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    Bharat Heavy Electricals Limited Inspection of Batching Plant

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    Ranjan Sahoo
    This document provides a checklist for inspecting the safety of a batching plant. It lists 42 inspection details related to operational safety, maintenance safety, electrical safety, and safety during cement feeding. The checklist ensures things like emergency stops, guards on moving parts, training of operators, protective equipment, signage, and lock-out/tag-out procedures are in place. Inspection results will determine if the batching plant meets safety standards.

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    Bharat Heavy Electricals Limited Inspection of Batching Plant

    Uploaded by

    Ranjan Sahoo
    36 views2 pages
    This document provides a checklist for inspecting the safety of a batching plant. It lists 42 inspection details related to operational safety, maintenance safety, electrical safety, and safety during cement feeding. The checklist ensures things like emergency stops, guards on moving parts, training of operators, protective equipment, signage, and lock-out/tag-out procedures are in place. Inspection results will determine if the batching plant meets safety standards.

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    This document provides a checklist for inspecting the safety of a batching plant. It lists 42 inspection details related to operational safety, maintenance safety, electrical safety, and safety during cement feeding. The checklist ensures things like emergency stops, guards on moving parts, training of operators, protective equipment, signage, and lock-out/tag-out procedures are in place. Inspection results will determine if the batching plant meets safety standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    36 views2 pages

    Bharat Heavy Electricals Limited Inspection of Batching Plant

    Uploaded by

    Ranjan Sahoo
    This document provides a checklist for inspecting the safety of a batching plant. It lists 42 inspection details related to operational safety, maintenance safety, electrical safety, and safety during cement feeding. The checklist ensures things like emergency stops, guards on moving parts, training of operators, protective equipment, signage, and lock-out/tag-out procedures are in place. Inspection results will determine if the batching plant meets safety standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    BHARAT HEAVY ELECTRICALS LIMITED

    Checklist No. HSECHK/15


    POWER SECTOR HEAD QUARTER
    INSPECTION OF BATCHING PLANT Revision No. 01

    Date: 22-04-2022
    S. No Inspection Details Y/N Remarks
    Operational and maintenance safety points
    1 Batching plant operator is trained and having adequate experience
    2 Details of authorized operator displayed at plant
    Limit switch is provided (and in working condition) for cleaning and
    3 maintenance work
    4 Emergency stop buttons available, effective and clearly labelled?
    Are the openings where there is free fall hazard covered or fenced securely
    5 by railing, toe guards etc?
    Are the moving parts and point of operation of concrete pump, compressor
    6 adequately guarded?
    All the conveyors are adequately guarded and pull-guard switch provided if
    7 applicable
    Electrical & mechanical isolation with airline drain done before cleaning
    8 /maintenance of mixer or discharge chute
    Work platforms protected by adequate hand rails (minimum height 1.0
    9 meter)
    All the chain block/lifting machines, compressors, chains, ropes of conveyor
    or bucket elevator inspected by competent third party? Test certificate with
    10 identity No. available
    Additional holding arrangements for mixing compartment opening lid
    11 provided (other than single chain block)
    Screw conveyor casing for unloading cement from silo is without any cracks,
    12 joints clamped properly
    Ladder / staircase provided for grinding compartment and other platforms is
    13 secured properly
    Hazardous chemicals (admixtures) stored at isolated location, with proper
    14 warning signs, spill control measures, MSDS displayed
    15 All pressure gauges are working, calibrated and max. pressure displayed
    16 LOTO system implemented
    General Safety Points
    17 Safe Operating Procedure (SOP) or OCP available and displayed
    Backhoe loader / JCB for feeding aggregates is provided with
    a. main horn / reverse horn
    operated by competent driver
    18 valid statutory documents of the vehicle
    19 Periodic Medical examination done for all labours
    20 Adequate Portable Fire extinguishers available and periodically inspected
    21 First aid kit available and displayed
    22 Operating manual available at plant
    23 Adequate illumination provided at night
    24 All emergency indicators light in operation
    25 Warning signs displayed
    26 Proper Housekeeping practices are followed at the work area
    27 Unintended visitors to work area not allowed. (display to be made)
    28 Adequate personal protective equipment is worn by the workers.
    29 Periodic water sprinkling for dust suppression
    Are the operators for concrete mixture and other machines having moving
    30 parts aware of the danger of working with loose clothing?
    Adequate rain protection measure done for DG set, compressor and other
    31 installations
    32 Unauthorized equipment modification without OEM concurrence
    General Electrical safety points
    Are all connections made by using appropriate plugs, receptacles or
    33 enclosures? Are fuses provided?
    Single line diagram of electrical cable routing, danger sign at power source
    34 displayed
    35 ELCB /RCCB/MCB to all power sources.
    No joints / Multiple joints of electrical (industrial socket should be used for
    36 joints in case)
    Whether all electric equipments / installations have been provided with
    37 double earthing?
    During periodic calibration of the plant
    38 Electrical & mechanical isolation with airline drain done before calibration
    39 All the guards removed during calibration are replaced and fixed properly
    During cement feeding to Silo (unloading of cement bulker)
    40 Rotating parts of Cement feeding pump is guarded properly
    41 Pressure gauge is provided, working and max. pressure displayed
    Safety valve /pressure relief valve and Non-return valve available and
    42 working
    Screw pump hose casing is provided without any cracks, joints clamped
    43 properly

    Inspection Area/Agency
    Inspected by Inspected Date:
    (Name & Sign) Agency:

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