311 Series

Manual Quarter-turn
Q-Tork Worm Gear Operators

Manual Quarter Turn Worm Features & Benefits Optional

Gear Operators • Cast Iron Housing & Cover • Chain wheel operation

The 311 range has been designed • Comprehensive gear ratios with • Vertical operation with bevel
spur input reduction section gear attachment
keeping in mind the needs of
durability and performance. To • High performance axial bearing • Housing materials - Carbon
steel, Stainless steel, Ductile
ensure stringent quality standards • Powder coated hand wheel
Iron
and testing norms. for easy and smooth operation
• Submersibility to IP67
• Temperature range
Application -300C to 1200C • Worm wheel - Al bronze

• Light weight with rugged design • Stainless steel - Input

The 311 series quarter turn worm
shaft, wheel & enclosed screws
gearboxes are used to operate Ball • Maintenance Free
• Namur mounting
valve, Butterfly valve, Plug valve • Environmental friendly
and Dampers. high performance grease • Pad lockable flange

Uncompromised Engineering An ISO 9001:2015 Company

Dimensional Specifications

FIG (1)

Sr. No. Model A B C D E F G H I J

1 QTA-150 72 72 54 42 81 111 55 34.25 20 12
2 QTA-250 90 90 66 48 111 161.5 51 31.5 22 12
3 QTA-500 110 110 81 64 121 153 59 33.3 35 15
4 QTA-750 116 116 91 68 135 161.5 63.5 36 35 20
5 QTA-1000 116 160 106 84 166 218.5 80 48 45 20
6 QTA-1250 124 160 116 82 200 214 78 50 45 20
7 QTA-1500 139 191 130 91 203 214 87.5 55 50 20
8 QTA-2000 171 197 135 108 212 251 90.5 54 70 20
9 QTA-3000 164 218 151.5 110 231.5 255 89.5 54.5 70 20
10 QTA-3750 185 300 171 150 261 255.5 107.5 60 70 20
11 QTA-4000 213 300 195 150 337 250 118.5 70.5 85 20
12 QTA-4500 213 300 195 150 337 250 118.5 70.5 85 20

FIG (2)

Sr. No. Model A B C D E F G H I J K

13 QTA-5500 / SR1 213 300 195 150 337 300 118.5 70.5 85 20 247
14 QTA-6000 / SR1 213 300 195 150 337 300 118.5 70.5 85 20 247
15 QTA-7000 / SR2 253.5 350 202 146 377 304 146.5 91.5 95 20 261
16 QTA-8500 / SR2 257 304 219 170 368 285.5 146.5 89.5 95 20 269
17 QTA-10000 / SR2 267 334 237 170 346 307 153 96.5 95 20 284
18 QTA-13000 / SR3 283 374 239 185 414 415 155.5 87 95 20 365
19 QTA-16000 / SR3 305 410 267.5 234 442.5 428 158.5 96 110 20 387
20 QTA-18500 / SR3 305 410 267.5 234 442.5 429 162 95 110 20 396
21 QTA-20000 / SR3 347 462 294 230 469 443.5 171 99 110 20 416
22 QTA-22000 / SR3 347 462 294 230 469 443.5 171 99 145 20 416
23 QTA-25000 / SR3 371 526 329.5 280 504 458 187 112.5 130 20 447
24 QTA-31000 / SR3 373 526 329.5 280 504.5 458 187 112.5 130 20 458
25 QTA-35000 / SR5 424 604 399 360 606 616 207 112.5 150 30 582
26 QTA-42000 / SR5 420 604 399 360 606 616 207 112.5 150 30 582
27 QTA-50000 / SR5 504 672 450 380 690 690 210 112.5 150 30 610

Uncompromised Engineering
 FIG (3)

Sr. No. Model A B C D E F G H I J K

28 QTA-65000 / SR4 / SR5 522 706 455 380 663 828.5 225 126.5 200 30 614
29 QTA-85000 / SR7 / SR8 643 726 503 370 728 966 297 160 200 40 840
30 QTA-0.1M / SR7 / SR8 643 726 503 370 728 966 297 160 200 40 840
31 QTA-0.15M / SR9 / SR10 750 960 614 540 890 864 310 150 250 40 835

Material Specifications

Sr. No Job Description Material Description Standards

1 Housing Cast Iron-FG 220 IS 210 / ASTM A48 35B / 40B / GG-20
2 Cover Cast Iron-FG 220 IS 210 / ASTM A48 35B / 40B / GG-20
3 Worm Wheel SG Iron-500/7 IS 1865 / ASTM A536 80-55-06 / GGG-50
4 Input Shaft En8 / En19 45C8 / SAE 1040 / CK45 / C55 / SAE-4140 / 42CrMo4 / ASTM A-29 / A-29M
5 Worm En8 / 20MnCr5 45C8 / SAE 1040 / CK45 / 20MnCr1
6 Spur Housing Cast Iron-FG 220 IS 210 / ASTM A48 35B / 40B / GG-20
7 Spur Cover Cast Iron-FG 220 IS 210 / ASTM A48 35B / 40B / GG-20
8 Spur Pinion En19 C55 / SAE 4140 / 42CrMo4 / ASTM A-29 / A-29M
En19 C55 / SAE 4140 / 42CrMo4 / ASTM A-29 / A-29M
9 Spur Gear
SG Iron-500/7 IS 1865 / ASTM A536 80-55-06 / GGG-50
10 Bearing Standard ----
 Q-Tork

Manual Gear Box Selection Data

Mechanical Max Stem Recommended

Sr. Output Torque Gear Turns to Valve Mounting Approx. unit
Model Advantage Acceptance Dia Hand Wheel Dia
No. Nm / Ft-Ibs Ratio Close Flange ISO-5211 weight (Kgs)
±10% (mm) (mm)

1 QTA-150 150 / 110.6 8 36:1 9 F-04, F-05, F-07 20 2.2 110

2 QTA-250 250 / 184.39 9.79 42:1 10.5 F-05, F-07 22 2.75 200

3 QTA-500 500 / 368.78 9.78 40:1 10 F-07, F-10 35 4.5 300

4 QTA-750 750 / 553.17 11.5 46:1 11.5 F-07, F-10, F-12 35 5.6 400

5 QTA-1000 1000 / 737.56 12 44:1 11 F10, F-12, F-14 45 10 450

6 QTA-1250 1250 / 922 14 65:1 16.25 F-10, F-12, F-14, F-16 45 12 500

7 QTA-1500 1500 / 1106 16 62:1 15.5 F-10, F-12, F-14, F-16 50 16 500

8 QTA-2000 2000 / 1475 18 67:1 16.75 F-10, F-12, F-14 70 17 600

F-16, PCD-203,F-25

9 QTA-3000 3000 / 2212.7 18 62:1 15.5 F-10, F-12, F-14, F-16. 70 18 700

10 QTA-3750 3750 / 2765.8 22 80:1 20 F-14, F-16, F-25 70 31.5 700

11 QTA-4000 4000 / 2950.3 22 87:1 21.75 F16, F-25 85 40 700

12 QTA-4500 4500 / 3318.7 24 87:1 21.75 F16, F-25 85 42 750

13 QTA-5500 / SR1 5500 / 4056.5 50 220.5:1 55 F-16, F-25 85 53 550

14 QTA-6000 / SR1 6000 / 4425 60 195.3:1 49 F-16, F-25 85 55 550

15 QTA-7000 / SR2 7000 / 5163 60 281.6:1 70.4 F-16, F-25, F-30 95 70 600

16 QTA-8500 / SR2 8500 / 6269.3 73 286:1 71.5 F-16, F-25, F-30 95 74 600

17 QTA-10000 / SR2 10000 / 7375.6 76 308:1 77 F-25, F-30 95 79 600

18 QTA-13000 / SR3 13000 / 9588.3 82 360:1 90 F-25, F-30 95 110 700

19 QTA-16000 / SR3 16000 / 11800 105 360:1 90 F-25, F-30 110 127 700

20 QTA-18500 / SR3 18500 / 13644 110 378:1 94.5 F-25, F-30 110 129 700

21 QTA-20000 / SR3 20000 / 14751 115 360:1 90 F-25, F-30 110 146 750

22 QTA-22000 / SR3 22000 / 16226 115 360:1 90 F-25, F-30 145 149 750

23 QTA-25000 / SR3 25000 / 18439 125 408:1 102 F-25, F-30 130 175 800

24 QTA-31000 / SR3 31000 / 22864 129 372:1 93 F-25, F-30 130 179 850

25 QTA-35000 / SR5 35000 / 25814 190 608:1 152 F-25, F-30, F-35 150 290 850

26 QTA-42000 / SR5 42000 / 30975 266 1216:1 304 F-25, F-30, F-35 150 292 850

27 QTA-50000 / SR5 50000 / 36875 289 1184:1 296 F-30, F-35, F40 150 386 850

28 QTA-65000 / SR4 / SR5 65000 / 47937.5 355 1456:1 364 F-35, F-40, F-48 200 490 900

29 QTA-85000 / SR7 / SR8 85000 / 62687.5 450 1736:1 434 F-40, F-48 200 940 900

30 QTA-0.1M / SR7 / SR8 100000 / 73750 550 1911:1 478 F-40, F-48 200 950 900

31 QTA-0.15M / SR9 / SR10 150000 / 110625 810 3210:1 802.5 F-40, F-48 250 1050 1000

An ISO 9001:2015 Company

Standard Stem Shape and Orientation as seen from top view worm wheel at close position

ROUND SQUARE DOUBLE - D

Handwheel Specification: with Keyway / with Hole (Pin)

Sr. No Handwheel Height Bush OD Bush No. of
Dia-A B Dia-C Length-L Spokes
1 110 52.5 25 20 3
80 25 25 4
2 200
50 35 35 3
40 30
3 250 80 4
ØA ØC 30 25
100 40 30 4
4 300
L 75 45 50 3
110 40 30
B 5 350 4
100 30 25
6 400 130 50 30 4
7 450 145 50 30 4
8 500 110 65 30 4
ØA ØC
9 550 120 65 30 4
10 600 130 65 30 5
L 11 650 140 65 30 5
12 700 150 65 30 5
B
30 5
13 750 160 65
50 5
14 800 160 65 30 5
15 850 160 65 30 5
16 900 160 65 30 5
17 1000 165 65 50 5

RIM Effort in N 200 300 350 400

1000

900

800

700

600
Handwheel Diameter in mm

500

400
Example how to use this chart:
300 1 Get the input torque required
250 Output Required
200 Input Torque =
MA
2 Define Maximum allowable RIM effort (Standard is 360N)
3 Select Handwheel diameter

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200
Input Torque in Nm
Note # All gearboxes are supplied with installation, maintenance, handling and storage manual. Doc Ref # PUB-BU/QTA-1/101 EN

The information & specifications of this literature is believed to be accurate. It is supplied for informative purpose only and shall not be considered as guarantee or certificate for satisfactory result. As a
part of continual improvement in its product design, specification and dimension is subject to change without notice. Should there be any question concerning this leaflet, the buyer / user should get in
touch with Q-Tork Automation Pvt. Ltd. at any of its office locally / worldwide.

Q-Tork Automation Pvt. Ltd.

Manufacturers of:
• Quarter-turn Worm Gear Operators • Manual Override Gear Operators
• Quarter-turn Worm Gear Operators for Electrical Actuation • Multi-turn Bevel Gear Operators
• Quarter-turn Worm Gear Operators with spline Bush • Multi-turn Worm Gear Operator with Spline Bush Q-Tork
Works : Gat No # 1083/1B, Markal, Tal. - Khed, Pune - 412 105. Maharashtra, INDIA.
• cellular # +91 99 22 009715 • email # [email protected] • www.qtork.com

PUB BU/GB12 10001EN MAY2018