Six-Phase Supply Feasibility Using A PM Fractional-Slot Dual Winding Machine
Six-Phase Supply Feasibility Using A PM Fractional-Slot Dual Winding Machine
Six-Phase Supply Feasibility Using A PM Fractional-Slot Dual Winding Machine
(a) Star of slots (b) One phase coils
Fig. 4. Star of slots with Q=12, 2p=10, yq = 1
(a) (b)
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TABLE I
B. Winding requirements P OLES AND SLOT NUMBER COMBINATIONS .
N OTES : ⋆ MEANS Q/2t EVEN , MEANS Q/4t EVEN .
As noted above, the shift between the two windings, e.g.
phase A and phase A’, has to be equal to 30 electrical
Q
degrees in order to achieve a six–phase machine by means 2p Q kw t t
SL |Q − 2p| SPP Notes
of a proper supply method, see Fig. 3(a). It follows that, a 2 3 0.866 1 3 - +1 1/2
six–phase machine can be obtained using a dual three–phase 4 3 0.866 1 3 - +1 1/4
configuration when 6 0.866 1 3 yes +2 1/2
Q 6 9 0.866 3 3 - - 1/2
is even, with DL winding (1)
2t 8 6 0.866 2 3 yes +2 1/4
Q 9 0.945 1 9 - +1 3/8
is even, with SL winding 12 0.866 4 3 yes - 1/2
4t
15 0.711 1 15 - - 5/8
In this case, in the star of slots every phase of the two windings
is formed by Q/6t spokes. 10 9 0.945 1 9 - +1 3/10
12 0.933 1 12 yes +2 2/5 ⋆
Let us note that, the transformation from a standard three– 15 0.866 5 3 - - 1/2
phase DL to a standard three–phase SL winding can be done 18 0.735 1 18 yes - 3/5
directly starting from the analysis of the star of slots. For
12 9 0.866 3 3 - - 1/4
instance, referring to the star of slots of Fig. 5(a), phasors 18 0.866 6 3 yes - 1/2
referring to even slots are removed, obtaining the SL winding,
Fig. 5(b). 14 12 0.933 1 12 yes +2 2/7 ⋆
15 0.951 1 15 - +1 5/14
From (1) it follows that the ratio between slot number Q 18 0.902 1 18 yes - 3/7
and machine periodicity t has to be even, even if it is not 21 0.866 7 3 - - 1/2
sufficient, in order to have a suitable structure for a six–
16 15 0.951 1 15 - +1 5/16
machine. Therefore a remark can be done referring to the 18 0.945 2 9 yes +2 3/8
phasors composing the star of slots [19], since the condition 21 0.890 1 21 - - 7/16
Q/t even involves some properties: 24 0.866 8 3 - - 1/2
• Adjacent phasors refer to even and odd slots alternatively, 18 27 0.866 9 3 - - 1/2
• Opposite phasors always exist, that is, phasors out of 20 18 0.945 2 9 yes +2 3/10
phase of 180◦ electrical. If Q/2t is even the two opposite 21 0.953 1 21 - +1 7/20
phasors refer both to even or odd slots, while if Q/2t is 24 0.933 2 12 yes - 2/5 ⋆
odd one phasor refers to a odd slot and the other to a 27 0.877 1 27 - - 9/20
30 0.866 10 3 yes - 1/2
even slot,
• If periodicity is higher than one (t > 1), the phasors 22 21 0.953 1 21 - +1 7/22
superimposed refer all to even slots or all to odd slots, 24 0.949 1 24 yes - 4/11 ⋆
27 0.915 1 27 - - 9/22
• There are all harmonics multiple of the periodicity t. 30 0.874 1 30 yes - 10/22
33 0.866 11 3 - - 1/2
C. Results from the star of slots analysis
24 18 0.866 6 3 yes - 1/4
The results of the analysis of the star of slots of some wind- 27 0.945 3 9 - - 3/8
36 0.866 12 3 yes - 1/5
ings are summarized in Table I, reporting for each combination
of pole number (2p) and slot number (Q) the following data: 26 24 0.949 1 24 yes +2 4/13 ⋆
27 0.954 1 27 - +1 9/26
• the winding factor kw , 30 0.936 1 30 yes - 5/13
• the machine periodicity t, 33 0.903 1 33 - - 11/26
• the ratio between slot number and periodicity Q/t, 36 0.867 1 36 yes - 6/13 ⋆
• the feasibility to get a standard three–phase single–layer 39 0.866 13 3 - - 1/2
(SL) winding, 28 24 0.933 2 12 yes +2 2/7 ⋆
• the difference between the slot number and the pole 27 0.954 1 27 - +1 9/28
number |Q−2p|. Since it is common to consider winding 30 0.951 2 15 yes +2 5/14
33 0.928 1 33 - - 11/28
satisfying |Q − 2p| equal to 1 or 2, only these cases are
36 0.902 2 18 yes - 3/7
highlighted, 39 0.863 1 39 - - 13/28
• The number of slot per pole per phase (SPP).
30 27 0.945 3 9 - - 3/10
Finally, Table I highlights when the ratios Q/2t and Q/4t 36 0.933 3 12 yes - 3/5 ⋆
are even, with the marker ⋆ and respectively. As defined 45 0.866 15 3 - - 1/2
(1), there are the conditions to achieve the six–phase machine
with DL and SL winding respectively.
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Summarizing the results from Table I, the slot/pole combi-
nations allowing a six–phase supply strategy with fractional–
slot winding with non overlapped coils (yq = 1) are:
• 12 slots: 10, 14 poles,
• 24 slots: 20, 22, 26, 28 poles,
• 36 slots: 26, 30 poles.
All of them have a slot number multiple of twelve, although
this condition is not sufficient to have Q/2t even, and then the
(a) 12/14 (b) 24/20
six–phase machine.
The star of slots of the combinations satisfying the six–
phase feasibility condition are shown in Fig 4 and in Fig. 6.
The phasors composing the phase A are drawn with solid line
while the vectors of phase A’ are dashed (remainder vectors
are dotted).
D. Discussion
1) 12–slot combinations: The 12/10 configuration, pro- (c) 24/22 (d) 24/26
vided with an IPM rotor, has been previously analyzed and
experimentally tested both with a six–phase supply and with a
three–phase supply [16]. The PM machine capability has been
verified both on heathy conditions and in the event of a fault.
The predicted torque performance are reported in Table II.
A comparison has been carried out with the measured torque
behaviors of Fig. 7 [16]. It is confirmed that, with a six–phase
supply strategy, the average torque is higher than with standard
three–phase supply. In addition, the six–phase supply allow
the torque ripple to be reduced since the sixth order torque (e) 24/28 (f) 36/26
harmonic is zero, as highlighted in Fig. 7.
Fig. 6. Star of slot of some slots/poles combination allowing six–phase
Fig. 7 and Table II also show that in the event of a fault the supply.
remaining healthy winding provides about half the nominal
torque, for a given current amplitude.
TABLE II
FE RESULTS WITH VARIOUS WINDING ARRANGEMENTS FOR
THE PROTOTYPE IPM 12/10 MACHINE ( Iˆ=6.2 A PEAK ).
!
Machine Average Torque
configuration torque ripple
(Nm) (%)
Fig. 7. IPM 12–slot 10–pole torque behaviors (experimental tests).
Healthy 3–ph. 6.66 11.0 %
Healthy 6–ph. 7.01 4.39 %
Faulty 2.89 14.0 %
configuration allows the SL winding to be possible removing
the phasors (and then spokes) that refer to even slots (Fig. 5).
In general, since the condition Q < 2p involves a higher
harmonic contents, those slot and pole combinations exhibit Both configurations have been already highlighted as inter-
worse performance than those that satisfy the common con- esting solutions in [21], [22]. The SPP for both configurations
dition Q > 2p. Therefore, the 12/10 configuration has better is between 1/2 and 1/3, giving the best performance without
performance as respect to the 12/14. tooth tips asymmetrical design [23].
Finally as reported both 12/10 and 12/14 SL configurations The condition Q < 2p yields for the combinations 24/26
are not suitable for the six–phase supply strategy, since the and 24/28 a higher harmonic contents as respect to the 24/22
Q/4t even condition is not satisfied. and 24/20 configuration, respectively.
2) 24–slot combinations: The 24/20 configuration results 3) 36–slot combinations: Referring to the 36–slot combi-
to be similar to the 12/10 configuration, with a periodicity nations, the one with 26 poles has the lowest winding factor
equal to 2. Also in this case, with SL winding, the six–phase (kw = 0.867) while the one with 30 poles is equal to the 12/10
supply strategy is not more feasible. Conversely, the 24/22 configuration but with periodicity equal to 3.
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layer winding.
The drawback of such a four–phase winding is that it
requires a double number of coils in the stator, with respect
the traditional DL winding. On the contrary, the advantage is
a further reduction of the MMF harmonic contents. Adopting
a four–layer winding, a reduction of the winding factor is
Fig. 9. MMF harmonic content for the 24/20 configuration: double and four
layer.
achieved for all the harmonics but the main harmonic and
the slot–harmonic. For instance, a large reduction of the sub–
harmonics of order ν = 2 is evident in Fig. 9 for the 24/20
E. Six–phase solutions with a four–layers winding combination.
The order of slot–harmonics in fractional–slot machine is
An alternative solution of using the DL winding is to adopt computed as ν = kQ ± p, where Q and p are the number of
a four–layer winding. Such a winding has been studied in [24], slots and poles, respectively, while k is a positive integer. A
[25] and recently investigated further [26], [27]. In addition, proof is given in [31].
a recent patent [28] presents a solution based on doubling the
two–layer winding in the 12–slot 10–pole configuration and IV. D OUBLE – SHIFTED WINDING
shifting the two halves of winding by one slot. In this way A six–phase winding can be also achieved by means of a
the fundamental winding factor is reduced by 3.4% but some double–shifted winding [29], by means of a cyclic shift of
space harmonics are reduced. coils inside the same repeatable group of the proper angle.
Starting from a DL winding, the number of coils is doubled, The double–shifted winding is allowable for all config-
achieving two levels for the coils within the slots. Then, the urations with periodicity t even, or with periodicity t odd
coils of one level are shifted with respect the coils of the other but Q/t even [30]. Fig. 10 explains the concept of double–
level. The transformation from two– to four–layer winding is shift referring to the configuration 24/20. The double–shifted
illustrated in Fig. 8. The corresponding star of slots are also winding is achieved by removing some coils of each phase
shown. It follows that those combinations that satisfy (1) are which are out of phase of 120 electrical degrees. Then they
suitable to obtain the six–phase machine even with the four– are shifted and rearranged in the vacant positions.
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Fig. 12. MMF harmonic content for the 24/20 and 24/22 configuration.
24/20 2 12 5 0.933 3.0 54.7 Healthy 3–ph. 120.3 17% 126.5 9% 123.3 10%
Healthy 6–ph. 128.2 5% 134.5 1% 130.5 2%
24/22 1 24 11 0.949 3.2 26.8 Faulty 57.1 14% 64.1 15% 63.2 12%
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Fig. 13. Torque behaviors for the 24/20 (a) and both the 24/22 DL (b) and VI. C ONCLUSIONS
SL (c) IPM configurations
This paper focuses on some configurations of fractional-slot
machine allowing a double three–phase winding, and a six–
phase supply (healthy), six–phase supply (faulty). As expected, phase supply.
the 24/20 configuration shows slightly lower average torque It has been shown that a specific winding requirement must
than the 24/22 one. The difference is higher than the analytical be satisfied in order to obtain two windings mechanically
difference between the winding factors, since the PM geometry shifted by 30◦ , both for DL and SL configurations. The star
of each rotor pole is always the same, but the number of poles of slot has been applied to highlight the methods that allow
is increased (i.e. the PM quantity). the six–phase machine.
Regardless of the different PM quantity of the rotor, for each These are the rules to be adopted to select the suitable slot
configuration the adoption of the six–phase machine yields a and pole combinations: in particular only combinations with a
slight increase of the average torque (as expected from the slot number multiple of twelve result proper candidates, even
winding factor increase) and a significant reduction of the it is not a sufficient condition.
torque ripple. As for the 12/10 configuration (Table II and
Fig. 7), during a open winding fault the dual three–phase
machine continues to provide almost half of the torque.
It could be noted that the 24/22 SL configuration has per-
formance very similar to the corresponding DL configuration,
but the fault–tolerance capability is higher since there is no
possibility of contact between the phases in the slot.
The high number of poles, for an IPM machine, yields a
(a) 24/20 configuration
relatively small saliency ratio ξ, as computed and reported in
Table III. Therefore the anisotropy component of the torque is
limited, reducing the advantages as respect of more common
PM machines, but on the other hand the short–circuit current
results greatly limited [14], [16].
D. Mutual coupling
With an IPM rotor the mutual coupling between phase A
(b) 24/22 configuration
and A’ is affected by the arrangements of the coils [16].
Fig. 14 shows the phase displacement (for instance A and Fig. 15. IPM configuration: self inductance of phase A and mutual inductance
A’) for the two configurations. A priori, the coils of phase of the open phase A’.
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