514 614 L28 32H Fuel Oil System

L28/32H Fuel oil system
MAN Diesel & Turbo Stig S. Christensen Fuel Oil System  25.05.2013 < 1 >
L 28/32-23/30 Fuel oil system
MAN four-stroke diesel engines can be operated with any heavy fuel oil obtained from crude
oil that also satisfies the requirements in the table next slide, providing the engine and fuel
processing system have been designed accordingly.
To ensure that the relationship between the fuel, spare parts and repair / maintenance costs
remains favorable at all times, the following points should be observed.
General
The internal built-on fuel oil system consists of the following parts:
▪ the running-in filter
▪ the high-pressure injection equipment
▪ the waste oil system
Running-in filter
The running-in filter has a fineness of 50 microns and is placed in the fuel inlet pipe. Its function is to
remove impurities in the fuel pipe between safety filter and the engine in the running-in period.
Note: The filter must be removed before ship delivery or before handling over to the customer.
It is advised to install the filter every time the extern fuel pipe system has been dismantled, but it is
important to remove the filter again when the extern fuel oil system is considered to be clean for any
impurities.
Fuel injection equipment
Each cylinder unit has its own set of injection equipment comprising injection pump unit, high-pressure pipe and injection
valve.
The injection equipment and the distribution supply pipes are housed in a fully enclosed compartment thus minimizing
heat losses from the preheated fuel.This reduces external surface temperatures and the risk of fire caused by fuel
leakage.
The injection pump unit are with integrated roller guide directly above the camshaft.
The fuel quantity injected into each cylinder unit is adjusted by means of the governor, which maintains the engine speed
at the preset value by a continuous positioning of the fuel pump racks, via a common regulating shaft and spring-loaded
linkages for each pump.
The injection valve is for "deep" building-in to the centre of the cylinder head.
The injection oil is supplied from the injection pump to the injection valve via a double-walled pressure pipe installed in a
bore in the cylinder head.
This bore has an external connection to lead the leak oil from the injection valve and high-pressure pipe to the waste oil
system, through the double walled pressure pipe.
A bore in the cylinder head vents the space below the bottom rubber sealing ring on the injection valve, thus preventing
any pressure build-up due to gas leakage, but also unveiling any malfunction of the bottom rubber sealing ring due to leak
oil.
Waste oil system
Waste and leak oil from the hot box, fuel injection valves, fuel injection pumps and high-pressure pipes, is
led to the fuel leakage alarm unit, from which it is drained into the sludge tank.
The leakage alarm unit consists of a box, with a float switch for level monitoring. In case of a leakage,
larger than normal, the float switch will initiate an alarm. The supply fuel oil to the engine is led through the
leakage alarm unit in order to keep this heated up, thereby ensuring free drainage passage even for high-
viscous waste/leak oil.
Sludge tank
In normal operation no fuel should leak out from the components of the fuel system. In connection with
maintenance, or due to unforeseen leaks, fuel or water may spill in the hot box of the engine. The spilled
liquids are collected and drained by gravity from the engine through the dirty fuel connection.
Waste and leak oil from the hot box is drained into the sludge tank.
The tank and the pipes must be heated and insulated, unless the installation is designed for operation
exclusively on MDO/MGO.
Fuel system – Uni-fuel – HFO Operation
Fuel system – Uni-fuel – MDO Operation
Fuel system – Uni-fuel – MDO Single engine
L28/32H Fuel oil system- viscosity
L16/24 Fuel oil system
L16/24 Fuel oil system
 HFO 750 Cst

 Temp inlet engine max. 150oC
L28/32H Fuel oil system- viscosity
Filter and drain box Fuel oil leak alarm
Commissioning filter and alarm for drain box
3 mm hole
MAN Diesel & Turbo Stig S. Christensen Fuel Oil System  25.05.2013
19
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Tightening torque: 100Nm
22
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60 Nm
1) Dismount the covers to the injection pumps.

Blow through drain pipes.
2) Examine the piping system for leaks.

3) Retighten all bolts and nuts in the piping system.
4) Move all valves and cocks in the piping system.

Lubricate valve spindles with graphite or similar.
5) Check flexible connections for leaks and damages.
6) Check the condition of the lower O-ring for the
fuel injecting valves by means of the venting
pipe.
Grinding tool for fuel injection Grinding tool for seat for fuel
valve. injection valve.
530
ø70
25
ø20
ø55
29
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Disclaimer
All data provided in this document is non-binding.

This data serves informational purposes only and is especially not guaranteed in
any way. Depending on the subsequent specific individual projects, the relevant
data may be subject to changes and will be assessed and determined
individually for each project. This will depend on the particular characteristics
of each individual project, especially specific site and operational conditions.
Do you have any more questions?
Joe Bloggs Joe Bloggs

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514 614 L28 32H Fuel Oil System

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L28/32H Fuel oil system

Fuel injection equipment

Waste oil system

 HFO 750 Cst

Commissioning filter and alarm for drain box

Tightening torque: 100Nm

1) Dismount the covers to the injection pumps.

2) Examine the piping system for leaks.

4) Move all valves and cocks in the piping system.

All data provided in this document is non-binding.

Joe Bloggs Joe Bloggs

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