the battery terminal connections must be kept clean and free
away from sparks, flames and metal objects. from dust and corrosion and must remain dry.
• Use a wrench with a rubber handle when • Liquid on top of the battery could indicate there is
connecting the battery. too much water in the battery.
• The electrolyte is the mixed solution of acid and • Inspect the connections between the battery cables
water. Do not allow it to contact skin. and other components. Tighten all loose
connections.
• Wash immediately with water if acid contacts the
skin or the eyes. • Replace damaged battery cables.
• Be sure the battery cable connectors are properly • Be sure the vent caps are properly installed on the
tightened to the battery terminal. Battery cable battery.
connectors that are too tight or loose could damage
the terminal or cause a fire. Cleaning
• Avoid a short circuit by never placing objects on the • Clean the top, terminals and connections of the
battery and touching both battery terminals at the battery with a cloth or brush and mixed solution of
same time with a metal object. sodium bicarbonate and water. Do not let the
cleaning solution enter the battery.
• The wet lead-acid battery will release small
amounts of gas in the process of use, particularly in • Clean the top, terminals and connections with water
the charging process. Be sure to charge the battery and wipe them dry with a cloth. Apply a thin layer of
in a well-ventilated place. petroleum jelly to the terminals or use terminal
protector.
• Do not add acid into the battery.
• Keep the area around the battery clean and dry.
• Always keep the battery vertical. The electrolyte in
the battery may spill from the battery if the battery is Filling in Distilled Water
tilted or placed on its side.
• If necessary, add distilled water into the battery. The
BATTERY CONNECTION INSTRUCTIONS frequency of adding water depends on the battery
applications and working temperature. Inspect the
Battery cable and torque value: battery every few weeks to determine if water needs
• The battery cable provides connection among and to be added. Generally, frequent battery use
between battery, equipment and charging system. requires frequent additions of water.
Connect the battery, the charging system and the • Fully charge the battery before filling it with distilled
equipment with a flexible cable. An improper water. Only add distilled water into the discharged or
connection could lead to poor performance, battery partially charged battery if the plate electrode is
damage or cause a fire. exposed; in this case, fill it with distilled water to the
• The tightening torque of cable fixation nut shall be level just above the plate. Then, charge the battery
executed according to the following table: as follows:
1. Clean the vent caps before removing them to
Table 5-3 prevent dirt and debris from entering the battery.
Inspect the electrolyte level. If the level is highe
than the plate, add water. If the level is lower
Nut than the plate, add distilled water or deionized
Torque
specifications water.
M8 9 ~ 11 Nm (80 ~ 97 lbf-in.) 2. With a standard battery, add water until the level
is 3 mm (0.12 in) below the vent well(the plastic
M10 18 ~ 23 Nm(160 ~ 204 lbf-in. ) cover inside the vent).
• Be sure the battery cable connectors are properly 3. After filling the battery with water, install the vent
tightened to the battery terminal. Battery cable caps on the battery.
connectors that are too tight or loose could damage BATTERY CHARGING
the terminal or cause a fire.
Proper charging is essential for maximizing the battery
• Battery terminals could become corroded if not kept performance. Insufficient or excessive charging may
clean and dry. To prevent corrosion, apply a thin shorten the service life of the battery significantly. Most
layer of petroleum jelly or use a terminal protector. chargers are automatic and pre-programmed, but some
PREVENTIVE MAINTENANCE chargers allow the user to set the voltage and current
values. Details about proper charging are as follows:

• The charge for this equipment is automatic and EQUALIZATION

preprogrammed so that the user does not need to
interfere with the charging process. Equalization is the deliberate process of overcharging
the flooded/wet battery after it has been fully charged.
• Charge the battery fully after each use. Equalize the battery only when the specific gravity of
• The lead-acid battery does not have battery battery is low (less than 1.25) or the scope (0.030) of
memory. It is unnecessary to fully discharge it the specific gravity is wide after the battery is fully
before recharging it. charged. Do not equalize other batteries. The
conditions for equalizing a battery are as follows:
• Inspect the electrolyte level height and ensure the
positive and negative electrode plates are not • Verify whether the battery is flooded/wet battery.
flooded by the water before charging. • Inspect the electrolyte level height to ensure that the
• Before charging, be sure all the vent caps are positive and negative electrode plates have not
properly installed. been flooded before charging.
• Charge the battery only in a well-ventilated place. • Before charging, confirm that all the vent caps have
been fixed on the battery properly.
• The battery will discharge gas (bubble) at the end of
charging. This bubbling indicates the electrolyte • Set the charger to equalization mode.
solution is charged. • The battery will bleed air in the equalization process
• Avoid charging the battery when the temperature is (forming bubbles).
above 49°C (120°F). • Measure the specific gravity every hour; stop
The following figure shows the battery charging charging in equalization mode when the specific
process. gravity does not increase.
STORAGE
• Charge the battery before storage.
• Store the battery in a shady, cool and dry place that
is free of the influence of the weather.
• Disconnect the power-off plug to prevent potential
parasitic loading, which may cause electrical
leakage of the battery.
• The battery will self-discharge gradually during
storage. Monitor the specific gravity or the voltage
every 4 - 6 weeks. The comparison of the charging
state with specific gravity and open-circuit voltage is
shown in the following table.
Figure 5-12
Table 5-4
Open-Circuit Voltage (V)

Percentage Charging Specific Gravity
（%） Battery Cell 6V 12V
100 1.277 2.122 6.37 12.73
90 1.258 2.103 6.31 12.62
80 1.238 2.083 6.25 12.50
70 1.217 2.062 6.19 12.37
60 1.195 2.040 6.12 12.24
50 1.172 2.017 6.05 12.10
40 1.148 1.993 5.98 11.96
30 1.124 1.969 5.91 11.81

Open-Circuit Voltage (V)

Percentage Charging Specific Gravity
（%） Battery Cell 6V 12V
20 1.098 1.943 5.83 11.66
10 1.073 1.918 5.75 11.51
• Recharge the battery in quick mode when the Test of Specific Gravity
battery level is 70% or lower.
1. Fill and drain the specific gravity hydrometer 2-3
• Recharge the battery before use after removing it times. Then, obtain a sample from the battery.
from storage.
2. Measure the specific gravity of all battery cells.
• Storage in hot environments (above 32°C [90°F]):
During storage, do not expose the battery directly to 3. When the temperature is above 27°C (80°F), add
the heat source. The self-discharge process will 0.004 to correct the reading of the specific gravity
accelerate in warmer temperatures. If storing the every 5°C (40°F) higher. When the temperature is
battery in hot temperatures or during hot weathe below 27°C (80°F), deduct 0.004 to correct the
monitor the specific gravity or the voltage more reading of the specific gravity every 5°C (40°F)
frequently (about every 2 - 4 weeks). lower.
• Storage in cold environments (below 0°C [32°F]): 4. If the specific gravity of each battery in the battery
During storage, do not store the battery in a place rack is lower than 1.250, the battery rack may not
with an estimated temperature reaching the freezing be sufficiently charged. Recharge the battery rack.
point; if the battery has not been fully charged, it 5. If the specific gravity difference between any battery
may freeze in cold temperatures. If storing the in the battery rack is over 0.050, equalize this
battery in cold temperatures or during cold weather, battery rack.
fully charge the battery. This point is very
important. 6. The battery in the battery rack may have a problem
if the difference still exists.
TROUBLESHOOTING
Open-Circuit Voltage Test (Rarely Used)
Follow the battery testing guidelines to determine if the
battery needs to be replaced. 1. To obtain an accurate voltage reading, do not use
the battery for at least 6 hours, but, it is best not to
Voltage Test When Charging use the battery for 24 hours.
1. Disconnect and reconnect the DC plug to restart the 2. Measure the voltage of each individual battery.
charger.
3. Equalize the battery rack if the voltage of any
2. Record the current in the last half an hour (if battery is 0.3V higher than that of other batteries in
possible) and measure the voltage of the battery the battery rack.
rack when charging.
4. Re-measure the voltage of each individual battery.
3. At the end of charging, check if the current is lower
5. The battery may have a problem if the voltage of
than 5A and the voltage of the battery rack is higher
any battery is 0.3V higher than that of other
than the following values:
batteries in the battery rack.
56V for 48V system; 28V for 24V system; 14V for
12V system or 7V for 6V system; if so, proceed to There are other battery tests to evaluate battery
the next step. Otherwise, inspect whether the performance, such as discharge tests, that are not
output of the charger is correct and recharge the described here.
battery as required. If the voltage of the battery rack HIGH-FREQUENCY BATTERY CHARGER
is still very low, a problem may exist with the
battery. Relevant Technical Parameters:
4. Measure the voltage of each individual battery • Input voltage: AC100 ~ 240V
when the battery is in the charging state. If the • Output voltage: 24V
voltage of any battery is lower than the following
values, a problem could exist with the battery: Precautions:
7V for 6V battery, the voltage difference between • Low-input voltage protection: The battery charger
the battery and any other batteries in the battery will shut down when the input AC voltage is lower
rack is larger than 0.5V; 14V for 12V battery, the than 85V. It will automatically resume charging
voltage difference between the battery and any when the voltage becomes normal.
other batteries in the battery rack is larger than
1.0V. • Reverse-polarity protection: In case of the reverse
polarity of the battery, the battery charger will

terminate the connection between the internal circuit • The battery terminal and related accessories
and the battery to avoid charging and damaging the contain lead and lead components. Wash your
battery. hands after handling them.
• Output short-circuit protection: When there is an
accidental output short circuit of the battery charger,
the battery charger will shut down the output Use and Care of Lithium Battery
automatically to troubleshoot the problem. Then, the
battery charger will restart after a delay of 10 The requirements for the use and care of lithium
seconds. batteries are as follows:
• Charging indication: The yellow indicator lamp will PREPARATION
illuminate when charging, the green indicator lamp
will illuminate after charging and the red indicator • Before checking the fault, the operator must wear
lamp will illuminate if the battery has a problem. safety equipment, including insulating gloves, face
shields and other necessary safety supplies and
• Charging brake: All functions of the machine will not special tools such as multimeters, communication
operate when charging. tools (485 communication box or CAN) and
computers, etc.
• Inspect the battery system cabinet for problems
Use and Care of Lead-acid Battery such as deformation of the cabinet, damage of the
(maintenance-free) positive and negative terminals, loose connection of
the communication navigation plug, etc.
The use and care requirements for lead-acid • Check if the harness on the communication
maintenance-free batteries are as follows: navigation plug is misaligned.
PREPARATION • When the system is powered, the battery
• Before checking the fault, the operator must wear information is read through 485 communication or
safety equipment, including insulating gloves, CAN communication.
helmets and other necessary safety supplies and • Check and confirm the fault description and analyze
multimeters. the cause.
• Inspect the battery system cabinet for problems CAUTIONS
such as battery deformation, damage of the positive
and negative terminals, etc. • In the driving process (traveling or lifting), if there is
no emergency, do not arbitrarily disconnect the key
• Check and confirm the fault description and analyze to forcibly cut off the battery system main relay.
the cause.
• When the display shows that the battery voltage is
CHARGING too low, charge the battery as soon as possible to
• Do not use an external charger. prevent the battery from being over-discharged.
• Charge using the correct AC input voltage indicated • After using the battery for a long period of time,
on the decal. charge the battery as soon as possible before
leaving it for a long period of time to prevent the
• Make sure the battery is connected before charging. battery from over-discharging due to
selfconsumption of the battery system.
• Connect the battery charger to a grounded AC
circuit. • If there is heat, deformation, liquid leakage, odor or
smoke while using the battery, immediately stop
• Charge the battery every time after using.
using the battery and place the battery in an open
CARE place away from anyone.
• While wearing proper hand and face protection, • The battery is only suitable for this particular
wipe the top and sides of the battery. product. Never use the battery with other
equipment.
• Do not rinse or spray the battery pack with a water
hose. • Do not use a wire to directly short-circuit the battery
output.
• Be sure the cable connector is tight on the terminal.
• Do not immerse the battery in water, acid, alkaline
• Do not leave the battery in a discharged state during or a salt solution and avoid rain.
storage, as it will shorten the service life.
• Do not use or store the battery in environments
CAUTIONS such as corrosive, explosive and high-temperature
areas. Keep the battery out of areas with high heat
• Because there is a risk of high voltage, do not touch
and exposure to fire or sun.
non-insulated terminals or connectors.

• Use a special charger when charging, and avoid For outdoor machine, the ground controller can choose
charging under direct sunlight. Do not charge the indoor mode and outdoor mode.
battery repeatedly after the battery is full. Keep
children away from the charging charger. • Select outdoor mode, the maximum working
platform height is 9m (30ft). that is, the platform
• The battery system is not suitable for extended use. cannot rise after reaching 9m (30ft).
It should be placed in a suitable environment (-
temperature below 40°C, humidity less than 90%), • Select indoor mode, the maximum working platform
and charged once with a dedicated charger for at height is 11.9 m (39ft). However, when the platform
least three months. height rises to 9m, the platform will stop rising and a
sound alarm will appear. "id" will appear on the
• Discarded batteries may cause danger to people platform control box. At this point, return the control
and the environment. Be sure to properly discard handle to the middle position and release the
them according to the rules of your workplace and handle. Then hold the enable switch of the control
your local laws. handle and push the handle forward. The platform
can continue to rise to 11.9m.
• Do not apply external force to the battery or drop it
from a high altitude. Indoor/outdoor mode setting steps are as follows：
• The lithium battery has an automatic protection 1. Turn the key switch of the ground controller to the
function: if the cell voltage is higher than 3.4V, the ground control position.
battery system activates for a long period of time
without an output current (≤5A) for 36H, or the cell 2. Push the emergency stop button on the platform
voltage is lower than 3.4V, the battery is used for a controller to the ON position.
long time. When the system is active and no current 3. Push the emergency stop button on the ground
is output (≤5A) for 8H, the system will automatically controller to the ON position while holding down the
cut off the contactor protection. If so, re-key the enter button for five seconds, and the program
battery to activate it. setting interface appears on the display screen.
4. Press page down key until the display appears "Set
The setting method of indoor/outdoor Option", then press the enter button.
mode 5. When "In or Out door" appears on the screen, then
press the enter button.
Note: This setting method is for GTJZ1212E machines 6. At this time, two options "In Door" and "Out Door"
only. appear on the screen.
7. Select "In Door" or "Out Door" by clicking page up
and page down keys.
NOTICE
8. Select "In Door", then press the enter button., The
GTJZ1212E machine is divided into outdoor machine indoor mode is set successfully.
and indoor machine.
Indoor machine can only be used indoor. 9. On the contrary, select "Out Door", then press the
Outdoor machine can be set indoor mode and enter button., The outdoor mode is set successfully.
outdoor mode. The maximum working platform
height of outdoor mode is 9m (30ft), and the
maximum working platform height of outdoor model Trouble Diagnosis (Deltatech System)
is 11.9m (39ft).
A machine with this system has two display screens on
the ground controller and platform control box. They
display the machine parameter information and the
trouble types.
Indoor mode is strictly prohibited for
outdoor use. Indoor machine is
strictly prohibited for outdoor use.

Table 5-5 Trouble Description and Inspection (Deltatech System)
Code Problem Action Limit Solution

System initialization System Initialization Fault: ECU may be
01 Disables All Motion malfunctioning, replace it.
Fault
System Communication Fault: Check
System communications cable connections and other
02 Disables All Motion wiring. If that does not resolve the problem, try
communication Fault
replacing the PCU or ECU.
Invalid option setting Invalid Option setting Fault: Set appropriate option
03 Disables All Motion
Fault for this lift.
Calibration Fault: Re-calibration the system, or
04 Calibration Fault Disables All Motion check the angle and pressure sensor.
GPS communication Fault: Check

GPS communication communications cable connections and other
09 Disables All Motion wiring. If that does not resolve the problem, try
Fault
replacing the GPS module or ECU.
Chassis Up or Down Fault: Check

Chassis Up or Down communications cable connections and other
12 Disable Chassis Control wiring.If that does not resolve the problem, try
Switch ON
replacing the ECU.
Pothole Guard Fault: Check that the pothole

Disable Lifting and Driving guards are extended, check the pothole limit
18 Pothole Guard Fault
switches. Check wires to the switches, check the
down limit switch and connections.
BMS Comm. Fault: Check communications cable
20 BMS Comm. Fault Disable Lifting and Driving
connections and other wiring.
Discharge Discharge Temperature Fault 1: Tell BMS factory

21 Diagnostic Message Only
Temperature Fault 1 to check battery.
Discharge Current Discharge Current High Fault 1: Tell BMS factory

High Fault 1 to check battery.
Total Voltage Low Disable Lifting, and Driving Total Voltage Low Fault 1: Tell BMS factory to
23 on low speed check battery.
Fault 1
Cell Voltage Low Disable Lifting, and Driving Cell Voltage Low Fault 1: Tell BMS factory to check
24 on low speed battery.
Fault 1
Cell Voltage Low Cell Voltage Low Fault 2: Tell BMS factory to check
25 Disable Lifting and Driving
Fault 2 battery.
Sharp Difference in Sharp Difference in Voltage: Tell BMS factory to

Voltage check battery.
Sharp Difference in Sharp Difference in Temperature: Tell BMS factory

Temperature to check battery.
Discharge Current Discharge Current High Fault 2: Tell BMS factory

High Fault 2 to check battery.
Discharge Discharge Temperature Fault 2: Tell BMS factory

Temperature Fault 2 to check battery.
Pressure Sensor 1 Pressure Sensor 1 Fault: Check the wiring to the

Fault sensor and then the sensor itself. Also check to


make sure that the correct option is properly
selected (or not) for load sensing.
Angle Sensor Fault: Check the wiring to the sensor

and then the sensor itself. Also check to make
32 Angle Sensor Fault Disables All Motion sure that the correct option is properly selected (or
not) for load sensing.
Pressure Sensor 2 Fault: Check the wiring to the

Pressure Sensor 2 sensor and then the sensor itself. Also check to
35 Disables All Motion make sure that the correct option is properly
Fault
selected (or not) for load sensing.
Battery Drain Alarm: Battery voltage is low, charge

36 Battery Drain Alarm Lift Slow to Drive Speed
the battery.
Battery Drain Shutdown: Battery enters into sleep

Battery Drain mode, and operate the joystick or button on ECU
Shutdown controller to quit the mode.
Platform Left Turn Switch ON at power-up

Platform Left Button Message: Ensure that nothing is holding the
ON Joystick Toggle Switches down. If OK, consider
replacing the Joystick or PCU.
Platform Right Turn Switch ON at power-up

Platform Right Button Message: Ensure that nothing is holding the
ON Joystick Toggle Switches down. If OK, consider
replacing the Joystick or PCU.
Platform Joystick Enable Switch ON at power-up

Fault: Ensure that nothing is holding the Enable
Platform Enable
46 Disable Platform Control switch closed. Also check the neutral zone
Button ON
parameters. If OK, consider replacing the Joystick
or PCU.
Platform Joystick not in neutral at power-up
Message: Make sure that the Joystick is in the
Joystick Not In Lift Slow to Drive Speed neutral (upright) position. Check the neutral zone
47
Neutral parameter setting in the LabView Programmer. If
it’s OK, consider replacing the Joystick or the
PCU.
Forward Coil Fault: Check the connections to the
52 Forward Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
check the coil itself to see if it is open or shorted.
Reverse Coil Fault: Check the connections to the

53 Reverse Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
Lift Up Coil Fault: Check the connections to the

54 Lift Up Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
Lift Down Coil Fault: Check the connections to the

55 Lift Down Coil fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
Right Turn Coil Fault: Check the connections to

Right Turn Coil Fault Disable Lifting and Driving the Coil’s terminals and make sure they are tight. If
56
so, check the coil itself to see if it is open or
shorted.


Left Turn Coil Fault: Check the connections to the
57 Left Turn Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
General Brake Coil Fault: Check the connections

General Brake Coil Disable Lifting and Driving to the Coil’s terminals and make sure they are
58
Fault tight. If so, check the coil itself to see if it is open or
shorted.
Parallel Coil Fault: Check the connections to the
59 Parallel Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,
Motor Controller Fault：Check the connections to

60 Motor Controller Fault Disable Lifting and Driving motor and make sure they are tight. If so, check
there are other detail faults.
Motor Controller Current Sensor Fault: Drive or Lift
Motor may be overheating. Let the lift cool down. If
Motor Controller Disable Lifting and Driving that does not help, cycle power to reset the Motor
61
Current Sensor Fault controller. If the problem persists, check the wiring
and if OK, try replacing the Motor Controller.
Motor Controller Hardware Failsafe Fault: Cycle

Motor Controller
Disable Lifting and Driving power. If that does not resolve the issue check for
62 Hardware Failsafe
noise sources. If still needed, try replacing the
Fault
Motor Controller.
Motor Controller Motor Controller Motor Short Fault: Check wiring
63 Disable All Motion first then cycle power. If needed replace controller.
Motor Short Fault
Motor Controller SRO Fault: Look at motor enable
Motor Controller SRO delay with the Scissor Programmer, it may be too
Fault short. Make sure other Motor Controller
parameters are properly selected.
Motor Controller Throttle Fault: Check wiring.

Motor Controller
65 Disable All Motion Make sure the correct throttle type is selected in
Throttle Fault
the Motor Controller.
Motor Controller Motor Controller Emergency Reverse Fault:
66 Emergency Reverse Disable All Motion Ensure that the Emergency Reverse Check
Fault parameter is off in the Motor Controller.
Motor Controller HPD Fault: Look at motor enable

Motor Controller HPD delay with the Scissor Programmer, it may be too
67 Disable All Motion short. Make sure other Motor Controller
Fault
parameters are properly selected.
Total Voltage Low Fault 2: Check battery voltage

Total Voltage Low and charge if necessary. Check the battery
68 Disable All Motion
Fault 2 connections and tight or clean. Check the voltage
to the ECU and PCU.
High Neutral Current: The MC is sensing current in
the motors when there should not be. This could
High Neutral Current occur anytime the MC thinks the brakes are on
Fault (Zapi Only) and the motors are still turning. This message
sometimes comes just before other faults but
should be ignored in those cases.
Steering Input Out of Range: There is an

Steer Input Out of
70 Disable Lifting and Driving inappropriate voltage at the steering input of the
Range (Zapi Only)
ZAPI motor controller. The ZAPI may need to be


“trained” for the three steering voltages (on
Differential Steered machines). Or the steering
voltage from the ECU was at some point outside of
the range that was recorded during the “training”
session. Re- train the ZAPI and/or check for
fluctuating voltages due to lose wires, etc.
Motor Controller Main Contactor Fault: Check the

Motor Controller Main connections to the main contactor. Replace the
Contractor Fault contactor if necessary. Replace the Motor
Controller if necessary.
Motor Controller Over Voltage Fault. Check battery

Motor Controller Over voltage and make sure the battery charger is not
72 Disable Lifting and Driving on. Then cycle power to the lift. If that does not
Voltage Fault
resolve the issue, try replacing the Motor
Controller.
Motor Controller Thermal Cutback Fault: Drive or
Motor Controller Lift Motor may be overheating. Let the lift cool
73 Thermal Cutback Disable All Motion down. If that does not help cycle power to reset the
Fault Motor controller. If that doesn’t resolve the issue,
replace the Motor Controller
Motor Controller Motor Fault: Check connections

Motor Controller Over to the motors. Cycle power to the lift and if that
Heat Fault does not resolve the issue, replace the Motor
Controller.
Motor Controller Pump Motor Fault: Check
Motor Controller connections to the Pump Motor. Cycle power to
75 Pump Motor Fault Disable All Motion the lift and if that does not resolve the issue,
replace the Motor Controller.
Motor Controller Left Drive Motor Fault: Check

Motor Controller Left connections to the motors. Cycle power to the lift
Drive Motor Fault and if that does not resolve the issue, replace the
Motor Controller.
Motor Controller Right Drive Motor Fault: Check
Motor Controller Right Disable Lifting and Driving connections to the motors. Cycle power to the lift
77
Drive Motor Fault and if that does not resolve the issue, replace the
Motor Controller.
Pump Motor Short Fault: Check connections to the
Pump Motor Short Disable Lifting and Driving pump motor. Cycle power to the lift and if that does
78
Fault not resolve the issue, replace the Motor Controller.
Left Drive Motor Short Fault: Check the Motor

Left Drive Motor Short
79 Disable All Motion connections and make sure they are tight. Check
Fault
the Motor for a short.
Over 82% Load Over 80% Load Warning: Platform is getting close
80 Warning Only to its limit of weight. Consider not adding more
Warning
load.
Right Drive Motor Short Fault: Check the Motor
Right Drive Motor
81 Disable All Motion connections and make sure they are tight. Check
Short Fault
the Motor for a short.
Left Brake Coil Fault: Check the connections to the
82 Left Brake Coil Fault Disable Lifting and Driving Coil’s terminals and make sure they are tight. If so,


Right Brake Coil Fault: Check the connections to
Right Brake Coil Fault Disable Lifting and Driving the Coil’s terminals and make sure they are tight. If
83
so, check the coil itself to see if it is open or
shorted.
Motor Post shorted: Check the connections of the
84 Motor Post Shorted Disable Lifting and Driving controller and motor. Make sure the wiring is not
shorted.
Brake Release Switch Diagnostic Message Only Brake Release Switch On: Check the wires to
85
On brake release switch or look for a stuck switch.
Brake Release Not Stowed: Check if the platform
Brake Release Switch Diagnostic Message Only
86 is below down limit height. Check the down limit
On
switch and connections.
Brake Release Need Switch On: Check the wires
Brake Release Not to brake release switch or look for a stuck switch.
Showed Check the wires to the Toggle Switch or look for a
stuck Toggle Switch.
Motor Field Open: The field voltage is different

89 Motor Field Open Disable Lifting and Driving from 1/2 Vbatt. Check connections of the field
wires or leakage to the vehicle frame.
Over 90% Load Over 90% Load Warning: Platform is getting close
90 Warning Only to its limit of weight. Consider not adding more
Warning
load.
Left Motor Field Short: Check connections of the
91 Left Motor Field Short Disable Lifting and Driving
field wires or leakage to the vehicle frame.
Right Motor Field Right Motor Field Short: Check connections of the
Short field wires or leakage to the vehicle frame.
Over 99% Load Over 99% Load Warning: Platform has reached its
99 Warning Only
Warning limit of weight. Do not add more load.
Overloaded Platform Overloaded Platform Fault: Remove the excess

OL Disable All Motion load immediately.
Fault
PlatformHighestPosit- Platform Highest Position Warning:Lower the
OH Disable Lifting
ion Warning machine.
Machine Tilted Beyond Safe Limits Fault: If the
Disable Lifting and Driving machine is tilted, find a way to make it level. If the
LL Machine Tilted
machine is level, check the wiring to the tilt sensor
and then the sensor itself.
Foot pedal no action: when operate the joystick to
Ft Foot pedal no action Disable PCU Control drive and lift, there is no action on foot pedal, so
please check the switch of foot pedal.
Anti-collision switch Anti-collision switch warning: When lifting up and

CL Disable Lifting and Driving close to the obstacle, warning and check the anti-
warning
collision switch.

Fundamental Troubleshooting
Table 5-6
Problem Cause Solution
• The key switch is in the OFF position.

• The platform controller or the ground controller
emergency stop button is in the OFF position.
The power indicator The equipment has not been
lamp is not illuminated powered on • The platform controller is malfunctioning or not
powered off after downloading of a program.
• The ground controller is malfunctioning or not
powered off after downloading of a program.
• Inspect whether the leads of the power supply and

communication are inserted properly and reliably.
• Inspect whether all pins of the Deutsch plugs for the
platform controller and ground controller connecting
cables are wired according to the drawing.
The power indicator • Inspect whether the platform controller plug or the
CAN equipment is offline
lamp is not lit plug of the connecting cable between the platform
controller and ground controller are in good contact.
• Inspect whether the platform controller is
malfunctioning.
• Inspect whether the Deltatech plug of ground
controller is firm or correct.
• The key switch is not placed on the ground control

Operation of the The key switch has not been
position.
ground controller is turned to the operation of the
invalid ground control position • The system has not been powered off after the
program is downloaded to the platform controller.
• The key switch is not placed on the ground control

position.
Operation of the The key switch has not been
platform controller is turned to the operation of the • The system has not been powered off after the
invalid platform control position program is downloaded to the platform controller.
malfunctioning.
• Inspect whether the level switch is inserted properly

Level status tilting is The level switch has not been
and firmly.
always sounding alarm connected or has trouble
• Inspect whether the level switch is malfunctioning.
• Inspect whether the on-off input plug is inserted

properly and firmly.
The ground controller
does not lower when The lowering valve has • Inspect whether the wiring of the plug switch is
the machine has no trouble malfunctioning.
load and is level • Inspect whether the connection of the lead of the
lifting valve is wrong, and whether the lowering valve
is malfunctioning.


The platform controller
The platform is limited to 1.2 Reset the handle and resume lowering.
does not lower when
m
there is no alarm
• Inspect whether the on-off input plug is inserted

properly and firmly.
The platform controller • Inspect whether the wiring of the plug switch is
does not lower when Height calibration is wrong/ malfunctioning.
the machine has no lifting valve has trouble
• Re-calibrate the height.
load and is level
• Inspect whether the connection of the lead of the
lifting valve is wrong, and whether the lifting valve is
malfunctioning.
The platform does not

lift to the maximum The height has not been
• Re-calibrate the height.
position when the calibrated/the travel switch is
machine has no load incorrect • Change the setting of the travel switch.
and is indoors
The platform refuses to
rise further after The travel switch setting is
reaching a certain Reset the travel switch.
incorrect
position
An overweight warning The load has not been

calibrated/this is the first • Re-calibrate the load coefficient.
appears when the
machine has no load lifting/lowering • Lift and lower it several times.
• Check whether the PWM plug of the controller on

the lower platform is inserted correctly and solidly.
The forward function The forward moving capability • Check whether the connection of the forward valve
fails without a warning is malfunctioning is normal.
malfunctioning.
• Check whether the PWM plug of the ground

controller is inserted correctly and solidly.
The backward function The backward moving • Check whether the connection of the forward valve
fails without a warning capability is malfunctioning is normal.
• Inspect whether the lower platform controller is
malfunctioning.
There is no warning • The high-speed hydraulic valve is connected

after descending to the incorrectly.
Pothole protector
minimum limiting • The installation of the travel switch is abnormal.
position
• The hydraulic valve is malfunctioning.
• The level switch air bubble is not in the middle

position.
Tilting warning The level switch is abnormal
• The level switch is not connected properly or firmly.
• The ground controller is malfunctioning.

The load has not been • The sensor has not been calibrated.
No overload warning calibrated or the height is • The wiring of the load sensor is incorrect.
incorrect
• The sensor is not in good condition.
The machine moves • Re-calibrate the parameters.

and then stops The battery level is low/the
intermittently calibration is incorrect • The battery is out of power. The electricity meter
only can be referred.
After setting, the

parameters could not • The parameters cross the line.
The storage is abnormal
be saved successfully
• The lower platform controller is malfunctioning.
after several trials.

Electrical Symbols
Table 5-7
Symbol Description Symbol Description
+ -
Solenoid coil
CHARGE Warning lamp
8.5682
-
+
棕兰
CHARGE
棕兰
46.7096
Charger Level switch
SQ 黑 28.5682
黑 28.5682 46.7096
28.5682
46.7096
28.5682
28.5682
28.5682
46.7096
-
+
+
28.5682
28.5682
46.7096
棕兰 - CHARGE
+
CHARGE Two lines connected Two lines non-connected

SQ
黑 28.5682 棕兰
+
棕兰
-CHARGE
+
46.7096 黑
28.5682
CHAR
-
+
黑
+
28.5682
28.5682
46.7096
MP
MP
46.8000
棕兰
棕兰
棕 Relay
兰 QF - Horn
+
8.4982
CHARGE
+ LiQF -
SQ
+
CHARGE 17.4787
16.0373
19.9977
黑
棕兰黑 - 28.5682
28.5682
28.5682
黑
棕棕兰兰
46.7096
黑
46.7096 28.5682
46.7096 46.7096
- 28.5682 28.5682
+
14.7538
46.7096
28.5682
28.5682
28.5682
46.7096
46.8000
28.5682
28.5682
46.7096
34.4087
46.7096
-
14.7538
28.5682
28.5682
46.7096
+
+ Li
Sensor 黑黑 motor
Pump control
- CHARGE + Li
MPMP
+
16.0373
CHARGE
28.5682 SQ
46.7096
34.3393
46.7096
32.0000
SQ SQ - 28.5682
-
+
34.3393
- SQ
CHARGE - 兰 28.5682
28.5682
棕
+
30.0000
28.5682
28.5682
棕兰
棕兰
-
CHARGE 黑 28.5682
-
黑
-
+
16.0000 28.5682
黑
46.8000
-
+
+
MP
+
QF
16.0000
MP + Li
Limit switch Power off button
棕兰
16.0373
QF -
+
兰
8.4982
CHARGE 棕
-
SQ
+
CHARGE 黑
17.4787 黑
QF
34.3393
-
+
8.4982
-CHARGE
19.9977
17.4787
棕兰
棕兰 MP
19.9977
28.5682 MP
28.5682
46.7096
28.5682
- 46.7096
14.7538
QF QF46.8000
+
-
+
8.4982
CHARGE
黑 46.8000 -
+
8.4982
46.7096 46.8000 CHARGE

34.4087 17.478728.5682
28.5682
28.5682
46.7096
14.7538
黑
14.7538
19.9977
17.4787
Emergency stop button 46.7096 28.5682 + Li
Button
19.9977
34.4087 28.5682
+ Li + Li
14.7538
46.7096
16.0373
28.5682 + Li
16.0373
28.5682
28.5682
46.7096
16.0373
34.3393
32.0000
SQ
46.7096
-
-
+
34.3393
46.7096
14.7538
28.5682
28.5682
46.7096
- -
14.7538
CHARGE
34.3393
30.0000
34.4087 -
34.4087
14.7538
28.5682
14.7538
28.5682
- SQ
682 16.0000
- 28.5682
SQ
+
+
兰
34.3393
棕
32.0000
34.3393
32.0000
16.0000
黑棕兰
Buzzer - Key switch
30.0000
SQ
+
-
30.0000
黑 28.5682
+
28.5682
MP 16.0000
MP
16.0000
棕兰
QF -
-
+
8.4982
CHARGE
16.0000
16.0000
QF -
+
8.4982
17.4787 CHARGE
19.9977
17.4787 46.8000
黑+ Li
19.9977

28.5682
46.7096
46.7096
+ Li 46.8000
14.7538
16.0373
46.7096
28.5682
28.5682
46.8000
14.7538
34.4087
.3393
.7538
-
46.7096
14.7538
46.7096
46.8000
34.4087
14.7538
34.4087
SQ + Li
14.7538
MAINTENANCE PROCEDURES + Li
16.0373
34.3393
32.0000
-
34.3393
-
30.0000
28.5682
Symbol 16.0000
Description 28.5682 Symbol Description
16.0000
+ Li
46.8000 Storage battery Lithium battery
16.0373
Fuse

Electrical Schematic Diagram
1 2 3 4
Battery and charger Fuse Emergency stop switch Contactor Fuse Emergency stop switch Key switch Front wheel angle sensor
SA1
3 06
SB0 B
F1(275A) QF 1 09
+B 01 02 F2(10A) 03 05 05x
B1 4
2 06
08
BA+ 4*6V battery
E
00
K2 07
BA- K1
Main controller contact
Drive reducer,left Drive reducer,right 07 00
00 Field coil Field coil
- + + -
- 05 A1 A2 Front wheel
+
LMP RMP
F CHARGE Pump control motor 04 angle sensor
05x U4
1 2
MP 3
14 04 12 13 15- 07 216 210

+ +
G -P B+ 10 11 T1 B+ T2 F1 12 F2 1 7 17
red black red
MC Motor controller
-BATT 2 3 14 5 4 15 25 34 9 8
CAN2H CAN2L
310 311
315 316 317 314 312 313 120 Ω
Brake state
H Drive Forward Drive Lift
enable speed speed Diagnostic
Reverse Lift trouble 08
enable code
CN2 K2
I
00 00 00
220V
J Platform control box Drive enable Forward Reverse Drive speed Lift speed Lift enable Electrical plug
L
101048060003
1 2 3 4


5 6 7 8
Down limit switch Power of controller Up-down switch Flash beacon Up limit switch Pothole guard deploy detect Alarm Level sensor Angle sensor Pressure sensor CAN communication Platform control box
06 06 4
08 08 PLATFORM
3
CAN1H
CAN1H 2 PCBA
CAN1L
CAN1L 5 E
00
00 1
07 00
SQ2 SQ1 SQ4 07 07 00 07 07
SA2 00 00
NO NC
NO
BB + browm
4 3
blue
U4 U5
F
NO - 2 browm
SQ3 1 white
1
Down limit switch 3
black black
Pothole guard Alarm Angle sensor Pressure sensor
Up limit switch deploy detect
up down Level sensor CAN1H CAN1L
210 07 07 07 09 217 218 209 211 212 213 214 215
A-35 A-4 A-5 A-25 A-14 A-1 A-12 A-23 A-22 A-21 A-34 A-16 A-26 A-13 A-24
G
ECU controller
A-17 A-28 A-9 A-8 A-27 A-31 A-7 A-29 A-19 A-30 A-10 A-32 A-33 A-6 A-18 A-20 A-15
310 311 312 313 314 315 316 317 301 302 Left brake brake Right brake 306 307 308 00
status status
Brake state Diagnostic Lift Lift Drive Drive Forward Turn left, 07（+）
trouble speed enable speed enable Reverse front wheel 07（+） Alarm Grounded H
code 304 up
Turn right, down
2K/2W 2K/2W
front wheel 305
303
L+ R+
Left break coil Right break coil
L- R-
LB0
Y1 Y2 Y3 Y4 1
2 I
Turn Turn
Brake Diagnostic Lift Lift Drive Drive left, right,
trouble Forward
state speed enable speed enable Reverse front front
up J
code
wheel wheel Break,left Brake Break,right down Alarm
L
101048060003
5 6 7 8


APPENDIX 1: PREPARE THE WORK
RECORD BEFORE DELIVERY
PREPARE THE WORK RECORD BEFORE DELIVERY
Model
Serial No.
YES/Machine is in NO/Machine Has Damage REPAIRED/Machine
Inspection Item
Good Condition or Malfunction Has Been Repaired
Pre-operational Inspection
Maintenance Procedure
Functional Inspection
Machine Buyer/ Renter
Inspector Signature
Inspector Title
Inspector Company
NOTE:
1. Prepare the machine before delivery, which includes performing a pre-delivery inspection, following mainte-
nance procedures and performing functional inspections.
2. Use the table to record the results. After each section is complete, mark the appropriate box.
3. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in-
spected after repair is completed and marked in the box marked "inspection".
GTJZ0612E&0812E&1012E&1212E Maintenance Manual A-1 © Jul.2020

© Jul.2020 A-2 GTJZ0612E&0812E&1012E&1212E Maintenance Manual

APPENDIX 2: REPAIR & INSPECTION
REPORT
Model
Serial No.
Checklist A Procedures
Problem
Description
A-1 Inspect All Manuals
A-3 Inspect Damaged, Loose

or Lost Parts
Level
Leakage
A-6 Functional Tests

A-7 Inspect Emergency Low-
ering Function
A-9 Full Lifting and Full Low-

ering Time Test

(Platform is Lifted State)

(Platform is Fully Retracted
State)
A-12 Inspect the Tilt Protec-

tion Function
A-13 Test the Pothole Guard
A-14 Inspect Platform Weigh-
ing System(optional)

Function
A-16 Inspect Platform Lower-
ing Limit
A-17 Inspect the battery level


A-18 Perform Maintenance
After 30 Days
Checklist B Procedures
Problem
Description
B-1 Inspect Electric Wires
B-2 Inspect Rim ,Tire and

Fasteners
B-3 Inspect Battery

Tank Ventilation System
B-6 Inspect Brake Manual

Release Function
Checklist C Procedures
Problem
Description
C-1 Replace Hydraulic Oil

Tank Air Filter
Checklist D Procedures
Problem
Description
D-1 Inspect Scissor Arm In-

stallation Bearing
D-3 Replace Hydraulic Oil

Tank Return Oil Filter
Element
D-4 Inspect and Replace Hy-
draulic Oil
D-5 Inspect Key Structural
Parts
User
Inspector Signature
Inspector Date
© Jul.2020 A-4 GTJZ0612E&0812E&1012E&1212E Maintenance Manual


Inspector Title
Inspector Company
NOTES:
1. The Repair & Inspection Report shall include the inspection table of each regular inspection.
2. Duplicate the Repair & Inspection Report for each inspection. Store the completed tables for 10 years or until
the machine is no longer in use or as required by machine owner/company/custodian.
3. Use the table to record the results. After each section is complete, mark the appropriate box.
4. Record the inspection results. If any inspection results are "NO", the machine must be stopped and re-in-
spected after repair is completed and marked in the box marked "inspection".
Select the appropriate inspection procedure based on the inspection type.

新的高度
Alw ays For B et t er A ccess Solution度
ys For B et 我们一直在追求新的高
t er A ccess Solution s
s Part
ess Solution says For B et t er A ccess Solution s
Alw
Always for Better Access Solutions
AS/NZS
Hunan Sinoboom Intelligent Equipment CO.,Ltd.
长沙市宁乡高新技术产业园区金洲大道东
No.128, East Jinzhou Avenue, Ningxiang High-tech 128 Industrial
号 Park, Changsha, Hunan, China
市宁乡高新技术产业园区金洲大道东 128 号
0086–400–601–5828
金洲大道东 128 号 (Sales) / 0086–400–608–1289
. com. cn ww (Service)
w.sinoboom. com. cn
长沙市宁乡高新技术产业园区金洲大道东
[email protected]
. com. cn ww 128
w.sinoboom. com. cn 号
. com. cn www.sinoboom.com
ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom . com. cn ww w.sinoboom. com. cn
0731-87116111 hr@sinoboom
87116111 hr@sinoboom
m
North American Subsidiary Europe Subsidiary Korea Subsidiary
Sinoboom North American LLC Sinoboom B.V. Sinoboom Korea Co., Ltd.
310 Mason Creek Drive Nikkelstraat 26, NL-2984 AM Ridderkerk, 95, Docheong-ro, Yeongtong-gu, Suwon-
unit #100 The Netherlands si, Gyeonggi-do, Republic of Korea
Katy, TX 77450, US Tel: +31 180 225 666 Tel: 010–8310–8026
Tel: (281) 729–5425 E-mail: [email protected] E-mail: [email protected]
E-mail: [email protected]
Australia Subsidiary Singapore Subsidiary

Sinoboom Intelligent Equipment Pty Star Access Solutions Pte. Ltd.
Ltd.
112 Robinson Road #03-01 Robinson 112 50/358 Clarendon St, South Melbourne
Singapore 068902 VIC 3205, Australia
E-mail: [email protected]

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GTJZ0612E GTJZ0612E 2146E From 0105100101 to present

GTJZ0812E GTJZ0812E 2746E From 0105200101 to present

GTJZ1012E GTJZ1012E 3346E From 0104800133 to present

GTJZ1212E GTJZ1212E 4047E From 0104900113 to present

GTJZ0612E&0812E&1012E&1212E Maintenance Manual i © Jul.2020

© Jul.2020 ii GTJZ0612E&0812E&1012E&1212E Maintenance Manual

GTJZ0612E&0812E&1012E&1212E Maintenance Manual iii © Jul.2020

© Jul.2020 iv GTJZ0612E&0812E&1012E&1212E Maintenance Manual

MEASURE GTJZ0612E (METRIC) 2146E (IMPERIAL)

Ground clearance (pothole guards

Tire size (diameter × width / type) Φ380×125mm/Solid Φ15×5in./solid

Drive speed (stowed) 0~4 km/h 0～2.5 mph

Drive speed (raised) 0～0.8 km/h 0～0.5 mph

Uptime (in a no-load state) 33～38 s

Max. allowable inclination 3°(Front to back)/1.5°(Left to right)

Turning radius (inside) 0m 0ft

GTJZ0612E&0812E&1012E&1212E Maintenance Manual 1-1 © Jul.2020

MEASURE GTJZ0612E (METRIC) 2146E (IMPERIAL)

Rated load capacity of a single tire 1180kg 2601 lb

Max. noise 72dB

Hydraulic system capacity (including tank) 19L 4.2 gal(imperial)/5 gal(US)

Hydraulic system pressure 21MPa 3046 Psi

System voltage 24VDC

Max. allowable altitude 1000m 3281ft

Allowable ambient temperature (lithium

Max. allowable ambient relative humidity 90%

Table 1-2 GTJZ0812E Specifications

MEASURE GTJZ0812E (METRIC) 2746E (IMPERIAL)

© Jul.2020 1-2 GTJZ0612E&0812E&1012E&1212E Maintenance Manual

MEASURE GTJZ0812E (METRIC) 2746E (IMPERIAL)

Height (stowed, rails up) 2.36m 7ft 9in.

Ground clearance (pothole guards

Tire size (diameter × width / type) Φ380×125mm/Solid Φ15×5in./solid

Drive speed (stowed) 0~4 km/h 0～2.5 mph

Drive speed (raised) 0～0.8 km/h 0～0.5 mph

Uptime (in a no-load state) 33～38 s

Max. allowable inclination 3°(Front to back)/1.5°(Left to right)

Turning radius (inside) 0m 0ft

Max. noise 72dB

Hydraulic system capacity (including tank) 19L 4.2 gal(imperial)/5 gal(US)

Hydraulic system pressure 21MPa 3046 Psi

System voltage 24VDC

GTJZ0612E&0812E&1012E&1212E Maintenance Manual 1-3 © Jul.2020

MEASURE GTJZ0812E (METRIC) 2746E (IMPERIAL)

Max. allowable wind speed (indoor/

Max. allowable altitude 1000m 3281ft

Allowable ambient temperature (lithium

Max. allowable ambient relative humidity 90%

Table 1-3 GTJZ1012E Specifications

MEASURE GTJZ1012E (METRIC) 3346E (IMPERIAL)

Ground clearance (pothole guards

Tire size (diameter × width / type) Φ380×125mm/Solid Φ15×5in./solid

© Jul.2020 1-4 GTJZ0612E&0812E&1012E&1212E Maintenance Manual

MEASURE GTJZ1012E (METRIC) 3346E (IMPERIAL)

Drive speed (stowed) 0~4 km/h 0～2.5 mph

Drive speed (raised) 0～0.8 km/h 0～0.5 mph

Uptime (in a no-load state) 53～58 s