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    Assembly of Diesel Generator Set

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    arvind kadam
    1. The document describes assembling diesel generator sets with capacities below 7.5 kVA for commercial and industrial applications during power outages. 2. The assembly process involves procuring engines, alternators, and other components and coupling them on a frame with a control panel. 3. Key details include an estimated annual production capacity of 24 units with a total value of Rs. 725,160 and total project cost of Rs. 385,420 including land, machinery, working capital, and other expenses.

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    Assembly of Diesel Generator Set

    Uploaded by

    arvind kadam
    103 views2 pages
    1. The document describes assembling diesel generator sets with capacities below 7.5 kVA for commercial and industrial applications during power outages. 2. The assembly process involves procuring engines, alternators, and other components and coupling them on a frame with a control panel. 3. Key details include an estimated annual production capacity of 24 units with a total value of Rs. 725,160 and total project cost of Rs. 385,420 including land, machinery, working capital, and other expenses.

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    ASSEMBLY OF DIESEL GENERATOR SET

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    1. The document describes assembling diesel generator sets with capacities below 7.5 kVA for commercial and industrial applications during power outages. 2. The assembly process involves procuring engines, alternators, and other components and coupling them on a frame with a control panel. 3. Key details include an estimated annual production capacity of 24 units with a total value of Rs. 725,160 and total project cost of Rs. 385,420 including land, machinery, working capital, and other expenses.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    103 views2 pages

    Assembly of Diesel Generator Set

    Uploaded by

    arvind kadam
    1. The document describes assembling diesel generator sets with capacities below 7.5 kVA for commercial and industrial applications during power outages. 2. The assembly process involves procuring engines, alternators, and other components and coupling them on a frame with a control panel. 3. Key details include an estimated annual production capacity of 24 units with a total value of Rs. 725,160 and total project cost of Rs. 385,420 including land, machinery, working capital, and other expenses.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    ASSEMBLY OF DIESEL GENERATOR SET

    Introduction :
    Diesel Generator set is used to generate electricity for meeting the electricity
    requirement of small establishments such as commercial buildings, Hotels, Railway Stations,
    Telephone Exchange, Shops etc. when there is a power supply failure from the State Electricity
    Board or other powe supply undertakings. The Diesel Generator sets proposed in this project
    profile are of lower capacity only i.e. below 7.5 kVA. The prime mover of the Generator set will be
    a diesel engine and the prime mover will be coupled to an alternator (single phase for small units).
    There will be a control panel to control the on/off operation/change over from mains supply to
    Generator set supply etc. Generator sets of higher rating has to be started with battery starters.
    Diesel Generator sets of smaller rating can be started by cranking.Process of Manufacture : The
    proposed unit is doing the assembly of diesel generator sets with necessary control panel as per
    the requirement of the customer. The load requirement of the customer is studied in consultation
    with the customer.Any special requirements such as minimum start up period,fluctuations of load
    etc.are noted.A suitable alternator to meet the load requirement is procured from an alternator
    manufacturer.A diesel engine suitable for the alternator is also selected and procured from the
    diesel engine manufacturer.The diesel engine and alternator are coupled and fixed on a frame. A
    control panel for starting the engine using battery bank, isolating the mains while the alternator is.

    1 Name of the Product : ASSEMBLY OF DIESEL GENERATOR SET

    2 Project Cost :
    a Capital Expenditure
    Land : Own
    Workshed in sq.ft Rs. 72,000.00
    Equipment : Rs. 193,420.00
    Pendent opeated Electric Hoist 5Ts -1 No.Welding Transformer 2 kVA-1
    No,Gas cutting equipment-1 No, Flexible shaft grinder-1 No.,Bench Drilling
    Machine 1/2" Cap-1 No.,Set of tools such as spanners, Screw drivers,
    crimping tools etc.-1 No., Resistance load bank for loading the Alternator (10
    kW capacity) - 1No., Testing panel for testing-1 No.
    Total Capital Expenditure Rs. 265,420.00
    b Working Capital Rs. 120,000.00
    TOTAL PROJECT COST : Rs. 385,420.00

    3 Estimated Annual Production Capacity: (Rs. in Lakhs)


    Sr.No. Particulars Capcity inQuintals Rate Total Value
    1 Diesel generator set 24.00 725.16

    TOTAL 24.00 0.00 725.16

    4 Raw Material : Rs. 200,400.00

    5 Lables and Packing Material : Rs. 20,000.00

    6 Wages (2-Skilled & 2-Unskilled) : Rs. 288,000.00

    7 Salaries (MANAGER-1) Rs. : 120,000.00


    PAGE ( 2 )

    8 Administrative Expenses : Rs. 18,000.00

    9 Overheads : Rs. 20,000.00

    10 Miscellaneous Expenses : Rs. 6,000.00

    11 Depreciation : Rs. 22,942.00

    12 Insurance : Rs. 2,654.00

    13 Interest (As per the PLR)


    a. C.E.Loan : Rs. 34,505.00

    b. W.C.Loan : Rs. 15,600.00

    Total Interest Rs. 50,105.00

    14 Working Capital Requirement :


    Fixed Cost Rs. 181,159.00

    Variable Cost Rs. 544,000.00

    Requirement of WC per Cycle Rs. 120,860.00

    15 Cost Analysis
    Sr.No. Particulars Capacity Utilization(Rs in '000)
    100% 60% 70% 80%
    1 Fixed Cost 181.16 108.70 126.81 144.93
    2 Variable Cost 544.00 326.40 380.80 435.20
    3 Cost of Production 725.16 435.10 507.61 525.73
    4 Projected Sales 1100.00 660.00 770.00 880.00
    5 Gross Surplus 374.84 224.90 262.39 299.87
    6 Expected Net Surplus 352.00 202.00 239.00 277.00
    Note : 1. All figures mentioned above are only indicative.
    2. If the investment on Building is replaced by Rental then
    a. Total Cost of Project will be reduced.
    b. Profitability will be increased.

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