Digital 48 Instructions

PSB INDUSTRIES INC.
• GENERAL AIR DIVISION

1202 West 12TH Street, Erie, PA 16501
Phone: 814-453-3651 Fax: 814-454-3492
www.PSBINDUSTRIES.com
E-mail: [email protected]
DIGITAL MODEL 48 OPERATING INSTRUCTIONS

PSB Part Number – 70305-470
The digital Model 48 is connected identically to the standard Model 48. All Required inputs
and outputs are the same and connect to the same terminals.
The digital Model 48 now has a 16-character LCD display and an enhanced front panel led
display. Additional LED’s are now included to indicate Cool Cycle and Repressurization.
The LCD display can be used in two distinct modes. The normal use of the LCD display is to
show cycle information, which includes normal runtime data and alarm conditions. Normal
runtime data includes:
1. The portion of the cycle the controller is in and the amount of time remaining in that
part of the cycle, i.e. "HEAT 01:21:30".
2. Any of the six thermocouple input temperatures, i.e. "TWR1 BED 120°F"
The Mode Key is used to step through the normal runtime data. Alarm conditions will be
displayed if they occur, and the Alarm LED will flash at the same constant rate no matter what
the alarm is.
Alarm messages are:
1. "SYSTEM FAILURE" 8. "TWR2 CNTRL T/C"

2. "SET UP FAILURE" 9. "TWR1 BED T/C"
3. "TWR1 LIMIT ALARM" 10. "TWR2 BED T/C"
4. "TWR2 LIMIT ALARM" 11. "TWR1 HIGH PRESS"
5. "TWR1 LIMIT T/C" 12. "TWR2 HIGH PRESS"
6. "TWR2 LIMIT T/C" 13. "TWR1 LOW PRESS"
7. "TWR1 CNTRL T/C" 14. "TWR2 LOW PRESS"
The reset key must be pressed to reset an alarm condition.
The controller can be advanced using the combination of the Step Advance switch and the Enter
switch. To step advance the unit the STEP ADV. switch is pressed. The Display will then
show the message "CAUTION STEP ADV". The user then must press the ENTER key within
15 seconds to step advance the unit one step at a time, or the unit will exit the step advance
mode. The user can exit the step advance mode immediately by pressing reset.
The digital Model 48 also has a Set Up Mode to allow changes to the controller's cycle time and
temperature settings. These settings should only be adjusted by someone very familiar with the
dryer's operation. Please contact PSB's Service Department at (800) 829-1119 for details on
this feature or any other questions on the digital Model 48.
Digital Model 48 Programming Instructions
The purpose of these instructions are to describe the methods used to program or reprogram the
Digital Model 48 Solid State Control Board.
Making the changes described below will change the operation of the dryer! They should
only be performed by qualified personnel. If you have any questions, please contact
PSB's Service Department by phone at (800) 829-1119 or (814) 453-3651 or by fax at
(814) 459-0521.
Enabling / Disabling The Cycle Failure Option

The Cycle Failure Option of the Digital Model 48 is enabled by the setting of dip switch #1,
which is located on the main circuit board behind the smaller display board. (Refer to Figures 1
and 2 on Page 2.) With dip switch #1 in the OFF (right) position, the Cycle Failure option is
enabled. With the switch in the ON (left) position, the option is disabled.
Fahrenheit / Centigrade Temperature Display

The Digital Model 48 displays all temperatures in degrees Fahrenheit as supplied from the
manufacture. The display can be converted to read degrees Centigrade by mounting a jumper,
PSB part number 70400-288, on the 2 pins located on the main circuit board behind the smaller
display board. (Refer to Figures 1 and 3 on Page 2.) Removal of the jumper will switch the
display back to degrees Fahrenheit.
Using the Set Up Mode to Adjust the Cycle Times and Temperature Setpoints
The cycle times and temperature settings of the Digital Model 48 can be displayed and adjusted
by placing the controller into the Set Up Mode. To enter the Set Up Mode, place dip switch
#2 in the ON (left) position. (Refer to Figures 1 and 2 on Page 2.) When in the Set Up Mode,
the Set Up LED will flash at a constant rate.
In the Set Up Mode, the user has access to HEAT time, COOL time, REPRESS time, DELAY
time, LIMIT temp, CONTROL temp, HEAT TERMination, and COOL TERMination
temperature settings. Use the MODE key to display the setting of interest to the user. If the
setting is to be changed, use the UP and DOWN keys to adjust the setting and then press the
ENTER key to input the value. If the ENTER key is not pressed, the new value will not be
entered. Return dip switch #2 to the OFF (right) position to exit the Set Up Mode.
If a time setting was changed, the controller should be stepped to the next part of the cycle
using the STEP ADV. key to initialize the new time setting. The controller can be advanced
using the combination of the STEP ADV. key and the ENTER key. To step advance the unit,
the STEP ADV. key is pressed. The display will then show the message "CAUTION STEP
ADV". The user then must press the ENTER key within 15 seconds to step advance the unit
one step at a time, or the unit will exit the Step Advance mode. The user can exit the Step
Advance mode immediately by pressing the RESET key.
DIG48INST 2/04
PSB INDUSTRIES INC.
GENERAL AIR DIVISION
1202 West 12TH Street, Erie, PA. 16501
Phone: 814-453-3651 • Fax: 814-454-3492
www.PSBINDUSTRIES.com FAHRENHEIT VS CENTIGRADE
[email protected] PINS SEE FIGURE 3 BELOW
FIGURE 1
PSB INDUSTRI ES INC.

STEP ADVANCE PUSHBUTTON
* * * WARNING * * *
DO NOT ADVANCE A TOWER
HEAT 02:54:06 THAT IS REGENERATING
ALARM
SETUP MODE TOWER 1 TOWER 2

REGEN
STATUS
MODE RESET HEAT
COOL
PURGE
REPRESS
ENTER STEP ADV.
ERIE, PA. 16501
DIP SWITCHES NUMBERS 1 & 2

SEE FIGURE 2 BELOW
JUMPER
P/N 70400-288
DIP SWITCHES #1 & 2
MOUNT JUMPER ON
NOTE: THE SWITCHES ARE PINS FOR CENTIGRADE
SHOWN IN T HEIR “STANDARD” TEMPERATURE
CONFIGURATION. DIP SWITCH #1 DISPLA Y
2
IN THE “ON” POSIT ION (CYCLE

FAILURE DISA BLED). DIP SWITCH #2 PINS
1
IN THE “OFF” POSITION (THE BOARD

ON
IN NORMAL RUN M ODE).
FIGURE 2 FIGURE 3
STANDARD TYPE “P” HYDRYER
CAPACITY DATA CHART
Aux. Activated
Max Flow Purge Cooldown Alumina
(SCFM @ Flow Flow Auto Heat Auto Cool Desiccant
o o
Model No. 100 psig (SCFM) (SCFM) Setpoint ( F) Setpoint ( F) Charge (lbs)
83P 100 5 5 170 125 118
103P 200 10 10 165 125 234
123P 300 15 15 165 125 350
143P 425 21 21 165 125 510
163P 600 30 30 160 115 700
183P 800 40 40 160 115 940
203P 1000 50 50 150 110 1170
243P 1200 60 60 150 110 1400
253P 1550 78 78 150 110 1880
303P 2200 110 110 140 110 2800
363P 3200 160 160 140 110 4200
STANDARD TYPE “P” HYDRYER

ELECTRICAL DATA CHART
NOTE: ALL REFERENCED FLA’s ARE FOR 460V/3/60 UNITS ONLY
Model Heater Transformer Dryer

No. KW FLA KW FLA FLA
83P 1.2 1.5 0.5 1.1 2.6
103P 2.3 2.9 0.5 1.1 4.0
123P 3.5 4.4 0.5 1.1 5.5
143P 5.2 6.5 0.5 1.1 7.6
163P 7.1 8.9 0.5 1.1 10.0
183P 10.3 12.9 0.5 1.1 14.0
03P 12.0 15.1 0.5 1.1 16.2
243P 13.3 16.7 0.5 1.1 17.8
253P 17.6 22.1 0.5 1.1 23.2
303P 26.5 33.3 0.5 1.1 34.4
363P 36.1 45.3 0.5 1.1 46.4
* All FLA’s are based on 460V/3/60HZ operation. Heater KW/FLA ratings have
been revised from their 480V/3/60HZ rating. Consult engineering if specified dryer
voltage is other than 460V.

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PSB INDUSTRIES INC.

• GENERAL AIR DIVISION

DIGITAL MODEL 48 OPERATING INSTRUCTIONS

Alarm messages are:

1. "SYSTEM FAILURE" 8. "TWR2 CNTRL T/C"

The reset key must be pressed to reset an alarm condition.

Enabling / Disabling The Cycle Failure Option

Fahrenheit / Centigrade Temperature Display

PSB INDUSTRI ES INC.

SETUP MODE TOWER 1 TOWER 2

ERIE, PA. 16501

DIP SWITCHES NUMBERS 1 & 2

IN THE “ON” POSIT ION (CYCLE

IN THE “OFF” POSITION (THE BOARD

IN NORMAL RUN M ODE).

STANDARD TYPE “P” HYDRYER

Model Heater Transformer Dryer

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