Machine Model

Wire Diameter Range (Millimeters) Wire Diameter Range (Inches) Max. Wire Tensile At Max. Wire Diameter (kPSI)

AFE-2D4
2mm - 4mm 0.080- 0.160 700 N/mm 100 kPSI

AFE-2D6
2mm - 6.4mm 0.080- 0.250 700 N/mm 100 kPSI

AFE-2D6T
2mm - 6.4mm 0.080- 0.250 550 N/mm 80 kPSI

AFE-2D8-T
2mm - 8mm 0.080- 0.313 550 N/mm 80 kPSI

AFE-2D10
*4mm - 10mm 0.160- 0.394 700 N/mm 100 kPSI

AFE-2D10-T
*4mm - 10mm 0.160- 0.394 550 N/mm 80 kPSI

AFE-2D12-T
*4mm - 12mm 0.160- 0.472 550 N/mm 80 kPSI

Performance Specifications
Feeder Axis #1
Wire Feed Resolution (Millimeters) Wire Feed Resolution (Inches) Max wire feed speed (Meters) Max wire feed speed (Feet) +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min +/- 0.006mm 0.0002 100 m/min 328 f/min

AFE-2D4 AFE-2D6 AFE-2D6-T AFE-2D8-T A F E - 2 D1 0 A F E - 2 D1 - T 0 A F E - 2 D1 - T 2

AccuForm E-Series
Val ue in CNC Wire Bending

Bender Axis #2
Bender Resolution Max Bender speed Max Bender angle 0.0005 1600/sec +/- 200 0.0005 1600/sec +/- 200 0.0005 1400/sec Unlimited 0.0005 1100/sec Unlimited 0.0005 1300/sec +/- 200 0.0005 1100/sec Unlimited 0.0005 1100/sec Unlimited

Turret Axis #3
Turret Axis ToolChange time N/A N/A 400 mSec 400 mSec N/A 400 mSec 400 mSec

Set-Up Time
Same Wire Diameter Change feeder rollers & Bending tools 1 minute 15 minutes 1 minute 15 minutes 1 minute 15 minutes 1 minute 15 minutes 1 minute 15 minutes 1 minute 15 minutes 1 minute 15 minutes

Power Consumption, Electrical & Air Requirements

Average Power Consumption (KW/h)** Electrical requirement Installed Power Air requirements 1.6 50/60 Hz 34KVA 1.9 2.0 2.0 400V or 460V, 3 phase - all models*** 40KVA 2.2 45KVA 2.5 48KVA 2.5 48KVA 37KVA 39KVA 100 PSI @ 2 SCFM - all models

Dimensions & Weight (Machine weight only / not for shipping)

Width, Depth & Height (meters) (inches) Gross weight (Kg) Gross weight (Lbs) 2m x 1.5m x 2.13m 82 x 60 x 84 1860 Kg 1930 Kg 4100 Lbs 4250 Lbs 2020 Kg 4450 Lbs 2040 Kg 4500 Lbs 2040 Kg 4500 Lbs 2130 Kg 4700 Lbs 2130 Kg 4700 Lbs

* Machines can form wire down to 2mm with additional tooling. ** Power Consumption Data is measured on average production. *** Specify on Order.

Automated Industrial Machinery, Inc. 2007 The Manufacturer Reserves the right to alter any data and/or photos provided in this brochure without notice.

Call Us for a FREE DVD video, brochures, samples and production rates along with a complete statistical analysis of your production.
Call us for free with Skype SKYPE id: aimincusa or aimeuropesa

FORMING OUR FUTURE WITH YOURS

www.AIMmachines.com
AIM in Europe
6 8 t h K m N. R d A t h e n s - La m i a, Pa l e o h o r i P. O . B o x 3 6 , 3 2 0 0 9 , G R E E C E Phone:+30 226 205 8900 Fax:+30 22620 59231 e-mail: [email protected]

AFE-2D shown without safety barrier for display purposes.

502 S. Vista Avenue, Addison IL 60101-4423, U.S.A. Phone: +1(630)458-0008 Fax: +1(630)458-0730 e-mail: [email protected]

w w w. a i m e u r o p e s a . c o m

AccuForm E-Series
FEATURES & BENEFITS
Concurrent Operations: Dual processor allows programming a part while running production Production Statistics for cost estimating & scheduling Optional DXF file import & optional 3D Step file import Optional Animation / Bending simulation allows you to see programmed moves before running production Remote, off-line programming with stand-alone software or through installed network card Color touch screen monitor and industrial grade sealed keyboard for data entry Simple programming with Windows XP Pro based operating system Exceptional accuracy and repeatability Sealed, oversize bearings for low maintenance operation over time Wire fed directly from coil A variety of servo drive options for combinations of faster feed and bending speeds Double acting hydraulic cutting system for high tensile wire on machines larger than 4mm capacity One keystroke transition between metric and English units of measure Optional video camera for machine monitoring or videoconferencing Merge individual part programs for production of complete assemblies or program to make alternating parts Programmable delay or hold functions to match downstream operations in work cells Spiral software function allows user to define any spiral with just three numbers Easily accessible tooling for minimal setup and changeover time Hardened and ground tool steel moving parts for exceptional wear and tool life I/O's for interconnection of auxiliary equipment such as robotics, threaders, & inspection devices Highest overall production speeds in the industry Parallel, Serial, Ethernet & USB ports Two bending head choices: Single stage or Turret Head indexing tool changer are available Temperature controlled electronics cabinets with washable filters
AFE-2D shown without safety barrier for display purposes. *Shown here with optional Lathe AL-8

TURRET HEAD Indexing Tool Changer

Replaceable Bending Mandrels

AFE-2D4 AFE-2D6 AFE-2D6-T AFE-2D8-T A F E - 2 D1 0 A F E - 2 D1 - T 0 A F E - 2 D1 - T 2

Dual Acting, Hydraulic Wire Cutter

Graphic Representation of Installed Tools on Machine

Programmable Hard Bending Pin

Programmable Roller Bending Pin

Turret head machines offer two programmable bending pins. The Hard Bending Pin is used to form intricate bends and long running jobs, where tool wear may become an issue. The Roller Pin is used to produce arcs that need to be generated, with minimal marks on the wire. The tool cluster is the heart of the bender containing round pins, a roller and sharp bend dies. This variety allows the use of one tool set to accomplish many styles of bends; including a press brake style bend, when the radii of the bends are significantly less than the wire diameter. When the bending pins and tool cluster are coupled together they provide the user with up to 8 tooling combinations. The hydraulic cutter (dual acting) produces burr free square cuts and delivers a "zero length" cutoff.

SmartCode for Automatic Programming of frames, eye loops, rings & spirals

Non-Turret Configuration
Sharp Die or Roller Configuration Possible
Animation Simulation

BEST VALUE

Simple design and PC controls allow for easy service, high speed, reduced setup time and an attractive price. Each E-Series machine incorporates high-end components, "four wheel drive" feeders, quick setup straighteners, the latest technology in servo positioning, dial-a-service, NEMA 12 with temperature control electronics cabinet. E-Series machines carry a one year parts and labor warranty!

Guillotine Cutter

Hard Pin or Roller Pin Available

EASY PROGRAMMING

Bend complex two dimensional wire parts with very simple programming. With our new graphics viewer the user can envision the part before production. Connect to Internet for fast upgrades and service.

ROBUST ENGINEERING

Dual Size Straightener Rollers for Wide Range of Wire Diameters

The Non-Turret configuration is the Original Bending Head and has been tried and tested in the field for more than a decade. Although it lacks the flexibility of the Turret Head it gains an advantage of cutting and forming in the same area without indexing the tools. This characteristic reflects less time to make a part, leading to a higher production rate. The cutting unit for this head is also powered by a robust hydraulic unit.

With 15 years of experience these models are made to last. The hallmark of an AIM machine is its operational consistency over time. Performance specifications are extremely high and Reliability is built into the design.

Simple Programming Interface. SmartEditor helps figure out machine movements. User only needs to add feed length, bend angle, radius size & tool configuration

EXPANDABILITY

Optional accessories include Threading, Press, Drilling, Chamfering units and DC Mid Frequency automatic welders.