Comparative Analysis of Hybrid NPP and NPC Seven-Level Inverter With Switched-Capacitor PDF
Comparative Analysis of Hybrid NPP and NPC Seven-Level Inverter With Switched-Capacitor PDF
Comparative Analysis of Hybrid NPP and NPC Seven-Level Inverter With Switched-Capacitor PDF
ABSTRACT In this work, the general structure of a hybrid NPP/NPC seven-level inverter is derived from
a dual-T-type inverter. Compared with the original structure, the general structure is more flexible as there
are four specific circuit configurations to meet different applications. In addition to self-balanced capacitor
voltages and boost capability, various commercial NPP and NPC modules can be used to speed up the
design process. Circuit description, operation principle, modulation and simulation results are analyzed
comparatively. Theoretical analysis and simulation comparison indicate that the four configurations of the
hybrid NPP/NPC inverter have their own merits and demerits. Especially, except for a bidirectional switch, all
switching components of the NPP + NPC configuration have the same voltage stress as the dc input voltage
making it is better in the aspect of component selection, and it is more suitable for high voltage applications.
The performance of the NPP + NPC inverter is experimentally demonstrated by an 1kW prototype and its
efficiency is closed to 96%.
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85852 VOLUME 9, 2021
Y. Ye et al.: Comparative Analysis of Hybrid NPP and NPC Seven-Level Inverter
To optimize the capacitor voltage ripples, the states ‘4’ developed as shown in Fig. 3(a). It is formed by a current
and ‘6’ will not be adopted in actual operation so that the limiting resistor RS and its by-pass switch T .
remaining 7 state circuits are shown in Fig. 2. It indicates that During the soft-start stage, the by-pass switch T is turned
the capacitors CS1 and CS2 are recharged by the dc source OFF and all charging current flows through the current limit-
directly for the levels of ±E and ±3E. And the load current ing resistor RS . The two transistors S1 and S2 are controlled by
can flow in both directions. a pair of complementary high-frequency square wave signals,
so that CS1 and CS2 are alternately charged by the dc source
through S2 − DS1 and S1 − DS2 . After all the capacitors
are charged to their rated voltages, the by-pass switch T is
turned ON.
of π + θ ∼ 2π − θ, i.e.,
Z (π −θ)/ω
QCS1 = QCS2 = IO sin(ωt − ϕ)dt (1)
θ/ω
where ω is the angular frequency, IO is the amplitude of the
load current, ϕ is the phase difference between the output
voltage and the load current, θ is an angle when the reference
signal uref reaches 2, i.e., FIGURE 7. Capacitance versus the modulation ratio and the output power
when δ = 10%.
2
θ = arcsin (2)
Aref when δ = 10% and ω = 100π. It indicates that CS1,2 increases
where Aref is the amplitude of the reference signal uref . along with the modulation ratio Ma and the output power PO .
Assuming the two capacitors have the same capacitance
CS1,2 , their voltage ripples are given by C. CHARGING CURRENT STRESS REDUCTION
QCs1,2 In the hybrid NPP/NPC 7-level inverter, CS1 and CS2 are
1VCS1,2 = (3) charged by the dc source through S2 − DS1 and S1 − DS2 ,
Cs1,2
respectively. If there is no current limit, huge current pulses
The maximum voltage ripple is obtained when the phase will appear at switching instants.
difference ϕ = 0, i.e. the load is pure resistive. In this case, Taking CS1 as an example, after continuously discharging
the amplitude of the load current is VO /R and the amplitude for the interval of θ ∼ π − θ, as illustrated in Fig. 6,
of the output voltage is estimated by VO = E × Aref . The it operates alternately in charging and discharging modes
voltage ripples can be further expressed by when the output level is switched between +E and +2E.
2E q 2 With the small inductor L, the equivalent discharging and
1VCS1,2 ≤ Aref − 4 (4)
ωRCs1,2 charging circuits are shown in Figs. 8(a) and 8(b), and the
ideal waveforms are depicted in Fig. 8(c), wherein VF1 is the
Considering that the voltage ripple ratio of SCs is δ =
forward voltage drop of DS1 , r1 is the total resistance of the
1VCS1,2 /2E and 2E = 240V, the output power and modula-
charging loop.
tion ratio are PO = VO × IO /2 and Ma = Aref /3, respectively,
The waveform of Fig. 8(c) indicates that the capacitor
the capacitance CS1,2 can be determined by
q current can be switched from the load current iO to the pulse
PO 9M 2a − 4 charging current immediately when L = 0. The charging
CS1,2 ≥ (5) current peak can be limited by the loop resistance r1 but with
64800ωδMa2 high current stress di/dt.
Intuitively, Fig. 7 shows the curves of the capaci- When L > 0, the current will first drop from −iO to
tance versus the modulation ratio and the output power, zero and then rise gradually. The greater the inductance L,
Considering the voltage stress for S1,2,4∼7 is double that path of SCs, the total conducting transistors (TCT) of all
for S3 but S3 is implemented by two anti-series transistors, output levels, the MBV and TSV of switches and diodes,
it is assumed that all switches have the same on-resistance the voltage gain (VG), the cost function (CF), the self-balance
and the same forward voltage drop. (SB) capability for capacitor voltages, and the applicability
Except for the level of 0, the load current always flows of various 3-level NPC or NPP commercial modules (CM),
through one dc-link capacitor. And it flows through one of as illustrated in Table 4. Here the VG is the ratio of the
CS1 and CS2 during the levels ±2E and ±3E. To simplify maximum output voltage to the dc input voltage, and the CF
the analysis, it is assumed that the load current always flows is defined by
through one dc-link capacitor and one SCs, and the equivalent NT +ND +NC +NG +TCT +TSV sw +TSV dio
series resistance is ESReq = ESRdc + ESRSC . CF = (14)
7
Summing up the above analysis, the conduction loss
caused by the NPP and NPC units as well as the capacitors The comparison results indicate that two hybrid cascaded
are therefore given by inverters of [15], [16] and the ANPC inverter of [17] have the
2 minimum number of transistors and lower MBV and CF, but
PLoss_Con1 = 3rS1 + ESReq Irms + 3V FT Iav (12) they don’t have the boost capability and the voltage balance
where rS1 and VFT are the on-resistance and forward voltage of the flying capacitors depends on the switching sequence
drop for each of the transistors, Irms and Iav are the rms and selection. Hence, it is inevitable to sense the flying capac-
average values of the load current. itors’ voltage and control it through a complex algorithm.
For the diodes DS1 and DS2 , they provide load current paths As mentioned before, the two NPP units in [23] are with
for the levels of ±E. And all currents charged into CS1 and different voltage stresses and its MBV is up to 4. In the
CS2 have to flow through DS1 and DS2 , respectively, and these works [24]–[29], the MBV is reduced to 2, and the TSV of
currents are provided to load for the levels of ±2E and ±3E. switches and diodes of [24]–[28] is lower than the hybrid
Hence, all load currents have to flow through DS1 and DS2 . NPP/NPC topologies. However, the TCT of [24]–[26], [29]
The power loss of the two diodes caused by the load current all exceeded 30 while the structure of [27], [28] cannot
is therefore given by be extended for three-phase applications. For the inverter
√ of [30], too many transistors are used. Additionally, the NS_C
2 2 of [24]–[30] is 4 which increases power transmission loss.
PLoss_Con2 = VFD × Iav = Irms VFD (13)
π In contrast, the four hybrid NPP/NPC topologies employ the
where VFD is the forward voltage drop of DS1 and DS2 , fewest transistors and gate drivers. They have lower TCT, and
Iav is the average value of the load current for positive- or the NS _C is 2. The self-balanced capacitor voltages and boost
negative-half cycle. capability are also competitive compared to the topologies
The total conduction loss of the NPP + NPC 7-level of [15]–[17]. Moreover, various commercial 3-level NPC
inverter is the sum of (12) and (13). or NPP modules can be applied in the hybrid NPP/NPC
topologies for simplifying the design process and speeding
IV. COMPARISON WITH OTHER 7-LEVEL INVERTERS up commercialization.
For a fair study, various 7-level inverters presented in the Moreover, just from the aspect of the number of compo-
recent three years are taken to compare with the hybrid nents, the PUC and MPUC 7-level inverters of [34], [35]
NPP/NPC 7-level inverter in terms of the numbers of tran- use fewer components than the proposed inverter. However,
sistors (NT ), diodes (ND ), capacitors (NC ), gate drivers (NG ), the maximum voltage level of the PUC inverter is equal to
the number of switching components (NS _C ) in the charging the dc input voltage while that for the MPUC inverter is the
A. SIMULATION RESULTS
Four simulation models were built in the PLECS software by
referring to the structure of Fig. 1(b), wherein all parameters
and components are given in Table 5.
B. EXPERIMENTAL RESULTS
An 1kW experimental prototype of the NPP + NPC 7-level
inverter was built as shown in Fig. 12. The specification and
components are listed in Table 6. The PD-PWM strategy is
implemented in an FPGA controller and the modulation ratio
Ma is set to 0.9.
FIGURE 13. Experimental results for a resistive load 50. (a) Output
voltage and Switches’ voltages. (b) Capacitor voltages.
VI. CONCLUSION
to the analysis of Section III-D, as shown in Fig. 17. The This paper analyzed comparatively a hybrid NPP/NPC
results indicate that the majority of power loss is caused by 7-level inverter structure with four specific circuit config-
the charging loss of the capacitors. This part of the loss will urations. The general structure is derived from the recent
be consumed by the parasitic resistance in the charging loop work [23] and it has a boosting factor of 1.5 and self-balanced
including on-resistance of transistors and diodes and ESR capacitor voltages. According to the theoretical analysis and
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University of Jinan, Jinan, China, in 2007,
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the M.Sc. degree in control theory and control
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engineering from the South China University of
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T-type converter and H-bridge cascaded under SPWM and SVM,’’ IEEE
Technology, Guangzhou, China, in 2010, and the
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[16] T. Abhilash, K. Annamalai, and S. V. Tirumala, ‘‘A seven-level VSI with a University, Hong Kong, in 2016. From Septem-
front-end cascaded three-level inverter and flying-capacitor-fed H-bridge,’’ ber 2010 to January 2014, he was with the Depart-
IEEE Trans. Ind. Appl., vol. 55, no. 6, pp. 6073–6088, Nov. 2019. ment of Electrical Engineering, The Hong Kong
[17] Y. P. Siwakoti, A. Mahajan, D. J. Rogers, and F. Blaabjerg, ‘‘A novel seven- Polytechnic University, as a Research Assistant. He is currently a Professor
level active neutral-point-clamped converter with reduced active switching with the School of Automation, Guangdong University of Technology. His
devices and DC-link voltage,’’ IEEE Trans. Power Electron., vol. 34, research interests include multilevel inverters, battery management systems,
no. 11, pp. 10492–10508, Nov. 2019. and switched-capacitor technique and its industrial applications.
GUOXIN ZHANG was born in Shantou, China, SHIKAI CHEN was born in Shanwei, China,
in 1996. He received the B.Sc. degree from in 1996. He received the B.Sc. degree from
Guangdong Polytechnic Normal University, Guangdong Polytechnic Normal University,
Guangzhou, China, in 2019. He is currently Guangzhou, China, in 2018. He is currently
pursuing the M.Sc. degree with the School of pursuing the M.Sc. degree with the School of
Automation, Guangdong University of Technol- Automation, Guangdong University of Technol-
ogy, Guangzhou. ogy, Guangzhou.
His research interests include multilevel invert- His research interests include modular multi-
ers and switched-capacitor technique and its indus- level inverters and motor control.
trial applications.